Grizzly Sander 9962ZX User Manual

MODEL

G0445/G0582/G9962Z/9962ZX

24" WIDE-BELT SANDER

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CR7521 PRINTED IN TAIWAN

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Table of Contents

INTRODUCTION............................................................................................................................... 3

Foreword .................................................................................................................................... 3

Contact Info................................................................................................................................ 3

Control Panel Features .............................................................................................................. 4

External Features....................................................................................................................... 4

Internal Features........................................................................................................................ 5

Machine Data Sheet (G0445) .................................................................................................... 6

Machine Data Sheet (G0582) .................................................................................................... 7

Machine Data Sheet (G9962Z).................................................................................................. 8

Machine Data Sheet (G9962ZX)................................................................................................ 9

SECTION 1: SAFETY..................................................................................................................... 10

Safety Instructions for Machinery............................................................................................. 10

Additional Safety for Wide Belt Sanders.................................................................................. 12

SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 13

220V/440V Connection ............................................................................................................ 13

Extension Cords....................................................................................................................... 13

Grounding................................................................................................................................. 13

Amperage Loads...................................................................................................................... 13

440V Connection...................................................................................................................... 14

Clean Up .................................................................................................................................. 15

Site Considerations.................................................................................................................. 15

SECTION 3: SETUP....................................................................................................................... 16

Beginning Assembly................................................................................................................. 16

Air Line Installation................................................................................................................... 16

Unpacking ................................................................................................................................ 16

Inventory................................................................................................................................... 17

Dust Collection......................................................................................................................... 17

Sanding Belt............................................................................................................................. 18

Pressure Roller Test ............................................................................................................... 19

Start Up.................................................................................................................................... 19

Recommended Adjustments.................................................................................................... 20

SECTION 4: OPERATIONS ........................................................................................................... 21

Operation Safety ...................................................................................................................... 21

Choosing Sandpaper ............................................................................................................... 21

Table Movement ...................................................................................................................... 22

Adjusting Feed Rate................................................................................................................. 22

Amp Draw Meter ...................................................................................................................... 23

Sanding Workpiece.................................................................................................................. 24

Platen Adjustment.................................................................................................................... 24

SECTION 5: ACCESSORIES......................................................................................................... 25

SECTION 6: MAINTENANCE ........................................................................................................ 26

General..................................................................................................................................... 26

Schedule .................................................................................................................................. 26

Sanding Belts........................................................................................................................... 27

Air System................................................................................................................................ 27

Dust and Water Traps.............................................................................................................. 27

SECTION 7: SERVICE .................................................................................................................. 28

Table Calibration...................................................................................................................... 28

Platen Service.......................................................................................................................... 28

Brake Service........................................................................................................................... 29

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Oscillation Timing .................................................................................................................... 30

Oscillation Speed ..................................................................................................................... 32

Table Parallelism...................................................................................................................... 32

Pressure Rollers....................................................................................................................... 33

V-Belt Adjustment .................................................................................................................... 34

Air System Diagram ................................................................................................................. 35

Conveyor Belt Replacement .................................................................................................... 36

Feed Belt Tension.................................................................................................................... 38

Feed Belt Tracking................................................................................................................... 38

Maintenance Log...................................................................................................................... 39

Troubleshooting........................................................................................................................ 40

Tool Box and Accessories Diagram......................................................................................... 50

Tool Box and Accessories Parts List ....................................................................................... 51

Sanding Motor System Diagram.............................................................................................. 52

Sanding Motor System Parts List............................................................................................. 53

Table Lift System Diagram....................................................................................................... 54

Table Lift System Parts List ..................................................................................................... 55

Conveyor System Diagram ...................................................................................................... 56

Conveyor System Parts List..................................................................................................... 57

Feed, Drum, and Pressure Roller Diagram.............................................................................. 58

G9962Z .................................................................................................................................... 58

G9962ZX.................................................................................................................................. 58

G0582....................................................................................................................................... 58

G0445....................................................................................................................................... 58

Feed, Drum, and Pressure Roller Parts List............................................................................ 59

Sanding Drum and Platen System Diagram ............................................................................ 60

Sanding Drum, and Platen System Parts List.......................................................................... 61

Upper Roller System Diagram ................................................................................................. 62

Upper Roller System Parts List................................................................................................ 63

Cabinet Assembly Diagram...................................................................................................... 64

Cabinet Assembly Parts List.................................................................................................... 65

Main Electrical Panel and Controls Diagram ........................................................................... 66

Main Electrical Panel and Controls Parts List.......................................................................... 67

Belt Oscillation System Diagram.............................................................................................. 68

Belt Oscillation System Parts List ............................................................................................ 69

Label Diagram.......................................................................................................................... 70

Labels List................................................................................................................................ 71

Hardware Recognition Chart.................................................................................................... 72

WARRANTY & RETURNS ............................................................................................................. 74

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INTRODUCTION

Foreword

Contact Info

We are proud to offer the Model G0445/G0582/

G9962Z/9962ZX Wide Belt Sander. This machine

is part of the growing Grizzly family of fine wood-

working machinery. When used according to

the guidelines set forth in this manual, you can

expect years of trouble-free, enjoyable operation

and proof of Grizzly’s commitment to customer

satisfaction.

If you have any comments regarding this manual,

please write to us at the address below:

Grizzly Industrial, Inc.

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

We are pleased to provide this manual with

the Model G0445/G0582/G9962Z/9962ZX Wide

Belt Sander. It was written to guide you through

assembly, review safety considerations, and cover

general operating procedures.

We stand behind our machines. If you have any

service questions or parts requests, please call or

write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

as supplied when the manual was prepared.

For your convenience, we always keep current

Grizzly manuals available on our website at www.

grizzly.com. Any updates to your machine will be

reflected in these manuals as soon as they are

complete.

E-Mail: techsupport@grizzly.com

Web Site: http://www.grizzly.com

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Control Panel

Features

External Features

Figure 2. Front View.

Figure 1. Control Panel.

A. Digital Amp Draw Meter

B. Table-Height Digital Readout

C. Table Up Key

Figure 3. Rear View.

A. Control Panel

B. Table Height Handwheel

C. Emergency Stop Push-Panel

D. 4" Dust Collection Ports

E. Amperage Load Chart Label

F. Digital Table Height Key Pad

G. Conveyor Speed Control

H. Air Pressure Regulator

I. Main Wiring Box

D. Table Down Key

E. Sanding Belt Start Button

F. Conveyor Belt Start Button

G. Power Light

H. Table Set (Enter) Key

I. Table Adjustment Start Key

J. Table Adjustment Stop Key

K. Sanding Belt Stop Button

L. Feed Belt Stop Button

M. Emergency Stop Button

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Internal Features

Figure 4. Inside the left access door.

Figure 5. Inside the right access door.

F. Upper Roller

A. Belt Tension Knob

G. Airflow Adjustment Knob

H. Speed Control Adjustment Knob

I. Air Fork and Air Jet

B. Platen Adjustment Lever

C. Platen Adjustment Lock Lever

D. Lock Post Release Lever

E. Tracking Adjustment Knob

J. Diaphragm Valve Assembly

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Machine Data Sheet (G0445)

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Machine Data Sheet (G0582)

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Machine Data Sheet (G9962Z)

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Machine Data Sheet (G9962ZX)

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

1. READ THROUGH THE ENTIRE MANUAL

BEFORE STARTING MACHINERY.

Machinery presents serious injury hazards

to untrained users.

4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.

Machinery noise can cause permanent

hearing damage.

5. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties, rings,

or jewelry which may get caught in moving

parts. Wear protective hair covering to con-

tain long hair and wear non-pad footwear.

2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING

MACHINERY. Everyday eyeglasses only

have impact resistant lenses, they are

NOT safety glasses.

6. NEVER OPERATE MACHINERY WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Be mentally alert

at all times when running machinery.

3. ALWAYS WEAR AN ANSI APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.

Wood dust is a carcinogen and can cause

cancer and severe respiratory illnesses.

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Safety Instructions for Machinery

7. ONLY ALLOW TRAINED AND PROP-

17. REMOVE ADJUSTING KEYS AND

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. Make sure

operation instructions are safe and clearly

understood.

WRENCHES. Make a habit of checking for

keys and adjusting wrenches before turn-

ing machinery ON.

18. CHECK FOR DAMAGED PARTS

BEFORE USING MACHINERY. Check

for binding and alignment of parts, broken

parts, part mounting, loose bolts, and any

other conditions that may affect machine

operation. Repair or replace damaged

parts.

8. KEEP CHILDREN AND VISITORS AWAY.

Keep all children and visitors a safe dis-

tance from the work area.

9. MAKE WORKSHOP CHILD PROOF. Use

padlocks, master switches, and remove

start switch keys.

19. USE RECOMMENDED ACCESSORIES.

Refer to the instruction manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

10. NEVER LEAVE WHEN MACHINE IS

RUNNING. Turn power OFF and allow all

moving parts to come to a complete stop

before leaving machine unattended.

20. DO NOT FORCE MACHINERY. Work at

the speed for which the machine or acces-

sory was designed.

11. DO NOT USE IN DANGEROUS

ENVIRONMENTS. DO NOT use machin-

ery in damp, wet locations, or where any

flammable or noxious fumes may exist.

21. SECURE WORKPIECE. Use clamps or

a vise to hold the workpiece when practi-

cal. A secured workpiece protects your

hands and frees both hands to operate the

machine.

12. KEEP WORK AREA CLEAN AND WELL

LIT. Clutter and dark shadows may cause

accidents.

22. DO NOT OVERREACH. Keep proper foot-

13. USE A GROUNDED EXTENSION CORD

RATEDFORTHEMACHINEAMPERAGE.

Undersized cords overheat and lose power.

Replace extension cords if they become

damaged. DO NOT use extension cords

for 220V machinery.

ing and balance at all times.

23. MANY MACHINES WILL EJECT THE

WORKPIECETOWARDTHEOPERATOR.

Know and avoid conditions that cause the

workpiece to "kickback."

14. ALWAYS DISCONNECT FROM POWER

24. ALWAYS LOCK MOBILE BASES

(IF USED) BEFORE OPERATING

MACHINERY.

SOURCE

BEFORE

SERVICING

MACHINERY. Make sure switch is in OFF

position before reconnecting.

25. BE AWARE THAT CERTAIN WOODS

MAY CAUSE AN ALLERGIC REACTION

in people and animals, especially when

exposed to fine dust. Make sure you

know what type of wood dust you will be

exposed to and always wear an approved

respirator.

15. MAINTAIN MACHINERY WITH CARE.

Keep blades sharp and clean for best and

safest performance. Follow instructions for

lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

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Additional Safety for Wide Belt Sanders

1. INFEED/OUTFEED AREA. When feeding

the workpiece into the machine, keep clear

of kickback path.

10. UNATTENDED MACHINE. Never leave

the machine running unattended.

11. SANDPAPER. Replace sanding belt when

2. WORKPIECE FEEDING. Never force the

workpiece into the sander, and feed only

one workpiece at a time.

it becomes worn or damaged.

12. FOREIGN MATERIAL. Always inspect

workpiece for nails, staples, knots, and

other imperfections that could be dis-

lodged and thrown from the machine dur-

ing sanding operations.

3. CLOTHING. Roll up or button sleeves, tie

all loose clothing or hair so it will keep clear

of entanglement hazards.

4. NARROW WORKPIECES. Never sand

13. DUST COLLECTION. Never operate the

sander without an adequate dust collec-

tion system in place and running.

workpieces narrower than ¹⁄8''.

5. THIN WORKPIECES. Never sand work-

pieces thinner than ¹⁄8''.

14. ALLERGIES. Certain woods may cause

an allergic reaction in people and animals,

especially when exposed to fine dust.

Make sure you know what type of wood

dust you will be exposed to and always

wear an approved respirator.

6. SHORT WORKPIECES. Never sand work-

pieces shorter than 14''.

7. HANDS. Never place hands near, or in con-

tact with, sanding drums or conveyor belt

during operation.

15. ACCESS DOORS. Never perform sanding

operations when the side access doors are

open.

8. MAINTENANCE. Perform machine inspec-

tions and maintenance service at the appro-

priate time intervals.

16. UNDERSTAND INSTRUCTIONS. Never

allow unsupervised or untrained personnel

to operate the machine. Make sure any

instructions you give in regards to machine

operation are approved, correct, safe, and

clearly understood.

9. POWER AND AIR DISCONNECT. Unless

specifically stated in the manual, always

disconnect the power source and air from

the machine when performing maintenance,

adjustments, or assembly. Always read and

follow specific safety instructions for each

section.

Unfamiliarity with this manual could result

in serious personal injury. Spend a suf-

ficient amount of time becoming familiar

with the contents of this manual, including

all the safety warnings.

No list of safety guidelines can be com-

plete. Operating this machinery may

require additional safety precautions spe-

cific to your shop environment. Failure to

use reasonable caution while operating

this machine could result in serious per-

sonal injury.

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SECTION 2: CIRCUIT

REQUIREMENTS

220V/440V

Amperage Loads

Connection

The following list outlines the electrical phase and

voltage required to operate the various sander

models, as well as the amperage draw of their

motors. Note: If you do not have three-phase

power available, you will have to install a phase

converter such as the Grizzly Phase Converter.

Hard wire this machine to a power panel that can

safely supply power to your machine, that has

the proper overload protection, and has a locking

shut-off lever (Figure 6). If you are unsure about

electrical wiring, consult a qualified electrician

before attempting any wiring.

Amperage Draw Specifications:

G9962Z—220V, Single-Phase ~60 Amp

10 HP Sanding Motor............................50 Amps

1 HP Feed Motor.....................................7 Amps

⁄3

HP Table Motor...................................3 Amps

G9962ZX—220V, Three-Phase ~30 Amp

10 HP Sanding Motor............................25 Amps

1 HP Feed Motor..................................3.4 Amps

⁄4

HP Table Motor...............................1.2 Amps

G9962ZX—440V, Three-Phase ~15 Amp

10 HP Sanding Motor.........................12.5 Amps

Figure 6. Locking Shut-Off Lever.

1 HP Feed Motor..................................1.7 Amps

⁄4

HP Table Motor.................................0.6 Amp

Extension Cords

Do not use an extension cord with 220V/440V

machinery. An extension cord increases the risk

of electrocution and fire. Instead, position your

equipment near the power supply to eliminate the

extension cord requirement.

G0582—220V, Three-Phase ~30 Amp

10 HP Sanding Motor............................25 Amps

1 HP Feed Motor..................................3.4 Amps

⁄4

HP Table Motor...............................1.2 Amps

G0582—440V, Three-Phase ~15 Amp

10 HP Sanding Motor.........................12.5 Amps

1 HP Feed Motor..................................1.7 Amps

Grounding

⁄4

HP Table Motor.................................0.6 Amp

G0445—220V, Three-Phase ~30 Amp

10 HP Sanding Motor............................25 Amps

1 HP Feed Motor..................................3.4 Amps

⁄

HP Table Motor...............................1.2 Amps

Electrocution or fire may

result if machinery is incor-

rectly grounded or the

power supply violates local

and state codes. Contact

a qualified electrician for

safe wiring practices!

G0445—440V, Three-Phase ~15 Amp

10 HP Sanding Motor.........................12.5 Amps

1 HP Feed Motor..................................1.7 Amps

⁄

HP Table Motor.................................0.6 Amp

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440V Connection

4. Swap out the applicable thermal relay at the

locations shown in Figure 8, and set it to the

overload values listed.

To connect this machine to 440V three-phase,

you must purchase two overload relays. Each

machine model may require unique relays, so

refer to 440V Conversion Relays on Page 65 for

the relay part numbers.

G0445

G0582

G9926ZX

If you do not have three-phase power available for

your wide belt sander, you must install a phase

converter such as a Grizzly Phase Converter.

Note: When using a phase converter, the power

from the manufactured power leg (sometimes

called the wild wire) can fluctuate. Connect the

manufactured power leg to the S terminal to pre-

vent damage to the transformer. The wire from the

S terminal can handle some fluctuation because

it goes directly to the motor. The power going to

the R and T terminals goes to the transformer and

must be consistent to prevent damage.

LR3D-216

(12-18A)

Set to:

12.5A

LR3D-076

(1.6-2.5A)

Set to:

1.7A

Figure 8. Overload relays.

5. Wire the sanding belt, conveyor belt, and

table elevation motors as shown on the

diagrams on the inside of each motor wire

cover, or refer to Motor Wiring on Page 44.

To wire the sander to 440V:

1. DISCONNECT THE SANDER FROM THE

POWER SOURCE!

2. Open the electrical box located on the back

of the machine.

3. On the transformer, remove the wire labeled

"1" connected to the 220V terminal for your

model of sander, and connect it to the 440V

terminal as shown in Figure 7.

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Figure 7. 440V transformer connection.

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Clean Up

Site Considerations

Any unpainted surfaces like the upper drums are

coated with a waxy oil to protect them from cor-

rosion during shipment. Remove this protective

coating with a solvent cleaner or citrus-based

degreaser such as Grizzly’s G7895 Degreaser.

To clean thoroughly, some parts may need to

be removed. For optimum performance from

your machine, make sure you clean all mov-

ing parts or sliding contact surfaces that are

coated. Avoid chlorine-based solvents as they

may damage painted surfaces should they come

in contact.

Floor Load

Refer to the Machine Data Sheet for the weight

and footprint specifications of your machine. Some

shop floors may require additional reinforcement

to support both the machine and operator.

Working Clearance

Working clearances can be thought of as the

distances between machines and obstacles that

allow safe operation of every machine without

limitation. Refer to the Machine Data Sheet for

the dimensions of your machine. Consider exist-

ing and anticipated machine needs, size of mate-

rial to be processed through each machine, and

space for auxiliary stands and/or work tables. Also,

consider the relative position of each machine to

one another for efficient material handling. Be

sure to allow yourself sufficient room to safely

run your machines in any foreseeable operation

and keep dust collection hoses off the floor and

out of the way.

Gasoline and petroleum

products have low flash

points and could explode

if used to clean machin-

ery. DONOTusegasoline

or petroleum products to

clean the machinery.

Lighting

Lighting should be bright enough to eliminate

shadows and prevent eye strain. Electrical cir-

cuits should be dedicated or large enough to

handle combined motor amp loads. Be sure to

observe local electrical codes for proper installa-

tion of new lighting or circuits.

Lack of ventilation while

using solvents could

cause serious person-

al health risks, fire, or

environmental hazards.

Always work in a well

ventilated area to pre-

vent the accumulation

of dangerous fumes.

Supply the work area

with a constant source

of fresh air.

Unsupervisedchildrenand

visitors entering a shop

could suffer serious per-

sonal injury. Ensure child

and visitor safety by keep-

ing all entrances to the

shop locked at all times.

DO NOT allow unsuper-

vised children or visitors

in the shop at any time.

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SECTION 3: SETUP

Beginning Assembly

Unpacking

Your safety is important! Complete the assem-

bly in the order provided in this manual. Then

read the rest of the manual before attempting any

type of sanding operation.

Wide belt sanders are

heavy machines often

weighing approximately

one ton. Personal injury

can occur if the machine

is moved without appro-

priate machinery. Use a

crane or forklift when

moving or lifting the

machine.

Disconnect power to the

machine for the assem-

bly process. Failure to

do this may result in

serious personal injury.

Air Line Installation

To install the air line:

The Model G0445/G0582/G9962Z/G9962ZX

was carefully packed when it left our warehouse.

If you discover the machine is damaged after you

have signed for delivery, please immediately call

Customer Service at (570) 546-9663 for advice.

1. Connect the hose from your air compressor

to the air inlet (Figure 9) on the regulator.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con-

dition of your shipment, you should inventory the

contents.

Regulator

Knob

Air ON/OFF

Lever

NOTICE

A parts diagram and parts list are located

near the end of the manual. Use the diagram

and list to identify missing parts or to sup-

plement the assembly instructions provided

in this manual.

(Open Position)

Air Inlet

Figure 9. Air inlet located on regulator.

2. Move the red handle on the regulator to the

open position (parallel with the air inlet).

3. Lift the regulator knob (Figures 9 and 11)

and turn it until the air pressure gauge reads

75 PSI. Note: Turn the knob clockwise to

increase the air pressure and counterclock-

wise to lower the air pressure.

4. Push the regulator knob down until it snaps.

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Inventory

Crate contents, see Figure 10.

Sanding Unit (Not Pictured)

(2) Dust Ports 4"

Sanding Belt 100 Grit (G0582/G0445)

Sanding Belt 100 Grit (G9962Z/G9962ZX)

Sanding Belt 180 Grit (G0582/G0445)

Sanding Belt 150 Grit (G9962Z/G9962ZX)

(2) Platen Graphite Flap (G0582/G0445)

Platen Felt (G0582/G0445)

Figure 11. Regulator knob.

Tool Box

—Phillips Head Screwdriver #2

—Standard Screwdriver #2

Dust Collection

—Open-End Wrench 8/10mm

—Open-End Wrench 12/14mm

—Open-End Wrench 17/19mm

—Metric Hex Wrench Set 10 Pcs.

—(2) Door Keys

—(2) Ceramic Limit Switch Rub Rods

—(1) Flexible Grease Gun Extension

—(1) Graphite Holder Bar (G0582/G0445)

An efficient and clean dust collection system is

essential to the proper function of the sander.

Ensuring a healthy work environment is also

dependent upon cleaning and maintaining your

dust collection system. For the G0582/G9962Z/

9962ZX we recommend a minimum of 800CFM

at the machine, and for the G0445 we recom-

mend a minimum of 1200 CFM at the machine.

To hook up a dust collection system:

1. Install the dust ports (Figure 12) to the

mounting locations on the top of the sanding

unit with the supplied M6-1 x 10 Phillips head

screws.

Figure 10. Parts layout.

Figure 12. Typical three-port configuration.

2. Using 4" hose clamps, secure the hoses

from your dust collection system to the dust

ports.

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5. Making sure the rotation arrows on the sand-

ing belt point the same direction as those

shown in Figure 13, install the sanding belt

by starting first on the upper roller, and then

the lower roller.

Sanding Belt

To install the sanding belt:

1. DISCONNECT THE SANDER FROM THE

Note: The sanding belt must be centered

between the limit switches and the edge

of the sanding belt must be between the

tongs of the oscillation controller as shown in

Figure 14. Damage to the sanding belt could

occur if the sander is turned ON before the

sanding belt is correctly positioned.

POWER SOURCE!

2. De-activate the belt tension piston by turning

the belt tension knob (Figure 13).

3. Remove the lock post release lever (Figure

13) by turning it counterclockwise ¹⁄2 turn and

pulling it up and out of the mounting hole.

Oscillation Controller

(Back)

4. Remove the spacer block (Figure 13).

Sanding Belt

(Front)

Limit Switches

Figure 14. Sander Outline (Top View). Proper

position of belt between the limit switches.

Belt Tension

Knob

NOTICE

The directional arrow on the back of the

sanding belt must be pointing in a coun-

terclockwise direction during installation.

Failure to install the sanding belt correctly

could result in damage to the sanding belt

or the sander itself.

Lock Post

Release Lever

6. Replace the spacer block and tighten down

the lock handle bolt.

Spacer

Block

7. With your hands clear of all moving parts,

tension the belt by turning the belt tension

knob.

Figure 13. Components used when changing a

sanding belt on single drum or platen-style wide

belt sanders.

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Pressure Roller Test

Start Up

The pressure rollers have been set at the factory,

but for your safety, you should verify that they are

set below the level of the sanding roller.

Serious personal injury could result if the

machine is connected to the power source

during assembly or adjustment. Wait until

the machine is turned OFF, unplugged, and

all working parts have come to a complete

stop before you attempt to assemble or

adjust the machine!

It is absolutely essential to keep the pres-

sure rollers set below the level of the sand-

ing roller. If the pressure rollers are even,

or higher than the sanding roller, the wood

WILL be propelled from the sander at a high

rate of speed. This situation could cause

serious kick-back injury.

Loose hair and cloth-

ing could get caught

in machinery causing

serious personal inju-

ry. Keep loose clothing

rolled up and long hair

tied up and away from

machinery.

To check the pressure roller height:

1. DISCONNECT THE SANDER FROM THE

POWER SOURCE!

2. Place a piece of scrap wood of uniform

thickness across the table so it spans both

the front and the rear pressure rollers at the

same time.

Projectiles thrown from

the machine could cause

serious eye injury. Wear

safety glasses during

start up.

3. With the air pressure connected and the

sanding belt installed and tensioned, manu-

ally raise the table and verify that the board

touches both pressure rollers before it touch-

es the sanding belt.

Note: If the board does not touch both pres-

sure rollers before it touches the sanding belt,

then the pressure rollers must be adjusted

before operation. Refer to Pressure Rollers

on Page 33.

Before starting the machine:

1. Read this manual and make sure you take

all safety precautions before operating this

machine.

2. Make sure the machine is connected to an

air compressor and the pressure gauge

reads 75 PSI.

3. Make sure all tools or foreign objects have

been removed from the conveyor surface,

the top of the machine, and the inside of the

machine.

4. Make sure all the wiring is correct.

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To start the machine:

Recommended

Adjustments

1. Wear safety glasses and respirator at all

times when running the machine!

2. Connect the machine to the power source.

For your convenience, the adjustments listed

below have been performed at the factory and

require no further adjustment. However, we rec-

ommend that you verify that the adjustments are

correct and to your satisfaction.

3. Press the TABLE UP and TABLE DOWN

keys. The table should go up and down

smoothly.

Note: On 3-phase machines, make sure the

table moves in the same direction as the but-

ton description. If not, then the power needs

to be disconnected and any two power wires

need to be switched at the circuit breaker in

the electrical box. If using a phase converter,

switch the R and T wires.

Recommended adjustment checklist:

—Table Calibration, Page 28.

—Feed Belt Tension, Page 38.

—Feed Belt Tracking, Page 38.

—Air System, Page 27.

4. Press the FEED BELT START and FEED

BELT STOP buttons. The feed belt should

start, run, and stop smoothly.

—Oscillation Timing, Page 30.

—Oscillation Speed, Page 32.

—Pressure Rollers, Page 33.

—Table Parallelism, Page 32.

—V-Belt Adjustment, Page 34.

5. Press the SANDING BELT START and

SANDING BELT STOP buttons. The sanding

belt should start, run, and stop smoothly.

The machine should run smoothly, with little or no

vibration or rubbing noises. Strange or unnatu-

ral noises should be investigated and corrected

before operating the machine further.

If the machine seems to be running correctly,

let it run for a short time to ensure that the mov-

ing parts are working properly with no excessive

vibration. DO NOT operate the machine if prob-

lems cannot be corrected.

If you cannot locate the source of unusual noises,

refer to Troubleshooting, and feel free to con-

tact our Technical Support Department at (570)

546-9663.

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SECTION 4: OPERATIONS

Operation Safety

Choosing Sandpaper

Your safety is important! Please follow the

warnings below during this entire section:

The grit you choose will depend on the type of

work, the species of wood and the stage of finish-

ing. Below is a chart that groups abrasives into

different categories and shows which grits fall into

each-one. We recommend using aluminum oxide

sanding belts for the best results.

To avoid serious personal injury, read and

become familiar with the entire instruction

manual before using this wide belt sander.

Grit

Type

Coarse

Medium

Fine

80-100

120-150

Damage to your eyes, lungs, and ears

could result from failure to wear safety

glasses, a dust mask, and hearing protec-

tion while sanding with this machine.

The general rule of thumb is to sand a workpiece

with progressively higher grit numbers, with no

one grit increase of more than 50; however, the

type of wood and desired finish will determine the

best grit to use.

Loose hair and cloth-

ing could get caught in

machinery and cause

serious personal inju-

ry. Keep loose clothing

rolled up and long hair

tied up and away from

machinery.

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Table Movement

Adjusting Feed Rate

Table height can be adjusted manually or with the

digital key pad and motor (see Figure 15).

The dial attached to the side of the feed belt

gear box (Figure 16) adjusts the feed rate of the

sander.

Manual Table Movement: Turn the handwheel

located under the front of the infeed table for

manual table positioning.

Note: Never adjust the feed rate dial unless the

conveyor belt is running, otherwise you can dam-

age the control.

Motorized Table Movement: Press the TABLE

UP or TABLE DOWN key once for motorized

table positioning in 0.005" (0.1mm) increments.

Changing Feed Rate: Turn the dial clockwise to

decrease the feed rate and counterclockwise to

increase it.

Numerical Key Pad: Push the keys to enter the

sanding depth needed.

Determining Ideal Feed Rates: Softwoods typi-

cally require a faster feed rate than hardwoods;

however, there is no definitive rule to follow when

determining the best feed rate. As a general rule,

always start with the slowest feed rate and work

your way up. We always recommend testing the

feed rate using scrap wood similar to your work-

piece. Be sure to monitor the amperage meter

when adjusting the feed rate. Decrease the feed

rate if the load amperage level shown on the load

meter is enters the yellow zone or sanding RPM

begins to slow.

Metric or Standard Key: Press and hold the

SET button for 3 seconds to calibrate display at

the current board thickness; or press and hold

key for 10 seconds to toggle the display between

metric and standard measurement.

Table Start Key: Push to move table to a preset

sanding depth.

Table Stop Key: Push to stop the table move-

ment immediately.

Digital Display: Shows final table sanding

depth.

Feed

Rate Dial

Digital Display

Metric or

Standard Key

Numerical

Key Pad

Table

Start

Table

Stop

Table Down

Figure 16. Feed rate dial.

Figure 15. Keys for adjusting the table height.

NOTICE

The thickness gauge is pre-calibrated from

the factory; however, correct calibration

should be verified.

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Amp Draw Meter

The amperage draw meter (Figure 17) is located

above the control panel. Use the meter to monitor

the amperage draw on the machine while per-

forming sanding operations.

NOTICE

DO NOT VOID WARRANTY! Keep the amp

draw within the GREEN load range shown

on the AMP LOAD CHART. If you operate

the sander in the RED load range, capacitor

or motor failure will occur and will not be

covered under warranty.

As a general rule, always start with a small

load and work your way up. DO NOT work your

machine to its maximum load, where you can

hear the motor lose RPM; instead, make multiple

passes or install a coarser grit paper.

Amp load will be directly affected by many factors

such as feed rate, depth of cut, wood type, sand-

paper grit, and workpiece width. If the amp load is

in the red load range, the machine is overloaded

and motor damage will occur. Keep the amp load

in the green range during operation.

Figure 17. Typical amp draw meter

and load chart.

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Sanding Workpiece

Platen Adjustment

Typically, no more than 0.5mm (approx. ⁄64") of

Your sander is equipped with an adjustable felt

platen and graphite pad for those extra sensitive

sanding operations. The platen position allows

for 3 basic types of sanding. These different posi-

tions can be adjusted by rotating the height lever

shown in Figure 18.

material is removed during each pass. Attempts

to remove too much material can cause jamming,

wood burning, rapid paper wear or tearing, poor

finish, short motor life. Make sure that you mea-

sure the workpiece thickness before and after

every pass.

Height

Scale and

Lever

The following is the correct sanding operating

procedure:

Pointer

Lock

Lever

1. Put on safety glasses, a dust mask, and

hearing protection!

2. Turn ON the dust collector.

3. On the initial pass, set the table so the sand-

paper is 0.25" above the workpiece.

Note: This initial pass setting eliminates the

chance of overloading the sander on unde-

tected high points on the workpiece.

Figure 18. Platen height controls.

Using the platen:

4. Continue to raise the table 0.0625" between

each successive pass until the sander begins

to sand the workpiece.

For an initial heavy-sanding pass, the platen is

raised above the level of the drums, and the table

is adjusted to set sanding depth. The drums do all

the work using #100 grit or coarser sandpaper,

but you will have a rough finish.

NOTICE

It may be necessary to send wide stock

through the sander two or three times

between table height adjustments. This

reduces the likelihood of burning the wood

if there is a high spot.

For an intermediate-finishing pass, the platen is

lowered so it is level with the drums, and the table

is adjusted to set sanding depth. The best belt grit

for this position is #100-#180.

For a final-sanding pass, do not adjust the table

to adjust the sanding depth. The drums must

touch the workpiece without doing any sanding.

The platen should be lowered to 0.2 to 0.5 mm

below the sanding drums. You can lower the

platen up to 2 mm below the drums for short

intervals, but streaking, burn marks, and prema-

ture graphite/platen wear can occur if this setting

is abused. The best belt grit for the final-sanding

pass is #180 or finer.

Note: The platen scale is broken down in arbi-

trary increments.

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SECTION 5: ACCESSORIES

Rotary Phase Converter

H2845 Cleaning Pads

Add 3-phase, multi-motor capability to your single-

phase electrical supply. Operate single or mul-

tiple motors, transformers, and resistance loads

at 100% power and 95% efficiency while saving

big dollars at cheaply metered, single-phase

electrical rates. Complete step by step instruc-

tions are furnished along with complete wire

and fusing requirements for various motor loads.

Each model operates up to twice its nameplate

rating in a mixed-motor load. See the individual 3-

phase machine pages for more phase converter

recommendations. For application assistance,

please call our technical support at (570) 546-

9663.

Cleaning pads are the perfect accessory for

wide belt sanders. Simply set the conveyor table

to height and feed the pad through to “unload”

a dirty sanding belt. Regular cleaning greatly

increases the lifespan of sanding belts. Check

with the current Grizzly catalog or www.grizzly.

com for more details.

Figure 20. Sanding belt cleaning pad.

Figure 19. Rotary phase converter.

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SECTION 6: MAINTENANCE

General

NOTICE

Your safety is important! Please follow the

warnings below during this entire section:

Keep in mind that the service intervals

recommended below should occur sooner

if the machine is operating under extreme

duty or in a dirty shop enviornment.

Disconnect power to the

machine when perform-

ing maintenance, assem-

bly or adjustments.

Failure to do this may

result in serious person-

al injury.

Weekly

Grease the grease fittings located on the feed

belt roller axles and the sanding belt roller axles.

They are identified with yellow labels.

Monthly

Apply a generous amount of grease to the table

elevation screws. Be sure to recover the adjust-

ment screws with the dust covers when finished.

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

Remove the lower side panel to access the table

lifting mechanism. Apply grease to the chain and

gears associated with the table lifting mechanism.

Be careful to not get grease on the V-belts. This

could cause them to pad off of the pulleys.

After the First 100 Hours

The oil inside the conveyor gear reducer should

be replaced after the first 100 working hours of

operation. We recommend 90 Wt. gear oil.

Schedule

The following items should be checked each

time the sander is used:

Every 2500 Hours

After the first conveyor gear reducer oil change,

replace the oil after every 2500 working hours of

operation. We recommend 90 Wt. gear oil.

•

Loose mounting bolts.

Damaged sanding belt.

Worn or damaged wires.

Water collection cups filled with water.

Dust trap.

Safety features.

Any other condition that could hamper the

safe operation of this machine.

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Sanding Belts

Dust and Water

Traps

You can greatly increase the lifespan of your

sanding belts if you clean them often. As men-

tioned on Page 25, cleaning pads are the fastest

way to remove saw dust build-up.

There are two traps on this wide belt sander. One

water trap is attached to the bottom of the air

regulator, and the other trap is attached on the

air diaphragm assembly. Cleaning is easy, with

the system under air pressure, you can push the

lower drain valve and empty regulator water trap

(Figure 21). Replace the internal white moisture

filter yearly. To empty the dust trap bowl, relieve

the air pressure and then unscrew and empty the

bowl (Figure 22). DO NOT allow the water trap or

dust bowl to become full.

Air System

The air system is durable and reliable; however,

components do wear with age. If you suspect that

an item in your air system may be having prob-

lems, see the air line circuit on Page 35.

•

Adjust regulator to 75 PSI.

Carefully inspect all air lines for cracks, tears

or hardening. Replace faulty hoses.

•

Check the air connections for leaks. A small

amount of soapy water in a questionable

area will bubble if there is a leak.

Regulator Water

Trap

Make sure lines are not clogged. Remove

a questionable line and blow through it as a

test.

Drain Valve

Figure 21. Water trap on the regulator.

If a component in the air system is malfunc-

tioning, bleed all air from the system, and fix

the problem before you resume sanding.

Bleed all air from the system before you

remove the dust bowl, or you may experi-

ence a cloud of wood dust.

Dust Trap

Figure 22. Dust trap.

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SECTION 7: SERVICE

—If it does, the sander is properly calibrated

Table Calibration

and accurate to the nearest 0.005".

—If it does not, you must recalibrate the digital

thickness scale.

Use the first board fed through the sander to test

the accuracy of the digital thickness gauge.

To recalibrate the digital thickness scale:

To calibrate the digital thickness scale:

1. Without moving the table height, enter the

numerical measurement of the average thick-

ness of the sanded wood into the digital key

pad on the control panel.

1. Using a properly set-up planer, plane a board

to uniform thickness.

2. Lower the sander table far enough to place

Note: The average thickness of the sanded

wood should now be flashing on the digital

read-out.

the planed board under the sander roller.

3. Manually raise the table until the board just

touches the sanding roller.

2. Press and hold the

key until the display

stops flashing. The sander is now correctly

calibrated.

4. Remove the board without changing the

table height. This ensures the table will be

properly adjusted for the first sanding pass.

5. Run the board through the sander several

times at the initial height setting. Manually

raise the table 0.020" and pass the board

through the sander several more times.

Monitor the amperage meter and the result-

ing load on the sander.

Platen Service

To replace the platen felt and graphite pad:

1. DISCONNECT THE SANDER FROM THE

POWER SOURCE!

6. Measure the thickness at various points

around the board using a precise microm-

eter or set of calipers. Continue sanding the

board at that height until the average thick-

ness measurement is within ⁺⁄- 0.003".

2. Open the left access door, and use the platen

tool, shown in Figure 23, to remove platen.

Note: These final passes should be done

without adjusting the table height. This

ensures the most consistent average thick-

ness.

7. Observe the digital display read-out, it should

indicate the average thickness of the sanded

wood.

Figure 23. Removing platen.

3. Replace platen felt pad and graphite pad.

4. Reinsert the platen until it stops.

5. Close the access door.

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To replace the brake pads:

Brake Service

1. DISCONNECT THE SANDER FROM THE

POWER SOURCE AND REMOVE AIR

PRESSURE COMPLETELY!

Tools Needed:

Qty

14mm Open End Wrench.................................. 1

Small Snap Ring Pliers ..................................... 1

6mm Hex Wrench.............................................. 1

#2 Phillips Screwdriver ..................................... 1

2. Remove the nuts from the two mounting

bolts and the two snap rings on the mounting

pins behind the bracket (see Figure 24).

Eventually the brake pads will wear out. Checking

and replacing these is a simple project that can

be done in the shop, with the exception of having

the rotor resurfaced on a lathe.

To check the brake pads:

1. DISCONNECT THE SANDER FROM THE

POWER SOURCE AND REMOVE AIR

PRESSURE COMPLETELY!

Caliper

2. Remove the four screws that secure the

access panel on the right-hand side of the

machine.

3. The brake caliper is located underneath the

Figure 24. Disc brake.

rotor, which is attached to the motor arbor.

3. Pull the mounting pins out of the caliper

bracket and remove the air line from the

caliper. The caliper should now be able to be

removed.

4. The brake pads consist of a metal plate with

a composite pad. With a fine ruler, measure

the thickness of the composite pad only. If

one of the pads is below ⁄8" (approx. 3mm),

replace both.

4. Disassemble the brake caliper and remove

the cap screws securing the brake pads.

5. Remove the brake rotor and have it profes-

sionally resurfaced at an automotive machine

shop if it has gouges in it. If visible cracks are

present in the brake rotor, replace it with a

new one. Remove oil and dirt from the rotor

with automotive brake cleaner. Once clean,

only handle the rotor with a dry rag and

install exactly the reverse of removal.

6. Install new brake pads, mount the caliper

and reconnect the air line.

7. Test the safety shutdown operation by run-

ning the sander and pressing the emergency

stop controls.

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3. An adequate stream of air through the air

fork gap (Figure 26) is essential for proper

oscillation. If the jet of air is weak through

the gap, the belt will track away from the

controller and into the limit switch on the

opposite end of the roller. The pivot action of

the upper roller, and the resulting oscillation

of the belt, are dependent upon adequate

airflow through the air fork gap.

Oscillation Timing

NOTICE

The oscillation adjustments have been per-

formed at the factory and should require no

further attention. However, we recommend

verifying the settings.

When the oscillation is correctly adjusted, the

sanding belt oscillates to the left and to the right

at the same speed. If the sanding belt makes

contact with a limit switch, as shown in Figure 25,

the emergency braking system will activate and

stop the sander immediately.

Oscillation Controller Gap

Limit

Switches

Air Fork and Air Jet

Figure 26. Oscillation components.

To set the correct amount of airflow through

the air fork gap:

Sanding Belt

Sander Outline

(Top View)

1. Remove the sanding belt and turn the belt

tension knob to the tensioned position.

2. Loosen the lock nut on the airflow adjustment

knob (Figure 27).

Figure 25. Improper oscillation.

To check the sanding belt oscillation:

3. Turn the airflow adjustment knob (Figure 27)

clockwise until the airflow is completely OFF.

The upper roller should pivot to the right.

1. Be sure the sanding belt is properly installed

and the belt tension knob and air supply are

ON.

4. Slowly turn the airflow adjustment knob

counterclockwise, and continue turning up

the air pressure until the roller pivots to the

left.

2. Turn ON the sanding belt.

—If the belt oscillates without contacting the

limit switches, but the oscillation time to the

left and right are NOT equal, proceed to Step

7, on Page 31.

Lock Nut

—If the belt tracks away from the air fork and

air jet, colliding into the limit switch, continue

with Step 3.

Figure 27. Airflow adjustment knob.

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—If the oscillation time to the right is 2 sec-

onds, but the oscillation time to the left is

longer, loosen the oscillation adjustment

knob (Figure 28) and move it to the left until

proper tracking is achieved. Tighten down

the oscillation adjustment knob when satis-

fied.

5. Tighten the lock nut (Figure 27) to secure

the airflow adjustment knob.

6. Restrict the airflow across the air fork gap

with a scrap piece of wood. You should

notice the roller pivot to the right. When the

stick is removed, the roller should pivot back

to the left.

7. Test the oscillation by running the sander.

Make note of the time it takes for the belt to

oscillate from left-to-right and from right-to-

left.

When correctly timed, the oscillation should

take a similar amount of time to oscillate.

Figure 28. Oscillation adjustment knobs.

—If the oscillation time to the left is 2 seconds,

but the oscillation time to the right is longer,

loosen the oscillation adjustment knob and

move it to the right until proper tracking is

achieved. Tighten the oscillation adjustment

knob when satisfied.

8. Continue to the next page to adjust the oscil-

lation speed.

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Oscillation Speed

Table Parallelism

The oscillation speed of the sanding belt is

adjustable. Different oscillating speeds yield dif-

ferent sanding results. We recommend trying

various speeds on a scrap piece of wood similar

to the final workpiece.

NOTICE

The table has been adjusted at the fac-

tory and should require no further attention.

However, we recommend verifying that it is

parallel with the sanding roller.

To adjust the oscillation speed:

The corners of the table can be independently

adjusted up or down. Table parallelism can be

achieved by disconnecting the chain and turn-

ing the pertinent table elevation screw sprocket

(Figure 30).

1. Loosen the lock nut on the speed control

adjustment knob (Figure 29).

Lock Nut

Adjusting the table parallelism can be a very

tedious task that takes a great amount of patience.

DO NOT adjust the table unless you are having

trouble sanding your workpiece to a uniform

thickness.

If a table adjustment is needed, take precise

notes on the positioning of the table elevation

screws. This will allow the original setting to be

re-established.

Figure 29. Speed control adjustment knob.

2. Turn the knob clockwise to decrease the

oscillation speed and counterclockwise to

increase it.

Elevation Screw

Sprockets

3. Tighten the lock nut loosened in Step 1 to

secure the knob.

Figure 30. View of elevation screw sprockets.

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To adjust the table parallelism:

Pressure Rollers

1. Pass a 24" wide board through the sander

until the entire surface of the board is mak-

ing contact with the sanding belt.

To adjust the pressure rollers:

1. DISCONNECT THE SANDER FROM THE

2. Measure the thickness of the board at vari-

POWER SOURCE!

ous points around the edge.

2. Plane a 72" long 2x4 to a uniform thickness

and cut it in half. Place one board along the

length of the feed belt on the right-hand side

and place the other board on the left-hand

side.

3. If there is a variation of thickness, the table

can be adjusted accordingly.

4. DISCONNECT THE SANDER FROM THE

POWER SOURCE!

3. With the sanding belt tensioned (Figure 32),

move the sanding rollers by hand and manu-

ally raise the table until you hear the sandpa-

per just contact the surface of the wood. DO

NOT continue to raise the table beyond that

point.

—For minor adjustment, loosen the table

mounting bolts shown in Figure 31 and rotate

the elevation screw flange.

—For major adjustment, mark the chain loca-

tion on all sprockets, remove the chain from

the sprocket to be adjusted, and turn the

sprocket counterclockwise to raise the table.

One quarter of a turn raises or lowers an

elevation screw approximately 0.020"

Elevation

Screw Flange

Table Mounting

Bolt

Figure 31. Table mounting bolts.

Figure 32. Belt tension knob.

4. Connect the sander to the power source and

make note of the reading on the digital dis-

play. Then manually lower the table 0.020"

to 0.030". This is how much lower the infeed

pressure roller should be set when compared

to the sanding surface of the sanding roller.

NOTICE

When adjusting the left front elevation

screw, make the same adjustment to the

left rear elevation screw. This ensures the

height from the front to the back of the table

remains unchanged. Do the same when

adjusting the right elevation screws.

5. DISCONNECT THE SANDER FROM THE

POWER SOURCE!

5. Reinstall the chain, tighten the bolts, and test

the machine.

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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6. Loosen the roller lock nuts (Figure 33) on

the infeed pressure roller. Turn the adjust-

ment studs (Figure 33) to lower the pressure

roller until it just touches the board.

V-Belt Adjustment

To adjust either V-belt:

Note: DO NOT continue to lower the roller

beyond that point.

1. DISCONNECT THE SANDER FROM THE

POWER SOURCE!

Adjustment Stud

2. Loosen the lock nut (Figures 34 & 35).

V-Belt

Roller Lock Nuts

Lock Nut

Adjustment Stud

Roller Lock Nuts

Adjustment

Nut

Figure 34. Table elevation V-belt.

Figure 33. Pressure roller adjustment locations

V-Belts

for platen and drum type sanders.

7. Tighten the roller lock nuts.

8. Connect power to the sander and observe

the reading on the digital display. Then man-

ually lower the table an additional 0.020" to

0.030".

Lock Nut

9. Loosen the roller lock nuts on the outfeed

pressure roller. Turn the adjustment bolts

and lower the pressure roller until it just

touches the board. Note: DO NOT continue

to lower the roller beyond that point.

Adjustment Nut

Figure 35. Sanding drum V-belts.

3. Turn the adjustment nut up or down until the

V-belts deflect 1" off of center when pushed

with your finger.

10. Tighten the roller lock nuts.

Note: Variables such as feed rate, depth of

the cut, and the type of sanding belt can play

a big part in determining the proper amount

of downward pressure exerted by the rollers.

Experimentation is necessary to get the desired

results. However, under no circumstances should

the pressure rollers be set even, or higher than,

the sanding roller.

4. Retighten the lock nut.

-34-

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Air System Diagram

A. Shop Compressor

I. Oscillation Timing Piston and Diaphragm Assy.

B. Air Pressure Regulator

C. Emergency Brake Solenoid

D. Emergency Brake

E. Air Distribution Manifold

F. Airflow Adjustment Knob

(Oscillation Timing)

J. Oscillation Speed Control Piston

K. Belt Tension Control Piston

L. Belt Tension Control Switch

M. Emergency Stop Button Switch

N. Emergency Stop Push Brake Switch

O. Left Belt Limit Switch

G. Speed Control Adjustment Knob

(Oscillation Speed)

H. Oscillation Controller Air Fork

P. Right Belt Limit Switch

Q. Belt Tension Limit Switch

R. Emergency Brake Contactor

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Front

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7. Insert the 2x4' wooden studs under the table

for support, and with help, lift the table slightly

and move it out of the rear of the machine.

Conveyor Belt

Replacement

8. Disconnect the limit switch, remove all mount-

ing screws, and remove the emergency stop

push-panel assembly.

Make sure that you have a lifting device or anoth-

er person to help in table removal.

9. Turn both tracking adjustment bolts coun-

ter-clockwise five turns, remove one roller

support, and slide the drum out of the table

assembly.

Tools Needed:

Qty

Hex Wrench 9 mm............................................. 1

Combination Wrench 19 mm............................. 1

Combination Wrench 12 mm............................. 1

Combination Wrench 14 mm............................. 1

Phillips Screwdriver #2...................................... 1

8' 2x4's .............................................................. 2

Permanent Marker ............................................ 1

10. Remove the old conveyor belt. Inspect roll-

ers, bearings, table for wear and replace as

required.

11. Install the new conveyor belt. Note: The belt

To remove the conveyor belt use Figure 37

and follow the steps below:

is non-directional.

12. Install the front roller, the roller support, and

turn both tracking adjustment bolts clock-

wise equally so the conveyor belt becomes

taught and does not hang loose. DO NOT

OVERTIGHTEN the belt.

1. Raise the table up so the conveyor belt

is approximately two-inches away from

the sanding roller or platen, and then

DISCONNECT THE SANDER FROM THE

POWER SOURCE!

13. With a helper, install the table from the rear

2. Remove the gearbox mounting bracket, and

with an assistant's help, slide the motor and

gearbox from the roller shaft and lower it to

the floor.

in a similar fashion as it was removed.

14. Install the table guides and both lower access

panels.

Note: Do not loosen the two vibration damp-

ener washers shown in Figure 37.

15. Align the lead screw flanges with the marks

made in Step 6, and install the hex bolts.

3. Remove two table height limit switches.

4. Remove both lower access panels.

5. Remove the left and right table guides.

16. Install the table height limit switches so the

upper switch clicks when the conveyor sur-

face is ⁄4" away from the sandpaper, and

the lower switch clicks when the conveyor

table is ⁄4" higher than its lowest position.

6. Using a permanent marker, mark all four

lead screw flange positions (Figure 36), and

remove all hex bolts from the flanges.

Make sure that you test your settings with the

handwheel manually so you don't crash the

table if incorrectly set the first time around.

Timing Mark

17. With a helper, install the gearbox, vibration

dampener washers, and mounting bracket.

18. Install the emergency stop push-panel

assembly and the limit switch.

19. Start the conveyor motor and turn the con-

veyor tracking bolts as required until the

conveyor belt tracks straight without loading

up on one side of the table.

Figure 36. Marking lead screw for reassembly.

-36-

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Figure 37. Conveyor belt removal sequence.

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Feed Belt Tension

Feed Belt Tracking

Tools Needed:

Qty

Tools Needed:

Qty

Wrench or Socket 20mm....................................1

Hex Wrench 6mm ..............................................1

Phillips Screwdriver #2 ......................................1

To adjust the feed belt tension:

NOTICE

Adjust the feed belt tension before adjusting

the feed belt tracking.

1. DISCONNECT THE SANDER FROM THE

POWER SOURCE!

To adjust the feed belt tracking:

2. Find the adjustment ports in the safety guard

(Figure 38) at the front end of the feed

table.

1. Turn the feed belt ON.

2. If the feed belt is tracking to the right side

of the table, turn the right adjustment bolt

(Figure 38) clockwise.

3. Turn both left and right adjustment bolts

(Figure 38) clockwise equally to increase

tension.

3. If the feed belt is tracking to the left side of

the table, turn the left adjustment bolt clock-

wise.

Safety Guard

Adjustment Port

Note: The edge of the feed belt should just

touch the guide wheels as shown in Figure

39.

Adjustment

Bolt

Adjustment Bolt

Feed Belt

Guide Wheel

Figure 38. Feed belt tension adjustment bolts.

Note: Safety guard removed for clarity.

4. When tensioned properly you should not be

able to lift the feed belt off of the table sur-

face or slide it back and forth.

Figure 39. Guide wheels.

4. Run the feed belt for 3-5 minutes and recheck

DONOTsandboardswiththeguardremoved.

Failure to follow this warning could result in

serious personal injury.

the tracking.

5. If the belt is still tracking correctly, replace

the safety cover removed in the previous

subsection.

-38-

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Maintenance Log

Maintenance Performed

Date

Approximate Hours Of Use

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Troubleshooting

Machine Operations

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Motor will not start.

1. Limit switch or emergency stop is 1. Correct situation that caused limit switch to engage, reset the emer-

at fault.

gency stop button.

2. Low voltage.

2. Check power line for proper voltage.

3. Open circuit in motor or loose con- 3. Inspect all lead connections on motor for loose or open connec-

nections.

tions.

Motor will not start; fuses or 1. Short circuit in line cord or plug.

1. Inspect cord or plug for damaged insulation and shorted wires.

circuit breakers blow.

Motor overheats.

2. Short circuit in motor or loose con- 2. Inspect all connections on motor for loose or shorted terminals or

nections. worn insulation.

3. Incorrect fuses or circuit breakers 3. Install correct fuses or circuit breakers.

in power line.

1. Motor overloaded.

1. Reduce load on motor.

2. Air circulation through the motor 2. Clean out motor to provide normal air circulation.

restricted.

Motor stalls (resulting in 1. Short circuit in motor or loose con- 1. Inspect connections on motor for loose or shorted terminals or worn

blown fuses or tripped cir-

cuit).

nections.

2. Low voltage.

insulation.

Correct the low voltage conditions.

3. Incorrect fuses or circuit breakers 3. Install correct fuses or circuit breakers.

in power line.

4. Motor overloaded.

4. Reduce load on motor.

Machine slows when oper- 1. Feed rate too high.

ating. 2. Depth of cut too great.

1. Feed workpiece slower.

2. Reduce depth of cut.

Loud, repetitious noise com- 1. Pulley set screws or keys are miss- 1. Inspect keys and set screws. Replace or tighten if necessary.

ing from machine.

ing or loose.

2. Motor fan is hitting the cover.

3. V-belt is defective.

2. Tighten fan or shim cover.

3. Replace V-belt. Refer to the Maintenance section.

Sanding Operations

Machine is loud, overheats 1. Excessive depth of cut.

1. Decrease depth of cut.

or bogs down in the cut.

2. Dull or dirty sanding belt.

2. Replace or clean sanding belt.

Rounded workpiece edges. 1. Excessive depth of cut.

1. Reduce depth of cut.

Uneven thickness from left 1. Feed table not parallel to sanding 1. Adjust the table.

to right of board.

roller.

2. Conveyor belt is worn.

2. Replace conveyor belt.

Workpiece pads on feed 1. Pressure rollers set too high.

1. Lower pressure rollers.

2. Clean conveyor belt.

3. Replace conveyor belt.

belt.

2. Dirty conveyor belt.

3. Conveyor belt is worn.

Straight strip of notches on 1. Pressure rollers are dirty or dam- 1. Clean or repair pressure rollers.

workpiece.

aged.

For your safety, turn the

power switch off and dis-

connect the sander from the

power source and the air

supply before starting the

applicable troubleshooting.

-40-

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Troubleshooting

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Snake shaped marks on 1. Sanding belt damaged or dirty.

workpiece.

1. Clean or replace sanding belt.

Lines across width of work- 1. Sanding belt seam is open or dam- 1. Replace sanding belt.

piece. aged.

Glossy spots or streaks on 1. Worn sanding belt.

1. Replace sanding belt.

workpiece.

2. Rear pressure roller too low.

2. Raise rear pressure roller. (See warning in Pressure Roller sec-

tion!)

Sanding belt clogs quickly.

1. Sanding belt grit too small for par- 1. Replace with a coarser grit sanding belt.

ticular job.

2. Excessive depth of cut.

3. Wood is too moist.

4. Dust Collection is at fault.

2. Reduce depth of cut.

3. Allow wood to dry out.

4. Service dust collection system or dust collector is undersized.

Sanding belt does not ten- 1. Low air pressure.

sion correctly; rollers pad 2. Air leaks in system.

under belt.

1. Adjust air pressure to 75 PSI at primary regulator.

2. Inspect all hoses and connections for leaking air; use water on sus-

pected area to detect bubbles.

Sanding belt runs off to one 1. Air eye fork clogged.

1. Clean the intake hole on the air eye fork.

2. Open valve.

3. Adjust oscillation timing.

side, stopping the sander.

Sanding belt will not start.

2. Oscillation return valve closed.

3. Oscillation timing incorrect.

1. Sanding belt is not tensioned.

2. Limit switches engaged.

1. Tension sanding belt.

2. Center sanding belt so it is not touching the limit switches.

3. Make sure emergency stop switch is released.

3. Emergency stop plate engaged.

Poor, non-aggressive sand- 1. Worn sanding belt.

ing results.

1. Replace sanding belt with a new one.

2. Sanding belt loaded with sawdust. 2. Clean sanding belt to unload sawdust.

Conveyor belt not tracking 1. Conveyor rollers moved out of 1. Re-adjust conveyor rollers.

in center.

adjustment.

Conveyor belt padping.

1. Conveyor rollers have incorrect 1. Adjust conveyor rollers to place more tension on the workpiece.

tension.

2. Conveyor rollers contaminated with 2. Clean conveyor rollers.

dirt or dust.

Emergency brake stops 1. Air pressure incorrect.

slow. 2. Air leak in system.

1. Adjust air pressure to 75 PSI.

2. Find and fix air leaks.

3. Brake rotor contaminated with oil. 3. Clean brake rotor with automotive brake parts cleaner.

4. Brake pads worn out.

4. Replace brake pads.

Grinding noise when brak- 1. Brakes severely worn out.

ing.

1. Replace brake pads, have rotor turned (possibly replaced).

For your safety, turn the

power switch off and dis-

connect the sander from the

power source and the air

supply before starting the

applicable troubleshooting.

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Control Panel Electrical Diagram

(G0445/G0582/G9962Z/9962ZX)

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-42-

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Control Panel Component Locations

(G0445/G0582/G9962Z/9962ZX)

Digital Amp Draw

Meter

Digital Panel

Sanding Belt STOP

Sanding Belt

START Button

Button

Conveyor Belt

STOP Button

START Button

Emergency Stop

Button

Power Lamp

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Connection Wiring Diagram 220V/440V

3-Phase (G0445/G0582/G9962ZX)

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-44-

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Wiring Box Components

(G0445/G0582/G9962ZX)

Amp Meter

Current Sensor

Sanding Motor

Contactor

4 Amp Fuses

Emergency Brake

Contactor

Conveyor Motor

Contactor

Conveyor Motor

Overload Relay

UP/DOWN Table Motor

Contactors

220V Single-

Phase Power

Supply

Junction Block

Sanding Motor

Overload Relay

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Connection Wiring Diagram (G9962Z)

220V Single-Phase

AMP METER CURRENT SENSOR

1_L1

21 NC

13 NO

13 NO 21 NC

CONVEYOR

CONTACTOR

13 NO 21 NC

SANDING MOTOR

CONTACTOR

14 NO 22 NC

2 1

2 0

14 NO

22 NC

CONTACTOR

EMG BRAKE

FUSE FUSE

1 5

14 NO 22 NC

THERMAL

OVERLOAD

1 4

THERMAL

OVERLOAD

97 98 95 96

1 2

95 96

98 97

1 9

1 7

1 1

EMERGENCY

U1 V1 U2 V2 U3 1 6 17

19 13

11 10

14 15

1 8

BRAKE SOLENOID

VALVE

GROUND

POWER IN

220V

POWER IN

220V

POWER IN

220V

POWER IN

220V

CONVEYOR

MOTOR

ROTATION

SANDING

MOTOR

ROTATION

POWER IN

220V

TABLE UP/DOWN

MOTOR

-46-

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Wiring Box Components (G9962Z)

Amp Meter

Current Sensor

Transformer

Sanding Motor

Contactor

Conveyor Motor

Contactor

Emergency Brake

Contactor

UP/DOWN Table Motor

Contactors

Two 4 Amp Fuses

Conveyor Motor

Overload Relay

220V/440V

Three-Phase

Power Supply

Junction Block

Sanding Motor Overload

Relay

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General Electrical Diagram

(G0445/G0582/G9962ZX)

220V/440V 3-Phase

OL1

SANDING

BELT

MOTOR

TABL E L I FTING

& LOWERING

MOTOR

OL3

CONVEYOR

BELT

MOTOR

Fuse

440V 380V

0 Volt

415V 220V 200V

Emergency Brake

POWER SOURCE

BRAKE

SOL

EMERGENCY

BRAKE

LS1

Emergency Stop

LS2

LS3

LS4

PCR1

TABL E L I FTI NG

& LOWERING

PCR 2

STOP

START

OL1

SANDING BELT

STOP

START

OL3

CONVEYOR BEL T

-48-

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General Electrical Diagram

_S(G9962Z) 220V Single-Phase

OL1

SANDI NG

BELT

MOTOR

T ABLE L I F T I NG

& LOWERING

MOTOR

OL3

CONVEYOR

BELT

Fuse

220V

Fuse

POWER SOURCE

BRAKE

SOL

Emergency Brake

EMERGENCY

BRAKE

LS1

Emergency Stop

LS2

LS3

LS4

PCR1

T ABL E L I F T I NG

PCR2

L OWERI NG

START

STOP

OL1

OL3

SANDI NG BELT

START

STOP

CONVEYOR BELT

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Tool Box and Accessories Diagram

-50-

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Tool Box and Accessories Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

PH29330001

PLATEN REMOVAL TOOL

(G0445/G0582)

P0582007

SANDING BELT (#100, 75" LONG)

(G0445/G0582)

P9962Z0002

P9962Z0003

P0582004

P0582005

P9962Z0006

G8677

LIMIT SWITCH ROD

TOOL BOX

P0582009

SANDING BELT (#180, 75" LONG)

(G0445/G0582)

FELT PAD (G0445/G0582)

GRAPHITE PAD (G0445/G0582)

DOOR HANDLE

P9962Z0008

P9962Z0009

PWR810

PHILLIPS SCREWDRIVER

FLAT SCREWDRIVER

8 X 10 WRENCH

SANDING BELT (#100)

(G9962Z/G9962ZX)

SANDING BELT (#150)

(G9962Z/G9962ZX)

PWR1214

12 x 14 WRENCH

PWR1719

17 x 19 WRENCH

G8679

P9962Z0013

HEX WRENCH SET

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Sanding Motor System Diagram

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-52-

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Sanding Motor System Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

1101

1102

1103

1104

1105

1106

1107

1108

1109

P9962Z1101

MACHINE FRAME

1121

1122

1123

1124

1125

1126

1127

1128

1129

1130

1131

1132

1301

P9962Z1121

BRAKE BRACKET

P9962Z1102

P9962Z1103

PN13

MOTOR BASE

PW02

FLAT WASHER 3/8

HEX BOLT 3/8-16 x 3/4

TABLE LIFTING COLLAR

CAP SCREW 1/4-20 X 3/4

LIMIT SWITCH

MOTOR BASE HINGE

HEX NUT 1/2-13

PB21

P9962Z1124

PSB05

P9962Z1105

PLW07

MOTOR BASE ADJUSTMENT ROD

LOCK WASHER 1/2

P9962Z1126

P9962Z1127

PB19

PB78

HEX BOLT 1/2-13 x 1-1/4

FLAT WASHER 1/2

LIMIT SWITCH PLATE

HEX BOLT 1/4-20 X 1/2

FLAT WASHER 1/4

SET SCREW 5/16-18 X 3/4

COVER OF MOTOR BASE

FLAT WASHER 3/8

BRAKE BRACKET

PW01

P9962Z1109

P9962ZX1109

10 HP MOTOR (G9962Z)

10 HP MOTOR

PW06

PSS18

(G9962ZX/G0582/G0445)

MOTOR FAN (G9962Z)

MOTOR FAN COVER (G9962Z)

P9962Z1131

PW02

1109-1 P9962Z1109-1

1109-2 P9962Z1109-2

P9962Z1301

1109-1 P9962ZX1109-1 MOTOR FAN

(G9962ZX/G0582/G0445)

1109-2 P9962ZX1109-2 FAN COVER

(G9962ZX/G0582/G0445)

1301-1 P9962Z1301-1

1302-1 P9962Z1302-1

1302-2 P9962Z1302-2

BRAKE BRACKET FRONT

BRAKE LINING

1303

1304

1305

1306

1307

1308

1309

1310

1311

1312

1313

P9962Z1303

P9962Z1304

P9962Z1305

PFH12M

BRAKE ARBOR

1110

1111

1112

1113

1114

1115

1116

1118

1119

P9962Z1110

P05821110

PSB11

PULLEY (G9962Z/G9962ZX)

PULLEY (G0582/G0445)

CAP SCREW 5/16-18 x 1-1/4

LOCK WASHER 5/16

BRAKE SPRING

BRAKE INSIDE PIECE

FLAT HD SCR M6-1 X 25

BRAKE PIN

PLW01

P9962Z1307

PSB10M

P9962Z1113

PB03

KEY 10 X 8 X 75

CAP SCREW M5-.8 X 15

EXT RETAINING RING 12MM

LOCK WASHER 3/8

HEX NUT 3/8-16

HEX BOLT 5/16-18 X 1

LOCK WASHER 5/16

PR03M

PLW01

PLW04

P9962Z1116

P9962Z1118

PVB77

DISC BRAKE

PN08

PULLEY BUSHING

PSB26M

CAP SCREW M6-1.0 X 12

BRAKE GASKET

V-BELT B-77 (G9962Z/G9962ZX)

V-BELT A-71 (G0582/G0445)

P9962Z1313

PVA71

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Table Lift System Diagram

-54-

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Table Lift System Parts List

REF PART #

P9962Z2101

DESCRIPTION

REF PART #

DESCRIPTION

2101

2102

2103

2104

2105

2106

2107

2108

2109

2110

2111

2201

2202

2203

2204

2206

2301

2302

2303

2304

2305

2306

2307

2308

2309

2310

2311

2312

2313

2314

2315

ELEVATION SCREW

HEX BOLT 5/16-18 X 1

FLAT WASHER 5/16

LOCK WASHER 5/16

LOCK WASHER 3/8

HEX BOLT 3/8-16 X 1

ELEVATION SLIDE

DUST GUARD BELLOW

HEX BOLT 5/16-18 X 3/4

LOCK WASHER 5/16

CHAIN

2321

2322

2323

2324

2325

2326

2327

2328

2331

P9962Z2321

HANDWHEEL

PB03

P9962Z2322

PB31

MOTOR BASE

PW07

HEX BOLT 1/4-20 X 1

LOCK WASHER 1/4

MOTOR BASE ROD

FLAT WASHER 1/2

HEX NUT 1/2-12

PLW01

PLW02

PLW04

P9962Z2325

PW01

PB18

P9962Z2107

P9962Z2108

PB07

PN06

PLW07

LOCK WASHER 1/2

1/3 HP MOTOR (G9962Z)

MOTOR FAN (G9962Z)

MOTOR FAN COVER (G9962Z)

1/4 HP MOTOR

P9962Z2331

PLW01

2331-1 P9962Z2331-1

2331-2 P9962Z2331-2

P9962Z2111

P9962Z2201

P9962Z2202

P9962Z2203

P9962Z2204

P9962Z2206

P9962Z2301

P9962Z2302

P6005

COLLAR HOUSING

COLLAR

2331

P9962ZX2331

(G9962ZX/G0582/G0445)

THRUST BEARING 51107

CLIP

2331-1 P9962ZX2331-1 MOTOR FAN

(G9962ZX/G0582/G0445)

2331-2 P9962ZX2331-2 MOTOR COVER

(G9962ZX/G0582/G0445)

HEX NUT 1/4-20

SPROCKET WHEEL

ELEVATION GEAR BOX

WORM GEAR

2332

2333

2334

2335

2336

2337

2338

2339

2340

2341

2401

2402

2403

2404

2405

2406

2407

2408

2409

2410

PN05

BEARING 6005Z

PB89

HEX BOLT 1/2-12 X 4-1/2

PROXIMITY SWITCH PLATE

HEX BOLT 1/4-20 X 1/2

PROXIMITY SWITCH

PHLP HD SCR M3-0.5 X 35

HEX NUT M3-0.5

P9962Z2304

PSB05

BEARING CAP

P9962Z2334

PB19

CAP SCREW 1/4-20 X 3/4

WORM SHAFT

P9962Z2306

P6002

P9962Z2336

PS55M

BEARING 6002Z

P9962Z2308

PSB33

BEARING CAP

PN07M

CAP SCREW 10-24 X 3/4

BEARING CAP

P9962Z2339

P9962Z2340

P9962Z2341

P9962Z2401

P9962Z2402

P6003

KEY 5/16 X 5/16 X 3/4

KEY 4 X 4 X 20

P9962Z2310

PSB01

CAP SCREW 1/4-20 X 5/8

SPROCKET WHEEL

SETSCREW 5/16-18 X 1/2

PULLEY

KEY 4 X 4 X 10

P9962Z2312

PSS08

SPROCKET WHEEL ADJUST PIECE

SPROCKET WHEEL SHAFT

BEARING 6003ZZ

P9962Z2314

P9962Z2315

V-BELT A36: (1-PH)

V-BELT A37: (3-PH)

PULLEY

P9962Z2404

P9962Z2405

PW02

ADJUST SPROCKET WHEEL

SPROCKET WHEEL ADJUST ROD

FLAT WASHER 3/8

2315A P9962Z2315A

2316

2317

2318

2319

2320

P9962Z2316

PSS07

SETSCREW 1/4-20 X 1/2

LOCK WASHER 5/16

HEX BOLT 5/16-18 X 3/4

SETSCREW 1/4-20 X 1/2

PN08

HEX NUT 3/8-16

PLW01

PB07

PN02

HEX NUT 5/16-18

PLW01

LOCK WASHER 5/16

PSS07

PB07

HEX BOLT 5/16-18 X 3/4

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

-55-

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Conveyor System Diagram

-56-

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Conveyor System Parts List

REF PART #

P9962Z3101

DESCRIPTION

REF PART #

3123-2 P9962ZX3123-2 FAN COVER

(G9962ZX/G0582/G0445)

DESCRIPTION

3101

3102

3103

3104

3105

3106

3107

3108

3109

3110

3111

3112

3113

3114

3115

3116

3117

3118

3119

3120

3121

3123

CONVEYOR TABLE

CONVEYOR BELT

GEARBOX FIX PLATE

CUSHION

P9962Z3102

P9962Z3103

P9962Z3104

PW02

3124

3126

3127

3128

3129

3130

3131

3132

3133

3135

3136

3137

3138

3140

3141

3142

3143

3144

3201

3202

3203

3204

3205

3206

PLW06M

P9962Z3126

PB32M

LOCK WASHER 10MM

TIMING BELT

FLAT WASHER 3/8

HEX BOLT 3/8-16 X 1

OUTFEED ROLLER

BEARING UCF205

REDUCER

HEX BOLT M10-1.5 X 25

VARIABLE SPEED BASE PLATE

VARIABLE SPEED COVER

HEX BOLT M8-1.25 X 20

INFEED ROLLER BRACKET

CAP SCREW 3/8-16 X 3/4

INFEED ROLLER BRACKET

POSITIONING WHEEL

CAP SCREW 5/16-18 X 2

LOCK WASHER 5/16

PB18

P9962Z3128

P9962Z3129

PB09M

P9962Z3107

P9962Z3108

P9962Z3109

P9962Z3110

P9962Z3111

P9962Z3112

PLW04

P9962Z3131

PSB16

PLUG

P9962Z3133

P9962Z3135

PSB70

BEARING UCF205

LOCK WASHER 3/8

HEX BOLT 3/8-16 X 1-1/4

BEARING CAP

PB24

PLW01

P9962Z3115

P9962Z3116

PB16

PN02

HEX NUT 5/16-18

DRIVE PULLEY

P9962Z3140

PS04

FRONT BRAKE COVER

PHLP HD SCR 1/4-20 X 1/2

LIMIT SWITCH

HEX BOLT 3/8-16 X 1-1/2

DRIVE PULLEY

P9962Z3118

PK66M

P9962Z3142

PS31

KEY 7 X 7 X 55

PHLP HD SCR #10-24 X 1-3/4

HEX BOLT 1/2-13 X 3

PB07M

HEX BOLT M8-1.25 X 25

LOCK WASHER 8MM

1 HP MOTOR 1-PH (G9962Z)

MOTOR FAN COVER (G9962Z)

MOTOR FAN (G9962Z)

1 HP MOTOR 3-PH

(G9962ZX/G0582/G0445)

PB74

PLW04M

P9962Z3201

P9962Z3202

P6206

INFEED ROLLER SHAFT

INFEED ROLLER

P9962Z3123

3123-1 P9962Z3123-1

3123-2 P9962Z3123-2

BEARING 6206ZZ

PR15M

EXT RETAINING RING 30MM

ELEVATION LIMITER

3123

P9962ZX3123

P9962Z3205

PSB32

CAP SCREW 1/4-20 X 1-1/4

3123-1 P9962ZX3123-1 MOTOR FAN

(G9962ZX/G0582/G0445)

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

-57-

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Feed, Drum, and Pressure Roller Diagram

��

G9962Z

G9962ZX

��

G0445

��

G0582

��

-58-

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Feed, Drum, and Pressure Roller Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

4101

4102

4103

4104

4105

4106

4107

4108

4109

4201

4202

4203

4204

P05824101

P05824102

P9962Z4103

P9962Z4104

PSS07

PISTON SLIDE RAIL (G0582)

PISTON BRACKET (G0582)

COMPRESSION SPRING

ROD 10 X 35 (G0582)

4205

4301

PSS07

SETSCREW 1/4-20 X 1/2

PISTON ROD

P9962Z4301

(G9962Z/G9962ZX/G0445)

BRACKET

4302

P9962Z4302

SET SCREW 1/4-20 X 1/2 (G0582)

HEX BOLT 5/16-18 X 1-1/2 (G0582)

HEX NUT 5/16-18

(G9962Z/G9962ZX/G0445)

ROLL PIN 3 x 27

PB11

4303

4304

4401

4402

4403

4404

4405

PRP55M

PN02

P9962Z4304

P04454301

P04454302

P04454303

P04454304

P04454305

SLIDERAIL (G9962Z/G9962ZX)

BRACKET (G0445)

DEFLECTOR (G0445)

BRACKET (G0445)

DEFLECTOR (G0445)

BRACKET (G0445)

PB12

HEX BOLT 5/16-18 X 1-1/4

LOCK WASHER 5/16

PLW01

P9962Z4201

P9962Z4202

P6001

PISTON ROLLER SHAFT

PISTON ROLLER

BEARING 6001ZZ

P9962Z4204

SHAFT BEARING COLLAR

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

-59-

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Sanding Drum and Platen System Diagram

��

G0582

��

G0445

��

G9962Z

G9962ZX

��

-60-

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Sanding Drum, and Platen System Parts List

REF PART #

P9962Z5104

DESCRIPTION

BEARING UCC206

REF PART #

DESCRIPTION

5104

5107

5108

5110

5111

5112

5114

5115

5116

5118

5202

5203

5204

5205

5206

5301

5302

5314

5315

P05825314

PSB16

BRACKET SHAFT (G0582/G0445)

CAP SCREW 3/8-16 X 3/4

(G0582/G0445)

PK11

KEY 5/16 X 5/16 X 1-3/16

LOCK WASHER 5/16

PLW01

PLW07

LOCK WASHER 1/2

5316

5317

5318

5319

5320

PW02

FLAT WASHER 3/8 (G0582/G0445)

SPCL. WASHR 3/8 (G0582/G0445)

HANDLE (G0582/G0445)

SET SCREW 5/16-18 X 1/2

ADJUSTMENT RING

PB41

HEX BOLT 1/2-12 X 1-1/2

CAP SCREW 1/4-20 X 1/2

GREASE FITTING W/ CAP

45º GREASE FITTING W/CAP

PLUG

P05825317

P05825318

PSS08

PSB04

P9962Z5114

P9962Z5115

P9962Z5116

PS04

P05825320

(G0582/G0445)

PHLP HD SCR 1/4-20 X 1/2

ROLLER (G0582/G0445)

ROLLER (G9962Z/G9962ZX)

SET SCREW M6-1.0 X 6

BEARING UCC205

5321

5322

PB03

HEX BOLT 5/16-18 X 1

(G0582/G0445)

P05825202

P9962Z5202

PSS02M

PW07

FLAT WASHER 5/16

(G0582/G0445)

P05825204

P9962Z5205

P9962Z5206

P05825301

P05825302

5323

5401

5402

5403

5405

5406

5407

5408

5409

5410

5411

5417

P05825323

P05825401

P9962Z5401

P05825402

P9962Z5402

P9962Z5403

P05825405

P9962Z5405

PSB11

HANDLE (G0582/G0445)

HOUSING (G0582/G0445)

HOUSING (G9962Z/G9962ZX)

ROLLER (G0582/G0445)

ROLLER (G9962Z/G9962ZX)

FASTENING TUBE

HANDLE

ROLLER LOCKDOWN SHAFT

BRACKET MALE (G0582/G0445)

BRACKET FEMALE

(G0582/G0445)

5303

5304

5305

5306

5307

5308

5309

5310

P05825303

P05825304

PS01

FELT PAD (G0582/G0445)

GRAPHITE (G0582/G0445)

PHLP HD SCR 10-24 X 1/2

PLATE (G0582/G0445)

BRACKET BASE (G0582/G0445)

BRACKET SHAFT (G0582/G0445)

LOCK COLLAR (G0582/G0445)

SET SCREW 1/4-20 X 3/8

(G0582/G0445)

PULLEY (G0582/G0445)

PULLEY(G9962Z/G9962ZX)

CAP SCREW 5/16-18 X 1-1/4

HOUSING (G0582/G0445)

HOUSING (G9962Z/G9962ZX)

BRACKET PAD (G9962Z/G9962ZX)

BRACKET PAD (G0582/G0445)

BEARING 6206-2RS

P05825306

P05825307

P05825308

P05825309

PSS03

P05825407

P9962Z5407

P9962Z5408

P05825408

P6206

P9962Z5410

P9962Z5411

P05825417

P9962Z5417

SPANNER NUT

5311

5312

PK34M

KEY 5 X 5 X 20 (G0582/G0445)

COMPRESSION SPRING

(G0582/G0445)

BEARING CAP

P05825312

COVER (G0582/G0445)

COVER (G9962Z/G9962ZX)

5313

P05825313

HOUSING (G0582/G0445)

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

-61-

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Upper Roller System Diagram

��

-62-

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Upper Roller System Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

6101

P04456101

SQUARE FRAME (G0445)

SQUARE FRAME

6132

6133

6134

6135

6136

6201

6202

6203

6204

6205

6206

6207

6208

6212

6213

6301

6302

6303

6304

6305

6306

6307

6308

6309

6310

6311

6312

6313

6314

6315

6316

6317

6318

6319

6320

6321

PB07

HEX BOLT 5/16-18 X 3/4

PHLP HD SCR 10-24 X 3/4

HEX NUT #10-24

P9962Z6101

PS08

(G9962Z/G9962ZX/G0582)

FRAME SEAL (RIGHT) (G0445)

FRAME SEAL (RIGHT)

(G9962Z/G9962ZX/G0582)

FRAME SEAL (LEFT) (G0445)

FRAME SEAL (LEFT)

(G9962Z/G9962ZX/G0582)

FLAT HD SCR 1/4-20 X 3/4

LOCK WASHER 3/8

PN07

6103

P04456103

P9962Z6135

P9962Z6136

P9962Z6201

P9962Z6202

P9962Z6203

P9962Z6204

PSS02M

OIL CAP CONNECTOR

OIL CAP SHAFT

P9962Z6103

UPPER ROLLER BRACKET

UPPER ROLLER

6104

P04456104

P9962Z6104

UPPER ROLLER BRACKET

BEARING UCC205

6105

6106

6107

6108

6109

6111

6112

6113

6114

6115

PFH05

SETSCREW M6-1.0 X 6

CAP SCREW 3/8-16 X 3/4

LOCK WASHER 3/8

GREASE FITTING

PLW04

PSB16

PB18

HEX BOLT 3/8-16 X 1

LOCK WASHER 1/2

PLW04

PLW07

P9962Z6208

PSB16

PSB78

CAP SCREW 1/2-12 X 1

CAP SCREW 5/16-18 X 3/4

HEX BOLT M8-1.25 X 20

AIR CYLINDER

CAP SCREW 3/8-16 X 3/4

LOCK WASHER 3/8

FIRING ADJUSTER

ECCENTRIC ROD

PSB07

PLW04

PB09M

P9962Z6301

P9962Z6302

PSB79

P9962Z6113

P9962Z6114

P9962Z6115

LIMIT SWITCH HOLDER (L TYPE)

LIMIT SWITCH

CAP SCREW 1/2-12 X 3-1/2

FLAT WASHER 1/2

ECCENTRIC PIECE

UNIVERSAL JOINT FORK

EXT RETAINING RING 15MM

HEX NUT M10-1.5

PW01

6115-1 P9962Z6115-1

LIMIT SWITCH

P9962Z6305

P9962Z6306

PR05M

6116

6117

6118

6119

6120

6121

6122

6123

6124

6125

6126

6127

6128

6129

6131

P9962Z6116

P9962Z6117

P9962Z6118

P9962Z6119

P9962Z6120

PLW04

LIMIT SWITCH POST

LIMIT SWITCH HOLDER

AIR SENSOR NOZZLE (FEMALE)

AIR CYLINDER BRACKET

AIR SENSOR NOZZLE (MALE)

LOCK WASHER 3/8

PN02M

P9962Z6309

PN06

AIR CYLINDER SHAFT

HEX NUT 1/2-12

P9962Z6311

P9962Z6312

P9962Z6313

PS14M

BOTTOM COVER

P9962Z6122

P9962Z6123

P9962Z6124

P9962Z6125

P9962Z6126

PS52M

THROTTLE VALVE BASE

PLATE

SPRING

ALUMINUM PLATE

PHLP HD SCR M6-1.0 X 12

PLATE

ALUMINUM DISC

OIL CAP

P9962Z6315

P9962Z6316

PN06M

ALUMINUM PLATE

TOP COVER

PHLP HD SCR M4-0.7 X 20

BRACKET

HEX NUT M5-0.8

P9962Z6128

PN11

PS20M

PHLP HD SCR M5-0.8 X 15

AIR CYLINDER BRACKET

ECCENTRIC SHAFT COLLAR

VALVE ASSY.

HEX NUT 3/8-24

P9962Z6319

P9962Z6320

P9962Z6321

PLW01

LOCK WASHER 5/16

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

-63-

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Cabinet Assembly Diagram

-64-

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Cabinet Assembly Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

7101

P9962Z7101

UPPER FRAME COVER

(G9962Z/G9962ZX)

7105

P9962Z7105

RIGHT DOOR, UPPER FRAME

(G9962Z/G9962ZX)

7101

7102

7103

7104

P04457101

P05827101

P9962Z7102

PS39M

UPPER FRAME COVER (G0445)

UPPER FRAME COVER (G0582)

DUST HOOD

7105

P05827105

RIGHT DOOR, UPPER FRAME

(G0582)

7106

7107

7108

7109

P9962Z7106

PB03

DOOR LOCK

PHLP HD SCR M6-1.0 X 10

LEFT DOOR, UPPER FRAME

(G9962Z/G9962ZX)

HEX BOLT 5/16-18 X 1

FLAT WASHER 5/16

P9962Z7104

PW07

P9962Z7109

RIGHT DOOR, LOWER FRAME

LEFT DOOR, LOWER FRAME

FLAT HD SCR 1/4-20 X 1/2

FRONT PLATE

7104

7105

P04457104

P05827104

P04457105

LEFT DOOR, UPPER FRAME

(G0445)

7109-1 P9962Z7109-1

7110

7111

PFH03

LEFT DOOR, UPPER FRAME

(G0582)

P9962Z7111

RIGHT DOOR, UPPER FRAME

(G0445)

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

-65-

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Main Electrical Panel and Controls Diagram

8126A

8102

8101

8103

8122

8124

8109

8122

G9962ZX

G0445

G0582

8111

8115

8123

8113

8110

8112, 220V

8135, 440V

8119

8120

8121

8115-1

8104

8132

8114, 220V

8136, 440V

8109

8118

8116

8106

8115

8117

8105

G9962Z

8113

8133

8111

8107

8128-1

8104

8132

8112

8115-1

8128-2

8130

8129-1

8129-2

8114

8118

8116

8106

8131

8108

8117

8105

-66-

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Main Electrical Panel and Controls Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

8101

8102

8103

8104

8105

8106

8107

8108

8109

P9962Z8101

ELECTRICAL CONTROL BOX

HINGE

8114

P9962ZX8114

OVRLD RELAY LR3D-086 220V

(2.5-4A SET TO 3.4A)

(G0445/G9962ZX/G0582)

CONTACTOR LC1-D096

220V/440V

P9962Z8102

P9962Z8103

P9962Z8104

PN05

CONTROL BOX DOOR

BASE PLATE

8115

P9962Z8115

HEX NUT 1/4-20

PLW02

LOCK WASHER 1/4

8115-1 P9962Z8115-1

CONTACTOR (SET OF 2)

LC1-D096 220V/440V

POWER WIRE TERMINAL

PHLP HD SCR M4-0.7 X 30

TERMINAL PLATE

P9962Z8107

PS07M

CONTROL PANEL

PHLP HD SCR M4-0.7 X 8

AMP SENSOR (G9962Z)

AMP SENSOR

8116

8117

8118

8119

8120

8121

8122

8123

8124

P9962Z8116

PS52M

P9962Z8109

P9962ZX8109

P9962Z8118

PW06

(G0445/G9962ZX/G0582)

TRANSFOMER 220V/440V

(G0445/G9962ZX/G0582)

CONTACTOR LC1-D50 (G9962Z)

220V

FLAT WASHER 1/4

8110

8111

8112

P9962ZX8110

P9962Z8111

P9962ZX8111

P9962Z8112

P9962ZX8112

PLW02

LOCK WASHER 1/4

HEX BOLT 1/4-20 X 1/2

PU CONNECTOR 1/2

PU CONNECTOR 3/4

CABLE CONNECTOR 1

DIGITAL AMP METER N/S

START SWITCH

PB26

P9962Z8122

P9962Z8123

P9962Z8124

CONTCTR LC1-D386 220V/440V

(G0445/G9962ZX/G0582)

OVRLD RELAY LR3D-3359 220V

(48-65A SET TO 50A) (G9962Z)

OVRLD RELAY LR3D-326 220V

(23-32A SET TO 25A)

(G0445/G9962ZX/G0582)

FUSE HOUSING

8126A PH29338126A

8128-1 P9962Z8128-1

8128-2 P9962Z8128-2

8129-1 P9962Z8129-1

8129-2 P9962Z8129-2

START SWITCH

STOP SWITCH

8130

8131

8132

8133

P9962Z8130

P9962Z8131

P9962Z8132

P9962Z8133

POWER INDICATION LIGHT

EMERGENCY STOP SWITCH

WIRE COLUMN

8113

P9962Z8113

8113-1 P9962Z8113-1

FUSE 4 AMP

8114

P9962Z8114

OVRLD RELAY LR3D-126 220V

(5.5-8A SET TO 7A)(G9962Z)

CPU

G0445/G0582/G9962ZX 440V

CONVERSION RELAYS

8135

8136

P9962ZX8135

OVRLD RELAY LR3D-216 440V

(12-18A SET TO 12.5A)

(G0445/G9962ZX/G0582)

OVRLD RELAY LR3D-076 440V

(1.6-2.5A SET TO 1.7A)

P9962ZX8136

(G0445/G9962ZX/G0582)

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Belt Oscillation System Diagram

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Belt Oscillation System Parts List

REF PART #

P9962Z9101

DESCRIPTION

FILTER CUP

REF PART #

DESCRIPTION

CONNECTOR 1/4N X 1/8T

AIR SWITCH

9101

9102

9103

9105

9106

9107

9109

9111

9112

9113

9114

9115

9116

9117

9118

9119

9120

9121

9122

9123

9124

9125

9127

9128

9129

9131

9132

9133

9134

9135

9136

9137

9138

P9962Z9121

P9962Z9102

P9962Z9103

P9962Z9105

P9962Z9106

PS01

PRESSURE REGULATOR

BRONZE CONNECTOR

AIR SWITCH

P9962Z9122

P9962Z9123

P9962Z9124

P9962Z9125

P9962Z9127

P9962Z9128

P9962Z9129

P9962Z9131

P9962Z9132

P9962Z9133

P9962Z9134

P9962Z9135

P9962Z9136

P9962Z9137

P9962Z9138

CONNECTOR 1/4N X 1/8T

CONNECTOR 1/4N X 1/8T X 90º

BUFFER

ELBOW

PHLP HD SCR 10-24 X 1/2

SOLENOID VALVE

CONNECTOR 1/4N X 1/8T X 90º

8MM FLEXIBLE HOSE

6MM FLEXIBLE HOSE

P9962Z9109

P9962Z9111

P9962Z9112

P9962Z9113

P9962Z9114

P9962Z9115

P9962Z9116

P9962Z9117

P9962Z9118

P9962Z9119

P9962Z9120

PLASTIC CONNECTOR

AIR MANIFOLD

PLASTIC CONNECTOR

ELBOW 1/4N X 1/4N X 90º

CONNECTOR 1/4N X 1/8T X 90º

THROTTLE VALVE

PLASTIC CONNECTOR

BRONZE ELBOW

CONNECTOR 1/4N X 1/8T

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Label Diagram

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST

maintain the original location and readability of the labels on the machine. If any label is removed or

becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800)

523-4777 or www.grizzly.com to order new labels.

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Labels List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

200

201

202

203

204

205

206

207

208

209

210

211

P9962Z200

P9962ZX200

P0582200

LABEL (MODEL G9962Z)

LABEL (MODEL G9962ZX)

LABEL (MODEL G0582)

LABEL (MODEL G0445)

LABEL (UNPLUG)

211

212

213

214

215

216

217

219

P9962ZX211

P0582211

LABEL (AMP LOAD FOR G9962ZX)

LABEL (AMP LOAD FOR G0582)

LABEL (AMP LOAD FOR G0445)

LABEL (AMP METER)

P0445211

P0445200

P0582212

PLABEL-13

PLABEL-30

PLABEL-22

PLABEL-32

P9962Z205

P0582206

PLABEL-16

P9962Z7112

P9962ZX7112

P05827112

P04457112

P9962Z215

PLABEL-34

P9962ZX215

P9962217Z

G8589

LABEL (SANDER KICKBACK)

LABEL (MACHINE DATA G9962Z)

LABEL (MACHINE DATA G9962ZX)

LABEL (MACHINE DATA G0582)

LABEL (MACHINE DATA G0445)

LABEL (DANGER STRIPE)

LABEL (CLOSE DOOR)

LABEL (HAND PINCH)

LABEL (USE RESPIRATOR)

LABEL (EMERGENCY STOP)

LABEL (ROTATION)

PLABEL-35

PLABEL-12

P9962Z209

PLABEL-27

P9962Z211

LABEL (SAFETY GLASSES)

LABEL (READ MANUAL)

LABEL (CONTROL PANEL)

LABEL (CONVERSION CHART)

LABEL (AMP LOAD FOR G9962Z)

LABEL (PREWIRED FOR 220V)

LABEL (PREWIRED FOR 440V)

LABEL (ELECTRICAL)

GRIZZLY LOGO PLATE

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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Hardware Recognition Chart

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Notes

G0445/G0582/G9962Z/9962ZX Wide Belt Sander

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WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,” which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

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WARRANTY CARD

Name_____________________________________________________________________________

Street_____________________________________________________________________________

City _______________________ State_________________________ Zip _____________________

Phone #____________________ Email ________________________ Invoice #_________________

Model # ____________________ Order #_______________________ Serial #__________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?

____ Advertisement

____ Card Deck

____ Friend

____ Website

____ Catalog

____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinet Maker

____ Family Handyman

____ Hand Loader

____ Popular Mechanics

____ Popular Science

____ Popular Woodworking

____ Practical Homeowner

____ Precision Shooter

____ Projects in Metal

____ RC Modeler

____ Today’s Homeowner

____ Wood

____ Wooden Boat

____ Woodshop News

____ Woodsmith

____ Handy

____ Home Shop Machinist

____ Journal of Light Cont.

____ Live Steam

____ Model Airplane News

____ Modeltec

____ Woodwork

____ Woodworker West

____ Woodworker’s Journal

____ Other:

____ Riﬂe

____ Shop Notes

____ Old House Journal

____ Shotgun News

3. What is your annual household income?

____ $20,000-$29,000

____ $30,000-$39,000

____ $40,000-$49,000

____ $70,000+

____ $50,000-$59,000

____ $60,000-$69,000

4. What is your age group?

____ 20-29

____ 30-39

____ 60-69

____ 40-49

____ 70+

____ 50-59

5. How long have you been a woodworker/metalworker?

____ 0-2 Years ____ 2-8 Years

____ 8-20 Years

____ 6-9

____20+ Years

____10+

6. How many of your machines or tools are Grizzly?

____ 0-2 ____ 3-5

7. Do you think your machine represents a good value?

8. Would you recommend Grizzly Industrial to a friend?

_____Yes

_____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than 3 times. _____Yes _____No

10. Comments:_____________________________________________________________________

_________________________________________________________________________________

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