MODEL H7507
ROUTER TABLE EXTENSION
OWNER'S MANUAL
Model H7507 Shown Installed on Model G1023RLW
Copyright © SEptEMBEr, 2010 By grizzly induStrial, inC.
WARNINg: NO pORTION Of THIS MANUAL MAy BE REpRODUcED IN ANy SHApE
OR fORM WITHOUT THE WRITTEN AppROvAL Of gRIzzLy INDUSTRIAL, INc.
(For ModElS ManuFaCturEd SinCE 3/05) #Bl13275 printEd in taiWan
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Table of contents
INTRODUcTION............................................................................................................................... 2
Manual accuracy........................................................................................................................ 2
Contact info................................................................................................................................ 2
Machine description................................................................................................................... 2
identification ............................................................................................................................... 3
SEcTION 1: SAfETy....................................................................................................................... 4
Safety instructions for Machinery............................................................................................... 4
additional Safety for router tables ........................................................................................... 6
SEcTION 2: SETUp......................................................................................................................... 7
needed for Setup....................................................................................................................... 7
unpacking .................................................................................................................................. 7
inventory..................................................................................................................................... 8
hardware recognition Chart...................................................................................................... 9
Cleanup.................................................................................................................................... 10
assembly.................................................................................................................................. 11
Mounting router....................................................................................................................... 13
router guard............................................................................................................................ 14
dust Collection ......................................................................................................................... 18
SEcTION 3: OpERATIONS ........................................................................................................... 19
operation overview.................................................................................................................. 19
Workpiece inspection............................................................................................................... 20
table inserts............................................................................................................................. 20
Edge Jointing............................................................................................................................ 20
groove Cutting ......................................................................................................................... 22
routing Small Stock................................................................................................................. 22
Free-hand routing................................................................................................................... 23
SEcTION 4: MAINTENANcE......................................................................................................... 25
Schedule .................................................................................................................................. 25
Cleaning ................................................................................................................................... 25
unpainted Cast iron ................................................................................................................. 25
SEcTION 5: pARTS....................................................................................................................... 26
Main.......................................................................................................................................... 26
WARRANTy AND RETURNS........................................................................................................ 29
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INTRODUcTION
Manual Accuracy
Machine Description
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l]Zcꢀ lg^i^c\ꢀ i]^hꢀ bVcjVa#ꢀ =dlZkZg!ꢀ hdbZi^bZh
lZꢀhi^aaꢀbV`ZꢀVcꢀdXXVh^dcVaꢀb^hiV`Z#
this addition to your table saw features a universal
router mount and an 18" by 27" precision-ground
cast iron table. included with the Model h7507 are
adjustable support legs, a router guard that sup-
1
ports routers with a base thickness between ⁄4
"
3
and ⁄4", and features a 3" dust port.
6ahd!ꢀdl^c\ꢀidꢀdjgꢀeda^Xnꢀd[ꢀXdci^cjdjhꢀ^begdkZ"
bZci!ꢀ your machine may not exactly match
the manual#ꢀ>[ꢀndjꢀ[^cYꢀi]^hꢀidꢀWZꢀi]ZꢀXVhZ!ꢀVcY
i]ZꢀY^[[ZgZcXZꢀWZilZZcꢀi]ZꢀbVcjVaꢀVcYꢀbVX]^cZꢀ
aZVkZhꢀndjꢀ^cꢀYdjWi!ꢀ^bbZY^ViZanꢀXVaaꢀdjgꢀiZX]c^"
XVaꢀhjeedgiꢀ[dgꢀjeYViZhꢀdgꢀXaVg^[^XVi^dc#
NOTICE
Installation may require permanent modifi-
cation to your table saw or its parts. This
modification can include cutting, grinding,
drilling, and tapping threads into metal sur-
faces. Before beginning any modification to
your table saw or its parts, read the entire
assembly section in this manual to make
sure the person making the modification is
capable of performing the required tasks,
and to make sure the Model H7507 will fit
your saw.
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djgꢀlZWh^iZꢀVhꢀhddcꢀVhꢀXdbeaZiZ#
contact Info
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i]ZꢀadXVi^dcꢀa^hiZYꢀWZadl#
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-2-
Model h7507 (Mfg. since 3/05)
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Identification
Shop Made
guard
Fence
router Bit
(not included)
router
table
router
(not
included)
leg
Foot
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
-3-
Model h7507 (Mfg. since 3/05)
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SEcTION 1: SAfETy
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
OWNER’S MANUAL.ꢀ GZVYꢀ VcYꢀ jcYZghiVcYꢀ WEARING PROPER APPAREL.ꢀ 9dꢀ cdiꢀ lZVgꢀ
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ZciVc\aZYꢀ ^cꢀ bdk^c\ꢀ eVgih#ꢀ 6alVnhꢀ i^Zꢀ WVX`ꢀ dgꢀ
XdkZgꢀadc\ꢀ]V^g#ꢀLZVgꢀcdc"ha^eꢀ[ddilZVgꢀidꢀVkd^Yꢀ
VXX^YZciVaꢀha^ehꢀl]^X]ꢀXdjaYꢀXVjhZꢀVꢀadhhꢀd[ꢀldg`"
e^ZXZꢀXdcigda#
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JcigV^cZYꢀjhZghꢀXVcꢀWZꢀhZg^djhanꢀ]jgi#
EYE PROTECTION.ꢀ6alVnhꢀlZVgꢀ6CH>"VeegdkZYꢀ
hV[Zinꢀ\aVhhZhꢀdgꢀVꢀ[VXZꢀh]^ZaYꢀl]ZcꢀdeZgVi^c\ꢀdgꢀ
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ZnZ\aVhhZhꢀVgZꢀcdiꢀVeegdkZYꢀhV[Zinꢀ\aVhhZh#
HEARING PROTECTION.ꢀ 6alVnhꢀ lZVgꢀ ]ZVg"
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]ZVg^c\ꢀadhh#
HAZARDOUS DUST. 9jhiꢀ XgZViZYꢀ l]^aZꢀ jh^c\ꢀ
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MENTAL ALERTNESS. 7Zꢀ bZciVaanꢀ VaZgiꢀ l]Zcꢀ
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Y^higVXiZY#
-4-
Model h7507 (Mfg. since 3/05)
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ꢀ
DISCONNECTING POWER SUPPLY.ꢀ6alVnhꢀY^h" FORCING MACHINERY.ꢀ9dꢀcdiꢀ[dgXZꢀbVX]^cZ#ꢀ
XdccZXiꢀ bVX]^cZꢀ [gdbꢀ edlZgꢀ hjeeanꢀ WZ[dgZꢀ hZg" >iꢀl^aaꢀYdꢀi]Zꢀ_dWꢀhV[ZgꢀVcYꢀWZiiZgꢀViꢀi]ZꢀgViZꢀ[dgꢀ
k^X^c\!ꢀ VY_jhi^c\!ꢀ dgꢀ X]Vc\^c\ꢀ Xjii^c\ꢀ iddahꢀ ꢁW^ih!ꢀ l]^X]ꢀ^iꢀlVhꢀYZh^\cZY#
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edh^i^dcꢀWZ[dgZꢀgZXdccZXi^c\ꢀidꢀVkd^YꢀVcꢀjcZmeZXi"
ZYꢀdgꢀjc^ciZci^dcVaꢀhiVgi#
GUARDS & COVERS.ꢀ <jVgYhꢀ VcYꢀ XdkZghꢀ XVcꢀ
egdiZXiꢀndjꢀ[gdbꢀVXX^YZciVaꢀXdciVXiꢀl^i]ꢀbdk^c\ꢀ
eVgihꢀdgꢀ[an^c\ꢀYZWg^h#ꢀBV`ZꢀhjgZꢀi]ZnꢀVgZꢀ egde"
Zganꢀ^chiVaaZY!ꢀjcYVbV\ZY!ꢀVcYꢀldg`^c\ꢀXdggZXianꢀ
WZ[dgZꢀjh^c\ꢀbVX]^cZ#
APPROVED OPERATION.ꢀ JcigV^cZYꢀ deZgVidghꢀ
XVcꢀ WZꢀ hZg^djhanꢀ ]jgiꢀ Wnꢀ bVX]^cZgn#ꢀ Dcanꢀ Vaadlꢀ
igV^cZYꢀ dgꢀ egdeZganꢀ hjeZgk^hZYꢀ eZdeaZꢀ idꢀ jhZꢀ
bVX]^cZ#ꢀL]ZcꢀbVX]^cZꢀ^hꢀcdiꢀWZ^c\ꢀjhZY!ꢀY^h"
XdccZXiꢀ edlZg!ꢀ gZbdkZꢀ hl^iX]ꢀ `Znh!ꢀ dgꢀ adX`"djiꢀ
bVX]^cZꢀidꢀegZkZciꢀjcVji]dg^oZYꢀjhZ·ZheZX^Vaanꢀ
VgdjcYꢀX]^aYgZc#ꢀBV`Zꢀldg`h]deꢀ`^Yꢀegdd[ꢃ
NEVER STAND ON MACHINE.ꢀHZg^djhꢀ^c_jgnꢀdgꢀ
VXX^YZciVaꢀXdciVXiꢀl^i]ꢀXjii^c\ꢀiddaꢀbVnꢀdXXjgꢀ^[ꢀ
bVX]^cZꢀ^hꢀi^eeZY#ꢀBVX]^cZꢀbVnꢀWZꢀYVbV\ZY#
STABLE MACHINE. JcZmeZXiZYꢀbdkZbZciꢀYjg"
^c\ꢀdeZgVi^dchꢀ\gZVianꢀ^cXgZVhZhꢀi]Zꢀg^h`ꢀd[ꢀ^c_jgnꢀ
VcYꢀ adhhꢀ d[ꢀ Xdcigda#ꢀ KZg^[nꢀ bVX]^cZhꢀ VgZꢀ hiVWaZ$
hZXjgZꢀ VcYꢀ bdW^aZꢀ WVhZhꢀ ꢁ^[ꢀ jhZYꢂꢀ VgZꢀ adX`ZYꢀ
WZ[dgZꢀhiVgi^c\#
DANGEROUS ENVIRONMENTS. 9dꢀ cdiꢀ jhZꢀ
bVX]^cZgnꢀ ^cꢀ lZiꢀ dgꢀ gV^cnꢀ adXVi^dch!ꢀ XajiiZgZYꢀ
VgZVh!ꢀVgdjcYꢀ[aVbbVWaZh!ꢀdgꢀ^cꢀeddgan"a^iꢀVgZVh#ꢀ
@ZZeꢀ ldg`ꢀ VgZVꢀ XaZVc!ꢀ Ygn!ꢀ VcYꢀ lZaa"a^\]iZYꢀ idꢀ
b^c^b^oZꢀg^h`ꢀd[ꢀ^c_jgn#
AWKWARD POSITIONS.ꢀ @ZZeꢀ egdeZgꢀ [ddi^c\ꢀ
VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZhꢀl]ZcꢀdeZgVi^c\ꢀbVX]^cZ#ꢀ
9dꢀcdiꢀdkZggZVX]ꢃꢀ6kd^YꢀVl`lVgYꢀ]VcYꢀedh^i^dchꢀ
i]ViꢀbV`Zꢀldg`e^ZXZꢀXdcigdaꢀY^[[^Xjaiꢀdgꢀ^cXgZVhZꢀ
i]Zꢀg^h`ꢀd[ꢀVXX^YZciVaꢀ^c_jgn#
ONLY USE AS INTENDED.ꢀ Dcanꢀ jhZꢀ bVX]^cZꢀ
[dgꢀ ^ihꢀ ^ciZcYZYꢀ ejgedhZ#ꢀ CZkZgꢀ bdY^[nꢀ dgꢀ VaiZgꢀ
bVX]^cZꢀ[dgꢀVꢀejgedhZꢀcdiꢀ^ciZcYZYꢀWnꢀi]ZꢀbVcj"
[VXijgZgꢀdgꢀhZg^djhꢀ^c_jgnꢀbVnꢀgZhjaiꢃ
USE RECOMMENDED ACCESSORIES.ꢀ8dchjaiꢀ
i]^hꢀdlcZg»hꢀbVcjVaꢀdgꢀi]ZꢀbVcj[VXijgZgꢀ[dgꢀgZX"
dbbZcYZYꢀ VXXZhhdg^Zh#ꢀ Jh^c\ꢀ ^begdeZgꢀ VXXZh"
hdg^Zhꢀl^aaꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀhZg^djhꢀ^c_jgn#
UNATTENDED OPERATION. CZkZgꢀ aZVkZꢀ
bVX]^cZꢀgjcc^c\ꢀl]^aZꢀjcViiZcYZY#ꢀIjgcꢀbVX]^cZꢀ
OFFꢀVcYꢀZchjgZꢀVaaꢀbdk^c\ꢀeVgihꢀXdbeaZiZanꢀhideꢀ
WZ[dgZꢀlVa`^c\ꢀVlVn#
CHILDREN & BYSTANDERS. @ZZeꢀ X]^aYgZcꢀ
VcYꢀWnhiVcYZghꢀVꢀhV[ZꢀY^hiVcXZꢀVlVnꢀ[gdbꢀldg`ꢀ
VgZV#ꢀHideꢀjh^c\ꢀbVX]^cZꢀ^[ꢀX]^aYgZcꢀdgꢀWnhiVcY"
ZghꢀWZXdbZꢀVꢀY^higVXi^dc#
MAINTAIN WITH CARE.ꢀ;daadlꢀVaaꢀbV^ciZcVcXZꢀ
^chigjXi^dchꢀ VcYꢀ ajWg^XVi^dcꢀ hX]ZYjaZhꢀ idꢀ `ZZeꢀ
bVX]^cZꢀ^cꢀ\ddYꢀldg`^c\ꢀXdcY^i^dc#ꢀ6cꢀ^begdeZganꢀ
bV^ciV^cZYꢀbVX]^cZꢀbVnꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀhZg^"
djhꢀ^c_jgn#ꢀ
REMOVE ADJUSTING TOOLS.ꢀ CZkZgꢀ aZVkZꢀ
VY_jhibZciꢀiddah!ꢀX]jX`ꢀ`Znh!ꢀlgZcX]Zh!ꢀZiX#ꢀ^cꢀdgꢀ CHECK DAMAGED PARTS.ꢀ GZ\jaVganꢀ ^cheZXiꢀ
dcꢀbVX]^cZ·ZheZX^VaanꢀcZVgꢀbdk^c\ꢀeVgih#ꢀKZg^[nꢀ bVX]^cZꢀ [dgꢀ YVbV\ZYꢀ eVgih!ꢀ addhZꢀ Wdaih!ꢀ b^h"
VY_jhiZYꢀ dgꢀ b^h"Va^\cZYꢀ eVgih!ꢀ W^cY^c\!ꢀ dgꢀ Vcnꢀ
di]Zgꢀ XdcY^i^dchꢀ i]Viꢀ bVnꢀ V[[ZXiꢀ hV[Zꢀ deZgVi^dc#ꢀ
6alVnhꢀgZeV^gꢀdgꢀgZeaVXZꢀYVbV\ZYꢀdgꢀb^h"VY_jhi"
ZYꢀeVgihꢀWZ[dgZꢀdeZgVi^c\ꢀbVX]^cZ#
gZbdkVaꢀWZ[dgZꢀhiVgi^c\ꢃ
SECURING WORKPIECE.ꢀ L]Zcꢀ gZfj^gZY!ꢀ jhZꢀ
XaVbehꢀdgꢀk^hZhꢀidꢀhZXjgZꢀldg`e^ZXZ#ꢀ6ꢀhZXjgZYꢀ
ldg`e^ZXZꢀegdiZXihꢀ]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀd[ꢀi]Zbꢀ
idꢀdeZgViZꢀi]ZꢀbVX]^cZ#
EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ Vcnꢀ i^bZꢀ
ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ eZg[dgb^c\ꢀ i]Zꢀ
^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ jh^c\ꢀ i]Zꢀ bVX]^cZꢃꢀ
8dciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ 9ZeVgibZciꢀ Viꢀ
ꢁ*,%ꢂꢀ*)+".++(#
FEED DIRECTION.ꢀJcaZhhꢀdi]Zgl^hZꢀcdiZY!ꢀ[ZZYꢀ
ldg`ꢀ V\V^chiꢀ i]Zꢀ gdiVi^dcꢀ d[ꢀ WaVYZhꢀ dgꢀ XjiiZgh#ꢀ
;ZZY^c\ꢀ^cꢀi]ZꢀhVbZꢀY^gZXi^dcꢀd[ꢀgdiVi^dcꢀbVnꢀejaaꢀ
ndjgꢀ]VcYꢀ^cidꢀi]ZꢀXji#
-5-
Model h7507 (Mfg. since 3/05)
Download from Www.Somanuals.com. All Manuals Search And Download.
Additional Safety for Router Tables
AvOIDINg AMpUTATION. never place hands TESTINg cLEARANcE. With the machine dis-
directly over or in front of the cutter. as one hand connected from power, rotate the router spindle to
approaches the cutter, move it away. always keep test any new setup to ensure proper cutter clear-
hand at least 6" away from the spinning cutter.
ance before starting the machine.
SEcURINg LEvERS AND KNOBS. never oper- cUTTINg SUppORT. never cut a workpiece with-
ate the router table without first making sure that out using a fence or jig. otherwise, the workpiece
the fence lock knob, router guard fasteners, and can be grabbed by the cutter and pull your hands
router clamps are tight and secure. otherwise, the into the cutter.
workpiece can slip out of alignment during cutting
and cause injury from kickback.
WORKpIEcE SIzINg. never cut a workpiece
shorter than six inches without special fixtures or
pREvENTINg WORKpIEcE DRAW-IN OR jigs. otherwise, your hands will be too close to the
KIcKBAcK. always feed the workpiece against spinning cutter.
the rotation of the cutter. never force materials past
the router. let the cutter do the work. Excessive cUTTER HEIgHT. if any part of the router bit
force is likely to result in poor cutting and may comes above the workpiece, it must be guarded.
cause kickback or serious personal injury.
USINg SAfETy gUARDS. to prevent amputation
AppROpRIATE WORKpIEcES. the danger or other injuries, nEVEr remove any guards when
of kickback and injury is increased when the machine is operating. Fabricate additional guards
workpiece has knots, holes, or foreign objects in it. or jigs for special circumstances. use an overhead
Warped stock should be properly squared up with guard if the fence is removed.
a jointer and planer before routing.
TRIppINg HAzARD. to prevent tripping over the
BLIND cUTTINg. Keep the cutter on the under- router power cord when operating the table saw,
side of the workpiece when making blind cuts. always disconnect it and safely store it out of the
this decreases risk of accidental contact with the way.
cutter.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
-6-
Model h7507 (Mfg. since 3/05)
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SEcTION 2: SETUp
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
the following are needed to complete the setup
process, but are not included with the router table.
additional tools may be necessary if drilling or
tapping is required to install it.
Description
Qty
•
•
•
•
•
•
•
•
•
•
•
•
Safety glasses ........................................... 1
Cleaner/degreaser (page 10) .... as needed
disposable Shop rags............... as needed
another person .......................................... 1
Straightedge 4' ........................................... 1
Screwdriver phillips #2............................... 1
Wrenches or Sockets 8, 10, 14mm .......1 Ea
Wear safety glasses dur-
ing the entire setup pro-
cess!
3
drill Bit ⁄16", 3⁄8"......................................1 Ea
1
Wood 1 ⁄2" x 21⁄2" x 28" ............................... 1
Wood 23⁄4" x (Fence thickness) x 28"........ 1
Jointer......................................................... 1
*Wood Screws #10 x 2............................... 4
This machine and its com-
ponents are very heavy.
get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
*Size may vary depending on thickness of
infeed and outfeed fence boards.
Unpacking
your machine was carefully packaged for safe
transportation. remove the packaging materials
from around your machine and inspect it. if you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
-7-
Model h7507 (Mfg. since 3/05)
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Hardware and Tools (Not Shown):
Inventory
Router Table
1
•
•
•
•
•
•
•
•
•
•
hex Bolts 3⁄8"-16 x 1 ⁄4" (rtr/Main table)..... 3
lock Washers 3⁄8" (rtr/Main table) ............ 3
Flat Washers 3⁄8" (rtr/Main table).............. 3
I]Zꢀ[daadl^c\ꢀ^hꢀVꢀYZhXg^ei^dcꢀd[ꢀi]ZꢀbV^cꢀXdbed"
cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#
hex Bolts 3⁄8"-16 x 1 ⁄4" (rtr table/rail)....... 2
1
lock Washers 3⁄8" (rtr table/rail).............. 2
Flat Washers 3⁄8" (rtr table/rail) ............... 4
hex nuts 3⁄8"-16 (rtr table/rail)................. 2
Flat head Screws 1⁄4"-20 x 3⁄4" (rail/leg).... 4
Flat Washers 1⁄4" (rail/leg) ........................ 2
hex nuts 1⁄4"-20 (rail/leg).......................... 2
>[ꢀ Vcnꢀ cdc"egdeg^ZiVgnꢀ eVgihꢀ VgZꢀ b^hh^c\ꢀ ꢁZ#\#ꢀ Vꢀ
cjiꢀdgꢀVꢀlVh]Zgꢂ!ꢀlZꢀl^aaꢀ\aVYanꢀgZeaVXZꢀi]Zb0ꢀdgꢀ
[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#
guard
Box contents: (figures 1 –2)
Qty
•
•
•
•
•
•
•
•
•
phillips head Screws #8-32 x 5⁄8"............... 2
A. router table Extension Wing..................... 1
B. hold down assemblies .............................. 4
c. table insert 29mm ..................................... 1
D. table insert 60mm ..................................... 1
E. Extension legs........................................... 2
f. adjustable Feet with hex nuts................... 2
Flat Washers #8 ......................................... 6
lock Washers #8........................................ 2
hex nuts #8-32 .......................................... 2
Wood Screws #8 x 3⁄4"................................ 2
phillips head Screws #10-24 x 21⁄2" ........... 4
Carriage Bolts 1⁄4"-20 x 1⁄2".......................... 2
Flat Washers 1⁄4"......................................... 2
Wing nuts 1⁄4"-20 ........................................ 2
a
B
NOTICE
C
If you cannot find an item on this list, check
the mounting location on the machine or the
packaging materials. Sometimes parts are
pre-installed for shipping, or they become
hidden by packaging materials.
E
d
F
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials unpacked with this
machine. Discard immediately.
figure 1. router table extension wing inventory.
g. Vertical Bracket .......................................... 1
H. horizontal Bracket ...................................... 1
I. guard ......................................................... 1
g
h
i
figure 2. router table guard inventory.
-8-
Model h7507 (Mfg. since 3/05)
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Hardware Recognition chart
-9-
Model h7507 (Mfg. since 3/05)
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cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
I]Zꢀ jceV^ciZYꢀ hjg[VXZhꢀ d[ꢀ ndjgꢀ bVX]^cZꢀ VgZꢀ
XdViZYꢀ l^i]ꢀ Vꢀ ]ZVkn"Yjinꢀ gjhiꢀ egZkZciVi^kZꢀ i]Viꢀ
egZkZcihꢀXdggdh^dcꢀYjg^c\ꢀh]^ebZciꢀVcYꢀhidgV\Z#
I]^hꢀ gjhiꢀ egZkZciVi^kZꢀ ]Vhꢀ WZZcꢀ ndjgꢀ bVX]^cZꢁhꢀ
XadhZꢀ Vaanꢀ VcYꢀ \jVgY^Vcꢀ h^cXZꢀ ^iꢀ aZ[iꢀ i]Zꢀ [VXidgn#ꢀ
>[ꢀndjgꢀbVX]^cZꢀVgg^kZYꢀidꢀndjꢀ[gZZꢀd[ꢀgjhi!ꢀi]Zcꢀ
WZꢀ i]Vc`[jaꢀ i]Viꢀ i]Zꢀ gjhiꢀ egZkZciVi^kZꢀ egdiZXiZYꢀ
^iꢀ Yjg^c\ꢀ ^ihꢀ _djgcZn###VcYꢀ ignꢀ idꢀ hiVnꢀ i]Vc`[jaꢀ Vhꢀ
ndjꢀXaZVcꢀ^iꢀd[[!ꢀꢀWZXVjhZꢀ^iꢀXVcꢀWZꢀX]VaaZc\^c\ꢀidꢀ
gZbdkZꢀ^[ꢀndjꢀVgZꢀjcegZeVgZYꢀVcYꢀ^beVi^Zci#
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
EaVcꢀ dcꢀ heZcY^c\ꢀ hdbZꢀ i^bZꢀ XaZVc^c\ꢀ ndjgꢀ
bVX]^cZ#ꢀ I]Zꢀ i^bZꢀ ndjꢀ heZcYꢀ Yd^c\ꢀ i]^hꢀ l^aaꢀ
gZlVgYꢀndjꢀl^i]ꢀhbddi]ꢀha^Y^c\ꢀeVgihꢀVcYꢀVꢀWZiiZgꢀ
VeegZX^Vi^dcꢀ[dgꢀi]ZꢀegdeZgꢀXVgZꢀd[ꢀndjgꢀbVX]^cZꢁhꢀ
jceV^ciZYꢀhjg[VXZh#
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow
the manufacturer’s instructions when using
any type of cleaning product.
6ai]dj\]ꢀ i]ZgZꢀ VgZꢀ bVcnꢀ lVnhꢀ idꢀ hjXXZhh[jaanꢀ
gZbdkZꢀ i]Zꢀ gjhiꢀ egZkZciVi^kZ!ꢀ i]ZhZꢀ ^chigjXi^dchꢀ
lVa`ꢀndjꢀi]gdj\]ꢀl]Viꢀldg`hꢀlZaaꢀ[dgꢀjh#
Before cleaning, gather the following:
™ꢀ 9^hedhVWaZꢀGV\h
™ꢀ 8aZVcZg$YZ\gZVhZgꢀꢂhZZꢀWZadlꢃ
™ꢀ HV[Zinꢀ\aVhhZhꢀꢄꢀY^hedhVWaZꢀ\adkZh
Basic steps for removing rust preventative:
1.ꢀ Ejiꢀ dcꢀ hV[Zinꢀ \aVhhZhꢀ VcYꢀ Y^hedhVWaZ
\adkZh#
H9692—Orange power cleaner & Degreaser
one of the best cleaners we've found for quickly
and easily removing rust preventative.
2.ꢀ 8dViꢀVaaꢀhjg[VXZhꢀi]Viꢀ]VkZꢀgjhiꢀegZkZciVi^kZ
l^i]ꢀVꢀa^WZgVaꢀVbdjciꢀd[ꢀndjgꢀXaZVcZg$YZ\gZVh"
ZgꢀVcYꢀaZiꢀi]ZbꢀhdV`ꢀ[dgꢀ[Zlꢀb^cjiZh#
3.ꢀ L^eZꢀd[[ꢀi]Zꢀhjg[VXZh#ꢀ>[ꢀndjgꢀXaZVcZg$YZ\gZVh"
Zgꢀ^hꢀZ[[ZXi^kZ!ꢀi]ZꢀgjhiꢀegZkZciVi^kZꢀl^aaꢀl^eZꢀ
d[[ꢀZVh^an#
ꢀ
Note:ꢀTo clean off thick coats of rust preven-
tative on flat surfaces, such as tables, use
a PLASTIC paint scraper to scrape off the
majority of the coating before wiping it off with
your rag. (Do not use a metal scraper or you
may scratch your machine.)
figure 3. Model h9692 industrial orange power
Cleaner/degreaser (99.9% biodegradable).
4.ꢀ GZeZViꢀSteps 2–3ꢀVhꢀcZXZhhVgnꢀjci^aꢀXaZVc!ꢀ
i]ZcꢀXdViꢀVaaꢀjceV^ciZYꢀhjg[VXZhꢀl^i]ꢀVꢀfjVa^inꢀ
bZiVaꢀegdiZXiVciꢀidꢀegZkZciꢀgjhi#
Note:ꢀIn a pinch, automotive degreasers, mineral
SPIRITS OR 7$sꢀꢁ CAN BE USED TO REMOVE RUST PRE-
ventative. Before using these products, though,
test them on an inconspicuous area of your paint
to make sure they will not damage it.
-10-
Model h7507 (Mfg. since 3/05)
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3. With the help of another person to hold the
router table, align the mounting holes in both
tables and secure them together with the (3)
Assembly
3
3
⁄
8"-16 x 11⁄4" bolts, (3) ⁄8" lock washers, and
the Model h7507 mounts on most table saws that
have 27" deep tables. if your table saw does not
have mounting holes that match the router table,
you will need to drill and tap the holes yourself.
3
(3) ⁄8" flat washers, as shown in figure 5.
Finger tighten.
ꢁGdjiZgꢁIVWaZ
(¿-ꢀ"&+ꢁmꢁ&&¿)ꢀ
also, you may have to modify the fence rails for
mounting the router table. read this entire assem-
bly section before you begin the installation pro-
cedure below to make sure the h7507 will fit your
table saw before making any modifications.
ꢁ=Zmꢁ7dai
BV^cꢁIVWaZ
(¿-ꢀꢁ
To assemble and install your router table
extension wing:
AdX`ꢁ
LVh]Zg
(¿-ꢀꢁ;aViꢁLVh]Zg
1. diSConnECt taBlE SaW FroM
poWEr!
2. remove the right extension wing of the saw
table and use the mounting holes shown
in figure 4 to install the router table in its
place.
figure 5. Example of mounting route table to
table saw.
4. place the straightedge across the saw table
and router table to make sure that the com-
bined table surface is flat.
BV^cꢀIVWaZ
GdjiZgꢀIVWaZ
—if the combined table surface is flat, con-
tinue with Step 5.
—if the outside edge of the router table tilts
down, place strips of masking tape along
the bottom edge of the saw table to shim
the router table up and even with the saw
table from side to side (see figure 6).
Bdjci^c\ꢀ
=daZh
figure 4. Mounting holes in router table and saw
table.
IVeZ
Note: There are other ways to attach the
router table to a table saw, but these may
require modifications to the saw.
figure 6. using tape to shim the router table up.
-11-
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—if the outside edge of the router table tilts
up, place strips of masking tape along the
top edge of the saw table to shim the router
table down and even with the saw table
from side to side (see figure 7).
7. install the adjustable feet in the bottom of the
legs.
8. thread the feet into the legs so the leg/foot
assembly is shorter than the rail height.
1
3
1
9. use (4) ⁄4"-20 x ⁄4" flat head screws, (2) ⁄4
"
IVeZ
1
flat washers, and (2) ⁄4" hex nuts to secure
the legs to the fence rails, as shown in figure
9.
&¿)ꢀ"'%ꢁmꢁ(¿)ꢀ
ꢁ;aViꢁ=ZVYꢁHXgZl
8djciZghjc`ꢁ
&¿)ꢀꢁ=daZhꢁ[dgꢁ
Bdjci^c\ꢁAZ\h
figure 7. positioning the tape to shim the router
table down.
&¿)ꢀ"'%ꢁ
=ZmꢁCji
&¿)ꢀ"'%ꢁ
;aViꢁLVh]Zg
Note: After reinstalling the router table, remove all
excess masking tape with a razor blade.
AZ\
5. remove the fence and front rail tube (if
installed) to give yourself clear access to the
fence rails.
6Y_jhiVWaZꢁ;ddi
figure 9. one of two legs secured to rail for
supporting router table.
3
3
6. use (2) ⁄8"-16 x 11⁄4" hex bolts, (2) ⁄8" lock
3
3
washers, (4) ⁄8" flat washers, and (2) ⁄8"-16
hex nuts to secure the router table to the
front/rear fence rails, as shown in figure 8.
Note: If your rails do not have mounting holes
to accomodate the router table legs, you may
need to drill holes in the end of the rails to
allow the legs to be fastened, as shown in
Figure 9.
(¿-ꢀꢁ=daZ
(¿-ꢀꢁ;aViꢁ
LVh]Zg
(¿-ꢀ"&+ꢁ
=ZmꢁCji (¿-ꢀꢁ
AdX`ꢁ
GZVgꢁGV^a
10. adjust the feet to the ground, then tighten the
hex nut on the foot against the leg to lock the
foot height in place.
LVh]Zg
11. replace the front rail tube on the rail. figure
10 shows an example of the Model h7507
installed on a saw.
(¿-ꢀꢁ=daZꢁꢁ
(¿-ꢀ"&+ꢁmꢁ&&¿)ꢀ
ꢁ=Zmꢁ7dai
;gdciꢁGV^a
figure 8. Example of mounting router table to
rails.
Note: If your rails do not have mounting
holes to accommodate the router table, you
may need to drill holes in your fence rails
to allow the router table to be fastened, as
shown in Figure 8.
figure 10. Example of Model h7507 installed.
Model h7507 (Mfg. since 3/05)
-12-
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Mounting Router
NOTICE
Do not tighten the
clamp adjustment
bolts against the
thin edge of the
T-slots, or they may
break.
the Model h7507 will support a router with a base
1
3
thickness between ⁄4" and ⁄4".
To mount a router to the router table:
1. diSConnECt SaW and routEr FroM
poWEr!
2. Slide three of the router hold-down assem-
blies into the t-slots underneath the router
table so that they allow room for the router
base, as shown in figure 11.
If the router unexpectedly moves or the
router bit contacts the table insert or fence
during operation, serious personal injury
could result from flying debris. ALWAyS
make sure that at least three router clamps
are used and are applied to a flat surface
of the router base before connecting the
router to power.
hold-down Knob
t-Slots
adjustment Bolt
Jam nut
3. Slide the router base onto the three hold-
down clamps, position them so that they
secure the router bit in the center of the table
opening, then tighten the hold-down knobs
and adjustment bolts to secure the router in
place (see figure 13).
hold down
Clamp
figure 11. router hold-down assembly controls.
Note: To properly position the hold-down
clamp, balance the tightness of the hold-
down knob and the adjustment bolt so that
the clamp will allow room for the router base
in the next step. It may be necessary to move
the jam nut on the adjustment bolt to the
other side of the hold down clamp, as shown
in Figure 12, to properly fit your router.
adjustment Bolt
Jam nut
figure 13. router mounted under wing.
4. install the remaining hold-down assembly to
make sure the router stays firmly in place dur-
ing avoperation.
thin-Base routers
thick-Base routers
(1⁄2" or thinner)
figure 12. router adjustment bolt posotions.
Model h7507 (Mfg. since 3/05)
-13-
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2. Move the table saw fence next to the opening
on the router table extension wing and mark
the center point of the table hole opening on
the right-hand side of the table saw fence
face (figure 16).
Router guard
a router guard is included with your machine to
reduce the risk of accidental cutter contact during
operation. the router guard (see figure 14) is
also designed to be connected to a dust collector
to help collect dust and chips during operation.
IVWaZꢀ=daZ
8ZciZgꢀEd^ci
BVg`ZY
figure 16. table hole center point marked on
fence face.
figure 14. router guard.
3. Mark the center point of the length of the sup-
port board (figure 17).
the router guard is intended to be used with a
shop-made fence and must be used when mak-
ing cuts that leave part of the router bit exposed
to the operator.
8ZciZgꢀEd^ciꢀ
BVg`ZYꢀ
the fence setup requires making a support board
and two fence pieces. the support board aids in
mounting and remounting the fence pieces.
the fence pieces must be moved in or out to
minimize router bit clearance for maximum safety
and support. often, more than one fence will be
necessary to safely accommodate various sized
router bits.
figure 17. Center point marked on support
board.
To make a shop made fence and install the
router guard:
4. remove the fence face from the right-hand
side of the fence by unscrewing the six
mounting screws.
1
1. Make a support board with a piece of 1 ⁄2
"
stock, approximately 28" long, cut to 21⁄2" tall
and square up on all sides (figure 15).
Note: Be careful not to disturb any shim tape
on the metal body of the fence. This has been
carefully installed at the factory to ensure
that the fence face remains straight when
installed.
'&¿'ꢀ
'-ꢀ
5. rest the fence face and the support board on
the saw table, align the center point marks,
and clamp the two pieces together.
&&¿'ꢀ
figure 15. Support board dimensions.
-14-
Model h7507 (Mfg. since 3/05)
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6. use the table saw fence face as a template
to transfer the screw hole positions onto your
fence board (figure 18). use a center punch
or long nail to mark the holes.
9. re-attach the fence face at both ends, as
shown in figure 20.
Hjeedgi
7dVgY
8ZciZgꢀEd^cih
6a^\cZY
IgVch[Zg
I]ZhZꢀ=daZh
figure 20. reattaching fence face.
figure 18. Fence and board lined up and
clamped to transfer screw hole positions.
10. attach the support board to the fence with the
#10-24 x 21⁄2" phillips screws included with
the kit, as shown in figure 21.
7. unclamp the support board and fence face,
and drill holes through the support board
Note: If you are using a non-Shop Fox
Classic Fence, you may have to provide your
own screws if the ones provided with the kit
are not the correct size and will not secure
the support board to the fence face.
3
where marked with a ⁄16" drill bit.
8. Countersink the holes in the face of the sup-
1
3
port board approximately ⁄4" deep with a ⁄8
"
drill bit, as shown in figure 19.
ꢂIdeꢀK^Zlꢃ
STEP 7
STEP 8
9g^aaꢀ(¿&+ꢁꢀ]daZh
i]gdj\]ꢀi]Zꢀ
hjeedgiꢀWdVgY#
8djciZgh^c`ꢀi]Zꢀ]daZh
Veegdm^bViZanꢀ&¿)ꢁꢀYZZe
l^i]ꢀVꢀ(¿-ꢁꢀYg^aaꢀW^i#
;VXZ
(¿&+ꢁ
(¿-ꢁ
&
¿)ꢁ
figure 21. attaching support board.
figure 19. Steps for drilling and countersinking
screw holes into support board.
-15-
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11. Make a 28" long fence that is 23⁄4" tall.
—if you are using a router bit that will remove
the entire face of the workpiece, as illus-
trated in figure 24, continue with Step
13.
the fence thickness is determined by the
largest size router bit you will use. a 1 ⁄2
1
"
thick fence works well for most router bits.
ultimately, the fence must be thick enough
to accommodate the portion of the router bit
behind the front fence surface. to determine
this, subtract the cutting depth from the router
:cYꢀK^Zl
1
bit diameter, then add ⁄4" (see figure 22).
Make sure you properly square up all sides of
your fence. (if you regularly experience snipe
from squaring your boards with your planer
and jointer, make the fence 4" longer and cut
off the end with the snipe after squaring the
board up.)
9^gZXi^dcꢀd[ꢀ;ZZY
HjeedgiZY
figure 24. typical routing operation for full face
removal of workpiece.
;ZcXZꢀ
8jii^c\ꢀ9Zei]
I]^X`cZhh
1
13. Face plane approximately ⁄16" off of the
fence board that will be the infeed fence. the
amount of material removed in this step will
control your depth of cut.
&¿)ꢁ
1
Removing more than ⁄16" from the infeed
fence may greatly increase the risk of kick-
back injury when routing.
9^VbZiZg
figure 22. determining fence thickness from
router bit dimensions.
14. if not already done so, properly mount your
router with the installed router bit on the
router table. refer to Mounting Router on
page 13 for instructions.
12. Cut your fence in half. one side will be the
infeed fence and the other side will be the
outfeed fence.
—if you are using a router bit that will not
remove the entire face of your workpiece,
as illustrated in figure 23, then skip ahead
to Step 14.
15. Mount the table saw fence to the left of the
router bit and move the fence so the support
board is next to the router bit.
:cYꢀK^Zl
Attaching the fence faces incorrectly during
the next step may increase the risk of kick-
back or other serious personal injury during
routing operations.
9^gZXi^dcꢀd[ꢀ;ZZY
figure 23. typical routing operation for partial
face removal of workpiece.
-16-
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16. position the infeed and outfeed fences as
close as possible to the maximum diameter
1
Dji[ZZYꢀH^YZꢀ
of the router bit, but not farther than ⁄8" (see
figure 25).
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BVm^bjbꢁ9^hiVcXZꢁ
[gdbꢁGdjiZgꢁ7^i
[gdbꢁGdjiZgꢁ7^i
&
&
¿-ꢀꢁ
¿-ꢀꢁ
Dji[ZZYꢁ;ZcXZꢁ
>c[ZZYꢁ;ZcXZꢁ
figure 27. attaching fence boards.
18. assemble the router guard with the compo-
nents shown in figure 28.
figure 25. positioning fences around router bit.
For maximum safety and support, consider
using a minimum clearance design for your
fences. Minimum clearance fences are cut
around the shape of the router bit to minimize
clearance between the router bit and the
fence, as shown in figure 26.
Overtightening the fasteners that secure the
plastic guard to the bracket may crack or
break the plastic guard, rendering it unsafe
for use.
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L^c\ꢀCjiꢀ
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;aViꢀLVh]Zgꢀꢂ-
LddYꢀ
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&¿)ꢁ"'%ꢀmꢀ&¿'ꢁ
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ꢀꢂ-ꢀmꢀ(¿)ꢁ
figure 26. Minimum clearance fence setup.
;aViꢀLVh]Zg
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=dg^odciVa
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17. Clamp, predrill with a countersinking bit, and
attach the fence pieces with at least two
wood screws per side, as shown in figure
27. (only use wood screws that are long
enough to thread into the support board, but
not so long that they enter the plastic fence
face.)
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KZgi^XVaꢀ
7gVX`Zi
;aViꢀLVh]Zgꢀꢂ-
=ZmꢀCjiꢀ-"('ꢁ
Note: If you followed Step 13, be sure to
install the modified board on the infeed side.
AdX`ꢀLVh]Zgꢀꢂ-
figure 28. assembling router guard.
-17-
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19. Center the guard over the table opening and
attach the guard assembly to the top of the
fence boards with the two provided wood
screws, as shown in figure 29.
Dust collection
DO NOT use the Model H7507 without an ade-
quate dust collection system. An attached
router will create substantial amounts of
wood dust while operating. failure to use a
dust collection system can result in short
and long-term respiratory illness.
Recommended cfM at Dust port: 225 cfM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust col-
lector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to cal-
culate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
figure 29. attaching router guard.
20. adjust the guard horizontally (if necessary)
by using the horizontal bracket slots and
wood screws.
21. adjust the height of the guard 1⁄8" higher than
the workpiece height by using the vertical
bracket slots and carriage bolt/wing nuts.
the Model h7507 features a clear 3" plastic guard
that can be connected to a dust collector or a dust
collection system.
22. Connect the top of the guard to your dust col-
lection system with a 3" adapter.
If you change router bits, the fence pieces
must be adjusted in/out so there is not more
1
than ⁄8" clearance between the router bit
and the fences.
-18-
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SEcTION 3: OpERATIONS
Operation Overview
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
this overview outlines the basic process that hap-
pens during an operation with the router table.
Familiarize yourself with this process to better
understand the remaining parts of the operation
section.
To complete a typical operation, the operator
does the following:
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
1. Examines the workpiece to make sure it is
suitable for cutting, and ensures the router is
correctly mounted.
2. adjusts the bit height for the desired cutting
profile.
3. adjusts the fence position to establish the
depth of cut.
4. Verifies that the fence boards are close
enough to the bit for maximum workpiece
support. adjusts the board positions or modi-
fies their thickness as needed.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
5. Wears safety glasses and a respirator, and
locates push sticks if needed.
6. if using a reversible router, verifies that the
direction of spindle rotation is correct.
7. Starts the router.
NOTICE
8. holds the workpiece firmly and flatly against
the fence, and then pushes the workpiece
into the bit at a steady and controlled rate
until the workpiece moves completely beyond
it.
If you have never used this type of machine
or equipment before, WE STRONgLy REc-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
grizzly Industrial will not be held liable for
accidents caused by lack of training.
Important: the operator is very careful to
keep the workpiece firmly against the table
and fence during the entire cut. For smaller
workpieces or odd-shaped workpieces, a
zero-clearance fence or jig is used.
9. Stops the router.
-19-
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Workpiece
Inspection
Table Inserts
the Model h7507 features a 29 x 99mm insert
and a 60 x 99mm insert that fit into the opening
on the router table.
Some workpieces are not safe to cut or may
require modification before routing. Before rout-
ing, inspect all workpieces for the following:
the smallest size table opening provides maxi-
mum support and stability to the workpiece during
operation, which increases safety.
•
Material Type: this router is intended for cut-
ting natural and man-made wood products,
laminate covered wood products, and some
plastics. this machine is not designed to
cut metal, glass, stone, tile, etc.
using the smallest-size opening also allows any
unused portion of the router bit to remain below
the table surface, which increases operator pro-
tection.
•
foreign Objects: nails, staples, dirt, rocks
and other foreign objects are often embed-
ded in wood. While shaping, these objects
can become dislodged and hit the operator,
cause kickback, or break the bit, which might
then fly apart. always visually inspect your
workpiece for these items. if they can't be
removed, do not cut the workpiece.
after installing the insert, use a ruler to make sure
it is flush with the router table surface.
Edge Jointing
Jointing the edge of a board involves using a
straight cutting router bit to remove wood from the
face of the board. the result is a perfectly flat and
square edge.
•
Large/Loose Knots: loose knots may
dislodge during a cutting operation. Knots
can cause kickback and machine damage.
Choose workpieces that do not have large/
loose knots or plan ahead to avoid shaping
through them.
To joint the edge of a workpiece:
1. diSConnECt routEr FroM poWEr!
•
Wet or "Green" Stock: routing wood with a
moisture content over 20% causes unneces-
sary wear on the cutters, increases the risk of
kickback, and yields poor results.
2. Secure a straight cutting bit into your rout-
er according to the router manufacturer's
instructions.
•
Excessive Warping: Workpieces with exces-
sive cupping, bowing, or twisting are danger-
ous to cut because they are unstable and
often unpredictable when being shaped. do
not process workpieces with these charac-
teristics unless you properly square up the
stock with a jointer and planer.
3. install the smallest table insert into the router
table that still allows the router bit to freely
rotate.
4. raise the bit to a height slightly more than
that of the workpiece, then rotate it by hand
until the cutting flute is perpendicular to the
fence boards.
•
Minor Warping: Workpieces with slight cup-
ping can be safely supported if the cupped
side is facing the table or the fence. a
workpiece supported on the bowed side will
rock during a cut and could cause kickback or
severe injury.
5. Check the thickness of the existing infeed
fence board.
—if the infeed fence board is the same
width as the outfeed fence board, remove
the fasteners securing it to the support
board, then remove the infeed fence board.
proceed to Step 6.
-20-
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—if the infeed fence board is already face
9. lock the fence assembly in place, adjust the
router guard as needed and secure it, con-
nect the router to power, then perform the cut
(see figure 31).
1
planed ⁄16" less than the outfeed fence
board, proceed to Step 8.
6. Square up a second infeed fence board to the
same dimensions as the one you removed in
1
ꢀIdeꢁK^Zlꢂ
Step 5, then face plane off ⁄16". the amount
of material removed will determine the depth
of cut.
1
Removing more than ⁄16" from the infeed
fence may greatly increase the risk of kick-
back injury when routing.
8jii^c\ꢁ9^gZXi^dc
figure 31. Edge jointing (guard removed for
clarity).
7. redrill and countersink holes in the new
infeed fence board, then secure it with the
fasteners removed in Step 5.
8. place a straightedge against the outfeed
fence board, then adjust the fence assembly
so that the straightedge is also against the bit
flute, as illustrated in figure 30.
Always feed the workpiece against the rout-
er bit rotation direction, as illustrated below.
Otherwise, the workpiece could be aggres-
sively pulled from your hands, drawing
them into the spinning cutter.
ꢁIdeꢀK^Zlꢂ
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7^i
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Ldg`e^ZXZ
HigV^\]iZY\Z
Dji[ZZY
>c[ZZY
;ZcXZꢀ7dVgY
;ZcXZꢀ7dVgY
figure 30. Fence jointer setup (guard removed
for clarity.
-21-
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6. lock the fence assembly in place, adjust the
router guard as needed and secure it, con-
nect the router to power, then perform the
cut.
groove cutting
groove cutting produces a groove or bead into the
face of the board.
Routing Small Stock
To cut a groove into the face of the
workpiece:
Feeding small stock past the router bit is always
dangerous. if you must route small stock, use a
zero-clearance fence. this will provide greater
protection for the operator, better workpiece sup-
port, and reduced tear out on narrow or fragile
stock.
1. diSConnECt routEr FroM poWEr!
2. Secure the bit into the router according to the
router manufacturer's instructions.
3. install the smallest table insert into the table
that still allows the bit to freely rotate.
To make a zero-clearance fence:
4. Make sure both fence boards are even with
one another and secured to the fence.
1. diSConnECt routEr FroM poWEr!
2. remove the fence boards from the fence
assembly, but leave the support board in
place.
5. raise the bit to the desired height, then adjust
the fence assembly so that the fence boards
are behind the bit the same distance as the
desired depth-of-cut (see the illustrations in
figures 32–33).
3. Select a piece of straight and smooth stock
that is the same height and thickness as the
fence boards and approximately 28" long.
ꢀIdeꢁK^Zlꢂ
4. Cut an outline of the spindle and cutter from
the center of the stock selected in Step 3, as
illustrated in figure 34.
Bdjci^c\ꢀ;VhiZcZg
OZgd"8aZVgVcXZꢀ;ZcXZ
9Zei]ꢁd[ꢁ8ji
figure 32. groove cutting setup–top view (guard
removed for clarity).
IVWaZ
8jiiZg
ꢀH^YZꢁK^Zlꢂ
>c[ZZYꢁ
;ZcXZ
ꢁ7dVgY
9Zei]"d["8ji
figure 34. Example of a zero-clearance fence.
Note: Make the outline as close as possible to
the cutter and spindle without interfering with
rotation.
GjWꢁ8daaVg
7^i
IVWaZ
figure 33. groove cutting setup—side view.
-22-
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5. Create countersunk mounting holes in the
zero-clearance fence so that the screws from
the fence boards can be used to secure it to
the support board in the same manner.
HiVgi^c\ꢀE^kdi
7dVgY
6. Secure the zero-clearance fence to the sup-
port board, check for proper clearance, con-
nect the router to power, then run a test piece
by the cutter to verify the results.
?^\ꢀVcYꢀ
Ldg`e^ZXZꢀ
ALWAyS use hold-downs or featherboards
and push sticks when shaping small or nar-
row stock. These devices keep your hands
away from the spinning cutter and sufficient-
ly support the stock to allow a safe and effec-
tive cut, reducing the risk of personal injury.
figure 35. illustration of free-hand cutting with a
starting block.
to reduce this tendency, use a starting block
(see figure 36). this will allow you to anchor and
slowly pivot the workpiece into the cutter as the
cut is started, making the operation more stable
and safe.
free-Hand Routing
free-hand or irregular
routing greatly increases
the chance that the opera-
tor may lose control of the
workpiece. Therefore, a
pivot point MUST be used
to control the workpiece
while free-hand routing.
Loss of control of the
workpiece could result in
serious personal injury.
figure 36. Example of using a jig with a starting
block being used on a shaper.
irregular or free-hand routing, as illustrated in
figures 35, takes a high degree of skill and dex-
terity and is done without the protection and aid
from the fence and guard. the most dangerous
part of free-hand routing is beginning the cut,
where the cutter first contacts the workpiece.
often the workpiece will tend to jerk or kickback,
presenting an injury hazard to the operator.
With the fence assembly removed, you MuSt use
a router bit with a bearing to guide the workpiece
through the cut and limit the depth-of-cut. also,
use a jig or fixture to hold the workpiece so that
your hands can be kept at a safe distance from
the router bit while cutting.
in many situations, it is safer to use a router that
is not mounted to the table to perform free-hand
routing. Make sure to use a router bit with a bear-
ing.
-23-
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if you are unfamiliar with free-hand routing, get
assistance from an experienced woodworker,
read books on routing, and start with a simple
project.
6. install a router bit with a bearing as directed
by the router manufacturer's instructions,
then raise it to the desired height (see figure
37).
7ZVg^c\
ALWAyS use an auxiliary jig and extreme
care when free-hand routing that requires
removal of the fence. Routing without
the fence and the attached guard greatly
increases the risk of accidental contact
with the spinning cutter, causing serious
personal injury.
IZbeaViZ
Ldg`e^ZXZ
GdjiZgꢀIVWaZ
figure 37. using a template and a bearing for
free-hand routing.
To free-hand route:
1. diSConnECt routEr FroM poWEr!
7. Connect the router to power and turn it ON.
2. Fabricate a jig to use with the workpiece
that will match the finish shape desired, then
attach it to the workpiece (see figure 36 on
the previous page for an example).
8. rest the jig with the workpiece attached
against the starting block, then slowly pivot
and feed it into the bit. after the cut is started,
move the jig against the rub collar and away
from the starting block, as illustrated in figure
35 on the previous page.
Note: Make sure any fasteners used will not
make contact with the router bit during the
cutting operation. Glue can be used as an
alternative.
3. remove the fence assembly from the table.
4. Fabricate and mount a custom guard over the
bit that safely protects your hands from the
spinning cutter.
5. Clamp a starting block to the table (see
figure 36 on the previous page for an exam-
ple).
-24-
Model h7507 (Mfg. since 3/05)
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SEcTION 4: MAINTENANcE
cleaning
Always disconnect power
to the machine before
performing maintenance.
failure to do this may
result in serious person-
Cleaning the Model h7507 is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. if any
resin has built up, use a resin dissolving cleaner
al injury.
to remove it. treat all unpainted cast iron and steel
with a non-staining lubricant after cleaning.
Schedule
Unpainted cast Iron
For optimum performance from your router table,
follow this maintenance schedule and refer to any
specific instructions given in this section.
protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces.
Daily check:
•
loose mounting screws, bolts or locking fas-
teners.
Worn router switch.
Worn or damaged router cords and plugs.
any other condition that could hamper the
safe operation of this router table attach-
ment.
Keep tables rust-free with regular applications of
products like g96® gun treatment, Slipit®, or
Boeshield® t-9.
•
•
•
-25-
Model h7507 (Mfg. since 3/05)
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SEcTION 5: pARTS
Main
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REF PART #
DESCRIPTION
ROUTER TABLE EXT WING
REF PART #
DESCRIPTION
1
PH7507001
PH7507002A
PH7507003A
PRP44M
17
18
19
30
PFH05
PW06
PN05
FLAT HD SCR 1/4-20 X 3/4
FLAT WASHER 1/4
HEX NUT 1/4-20
2A
3A
4
INSERT 29 X 99.8MM V2.07.05
INSERT 60 X 99.8MM V2.07.05
ROLL PIN 3 X 10
P1023RLW620
ROUTER GUARD ASSEMBLY
PHLP HD SCR 8-32 X 5/8
WING NUT 1/4-20
6
PH7507006
PH7507007
PN41
EXTENSION LEG
30-1 PS25
7
ADJUSTABLE FOOT
HEX NUT 1/2-12
30-2 PWN02
30-3 PH7507030-3
8
WOOD SCREW #8 X 3/4
9
PH7507009
PH7507010
PH7507011
PN05
ROUTER CLAMP
30-4 P1023SLW620-4 HORIZONTAL BRACKET
10
11
12
HOLD DOWN KNOB 1/4-20
HOLD DOWN HEX BOLT 1/4-20 X 2
HEX NUT 1/4-20
30-5 PH7507022
30-6 PCB18
30-7 PH7507021
30-8 PW08
VERTICAL BRACKET
CARRIAGE BOLT 1/4-20 X 1/2
CLEAR GUARD
12A PB31
HEX BOLT 1/4-20 X 1
HEX BOLT 3/8-16 X 1-1/4
LOCK WASHER 3/8
FLAT WASHER #8
13
14
15
16
PB24
30-9 PLW13
30-10 PN14
LOCK WASHER #8
HEX NUT 8-32
PLW04
PW02
PN08
FLAT WASHER 3/8
30-11 PS36
PHLP HD SCR 10-24 X 2-1/2
FLAT WASHER 1/4
HEX NUT 3/8-16
30-12 PW06
-26-
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WARRANTY CARD
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