3 H.P. OVERARM ROUTER
MODEL G8030
INSTRUCTION MANUAL
COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN
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Table Of Contents
PAGE
1.
2.
SAFETY
SAFETY RULES FOR ALL TOOLS..................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR OVERARM ROUTERS ..............4
CIRCUIT REQUIREMENTS ........................................................................................
220V OPERATION ..............................................................................................5
CIRCUIT LOAD ....................................................................................................5
GROUNDING ......................................................................................................6
EXTENSION CORDS ..........................................................................................6
WIRING ................................................................................................................6
INTRODUCTION
3.
4.
COMMENTARY....................................................................................................7
UNPACKING ........................................................................................................8
PIECE INVENTORY ............................................................................................8
CLEAN UP............................................................................................................9
SITE CONSIDERATIONS ....................................................................................9
ASSEMBLY .............................................................................................................. .
BEGINNING ASSEMBLY ..................................................................................10
POWER..............................................................................................................10
ROTATION CHECK ..........................................................................................11
AIR TUBE/FOOT SWITCH CONNECTION ..................................................11-12
CHIP BLOWER ..................................................................................................12
BIT INSTALLATION ..........................................................................................13
BIT TIGHTENING ..............................................................................................14
INSTALLING THE SHIELD ................................................................................14
INSTALLING THE BRAKE HANDLE..................................................................15
INSTALLING THE FENCE..................................................................................15
ADJUSTMENTS ..........................................................................................................
BELT ..................................................................................................................16
SPINDLE LOWERING SPEED ..........................................................................17
TABLE TILT........................................................................................................17
SPINDLE BASE ADJUSTMENT ........................................................................18
CUTTING DEPTH ..............................................................................................19
MICRO ADJUSTMENTS....................................................................................19
OPERATIONS
5.
6.
TEST RUN..........................................................................................................20
GUIDE PIN INSTALLATION ........................................................................20-21
PATTERN ROUTING....................................................................................21-22
STRAIGHT LINE ROUTING ..............................................................................23
DUST CONTROL ..............................................................................................23
MAINTENANCE...........................................................................................................
GENERAL ..........................................................................................................24
TABLE ................................................................................................................24
LUBRICATION ..................................................................................................25
BELT ..................................................................................................................25
CLOSURE................................................................................................................26
7.
8.
MACHINE DATA................................................................................................................27
PARTS BREAKDOWN AND PARTS LISTS................................................................28-30
WARRANTY AND RETURNS ......................................................................................32-34
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substi-
tute for proper accident prevention measures.
Indicates an imminently hazardous situation which, if not
avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided, MAY result in minor or moderate injury. It may also
be used to alert against unsafe practices.
This symbol is used to alert the user to useful information
about proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI-
RONMENT. Do not use power tools in
damp or wet locations, or where any flam-
mable or noxious fumes may exist. Keep
work area well lighted.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with mag-
netic contact starting switches there is a
risk of starting if the machine is bumped or
jarred. Always disconnect from power
source before adjusting or servicing. Make
sure switch is in OFF position before recon-
necting.
17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know
what conditions can create “kickback” and
know how to avoid them. Read the manual
accompanying the machine thoroughly.
Minimum Gauge for Extension Cords
LENGTH
AMP RATING
0-6
25ft
18
18
16
14
12
10
50ft 100ft
16
16
16
12
12
10
16
14
14
12
10
No
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
7-10
11-12
13-16
17-20
21-30
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair cov-
ering to contain long hair.
19. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running
a machine.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
21. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPER-
ATE THE MACHINE. Make sure any
instructions you give in regards to machine
operation are approved, correct, safe, and
clearly understood.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
22. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine!
Then contact our service department or
ask a qualified expert how the operation
should be performed.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
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Additional Safety Instructions For The
Overarm Router
6. ALWAYS USE BITS THAT ARE RATED
FOR 20,000 R.P.M. OPERATION OR
HIGHER. Do not use bits that are
designed for slow R.P.M. operation. If
you do not know the maximum rated
R.P.M. for a particular bit, do not use it in
the overarm router. The bit could break
apart under the high centrifical forces,
causing flying metal to be launched into
the air like a bullet.
1. ALWAYS USE A GUIDE PIN WHEN
ROUTING WITHOUT THE FENCE.
2. DO NOT ROUT STOCK TOO SMALL TO
HOLD SECURELY WITHOUT SPECIAL
JIGS. Use longer stock and cut to size.
3. ALWAYS TEST ANY NEW TEMPLATE
OR SETUP with the machine unplugged,
to ensure proper template contact and
swing before starting the machine.
7. ALWAYS USE SPINDLE BRAKE OR
WAIT FOR SPINDLE TO STOP ROTAT-
ING BEFORE MAKING ANY ADJUST-
MENTS. Never grab spindle, or use an
object to slow the spindle down.
4. NEVER ATTEMPT TO REMOVE TOO
MUCH MATERIAL IN ONE PASS.
Several light passes are safer and give a
cleaner finish.
8. NEVER PLACE HAND NEAR
A
5. THE USE OF PUSH STICKS AS SAFE-
TY DEVICES in some applications is
smart; in others it can be quite dangerous.
If the push stick comes in contact with the
cutter on the end grain, it can fly out of
your hand like a bullet – potentially caus-
ing serious injury. We recommend using
some type of fixture, jig, or hold-down
device as a safer alternative. Use a
guard, or other type of protective device
at all times.
ROTATING CUTTER. Placing hands
near the rotating cutter or bit is extreme-
ly dangerous and can cause the operator
to become injured.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to follow guidelines could
result in serious personal injury, damage to
equipment or poor work results.
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SECTION 2: CIRCUIT REQUIREMENTS
Circuit Load
220V Operation
The Model G8030 has a 3 H.P., 3450 R.P.M.
motor which requires a 220V single-phase circuit.
The cord set enclosed does not have a plug as
the style of plug you require will depend upon the
type of service you currently have or plan to
install. The motor will safely draw about 15 amps
at 220V under load. If you operate the Model
G8030 on any circuit that is already close to its
capacity, it might blow a fuse or trip a circuit
breaker. However, if an unusual load does not
exist, and power failure still occurs, have the cir-
cuit inspected by a qualified electrician.
When operating at 220V, we recommend using a
NEMA-style 6L-20 plug and outlet. See Figure 1.
You may also “hard-wire” the machine directly to
your panel, provided you place a disconnect
switch near the machine. Check the electrical
codes in your area for specifics on wiring require-
ments.
Under normal use, the motor draws approximate-
ly 15 amps at 220V. We recommend a 20 amp cir-
cuit breaker for 220V operation. This should be
satisfactory for normal use while providing
enough protection against circuit damage caused
by power surges.
Figure 1. Typical 220V 3-prong plug and outlet
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Grounding
Extension Cords
In the event of a malfunction or breakdown,
grounding provides electric current a path of least
resistance. This tool is equipped with an electric
cord having an equipment-grounding conductor
which must be properly connected to a grounding
plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
We do not recommend the use of extension cords
with 220V equipment. It is much better to arrange
the placement of your equipment and the installed
wiring to eliminate the need for extension cords.
Should it be necessary to use an extension make
sure the cord is rated Hard Service (grade S) or
better. Refer to the chart in Section 1: Safety
Instructions to determine the minimum gauge for
the extension cord. The extension cord must also
contain a ground wire and plug pin. Always repair
or replace extension cords when they become
worn or damaged.
Improper connections of the electrical-grounding
conductor can result in risk of electric shock. The
conductor with green or green and yellow striped
insulation is the electrical-grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
Wiring Diagram
This equipment must be
grounded. Verify that any
existing electrical outlet
and circuit you intend to
plug into is actually
grounded. Under no cir-
cumstances should the
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
Your Model G8030 comes pre-wired for 220 volt
operation. A wiring diagram is provided at the
back of this manual should it be necessary to
repair or revise the wiring. Always utilize a quali-
fied electrician when doing any electrical work on
this equipment.
We have covered some basic electrical
requirements for the safe operation of your
machine. These requirements are not nec-
essarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
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SECTION 3: INTRODUCTION
Most importantly, we stand behind our machines.
Commentary
If you have any service questions or parts
requests, please call or write us at the location
listed below.
We are proud to offer the Grizzly Model G8030
Overarm Router. The Model G8030 is part of a
growing Grizzly family of fine woodworking
machinery. When used according to the guide-
lines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satis-
faction.
Grizzly Industrial, Inc.
2406 Reach Road
Williamsport, PA 17701
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: [email protected]
After Fall 2001:
The Model G8030 is intended for heavy-duty pro-
fessional use. It features a 3 H.P., 220V single-
phase motor and magnetic power switching, as
well as a precision-ground cast iron table, a brake
lever, a foot control for the vertical spindle move-
ment and a front mounted switch. The Model
G8030 operates at 20,000 R.P.M., giving you
clean and smooth cuts.
Grizzly Industrial, Inc.
1203 Lycoming Circle
Pennsdale, PA 17756
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G8030 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
Whenever possible, though, we send manual
updates to all owners of a particular tool or
machine. Should you receive one, we urge you to
insert the new information with the old and keep it
for reference.
A wide variety of router bits for the Model G8030
are available. Please refer to the current Grizzly
catalog for more information.
We are also pleased to provide this manual with
the Model G8030. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our latest effort to produce the best docu-
mentation possible. If you have any criticisms that
you feel we should address in our next printing,
please write to us at the address below:
Read the manual before
assembly and opera-
tion. Become familiar
with the machine and
it’s operation before
beginning any work.
Serious personal injury
may result if safety or
operational information
is not understood or fol-
lowed.
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
⁄O
Bellingham, WA 98227
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Unpacking
Piece Inventory
After all the parts have been removed from the
carton, you should have:
The Model G8030 is shipped from the manufac-
turer in a carefully packed carton. If you discover
the machine is damaged after you’ve signed for
delivery, immediately call Customer Service for
advice.
• Overarm Router Unit
• Fence
• Hardware Box
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
The G8030 Hardware Box contains:
Hardware
Brake Handle
Spacer Set
Draw Bar
Draw Nut
Spindle Wrench Set
Safety Guard
Safety Guard Shaft
Starting Pins
Hold Downs
Qty
1
18
1
1
1
1
1
3
4
2
4
3
3
4
2
4
6
The G8030 is a heavy
machine, 683 lbs. ship-
ping weight. DO NOT
over-exert
yourself
while unpacking or
moving your machine –
you will need assis-
tance and power equip-
ment. Serious personal
injury may occur if safe
moving methods are not
followed.
Hold Down Bars
Hold Down Brackets
3
⁄
8"-16 x 1" Hex Bolts
8" Lock Washers
3
⁄
5⁄16"-18 x 1" Flat Head Screws
5⁄16"-18 x 3⁄4" Flat Head Screws
5⁄16" Flat Washers
5⁄16" Hex Nuts
Handle For Hand Wheel
1
Make sure floor structure
is capable of supporting
the combined weight of
the machine parts and
people.
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be glad
to replace them, or, for the sake of expediency,
replacements can be obtained at your local hard-
ware store.
NOTICE
NOTICE
Save all containers and packing materials
until you are satisfied that your Model
G8030 has arrived in good condition.
Freight company adjusters will want to
inspect those materials in the event that a
freight claim must be made.
A full parts list and breakdown can be found
toward the end of this manual. For easier
assembly, or to identify specific parts,
please refer to the detailed illustrations at
the end of the manual.
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy oil
to protect them from corrosion during shipment.
Remove this protective coating with a solvent
cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. Avoid chlorine-based
solvents as they may damage painted surfaces
should they come in contact. Always follow the
usage instructions on the product you choose for
clean up.
FLOOR LOAD
Your Model G8030 represents a large weight load
in a small footprint. Most commercial or home
shop floors should be sufficient to carry the weight
of the Model G8030. If you question the strength
of your floor, you can opt to reinforce it.
WORKING CLEARANCES
Working clearances can be thought of as the dis-
tances between machines and obstacles that
allow safe operation of every machine without lim-
itation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands
and/or work tables. Also, consider the relative
position of each machine to one another for effi-
cient material handling. Be sure to allow yourself
sufficient room to safely run your machines in any
foreseeable operation.
Do not use gasoline or
other petroleum-based
solvents. They have low
flash points which make
them extremely flamma-
ble. A risk of explosion
and burning exists if
these products are
used. Serious personal
injury may occur if this
warning is ignored.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadows and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension
cords are not obstructing high-traffic areas. Be
sure to observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Always work in well-
ventilated areas far from
potential ignition sources
when dealing with sol-
vents. Use care when dis-
posing of waste rags and
towels to be sure they do
not create fire or environ-
mental hazards.
Make your shop “child
safe.” Ensure that your
workplace is inaccessible
to youngsters by closing
and locking all entrances
when you are away. Never
allow visitors in your shop
when assembling, adjust-
ing or operating equip-
ment.
Do not smoke while using
solvents. A risk of explo-
sion or fire exists and may
result in serious personal
injury.
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SECTION 4: ASSEMBLY
Beginning Assembly
Power Panel
The power panel at the rear of the Model G8030
must be properly wired with a safe ground. The
green wire is the ground wire and is usually the
wire on the right when facing the panel as shown
in Figure 2. Please read Section 2: Circuit
Requirements for further information on wiring.
All die-cut metal parts have a sharp edge
(called “flashing”) on them after they are
formed. This is removed at the factory.
Sometimes, though, a bit of flashing might
escape inspection. Please examine the
edges of all die-cut metal parts before han-
dling them or serious injury may occur.
Disconnect power to the
machine when perform-
!
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
Figure 2. G8030 power panel, with ground wire
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
on right.
Wear safety glasses dur-
ing the entire assembly
process. Failure to com-
ply may result in serious
personal injury.
Most of your Model G8030 Overarm Router has
been assembled at the factory, but some parts
must be assembled or installed after delivery. We
have organized the assembly process into steps.
Please follow along in the order presented here.
TOOLS REQUIRED: You will need a straight-
edge, 12mm, 14mm, 15mm open end wrenches,
and a 3 mm Allen® wrench.
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Spindle Rotation
Check
Air Tubes/Foot
Switch Connection
The Model G8030 spindle must rotate in the direc-
tion of the arrow on the face of the machine.
Make sure that your
hands and fingers are
To check rotation:
not in the path of the
router bit before acti-
vating the foot pedal.
Failure to do so could
result in serious per-
sonal injury.
1. Disconnect the machine from the power
source.
!
2. Turn the spindle by hand as shown in Figure
3.
3. Make sure the nut is secure.
The foot switch controls the direction of vertical
spindle travel. Step on the switch and the spindle
comes down. Step off the switch and the spindle
rises from the work area.
4. Start the machine and observe the direction of
the spindle travel.
5. If the spindle rotates in the opposite direction,
1. Turn the yellow switch housing upside down.
call our customer service department for help.
2. Insert the three hoses—blue, yellow and
orange—through the grommet in the back of
the housing.
3. Make sure each hose is aligned with the cor-
rect fitting before inserting, as removal is diffi-
cult as shown in Figure 4.
Orange
Figure 3. Spindle and nut. Note arrow direction.
Yellow
Blue
Make certain the spindle nut is secure and
your hand is well away before starting the
motor. If either condition is not met, it is
highly possible there will be an injury to the
operator.
Figure 4. Installing air hoses.
NOTICE
The foot switch is never used when the
spindle is not running. Make sure the spin-
dle is turning before stepping on the foot
switch.
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4. Connect an air compressor to the regulator. Air
Chip Blower
pressure must be 90 pounds per square inch.
5. To raise the air pressure, lift the air unit cap
and turn it counterclockwise as shown in
Figure 5.
The air line control is used to check and control air
flow to the chip blower.
1. Turn control on and off to see if pressure exists
as shown in Figure 6.
Cap
2. Adjust flow to most effectively remove chips
from the line of sight.
Lube Valve
Figure 5. Lift and turn cap to adjust air
pressure. Turn lube valve to lubricate
foot switch control.
Figure 6. Air line control for chip blower.
Compressed air can be very dangerous if
not handled carefully. Never point an air
hose nozzle or blower towards any person,
including yourself. Failure to comply with
this caution could result in serious injury.
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Bit Installation
3. Slide the base of the router bit into the collet as
shown in Figure 8.
4. Finger tighten the nut, keeping a grip on the bit.
Router bits are very sharp. Use care in
handling to prevent injury.
Always use bits that are rated for 20,000
R.P.M. or higher. Do not use bits that are
designed for slow R.P.M. operation. If you
do not know the maximum rated R.P.M. for
a particular bit, do not use it in the overarm
router. The bit could break apart under the
high centrifical forces, causing flying metal
to be launched into the air like a bullet.
Serious personal injury or death could
result.
Figure 8. Installing the router bit.
The Model G8030 Overarm Router uses standard
router bits.
1. Place the proper collet on the spindle. You can
use 1⁄4" or 1⁄2" size.
2. Install the nut loosely as shown in Figure 7.
Figure 7. Installing collet nut.
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Bit Tightening
Installing the Shield
The dust shield also serves to help keep chips
away from the operator’s face. Installation is
quick.
The installed router bit must be carefully tight-
ened. Two open end wrenches are supplied with
the machine.
1. Slide the shield onto its post and place the post
1. Place one wrench on the flats of the spindle as
shown in Figure 9.
in its guide hole on the side of the head.
2. Install the hex head bolt in the bottom of the
post. Use a flat washer between the bolt head
and the shield as shown in Figure 10.
2. Place the second wrench on the collet nut.
3. Turn until tight.
3. Swing the dust shield into place and tighten it
with the hand screw.
Figure 9. Tightening the collet nut.
Figure 10. Securing the dust shield.
Do not use the spindle brake to tighten the
collet nut. The collet nut must be secured
using the two supplied wrenches. If the col-
let nut is not secured properly, the bit could
fly out of the collet like a bullet. Serious per-
sonal injury could result.
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Installing the Brake Installing the Fence
Handle
The fence is used for straight routing and is easi-
ly installed and removed.
The hand brake serves to stop the spindle when
1. Place the fence at the location in which it is to
be used as shown in Figure 11.
repositioning the workpiece. The machine must
be turned off before you begin applying the brake
to the spindle
2. Assemble and tighten the fence lock as shown
in Figure 12.
1. Slide the brake lever into its hole as shown in
Figure 11.
3. Assemble and tighten the fence lock on the
other side of the table.
2. Tighten the hex head nut to hold the brake
lever in place.
NOTICE
Always turn off the power switch before
applying the hand brake. Applying the brake
does not disengage the power switch.
Failure to do so will result in damage to the
braking mechanism.
Always stop the spindle with the brake, or
allow it to come to a complete stop before
moving hands near the spindle.
Figure 12. Fence lock in place.
Lock Screw
Figure 11. Installed brake lever.
-15-
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SECTION 5: ADJUSTMENTS
1. Loosen the bolts around the motor base as
Adjusting the Belt
shown in Figure 13.
All die-cut metal parts have a sharp edge
(called “flashing”) on them after they are
formed. This is removed at the factory.
Sometimes, though, a bit of flashing might
escape inspection. Please examine the
edges of all die-cut metal parts before han-
dling them. Serious injury may occur.
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
!
Figure 13. Loosening motor mount bolts.
2. Locate the handle on the motor base, and use
it to pull the belt tight. A backwards pull tight-
ens the belt as shown in Figure 14.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Wear safety glasses dur-
ing the entire adjustment
process. Failure to com-
ply may result in serious
personal injury.
Figure 14. Belt adjustment handle.
A slipping belt wastes power, causes control
3. Tighten the motor mount plate bolts.
problems and wears the belt out prematurely. You
1
3
should be able to deflect the belt ⁄2" to ⁄4" with
moderate finger pressure. The belt will slip if too
loose and squeal or cause vibration if too tight.
4. Check tension. If it is not correct, repeat Steps
1 to 4.
If the belt is too loose, or too tight:
-16-
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Table Tilt
Adjustment
Spindle Lowering
Speed
The Model G8030 Overarm Router uses an air
valve to control the speed with which the spindle
is lowered.
The table on the Model G8030 adjusts from a 0°
to 45° angle of tilt. The right side trunnion is
marked in degrees, and both trunnions have lock-
ing handles to secure the table in the exact posi-
tion needed.
1. Increase or decrease lowering speed, as
desired, by turning the knurled knob as shown
in Figure 13.
1. Loosen the table lock handles as shown in
Figure 16.
2. We suggest you try different settings until you
find the most useful speed to use. Hardwoods
will require a slower setting than softwoods.
Table Tilt
Scale
Figure 16. Table tilt adjustment scale
and handle.
2. Tilt the table until it reaches the required angle.
Figure 15. Spindle adjustment.
3. Tighten the right and left locking handles
securely.
-17-
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4. Use the locking handle on the other side of the
head to lock in the spindle height adjustments
as shown in Figure 18.
Spindle Base
Adjustment
The handwheel adjusts the main spindle base up
or down, as needed.
1. Unlock the spindle locking handle shown in
Figure 18.
2. Turn the handwheel to decrease or increase
the spindle base height from the table as
shown in Figure 17.
Figure 18. Locking handle.
5. Position the spindle base on the highest setting
allowable. It is safer to adjust the spindle base
down to the correct depth of cut. If the spindle
base is too low, you run the risk of the router bit
hitting the table when activating the foot pedal.
Adjust the spindle base to the highest set-
ting before operating the router. If the spin-
dle base is set too low, you run the risk of
the router bit hitting the table during opera-
tion. Serious personal injury could occur.
Figure 17. Handwheel, with height scale
to left.
3. The height scale on the left makes keeping
track of the spindle height simple.
-18-
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3. Back off the locking nut a quarter turn. Then
adjust the bolt as shown in Figure 20.
Cutting Depth
Control Knob
The Model G8030 uses a rapid adjusting ring to
control the cutting depth of the spindle. There are
six settings on the ring.
1. Simply twist the ring to the adjustment that cor-
responds with the depth required as shown in
Figure 19.
Figure 20. Locking bolts and lock nuts.
4. Retighten locking nuts and check settings.
5. Bolt heads can be reached in sequence by
turning the depth control ring.
6. You will need to make sure the cutting bit
doesn’t slam into the table when the foot pedal
is pressed. Measure the distance between the
end of the installed bit and the table. This dis-
tance should always be greater than the dis-
tance between the depth setting bolt head and
the stationary hex bolt head immediately
above the depth setting bolt head. This will
ensure the bit will not hit the table. The next
step will be to fine tune the depth for the spe-
cific application.
Figure 19. Depth control ring.
2. Each number has a corresponding bolt that
can be adjusted to a predetermined depth.
This will be explained further in the next sec-
tion.
7. Place the desired workpiece onto the router
table. If a template tray/pattern is used under
the workpiece, make sure that it is in place.
Now measure the distance between the bot-
tom of the cutting bit and the top surface of the
workpiece. Add this measurement to the depth
of cut you want to make. This is the overall dis-
tance that the bit should plunge. Make sure
that the distance between the hex bolt head on
the depth setting ring, and the one directly
above it, is the same as the overall distance
you want the bit to plunge. Test the setup on a
piece of scrap wood of the same thickness.
Micro Adjustments
The Model G8030 spindle depth stop can be fine-
ly adjusted from the bolts on the inside of the
head cover, which are fixed to the depth control
wheel.
1. Open the door on the front of the head and
locate the bolts. Note that there are locking
nuts on each adjustment bolt.
2. The indicated number on the depth control ring
corresponds to the bolt in the vertical position.
-19-
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SECTION 6: OPERATIONS
Test Run
Always use bits that are rated for 20,000
R.P.M. or higher. Do not use bits that are
designed for slow R.P.M. operation. If you
do not know the maximum rated R.P.M. for
a particular bit, do not use it in the overarm
router. The bit could break apart under the
high forces, causing flying metal to be
launched into the air like a bullet. Serious
personal injury or death could result.
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
!
Guide Pin
Installation
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Pattern and template cuts are made by sliding the
work or template against a guide pin, which may
be one of six included with the Model G8030
(three pins, two sizes each).
1. Place the guide pin in its hole in the table as
shown in Figure 21.
Wear safety glasses dur-
ing the entire operation
process. Failure to com-
ply may result in serious
personal injury.
Once assembly is complete and adjustments are
done to your satisfaction, you are ready to test run
the machine.
Turn on the power supply at the main panel.
Press the START button. Make sure that your fin-
ger is poised on the switch, just in case there is a
problem. The machine should run smoothly, with
little or no vibration or rubbing noises. Strange or
unnatural noises should be investigated and cor-
rected before operating the machine further.
Figure 21. Installing a guide pin.
2. Check guide pin height.
If you cannot easily locate the source of an
unusual noise or vibration, contact our service
department for help.
3. Locate adjuster bolt and lock nut directly under
the guide pin in the table as shown in Figure
22. Turn the bolt until the desired depth is
obtained and then lock in place with the nut.
The guide pin shoulder should be flush or
below the table surface.
-20-
G8030 3 H.P. Overarm Router
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The key to successful pattern routing is having
good patterns to follow. The time you spend mak-
ing accurate patterns will save a lot of time during
production runs, as well as reducing the amount
of wasted lumber from mis-cuts. Take the time to
follow our pattern making directions and you will
be on your way to very efficient routing opera-
tions. For this example, we will be making a “smi-
ley” face.
X
Figure 22. Location of guide pin height lock.
Centerline
Pattern Routing
Make sure that your
hands and fingers are
not in the path of the
router bit before acti-
vating the foot pedal.
Failure to do so could
result in serious per-
sonal injury.
Figure 23. “X” equals the diameter of the router
!
bit.
1. Draw out the full scale pattern on a piece of
paper. A computer aided drawing program
can be helpful here, but it is not necessary. Be
sure that the pattern drawing takes into
account the area that will be cut away during
the routing operation. It is best to draw a line
that represents the centerline, then draw two
more lines on each side of the centerline, rep-
resenting the actual width of the routed line.
The overarm pin router truly excels in the area of
pattern routing. The basic set-up consists of a
guide pin and router bit that have the same diam-
eter. The guide pin is mounted in the table direct-
ly below the position of the installed router bit.
When used in conjunction with a pattern mounted
to the underside of the workpiece, the operator is
able to guide the pattern along the pin while trans-
ferring the exact routing path to the top of the
workpiece.
1
For example, we are using a ⁄4" bit, so we
1
need to measure ⁄8" off of either side of the
centerline to account for the full width of the
routed line as shown in Figure 23.
2. Using spray adhesive, glue the paper pattern
to a piece of 1⁄8" to 1⁄4" birch plywood.
This operation can be used to rout consistent
grooves in the tops of workpieces; however, it can
also be used to cut consistent shapes completely
out of workpieces. It is also helpful when many
pieces of the exact same profile are required, or
when making even one cutting operation where
absolute precision is required on the initial
attempt. It only takes one mistake to ruin expen-
sive lumber or a time consuming assembly.
3. Using a jig saw or scroll saw, cut out the area
that represents the full width of the routed
area. Use a drill to make saw starts that are
1
located on the inner part of the pattern. A ⁄4
"
diameter drill bit can also be used to make the
rounded holes and ends of lines.
-21-
G8030 3 H.P. Overarm Router
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4. Once all the waste areas have been removed
from the pattern, mount them to a piece of
medium density fiberboard (MDF). Center and
glue the pattern pieces to the MDF.
1
5. Cut (4) ⁄2" wide strips of the same birch ply-
wood used for the pattern. Glue them on the
four sides of the MDF, on the same side as
the pattern. These will serve as runners to
keep the whole assembly level when perform-
ing the routing operation as shown in Figure
24.
Figure 25. Top side of the pattern template.
NOTICE
Always use a scrap piece of wood when
testing your pattern for the first time. Make
sure that the desired results are produced
before using expensive project wood.
Figure 24. Bottom side of the pattern template.
6. Flip the MDF over to the blank side.Two dow-
els and clamps need to be mounted as shown
in Figure 25.
7. Determine the size of the workpiece that will
be used with the pattern. Center the work-
piece over the area that contains the pattern
cut-outs on the other side. Install the dowels
at the opposite sides of the clamps so that the
workpiece will be held secure.
8. Your template is now ready for use. Simply
clamp the workpiece into the pattern template
and place it on the guide pin on the router
table. Push the pattern template clockwise
around the entire pattern, making sure the
template guides through the entire pattern
with no hang ups.
-22-
G8030 3 H.P. Overarm Router
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Straight Routing
Dust Control
The overarm router can also be used to do
straight routing procedures as well. The overarm
router comes with a clamp-on fence that can be
adjusted on the table. The guide pin is removed
when using the fence. This type of routing is the
same as routing on a traditional routing table
except that the router is mounted above the work-
piece. The advantage of this is having increased
visibility of the cut while it is being performed.
The overarm router produces a significant amount
of wood dust. Although it does not have a dedi-
cated dust collection port, we recommend using a
universal dust collector attachment such as the
Grizzly G2754. Designed to hold a suction inlet as
close to the cutting operation as possible without
interfering with the machine movement, the dust
collector will be able to eliminate most of the wood
dust produced. The overarm router is also
equipped with a chip blower (Figure 27) that can
help keep the cutting area clear by blowing and
redirecting the wood dust towards the dust collec-
tor.
1. Set the fence to the position required for the
routing application. Tighten down the bolts
securely so the fence will not move accident-
ly.
2. The feed direction will be from the left to the
right. Note that this is the opposite way that is
normally used for a router table or shaper,
where the motor is mounted below the table
as shown in Figure 26.
3. Establish the correct depth of cut using the
depth control knob and the spindle base
height handwheel.
4. Activate the foot pedal and slowly feed the
workpiece into the router bit.
Figure 27. Chip Blower.
Feed Direction
Figure 26. Straight routing direction.
-23-
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SECTION 7: MAINTENANCE
1. Loose mounting bolts.
General
2. Worn switch.
3. Worn or damaged cords and plugs.
Disconnect power to the
machine when perform-
4. Damaged belt.
!
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
5. Inspect air fittings and hoses.
6. Any other condition that could hamper the safe
operation of this machine.
personal injury.
7. Bleed the water out of the condenser bottle
below the air regulator—everyday.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Table
The table and other non-painted surfaces on the
Model G8030 should be protected against rust
and pitting. Wiping the table clean after every use
ensures that wood dust isn’t allowed to trap mois-
ture against bare metal surfaces.
Wear safety glasses dur-
ing the entire mainte-
nance process. Failure
to comply may result in
serious personal injury.
Some woodworkers recommend using automo-
tive paste wax on exposed steel and cast iron sur-
faces. The wax provides a layer of protection, as
well as reducing friction between lumber and the
table, making cuts faster and smoother. Avoid
waxes that contain silicone or other synthetic
ingredients. These materials can find their way
into lumber that’s being worked, and can make
staining and finishing difficult. If you use paste
wax, make sure that it’s 100% Carnauba wax.
Regular periodic maintenance on your Model
G8030 Overarm Router will ensure its optimum
performance. Make a habit of inspecting your
overarm router each time you use it. Check for the
following conditions and repair or replace when
necessary.
-24-
G8030 3 H.P. Overarm Router
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Lubrication
Drive Belt
Inspect regularly for tension and wear. Check pul-
leys to ensure that they are properly aligned. See
Pulley/Drive belt sections for proper tension and
pulley alignment procedures.
The only parts on this machine that require peri-
odic lubrication are the spindle bearings. The fre-
quency of lubrication depends on the amount you
use the overarm router. As a habit, inspect the
machine at least once a month. To lubricate the
spindle cartridge:
1. Turn the grease cup one turn after every four
to six weeks of working use. See Figure 28.
2. Keep the grease cup filled with NO. 2 grease.
Figure 28. Grease cup.
-25-
G8030 3 H.P. Overarm Router
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SECTION 8: CLOSURE
The following pages contain general machine
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department listed in Section 3 Introduction.
data, parts diagrams/lists, a troubleshooting guide
and Warranty/Return information for your Model
G8030.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call our Service Department.
Our trained service technicians will be glad to help
you.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in Section
3 Introduction.
The Model G8030 was specifically designed
for routing operations. DO NOT MODIFY
AND/OR USE THIS MACHINE FOR ANY
OTHER PURPOSE. Modifications or
improper use of this tool will void the war-
ranty. If you are confused about any aspect
of this machine, DO NOT use it until all your
questions have been answered or serious
personal injury may occur.
We have included some important safety mea-
sures that are essential to this machine’s opera-
tion. While most safety measures are generally
universal, Grizzly reminds you that each work-
shop is different and safety rules should be con-
sidered as they apply to your specific situation.
Operating this equipment creates the poten-
tial for flying debris to cause eye injury.
Always wear safety glasses or goggles
when operating equipment. Everyday glass-
es or reading glasses only have impact
resistant lenses, they are not safety glasses.
Be certain the safety glasses you wear meet
the appropriate standards of the American
National Standards Institute (ANSI).
Like all power tools, there is danger asso-
ciated with the Model G8030. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to lessen the possibil-
ity of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.
-26-
G8030 3 H.P. Overarm Router
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G8030 OVERARM HIGH SPEED ROUTER
Design Type...................................................................................................... Floor Model
Overall Dimensions:
Table ..............................................................................................................24" x 18"
Overall Height ..........................................................................................................74"
Height From Table To Floor ....................................................................................34"
Depth ........................................................................................................................35"
Width (w/o fence)......................................................................................................24"
Width (w/ fence installed ......................................................................................331⁄2''
Weight (Shipping)..............................................................................................680 lbs.
Weight (in place) ..............................................................................................600 lbs.
Box Size......................................................................................28" L x 40" W x 45" H
Footprint ......................................................................................................211⁄2" x 26"
Capacities:
Spindle Stroke ........................................................................................................35⁄8
Head Travel ............................................................................................................53⁄4
Maximum Distance Spindle to Table ......................................................................91⁄2
"
"
"
Table Tilt ..................................................................................................................45˚
Swing ....................................................................................................................191⁄2''
Spindle Speed ..........................................................................................20,000 RPM
Spindle Bearings ....................................................Shielded, Lubricated Ball Bearings
Construction:
Table ..................................................................................................Ground Cast Iron
Fence Assembly..............................................................................................Cast Iron
Body Assembly ..............................................................................................Cast Iron
Stand ..................................................................................................Pre-formed Steel
Motor:
Type ............................................................................TEFC Capacitor-Start Induction
Horsepower............................................................................................................3 HP
Phase ⁄ Voltage ............................................................................Single Phase ⁄ 220 V
Amps..........................................................................................................................15
Cycle ⁄ RPM..................................................................................60 Hertz ⁄ 3580 RPM
Bearings
......................................................Shielded & Lubricated Ball Bearings
Switch ............................................................................................Push On/Off Switch
Power Transfer ................................................................................................Flat Belt
Features:
..........................................................................Independently Adjustable Split Fence
......................................................................................Insertable Pins for Pin Routing
....................................................................Table Tilt Locks with Two Positive Stops
............................................................................Spindle Travels on Dovetailed Ways
..................................................................Foot Control Allows Hands Free Operation
....................................................................Pneumatic and Hydraulically Driven Head
......................................................................................................Clear Plastic Guard
..........................................................................................Six Adjustable Depth Stops
..........................................................................................................Complete Tool Kit
................................................................................................................1⁄2'' & 1⁄4'' Collet
................................................................................3⁄8'' Plunge Router Bit w/ 1⁄2'' Shank
Specifications, while deemed accurate, are not guaranteed.
-27-
G8030 3 H.P. Overarm Router
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Ref#
Part#
Description
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Part#
Description
001
002
003
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005
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P8030001
PB01M
MOTOR
P8030051
P8030052
P8030053
P8030054
PW03M
KNOB
HEX HD BOLT M10-1.5 X 30
LOCK WASHER M10
FLAT WASHER M10
KNOB
KNOB
PLW06M
PW04M
POLT
ACRYLIC COVER
FLAT WASHER M6
PHLP HD SCR M6-1.0 X 16
VALVE
P8030005
P8030006
PS05M
COVER
PS11M
PHLP HD SCR M5-0.8 X 8
COVER
P8030057
P8030058
P8030059
PB07M
P8030008
P8030009
P8030010
PB42M
LUBRICANT UNIT
PWER UNIT
MOTOR
COVER
HEX HD BOLT M8-1.25 X 25
FLAT WASHER M8 X 30
RING
HEX HD BOLT M5-0.8 X 20
SUPPORTER
P8030061
P8030062
P8030063
P8030064
P8030065
P8030066
P8030067
PB46M
P8030012
P8030013
P8030014
PB09M
SWITCH
SPINDLE PULLEY
BALL BEARING
MAIN SPINDLE
BRACKET
COVER
HEX HD BOLT M8-1.25 X 20
WASHER M8 X 30 X 6
MOTOR PULLEY
BELT
P8030016
P8030017
P8030018
PSS16M
P8030020
P8030021
P8030022
P8030023
P8030024
P8030025
P8030026
P8030027
PW01M
CYLINDER
HEX HD BOLT M12-1.75 X 75
HEX NUT M12-1.75
HEX HD BOLT M8-1.25 X 50
PHLP HD SCR M5-0.8 X 25
GREASE BALL
HOUSING
SETSCREW M8-1.25 X 10
BRAKE BASE
PN09M
PB22M
SUPPORTER
PS22M
BRAKE PLATE
P8030072
P8030073
P8030074
P8030075
PW01M
PLATE
POLE
SPINDLE BOX
GREASE CUP
WASHER M8
KNOB
SPRING
RING M8 X 20
PSS21M
PN03M
SETSCREW M8-1.25 X 25
HEX NUT M8-1.25
HEX HD BOLT M10-1.5 X 30
SCREW M8-1.25 X 15, 20, 25
HEX NUT M8-1.25
RING
FLAT WASHER M8
LOCK WASHER M8
HEX HD BOLT M8-1.25 X 35
HEX HD BOLT M10-1.5 X 35
LOCK WASHER M10
FLAT WASHER M12
PHLP HD SCR M6-1.0 X 10
PLATE
PLW04M
PB20M
PB01M
P8030080
PN03M
PB14M
PLW06M
PW06M
P8030082
P8030083
P8030084
P8030085
P8030086
P8030087
P8030088
P8030089
P8030090
P8030091
P8030092
PS09M
DOOR PLATE
KNOB
PS24M
P8030035
P8030036
P8030037
P8030038
PS11M
KNOB
NEEDLE UNIT
PLATE
BRASS WORM GEAR
WORM GEAR BOX
PHLP HD SCR M6-1.0 X 16
LOCK WASHER M6
FLAT WASHER M6
C-RING
GREASE
C-RING
DUST COVER
HEX NUT
PLW03M
PW03M
BLOWER
P8030042
P8030043
PS27M
SUPPORTER
BEARING 6002
PHLP HD SCR M30-5.0 X 75
FLAT WASHER M10
HEX HD BOLT M8-1.25 X 20
BRACKET
PHLP HD SCR M5-0.8 X 10
VALVE
P8030094
P8030095
P8030096
P8030097
PB44M
PW04M
AIR TUBE CONNECT
POLE
PB09M
P8030047
P8030048
PB08M
ROTATION RING
HEX HD BOLT M10-1.5 X 75
FLAT WASHER M10
BALL
SLIDE
HEX HD BOLT M6-1.0 X 20
LOCK WASHER M6
PW04M
PLW03M
P8030100
G8030 3 H.P. Overarm Router
-29-
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Ref#
Part#
Description
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124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
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141
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P8030101
PS29M
SPRING
PHLP HD SCR M12-1.75 X 25
FRAME BODY
P8030103
P8030104
P8030105
PS26M
SCREW
SUPPORTER
PHLP HD SCR M6-1.0 X 20
KEY M5 X 5 X 20
GEAR POLE
PK34M
P8030108
P8030109
P8030110
P8030111
PN09M
RING
KNOB
KNOB
HEX NUT M12-1.75
LOCK WASHER M12
HEX NUT M8-1.25
FLAT WASHER M8
WORKING TABLE
FENCE
PLW05M
PN03M
PW01M
P8030117
P8030118
P8030119
P8030120
PW01M
RING
PLATE
FLAT WASHER M8
HEX HD BOLT M8-1.25 X 100
PHLP HD SCR M8-1.25
FLAT WASHER M8
TILTING UNIT
PB45M
P8030123
PW01M
P8030125
P8030126
P8030127
P8030128
PN09M
KNOB
RING
SPRING
HEX NUT M12-1.75
HEX HD BOLT M12-1.75 X 60
FRAME FOOT
PB38M
P8030131
P8030132
P8030133
P8030134
P8030135
PS28M
TUBE
FOOT SWITCH
REGULATOR
PLATE
PHLP HD SCR M8-1.25 X 30
HEX HD BOLT M12-1.75 X 75
PLATE
PB43M
P8030138
PM09M
HEX NUT M12-1.75
MINI CAST LOGO
ELEC. WARNING LABEL
WARNING / ID LABEL
SAFETY GLASSES LABEL
G9987
P8030141
P8030142
P8030143
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G8030 3 H.P. Overarm Router
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NOTES
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G8030 3 H.P. Overarm Router
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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G8030 3 H.P. Overarm Router
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #_G8030 3H.P. Overarm Router________Order#________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
10.
Which benchtop tools do you own? Check all that apply.
___Advertisement
___Catalog
___World Wide Web
___Friend
___Card Deck
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Other__________________________________________________
Which of the following magazines do you subscribe to.
___Spindle/Belt Sander
2.
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
Which portable/hand held power tools do you own? Check all that apply.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
11.
12.
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Miter Saw
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
3.
13.
14.
15.
___Backyard America
___Home Time
___The American Woodworker
___The New Yankee Workshop
___This Old House
___Woodwright’s Shop
___Other__________________________________________________
What is your annual household income?
4.
5.
What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
16.
17.
18.
6.
7.
8.
How long have you been a woodworker?
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
How would you rank your woodworking skills?
___Simple
___Intermediate
___Advanced
___Master Craftsman
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
What stationary woodworking tools do you own? Check all that apply.
___Yes
___No
___Air Compressor
___Band Saw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Panel Saw
___Planer
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
19.
Comments:_______________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
How many of your woodworking machines are Grizzly? _____________
9.
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G8030 3 H.P. Overarm Router
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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