Grizzly Power Roller G5771 User Manual

MODEL G5771  
50" SLIP ROLL 16 GAUGE  
OWNER'S MANUAL  
Copyright © May, 2008 By grizzly industrial, inC.  
WARNING: NO PORtION Of thIS MANUAL MAy bE REPRODUcED IN ANy ShAPE  
OR fORM WIthOUt thE WRIttEN APPROvAL Of GRIzzLy INDUStRIAL, INc.  
#JB10625 printed in China  
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table of contents  
INtRODUctION............................................................................................................................... 2  
Foreword .................................................................................................................................... 2  
Contact info................................................................................................................................ 2  
Functional overview................................................................................................................... 2  
identification ............................................................................................................................... 3  
Machine data sheet................................................................................................................... 4  
SEctION 1: SAfEty....................................................................................................................... 5  
safety instructions for Machinery............................................................................................... 5  
additional safety for slip rolls................................................................................................... 7  
SEctION 2: SEtUP......................................................................................................................... 8  
setup safety............................................................................................................................... 8  
items needed for setup ............................................................................................................. 8  
unpacking .................................................................................................................................. 8  
inventory..................................................................................................................................... 9  
hardware recognition Chart.................................................................................................... 10  
Clean up .................................................................................................................................. 11  
site Considerations .................................................................................................................. 11  
assembly.................................................................................................................................. 12  
Mounting................................................................................................................................... 12  
SEctION 3: OPERAtIONS ........................................................................................................... 13  
operation safety ...................................................................................................................... 13  
Basic Controls .......................................................................................................................... 13  
preparation............................................................................................................................... 14  
Flat rolling ............................................................................................................................... 14  
Creating Bends......................................................................................................................... 15  
Creating Cylinders.................................................................................................................... 17  
Bending Wire............................................................................................................................ 19  
removing Workpiece ............................................................................................................... 20  
SEctION 4: AccESSORIES......................................................................................................... 21  
SEctION 5: MAINtENANcE......................................................................................................... 23  
schedule .................................................................................................................................. 23  
Cleaning ................................................................................................................................... 23  
unpainted Cast iron ................................................................................................................. 23  
lubrication................................................................................................................................ 23  
SEctION 6: SERvIcE ................................................................................................................... 24  
troubleshooting........................................................................................................................ 24  
parts Breakdown...................................................................................................................... 25  
parts list .................................................................................................................................. 26  
WARRANty AND REtURNS........................................................................................................ 29  
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INtRODUctION  
functional Overview  
foreword  
We are proud to offer the Model g5771 50" slip  
roll. this machine is part of a growing grizzly  
family of fine metalworking machinery. When  
used according to the guidelines set forth in this  
manual, you can expect years of trouble-free,  
enjoyable operation and proof of grizzlys com-  
mitment to customer satisfaction.  
the Model g5771 50" slip roll is used to form  
sheet metal. a series of heavy metal rollers joined  
by gears and adjusted by hand knobs allow the  
user to flatten or create bends in metals up to 16  
gauge thickness.  
For flattening workpieces, the upper and lower  
rollers are adjusted to a thickness just slightly  
smaller than the thickness of the workpiece. the  
workpiece is then fed through the upper and lower  
rollers with the rear lowered out of the way. this  
process is repeated until the desired thickness or  
straightness is achieved.  
the specifications, drawings, and photographs  
illustrated in this manual represent the Model  
g5771 when the manual was prepared. however,  
owing to grizzlys policy of continuous improve-  
ment, changes may be made at any time with no  
obligation on the part of grizzly. For your conve-  
nience, we always keep current grizzly manuals  
available on our website at www.grizzly.com.  
any updates to your machine will be reflected  
in these manuals as soon as they are complete.  
Visit our site often to check for the latest updates  
to this manual!  
For creating bends in workpieces, the sheet metal  
is first placed between the upper and lower roll  
bars. the lower roll bar is then adjusted to the  
thickness of the workpiece.  
the workpiece is then fed through the upper and  
lower rollers and into the rear roller. By turning the  
radius adjustment knobs, the rear roller can be  
raised, forming a bend in the workpiece.  
contact Info  
the user then turns the hand crank, processing  
the workpiece through the machine. a uniform  
radius curve is bent into the remaining length of  
the workpiece.  
We stand behind our machines. if you have any  
service questions, parts requests or general ques-  
tions about the machine, please call or write us at  
the location listed below.  
tighter radius curves can be created by raising  
the rear roller and larger radius curves can be  
created by lowering the rear roller. Cones can be  
created by setting the ends of the rear roller at  
different heights.  
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pa 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
small diameter tubing and wire can be shaped  
using the wire channels located on one end of the  
lower and rear roller.  
e-Mail: techsupport@grizzly.com  
if you have any comments regarding this manual,  
please write to us at the address below:  
the upper roller is easily removed to allow unload-  
ing of cylindrical-shaped final workpieces.  
grizzly industrial, inc.  
technical documentation Manager  
p.o. Box 2069  
C
/
o
Bellingham, Wa 98227-2069  
email: manuals@grizzly.com  
-2-  
g5771 50" slip roll 16 gauge  
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Identification  
a
e
B
C
d
g
F
i
F
h
g
figure 1. identification.  
Identification List (figures 1 and 2)  
A. gear assembly Cover  
b. upper roller  
e
c. rear roller  
D. removable Bushing  
E. Crank  
f. radius adjustment Knob  
G. thickness adjustment Knob  
h. lower roller  
B
h
C
g
88L  
I. Crank shaft roller  
F
Sample Illustration (figure 2)  
throughout this manual, diagrams are used to  
illustrate how the components of the machine are  
used during the various steps of operation.  
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Familiarize yourself with the following illustration,  
its relationship to the machine, and the symbols  
used in it before proceeding through this manual.  
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figure 2. Sample Illustration.  
-3-  
g5771 50" slip roll 16 gauge  
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Machine Data Sheet  
MACHINE DATA  
SHEET  
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GRIZZLY MODEL G5771 50" SLIP ROLL  
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Overall Dimensions:  
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Construction:  
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Features:  
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-4-  
g5771 50" slip roll 16 gauge  
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3%#4)/. ꢄꢈ 3!&%49  
&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION  
-ANUAL "EFORE /PERATING THIS -ACHINE  
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS  
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE  
OF THE SAFETY MESSAGESꢁ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢁ 2EMEMBER THAT SAFETY  
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT  
PREVENTION MEASURESꢁ  
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ  
7),, RESULT IN DEATH OR SERIOUS INJURYꢁ  
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#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢁ  
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AGAINST UNSAFE PRACTICESꢁ  
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PROPER OPERATION OF THE MACHINEꢁ  
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Safety Instructions for Machinery  
3AFETY )NSTRUCTIONS FOR -ACHINERY  
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-5-  
g5771 50" slip roll 16 gauge  
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-6-  
g5771 50" slip roll 16 gauge  
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Additional Safety for Slip Rolls  
1. MEtAL EDGES. always chamfer and de-  
4. cRUShING hAzARD. Make sure rollers  
and workpieces are fully supported during  
installation and removal. Wear steel toed  
footwear during operation to protect your  
feet if you drop a roller or workpiece.  
burr sharp metal edges before inserting  
them into the slip roll. sharp edges on  
sheet metal can cause severe cuts.  
2. hAND PROtEctION. always wear leather  
gloves when using this tool.  
5. EXPERIENcING DIffIcULtIES. if at any  
time you are experiencing difficulties per-  
forming the intended operation, stop using  
the machine! Contact tech support at  
(570) 546-9663.  
3. PINchING hAzARD. Keep fingers out of  
roller path during operation.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential danger  
when operating this machine. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. Use this machine  
with respect and caution to lessen the pos-  
sibility of operator injury. If normal safety  
precautions are overlooked or ignored, seri-  
ous personal injury may occur.  
-7-  
g5771 50" slip roll 16 gauge  
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SEctION 2: SEtUP  
Setup Safety  
Items Needed for  
Setup  
the following items are needed to complete the  
setup process, but are not included with your  
machine:  
this machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Description  
Qty  
power lifting equipment  
(rated for at least 600 lbs)......................... 1  
lifting straps  
(rated for at least 600 lbs.)........................ 2  
assistants ....................................as needed  
safety glasses (For each assistant) .......... 1  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
Unpacking  
your machine was carefully packaged for safe  
transportation. remove the packaging materials  
from around your machine and inspect it. if you  
discover the machine is damaged, please imme-  
diately call Customer Service at (570) 546-9663  
for advice.  
this machine and its com-  
ponents are very heavy.  
Get lifting help or use  
power lifting equipment  
such as a forklift to move  
heavy items.  
save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the condi-  
tion of your shipment, inventory the contents.  
-8-  
g5771 50" slip roll 16 gauge  
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Inventory  
a
the following is a description of the main compo-  
nents shipped with your machine. lay the compo-  
nents out to inventory them.  
Note: If you can't find an item on this list, check  
the mounting location on the machine or examine  
the packaging materials carefully. Occasionally  
we pre-install certain components for shipping  
purposes.  
B
C
d
box 1: (figure 3)  
Qty  
figure 3. inventory.  
A. slip roll ...................................................... 1  
b. Crank handle ............................................. 1  
c. Crank.......................................................... 1  
D. set screw M5-.8 x 20................................. 1  
if any nonproprietary parts are missing (e.g. a  
nut or a washer), we will gladly replace them; or  
for the sake of expediency, replacements can be  
obtained at your local hardware store.  
-9-  
g5771 50" slip roll 16 gauge  
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hardware Recognition chart  
-10-  
g5771 50" slip roll 16 gauge  
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clean Up  
Site considerations  
the unpainted surfaces are coated with a waxy  
oil to prevent corrosion during shipment. remove  
this protective coating with a solvent cleaner  
or degreaser shown in figure 4. For thorough  
cleaning, some parts must be removed. for opti-  
mum performance from your machine, clean  
all moving parts or sliding contact surfaces.  
avoid chlorine-based solvents, such as acetone  
or brake parts cleaner that may damage painted  
surfaces. always follow the manufacturers instruc-  
tions when using any type of cleaning product.  
floor Load  
refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
some workbenches may require additional rein-  
forcement to support both the machine and  
workpiece.  
Placement Location  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. see figure 5 for the minimum  
working clearances.  
Gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. DO  
NOt use these products  
to clean the machinery.  
25"  
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
71"  
figure 5. Minimum working clearances.  
G2544—Solvent cleaner & Degreaser  
a great product for removing the waxy shipping  
grease from your machine during clean up.  
children and visitors may be  
seriously injured if unsuper-  
vised around this machine.  
Lock entrances to the shop  
or disable start switch or  
power connection to prevent  
unsupervised use.  
figure 4. Cleaner/degreaser available from  
grizzly.  
-11-  
g5771 50" slip roll 16 gauge  
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Assembly  
Mounting  
the Model g5771 comes from the factory almost  
fully assembled. all that is required to assemble  
are the crank and handle.  
once you have confirmed that your machine is  
assembled and functioning properly, mount it to a  
workbench through the holes in the base.  
to assemble your machine:  
the strongest mounting option is a "through  
Mount" where holes are drilled all the way through  
the workbench, and hex bolts, washers, and  
hex nuts are used to secure the slip roll to the  
workbench.  
1. thread the crank handle into the small end of  
the crank and tighten, as shown in figure 6.  
Crank handle  
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-ACHINE "ASE  
7ORKBENCH  
;aViꢀLVh]Zg  
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=ZmꢀCji  
Crank  
figure 6. Crank assembly.  
figure 8. example of a through mount setup.  
2. slide the crank onto the crank shaft until the  
crank stops against the beveled shoulders of  
the shaft. tighten the set screw to secure the  
crank in place (figure 7).  
another option for mounting is a "direct Mount"  
where the machine is simply secured to the work-  
bench with a lag screw.  
set screw  
AV\ꢀHXgZl  
Crank  
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-ACHINE "ASE  
7ORKBENCH  
Crank shaft  
figure 9. example of a direct mount setup.  
figure 7. Crank mounting.  
-12-  
g5771 50" slip roll 16 gauge  
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SEctION 3: OPERAtIONS  
Operation Safety  
basic controls  
use the descriptions and figures below to become  
familiar with the basic controls of your slip roll.  
Damage to your eyes, hands and feet could  
result from using this machine without prop-  
er protective gear. Always wear safety glass-  
es, leather gloves, and steel toe footwear  
when operating this machine.  
thickness Adjust Knob: raises and lowers the  
lower roller to adjust for thicknesses of different  
workpieces.  
Radius Adjust Knob: raises and lowers the rear  
roller to create smaller and larger radius bends.  
thickness adjust Knob  
NOTICE  
If you have never used this type of machine  
or equipment before, WE StRONGLy REc-  
OMMEND that you read books, trade maga-  
zines, or get formal training before begin-  
ning any projects. Regardless of the con-  
tent in this section, Grizzly Industrial will  
not be held liable for accidents caused by  
lack of training.  
radius adjust Knob  
figure 10. adjustment knobs.  
Removable bushing: slides out to allow removal  
of the upper roller to facilitate the unloading of  
cylindrical workpieces.  
crank: turns the rollers, feeding the workpiece  
through the machine.  
removable Bushing  
Crank  
figure 11. Controls.  
-13-  
g5771 50" slip roll 16 gauge  
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Preparation  
flat Rolling  
Before every use, follow these procedures to set  
up your slip roll for safe, accurate, and efficient  
use.  
the Model g5771 can be used to flat roll sheet  
metal up to 16 gauge. this can be done to  
straighten, flatten, and slightly reduce the thick-  
ness of workpieces.  
to prepare the slip roll for use:  
1. turn the thickness adjust knob to lower the  
1
lower roller to approximately /4" below the  
the main rollers of this  
machine present a pinch-  
ing hazard. Make sure no  
body part or clothing is  
near the area between the  
rollers. failure to follow this  
warning may result in fin-  
gers, hair, or clothing being  
pulled into the machine,  
causing personal injury.  
upper roller. use calipers or a spacer to set  
the distance between the rollers evenly at  
each end (figure 12).  
88L  
to flat roll a workpiece:  
1. place the workpiece between the upper and  
lower rollers, as shown in figure 14. turn the  
thickness adjust knobs to lift the lower roller  
until the workpiece is held snug between the  
upper and lower rollers. Be sure to turn the  
thickness adjust knobs equal amounts.  
88L  
figure 12. slip roll preparation.  
2. lower the rear roller until it is approximately  
even with the lower roller. use calipers or a  
spacer to set the distance between the rear  
roller and upper roller evenly at each end.  
3. Make sure the upper roller bushing bolt is  
threaded into the upper roller bushing and  
the jam nut is tightened against the cast-iron  
base (figure 13).  
8L  
upper roller  
Bushing Bolt  
Jam nut  
figure 14. raising lower roller for flat rolling.  
figure 13. Upper roller bushing.  
-14-  
g5771 50" slip roll 16 gauge  
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2. remove the workpiece from between the  
rollers, then raise the lower roller slightly by  
rotating each thickness adjust knob approxi-  
mately 14 turn. also, make sure the rear roller  
is lowered completely and will not interfere  
with the workpiece as it exits the machine  
(figure 15).  
creating bends  
the Model g5771 can easily create constant-  
radius bends in sheet metal up to 16 gauge.  
Note: The method for creating a specific radius is  
a trial-and-error process. Due to the many varia-  
tions among metal workpieces, no single position-  
ing will create the same curve on all materials. We  
recommend using scrap pieces the same dimen-  
sions and material as your final workpiece until the  
desired curve is achieved.  
8L  
the main rollers of this  
machine present a pinch-  
ing hazard. Make sure no  
body part or clothing is  
near the area between the  
rollers. failure to follow this  
warning may result in fin-  
gers, hair, or clothing being  
pulled into the machine,  
causing personal injury.  
approximately  
1
4  
turn.  
1
figure 15. raising lower roller 4 turn.  
3. With the help of an assistant, feed the  
workpiece into the rollers while turning the  
crank (figure 16).  
to create a bend in a workpiece:  
1. place the workpiece between the upper and  
lower rollers, as shown in figure 17. turn the  
thickness adjust knobs to lift the lower roller  
until the workpiece is held snug between the  
upper and lower rollers. Be sure to turn the  
thickness adjust knobs equal amounts.  
figure 16. Flat rolling the workpiece.  
4. Continue processing the workpiece by repeat-  
ing Steps 2 and 3 until the desired results are  
produced.  
8L  
figure 17. raising lower roller.  
-15-  
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2. turn the crankclockwise to feed the workpiece  
until its edge is directly above the rear roller,  
as shown in figure 18.  
this machine poses a crushing hazard if  
workpieces are not properly supported  
when exiting the rollers. If necessary, get  
assistance to support the workpiece. Make  
sure all helpers are wearing safety glasses,  
leather gloves, and steel toed footwear  
when assisting in the use of this machine.  
4. turn the crank to process the material  
through the slip roll. Continue turning until the  
workpiece is completely through the upper  
and lower rollers (figure 20).  
figure 18. Feeding the workpiece.  
3. turn the radius adjust knobs to lift the rear  
roller until the desired radius bend is reached  
(figure 19). Make sure to turn the knobs  
equal amounts so the rear roller is always  
parallel with the other rollers. Failure to do so  
will create a larger radius on one end than the  
other, resulting in a cone or spiral shape.  
Depending on the size and shape of your  
workpiece, you may need assistance to sup-  
port the workpiece as it exits the machine.  
failure to adequately support the workpiece  
may result in the workpiece falling, causing  
crushing injuries.  
8L  
figure 19. setting the radius.  
figure 20. processing the workpiece.  
-16-  
g5771 50" slip roll 16 gauge  
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once you have the necessary length workpiece,  
follow the steps below to create the cylinder.  
creating cylinders  
Note: The method for creating a specific radius is  
a trial-and-error process. Due to the many varia-  
tions among metal workpieces, no single position-  
ing will create the same curve on all materials. We  
recommend using scrap pieces the same dimen-  
sions and material as your final workpiece until the  
desired curve is achieved.  
the Model g5771 slip roll can be used to easily  
and accurately create cylinders.  
if you know the diameter of the cylinder you want  
to create, use the formula below to calculate the  
length of material needed.  
c=πD  
to create a cylinder:  
C=Circumference  
1. place the workpiece between the upper and  
lower rollers, as shown in figure 22. turn the  
thickness adjust knobs to lift the lower roller  
until the workpiece is held snug between the  
upper and lower rollers. Be sure to turn the  
thickness adjust knobs equal amounts.  
(length of Material needed)  
π=pi (approximately 3.142)  
d=diameter  
Example: suppose you want to create a 6" diam-  
eter cylinder. you would use the above formula as  
follows:  
C=πd  
C=(3.142) x 6"  
C=18.852"  
the result of 18.852" indicates that you need to  
start with a piece of sheet metal that is approxi-  
mately 18.852" in length in order to create a 6"  
diameter cylinder.  
8L  
you can use the slip roll to create a bend with the  
correct radius so that the two ends meet, forming  
a 6" diameter cylinder (figure 21).  
figure 22. raising lower roller.  
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figure 21. Calculating circumference example.  
-17-  
g5771 50" slip roll 16 gauge  
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2. turn the crankclockwise to feed the workpiece  
until it is approximately half way through the  
rollers.  
3. turn the radius adjust knobs to lift the rear  
roller until the desired radius bend is reached  
(figure 23). Make sure to turn the knobs  
equal amounts so the rear roller is always  
parallel with the other rollers. Failure to do so  
will create a larger radius on one end than the  
other, resulting in a cone shape.  
Note: always err on the side of making the  
radius too large rather than too small. It is  
easy to decrease the radius but very difficult  
to increase the radius later.  
figure 24. processing the workpiece.  
5. rotate the workpiece 180˚, insert the curved  
end into the slip roll, then process the  
workpiece through the machine, as shown in  
figures 25 and 26.  
8L  
figure 23. setting the radius.  
4. turn the crank to process the material  
through the slip roll. Continue turning until the  
workpiece is completely through the upper  
and lower rollers (figure 24).  
figure 25. re-inserting the workpiece.  
Depending on the size and shape of your  
workpiece, you may need assistance to sup-  
port the workpiece as it exits the machine.  
failure to adequately support the workpiece  
may result in the workpiece falling, causing  
crushing injuries.  
figure 26. Creating the cylinder.  
g5771 50" slip roll 16 gauge  
-18-  
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6. Continue to process the workpiece until the  
cylinder is formed, as shown in figure 27.  
bending Wire  
—if the ends of the cylinder do not meet, lift  
the rear roller equally at both ends, then  
process the entire cylinder through the slip  
roll again. repeat as necessary.  
the Model g5771 slip roll can be used to shape  
wires, rods, and small-diameter tubing.  
to use the wire grooves:  
—if the ends of the cylinder overlap, remove  
the cylinder as described in Removing  
Workpiece on Page 20. then, either  
attempt to increase the radius by manually  
bending it, or scrap the workpiece. lower  
the rear roller equally at both ends then  
process a new workpiece through the slip  
roll. repeat this step as necessary.  
1. place your workpiece into the smallest pos-  
sible groove on the wheel. the three sizes  
5
1
are 16", 38", and 2" (figure 28).  
Example: suppose you want to bend a piece  
1
of ⁄4" rod. though it would fit in any of the  
5
three grooves, you would use the 16" groove  
since it is the smallest possible groove that  
the rod will fit into.  
516"  
1
2"  
3
figure 27. Finishing the cylinder.  
8"  
figure 28. Wire grooves.  
7. remove the workpiece as described in  
Removing Workpiece on Page 20.  
2. process the material through the machine as  
described in creating bends on Page 15.  
—if you want to make a loop of wire, follow  
the instructions in creating cylinders on  
Page 17.  
Note: The wire grooves can also be used  
when rolling sheet metal that has a wire bead  
at one end.  
-19-  
g5771 50" slip roll 16 gauge  
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3. With the help of an assistant, slide and lift the  
upper roller out from the base. remove the  
workpiece from the upper roller, then place  
the upper roller back onto the base (figure  
31).  
Removing Workpiece  
to remove cylindrical workpieces:  
1. loosen the hex bolt and jam nut that secure  
the upper roller at the gearbox (figure 29).  
upper roller  
Bushing Bolt  
Jam nut  
figure 31. Releasing upper roller.  
figure 29. Hex bolt and jam nut.  
4. Move the upper roller back into position and  
slide the removable bushing in to secure the  
upper roller (figure 32).  
2. slide the removable bushing outward. this  
will release the upper roller from the stand  
(figure 30). do not yet attempt to remove the  
upper roller.  
removable Bushing  
removable Bushing  
secured  
released  
figure 32. Securing upper roller.  
figure 30. Removable bushing release.  
5. Center the roller at the gearbox end and  
thread the hex bolt back into the upper roller  
bushing. then, tighten the jam nut against  
the base to lock the hex bolt in place.  
the components of this machine  
are very heavy and workpieces can be  
cumbersome and have sharp edges. Always  
wear gloves and fully support components  
and workpieces. Get help if necessary.  
failure to do this may result in personal  
injury.  
-20-  
g5771 50" slip roll 16 gauge  
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aCCessories  
SEctION 4: AccESSORIES  
G5618—Deburring tool with two blades  
the quickest tool for smoothing freshly sheared  
metal edges. Comes with two blades, one for  
steel and aluminum and one for brass and cast  
iron.  
h6073—Deluxe Power Snip  
lightweight aluminum cast handles. Full 312  
"
length of cut. replaceable steel blades. Fully  
enclosed finger loops protect hands from sharp  
edges. long handles provide plenty of leverage.  
Multi-purpose snip for sheet metal, vinyl and plas-  
tic.  
figure 33. Model g5618 deburring tool.  
figure 35. Model h6073 deluxe power snip.  
G2871—boeshield® t-9 12 oz Spray  
G2870—boeshield® t-9 4 oz Spray  
G5562—SLIPIt® 1 Qt. Gel  
this ozone friendly protective spray penetrates  
deep and really holds up against corrosive envi-  
ronments. lubricates metals for months and is  
safe for use on most paints, plastics, and vinyls.  
G5563—SLIPIt® 12 oz Spray  
used on cast iron table surfaces and other  
unpainted metal surfaces to reduce sliding friction  
and hangups. this product also reduces rust and  
prevents resin build-up.  
Boeshield® t-9 spray.  
figure 34.  
figure 36. slipit® gel and spray.  
-21-  
g5771 50" slip roll 16 gauge  
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G4956—Super Nibbler  
G8781—412" Suction cup  
the super nibbler is just the ticket for cutting sheet  
handle plate glass, glass mirrors and sheet metal  
with safety and security. simple had lever action  
provides tremendous gripping power on any flat,  
smooth material. Buy two suction Cups for two-  
handed control!  
3
metal up to 64" thick. extremely narrow headed  
design allows cuts in hard-to-reach areas, yet still  
features a safety guard to prevent flying splinters.  
1014" overall.  
figure 37. Model g4956 super nibbler.  
figure 39. Model g8781 4-1⁄2" suction Cup.  
h5958—Sheet Metal Pliers  
h6131—heavy-Duty hand Riveter  
For bending and forming sheet metal. Jaws are  
312" side. rubber grips. overall length is 8". ideal  
for hVaC installers.  
Whether you're a full time sheet metal fabricator,  
or just making occasional repairs, you might as  
well invest in the best. this heavy-duty hand  
riveter with reinforced cast construction will be  
one of your most dependable tools.  
figure 38. Model h5958 sheet Metal pliers.  
figure 40. Model h6131 heavy-duty hand  
riveter.  
-22-  
g5771 50" slip roll 16 gauge  
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SEctION 5: MAINtENANcE  
Schedule  
Lubrication  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
lubricating the Model g5771 consists of applying  
lubricant to the gears, adjustment screws, and the  
roller bushings.  
Daily check:  
Grease Locations (figure 41)  
loose mounting bolts.  
remove the gear cover and brush a light coat of  
multi-purpose grease on the gear teeth. turn the  
crank to disperse the grease. also apply grease  
to the roller adjustment screws.  
any other unsafe condition.  
Weekly Maintenance:  
Clean machine.  
lubricate gears.  
lubricate bushings.  
cleaning  
Cleaning the Model g5771 is relatively easy.  
periodically wipe down the machine to remove  
dust and oil. treat all unpainted cast iron and  
steel with a non-staining lubricant after cleaning.  
figure 41. Grease locations.  
Unpainted cast Iron  
Oiling bushings (figure 42)  
apply several drops of sae 30 or equivalent oil  
from an oil can into the oil holes at both ends of  
each roller. turn the crank several times to dis-  
perse the oil. Wipe off excess oil.  
protect the unpainted cast iron surfaces on the  
machine by wiping it clean after every usethis  
ensures rust-promoting debris does not remain on  
bare metal surfaces.  
Keep the machine rust-free with regular applica-  
tions of products like slipit®, or Boeshield® t-9  
(see Section 5: Accessories on Page 21 for  
more details).  
figure 42. Oil locations.  
-23-  
g5771 50" slip roll 16 gauge  
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SEctION 6: SERvIcE  
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-  
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical  
support at (570) 546-9663.  
troubleshooting  
Operations  
symptom  
possible Cause  
possible solution  
slip roll creates 1. rollers are not parallel.  
cones when trying  
to create cylinders.  
1. adjust rear roller adjustment knobs as necessary to  
be sure the rear roller and upper roller are parallel.  
a noticeable crease 1. excessive pressure applied in one spot.  
is formed in the  
workpiece.  
1. reduce the radius and perform the bend in several  
passes.  
Crank does not turn 1. gearbox end of upper roller is not secure.  
upper and lower  
1. re-center the bushing and secure the hex bolt and  
jam nut (Step 5 on Page 20).  
rollers.  
2. gears are damaged.  
2. Check/replace gears.  
slip roll does not 1. Machine capacities exceeded.  
1. use materials within the capacity of the slip roll.  
2. Check/adjust rear roller.  
bend material.  
2. rear roller not engaged.  
-24-  
g5771 50" slip roll 16 gauge  
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Parts breakdown  
-25-  
g5771 50" slip roll 16 gauge  
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Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P5771001  
PW06M  
BASE  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
PLW03M  
PB18M  
LOCK WASHER 6MM  
HEX BOLT M6-1 X 15  
FEED ROLLER KNOB  
HEX BOLT M8-1.25 X 20  
HEX SCREW M12 X 65  
ROLLER #1 BASE  
ROLLER #1  
2
FLAT WASHER 12MM  
LOCK WASHER 12MM  
HEX BOLT M12-1.75 X 35  
LIFT STAND  
3
PLW05M  
PB75M  
P5771022  
PB09M  
4
5
P5771005  
PK19M  
P5771024  
P5771025  
P5771026  
P5771027  
P5771028  
P5771029  
P5771030  
P5771031  
PSS20M  
P5771033  
PSS10M  
P5771035  
PN03M  
6
KEY 5 X 5 X 14  
7
P5771007  
P5771008  
P5771009  
P5771010  
P5771011  
P5771012  
P5771013  
P5771014  
P5771015  
P5771016  
PW04M  
SETTING KNOB  
SET SCREW M10 X 30  
RIGHT STAND  
8
ROLLER BASE  
9
FEED ROLLER  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
GEAR LOCKING SHAFT  
BEARING 30 X 38 X 24  
GEAR 19T  
ROLLER #2  
SHAFT  
HANDLE LOCKING BUSH  
SET SCREW M8-1.25 X 8  
ROLLER #1 BUSHING M10 X 15  
SET SCREW M10-1.5 X 20  
CRANK HANDLE  
HEX NUT M8-1.25  
GRIP  
GEAR 13T  
GEAR 16T  
KEY B10 X 25  
GEAR 40T  
FLAT WASHER 10MM  
HEX BOLT M10-1.5 X 35  
GEAR COVER  
PB14M  
P5771037  
P5771038  
P5771019  
GRIP SHAFT  
-26-  
g5771 50" slip roll 16 gauge  
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7!22!.49 #!2$  
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