MODEL G5771
50" SLIP ROLL 16 GAUGE
OWNER'S MANUAL
Copyright © May, 2008 By grizzly industrial, inC.
WARNING: NO PORtION Of thIS MANUAL MAy bE REPRODUcED IN ANy ShAPE
OR fORM WIthOUt thE WRIttEN APPROvAL Of GRIzzLy INDUStRIAL, INc.
#JB10625 printed in China
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table of contents
INtRODUctION............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact info................................................................................................................................ 2
Functional overview................................................................................................................... 2
identification ............................................................................................................................... 3
Machine data sheet................................................................................................................... 4
SEctION 1: SAfEty....................................................................................................................... 5
safety instructions for Machinery............................................................................................... 5
additional safety for slip rolls................................................................................................... 7
SEctION 2: SEtUP......................................................................................................................... 8
setup safety............................................................................................................................... 8
items needed for setup ............................................................................................................. 8
unpacking .................................................................................................................................. 8
inventory..................................................................................................................................... 9
hardware recognition Chart.................................................................................................... 10
Clean up .................................................................................................................................. 11
site Considerations .................................................................................................................. 11
assembly.................................................................................................................................. 12
Mounting................................................................................................................................... 12
SEctION 3: OPERAtIONS ........................................................................................................... 13
operation safety ...................................................................................................................... 13
Basic Controls .......................................................................................................................... 13
preparation............................................................................................................................... 14
Flat rolling ............................................................................................................................... 14
Creating Bends......................................................................................................................... 15
Creating Cylinders.................................................................................................................... 17
Bending Wire............................................................................................................................ 19
removing Workpiece ............................................................................................................... 20
SEctION 4: AccESSORIES......................................................................................................... 21
SEctION 5: MAINtENANcE......................................................................................................... 23
schedule .................................................................................................................................. 23
Cleaning ................................................................................................................................... 23
unpainted Cast iron ................................................................................................................. 23
lubrication................................................................................................................................ 23
SEctION 6: SERvIcE ................................................................................................................... 24
troubleshooting........................................................................................................................ 24
parts Breakdown...................................................................................................................... 25
parts list .................................................................................................................................. 26
WARRANty AND REtURNS........................................................................................................ 29
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INtRODUctION
functional Overview
foreword
We are proud to offer the Model g5771 50" slip
roll. this machine is part of a growing grizzly
family of fine metalworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of grizzly’s com-
mitment to customer satisfaction.
the Model g5771 50" slip roll is used to form
sheet metal. a series of heavy metal rollers joined
by gears and adjusted by hand knobs allow the
user to flatten or create bends in metals up to 16
gauge thickness.
For flattening workpieces, the upper and lower
rollers are adjusted to a thickness just slightly
smaller than the thickness of the workpiece. the
workpiece is then fed through the upper and lower
rollers with the rear lowered out of the way. this
process is repeated until the desired thickness or
straightness is achieved.
the specifications, drawings, and photographs
illustrated in this manual represent the Model
g5771 when the manual was prepared. however,
owing to grizzly’s policy of continuous improve-
ment, changes may be made at any time with no
obligation on the part of grizzly. For your conve-
nience, we always keep current grizzly manuals
any updates to your machine will be reflected
in these manuals as soon as they are complete.
Visit our site often to check for the latest updates
to this manual!
For creating bends in workpieces, the sheet metal
is first placed between the upper and lower roll
bars. the lower roll bar is then adjusted to the
thickness of the workpiece.
the workpiece is then fed through the upper and
lower rollers and into the rear roller. By turning the
radius adjustment knobs, the rear roller can be
raised, forming a bend in the workpiece.
contact Info
the user then turns the hand crank, processing
the workpiece through the machine. a uniform
radius curve is bent into the remaining length of
the workpiece.
We stand behind our machines. if you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
tighter radius curves can be created by raising
the rear roller and larger radius curves can be
created by lowering the rear roller. Cones can be
created by setting the ends of the rear roller at
different heights.
grizzly industrial, inc.
1203 lycoming Mall Circle
Muncy, pa 17756
phone: (570) 546-9663
Fax: (800) 438-5901
small diameter tubing and wire can be shaped
using the wire channels located on one end of the
lower and rear roller.
e-Mail: techsupport@grizzly.com
if you have any comments regarding this manual,
please write to us at the address below:
the upper roller is easily removed to allow unload-
ing of cylindrical-shaped final workpieces.
grizzly industrial, inc.
technical documentation Manager
p.o. Box 2069
C
/
o
Bellingham, Wa 98227-2069
email: manuals@grizzly.com
-2-
g5771 50" slip roll 16 gauge
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Identification
a
e
B
C
d
g
F
i
F
h
g
figure 1. identification.
Identification List (figures 1 and 2)
A. gear assembly Cover
b. upper roller
e
c. rear roller
D. removable Bushing
E. Crank
f. radius adjustment Knob
G. thickness adjustment Knob
h. lower roller
B
h
C
g
88L
I. Crank shaft roller
F
Sample Illustration (figure 2)
throughout this manual, diagrams are used to
illustrate how the components of the machine are
used during the various steps of operation.
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Familiarize yourself with the following illustration,
its relationship to the machine, and the symbols
used in it before proceeding through this manual.
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-3-
g5771 50" slip roll 16 gauge
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Machine Data Sheet
MACHINE DATA
SHEET
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GRIZZLY MODEL G5771 50" SLIP ROLL
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Overall Dimensions:
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-4-
g5771 50" slip roll 16 gauge
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3%#4)/. ꢄꢈ 3!&%49
&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION
-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢁ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢁ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢁ
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
7),, RESULT IN DEATH OR SERIOUS INJURYꢁ
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#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢁ
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AGAINST UNSAFE PRACTICESꢁ
4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT
PROPER OPERATION OF THE MACHINEꢁ
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Safety Instructions for Machinery
3AFETY )NSTRUCTIONS FOR -ACHINERY
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3AFETY )NSTRUCTIONS FOR -ACHINERY
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-6-
g5771 50" slip roll 16 gauge
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Additional Safety for Slip Rolls
1. MEtAL EDGES. always chamfer and de-
4. cRUShING hAzARD. Make sure rollers
and workpieces are fully supported during
installation and removal. Wear steel toed
footwear during operation to protect your
feet if you drop a roller or workpiece.
burr sharp metal edges before inserting
them into the slip roll. sharp edges on
sheet metal can cause severe cuts.
2. hAND PROtEctION. always wear leather
gloves when using this tool.
5. EXPERIENcING DIffIcULtIES. if at any
time you are experiencing difficulties per-
forming the intended operation, stop using
the machine! Contact tech support at
(570) 546-9663.
3. PINchING hAzARD. Keep fingers out of
roller path during operation.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
-7-
g5771 50" slip roll 16 gauge
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SEctION 2: SEtUP
Setup Safety
Items Needed for
Setup
the following items are needed to complete the
setup process, but are not included with your
machine:
this machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
•
power lifting equipment
(rated for at least 600 lbs)......................... 1
lifting straps
•
(rated for at least 600 lbs.)........................ 2
assistants ....................................as needed
safety glasses (For each assistant) .......... 1
•
•
Wear safety glasses dur-
ing the entire setup pro-
cess!
Unpacking
your machine was carefully packaged for safe
transportation. remove the packaging materials
from around your machine and inspect it. if you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
this machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
-8-
g5771 50" slip roll 16 gauge
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Inventory
a
the following is a description of the main compo-
nents shipped with your machine. lay the compo-
nents out to inventory them.
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
B
C
d
box 1: (figure 3)
Qty
figure 3. inventory.
A. slip roll ...................................................... 1
b. Crank handle ............................................. 1
c. Crank.......................................................... 1
D. set screw M5-.8 x 20................................. 1
if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
-9-
g5771 50" slip roll 16 gauge
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hardware Recognition chart
-10-
g5771 50" slip roll 16 gauge
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clean Up
Site considerations
the unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. remove
this protective coating with a solvent cleaner
or degreaser shown in figure 4. For thorough
cleaning, some parts must be removed. for opti-
mum performance from your machine, clean
all moving parts or sliding contact surfaces.
avoid chlorine-based solvents, such as acetone
or brake parts cleaner that may damage painted
surfaces. always follow the manufacturer’s instruc-
tions when using any type of cleaning product.
floor Load
refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
some workbenches may require additional rein-
forcement to support both the machine and
workpiece.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. see figure 5 for the minimum
working clearances.
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOt use these products
to clean the machinery.
25"
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
71"
figure 5. Minimum working clearances.
G2544—Solvent cleaner & Degreaser
a great product for removing the waxy shipping
grease from your machine during clean up.
children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
figure 4. Cleaner/degreaser available from
grizzly.
-11-
g5771 50" slip roll 16 gauge
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Assembly
Mounting
the Model g5771 comes from the factory almost
fully assembled. all that is required to assemble
are the crank and handle.
once you have confirmed that your machine is
assembled and functioning properly, mount it to a
workbench through the holes in the base.
to assemble your machine:
the strongest mounting option is a "through
Mount" where holes are drilled all the way through
the workbench, and hex bolts, washers, and
hex nuts are used to secure the slip roll to the
workbench.
1. thread the crank handle into the small end of
the crank and tighten, as shown in figure 6.
Crank handle
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Crank
figure 6. Crank assembly.
figure 8. example of a through mount setup.
2. slide the crank onto the crank shaft until the
crank stops against the beveled shoulders of
the shaft. tighten the set screw to secure the
crank in place (figure 7).
another option for mounting is a "direct Mount"
where the machine is simply secured to the work-
bench with a lag screw.
set screw
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Crank shaft
figure 9. example of a direct mount setup.
figure 7. Crank mounting.
-12-
g5771 50" slip roll 16 gauge
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SEctION 3: OPERAtIONS
Operation Safety
basic controls
use the descriptions and figures below to become
familiar with the basic controls of your slip roll.
Damage to your eyes, hands and feet could
result from using this machine without prop-
er protective gear. Always wear safety glass-
es, leather gloves, and steel toe footwear
when operating this machine.
thickness Adjust Knob: raises and lowers the
lower roller to adjust for thicknesses of different
workpieces.
Radius Adjust Knob: raises and lowers the rear
roller to create smaller and larger radius bends.
thickness adjust Knob
NOTICE
If you have never used this type of machine
or equipment before, WE StRONGLy REc-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
radius adjust Knob
figure 10. adjustment knobs.
Removable bushing: slides out to allow removal
of the upper roller to facilitate the unloading of
cylindrical workpieces.
crank: turns the rollers, feeding the workpiece
through the machine.
removable Bushing
Crank
figure 11. Controls.
-13-
g5771 50" slip roll 16 gauge
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Preparation
flat Rolling
Before every use, follow these procedures to set
up your slip roll for safe, accurate, and efficient
use.
the Model g5771 can be used to flat roll sheet
metal up to 16 gauge. this can be done to
straighten, flatten, and slightly reduce the thick-
ness of workpieces.
to prepare the slip roll for use:
1. turn the thickness adjust knob to lower the
1
lower roller to approximately /4" below the
the main rollers of this
machine present a pinch-
ing hazard. Make sure no
body part or clothing is
near the area between the
rollers. failure to follow this
warning may result in fin-
gers, hair, or clothing being
pulled into the machine,
causing personal injury.
upper roller. use calipers or a spacer to set
the distance between the rollers evenly at
each end (figure 12).
88L
to flat roll a workpiece:
1. place the workpiece between the upper and
lower rollers, as shown in figure 14. turn the
thickness adjust knobs to lift the lower roller
until the workpiece is held snug between the
upper and lower rollers. Be sure to turn the
thickness adjust knobs equal amounts.
88L
figure 12. slip roll preparation.
2. lower the rear roller until it is approximately
even with the lower roller. use calipers or a
spacer to set the distance between the rear
roller and upper roller evenly at each end.
3. Make sure the upper roller bushing bolt is
threaded into the upper roller bushing and
the jam nut is tightened against the cast-iron
base (figure 13).
8L
upper roller
Bushing Bolt
Jam nut
figure 14. raising lower roller for flat rolling.
figure 13. Upper roller bushing.
-14-
g5771 50" slip roll 16 gauge
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2. remove the workpiece from between the
rollers, then raise the lower roller slightly by
rotating each thickness adjust knob approxi-
mately 1⁄4 turn. also, make sure the rear roller
is lowered completely and will not interfere
with the workpiece as it exits the machine
(figure 15).
creating bends
the Model g5771 can easily create constant-
radius bends in sheet metal up to 16 gauge.
Note: The method for creating a specific radius is
a trial-and-error process. Due to the many varia-
tions among metal workpieces, no single position-
ing will create the same curve on all materials. We
recommend using scrap pieces the same dimen-
sions and material as your final workpiece until the
desired curve is achieved.
8L
the main rollers of this
machine present a pinch-
ing hazard. Make sure no
body part or clothing is
near the area between the
rollers. failure to follow this
warning may result in fin-
gers, hair, or clothing being
pulled into the machine,
causing personal injury.
approximately
1
⁄4
turn.
1
figure 15. raising lower roller ⁄4 turn.
3. With the help of an assistant, feed the
workpiece into the rollers while turning the
crank (figure 16).
to create a bend in a workpiece:
1. place the workpiece between the upper and
lower rollers, as shown in figure 17. turn the
thickness adjust knobs to lift the lower roller
until the workpiece is held snug between the
upper and lower rollers. Be sure to turn the
thickness adjust knobs equal amounts.
figure 16. Flat rolling the workpiece.
4. Continue processing the workpiece by repeat-
ing Steps 2 and 3 until the desired results are
produced.
8L
figure 17. raising lower roller.
-15-
g5771 50" slip roll 16 gauge
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2. turn the crankclockwise to feed the workpiece
until its edge is directly above the rear roller,
as shown in figure 18.
this machine poses a crushing hazard if
workpieces are not properly supported
when exiting the rollers. If necessary, get
assistance to support the workpiece. Make
sure all helpers are wearing safety glasses,
leather gloves, and steel toed footwear
when assisting in the use of this machine.
4. turn the crank to process the material
through the slip roll. Continue turning until the
workpiece is completely through the upper
and lower rollers (figure 20).
figure 18. Feeding the workpiece.
3. turn the radius adjust knobs to lift the rear
roller until the desired radius bend is reached
(figure 19). Make sure to turn the knobs
equal amounts so the rear roller is always
parallel with the other rollers. Failure to do so
will create a larger radius on one end than the
other, resulting in a cone or spiral shape.
Depending on the size and shape of your
workpiece, you may need assistance to sup-
port the workpiece as it exits the machine.
failure to adequately support the workpiece
may result in the workpiece falling, causing
crushing injuries.
8L
figure 19. setting the radius.
figure 20. processing the workpiece.
-16-
g5771 50" slip roll 16 gauge
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once you have the necessary length workpiece,
follow the steps below to create the cylinder.
creating cylinders
Note: The method for creating a specific radius is
a trial-and-error process. Due to the many varia-
tions among metal workpieces, no single position-
ing will create the same curve on all materials. We
recommend using scrap pieces the same dimen-
sions and material as your final workpiece until the
desired curve is achieved.
the Model g5771 slip roll can be used to easily
and accurately create cylinders.
if you know the diameter of the cylinder you want
to create, use the formula below to calculate the
length of material needed.
c=πD
to create a cylinder:
C=Circumference
1. place the workpiece between the upper and
lower rollers, as shown in figure 22. turn the
thickness adjust knobs to lift the lower roller
until the workpiece is held snug between the
upper and lower rollers. Be sure to turn the
thickness adjust knobs equal amounts.
(length of Material needed)
π=pi (approximately 3.142)
d=diameter
Example: suppose you want to create a 6" diam-
eter cylinder. you would use the above formula as
follows:
C=πd
C=(3.142) x 6"
C=18.852"
the result of 18.852" indicates that you need to
start with a piece of sheet metal that is approxi-
mately 18.852" in length in order to create a 6"
diameter cylinder.
8L
you can use the slip roll to create a bend with the
correct radius so that the two ends meet, forming
a 6" diameter cylinder (figure 21).
figure 22. raising lower roller.
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figure 21. Calculating circumference example.
-17-
g5771 50" slip roll 16 gauge
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2. turn the crankclockwise to feed the workpiece
until it is approximately half way through the
rollers.
3. turn the radius adjust knobs to lift the rear
roller until the desired radius bend is reached
(figure 23). Make sure to turn the knobs
equal amounts so the rear roller is always
parallel with the other rollers. Failure to do so
will create a larger radius on one end than the
other, resulting in a cone shape.
Note: always err on the side of making the
radius too large rather than too small. It is
easy to decrease the radius but very difficult
to increase the radius later.
figure 24. processing the workpiece.
5. rotate the workpiece 180˚, insert the curved
end into the slip roll, then process the
workpiece through the machine, as shown in
figures 25 and 26.
8L
figure 23. setting the radius.
4. turn the crank to process the material
through the slip roll. Continue turning until the
workpiece is completely through the upper
and lower rollers (figure 24).
figure 25. re-inserting the workpiece.
Depending on the size and shape of your
workpiece, you may need assistance to sup-
port the workpiece as it exits the machine.
failure to adequately support the workpiece
may result in the workpiece falling, causing
crushing injuries.
figure 26. Creating the cylinder.
g5771 50" slip roll 16 gauge
-18-
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6. Continue to process the workpiece until the
cylinder is formed, as shown in figure 27.
bending Wire
—if the ends of the cylinder do not meet, lift
the rear roller equally at both ends, then
process the entire cylinder through the slip
roll again. repeat as necessary.
the Model g5771 slip roll can be used to shape
wires, rods, and small-diameter tubing.
to use the wire grooves:
—if the ends of the cylinder overlap, remove
the cylinder as described in Removing
Workpiece on Page 20. then, either
attempt to increase the radius by manually
bending it, or scrap the workpiece. lower
the rear roller equally at both ends then
process a new workpiece through the slip
roll. repeat this step as necessary.
1. place your workpiece into the smallest pos-
sible groove on the wheel. the three sizes
5
1
are ⁄16", 3⁄8", and ⁄2" (figure 28).
Example: suppose you want to bend a piece
1
of ⁄4" rod. though it would fit in any of the
5
three grooves, you would use the ⁄16" groove
since it is the smallest possible groove that
the rod will fit into.
5⁄16"
1
⁄2"
3
figure 27. Finishing the cylinder.
⁄8"
figure 28. Wire grooves.
7. remove the workpiece as described in
Removing Workpiece on Page 20.
2. process the material through the machine as
described in creating bends on Page 15.
—if you want to make a loop of wire, follow
the instructions in creating cylinders on
Page 17.
Note: The wire grooves can also be used
when rolling sheet metal that has a wire bead
at one end.
-19-
g5771 50" slip roll 16 gauge
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3. With the help of an assistant, slide and lift the
upper roller out from the base. remove the
workpiece from the upper roller, then place
the upper roller back onto the base (figure
31).
Removing Workpiece
to remove cylindrical workpieces:
1. loosen the hex bolt and jam nut that secure
the upper roller at the gearbox (figure 29).
upper roller
Bushing Bolt
Jam nut
figure 31. Releasing upper roller.
figure 29. Hex bolt and jam nut.
4. Move the upper roller back into position and
slide the removable bushing in to secure the
upper roller (figure 32).
2. slide the removable bushing outward. this
will release the upper roller from the stand
(figure 30). do not yet attempt to remove the
upper roller.
removable Bushing
removable Bushing
secured
released
figure 32. Securing upper roller.
figure 30. Removable bushing release.
5. Center the roller at the gearbox end and
thread the hex bolt back into the upper roller
bushing. then, tighten the jam nut against
the base to lock the hex bolt in place.
the components of this machine
are very heavy and workpieces can be
cumbersome and have sharp edges. Always
wear gloves and fully support components
and workpieces. Get help if necessary.
failure to do this may result in personal
injury.
-20-
g5771 50" slip roll 16 gauge
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aCCessories
SEctION 4: AccESSORIES
G5618—Deburring tool with two blades
the quickest tool for smoothing freshly sheared
metal edges. Comes with two blades, one for
steel and aluminum and one for brass and cast
iron.
h6073—Deluxe Power Snip
lightweight aluminum cast handles. Full 31⁄2
"
length of cut. replaceable steel blades. Fully
enclosed finger loops protect hands from sharp
edges. long handles provide plenty of leverage.
Multi-purpose snip for sheet metal, vinyl and plas-
tic.
figure 33. Model g5618 deburring tool.
figure 35. Model h6073 deluxe power snip.
G2871—boeshield® t-9 12 oz Spray
G2870—boeshield® t-9 4 oz Spray
G5562—SLIPIt® 1 Qt. Gel
this ozone friendly protective spray penetrates
deep and really holds up against corrosive envi-
ronments. lubricates metals for months and is
safe for use on most paints, plastics, and vinyls.
G5563—SLIPIt® 12 oz Spray
used on cast iron table surfaces and other
unpainted metal surfaces to reduce sliding friction
and hangups. this product also reduces rust and
prevents resin build-up.
Boeshield® t-9 spray.
figure 34.
figure 36. slipit® gel and spray.
-21-
g5771 50" slip roll 16 gauge
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G4956—Super Nibbler
G8781—41⁄2" Suction cup
the super nibbler is just the ticket for cutting sheet
handle plate glass, glass mirrors and sheet metal
with safety and security. simple had lever action
provides tremendous gripping power on any flat,
smooth material. Buy two suction Cups for two-
handed control!
3
metal up to ⁄64" thick. extremely narrow headed
design allows cuts in hard-to-reach areas, yet still
features a safety guard to prevent flying splinters.
101⁄4" overall.
figure 37. Model g4956 super nibbler.
figure 39. Model g8781 4-1⁄2" suction Cup.
h5958—Sheet Metal Pliers
h6131—heavy-Duty hand Riveter
For bending and forming sheet metal. Jaws are
31⁄2" side. rubber grips. overall length is 8". ideal
for hVaC installers.
Whether you're a full time sheet metal fabricator,
or just making occasional repairs, you might as
well invest in the best. this heavy-duty hand
riveter with reinforced cast construction will be
one of your most dependable tools.
figure 38. Model h5958 sheet Metal pliers.
figure 40. Model h6131 heavy-duty hand
riveter.
-22-
g5771 50" slip roll 16 gauge
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SEctION 5: MAINtENANcE
Schedule
Lubrication
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
lubricating the Model g5771 consists of applying
lubricant to the gears, adjustment screws, and the
roller bushings.
Daily check:
Grease Locations (figure 41)
•
loose mounting bolts.
remove the gear cover and brush a light coat of
multi-purpose grease on the gear teeth. turn the
crank to disperse the grease. also apply grease
to the roller adjustment screws.
•
any other unsafe condition.
Weekly Maintenance:
•
•
•
Clean machine.
lubricate gears.
lubricate bushings.
cleaning
Cleaning the Model g5771 is relatively easy.
periodically wipe down the machine to remove
dust and oil. treat all unpainted cast iron and
steel with a non-staining lubricant after cleaning.
figure 41. Grease locations.
Unpainted cast Iron
Oiling bushings (figure 42)
apply several drops of sae 30 or equivalent oil
from an oil can into the oil holes at both ends of
each roller. turn the crank several times to dis-
perse the oil. Wipe off excess oil.
protect the unpainted cast iron surfaces on the
machine by wiping it clean after every use—this
ensures rust-promoting debris does not remain on
bare metal surfaces.
Keep the machine rust-free with regular applica-
tions of products like slipit®, or Boeshield® t-9
(see Section 5: Accessories on Page 21 for
more details).
figure 42. Oil locations.
-23-
g5771 50" slip roll 16 gauge
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SEctION 6: SERvIcE
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
troubleshooting
Operations
symptom
possible Cause
possible solution
slip roll creates 1. rollers are not parallel.
cones when trying
to create cylinders.
1. adjust rear roller adjustment knobs as necessary to
be sure the rear roller and upper roller are parallel.
a noticeable crease 1. excessive pressure applied in one spot.
is formed in the
workpiece.
1. reduce the radius and perform the bend in several
passes.
Crank does not turn 1. gearbox end of upper roller is not secure.
upper and lower
1. re-center the bushing and secure the hex bolt and
jam nut (Step 5 on Page 20).
rollers.
2. gears are damaged.
2. Check/replace gears.
slip roll does not 1. Machine capacities exceeded.
1. use materials within the capacity of the slip roll.
2. Check/adjust rear roller.
bend material.
2. rear roller not engaged.
-24-
g5771 50" slip roll 16 gauge
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Parts breakdown
-25-
g5771 50" slip roll 16 gauge
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Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P5771001
PW06M
BASE
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PLW03M
PB18M
LOCK WASHER 6MM
HEX BOLT M6-1 X 15
FEED ROLLER KNOB
HEX BOLT M8-1.25 X 20
HEX SCREW M12 X 65
ROLLER #1 BASE
ROLLER #1
2
FLAT WASHER 12MM
LOCK WASHER 12MM
HEX BOLT M12-1.75 X 35
LIFT STAND
3
PLW05M
PB75M
P5771022
PB09M
4
5
P5771005
PK19M
P5771024
P5771025
P5771026
P5771027
P5771028
P5771029
P5771030
P5771031
PSS20M
P5771033
PSS10M
P5771035
PN03M
6
KEY 5 X 5 X 14
7
P5771007
P5771008
P5771009
P5771010
P5771011
P5771012
P5771013
P5771014
P5771015
P5771016
PW04M
SETTING KNOB
SET SCREW M10 X 30
RIGHT STAND
8
ROLLER BASE
9
FEED ROLLER
10
11
12
13
14
15
16
17
18
19
GEAR LOCKING SHAFT
BEARING 30 X 38 X 24
GEAR 19T
ROLLER #2
SHAFT
HANDLE LOCKING BUSH
SET SCREW M8-1.25 X 8
ROLLER #1 BUSHING M10 X 15
SET SCREW M10-1.5 X 20
CRANK HANDLE
HEX NUT M8-1.25
GRIP
GEAR 13T
GEAR 16T
KEY B10 X 25
GEAR 40T
FLAT WASHER 10MM
HEX BOLT M10-1.5 X 35
GEAR COVER
PB14M
P5771037
P5771038
P5771019
GRIP SHAFT
-26-
g5771 50" slip roll 16 gauge
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