Grizzly Planer G0505 User Manual

1212" LEAN & MEAN  
PORTABLE PLANER  
MODEL G0505  
INSTRUCTION MANUAL  
COPYRIGHT © DECEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
PRINTED IN CHINA  
ONLINE MANUAL DISCLAIMER  
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE  
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS  
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-  
OUS VERSIONS ARE NOT AVAILABLE ONLINE.  
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Table Of Contents  
PAGE  
1.  
SAFETY ....................................................................................................................................2  
SAFETY INSTRUCTIONS FOR POWER TOOLS ........................................................2-3  
ADDITIONAL SAFETY INSTRUCTIONS FOR THE PORTABLE PLANER......................4  
INTRODUCTION ........................................................................................................................5  
CIRCUIT REQUIREMENTS ......................................................................................................6  
110V OPERATION ............................................................................................................6  
GROUNDING ....................................................................................................................6  
EXTENSION CORDS ........................................................................................................6  
IDENTIFICATION ......................................................................................................................7  
CONTROLS & FEATURES................................................................................................7  
SET UP ......................................................................................................................................8  
UNPACKING......................................................................................................................8  
PIECE INVENTORY ..........................................................................................................8  
HARDWARE RECOGNITION CHART ..............................................................................9  
CLEAN UP ......................................................................................................................10  
SITE CONSIDERATIONS................................................................................................10  
MOUNTING TO BENCH..................................................................................................11  
HANDLE ASSEMBLY ......................................................................................................11  
CHIP DEFLECTOR..........................................................................................................12  
TEST RUN ......................................................................................................................12  
OPERATIONS..........................................................................................................................13  
ON/OFF SWITCH ............................................................................................................13  
RESET BUTTON ............................................................................................................13  
DEPTH OF CUT ..............................................................................................................14  
PLANING TIPS ................................................................................................................14  
WOOD TYPES ................................................................................................................15  
WOOD CHARACTERISTICS ....................................................................................15-16  
MAINTENANCE ......................................................................................................................17  
GENERAL ........................................................................................................................17  
KNIFE SHARPENING......................................................................................................17  
MOTOR............................................................................................................................18  
V-BELT ............................................................................................................................18  
FEED ROLLERS..............................................................................................................19  
LUBRICATION ................................................................................................................19  
SERVICE ADJUSTMENTS......................................................................................................20  
EXTENSION WINGS ......................................................................................................20  
KNIFE SETTING ........................................................................................................20-21  
REFERENCE INFO..................................................................................................................22  
MACHINE DATA..............................................................................................................23  
PARTS BREAKDOWN AND PARTS LISTS ..............................................................24-29  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
WARRANTY AND RETURNS..........................................................................................30  
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SECTION 1: SAFETY  
For Your Own Safety Read Instruction  
Manual Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous conditions.  
This manual uses a series of symbols and signal words which are intended to convey the level  
of importance of the safety messages. The progression of symbols is described below.  
Remember that safety messages by themselves do not eliminate danger and are not a substi-  
tute for proper accident prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
NOTICE  
proper operation of the equipment.  
Safety Instructions For Power Tools  
1. KEEP GUARDS IN PLACE and in working  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors should be  
kept at a safe distance from work area.  
order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of checking to  
see that keys and adjusting wrenches are  
removed from tool before turning on.  
6. MAKE WORKSHOP CHILD PROOF with  
padlocks, master switches, or by removing  
starter keys.  
3. KEEP WORK AREA CLEAN. Cluttered  
7. NEVER FORCE TOOL. It will do the job  
better and safer at the rate for which it was  
designed.  
areas and benches invite accidents.  
4. NEVER USE IN DANGEROUS ENVI-  
RONMENT. Do not use power tools in  
damp or wet locations, or where any flam-  
mable or noxious fumes may exist. Keep  
work area well lighted.  
8. USE RIGHT TOOL. Do not force tool or  
attachment to do a job for which it was not  
designed.  
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Safety Instructions For Power Tools  
9. USE PROPER EXTENSION CORD. Make  
sure your extension cord is in good condi-  
tion. Conductor size should be in accor-  
dance with the chart below. The amperage  
rating should be listed on the motor or tool  
nameplate. An undersized cord will cause  
a drop in line voltage resulting in loss of  
power and overheating. Your extension  
cord must also contain a ground wire and  
plug pin. Always repair or replace exten-  
sion cords if they become damaged.  
14. MAINTAIN TOOLS WITH CARE. Keep  
tools sharp and clean for best and safest  
performance. Follow instructions for lubri-  
cating and changing accessories.  
15. DISCONNECT TOOLS before servicing  
and changing accessories, such as blades,  
bits, cutters, and the like.  
16. REDUCE THE RISK OF UNINTENTION-  
AL STARTING. Make sure switch is in off  
position before plugging in. Also, the mag-  
netic switch on this machine may start if the  
switch gets bumped hard enough.  
Minimum Gauge for Extension Cords  
LENGTH  
AMP RATING  
0-6  
25ft  
18  
18  
16  
14  
12  
10  
50ft 100ft  
17. USE RECOMMENDED ACCESSORIES.  
Consult the owner’s manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
16  
16  
16  
12  
12  
10  
16  
14  
14  
12  
10  
No  
7-10  
11-12  
13-16  
18. CHECK DAMAGED PARTS. Before fur-  
ther use of the tool, a guard or other part  
that is damaged should be carefully  
checked to determine that it will operate  
properly and perform its intended function.  
Check for alignment of moving parts, bind-  
ing of moving parts, breakage of parts,  
mounting, and any other conditions that  
may affect its operation. A guard or other  
part that is damaged should be properly  
repaired or replaced.  
17-20  
21-30  
10. WEAR PROPER APPAREL. Do not wear  
loose clothing, gloves, neckties, rings,  
bracelets, or other jewelry which may get  
caught in moving parts. Non-slip footwear  
is recommended. Wear protective hair cov-  
ering to contain long hair.  
11. ALWAYS USE SAFETY GLASSES. Also  
use face or dust mask if cutting operation  
is dusty. Everyday eyeglasses only have  
impact resistant lenses, they are NOT  
safety glasses.  
19. NEVER LEAVE TOOL RUNNING UNAT-  
TENDED. TURN POWER OFF. Do not  
leave tool until it comes to a complete stop.  
20. NEVER USE UNDER THE INFLUENCE of  
12. SECURE WORK. Use clamps or a vise to  
hold work when practical. It’s safer than  
using your hand and frees both hands to  
operate tool.  
alcohol or drugs, or when tired.  
21. NEVER ALLOW UNSUPERVISED OR  
UNTRAINED PERSONNEL TO OPER-  
ATE THE MACHINE. Make sure any  
instructions you give in regards to the oper-  
ation of the machine are approved, correct,  
safe, and clearly understood.  
13. NEVER OVERREACH. Keep proper foot-  
ing and balance at all times.  
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Additional Safety Instructions For The  
Portable Planer  
6. Position yourself so you do not get caught  
(pinned) between the lumber and another  
obstruction during the planing operation.  
Also, ensure that there is sufficient clear-  
ance for the material on the outfeed side of  
the planer.  
1. Ensure that the machine is firmly secured  
to a bench or table before use.  
2. Always be aware of the condition of the  
wood you are planing. Pay particular atten-  
tion to knots, splits, and other potential  
areas where the grain may be getting  
ready to separate.  
7. Keep hands and fingers away from moving  
parts and away from the infeed and outfeed  
section of the planer. DO NOT reach into  
the machine at any time for any reason  
without first turning the power switch off,  
pulling the electrical plug and after the  
machine has come to a full stop.  
3. Perform machine inspection and mainte-  
nance services regularly as described in  
Section 7: Maintenance.  
4. Make sure the planer knives are sharp,  
balanced, and set correctly and securely.  
Operate planer only with both knives in the  
cutterhead.  
8. Any glued-up stock must be completely set  
up and dry before planing.  
9. Never leave the planer running unattended.  
5. DO NOT plane any man-made composites  
such as plywood, hardboard, particle  
board, fiber board, flake board, fiberglass  
and/or any other material other than solid,  
natural wood fiber.  
10. Habits – good and bad – are hard to break.  
Develop good habits in your shop and safe-  
ty will become second-nature to you.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
Failure to do so could result in serious per-  
sonal injury, damage to equipment or poor  
work results.  
Like all power tools, there is danger asso-  
ciated with the Model G0505 Planer.  
Accidents are frequently caused by lack of  
familiarity or failure to pay attention. Use  
this tool with respect and caution to lessen  
the possibility of operator injury. If normal  
safety precautions are overlooked or  
ignored, serious personal injury may occur.  
-4-  
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SECTION 2: INTRODUCTION  
We are also pleased to provide this manual with  
the Model G0505. It was written to guide you  
through assembly, review safety considerations,  
and cover general operating procedures. It repre-  
sents our effort to produce the best documenta-  
tion possible. If you have any comments regard-  
ing this manual, please write to us at the address  
below:  
Read the manual before  
assembly and operation.  
Become familiar with  
the machine and its  
operation before begin-  
ning any work. Serious  
personal injury may  
result if safety or opera-  
tional information is not  
understood or followed.  
Grizzly Industrial, Inc.  
Technical Documentation  
P.O. Box 2069  
C
/O  
Bellingham, WA 98227-2069  
Most important, we stand behind our machines. If  
you have any service questions or parts requests,  
please call or write us at the location listed below.  
Grizzly Industrial, Inc. is proud to offer the Model  
G0505 1212" Portable Planer. This planer is a part  
of Grizzly’s growing family of fine machinery.  
When used according to the guidelines described  
in this manual, you can expect years of trouble-  
free, enjoyable operation and proof of Grizzly’s  
commitment to customer satisfaction.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
The Model G0505 is a wood planer designed for  
portable or small shop use. This planer features a  
2 HP motor, an easy top-mounted depth adjust-  
ment, fold-down extension wings, a direct reading  
thickness gauge, and convenient carry handles.  
The specifications, drawings, and photographs  
illustrated in this manual represent the Model  
G0505 as supplied when the manual was pre-  
pared. However, owing to Grizzly’s policy of con-  
tinuous improvement, changes may be made at  
any time with no obligation on the part of Grizzly.  
For your convenience, we always keep current  
Grizzly manuals available on our website at  
will be reflected in these manuals as soon as they  
are complete. Visit our site often to check for the  
latest updates to this manual!  
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SECTION 3: CIRCUIT REQUIREMENTS  
This tool is equipped with an electric cord having  
an equipment grounding conductor. Improper  
connections of the electrical-grounding conductor  
can result in the risk of electric shock. The con-  
110V Operation  
ductor with green or green and yellow striped  
insulation is the electrical grounding conductor. If  
repair or replacement of the electric cord or plug  
is necessary, do not connect the equipment  
grounding conductor to a live terminal.  
The Model G0505 motor is designed to operate at  
110V and includes a 110V plug.  
Under normal 110V use, the motor draws approx-  
imately 10 amps. We recommend that you use a  
15 amp circuit breaker or a 15 amp slow-blow  
fuse with your machine.  
We also recommend that you use a dedicated cir-  
cuit, (i.e., the Model G0505 should provide the  
only draw from that circuit). If frequent circuit fail-  
ures occur when using the planer, contact our  
Service Department or your local electrical con-  
tractor.  
NOTICE  
The Model G0505 cannot be rewired for  
220V operation! Attempting to do this will  
void the warranty and will ruin the machine.  
This machine must have a ground prong in  
the plug to help ensure that it is grounded.  
DO NOT remove the ground prong from plug  
to fit into a two-pronged outlet! If the plug  
will not fit the outlet, have the proper outlet  
installed by a qualified electrician.  
Grounding  
Extension Cords  
Electrocution or fire may  
result if this machine is  
not grounded correctly.  
Verify that any existing  
electrical outlet and circuit  
you intend to plug into is  
actually grounded. DO  
NOT use the machine if it  
is not grounded.  
If you find it necessary to use an extension  
cord with this machine:  
Only use a Grade S or heavier-duty cord.  
Only use a cord with a grounding prong.  
Use at least a 18 gauge cord if the cord is 25  
feet long or less.  
Use at least a 16 gauge cord if the cord is  
between 26-50 feet.  
Use at least a 14 gauge cord if the cord is  
between 51-100 feet.  
In the event of a malfunction or breakdown,  
grounding provides electric current a path of least  
resistance to reduce the risk of electric shock.  
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SECTION 4: IDENTIFICATION  
Controls & Features  
A
E
To help you understand the set up and operation  
instructions, become familiar with the basic fea-  
tures of your new planer.  
Please match up the list below with the letters in  
Figures 1 and 2 to identify the planer controls  
and features.  
A. Return Rollers  
B. ON/OFF Switch  
C. Reset Button  
B
D
C
D. Depth Indicator  
E. Cutterhead Elevation Handle  
F. Chip Deflector  
Figure 1. Model G0505 front view controls and  
features.  
F
Figure 2. Model G0505 rear view controls and  
features.  
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SECTION 5: SET UP  
Unpacking  
Piece Inventory  
The Model G0505 is shipped from the manufac-  
turer in a carefully packed carton. If you discover  
the machine is damaged after you have signed for  
delivery, and the truck and driver are gone, you  
will need to file a freight claim with the carrier.  
Save the container and all packing materials for  
possible inspection by the carrier or its agent.  
Without the packing materials, filing a freight  
claim can be difficult. If you need assistance  
determining whether you need to file a freight  
claim, or with the procedure to file one, please  
contact our Customer Service.  
After all the parts have been removed from the  
carton, you should have:  
Planer  
Chip Deflector  
Handle  
8-10 mm Wrench  
Knife Gauge  
Hardware  
QTY  
—Cap Screw M5-.8 x 20mm ..................(1)  
—Wing Nuts M5......................................(2)  
—Washers M5 ........................................(2)  
In the event that any non-proprietary parts are  
missing (e.g. a nut or a washer), we would be glad  
to replace them, or for the sake of expediency,  
replacements can be obtained at your local hard-  
ware store.  
The Model G0505 weighs  
approximately 71 lbs. DO  
NOT over-exert yourself  
while unpacking or mov-  
ing your machine—get  
assistance or use a fork  
lift.  
NOTICE  
A full parts list and breakdown can be found  
towards the end of this manual. For easier  
assembly, or to identify missing parts,  
please refer to the detailed illustrations at  
the end of the manual.  
When you are completely satisfied with the condi-  
tion of your shipment, you should inventory its  
parts.  
Some metal parts may  
have sharp edges on  
them after they are  
formed. Please examine  
the edges of all metal  
parts before handling  
them. Failure to do so  
could result in injury.  
-8-  
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Hardware Recognition Chart  
Use this chart to match up hardware  
pieces during the assembly process!  
Lock  
Nut  
Wing  
Nut  
5
8''  
#10  
Countersunk  
Phillips  
Head  
Thumb  
Screw  
1
4''  
Phillips  
Head  
Screw  
Slotted  
Screw  
Screw  
516''  
916''  
3
8''  
Carriage  
Bolt  
Button  
Head  
Screw  
Cap  
Screw  
Flange  
Bolt  
716''  
1
2''  
Phillips  
Head  
Sheet  
Metal  
Screw  
Phillips  
Head  
Hex  
Hex  
Head  
Bolt  
1
2''  
Setscrew  
Washer  
Bolt  
716''  
5
8''  
Hex  
Nut  
Lock  
Washer  
12mm  
4mm  
6mm  
3
8''  
5mm  
1
3
1
5
''  
4''  
8''  
2''  
5
7
9
3
7
''  
16''  
16''  
16''  
10mm  
15mm  
20mm  
25mm  
30mm  
35mm  
40mm  
45mm  
50mm  
55mm  
60mm  
65mm  
70mm  
75mm  
8
4mm  
8mm  
4''  
18''  
516''  
10mm  
114''  
112''  
134''  
2
214''  
212''  
234''  
3
10mm  
1
4''  
12mm  
6mm  
8mm  
16mm  
#10  
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Clean Up  
Site Considerations  
The unpainted surfaces are coated with a waxy oil  
to protect them from corrosion during shipment.  
Remove this protective coating with a solvent  
cleaner or citrus-based degreaser such as  
Grizzly’s G7895 Degreaser. To clean thoroughly,  
some parts may need to be removed. For opti-  
mum performance from your machine, make  
sure you clean all moving parts or sliding con-  
tact surfaces that are coated. Avoid chlorine-  
based solvents as they may damage painted sur-  
faces should they come in contact. Always follow  
the manufacturer’s instructions when using any  
type of cleaning product.  
FLOOR LOAD  
Your new planer represents a small weight load in  
a small sized footprint. Most shop floors will be  
adequate for the weight of this machine, the work-  
bench, the operator and the material being  
processed; however, some floors may require  
additional support. Contact an architect or struc-  
tural engineer if you have any question about the  
ability of your floor to handle the weight.  
WORKING CLEARANCES  
Working clearances can be thought of as the dis-  
tances between machines and obstacles that  
allow safe operation of every machine without lim-  
itation. Consider existing and anticipated machine  
needs, size of material to be processed through  
each machine, and space for auxiliary stands or  
work tables. Also consider the relative position of  
each machine for efficient material handling. Be  
sure to allow yourself sufficient room to safely run  
your machines in any foreseeable operation.  
Do not use gasoline or  
other petroleum-based  
solvents to clean with.  
They have low flash  
points which make them  
extremely flammable. A  
risk of explosion and  
burning exists if these  
products are used.  
LIGHTING AND OUTLETS  
Lighting should be bright enough to eliminate  
shadow and prevent eye strain. Electrical circuits  
should be dedicated or large enough to handle  
combined motor amp loads. Outlets should be  
located near each machine so power or extension  
cords are not obstructing high-traffic areas. Be  
sure to observe local electrical codes for proper  
installation of new lighting, outlets or circuits.  
Do not smoke while using  
solvents. A risk of explo-  
sion or fire exists and may  
result in serious personal  
injury.  
Make your shop “child  
safe.” Ensure that your  
workplace is inaccessible to  
children by closing and  
locking all entrances when  
you are away. DO NOT allow  
unsupervised children or  
visitors in the shop at any  
time.  
Many of the solvents  
commonly used to clean  
machinery can be toxic  
when inhaled or ingested.  
Always work in well-ven-  
tilated areas far from  
potential ignition sources  
when dealing with sol-  
vents. Use care when dis-  
posing of waste rags and  
towels to be sure they do  
not create fire or environ-  
mental hazards.  
-10-  
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Mounting to Bench  
Handle Assembly  
The planer can be directly mounted to a bench or  
table top, or to a Shop Fox® Deluxe Tool Table for  
increased stability during planing.  
To attach the handle assembly:  
1. Align the flat portion inside the handle bore  
with the flat portion on the shaft.  
To mount the planer:  
2. Insert the handle assembly on the shaft that  
protrudes out of the top of the planer (see  
Figure 4).  
1. Determine the correct length of hex bolts  
needed to mount the planer to your work-  
bench. This will be the height of the planer  
mounting holes, plus the thickness of your  
workbench, plus an extra 12" for washers and  
the hex nut.  
3. Thread the M5-.8 x 20mm cap screw through  
the handle and into the shaft to secure the  
handle in place. DO NOT over-tighten.  
2. From the hardware store, get (4) 18" hex bolts  
that meet the length requirements for your  
1
1
setup. Also get (8) 2" flat washers, (4) 2  
"
lock washers, and (4) 12" hex nuts.  
3. Mount the planer to your workbench with  
your hardware in the order shown in Figure  
3.  
Planer Mounting  
Hole  
Figure 4. Attaching handle.  
Workbench  
Figure 3. Mounting planer to bench.  
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Chip Deflector  
Test Run  
Once assembly is complete, you are ready to test  
run the machine.  
For your safety and for the proper operation of the  
machine, ensure that the chip deflector is secured  
before operation. The chip deflector directs wood  
chips away from the cutterhead during operation,  
and it covers the cutterhead and feed rollers for  
operator safety.  
DO NOT attempt to investigate or adjust the  
machine while it is running. Wait until the  
machine is turned off, unplugged and all  
working parts have come to a complete stop  
before you do anything!  
To secure the chip deflector:  
1. Align the chip deflector with the two studs  
mounted at the exit side of the planer.  
To test run the planer:  
2. Set chip deflector in place and use the two  
1. Plug the planer into the power source.  
wing nuts and washers to secure. See Figure  
5.  
2. Move the ON/OFF switch to the ON position.  
Make sure that your finger is poised on the  
STOP button, just in case there is a problem.  
3. Run the Model G0505 for a short time to  
ensure that the moving parts are working  
properly with no excessive vibration.  
Mounting Studs  
The planer should run smoothly, with little or no  
vibration or rubbing noises. Strange or unnatural  
noises should be investigated and corrected  
before operating the machine further.  
If any problem develops, correct it before attempt-  
ing to use the machine.  
If you cannot locate the source of unusual noises,  
contact our service department for help.  
Figure 5. Chip deflector mounting studs.  
-12-  
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SECTION 6: OPERATIONS  
ON/OFF Switch  
Projectiles thrown from  
the machine could cause  
serious eye injury. Wear  
safety glasses during  
operations.  
The ON/OFF switch is located on the front of the  
planer. See Figure 6. The switch has a key that,  
when removed, allows it to be locked in the OFF  
position. To access the locking feature, push the  
switch to the OFF position and pull the switch key  
out. Should the key be removed when the planer  
is ON, it can still be turned OFF, but it will not be  
able to be restarted until the key is replaced.  
Loose clothing or long  
hair may get caught in  
moving parts. Keep  
clothing secured and  
long hair pulled back.  
ON/OFF Switch  
Reset Button  
Failure to disconnect  
power when working on  
machine may cause the  
machine to accidentally  
start. Disconnect power  
before attempting any  
adjustments!  
!
Removable  
Safety Key  
Figure 6. Location of switch and reset button.  
Using this machine pro-  
duces sawdust that may  
cause short and long-  
term respiratory illness.  
Always wear a dust mask  
when operating this  
planer!  
Reset Button  
The G0505 Planer comes equipped with a ther-  
mal overload protection switch which will trip if the  
motor gets too hot. To reset the switch, turn the  
switch to the OFF position, wait a few minutes  
and then depress the reset button. See Figure 6.  
If the reset button does not stay depressed, wait  
longer before resetting to allow the machine to  
cool down.  
NOTICE  
The following section was designed to give  
instructions on the basic operations of this  
planer. However, it is in no way comprehen-  
sive of every planing application. WE  
STRONGLY RECOMMEND that you read  
books, trade magazines, or get formal train-  
ing to maximize the potential of your planer.  
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Depth Of Cut  
Planing Tips  
Inspect your lumber for twisting or cupping,  
and surface one face on a jointer if neces-  
sary.  
The planing depth is controlled by the crank han-  
dle on top of the planer. Turning the handle clock-  
wise raises the cutterhead and turning it counter-  
clockwise lowers the cutterhead. See Figure 7.  
Depth-of-cut is read directly from the inch/millime-  
ter scale located on the top, right-hand side of the  
planer. One complete turn of the handle raises or  
Scrape all glue off when planing glued-up  
panels.  
5
DO NOT plane more than one piece at a  
time.  
lowers the cutterhead approximately 64'' (2mm).  
The range of material thickness that can be  
planed is 316'' - 6'' (5mm - 152mm).  
Remove only 132'' (.8mm) of material on each  
pass. Remove less material on each pass  
when planing wide or dense stock.  
The maximum depth-of-cut varies according to  
the hardness of the wood and how wide of a  
board is being passed under the cutterhead.  
Generally, we recommend a maximum depth of  
no more than 132". A series of light cuts will give a  
better end result than trying to take off too much  
material in a single pass, plus there is less strain  
on the motor.  
Support the workpiece on both ends. Get  
assistance if you are planing long lumber, or  
use roller stands to support the workpiece.  
Measure the workpiece thickness with  
calipers to get exact results.  
Carefully inspect all stock to make sure it is  
free of large knots or foreign objects that may  
damage your blades.  
When possible, plane equal amounts on  
each side of the board to reduce the chance  
of twisting or cupping.  
Use the entire width of the planer to wear  
knives evenly.  
Depth Of Cut Indicator  
Always plane WITH the grain direction of the  
wood. Never plain cross-grain or end-grain.  
Figure 7. Depth of cut scale and indicator.  
-14-  
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Wood Types  
Wood Characteristics  
The species of wood, as well as its condition, has  
a dramatic effect on the depth of cut the planer  
can effectively take with each pass. The harder  
the wood (as illustrated by its shear strength), the  
shallower the depth of cut should be.  
Below is a list of wood characteristics you may  
encounter when planing. The following descrip-  
tions of defects will give you some possible  
answers to problems you may encounter while  
planing different materials. Possible solutions fol-  
low the descriptions.  
Commonly used hardwoods and their associated  
shear strengths are illustrated in Figure 8.  
Chipped Grain  
Problem—Usually a result of cutting against the  
grain, planing lumber with knots or excessive  
amount of cross grain, or using dull knives.  
Solution—Decrease depth of cuts. Inspect your  
lumber and determine if its grain pattern is caus-  
ing the problem. If the lumber does not show sub-  
stantial crossgrain, sharpen your knives.  
Type  
Shear (PSI)  
Black Locust  
Sugar Maple  
Pecan Hickory  
White Oak  
2,480  
2,330  
2,080  
2,000  
1,950  
1,700  
1,510  
1,370  
1,080  
980  
White Ash  
Fuzzy Grain  
Black Cherry  
American Elm  
Black Walnut  
Red Alder  
Problem—Usually caused by surfacing lumber  
with too high of a moisture content. Sometimes  
fuzzy grain is an unavoidable characteristic of  
some woods, such as basswood. Fuzzy grain  
can also be caused by dull knives.  
Basswood  
Cottonwood  
930  
Solution—Check the lumber with a moisture  
meter. If moisture is greater than 20%, sticker the  
lumber and allow to dry. Otherwise, inspect the  
knife condition.  
Figure 8. Common hardwood shear strengths.  
Similarly, common softwood shear strengths are  
displayed in Figure 9.  
Glossy Surface  
Problem—Usually caused by dull knives or too  
slow of a feed speed. Surface gloss will usually  
be accompanied by overheating. Often, lumber  
will be scorched and damage to knives will occur.  
Solution—Use sharp knives and increase the  
feed speed.  
Type  
Shear (PSI)  
Western Larch  
Tamarack  
1,410  
1,280  
1,160  
1,130  
1,150  
1,050  
1,000  
940  
Douglas Fir  
Alaska Cedar  
Sitka Spruce  
Sugar Pine  
Cypress  
Redwood (OG)  
Red Cedar  
White Pine  
Balsam Fir  
Snipe  
Problem—Occurs when board ends have more  
material removed than the rest of the board.  
Usually caused when the workpiece is not prop-  
erly supported as it goes through the machine.  
However, a small amount of snipe is inevitable.  
Solution—The best way to deal with snipe is by  
planing lumber longer than your intended work  
length and then cutting off the excess after plan-  
ing is completed.  
860  
850  
710  
Figure 9. Common softwood shear strengths.  
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Wavy Surface  
Solution—  
Problem—Caused by poor knife height adjust-  
ment, wavy surface appears when one knife is  
taking deeper cuts than the rest of the knives.  
Solution—Reset knife height with the gauge.  
a. Lumber must be completely dry, preferably  
kiln-dried (KD). Air-dried (AD) lumber must  
be seasoned properly and have no surface  
moisture. DO NOT surface partially-air-dried  
(PAD) lumber.  
Pitch & Glue Build-up  
Problem—Glue and resin build-up on the rollers  
and cutterhead will cause overheating by  
decreasing cutting sharpness while increasing  
drag in the feed mechanism. The result can  
include scorched lumber as well as uneven knife  
marks and chatter.  
b. Make sure planer knives are sharp.  
c. Reduce depth of cut.  
Solution—Clean the rollers and cutterhead.  
Chip Marks or Indentations  
Problem—Chip indentation or chip bruising is the  
result of wood chips not being thrown away from  
the cutterhead and out of the dust chute. Instead  
they are carried around the cutterhead, deposited  
on the planed surface and crushed by the outfeed  
roller. Chip indentations can be caused by a num-  
ber of reasons, some of which are:  
a. The type of lumber being planed. Certain  
species have a tendency to chip bruise.  
b. A high moisture content (over 15%) and/or  
surface moisture. Typically found in air-dried  
stock where the surface is dry but the inside  
needs a longer time to season.  
c. Dull knives.  
d. Too much material being removed in one  
pass.  
-16-  
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SECTION 7: MAINTENANCE  
Knife Sharpening  
Disconnect power from  
the machine when per-  
!
forming any mainte-  
nance. Failure to do this  
may result in serious per-  
sonal injury.  
Knife sharpness is one of the most important fac-  
tors in getting good results with the planer. Knives  
can be used for a long time if care is taken in  
checking the condition of the wood before putting  
it into the machine. The biggest problem will come  
from wood with nails, pebbles, or other hard  
embedded objects. These items will nick or chip  
the knives, causing permanent damage. Another  
wear factor is sand, grit, or other dirt on the sur-  
face of the wood. At the speed the cutterhead is  
rotating, these types of surface contamination can  
have a very abrasive effect.  
General  
Regular periodic maintenance on your Model  
G0505 Planer will ensure its optimum perfor-  
mance. Make a habit of inspecting your planer  
each time you use it. Check for the following con-  
ditions and repair or replace when necessary:  
This planer has knives with a grind angle of 40˚  
which is a configuration that should suit most gen-  
eral planing needs. The optimal grind or bevel  
angle is a compromise between effective cutting  
(the smaller the angle, the better the cutting  
action) and edge life (the larger the angle, the  
more the edge is supported, and thus, the longer  
it will last).  
Loose mounting bolts, extension wings, or  
handles, or excessive play in the depth-of-cut  
adjustment.  
Worn switch.  
Worn or damaged cords or plugs.  
Dull or damaged cutterhead knives.  
Any condition that could hamper the safe  
operation of the machine.  
For the best results, have your planer knives  
sharpened by a professional sharpening service  
that has the grinding and measurement equip-  
ment to assure that the knife cutting geometry is  
maintained at optimum levels. Resharpening is a  
procedure that requires some care and precision;  
otherwise, a set of blades can be easily ruined.  
The cutterhead knives on the Model G0505 are  
extremely sharp. Brushing your finger along  
the edge can result in a severe cut. Take  
extreme caution when doing any of the adjust-  
ments involving the cutterhead knives. Wear  
thick gloves anytime it is necessary to manual-  
ly rotate the cutterhead assembly.  
Also, knives should always be ground as a set so  
they can be properly matched. Unequal material  
removal can result in an unbalanced cutterhead  
which can affect not only planing surface quality  
but ultimately the life of the cutterhead bearings.  
To avoid downtime, we recommend having an  
extra set of knives for your planer (Model H5038  
in the Grizzly catalog or website).  
Please refer to Section 8: Service Adjustments for  
complete detail on the removal and reinstallation  
of planer knives.  
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Motor  
Belt  
Keep the motor as clean as possible. Prevent any  
water, oil or wood chips from penetrating inside  
the motor. Be sure to clean the machine after  
every use.  
The cutterhead is driven by a belt that is located  
on the right-hand side of the motor and cutter-  
head assembly (when facing the front of the  
machine). The belt is very durable, however  
eventually it may require replacement.  
The bearings inside the motor are also shielded  
and lubricated for the life of the bearing and  
require no routine maintenance.  
To replace the belt:  
1. Remove the elevation handle and the 2  
phillips head screws on the front and rear of  
the side cover. Pull the cover off.  
This motor is equipped with long life carbon  
brushes. However, brush life expectancy is affect-  
ed by motor loading. Planing very wide, dense  
boards or cutting too deep will reduce brush life.  
Check brushes after every ten to fifteen hours of  
operation. See Figure 10. When the brushes are  
2. Remove the Belt Guard shown in Figure 11  
by removing the 2 phillps head screws that  
secure it.  
3. Roll the old belt off, toward the side of the  
elevation screw.  
4. Loop the new belt so that it completely sur-  
rounds the motor pulley but with only half of  
the "vees" engaged. Start the lower portion  
on the underside of the cutterhead pulley and  
slowly rotate the motor pulley with your free  
hand.  
5. By pushing on the edge of the belt and slow-  
ly turning the pulleys by hand, you can force  
the belt over until all the “vees” of the belt are  
in alignment with the "vees" on the pulleys.  
6. Replace the belt guard, side cover, and han-  
dle.  
Figure 10. Brush holder location (another brush  
is located on the other side of the motor from  
the one shown in this picture).  
Belt Guard  
1
worn down to 4'' (6mm), it is time for replace-  
Motor Pulley  
ment. When checking brushes, be sure to replace  
each brush in the same position and the same  
location that it came from. When replacing old  
brushes, be sure to replace both brushes at the  
same time.  
Cutterhead Pulley  
V-belt  
Figure 11. Cutterhead drive components.  
-18-  
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5. Repeat steps 1-4 for the other feed roller.  
Feed Rollers  
6. Replace the sides, cover and elevation han-  
dle.  
The feed rollers rotate in bushing blocks that are  
spring loaded. The feed rollers ride up on the  
board so that the roller pressure is maintained. If  
chips or sawdust build up between the bracket  
and bushing block, the amount of roller vertical  
travel will be reduced. See Figure 12.  
Lubrication  
There are two primary points that require period-  
ic lubrication—the head elevation screws and the  
feed roller chain drive. Access for lubrication  
requires removing the cover and sides of the  
machine first. See Figure 13.  
The elevation screws on each side of the  
machine should be coated with a light grease to  
lubricate the threads.  
The chain drive can be lubricated with a spray oil.  
Saturate each chain link, then wipe off the excess  
so that sawdust will not be attracted.  
Figure 12. Location of potential trapped sawdust.  
Replace the sides, cover and handle when com-  
plete.  
Periodically check and clean chips and sawdust  
from between the bushing blocks and brackets.  
Remove the top cover, then remove the sides.  
This provides easy access to depress the rollers  
so that chips and sawdust can be easily removed.  
Elevation Screw  
To clean the feed rollers:  
Elevation Screw  
Chain  
1. Place a 3"-4'' high block of wood between  
one of the feed rollers and the planer bed.  
Ensure that the block of wood is not under  
the cutterhead.  
2. Lower the cutterhead assembly down just  
enough so that the roller is pushed up against  
the spring and pressure is off of the two  
brackets.  
Figure 13. Lubrication points of chain  
3. Remove any trapped material from between  
and elevation screws.  
the roller assembly and bracket.  
4. Raise the cutterhead assembly and remove  
the block of wood.  
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SECTION 8: SERVICE ADJUSTMENTS  
Knife Setting  
Disconnect power from  
the machine when per-  
forming any service  
adjustments. Failure to  
do this may result in seri-  
!
The Model G0505 is equipped with a 2 blade cut-  
terhead. The blades are locked in position by a  
knife locking bar with seven bolts that are angled  
to put pressure on the assembly when they are  
tightened. A set of two springs under each blade  
pushes up to keep the blade portion exposed. The  
ous personal injury.  
knife setting gauge is used to push down on the  
blade to set it to the proper height.  
Extension Wings  
To remove the knives:  
Your planer is equipped with front and rear exten-  
sion wings. Each wing folds up for machine mobil-  
ity and folds down for machine operation. To  
check the alignment, lay a straightedge across  
1. Disconnect the planer from the power  
source!  
the bed and both wings. See Figure 14.  
2. Lower the cutterhead as far as it will go.  
3. Remove the chip deflector.  
4. Use the provided 8mm wrench to loosen the  
gib bolts in the knife locking bar. Turn clock-  
wise to loosen bolts and free the knife!  
(See Figure 15)  
5. Slide the knife out of the cutterhead. Use care  
when handling knives—they are sharp!  
Adjustment Bolt and Locknut  
6. Repeat steps 3-4 above to remove the sec-  
Figure 14. Aligning extension wings.  
ond knife.  
If adjustment is necessary, proceed as fol-  
lows:  
1. Use the 10mm wrench and loosen the lock-  
ing nuts and set bolts underneath each  
extension wing.  
2. Hold a straightedge across the bed and both  
wings, and turn the adjustment bolts so the  
wings are parallel to the table.  
3. Without turning the set bolts, tighten the lock  
nuts. Recheck to ensure consistency from  
side-to-side.  
Figure 15. Turn tightening bolt clockwise to loosen.  
-20-  
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To install and adjust the knives:  
4. While holding the knife setting gauge with  
one hand so it sits firmly on the cutterhead,  
turn the gib bolts counterclockwise with the  
other hand. Tighten the seven bolts until they  
begin to contact the side of the groove. Then  
tighten further, starting with the bolts at the  
center and working toward the outer bolts.  
Once all the bolts are tight enough to hold the  
knife in position, remove the gauge.  
1. Make sure the two springs in the knife groove  
are in position. If the knife locking bar was  
removed, make certain it is re-inserted with  
the bolts oriented as shown in Figure 16.  
5. Repeat steps 1-5 above to set the second  
knife.  
6. Final tighten each gib bolt. Recheck with the  
setting gauge to make certain the knives did  
not move. The knife tip should be barely  
touching the top of the arc of the gauge as  
shown in Figure 17.  
7. Remove all tools and install the chip deflec-  
tor.  
Figure 16. Side view of cutterhead and gauge.  
Make sure the Model G0505 is unplugged or  
disconnected from the power source and mov-  
ing parts have come to a complete stop before  
investigating any problems or performing any  
maintenance or adjustments. Serious personal  
injury may occur.  
2. Insert the knife into the space between the  
cutterhead and the locking bar. Make sure  
the bevel side of the knife is against the cut-  
terhead.  
3. Position the knife setting gauge on the cutter-  
head, as shown in Figure 17.  
The cutterhead knives on the Model G0505 are  
extremely sharp. Merely brushing your finger  
along the edge can result in a severe cut. Take  
extreme caution when doing any adjustments  
involving the cutterhead knives. Wear thick  
gloves anytime it is necessary to manually  
rotate the cutterhead assembly.  
Figure 17. Knife gauge positioned on cutterhead.  
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SECTION 9: REFERENCE INFO  
We recommend you keep a copy of our current  
catalog for complete information regarding  
Grizzly's warranty and return policy. If you need  
additional technical information relating to this  
machine, or if you need general assistance or  
replacement parts, please contact the Service  
Department listed in Section 3: Introduction.  
The following pages contain general machine  
data, parts diagrams/lists and Warranty/Return  
information for your Model G0505 121/2" Portable  
Planer.  
If you need parts or help in assembling your  
machine, or if you need operational information,  
we encourage you to call our Service  
Department. Our trained service technicians will  
be glad to help you.  
Additional information sources are necessary to  
realize the full potential of this machine. Trade  
journals, woodworking magazines, and your local  
library are good places to start.  
If you have comments dealing specifically with  
this manual, please write to our Bellingham,  
Washington location using the address in Section  
2: Introduction. The specifications, drawings, and  
photographs illustrated in this manual represent  
the Model G0505 as supplied when the manual  
was prepared. However, due to Grizzly’s policy of  
continuous improvement, changes may be made  
at any time with no obligation on the part of  
Grizzly. Whenever possible, though, we send  
manual updates to all owners of a particular tool  
or machine. Should you receive one, add the new  
information to this manual and keep it for refer-  
ence.  
The Model G0505 was specifically designed  
for PLANING. DO NOT modify and/or use  
this machine for any other purpose.  
Modifications or improper use of this tool  
will void the warranty. If you are confused  
about any aspect of this machine, DO NOT  
use it until you have answered all your ques-  
tions. Serious personal injury may occur.  
We have included some important safety mea-  
sures that are essential to this machine’s opera-  
tion. While most safety measures are generally  
universal, Grizzly reminds you that each work-  
shop is different and safety rules should be con-  
sidered as they apply to your specific situation.  
-22-  
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MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
MODEL G0505  
1212" LEAN & MEAN PORTABLE PLANER  
Design Type ....................................................................................................Bench Model  
Overall Dimensions:  
Table Size..................................................................................................1212" x 1112  
Table Extensions (2) ..................................................................................1412" x 712  
"
"
Height ..................................................................................................1834" with Knob  
Length (with Extensions) ......................................................................................2738  
Width......................................................................................................................2134  
"
"
Shipping Weight..................................................................................................77 lbs.  
Net Weight ..........................................................................................................71 lbs.  
Base Footprint ..........................................................................................2078" x 1012  
"
Knives (Number / Dimensions) ..................(2) 1212" L x 18" T x 2332" H, Double Edged  
Capacities:  
Maximum Depth of Cut ............................................................................................332"  
Maximum Width of Cut ..........................................................................................1212  
"
Minimum Stock Thickness ....................................................................................1364"  
Minimum Stock Length ..............................................................................................6"  
Cutterhead Diameter..................................................................................178" (48mm)  
Cutterhead RPM........................................................................................10,000 RPM  
Cuts Per Minute..................................................................................................20,000  
Cuts Per Inch ............................................................................................................52  
Feed Rate ........................................................................................................32 FPM  
Maximum Cutting Height ............................................................................................6"  
Construction:  
Table ..........................................................................................Steel/ Cast Aluminum  
Power Feed Rollers ..........................................................................................Rubber  
Extensions ............................................................................Stamped Steel w/1 Roller  
Cutterhead Bearings............................................Shielded & Lubricated Ball Bearings  
Support Columns (4) ............................................................................................Steel  
Knives................................................................................................High Speed Steel  
Motor:  
Type ............................................................................................Universal Fan-Cooled  
Horsepower............................................................................................................2 HP  
Phase ⁄ Voltage ............................................................................Single-Phase ⁄ 110V  
Amps..........................................................................................................................15  
Cycle ⁄ RPM............................................................................60 Hertz ⁄ 19,000 R.P.M.  
Switch ........................................................................................On ⁄ Off Safety Toggle  
Power Transfer ..............................................................................................Belt Drive  
Bearings ..............................................................Shielded & Lubricated Ball Bearings  
Features:  
........................................................................................Fold-down Extension Tables  
....................................................................................Top Mounted Depth Adjustment  
........................................................................................Thermal Overload Protection  
..............................................................................Convenient Carry Handles On Side  
................................................................................................................Return Rollers  
............................................................................Included Knife Setting Jig & Wrench  
Specifications, while deemed accurate, are not guaranteed.  
G0505 1212" Lean & Mean Portable Planer  
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-24-  
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REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
1
2
3
4
5
6
7
8
PSB95M  
PLW01M  
P0505003  
P0505004  
P0505005  
PSB11M  
PSB01M  
PLW03M  
P0505009  
P0505010  
P0505011  
P0505012  
PRP07M  
P0505014  
P0505015  
P0505016  
P0505017  
PK06M  
CAP SCREW M5-.8 X 30  
LOCK WASHER 5MM  
CHIP GUARD  
SPONGE PIECE  
UPPER GUARD  
CAP SCREW M8-1.25 X 16  
CAP SCREW M6-1 X 16  
LOCK WASHER 6MM  
HANDLE SET  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
56  
57  
58  
PS07M  
PW05M  
P0505030  
P0505031  
PS05M  
PR21M  
P6202  
PHLP HD SCR M4-.7 X 8  
FLAT WASHER 4MM  
PULLEY GUARD  
CHAIN GUARD  
PHLP HD SCR M5-.8 X 8  
INT RETAINING RING 35MM  
BEARING 6202  
CAP SCREW M6-1 X 20  
TAP SCREW M6 X 20  
CHAIN SPROCKET  
CHAIN  
SPACING COLLAR  
RUBBER ROLLER  
PHLP HD SCR M5-.8 X 10  
BRACKET PLATE  
ROLLER BRACKET  
BRACKET SPRING  
PHLP HD SCR M4-.7 X 8  
INDICATOR  
INDICATION LABEL  
FRAME PIN  
LOCK WASHER 6MM  
GAUGE ROD  
KNIFE SETTING GUIDE  
E-CLIP 9MM  
12 1/2" PLANER LABEL  
MACHINE ID LABEL  
PSB02M  
PHTEK7M  
P0505037  
P0505038  
P0505039  
P0505040  
PS09M  
P0505042  
P0505043  
P0505044  
PS07M  
P0505046  
P0505047  
P0505048  
PLW03M  
P0505050  
P0505051  
PEC10M  
P0505056  
P0505057  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
HAND KNOB  
HANDLE GUARD  
HANDLE SHAFT  
ROLL PIN 6 X 20  
BUSHING  
ROLLER  
GIB  
CUTTERHEAD  
KEY 5 X 5 10  
SPRING  
KNIFE  
GIB LOCK SCREW 1/4"-28  
BEARING 6203  
INT RETAINING RING 40MM  
CUTTERHEAD PULLEY  
HEX NUT M18-2.5  
BELT 135-J6  
P0505019  
P0505020  
P0505021  
P6203  
PR23M  
P0505024  
PN29M  
P0505026  
P0505027  
UPPER FRAME  
PLABEL-12 SAFETY GLASSES LABEL  
G0505 1212" Lean & Mean Portable Planer  
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G0505 1212" Lean & Mean Portable Planer  
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REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
100 P0505100  
101 P0505101  
102 P0505102  
103 P0505103  
104 PHTEK14  
106 P6201  
107 P0505107  
108 P0505108  
109 P0505109  
110 P0505110  
111 P0505111  
113 PSS05M  
114 P0505114  
115 P0505115  
116 P0505116  
117 P0505117  
118 PK04M  
119 P0505119  
120 P0505120  
121 P0505121  
122 PK73M  
123 P0505123  
124 P0505124  
125 P0505125  
126 P6202  
MOTOR ASSEMBLY  
MOTOR CASING  
STATOR ASSEMBLY  
PLATE  
TAP SCREW #10 X 2 3/4"  
BEARING 6201  
ROTOR ASSEMBLY  
BEARING  
MOTOR PULLEY  
CARBON BRUSH COVER  
CARBON BRUSH  
SET SCREW M5-.8 X 10  
GEAR BOX COVER  
GEAR BOX  
GEAR SHAFT  
GEAR 70T  
KEY 4 X 4 X 8  
BRONZE BRUSH  
GEAR SHAFT  
GEAR 46T  
KEY 3 X 3 X 7  
BUSHING  
GEAR 33T  
128 PR05M  
129 P6002  
EXT RETAINING RING 15MM  
BEARING 6002  
CHAIN SPROCKET  
130 P0505130  
131 P0505131  
132 P0505132  
133 P0505133  
133 P0505133  
134 P0505134  
135 P0505135  
136 P0505136  
137 PHTEK6M  
138 PHTEK15  
140 PW05M  
SPACING PLATE  
DUST GUARD PLUG  
SWITCH GUARD (BLACK)  
SWITCH PLATE  
DUST GUARD PLUG  
SAFETY WIRE BALL  
ELECTRICAL WIRE CLAMP  
TAP SCREW M4 X 16  
TAP SCREW #10 X 2"  
FLAT WASHER 4MM  
PHLP HD SCR M4-.7 X 8  
EXT TOOTH WASHER 5MM  
TAP SCREW #10 X 2 5/16  
POSITIONING PIN  
R TYPE PLUG SSP-10  
POWER WIRES  
SAFETY SWITCH  
TEMPERATURE SWITCH  
TEMPERATURE  
PHLP HD SCR M5-.8 X 8  
MOTOR LABEL  
142 PS07M  
145 PTLW02M  
146 PHTEK16  
148 P0505148  
149 P0505149  
151 P0505151  
152 P0505152  
153 P0505153  
154 P0505154  
155 PS05M  
SHAFT  
BEARING 6202  
KEY 4 X 4 X 10  
156 P0505156  
157 PN02M  
158 P0505158  
HEX NUT 10MM  
GRIZZLY LABEL (COLOR)  
127 PK05M  
G0505 1212" Lean & Mean Portable Planer  
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G0505 1212" Lean & Mean Portable Planer  
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REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
200 P0505200  
201 P0505201  
202 P0505202  
203 P0505203  
204 P0505204  
205 PK04M  
206 PSB04M  
207 P0505207  
208 P0505208  
209 P0505209  
210 PW03M  
211 P0505211  
212 P0505212  
213 P0505213  
214 PB10M  
BASE ASSEMBLY  
LEFT COLUMN SCREW  
KEY 4 X 4 X 8  
BEVEL GEAR  
E-CLIP 8MM  
KEY 4 X 4 X 8  
CAP SCREW M6-1 X 10  
FIXING PIECE  
TRANSMISSION SHAFT  
TABLE EXTENSION BRACKET  
FLAT WASHER 6MM  
EXT BRACKET M6-1 X 8  
TABLE EXTENSION ROLLER  
DEPTH SCALE  
219 PSB14M  
220 PRP07M  
221 P0505221  
222 PS24M  
223 P0505223  
224 P0505224  
225 PK04M  
226 P0505226  
227 PSB04M  
228 P0505228  
229 P0505229  
230 PR01M  
231 P0505231  
232 PS19M  
CAP SCREW M8-1.25 X 20  
ROLL PIN 6 X 20  
PAD  
PHLP HD SCR M6-1 X 10  
GUIDE PLATE  
COLUMN  
KEY 4 X 4 X 8  
RIGHT COLUMN SCREW  
CAP SCREW M6-1 X 10  
FIXING PIECE  
BEVEL GEAR  
EXT RETAINING RING 10MM  
SIDE GUARD  
PHLP HD SCR M5-.8 X 6  
ROLLER BUSHING  
SCREW SPRING  
CARRYING HANDLE  
PHLP HD SCR M4-.7 X 8  
HEX BOLT M6-1 X 25  
HEX NUT M6-1  
TABLE EXTENSION  
BASE  
233 P0505233  
234 P0505234  
235 P0505235  
236 PS07M  
215 PN01M  
216 P0505216  
217 P0505217  
218 PW07  
FLAT WASHER 5/16"  
G0505 1212" Lean & Mean Portable Planer  
-29-  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-  
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-  
chandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
-30-  
G0505 1212" Lean & Mean Portable Planer  
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WARRANTY CARD  
Name ____________________________________________________________________________________  
Street ____________________________________________________________________________________  
City ______________________________________________________________State________Zip_________  
Phone Number_______________________E-Mail_______________________FAX________________________  
MODEL #G0505 12-1/2" Portable Planer Order #_________________Serial #_______________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course,  
all information is strictly confidential.  
1.  
How did you learn about us?  
9.  
How many of your woodworking machines are Grizzly? _____________  
___Advertisement  
___Catalog  
___Friend  
___Card Deck  
10.  
Which benchtop tools do you own? Check all that apply.  
___World Wide Web  
___1" x 42" Belt Sander  
___5" - 8" Drill Press  
___8" Table Saw  
___8" - 10" Bandsaw  
___Disc⁄Belt Sander  
___Mini Jointer  
___Other__________________________________________________  
How many of the machines checked above are Grizzly? ____________  
Which portable⁄hand held power tools do you own? Check all that apply.  
___6" - 8" Grinder  
___Mini Lathe  
___10" - 12" Thickness Planer  
___Scroll Saw  
___Spindle⁄Belt Sander  
___Other__________________________________________________  
Which of the following magazines do you subscribe to.  
2.  
___American Woodworker  
___Cabinetmaker  
___Practical Homeowner  
___Shop Notes  
___Family Handyman  
___Fine Homebuilding  
___Fine Woodworking  
___Home Handyman  
___Journal of Light Construction  
___Old House Journal  
___Popular Mechanics  
___Popular Science  
___Today’s Homeowner  
___WOOD  
___Wooden Boat  
___Woodshop News  
___Woodsmith  
___Woodwork  
___Woodworker  
___Woodworker’s Journal  
___Workbench  
11.  
12.  
___Belt Sander  
___Biscuit Joiner  
___Circular Saw  
___Detail Sander  
___Drill⁄Driver  
___Orbital Sander  
___Palm Sander  
___Portable Planer  
___Saber Saw  
___Reciprocating Saw  
___Router  
___Popular Woodworking  
___Other__________________________________________________  
___Miter Saw  
3.  
4.  
5.  
Which of the following woodworking⁄remodeling shows do you watch?  
___Other__________________________________________________  
___Backyard America  
___Home Time  
___The New Yankee Workshop  
___This Old House  
13.  
What machines⁄supplies would you like Grizzly Industrial to carry?  
___The American Woodworker  
___Woodwright’s Shop  
___12" Table Saw  
___12" Jointer  
___Radial Arm Saw  
___Panel Saw  
___Other__________________________________________________  
What is your annual household income?  
___Combination Planer⁄Jointer  
___Paint & Finishing Supplies  
___Contractor’s Supplies  
___Brass Hardware  
___Lumber  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
___Other__________________________________________________  
What new accessories would you like Grizzly Industrial to carry?  
14.  
___Builders Hardware  
___Fasteners  
___Hand Tools  
___Wood Components  
What is your age group?  
___Other__________________________________________________  
___20-29  
___30-39  
___40-49  
___50-59  
___60-69  
___70 +  
15.  
16.  
17.  
18.  
What other companies do you purchase your tools and supplies from?  
__________________________________________________________  
__________________________________________________________  
6.  
7.  
8.  
How long have you been a woodworker?  
Do you think your purchase represents good value?  
___0 - 2 Years  
___2 - 8 Years  
___8 - 20 Years  
___20+ Years  
___Yes  
Would you recommend Grizzly Imports to a friend?  
___Yes ___No  
___No  
How would you rank your woodworking skills?  
___Simple  
___Intermediate  
___Advanced  
___Master Craftsman  
Would you allow us to use your name as a reference for Grizzly customers  
What stationary woodworking tools do you own? Check all that apply.  
in your area? Note: We never use names more than three times.  
___Air Compressor  
___Band Saw  
___Panel Saw  
___Miter Saw  
___Yes  
___No  
___Drill Press  
___Power Feeder  
___Radial Arm Saw  
___Shaper  
___Spindle Sander  
___Table Saw  
19.  
Comments:_________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
___Drum Sander  
___Dust Collector  
___Horizontal Boring Machine  
___Jointer  
___Lathe  
___Mortiser  
___Vacuum Veneer Press  
___Wide Belt Sander  
___Other__________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
FOLD ALONG DOTTED LINE  
Send a Grizzly Catalog to a friend:  
Name_______________________________  
Street_______________________________  
City______________State______Zip______  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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Grizzly® Is The Industry Leader!  
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