MODEL G0453/G0454
15" & 20" MOBILE PLANERS
OWNER'S MANuAL
Copyright © MAy, 2005 By grizzly industriAl, inC., rEVisEd MAy, 2011 (ts)
WARNING: NO PORtION Of thIS MANuAL MAy BE REPRODucED IN ANy ShAPE
OR fORM WIthOut thE WRIttEN APPROvAL Of GRIzzLy INDuStRIAL, INc.
(For ModEls MAnuFACturEd sinCE 3/08) #tr7246 printEd in ChinA
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table of contents
INtRODuctION............................................... 2
SEctION 5: AccESSORIES......................... 28
Manual Accuracy ........................................... 2
Contact info.................................................... 2
Machine description ...................................... 2
identification................................................... 3
internal Components...................................... 4
g0453 Machine data sheet .......................... 5
g0454 Machine data sheet .......................... 7
SEctION 6: MAINtENANcE......................... 30
schedule...................................................... 30
Cleaning & protecting.................................. 30
lubrication ................................................... 31
SEctION 7: SERvIcE ................................... 33
troubleshooting ........................................... 33
setting/replacing Knives............................. 36
V-Belt tensioning/replacement .................. 37
table height Chain tension ........................ 39
Feed rollers, Chip Breaker & pressure Bar
heights......................................................... 40
roller spring tension .................................. 43
positioning Chip deflector ........................... 43
scale Calibration.......................................... 44
Anti-Kickback Fingers .................................. 44
pulley Alignment .......................................... 45
SEctION 1: SAfEty....................................... 9
safety instructions for Machinery .................. 9
Additional safety instructions for planers.... 11
SEctION 2: POWER SuPPLy...................... 12
SEctION 3: SEtuP ....................................... 14
needed for setup......................................... 14
unpacking.................................................... 14
inventory ...................................................... 15
Cleanup........................................................ 16
site Considerations...................................... 17
lifting & Moving Base unit .......................... 18
Assembly ..................................................... 18
dust Collection............................................. 21
Check gearbox oil ...................................... 21
test run ...................................................... 21
re-tension V-Belts...................................... 22
recommended Adjustments........................ 22
SEctION 8: WIRING...................................... 46
Wiring safety instructions............................ 46
g0453 Wiring diagram ................................ 47
g0454 Wiring diagram ................................ 48
SEctION 9: PARtS....................................... 49
g0453 headstock........................................ 49
g0453 table................................................ 51
g0453 Columns........................................... 52
g0453 Cabinet stand .................................. 53
g0453 gearbox ........................................... 55
g0453 label placement .............................. 56
g0454 headstock........................................ 57
g0454 table................................................ 60
g0454 Columns........................................... 61
g0454 Cabinet stand .................................. 62
g0454 gearbox ........................................... 64
g0454 label placement .............................. 65
SEctION 4: OPERAtIONS ........................... 23
operation overview..................................... 23
planing tips ................................................. 24
Workpiece inspection................................... 24
Wood hardness ........................................... 25
Feed rate.................................................... 25
depth of Cut................................................. 26
Bed roller height......................................... 26
WARRANty AND REtuRNS ........................ 69
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INtRODuctION
Manual Accuracy
contact Info
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make an occasional mistake.
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Phone: (570) 546-9663
Email: techsupport@grizzly.com
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Machine Description
Manufacture Date
of Your Machine
the Model g0453/g0454 planer is designed to
remove material in precise increments from the
surface of natural wood fiber stock to make the
workpiece flat.
once the depth of cut is set, the workpiece is
placed on the table and moved into the infeed
roller, which pulls the workpiece under the rotat-
ing cutterhead where the material is removed.
After the workpiece is completely free from the
outfeed roller, the depth of cut is increased and
the workpiece is passed through the planer again.
this process continues until the workpiece is flat
and of the correct thickness.
For your convenience, we post all available man-
uals and manual updates for free on our website
of machine will be reflected in these documents
as soon as they are complete.
-2-
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Identification
table
height
handwheel
return
rollers
Magnetic
on/oFF
switch
gearbox
rear
Extension
Wing
Feed rate
Control Knob
V-Belt
Cover
Bed rollers
Front
Extension
Wing
table
locks
lifting
Bar
(1 of 4)
Cabinet
Access
panel
locking
Foot
pedal
figure 1. general identification.
-3-
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Internal components
d
E
F
C
B
A
g
Workpiece
h
i
h
figure 2. Workpiece path and major planing components (side cutaway view).
A. Anti-Kickback fingers: provide additional
safety for the operator.
f. Pressure Bar: stabilizes the workpiece as it
leaves the cutterhead and assists in deflect-
ing wood particles toward the dust hood
(g0454 only).
B. Serrated Infeed Roller: pulls the workpiece
toward the cutterhead.
G. Outfeed Rollers: pulls the workpiece through
the planer.
c. chip Breaker: Breaks off chips created by
the cutterhead to prevent tear out and diverts
the chips to the dust port.
h. table Rollers: provide upward pressure on
the workpiece enabling the feed rollers to pull
the workpiece along.
D. chip Deflector: directs chips into the dust
hood.
I. Planer table: provides a smooth and level
path for the workpiece as it moves through
the planer.
E. cutterhead: holds the knives that remove
material from the workpiece.
Like all machinery there is potential danger when operating this machine. Accidents are fre-
quently caused by lack of familiarity or failure to pay attention. use this machine with respect
and caution to decrease the risk of operator injury. If normal safety precautions are overlooked
or ignored, serious personal injury may occur.
-4-
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G0453 Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0453 15" PLANER
data sheet
Product Dimensions:
Weight.............................................................................................................................................................. 655 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 32-1/2 x 42 x 45-7/8 in.
Footprint (Length x Width)..................................................................................................................... 22-1/2 x 22 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 675 lbs.
Length x Width x Height....................................................................................................................... 31 x 30 x 47 in.
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Minimum Circuit Size........................................................................................................................................ 20 Amp
Switch........................................................................................................ Magnetic with Thermal Overload Protector
Switch Voltage..................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 5 ft.
Cord Gauge................................................................................................................................................... 12 gauge
Plug Included........................................................................................................................................................... No
Recommended Plug/Outlet Type............................................................................................................... NEMA 6-20
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 3 HP
Voltage....................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 15A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ..................................................................................................................... Triple V-Belt Drive
Bearings......................................................................................................................... Sealed and Lubricated
Main Specifications:
Operation Info
Max. Cut Width.......................................................................................................................................... 15 in.
Min. Stock Length....................................................................................................................................... 8 in.
Min. Stock Thickness.............................................................................................................................. 3/16 in.
Max. Stock Thickness.................................................................................................................................. 8 in.
No. of Cuts Per Inch.............................................................................................. 63 at 16 FPM, 42 at 30 FPM
No. of Cuts Per Minute............................................................................................................................ 15,000
Cutterhead Speed............................................................................................................................. 5000 RPM
Planing Feed Rate........................................................................................................................... 16, 30 FPM
Max. Cut Depth Planing Full Width......................................................................................................... 3/32 in.
Max. Cut Depth Planing 6 Inch Wide Board............................................................................................. 1/8 in.
-5-
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Cutterhead Info
Cutterhead Type...................................................................................................................................... 3 Knife
Cutterhead Dia............................................................................................................................................. 3 in.
No. of Knives.................................................................................................................................................... 3
Knife Type................................................................................................................................................... HSS
Knife Size Length....................................................................................................................................... 15 in.
Knife Size Width.......................................................................................................................................... 1 in.
Knife Size Thickness................................................................................................................................ 1/8 in.
Knife Adjustment............................................................................................................................ Jack Screws
Table Info
Table Movement.......................................................................................................................................... 8 in.
Table Bed Size Length.............................................................................................................................. 20 in.
Table Bed Size Width................................................................................................................................ 15 in.
Table Bed Size Thickness..................................................................................................................... 1-3/4 in.
No. of Bed Rollers............................................................................................................................................ 2
Floor To Table Height...................................................................................................................... 27 — 35 in.
Roller Ext Table Size Length..................................................................................................................... 42 in.
Roller Ext Table Size Width....................................................................................................................... 15 in.
Roller Ext Table Size Thickness............................................................................................................ 1-3/4 in.
Construction
Table....................................................................................................................... Precision Ground Cast Iron
Body..................................................................................................................................................... Cast Iron
Stand............................................................................................................................................. Formed Steel
Cutterhead Assembly................................................................................................................................. Steel
Infeed Roller....................................................................................................................... Solid Serrated Steel
Outfeed Roller.................................................................................................................... Solid Serrated Steel
Paint........................................................................................................................................... Powder Coated
Other
Table Locks.................................................................................................................................... Two Positive
Measurement Scale................................................................................................................... Inch and Metric
No. of Dust Ports.............................................................................................................................................. 1
Dust Port Size.............................................................................................................................................. 4 in.
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ....................................................................................................... ID Label on Upper Cover
Assembly Time ........................................................................................................................................... 30 minutes
Features:
Inch and Metric Measurement Scale
Two Adjustable Bed Rollers
Chip Breaker and Pressure Bar
Knife Setting Jig Included
Board Return Rollers
Built-in Mobile Base
Cast Iron Extension Wings
Four Column Support with Table Locks
Two Speed Automatic Board Feed
-6-
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G0454 Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0454 20" PLANER
Product Dimensions:
Weight.............................................................................................................................................................. 890 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................ 39-1/2 x 55-1/2 x 45-7/8 in.
Footprint (Length x Width)............................................................................................................... 29-1/2 x 23-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 920 lbs.
Length x Width x Height....................................................................................................................... 39 x 30 x 49 in.
Electrical:
Minimum Circuit Size........................................................................................................................................ 30 amp
Switch........................................................................................................ Magnetic with Thermal Overload Protector
Switch Voltage..................................................................................................................................................... 220V
Cord Length...................................................................................................................................................... 6-1/2 ft.
Cord Gauge................................................................................................................................................... 12 gauge
Plug Included........................................................................................................................................................... No
Recommended Plug/Outlet Type........................................................................................................................ L6-30
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 5 HP
Voltage....................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 25A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ..................................................................................................................... Triple V-Belt Drive
Bearings......................................................................................................................... Sealed and Lubricated
Main Specifications:
Operation Info
Max. Cut Width.......................................................................................................................................... 20 in.
Min. Stock Length................................................................................................................................. 7-1/2 in.
Min. Stock Thickness.............................................................................................................................. 3/16 in.
Max. Stock Thickness.................................................................................................................................. 8 in.
No. of Cuts Per Inch............................................................................................................................... 104, 83
No. of Cuts Per Minute............................................................................................................................ 20,000
Cutterhead Speed............................................................................................................................. 5000 RPM
Planing Feed Rate........................................................................................................................... 16, 20 FPM
Max. Cut Depth Planing Full Width........................................................................................................... 1/8 in.
Max. Cut Depth Planing 6 Inch Wide Board............................................................................................. 1/8 in.
-7-
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Cutterhead Info
Cutterhead Type...................................................................................................................................... 4 Knife
Cutterhead Dia...................................................................................................................................... 3-1/8 in.
No. of Knives.................................................................................................................................................... 4
Knife Type................................................................................................................................................... HSS
Knife Size Length....................................................................................................................................... 20 in.
Knife Size Width.......................................................................................................................................... 1 in.
Knife Size Thickness................................................................................................................................ 1/8 in.
Knife Adjustment........................................................................................................ Jack Screws and Springs
Table Info
Table Movement.......................................................................................................................................... 8 in.
Table Bed Size Length........................................................................................................................ 25-3/4 in.
Table Bed Size Width................................................................................................................................ 20 in.
Table Bed Size Thickness..................................................................................................................... 1-3/4 in.
No. of Bed Rollers............................................................................................................................................ 2
Floor To Table Height............................................................................................................ 26-1/2 - 34-1/2 in.
Roller Ext Table Size Length............................................................................................................... 55-1/2 in.
Roller Ext Table Size Width....................................................................................................................... 20 in.
Roller Ext Table Size Thickness............................................................................................................ 1-3/4 in.
Construction
Table....................................................................................................................... Precision Ground Cast Iron
Body..................................................................................................................................................... Cast Iron
Stand............................................................................................................................................. Formed Steel
Cutterhead Assembly................................................................................................................................. Steel
Infeed Roller....................................................................................................................... Solid Serrated Steel
Outfeed Roller.................................................................................................................... Solid Serrated Steel
Paint........................................................................................................................................... Powder Coated
Other
Table Locks.................................................................................................................................... Two Positive
Measurement Scale................................................................................................................... Inch and Metric
No. of Dust Ports.............................................................................................................................................. 1
Dust Port Size.............................................................................................................................................. 5 in.
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ....................................................................................................... ID Label on Upper Cover
Assembly Time ........................................................................................................................................... 30 minutes
Sound Rating ..................................................................................................................................................... 80 dB
Features:
Inch and Metric Measurement Scale
Two Adjustable Bed Rollers
Chip Breaker and Pressure Bar
Knife Setting Jig Included
Board Return Rollers
Built-in Mobile Base
Cast Iron Extension Wings
Four Column Support with Table Locks
Two Speed Automatic Board Feed
-8-
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SEctION 1: SAfEty
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULd result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips which could cause a loss of work-
piece control.
this owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observiing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
HAzARdOUS dUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or when
distracted.
-9-
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-
DISCONNECTING POWER SUPPLY.-Always-dis- FORCING MACHINERY.-Do-not-force-machine.-
connect- machine- from- power- supply- before- ser- It-will-do-the-job-safer-and-better-at-the-rate-for-
vicing,- adjusting,- or- changing- cutting- tools- (bits,- which-it-was-designed.
blades,-cutters,-etc.).-Make-sure-switch-is-in-OFF-
position-before-reconnecting-to-avoid-an-unexpect-
ed-or-unintentional-start.
GUARDS & COVERS.- Guards- and- covers- can-
protect-you-from-accidental-contact-with-moving-
parts-or-flying-debris.-Make-sure-they-are- prop-
erly-installed,-undamaged,-and-working-correctly-
before-using-machine.
APPROVED OPERATION.- Untrained- operators-
can- be- seriously- hurt- by- machinery.- Only- allow-
trained- or- properly- supervised- people- to- use-
machine.-When-machine-is-not-being-used,-dis-
connect- power,- remove- switch- keys,- or- lock-out-
machine-to-prevent-unauthorized-use—especially-
around-children.-Make-workshop-kid-proof!
NEVER STAND ON MACHINE.-Serious-injury-or-
accidental-contact-with-cutting-tool-may-occur-if-
machine-is-tipped.-Machine-may-be-damaged.
STABLE MACHINE. Unexpected-movement-dur-
ing-operations-greatly-increases-the-risk-of-injury-
and- loss- of- control.- Verify- machines- are- stable/
secure- and- mobile- bases- (if- used)- are- locked-
before-starting.
DANGEROUS ENVIRONMENTS. Do- not- use-
machinery- in- wet- or- rainy- locations,- cluttered-
areas,-around-flammables,-or-in-poorly-lit-areas.-
Keep- work- area- clean,- dry,- and- well-lighted- to-
minimize-risk-of-injury.
AWKWARD POSITIONS.- Keep- proper- footing-
and-balance-at-all-times-when-operating-machine.-
Do-not-overreach!-Avoid-awkward-hand-positions-
that-make-workpiece-control-difficult-or-increase-
the-risk-of-accidental-injury.
ONLY USE AS INTENDED.- Only- use- machine-
for- its- intended- purpose.- Never- modify- or- alter-
machine-for-a-purpose-not-intended-by-the-manu-
facturer-or-serious-injury-may-result!
USE RECOMMENDED ACCESSORIES.-Consult-
this-owner’s-manual-or-the-manufacturer-for-rec-
ommended- accessories.- Using- improper- acces-
sories-will-increase-the-risk-of-serious-injury.
UNATTENDED OPERATION. Never- leave-
machine-running-while-unattended.-Turn-machine-
off-and-ensure-all-moving-parts-completely-stop-
before-walking-away.
CHILDREN & BYSTANDERS. Keep- children-
and-bystanders-a-safe-distance-away-from-work-
area.-Stop-using-machine-if-children-or-bystand-
ers-become-a-distraction.
MAINTAIN WITH CARE.-Follow-all-maintenance-
instructions- and- lubrication- schedules- to- keep-
machine-in-good-working-condition.-An-improperly-
maintained-machine-may-increase-the-risk-of-seri-
ous-injury.-
REMOVE ADJUSTING TOOLS.- Never- leave-
adjustment-tools,-chuck-keys,-wrenches,-etc.-in-or- CHECK DAMAGED PARTS.- Regularly- inspect-
on-machine—especially-near-moving-parts.-Verify- machine- for- damaged- parts,- loose- bolts,- mis-
adjusted- or- mis-aligned- parts,- binding,- or- any-
other- conditions- that- may- affect- safe- operation.-
Always-repair-or-replace-damaged-or-mis-adjust-
ed-parts-before-operating-machine.
removal-before-starting!
SECURING WORKPIECE.- When- required,- use-
clamps-or-vises-to-secure-workpiece.-A-secured-
workpiece-protects-hands-and-frees-both-of-them-
to-operate-the-machine.
EXPERIENCING DIFFICULTIES. If- at- any- time-
you- are- experiencing- difficulties- performing- the-
intended- operation,- stop- using- the- machine!-
Contact- our- Technical- Support- Department- at-
(570)-546-9663.
FEED DIRECTION.-Unless-otherwise-noted,-feed-
work- against- the- rotation- of- blades- or- cutters.-
Feeding-in-the-same-direction-of-rotation-may-pull-
your-hand-into-the-cut.
-10-
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Additional Safety Instructions for Planers
OWNER'S MANuAL. this machine presents sig- LOOKING INSIDE PLANER. Wood chips fly
nificant safety hazards to untrained users. read around inside the planer at a high rate of speed
and understand this entire manual before starting during operation. to avoid injury from flying mate-
the planer.
rial, do not look inside the planer during opera-
tion.
KIcKBAcK. Be familiar with kickback. Kickback
happens when the workpiece is thrown towards cuttING LIMItAtIONS. to reduce the risk of
the operator at a high rate of speed. until you kickback hazards or damage to the machine,
have a clear understanding of kickback and how it always operate within the published capacities
occurs, do not operate this planer!
found in the data sheet (beginning on page 5) for
this planer.
REAchING INSIDE PLANER. to avoid seri-
ous personal injury from spinning knives, never cLEAN StOcK. planing stock with nails, staples,
remove guards or reach inside the planer while it or loose knots may cause debris to be thrown
is connected to power.
at the operator at a high rate of speed and will
damage the cutterhead knives. to avoid these
DuLL/DAMAGED KNIvES. only use sharp, hazards, always thoroughly inspect and prepare
undamaged knives. Kickback may occur and the the workpieces.
cutting results will be poor if the planer is operated
with dull or damaged knives.
cLEARING JAMS. to avoid serious personal
injury from the spinning cutterhead, always stop
BODy PLAcEMENt. to avoid getting hit if a the planer and disconnect it from power before
kickback occurs, always stand to one side of the removing jammed workpieces.
planer during the entire operation.
INfEED ROLLER cLEARANcE. the infeed
PLANING cORREct MAtERIAL. only plane roller is designed to pull material into the spin-
natural wood stock with this planer. do not ning cutterhead. to avoid serious personal injury,
plane MdF, plywood, laminates or other synthetic always keep hands, clothing, jewelry, and long
materials that can break up inside the planer and hair away from the infeed roller during operation.
cause injury hazards.
DIScONNEct BEfORE ADJuStMENtS. to
GRAIN DIREctION. planing across the grain avoid unexpected start-up and serious personal
is hard on the planer and may cause kickback. injury, always disconnect the planer from power
Always plane in the same direction or at a slight before performing adjustments, maintenance, or
angle with the wood grain.
service.
No list of safety guidelines can be complete. Every shop environment is different. Always con-
sider safety first, as it applies to your individual working conditions. use this and other machin-
ery with caution and respect. failure to do so could result in serious personal injury, damage to
equipment, or poor work results.
-11-
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SEctION 2: POWER SuPPLy
Availability
G0453 220v circuit Requirements
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
Before installing the machine, consider the avail-
ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocu-
tion, fire, or equipment damage, installation work
and electrical wiring must be done by a qualified
electrician in accordance with all applicable codes
Nominal voltage .............................. 220v/240v
cycle..........................................................60 hz
Phase.................................................... 1-Phase
circuit Rating...................................... 20 Amps
Plug/Receptacle ............................. NEMA 6-20
cord.........3-Wire, 12 AWG, 300vAc, “S”-type
G0454 220v circuit Requirements
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Nominal voltage .............................. 220v/240v
cycle..........................................................60 hz
Phase.................................................... 1-Phase
circuit Rating......................................30 Amps
Plug/Receptacle ...........................NEMA L6-30
cord.........3-Wire, 12 AWG, 300vAc, “S”-type
full-Load current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup-
ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
G0453 full-Load
current Rating at 220v ...................... 15 Amps
G0454 full-Load
current Rating at 220v ...................... 25 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over-
loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
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Grounding Instructions
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
the plug specified under "Circuit requirements"
on the previous page has a grounding prong that
must be attached to the equipment-grounding
wire on the included power cord. the plug must
only be inserted into a matching receptacle (see
the following figures) that is properly installed and
grounded in accordance with all local codes and
ordinances.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec-
essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
G0453
GROUNDED
Check with a qualified electrician or service per-
sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon-
nect it from power, and immediately replace it with
a new one.
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Grounding Prong
Extension cords
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
figure 3. typical 6-20 plug and receptacle.
L6-30 GROUNDED
G0454
LOCKING
RECEPTACLE
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following require-
ments:
Current Carrying Prongs
figure 4. typical l6-30 plug and receptacle.
G0453 Minimum Gauge Size...............12 AWG
G0454 Minimum Gauge Size...............10 AWG
Maximum Length (Shorter is Better).......50 ft.
NOTICE
No adapter is available or should be used
with this machine. If the machine must be
reconnected for use on a different type of
electric circuit, the reconnection should be
made by qualified service personnel; and
after reconnection, the machine must com-
ply with all local codes and ordinances.
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SEctION 3: SEtuP
Needed for Setup
this machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
the following are needed to complete the setup
process, but are not included with your machine:
Description
Qty
•
•
•
•
•
•
•
•
Assistant..................................................... 1
safety glasses ........................ 1 per person
Forklift (rated for at least 1000 lbs.)............ 1
shop rags & Cleaning solvent.. As needed
Floor Mounting hardware........... As needed
straightedge 4' ........................................... 1
dust Collection system.............................. 1
4" or 5" dust hose w/Clamps..................... 1
Wear safety glasses during
the entire setup process!
unpacking
the Model G0453/G0454 is
a heavy machine. Serious
personal injury may occur
if safe moving methods are
not used. to be safe, get
assistance and use power
equipmenttomovetheship-
ping crate and remove the
machine from the crate.
your machine was carefully packaged for safe
transportation. remove the packaging materials
from around your machine and inspect it. if you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials unpacked with this
machine. Discard immediately.
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G0454 hardware and tools (not shown)
Inventory
•
•
•
•
•
•
•
•
•
•
•
•
set screws M8-1.25 x 20 (Wings).............. 6
hex Bolts M8-1.25 x 30 (Wings)................. 6
Flat Washers 8mm (Wings)........................ 6
lock Washers 8mm (Wings)...................... 6
handwheel Bushing ................................... 1
handwheel handle..................................... 1
hex nut M12-1.75 (handwheel).................. 1
Flat Washer 12mm (handwheel)................ 1
Flange Bolts M6-1 x 12 (dust hood).......... 6
hex Wrenches 3, 4, 5, 6mm..............1 Each
Wrenches 8/10, 12/14, 17/19mm........1 Each
Knife gauge ............................................... 1
The following is a description of the main compo-
nents shipped with your machine. Lay the compo-
nents out to inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Box Inventory: (figure 5)
Qty
A. planer (not shown) .................................... 1
B. dust hood .................................................. 1
c. Foot pedal .................................................. 1
D. handwheel ................................................. 1
E. Caster......................................................... 1
f. Extension Wings ........................................ 2
B
C
d
G0453 hardware and tools (not shown)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
set screws M8-1.25 x 20 (Wings).............. 4
hex Bolts M8-1.25 x 30 (Wings)................. 6
Flat Washers 8mm (Wings)........................ 6
lock Washers 8mm (Wings)...................... 6
handwheel Bushing ................................... 1
handwheel handle..................................... 1
hex nut M12-1.75 (handwheel).................. 1
Flat Washer 12mm (handwheel)................ 1
hex Bolts M6-1 x 10 (dust hood) .............. 3
Flat Washers 6mm (dust hood)................. 6
hex nuts M6-1 (dust hood)....................... 3
Cap screws M8-1.25 x 20 (dust hood)...... 3
hex Wrenches 2.5, 3, 4, 6mm...........1 Each
Wrenches 10/12, 14/17, 17/19mm ......1 Each
Knife gauge ............................................... 1
F
E
figure 5. Model g0453/g0454 inventory.
NOTICE
If you cannot find an item on this list, check
the mounting location on the machine or the
packaging materials. Sometimes parts are
pre-installed for shipping, or they become
hidden by packaging materials.
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cleanup
Gasoline or products
with low flash points can
explode or cause fire if
used to clean machin-
ery. Avoid cleaning with
these products.
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
Many cleaning solvents
are toxic if concentrat-
ed amounts are inhaled.
Only work in a well-venti-
lated area.
There are many ways to remove this rust preven-
tative, but the following steps work well in a wide
variety of situations. Always follow the manufac-
turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Before cleaning, gather the following:
•
•
•
•
Disposable Rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1. Put on safety glasses.
2. Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
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Site considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where your machine
is operated is important for safe operation and
the longevity of its components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device.
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Model G0453
X = 42"
X
Y = 28"
Model G0454
X = 555⁄8
Y = 365⁄8
"
"
Dust
Port
Feed Direction
Y
figure 6. Minimum working clearances.
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assembly
Lifting & Moving
Base unit
Assembly
to assemble your planer:
1. install M8-1.25 x 20 set screws in the holes in
the bottom of the wings (see figure 8).
the Model G0453/G0454
is a
heavy machine.
hex Bolts &
Serious personal injury
may occur if safe moving
methods are not used. to
be safe, get assistance
and use power equip-
ment to move the ship-
ping crate and remove the
machine from the crate.
Flat Washers
set screws
the cabinet stand on the Model g0453/g0454
planer is equipped with four lifting bars that pull
out in order to lift and place the planer, as shown
in figure 7.
figure 8. Front extension wing installed (Model
g0454 shown).
2. Attach the table extension wings to the planer
table with the M8-1.25 x 30 hex bolts, 8mm
lock washers, and 8mm flat washers, as
shown in figure 8, but do not fully tighten the
bolts at this time.
lifting
Bar
(1 of 4)
3. using a straightedge as a guide and the
set screws for leveling control, position the
extension wings even with the table, then
fully tighten the hex bolts.
Note: Be aware that the bed rollers will give
you a false reading with your straightedge if
they are raised above the table. Move them
down or work around them when leveling the
extension wings.
figure 7. lifting the planer with a forklift.
tip: When positioning the lift forks, place shop
rags or cardboard between the forks and the cabi-
net stand to avoid scratching the paint.
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4. place the bushing on the handwheel shaft.
5. insert the key into the shaft keyway.
6. screw the handle into the handwheel.
Model G0454: Attach the dust hood with the
provided M6-1 x 12 flange bolts.
9. remove the two cap screws already installed
on the left-hand side of the head casting.
7. place the handwheel on the shaft and secure
it with the M12-1.75 hex nut and 12mm flat
washer, as shown in figure 9.
10. Attach the switch bracket with the two cap
screws, as shown in figure 11.
figure 11. Attaching magnetic switch.
figure 9. installing the table height handwheel.
8. Model G0453: Attach the dust hood to the
top of the planer with the M6-1 x 10 hex bolts,
6mm flat washers, and M6-1 hex nuts as
shown in figure 10, then attach the bottom of
the dust hood to the planer with the M8-1.25
x 20 cap screws.
NOTICE
Before starting your machine, you must
make sure the gearbox has the proper
amount of oil to avoid machine damage.
11. remove the gearbox fill plug (see figure
12).
Note: You will need to reach into the dust
hood to get access for fastening the nuts.
Fill plug
figure 12. gearbox fill plug.
figure 10. dust hood attached.
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12. using the short end of a clean hex wrench,
dip it inside the fill hole and remove it.
15. insert the hex bolt into the hole in the back
side of the caster assembly, and tighten the
bolt just enough for it to be snug without ham-
pering the pivot action of the caster.
—if the end of the hex wrench is coated
with oil, then the gearbox oil level is okay.
replace the fill plug and skip to the next
section.
16. install the foot pedal to the caster and secure
together by inserting the pin between the two
parts.
—if the end of the hex wrench is not coated
with oil, then you need to add more oil.
refer to Page 32 for instructions on how
to do this.
17. lock the caster and pedal in place with the
E-clip and washers, as shown in figure 13.
hex Bolt & nut
pin, E-Clip
& Washers
NOTICE
Replace the gearbox oil after the first 20
hours of operation. this is a normal break-
in procedure.
13. remove the pin and hex bolt that are already
mounted in the foot pedal bracket.
Bracket
14. Align the caster assembly with the mounting
holes in the foot pedal bracket.
Caster
Foot pedal
figure 13. Foot pedal and caster installed.
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Dust collection
test Run
once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation. the test run consists
of verifying the following: 1) the motor powers up
and runs correctly and 2) the stop button safety
feature works correctly.
DO NOt operate the Model G0453/G0454
without an adequate dust collection system.
this planer creates substantial amounts of
wood dust while operating. failure to use a
dust collection system can result in short
and long-term respiratory illness.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review
troubleshooting on Page 33.
Recommended cfM at Dust Port
•
g0453..........................................400 CFM
•
g0454..........................................625 CFM
if you cannot find a remedy, contact our tech
support at (570) 546-9663 for assistance.
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust col-
lector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to cal-
culate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
Before starting the planer, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. failure to
follow this warning could result in serious
personal injury or even death!
to test run the machine:
check Gearbox Oil
1. Make sure you understand the safety instruc-
tions at the beginning of the manual and that
the machine is set up properly.
it is critical that you make sure there is oil in the
gearbox before proceeding with the test run. refer
to the Lubrication instructions for the gearbox on
Page 32 for more details on which type of oil to
use, how much to use, and where to put it.
2. Make sure all tools and objects used during
set up are cleared away from the machine.
3. Make sure the gearbox has the correct
amount of oil (refer to Gearbox Oil on Page
32 for detailed instructions).
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Requires 80W–90W
or Equivalent
Gear Oil.
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4. push the oFF button in, then twist it clock-
wise so it pops out. When the oFF button
pops out, the switch is reset and ready for
operation (see figure 14).
Re-tension v-Belts
the final step of the setup process must be done
after approximately 16 hours of operation. during
this period, the V-belts will stretch and seat into
the pulley grooves and need to be properly ten-
sioned to avoid severely reducing the life of the
V-belts. refer to v-Belts on Page 37 for detailed
instructions.
Recommended
Adjustments
figure 14. resetting the switch.
5. Verify that the machine is operating correctly
by pushing the on button.
For your convenience, the adjustments listed
below have been performed at the factory.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
however, because of the many variables involved
with shipping, we recommend that you at least
verify the following adjustments to ensure the best
possible results from your new machine.
—investigate and correct strange or unusual
noises or vibrations before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
step-by-step instructions for these adjustments
can be found in the SERvIcE section starting on
Page 33.
6. press the oFF button to stop the machine.
factory adjustments that should be verified:
7. Without resetting the switch, press the on
button. the machine should not start.
•
•
•
•
•
•
table height chain tension (Page 39).
Chip breaker height (Page 40).
—if the machine does not start, the oFF but-
ton safety feature is working correctly. the
test Run is complete.
pressure bar height (Page 40).
—if the machine does start (with the oFF
button pushed in), immediately disconnect
power to the machine. the oFF button
safety feature is not working correctly. this
safety feature must work properly before
proceeding with regular operations. Call
tech support for help.
infeed/outfeed roller height (Page 40).
roller spring tension (Page 43).
Chip deflector positioning (Page 43).
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SEctION 4: OPERAtIONS
Operation Overview
to reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
The purpose of this overview is to provide the nov-
ice machine operator with a basic understanding
of how the machine is used during operation, so
the machine controls/components discussed later
in this manual are easier to understand.
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual and seek additional training from expe-
rienced machine operators, and do additional
research outside of this manual by reading "how-
to" books, trade magazines, or websites.
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
to complete a typical operation, the operator
does the following:
1. Examines the workpiece to make sure it is
acceptable for planing.
2. puts on safety glasses or a face shield, a
respirator, and ear protection.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
3. if necessary, uses a jointer to make one sur-
face of the workpiece flat.
4. Correctly adjusts the worktable height for the
operation.
5. if the workpiece is longer than can be sup-
ported by the planer table, arranges for
assistance or roller accessories to support
the workpiece.
NOTICE
If you have never used this type of machine
or equipment before, WE StRONGLy REc-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
6. When all safety precautions have been taken,
turns the planer ON, then sets the correct
feed rate for the operation.
7. stands to one side of the planer path to
reduce the risk of kickback injuries, then, with
the flat surface of the workpiece facing down,
feeds the workpiece into the planer until the
infeed roller grabs it.
8. once the workpiece is clear of the outfeed
roller, turns the planer OFF.
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Planing tips
Workpiece
Inspection
•
use the full width of the planer. Alternate
between the left, the right and the middle of
the table when feeding lumber into the planer.
your knives will remain sharp much longer.
some workpieces are not safe to use or may
require modification before they are. Before cut-
ting, inspect all workpieces for the following:
•
•
scrape all glue off of joined boards before
planing. dried glue is extremely hard on the
knives.
•
Material type: this machine is only intend-
ed for workpieces of natural wood fiber
Attempting to use workpieces of any other
material that may break apart during opera-
tion could lead to serious personal injury and
property damage.
plane only natural wood fiber. do not
plane wood composites or other materials
that could break up in the planer and cause
operator injury or property damage.
•
foreign Objects: inspect lumber for defects
and foreign objects (nails, staples, imbedded
gravel, etc,). if you have any question about
the quality of your lumber, do not use it.
remember, wood stacked on a concrete floor
can have small pieces of stone or concrete
pressed into the surface.
•
to avoid chipping, plane the workpiece with
the grain. nEVEr feed end-cut or end-
grained lumber into your planer.
•
•
Keep your work area clear to help ensure
safe working conditions.
•
•
Large/Loose Knots: loose knots can
become dislodged during operation. large
knots can cause kickback and machine dam-
age. Always use workpieces that do not have
large/loose knots.
Always true any cupped or warped stock on a
jointer before planing and feed the workpiece
into the planer with the flat face down. this
will ensure the workpiece will not rock or twist
as it goes through the planer.
Wet or "Green" Stock: Avoid using wood
with a high water content. Wood with more
than 20% moisture content or wood exposed
to excessive moisture (such as rain or snow),
will cut poorly and cause excessive wear to
the machine. Excess moisture can also has-
ten rust and corrosion of the machine and/or
individual components.
•
When possible, plane both faces of the
workpiece so that they will be parallel with
one another.
•
•
Excessive Warping: Workpieces with exces-
sive cupping, bowing, or twisting are danger-
ous to cut because they are unstable and
often unpredictable when being cut. do not
use workpieces with these characteristics!
Minor cupping: Workpieces with slight cup-
ping can be safely supported if the cupped
side is facing the table. on the contrary, a
workpiece supported on the bowed side will
rock during operation and could cause severe
injury from kickback.
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Wood hardness
feed Rate
the species of wood, as well as its condition,
greatly affects the depth of cut the planer can
effectively take with each pass.
the infeed and outfeed rollers move the workpiece
through the planer while keeping it flat and provid-
ing a consistent rate of movement. the speed
that these rollers move the workpiece through the
planer is known as the feed rate.
the chart in the figure below shows the Janka
hardness rating for a number of commonly
used species. the larger the number, the harder
the workpiece, and the less material should be
removed in any one pass for good results.
generally, low feed rates are used for dimension-
ing passes, while higher feed rates are used for
finishing passes.
Note: The Janka Hardness Rating is expressed in
pounds of force required to embed a 0.444" steel
ball into the surface of the wood to a depth equal
to half the ball's diameter.
figure 16 illustrates the three different positions
of the feed rate control knob:
•
push the knob in to use the high feed rate (30
FpM for Model g0453, and 20 FpM for Model
g0454).
Janka
Species
hardness
3220
2697
1780
1630
1450
1360
1320
1300
1290
1010
1000
950
•
•
pull the know out to use the low feed rate of
16 FpM.
Ebony
red Mahogany
rosewood
red pine
Move the knob to the center position to place
the gearbox in neutral.
sugar Maple
White oak
White Ash
American Beech
red oak
High
Low
Black Walnut
teak
Black Cherry
Cedar
900
sycamore
douglas Fir
Chestnut
770
Neutral
660
540
figure 16. Feed rate control knob positions.
hemlock
500
White pin
Basswood
Eastern White pine
Balsa
420
NOTICE
410
Only change the feed rate when the planer
is running, but DO NOt attempt to change
the feed rate during any cutting operations
or damage to the gearbox will result.
380
100
figure 15. Janka hardness rating for some
common wood species.
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Depth of cut
Bed Roller height
the depth of cut on a planer means the amount
of material that is removed from the top of
the workpiece as it passes underneath the
cutterhead.
Bed roller height range ..............0.002"–0.020"
the correct height of the bed rollers will vary,
depending on the type of material you intend to
plane. however, as a general rule, keep the bed
roller height within 0.002"–0.020" above the table
surface, as illustrated in figure 18.
the depth of cut is set by adjusting the distance
of the table below the cutterhead. this distance
is the thickness of the workpiece minus the depth
of cut.
0.002"–0.020"
Table
Although the correct depth of cut varies accord-
ing to wood hardness and workpiece width, we
recommend a maximum depth of cut no more
than 1⁄16”. A series of light cuts will give better end
results and put less stress on the planer than try-
ing to take off too much material in a single pass.
Roller
the planing depth of cut is controlled by using
the table height handwheel on the right side of
the machine. rotating the handwheel clockwise
raises the table.
figure 18. recommended bed roller height
above the table surface.
the depth of cut is read directly from the inch/mil-
limeter scale on the front of the planer, as shown
in figure 17.
When planing rough stock, set the rollers high
to keep the lumber from dragging along the bed.
When planing milled lumber, set the rollers low to
help minimize snipe.
one complete turn of the handwheel raises or
1
lowers the table approximately ⁄16". the range of
to ensure accurate results and make the adjust-
ment process quicker and easier, we recommend
using a rotacator (refer to Page 28) to gauge
the bed roller height from the table surface. if a
rotacator is not available, a straightedge and feel-
er gauges can be used, but care must be taken to
achieve accurate results.
3
material thickness that can be planed is ⁄16"–8".
table
height
handwheel
depth of Cut
indicator &
scale
figure 17. depth of cut indicator and scale.
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4. rotate the eccentric adjustment hex bolts to
raise or lower the bed rollers until they are the
desired height above the table surface.
NOTICE
Bed rollers that are not adjusted to the cor-
rect height or out of alignment with each
other can cause poor finishes, inconsistent
planing thickness, and other undesirable
results.
5. Verify that both sides of each roller are at
the same height, then re-tighten the four set
screws to secure the setting.
6. re-check the roller heights to make sure they
did not change when you secured them.
tools Needed
Qty
hex Wrench 3mm.............................................. 1
Wrench 14mm ................................................... 1
rotacator........................................................... 1
—if the roller heights are not correct, repeat
this procedure until they are.
to adjust the bed rollers:
1. disConnECt plAnEr FroM poWEr!
2. lower the table all the way to give yourself
room to work.
3. loosen the set screws above each of the four
roller adjustment hex bolts (see figure 19).
set screws
Adjustment
hex Bolts
figure 19. Bed roller height controls.
-27-
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ACCEssoriEs
SEctION 5: AccESSORIES
G6701—hSS Replacement Knives for Model
G0453, Set of 3
G6702—hSS Replacement Knives for Model
G0454, Set of 4
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. to minimize this
risk, only install accessories recommended
for this machine by Grizzly.
G2790—universal Knife Grinder
this dry-type Knife grinder is ideal for sharpen-
ing planer and jointer knives. high quality cast
iron construction, together with large knife hold-
ing capacity (will sharpen up to 20" planer/jointer
knives) makes this grinder an excellent invest-
NOTICE
Refer to the newest copy of the Grizzly
catalog for other accessories available for
this machine.
1
ment. Features a heavy-duty ⁄2 hp 110V motor,
knife holding angle adjustable from 20° to 70°,
and adjustable-height 120 grit grinding wheel.
G1738—Rotacator™ Precision Planer tool
the rotacator is a dial indicator on a magnetic
base and is designed for quickly and accurate-
ly setting the critical tolerances needed when
adjusting any planer, so that nasty surprises such
as non-parallel and chattered cuts can be elimi-
nated. helps adjust infeed/outfeed rollers, pres-
sure bars, chip breakers, and bed rollers. Also a
great setup tool for other machines! Accurate to
0.001". indicator rotates 360°
figure 21. g2790 universal Knife grinder.
h7768—15" Byrd® Shelix cutterhead
h7768—20" Byrd® Shelix cutterhead
Made in the usA by Byrd, this indexable carbide
insert cutterhead is the best money can buy—
period! the inserts are not only placed in a spiral
pattern, they are also positioned at an angle so
the shearing action leaves a glassy smooth cut on
the toughest and most figured woods. Comes with
5 extra replacement inserts. great upgrade!
figure 20. rotacator™ precision planer tool.
figure 22. Byrd® shelix Cutterhead.
g0453/g0454 (Mfg. since 3/08)
-28-
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t20501—face Shield crown Protector 4"
t20502—face Shield crown Protector 7"
t20503—face Shield Window
t20448—Economy clear Safety Glasses
t20452—"Kirova" Anti-Reflective Glasses
t20456—"Dakura" clear Safety Glasses
h0736—Shop fox® Safety Glasses
these glasses meet Ansi z87.1-2003 specifica-
tions. Buy extras for visitors or employees. you
can't be too careful with shop safety!
h9155—Dispoz-A-Blade® System 15"
(Includes 3 holders & Knife Inserts)
G5858—Dispoz-A-Blade® Knife Inserts 15"
hSS (Set of 3)
h9156—Dispoz-A-Blade® System 20"
(includes 4 holders & Knife Inserts)
G5859—Dispoz-A-Blade® Knife Inserts 20"
hSS (Set of 4)
install a dispoz-A-Blade® Knife system in your
new planer and save up to 70% on knife replace-
ments for the life of your machine. Each knife
insert is double-edged, so you get two knives in
one, and is indexed so that all knife inserts can be
installed at the same height in just minutes. yes,
that means you can throw away the knife gauge!
t20502
t20503
t20452
t20448
h0736
t20456
figure 23. our most popular eye protection.
G8982—Roller table
use this versatile roller table wherever you need
extra workpiece support. Features all steel welded
construction and measures 19" x 65" long. Comes
with 9 ball bearing rollers and has four indepen-
dently adjustable legs for any leveling requirement
Adjustable in height from 263⁄8" to 441⁄8".
figure 25. dispoz-A-Blade® holder and Knife.
G5562—SLIPIt® 1 Qt. Gel
G5563—SLIPIt® 12 oz Spray
G2871—Boeshield® t-9 12 oz Spray
G2870—Boeshield® t-9 4 oz Spray
h3788—G96® Gun treatment 12 oz Spray
h3789—G96® Gun treatment 4.5 oz Spray
figure 24. SHOP FOX® roller table.
figure 26. recommended products for protect-
ing unpainted cast iron/steel part on machinery.
-29-
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SEctION 6: MAINtENANcE
Every 160 hours of Operation:
•
•
Check/tension/replace V-belts (Page 37).
Clean/vacuum dust buildup from inside cabi-
net and off motor.
Always disconnect power
to the machine before
performing maintenance.
failure to do this may
result in serious person-
al injury.
•
•
lubricate table height worm gear (Page 31).
lubricate table height chain and sprockets
(Page 32).
lubricate drive chain and sprockets (Page
32).
•
yearly:
Change gearbox oil (Page 32).
Schedule
•
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
cleaning &
Protecting
Note: This maintenance schedule is based on
average daily usage. Adjust the maintenance
schedule to match your usage to keep your planer
running smoothly and to protect your investment.
Vacuum excess wood chips and sawdust from the
outside of the machine, inside the cabinet, and
off the motor. protect the unpainted cast iron sur-
faces on the table by wiping the table clean after
every use—this ensures moisture from wood dust
does not remain on bare metal surfaces.
Every 8 hours of Operation:
•
Clean machine and protect unpainted cast
iron.
•
•
•
lubricate feed rollers bushings (Page 31).
tighten loose mounting bolts.
Check/sharpen/replace damaged or worn
knives (Page 36).
Check/repair/replace worn or damaged
wires.
Keep tables rust-free with regular applications of
products like g96® gun treatment, slipit®, or
Boeshield® t-9 (see Section 5: Accessories on
Page 29 for more details).
•
•
resolve any other unsafe condition.
Every 40 hours of Operation:
•
Clean cutterhead and check knife height
(Page 36).
•
lubricate table columns and leadscrews
(Page 31).
-30-
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columns and Leadscrews
Lubrication
the table rides on the columns and is moved by
the rotation of the leadscrews inside the columns.
loosen the dust sleeve (see figure 28) to access
the columns and leadscrews. Apply a thin coat of
sAE 30W oil to the outside surface of the columns
and brush on a light application of multi-purpose
grease to the leadscrew threads. Move the table
up and down to distribute the lubricant.
NOTICE
failure to followed reasonable lubrication
practices as instructed in this manual for
your lathe could lead to premature failure of
your lathe and will void the warranty.
your planer features bearings that are lubricated
and sealed at the factory. these bearing do not
require any further attention unless they need
to be replaced. if a bearing fails, your planer will
probably develop a noticeable rumble or vibration,
which will increase when the machine is under a
load. the bearings are standard sizes and can
be replaced through grizzly (refer to the Parts
Breakdowns beginning on Page 49 for bearing
identification).
Column dust
sleeve
figure 28. Column dust sleeve.
Follow the maintenance schedule on Page 30
and the procedures listed below to properly lubri-
cate the other planer components, which are
essential for long life and trouble-free operation
of your planer.
table height Worm Gear
remove the three cap screws that secure the
worm gear housing (see figure 29), then lift
the housing and handwheel assembly off the
machine. Clean away any debris from the housing
and gears, then brush on a moderate amount of
multi-purpose grease to the gear teeth.
feed Roller Bushings
the infeed and outfeed rollers rotate inside bush-
ing blocks on both ends of the rollers. Add 2–3
drops of sAE 30W oil to the center hole of the four
feed roller tension adjustment bolts on top of the
head casting, as shown in figure 27.
Worm gear
housing
lubricate
here
figure 29. location of the table height worm
gear housing.
figure 27. lubrication locations for the feed
roller bushings.
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table height chain & Sprockets
Gearbox Oil
the table leadscrews are synchronized by the
table height chain and sprockets located under-
neath the base of the planer. remove the front
and rear cabinet panels to access these parts
(see figure 30). use shop rags and mineral spir-
its to clean away debris and grime, then brush on
a light coat of multi-purpose grease to the chain
and sprockets.
the gearbox oil should be changed after the first
20 hours of operation to clear away any debris
inside the gearbox, then changed annually there-
after.
Although it is not necessary to remove the drive
chain cover to access the fill and drain plugs, it is
more convenient to do so (see figures 32–33).
replace the gearbox oil with 80W–90W gear oil
until it just reaches the fill plug.
drain plug
figure 30. table height chain and sprockets as
viewed from underneath the base.
Drive chain & Sprockets
figure 32. gearbox drain plug.
the infeed and outfeed rollers receive the trans-
ferred power from the cutterhead through the drive
chain system on the right side of the machine, as
shown in figure 31.
remove the table height handwheel and the
safety covers attached to the inside of the drive
chain cover, then remove the cover to access
these parts.
use shop rags and mineral spirits to clean away
any debris and grime, then brush on a light coat of
multi-purpose grease to the chain and sprockets.
Fill plug
figure 33. gearbox fill plug.
figure 31. drive chain and sprockets.
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SEctION 7: SERvIcE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you
need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.
Note: Please gather the serial number and manufacture date of your machine before calling.
troubleshooting
Motor & Electrical
symptom
possible Cause
possible solution
Machine does not
start or a breaker
trips.
1. stop push-button engaged/faulty.
2. power supply switched oFF or at fault.
3. thermal overload relay has tripped.
4. Wall circuit breaker tripped.
1. rotate button to reset/replace it.
2. Ensure power supply is on/has correct voltage.
3. reset; adjust trip load dial if necessary; replace.
4. Ensure circuit size is correct/replace weak breaker.
5. test for good contacts; correct the wiring.
6. Correct motor wiring connections (Pages 47–48).
5. plug/receptacle at fault/wired wrong.
6. Motor connection wired wrong.
7. Contactor not energized/has poor contacts. 7. test all legs for power/replace if faulty.
8. Wiring open/has high resistance.
9. on/oFF switch at fault.
10. start capacitor at fault.
11. Centrifugal switch at fault.
12. Motor at fault.
8. Check/fix broken, disconnected, or corroded wires.
9. replace switch.
10. test/replace if faulty.
11. Adjust/replace centrifugal switch.
12. test/repair/replace.
Machine stalls or is 1. Feed rate too fast.
1. decrease feed rate.
underpowered.
2. Workpiece material not suitable.
3. dust collection ducting problem.
2. only cut wood/ensure moisture is below 20%.
3. Clear blockages, seal leaks, use smooth wall duct,
eliminate bends, close other branches.
4. Clean motor, let cool, and reduce workload.
5. use sharp blades/inserts; reduce feed rate or depth
of cut.
4. Motor overheated.
5. Machine undersized for task.
6. V-belt(s) slipping.
6. tension/replace belt(s) (Page 37); ensure pulleys
are aligned (Page 45).
7. Motor wired incorrectly.
8. plug/receptacle at fault.
9. run capacitor at fault.
7. Wire motor correctly (Pages 47–48).
8. test for good contacts/correct wiring.
9. test/repair/replace.
10. pulley/sprocket slipping on shaft.
11. Motor bearings at fault.
10. replace loose pulley/shaft.
11. test/repair/replace.
12. Contactor not energized/has poor contacts. 12. test all legs for power/replace if faulty.
13. Motor at fault.
13. test/repair/replace.
14. Centrifugal switch at fault.
14. Adjust/replace centrifugal switch.
Machine has
vibration or noisy
operation.
1. Belts slapping cover.
2. Knives/gibs at fault.
1. replace/realign belts with a matched set.
2. resharpen/replace knives; set knife alignment/
height correctly.
3. Blade at fault.
3. replace warped/bent blade; resharpen dull blade.
4. inspect/replace belts with a new matched set.
5. realign/replace shaft, pulley, setscrew, and key.
6. tighten/replace.
4. V-belt(s) worn or loose.
5. pulley loose.
6. Motor mount loose/broken.
7. Machine incorrectly mounted.
7. tighten mounting bolts; relocate/shim machine.
-33-
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Motor & Electrical (continued)
symptom
possible Cause
possible solution
Machine has
vibration or noisy
operation.
8. Motor fan rubbing on fan cover.
9. Bed rollers protruding unevenly.
10. Motor bearings at fault.
8. Fix/replace fan cover; replace loose/damaged fan.
9. Adjust bed rollers (Page 26).
10. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
11. Cutterhead bearings at fault.
12. Centrifugal switch is at fault.
13. Chip deflector hitting knives.
11. replace bearing(s)/realign cutterhead.
12. replace switch.
13. Check/replace chip deflector and realign (Page 43).
Machine Operation
symptom
possible Cause
possible solution
Excessive snipe
(gouge at the end of
the workpiece that
is uneven with the
rest of the cut).
1. one or both of the bed rollers are set too 1. lower the bed rollers (Page 26).
high.
2. rear extension wing slopes down or is not 2. Adjust the rear extension wing set screws to make
level with main table.
the extension level with the main table (Page 18).
3. raise the height of the chip breaker or pressure bar
(Page 40).
3. Chip breaker or pressure bar set too low.
Note: A small
amount of snipe
is inevitable
with all types of
planers—the key is
to minimize it.
4. Workpiece is not properly supported as it 4. use an assistant or roller beds/stands to properly
leaves the planer.
support the workpiece as it leaves the planer.
Workpiece stops/
slows in the middle
of the cut.
1. depth of cut too deep.
1. reduce the depth of cut (Page 26).
2. pitch and glue build-up on planer 2. Clean planer components with apitch/resin dissolving
components. solvent.
3. one or both of the bed rollers are set too 3. lower/raise the bed rollers (Page 26).
low or too high.
4. Chip breaker or pressure bar set too low.
4. raise the height of the chip breaker or pressure bar
(Page 40).
5. Feed rollers set too low or too high.
5. Adjust the feed rollers to the correct height (Page
40).
Consistent chipping 1. Knots or conflicting grain direction in 1. inspect workpiece for knots and grain direction; use
pattern.
workpiece.
only clean stock (Page 24).
2. nicked or chipped knife.
3. Feed rate too fast.
4. depth of cut too deep.
5. Misaligned chip breaker.
2. sharpen/replace knife (Page 36).
3. reduce feed rate (Page 25).
4. reduce the depth of cut (Page 26).
5. Adjust both sides of chip breaker to the correct
height (Page 40).
-34-
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Machine Operation (continued)
symptom
possible Cause
possible solution
Fuzzy grain.
1. Workpiece has high moisture content or 1. sticker and allow workpiece to dry if moisture
surface wetness.
content is over 20% or has surface wetness.
2. sharpen/replace knives (Page 36).
2. dull knives/inserts.
long lines or ridges 1. nicked or chipped knife.
that run the length
1. sharpen/replace knives (Page 36).
of the workpiece.
uneven cutting
marks, wavy
1. Feed rate too fast.
1. reduce feed rate (Page 25).
2. Chip breaker or pressure bar set unevenly. 2. Adjust the height of the chip breaker or pressure bar
surface, or chatter
marks across
the face of the
workpiece.
(Page 40).
3. one or both of the bed rollers are set too 3. lower/raise the bed rollers (Page 26).
low or too high.
4. Knife heights not correct.
5. Worn cutterhead bearings.
4. Adjust knives to the proper height (Page 36).
5. replace cutterhead bearings.
glossy surface.
1. Knives are dull.
1. sharpen/replace knives (Page 36).
2. increase feed rate (Page 25).
3. increase depth of cut (Page 26).
2. Feed rate too slow.
3. depth of cut too shallow.
inconsistent chip
marks.
1. Chips are not being properly expelled from 1. use an adequate dust collection system; adjust the
around the cutterhead.
chip deflector in or out, depending upon your setup
(Page 43).
-35-
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Note for G0454 Only: The cutterhead for
the Model G0454 ships with both springs and
jack screws to adjust the knife height (see
Figure 34)—which one you use is up to your
personal preference. However, you should
remove the components that you will not use
from the cutterhead before proceeding.
Setting/Replacing
Knives
Planer knives are extremely sharp and can
quickly cause a serious injury to your hands
or fingers. Always wear heavy leather gloves
when handling these knives to reduce the
risk of cutting injuries.
Loosen
Knife
Tighten
Jack Screw
(G0454 Only)
setting the height of the knives correctly is cru-
cial to the proper operation of your planer and
is very important in keeping the knives sharp. if
one knife protrudes higher than the others, it will
do the majority of the work, dull much faster, and
produce poor cutting results.
Gib
Spring
Gib Bolt
the knife gauge that is included with the Model
g0453/g0454 is designed to set the knives
0.059" higher than the cutterhead surface.
figure 34. Cutterhead components (g0454
cutterhead shown).
4. if you have not already done so, loosen
the cutterhead gib bolts until the knife is
completely loose, then position the knife
gauge over the knife so that the knife edge
is directly under the center pad, as shown in
figure 35.
Note: If you need to replace or sharpen a knife,
you can remove the knife from the cutterhead dur-
ing Step 4 of the following procedure. Thoroughly
clean out any debris from the knife slots before
replacing the knives.
Replacement knives are available through Grizzly
(refer to Page 28 for options).
Center
Knife
pad
gauge
tools Needed
Qty
hex Wrench 2.5mm (g0453)............................. 1
Wrench 10mm (g0453)..................................... 1
hex Wrench 3mm (g0454)................................ 1
Wrench 12mm (g0454) ..................................... 1
Knife gauge ...................................................... 1
to adjust the height of the knives:
1. disConnECt plAnEr FroM poWEr!
2. remove the dust hood and the top cover to
expose the cutterhead.
figure 35. Knife gauge correctly positioned over
the knife (g0453 cutterhead shown).
3. remove the belt cover, then rotate the
cutterhead pulley to give you good access to
one of the knives.
-36-
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5. Jack Screws (G0453 & G0454): insert the
hex wrench into the jack screws through
the access holes in the cutterhead (see
figure 36). rotate the jack screws to raise
or lower the knife until it barely touches the
center pad of the knife gauge with all legs of
the gauge still firmly on the cutterhead, then
snug the gib bolts enough to hold the knife in
place.
v-Belt tensioning/
Replacement
NOTICE
After the first 16 hours of use, the v-belts
will stretch and seat into the pulley grooves.
the v-belts must be properly re-tensioned
after this period to avoid severely reducing
their useful life.
Jack screw
Access hole
three cogged V-belts transfer power from the
motor to the cutterhead, and then to the infeed
and outfeed rollers with the use of the drive chain
system. to ensure efficient transfer of power to
these systems, make sure the V-belts are always
properly tensioned and in good condition.
if the V-belts are worn, cracked, or damaged,
replace them. Always replace the V-belts with a
matched set of three, or belt tension may not be
even among the belts, causing premature belt
failure.
figure 36. Jack screw access hole in the
cutterhead.
Springs (G0454 Only): push down on the
knife gauge until all legs of the gauge are
firmly on the cutterhead and the knife just
touches the center pad of the gauge, then
tighten the gib bolts enough to hold the knife
in place.
tools Needed
phillips screwdriver ........................................... 1
Wrench 19mm ................................................... 1
Qty
to tension/replace the v-belts:
1. disConnECt plAnEr FroM poWEr!
6. slightly tighten the gib bolts, starting at the
middle and working your way to the ends
by alternating left and right, as illustrated in
figure 37.
v-belts and pulleys will be hot after opera-
tion. Allow them to cool before handling
them.
4
5
3
1
2
figure 37. gib bolt tightening sequence.
7. repeat Step 6.
8. repeat Step 6, but final tighten the gib
bolts.
9. repeat Steps 4–8 for the rest of the knives.
-37-
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2. remove the V-belt cover from the left side of
the machine to expose the belts, as shown in
figure 38.
4. if the V-belts need to be replaced, raise the
motor to release the belt tension (refer to the
next step for instructions), roll them off the
pulleys, then replace them as a matched set
of 3.
Note: A collection of black belt dust at the
bottom of the belt cover is normal during the
life of the belts.
5. to adjust the V-belt tension, loosen the top
motor mount hex nuts (see figure 39), then
adjust the bottom hex nuts to raise or lower
the motor.
Cutterhead
pulley
Note: The V-belts are correctly tensioned
3
when there is approximately ⁄4" deflection
when moderate pressure is applied to them
midway between the pulleys, as illustrated in
Figure 40.
Motor
pulley
V-Belts
Cutterhead
Pulley
Approximately
3
⁄
4" Deflection
figure 38. Belt cover removed to expose the
V-belts and pulleys.
3. remove the front cabinet panel to access the
motor, as shown in figure 39.
Motor
Pulley
Motor Mount
hex nuts
figure 40. Belt deflection when V-belts are
correctly tensioned.
6. When the V-belts are correctly tensioned,
make sure the motor mount hex nuts are
tight, then replace the cabinet cover and the
belt cover.
figure 39. Front cabinet cover removed to
expose the motor.
-38-
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table height chain
NOTICE
During the next step, DO NOt let the chain
fall off the sprockets. It can be very difficult
to return the chain to its proper location on
the sprockets without changing the table
adjustments.
tension
the table height chain transfers movement from
the elevation handwheel to the columns that con-
trol table height. the chain drive can be adjusted
to remove slack if the chain stretches over time or
is loosened during table leveling procedures.
3. loosen the lock bolts shown in figure 41,
and push the idler sprocket against the chain
with moderate hand pressure, then while
maintaining the pressure on the idler sprock-
et, re-tighten both lock bolts.
tools Needed
Qty
phillips screwdriver #2 ...................................... 1
Wrench or socket 12mm................................... 1
4. Clean and lubricate the chain and sprockets
(refer to table height chain & Sprockets
on Page 32 for detailed instructions).
to adjust the table height chain tension:
1. disConnECt plAnEr FroM poWEr!
2. remove the front and rear cabinet panels to
gain access to the chain system, as shown in
figure 41.
idler
sprocket
lock Bolts
figure 41. table height idler sprocket and lock
bolts (viewed from underneath the planer base).
-39-
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using a Rotacator
tools Needed
hex Wrenches 3, 5mm.............................1 Each
Wrench or socket 10mm................................... 1
rotacator (see Page 28) ................................... 1
feed Rollers, chip
Breaker & Pressure
Bar heights
Qty
1. disConnECt plAnEr FroM poWEr!
it is essential that the feed rollers, chip breaker,
and pressure bar are set at the correct distance
below the cutterhead to ensure that the workpiece
moves through the planer evenly and the correct
distance from the cutterhead knives.
2. Make sure the knives are set to the correct
height (refer to Setting/Replacing Knives
on Page 36 for detailed instructions).
3. lower the table at least 4" below the head
casting, then lock it in place.
to ensure accurate results and make the adjust-
ment process quicker and easier, we recommend
using a rotacator for these adjustments (refer to
Page 28).
4. remove the dust hood, top cover, and belt
cover.
if a rotacator is not available, a 6' 2x4 cut into two
even sized pieces and a feeler gauge set can be
used, but care must be taken when jointing the
wood to achieve accurate results.
5. using your rotacator, find the BdC of any
knife edge by slowly rocking the cutterhead
pulley back and forth, then set the rotacator
dial to zero (see figure 43).
Dist. Below Knife Edge at BDc (figure 42)
A. infeed roller
0.040"
B. Chip Breaker.......................................0.040"
c. pressure Bar.......................................0.008"
D. outfeed roller ....................................0.020"
BDC
(Bottom Dead Center)
C
figure 43. using a rotacator to find BdC.
A & B
D
figure 42. planer component recommended
clearances (illustration is not to scale).
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6. Move the feed speed knob to the neutral
position to allow the infeed roller to freely
rotate.
12. use the same zero reference on the rotacator
dial from Step 5, perform similar steps as
described above to adjust the height of the
chip breaker to its recommended specifica-
tion given at the beginning of this subsec-
tion. the adjustment controls are shown in
figure 45.
7. Keeping the rotacator dial at zero, position it
under the right-hand side of the infeed roller
and find the BdC of a serrated edge by rock-
ing the infeed roller back and forth.
8. loosen the jam nut and use the set screw
shown in figure 44 to adjust the height of the
infeed roller bushing block until the rotacator
dial shows 0.040", which is the recommend-
ed distance for the infeed roller below the
cutterhead.
roller
Bushing
Block
Adjustment Jam nut
& set screw
figure 45. Adjusting the chip breaker height.
13. Model G0454 Only: repeat Step 12 for the
pressure bar height adjustment. the adjust-
ment controls are shown in figure 46.
Jam nut
& set screw
figure 44. infeed roller bushing block and height
adjustment controls.
9. repeat Steps 7–8 on the left-hand side of the
infeed roller.
10. re-check both sides of the infeed roller and,
if necessary, make further adjustments until
the infeed roller height from side-to-side is
0.040" below the BdC of the cutterhead knife,
then re-tighten both jam nuts.
Adjustment Jam nut
& set screw
11. Keeping the same zero reference on the
rotacator dial from Step 5, repeat Steps
7–10 for the outfeed roller, but adjust it until
it is 0.020" below the BdC of the cutterhead
knife.
figure 46. Adjusting the pressure bar height.
14. re-install the belt cover, top cover, and the
dust hood.
-41-
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6. remove the dust hood, top cover, and belt
cover.
using Wood Blocks
tools Needed
Qty
hex Wrenches 3, 5mm.............................1 Each
Wrench or socket 10mm................................... 1
2x4 6' long........................................................ 1
Feeler gauge set.............................................. 1
7. use a feeler gauge to adjust the table until
there is a 0.040" gap between the wood
blocks and a cutterhead knife at BdC, which
is the recommended distance for the infeed
roller below the cutterhead knife.
1. Build the wood blocks by cutting a straight 6'
foot long 2x4 in half.
8. lock the table in place, as the wood blocks
will now be your reference point.
Note: Having the wood blocks at an even
height is critical to the accuracy of your
overall adjustments. For best results, make
the 2x4 square with a jointer and table saw
before cutting it in half.
9. using the feeler gauges and the wood blocks
instead of the rotacator, perform Steps 8–14
in the previous using a Rotacator procedure
to set the feed rollers, chip breaker, and the
pressure bar to the correct distance below
the cutterhead knives.
2. Make sure the knives are set to the correct
height (refer to Setting/Replacing Knives
on Page 36 for detailed instructions).
Note: Keep in mind that you will have to
repeat Steps 7–8 above for each change in
distance as specified on Page 40.
3. disConnECt plAnEr FroM poWEr!
4. lower the bed rollers below the table surface
(refer to Bed Roller height on Page 26 for
detailed instructions).
5. place the wood blocks along the sides of the
table, as illustrated in figure 47.
36"
figure 47. Wood blocks properly positioned on
the planer table.
-42-
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Roller Spring
tension
Positioning chip
Deflector
Chip deflector gap setting .............................1⁄4
"
the infeed and outfeed rollers keep the workpiece
moving through the planer. there are springs that
exert downward pressure on the rollers while still
allowing them to raise with an uneven workpiece
surface.properly roller spring tension is crucial to
keep the workpiece moving through the planer
during operation.
When properly distanced from the cutterhead,
direct the chips into the dust hood, and keeps
them from falling onto the outfeed roller and being
pressed into the workpiece.
tools Needed
Qty
Wrench or socket 10mm................................... 1
Fine ruler or Calipers ....................................... 1
roller spring tension will vary depending upon the
type of wood you are planing. When adjusting the
roller spring tension keep the following in mind:
to adjust the chip deflector gap:
•
•
•
if you are planing milled lumber with a rela-
tively consistent surface, use less spring ten-
sion.
1. disConnECt plAnEr FroM poWEr!
2. remove the dust port, top cover, and belt
cover.
if you are planing rough lumber with incon-
sistent surfaces, use greater spring tension
to keep the stock moving through the planer.
3. use the cutterhead pulley to rotate the
cutterhead until a knife reaches the closest
distance to the chip deflector (see figure 49),
then measure the distance between the knife
and the chip deflector.
if the workpiece consistently stops feeding
during operation, the roller spring tension
may need to be increased.
tools Needed
Qty
hex Wrench 6mm.............................................. 1
Chip deflector
to adjust the roller spring tension to factory
recommendations:
1. disConnECt plAnEr FroM poWEr!
2. Adjust tension cap screws #1–#3 so that they
1
protrude ⁄8" above the head casting, and
5
adjust cap screw #4 so that it protrudes ⁄16"
above the head casting (see figure 48).
Cap screw #4
figure 49. Chip deflector and securing hex bolts.
Cap screws
#1–#3
figure 48. roller spring tension adjustment cap
screws.
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4. if the distance measured in Step 3 is not
1
Anti-Kickback
equal to ⁄4", then loosen the four hex bolts
that secure the chip deflector and adjust the
fingers
1
gap to ⁄4".
5. re-tighten the hex bolts, then replace the belt
cover, top cover, and dust hood.
the anti-kickback fingers are an important safety
feature of your planer. the fingers hang from a rod
suspended across the head casting and in front
of the infeed roller, as shown in figure 51. this
design allows the workpiece to easily enter the
planer but reduces the risk of kickback by digging
into the workpiece if it moves backward.
Scale calibration
Although correctly set at the factory, the scale
can be adjusted for accuracy if it becomes neces-
sary.
tools Needed
Qty
phillips screwdriver #2 ...................................... 1
scrap piece of stock......................................... 1
Calipers ............................................................. 1
Anti-Kickback Fingers
to re-position the scale:
1. plane the scrap piece of stock until it is flat
and of even thickness along its length.
Note: Turn the board over between each
pass.
figure 51. Anti-kickback fingers.
2. use calipers to measure the board thick-
ness.
Check the anti-kickback fingers regularly to ensure
they swing freely and easily. if the fingers do not
swing freely and easily, first clean them with a
wood resin solvent, then inspect them for dam-
age. if any of the fingers are damaged, the device
must be replaced before using the machine.
3. if there is a discrepancy between the board
thickness and the reading on the table height
scale, loosen the two screws shown in
figure 50, adjust the scale in relation to the
pointer, then re-tighten the screws.
do not apply oil or other lubricants to the anti-
kickback fingers that will attract dust, and restrict
the free movement of the fingers.
screws
Proper operation of the anti-kickback fin-
gers is critical for the safe operation of this
planer. DO NOt operate the planer if the
anti-kickback fingers are not operating cor-
rectly. failure to heed this warning could
result in serious personal injury.
scale
& pointer
figure 50. table height scale.
-44-
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—if the pulleys are not in the same plane,
loosen the cap screw or hex bolt securing
the pulley to the shaft, then adjust the pul-
leys in or out until they are aligned.
Pulley Alignment
proper pulley alignment prevents premature V-belt
wear and unnecessary load on the motor. the
pulleys are properly aligned when they are parallel
and in the same plane as each other.
—if the pulleys are not parallel, loosen the
four motor mount hex nuts, then rotate the
motor on its mount until the pulleys are
parallel.
tools Needed
Qty
straightedge 3' .................................................. 1
hex Wrench 6mm.............................................. 1
Wrenches or sockets 14mm ............................. 1
3. re-check the pulleys and repeat Step 2 if
necessary.
4. When your are satisfied with the pulley align-
ment, re-tighten all fasteners, then replace
the belt cover and cabinet covers.
to check/re-align pulleys:
1. disConnECt plAnEr FroM poWEr!
2. remove both cabinet covers and the belt
cover, then use the straightedge to check pul-
ley alignment, as shown in figure 52.
figure 52. Checking pulley alignment.
-45-
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machine
SEctION 8: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires
nected to a power source is extremely dangerous. or components increase the risk of serious per-
Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice
injury including but not limited to severe burns, that any wires or components are damaged while
electrocution, or death. Disconnect the power performing a wiring task, replace those wires or
from the machine before servicing electrical com- components.
ponents!
MOTOR WIRING. The motor wiring shown in
MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing
what is shown in the diagram may lead to unpre- but may not match your machine. If you find this
dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the
This includes the installation of unapproved after- motor junction box.
market parts.
CAPACITORS/INVERTERS. Some capacitors
WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for
be tight to prevent wires from loosening during up to 10 minutes after being disconnected from
machine operation. Double-check all wires dis- the power source. To reduce the risk of being
connected or connected during any wiring task to shocked, wait at least this long before working on
ensure tight connections.
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-
the requirements at the beginning of this man- riencing difficulties understanding the information
ual when connecting your machine to a power included in this section, contact our Technical
source.
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-46-
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wiring diagram g0453
G0453 Wiring Diagram
Magnetic ON/OFF Switch
A1
A2
1L1
3L2
5L3
NO13
Contactor
NHD 09D
220V
17
Grnd
ON
18
NO14
A2
4T2
2T1
6T3
OFF
OL Relay
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
NHD BTH-25
98
96
95
97
4T2
2T1
6T3
NEMA 6-20 Plug
(As Recommended)
Hot
G
Ground
Hot
Motor
Grnd
Start Capacitor
200MFD 250VAC
Run Capacitor
20MFD 400VAC
READ ELECTRICAL SAFETY
ON PAGE 46!
-47-
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wiring diagram g0545
G0454 Wiring Diagram
Magnetic ON/OFF Switch
A1
A2
1L1
3L2
5L3
NO13
Contactor
NHD 35D
220V
17
Grnd
ON
18
NO14
A2
4T2
2T1
6T3
OFF
OL Relay
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
NHD BTH-21
98
96
95
97
4T2
2T1
6T3
NEMA L6-30 Plug
(As Recommended)
Hot
G
Ground
Hot
Motor
Grnd
Start Capacitor
300MFD 250VAC
Run Capacitor
60MFD 400VAC
READ ELECTRICAL SAFETY
ON PAGE 46!
-48-
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parts breakdown
SEctION 9: PARtS
G0453 headstock Breakdown
-49-
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G0453 headstock Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
4
5
6
7
7-1
7-2
7-3
7-4
8
PVMX60
P0453002
P0453003
P0453004
PW03M
COGGED V-BELT MX-60
OIL FILL LABEL
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
86
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
118
P0453057
PFB09M
P0453059
PFH04M
P0453061
PSS06M
PEC05M
P0453064
P0453065
P0453066
PFB10M
P0453068
PSS25M
P0453070
PFB01M
P0453072
PN01M
PSS58M
P0453075
PN09M
PLW05M
PR03M
P0453079
P0453080
P0453081
PB83M
FOAM PIECE
FLANGE BOLT M6-1 X 10
TOP COVER
FLAT HD SCR M6-1 X 8
CUT LIMIT PLATE
SET SCREW M8-1.25 X 16
E-CLIP 15MM
CHAIN 06B-1 X 49 31LINKS
CHAIN 06B-1 X 63 24LINKS
FLAT WASHER 6MM
CAP SCREW M6-1 X 12
MAGNETIC SWITCH ASSEMBLY
MAGNETIC SWITCH COVER
MAGNETIC SWITCH BACK
CONTACTOR NHD 09D 220V
OL RELAY NHD BTH-21 17-21A
MAGNETIC SWITCH PLATE
HANDWHEEL LABEL
COLLAR
EXTENSION SPRING
SET SCREW M10-1.5 X 12
HANGER
SHAFT
BRACKET
IDLER PULLEY
IDLER SHAFT
COLLAR
STAR KNOB M8-1.25
BELT COVER
FLAT HD SCR M6-1 X 12
SPECIAL BOLT
BELT GUARD
FLANGE BOLT M6-1 X 10
SAFETY HATCH
CAP SCREW M8-1.25 X 45
CHAIN DRIVE COVER
POINTER
PSB26M
P0453007
P0453007-1
P0453007-2
P0453007-3
P0453007-4
P0453008
P0453009
P0453011
P0453012
PSS13M
P0453014
P0453015
P0453016
P0453017
P0453018
P0453020
P0453021
P0453025
PFH02M
P0453027
P0453028
PFB09M
P0453030
PSB45M
P0453033
P0453034
PS68M
PW03M
PS14M
P0453038
P0453039
P0453040
PN09M
ANTI-KICKBACK ROD
COLLAR
ANTI-KICKBACK FINGER
FLANGE BOLT M6-1 X 15
CHIP DEFLECTOR
SET SCREW M6-1 X 20
SHAFT
FLANGE BOLT M6-1 X 12
HOLDDOWN PLATE
HEX NUT M6-1
SET SCREW M6-1 X 18
CHIP BREAKER
HEX NUT M12-1.75
LOCK WASHER 12MM
EXT RETAINING RING 12MM
LOCKING ROD
OUTFEED ROLLER SPROCKET
OUTFEED ROLLER
HEX BOLT M6-1 X 16
FLAT WASHER 6MM
INFEED ROLLER SPROCKET
HEX BOLT M8-1.25 X 16
HEX NUT M5-.8
SET SCREW M5-.8 X 12
PLATE
SPECIAL OILER SET SCREW
COMPRESSION SPRING
ROLLER BUSHING BLOCK
KEY 5 X 5 X 16
9
11
12
13
14
15
16
17
18
20
21
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
PW03M
P0453084
PB03M
PN06M
PSS53M
P0453090
P0453091
P0453092
P0453093
PK08M
P0453095
PK09M
P0453097
PB09M
P0453099
P0453100
PEC015M
P0453102
P0453103
P0453104
P0453105
P0453106
PSB24M
P0453108
P6205
PHLP HD SCR M6-1 X 10
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 12
SCALE
HANDLE
HANDWHEEL
HEX NUT M12-1.75
FLAT WASHER 12MM
KEY 4 X 4 X 20
INFEED ROLLER
KEY 8 X 8 X 35
MOTOR PULLEY 60HZ
HEX BOLT M8-1.25 X 20
COLLAR
CUTTERHEAD PULLEY 60HZ
E-CLIP 8MM
KNIFE GAUGE SHAFT
KNIFE GAUGE FOOT
KNIFE (SET OF 3)
PW06M
PK48M
P0453044
P6201
PR29M
WORM GEAR
BALL BEARING 6201ZZ
INT RETAINING RING 32MM
CAP SCREW M5-.8 X 55
WORM HOUSING
WORM HOUSING ASSEMBLY
RETURN ROLLER
CAP SCREW M5-.8 X 14
ROLLER STAND 3.505" V2.01.08
FLAT WASHER 6MM
HEX NUT M6-1
HEX BOLT M6-1 X 10
HEX BOLT M8-1.25 X 20
DUST HOOD
PSB137M
P0453048
48A P0453048A
49
50
GIB SCREW
GIB
P0453049
PSB20M
CAP SCREW M5-.8 X 16
ADJUSTING NUT
BALL BEARING 6205ZZ
BALL BEARING 6204ZZ
CUTTERHEAD
51A P0453051A
52
53
54
55
56
PW03M
PN01M
PB04M
PB09M
P0453056
P6204
P0453111
P0453112
P0453118
HEAD CASTING
KNIFE GAUGE ASSEMBLY
-50-
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G0453 table Breakdown
208
210
213
214
207
209
212
215
208
210
211
207
213
216
209
211
203
205
206
204
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
203
204
205
206
207
208
209
PSS09M
PB26M
PW01M
PLW04M
P0453207
P0453208
P0453209
SET SCREW M8-1.25 X 20
HEX BOLT M8-1.25 X 30
FLAT WASHER 8MM
LOCK WASHER 8MM
TABLE EXTENSION WING
STAR KNOB M12-1.75
LOCK BOLT
210
211
212
213
214
215
216
P0453210
P0453211
PSS11M
P0453213
G3845
GIB
WEDGE DOG
SET SCREW M6-1 X 16
ECCENTRIC SHAFT
BALL BEARING 608ZZ
BED ROLLER
P0453215
P0453216
MAIN TABLE
-51-
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G0453 columns Breakdown
316
318
324
325
329
320
319
320
326
317
322
321
332
330
305
314
314
304
305
323
328
327
330
331
315
313
312
311
310
333
307
306
309
303
308
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
P0453303
PR05M
P0453305
PB09M
PW01M
PR05M
P0453309
P0453310
P0453311
PN02M
PW04M
PK08M
P0453315
PR03M
PK69M
P0453318
CHAIN 12.7 AX 134
EXT RETAINING RING 15MM
LIFTING BAR
HEX BOLT M8-1.25 X 20
FLAT WASHER 8MM
EXT RETAINING RING 15MM
SPROCKET
BRACKET
SHAFT
HEX NUT M10-1.5
FLAT WASHER 10MM
KEY 5 X 5 X 16
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
PSB02M
P0453320
P0453321
P0453322
PSS13M
PR23M
P0453325
P0453326
PR24M
P6302
P0453329
PW06M
PN09M
PB24M
CAP SCREW M6-1 X 20
LEADSCREW NUT
PRIMARY LEADSCREW
SECONDARY LEADSCREW
SET SCREW M10-1.5 X 12
INT RETAINING RING 40MM
BUSHING
PRIMARY COLUMN
INT RETAINING RING 42MM
BALL BEARING 6302
SECONDARY COLUMN
FLAT WASHER 12MM
HEX NUT M12-1.75
SPROCKET
EXT RETAINING RING 12MM
KEY 4 X 4 X 12
HEX BOLT M12-1.75 X 45
BASE
P0453333
GEAR
-52-
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G0453 cabinet Stand Breakdown
For Machine Manufacture Date
Prior to 03/08
For Machine Manufacture Date
of 03/08 or After
430-1
430-2
430A-1
430-3
430-6
430A-6
430-4
430-5
430A-5
430A-4
430A-2
430
430A
453
444
445
449
428
429
438
440
441
434
431
432
433
436
435
439
429
437-1
450
437
427
406
407
409
408
402
429
405
429
428
441
401
442
448A
410
411
412
413
443
417
416
414
423
424
426
422
421
420
418
444
445
419
425
416
415
-53-
g0453/g0454 (Mfg. since 3/08)
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G0453 cabinet Stand Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
401
402
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
430-1
430-2
P0453401
P0453402
P0453405
PN03M
PW01M
PB86M
P0453409
PR16M
PW06M
P0453412
P0453413
PN03M
PB45M
PW01M
PB22M
P0453418
PR21M
P6206-2RS
P0453421
P0453422
PLN09M
PW06M
P0453425
P0453426
PB118M
PN03M
RUBBER FOOT
RELIEF BUSHING
430-3
430-4
430-5
430-6
430A
P0453430-3 CAPACITOR COVER
P0453430-4 RUN CAPACITOR 20UF 250VAC
P0453430-5 START CAPACITOR 500UF 125VAC
P0453430-6 JUNCTION BOX V1.02.06
UNIVERSAL WHEEL
HEX NUT M8-1.25
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 65
SLEEVE
EXT RETAINING RING 9MM
FLAT WASHER 12MM
SHAFT 12MM
P0453430A
MOTOR 3HP 220V 1PH V2.03.08
430A-1 P0453430A-1 MOTOR FAN COVER V2.03.08
430A-2 P0453430A-2 MOTOR FAN V2.03.08
430A-4 P0453430A-4 R CAPACITOR 20M 400V V2.03.08
430A-5 P0453430A-5 S CAPACITOR 200M 250V V2.03.08
430A-6 P0453430A-6 JUNCTION BOX V2.03.08
PEDAL
HEX NUT M8-1.25
431
432
433
434
435
436
437
437-1
438
439
440
441
442
443
444
445
448A
449
450
453
PW06M
PN09M
FLAT WASHER 12MM
HEX NUT M12-1.75
ADJUST BOLT
SET SCREW M6-1 X 8
COLLAR
HEX BOLT M8-1.25 X 100
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 50
BRACKET
INT RETAINING RING 35MM
BALL BEARING 6206 2RS
TROLLEY WHEEL
SLEEVE
LOCK NUT M12-1.75
FLAT WASHER 12MM
SPECIAL BOLT
TROLLEY UNIVERSAL KIT
HEX BOLT M8-1.25 X 45
HEX NUT M8-1.25
P0453433
PSS03M
P0453435
PSS14M
P0453437
SET SCREW M8-1.25 X 12
PLATE CONNECTING ROD
P0453437-1 BUSHING
PSS04M
P0453439
PFH06M
P0453441
P0453442
PB143M
PW04M
SET SCREW M6-1 X 12
MOTOR PLATE
FLAT HD SCR M6-1 X 20
CABINET COVER
CABINET STAND
HEX BOLT M12-1.75 X 120
FLAT WASHER 10MM
HEX NUT M10-1.5
PN02M
PW01M
P0453430
FLAT WASHER 8MM
MOTOR 3HP 220V 1PH V1.02.06
P0453448A
P0453449
P0453450
PB160M
FOOT PEDAL ASSEMBLY
KEY 5 X 5 X 30
BALL STRAIN RELIEF
HEX BOLT M10-1.5 X 70
P0453430-1 MOTOR FAN COVER V1.02.06
P0453430-2 MOTOR FAN V1.02.06
-54-
g0453/g0454 (Mfg. since 3/08)
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G0453 Gearbox Breakdown
515
534
505
504
535
501
512
513
507
529
531
539
528
542
528
508
533
532
530
525
524
536
538
527
517
502
526
516
524
521
514
537
506
503
522
511
503
540
509
520
510
519
500A
523
541
518
REF PART #
500A P0454500A
DESCRIPTION
GEARBOX ASSEMBLY
BALL BEARING 6204ZZ
EXT RETAINING RING 20MM
OIL PLUG
CAP SCREW M6-1 X 25
GEARBOX BASE
GASKET
REF PART #
P0453522
DESCRIPTION
SHAFT
GEAR
BALL BEARING 6201ZZ
KEY 5 X 5 X 10
GEAR SHAFT
GEAR
BALL BEARING 6201ZZ
KEY 5 X 5 X 14
GEAR SHAFT
GEAR
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 8
SET SCREW M6-1 X 20
GEAR 14T
OIL SEAL 25 X 40 X 10
CAP SCREW M5-.8 X 12
FLANGE COVER
CAP SCREW M8-1.25 X 50
GEARBOX COVER
FLANGE BOLT M6-1 X 12
CHAIN 06B-1 X 49
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
P6204
PR09M
P0453523
P6201
PK06M
P0453526
P0453527
P6201
P0453503
PSB06M
P0453505
P0453506
P0453507
P0453508
PORP016
P0453510
P0453511
PB03M
PW01M
PK08M
P0453515
P0453516
P6204
PIN 5 X 10
PK19M
BALL KNOB M10-1.5
O-RING 15.8 X 2.4 P16
HANDLE SHAFT
P0453530
P0453531
PW03M
SHIFTING FORK
PS03M
HEX BOLT M8-1.25 X 16
FLAT WASHER 8MM
KEY 5 X 5 X 16
PSS25M
P0453535
P0453536
PSB33M
P0453538
PSB05M
P0453540
PFB01M
P0453542
SPROCKET
OIL SEAL 20 X 35 X 7
BALL BEARING 6204ZZ
BALL BEARING 6201ZZ
STEEL BALL 4MM
COMPRESSION SPRING
KEY 5 X 5 X 50
P6201
P0453519
P0453520
PK36M
-55-
g0453/g0454 (Mfg. since 3/08)
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G0453 Label Placement
117
19
116
113
10
114
115
451
452
334
446
447
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
10
19
113
114
115
116
P0453010
P0453019
PLABEL-37
PLABEL-12
PLABEL-15
PLABEL-14
SPEED CHANGE LABEL
BELT COVER LABEL
RESPIRATOR/GLASSES LABEL VL
READ MANUAL LABEL VL
EAR PROTECTION LABEL VL
ELECTRICITY LABEL
117
334
446
447
451
452
P0453117
P0453334
G8588
P0453447
PPAINT-1
PPAINT-11
MACHINE ID LABEL
GRIZZLY.COM LABEL
GRIZZLY NAMEPLATE
MODEL NUMBER LABEL
GRIZZLY GREEN TOUCH UP PAINT
GRIZZLY PUTTY TOUCH UP PAINT
Safety labels warn about machine hazards and ways to prevent injury. the owner of this machine
MuSt maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLAcE that label before using the machine again. contact
-56-
g0453/g0454 (Mfg. since 3/08)
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G0454 headstock Breakdown
-57-
g0453/g0454 (Mfg. since 3/08)
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G0454 headstock Parts List
REF PART #
DESCRIPTION
REF PART #
48 P0454048
48A P0454048A
DESCRIPTION
1
PVMX60
PSB26M
P0454003
P0454003-1
P0454003-2
P0454003-3
P0454003-4
P0454003-5
P0454004
PSB04M
P0453009
P0454008
P0453011
P0453012
P0453014
P0453015
P0453016
P0453017
P0453018
P0453020
PB02M
COGGED V-BELT MX-60
CAP SCREW M6-1 X 12
MAG SWITCH ASSEMBLY
MAG SWITCH COVER
SWITCH BRACKET
CONTACTOR NHD 35D 220V
OL RELAY NHD BTH-25 26-32A
MAG SWITCH BACK
CHAIN 06B-1 X 67
CAP SCREW M6-1 X 10
HANDWHEEL LABEL
OIL LEVEL LABEL
COLLAR
WORM HOUSING
WORM HOUSING ASSEMBLY
RETURN ROLLER
CAP SCREW M6-1 X 16
ROLLER STAND
2
3
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
P0454049
PSB01M
P0454051
PFB01M
P0454053
P0454054
PFB01M
P0454056
PB107M
P0453061
PSS14M
PEC05M
P0454061
P0453065
P0453066
PW03M
3-1
3-2
3-3
3-4
3-5
4
FLANGE BOLT M6-1 X 12
DUST HOOD
SPONGE GASKET
FLANGE BOLT M6-1 X 12
TOP COVER
5
6
HEX BOLT M5-.8 X 12
CUT LIMIT PLATE
SET SCREW M8-1.25 X 12
E-CLIP 15MM
8
9
10
11
12
13
14
15
17
18
19
20
24
25
26
27
28
29
30
32
34
35
36
37
38
39
40
41
42
43
44
45
46
47
EXTENSION SPRING
HANGER
SHAFT
SHAFT
COLLAR
BRACKET
ANTI-KICKBACK FINGER
FLAT WASHER 6MM
HEX BOLT M6-1 X 12
CHIP DEFLECTOR PLATE
FLANGE BOLT M6-1 X 12
HOLDDOWN PLATE
HEX NUT M6-1
IDLER PULLEY
IDLER SHAFT
PB02M
COLLAR
P0454066
PFB01M
P0454068
PN01M
HEX BOLT M6-1 X 12
FLAT WASHER 6MM
STAR KNOB M8-1.25
BELT COVER
PW03M
P0453021
P0453025
PN03M
PSS25M
PSS04M
P0454072
PB09M
SET SCREW M6-1 X 20
SET SCREW M6-1 X 12
ADJUSTING SHAFT
HEX BOLT M8-1.25 X 20
LOCK WASHER 8MM
PRESSURE BAR
HEX NUT M8-1.25
FLAT WASHER 8MM
SPECIAL BOLT
PW01M
P0453027
P0453028
PFB09M
BELT GUARD
PLW04M
P0454075
P0454076
PSS11M
P0454078
PFB01M
P0454080
PN01M
FLANGE BOLT M6-1 X 10
SAFETY HATCH
P0454030
PSB12M
P0454034
P0453034
PS14M
BRACKET
CAP SCREW M8-1.25 X 40
CHAIN DRIVE COVER
POINTER
SET SCREW M6-1 X 16
SHAFT
FLANGE BOLT M6-1 X 12
PLATE SPRING
PHLP HD SCR M6-1 X 12
FLAT WASHER 6MM
SCALE
PW03M
HEX NUT M6-1
P0453038
P0453039
P0453040
PN09M
PSS25M
P0454083
PN09M
SET SCREW M6-1 X 20
CHIP BREAKER
HANDLE
HANDWHEEL
HEX NUT M12-1.75
LOCK WASHER 12MM
EXT RETAINING RING 12MM
LOCKING ROD
HEX NUT M12-1.75
FLAT WASHER 12MM
KEY 4 X 4 X 20
PLW05M
PR03M
PW06M
PK48M
P0454087
P0454088
P0454089
PB83M
P0453044
P6201
WORM GEAR
SPROCKET
BALL BEARING 6201ZZ
INT RETAINING RING 32MM
CAP SCREW M6-1 X 55
OUTFEED ROLLER
HEX BOLT M6-1 X 16
FLAT WASHER 6MM
PR29M
PSB83M
PW03M
-58-
g0453/g0454 (Mfg. since 3/08)
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G0454 headstock Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
92
P0454092
PN01M
SPROCKET
105-2 P0454105-2
105A P0454105A
TAPERED HEAD SCREW
MOTOR PULLEY V2.09.07
CUTTERHEAD PULLEY 60HZ
E-CLIP 8MM
93
HEX NUT M6-1
94
PSS25M
PB09M
SET SCREW M6-1 X 20
HEX BOLT M8-1.25 X 20
PLATE
106
107
108
109
P0453100
PEC015M
P0454108
P0454109
95
96
P0454096
P0453091
P0453092
P0454099
PK01M
KNIFE GAUGE SHAFT
KNIFE GAUGE FOOT
KNIFE GAUGE ASSEMBLY
KNIFE (SET OF 4)
97
SPECIAL OILER SET SCREW
COMPRESSION SPRING
BUSHING BLOCK
KEY 5 X 5 X 22
98
109A P0454109A
99
110
111
112
113
114
115
116
117
P0454110
P0454111
P0454112
P0454113
P0454114
P6206
100
101
102
103
104
105
COMPRESSION SPRING
GIB SCREW
P0454101
PB07M
INFEED ROLLER
HEX BOLT M8-1.25 X 25
FLAT WASHER 8MM
KEY 8 X 8 X 35
GIB
PW01M
JACK SCREW M5-.8 X 12
BALL BEARING 6206ZZ
CUTTERHEAD
PK09M
P0454105
MOTOR PULLEY V1.03.05
SPECIAL WASHER
P0454116
P0454117
105-1 P0454105-1
HEAD CASTING
-59-
g0453/g0454 (Mfg. since 3/08)
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G0454 table Breakdown
205
207
210
204
209
212
211
205
207
204
213
207
210
206
214
208
202
203
201
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
206
207
PB20M
PW01M
HEX BOLT M8-1.25 X 35
FLAT WASHER 8MM
LOCK WASHER 8MM
EXTENSION WING
STAR KNOB M12-1.75
LOCKING ROD
208
209
210
211
212
213
214
P0454208
PSS04M
P0454210
P6201
WEDGE DOG
SET SCREW M6-1 X 12
ECCENTRIC SHAFT
BALL BEARING 6201ZZ
BED ROLLER
PLW04M
P0454204
P0453208
P0454206
P0454207
P0454212
P0454213
PSS09M
MAIN TABLE
GIB
SET SCREW M8-1.25 X 20
-60-
g0453/g0454 (Mfg. since 3/08)
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G0454 columns Breakdown
319
324
321
328
332
326
322
323
329
324
320
325
317
335
333
336
307
304
308
327
331
330
318
333
305
306
334
312
316
309
315
314
311
310
303
313
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
P0454303
P0454304
PS09M
CHAIN 08A-1 X 66
DUST BOOT
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
PK69M
KEY 4 X 4 X 12
GEAR
P0453318
P0454322
PSB14M
P0454324
P0454325
P0454326
PSS13M
PR22M
PHLP HD SCR M5-.8 X 10
DUST BOOT RETAINER
EXT RETAINING RING 5MM
LIFTING BAR
BUSHING
P0454306
PR73M
CAP SCREW M8-1.25 X 20
LEADSCREW NUT
P0454308
PW01M
PRIMARY LEADSCREW
SECONDARY LEADSCREW
SET SCREW M10-1.5 X 12
INT RETAINING RING 38MM
PRIMARY COLUMN
FLAT WASHER 8MM
SPROCKET
P0454310
PB07M
HEX BOLT M8-1.25 X 25
BRACKET
P0454312
PR05M
P0454329
PR21M
EXT RETAINING RING 15MM
SHAFT
INT RETAINING RING 35MM
BALL BEARING 6202ZZ
SECONDARY COLUMN
FLAT WASHER 12MM
HEX NUT M12-1.75
P0454314
PN02M
P6202
HEX NUT M10-1.5
FLAT WASHER 10MM
KEY 5 X 5 X 16
P0454332
PW06M
PW04M
PK08M
PN09M
P0454318
PR03M
SPROCKET
PB38M
HEX BOLT M12-1.75 X 60
BASE
EXT RETAINING RING 12MM
P0454336
-61-
g0453/g0454 (Mfg. since 3/08)
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G0454 cabinet Stand Breakdown
429-1
429-4
429-2
429-5
429-6
429
440A
447
427
428
437
433
430
431
434
432
438
436
440
441
428
426
404
408
405
407
401
406
405
406
406
439
542
409
410
412
442
422
411
416
415
423
425
421
413
443
420
417
419
418
444
415
414
424
-62-
g0453/g0454 (Mfg. since 3/08)
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G0454 cabinet Stand Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
P0453402
P0453405
PN03M
RELIEF BUSHING
UNIVERSAL WHEEL
HEX NUT M8-1.25
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 65
BUSHING
428
429
PW01M
FLAT WASHER 8MM
MOTOR 5HP 220V 1PH
MOTOR FAN COVER
MOTOR FAN
P0454429
429-1 P0454429-1
429-2 P0454429-2
429-4 P0454429-4
429-5 P0454429-5
429-6 P0454429-6
PW01M
PB86M
S CAPACITOR 300M 250V
R CAPACITOR 60M 400V
MOTOR WIRING JUNCTION BOX
FLAT WASHER 12MM
HEX NUT M12-1.75
ADJUST BOLT
P0453409
PR16M
EXT RETAINING RING 9MM
FLAT WASHER 12MM
SHAFT 12MM
PW06M
430
431
432
433
434
436
437
438
439
440
PW06M
P0453412
P0453413
PN03M
PN09M
PEDAL
P0453433
PSS03M
P0453435
P0454436
PSS04M
P0454438
PFH06M
P0454440
HEX NUT M8-1.25
HEX BOLT M8-1.25 X 100
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 50
BRACKET
SET SCREW M6-1 X 8
COLLAR
PB45M
PW01M
PLATE CONNECTING ROD
SET SCREW M6-1 X 12
MOTOR PLATE
PB166M
P0453418
PR21M
INT RETAINING RING 35MM
BALL BEARING 6202 2RS
TROLLEY WHEEL
SLEEVE
FLAT HD SCR M6-1 X 20
FRONT COVER
P6202-2RS
P0453421
P0453422
PLN09M
PW06M
440A P0454440A
REAR COVER
441
442
443
444
447
542
P0454441
PB143M
PW04M
PN02M
CABINET STAND
LOCK NUT M12-1.75
FLAT WASHER 12MM
SPECIAL BOLT
HEX BOLT M12-1.75 X 120
FLAT WASHER 10MM
HEX NUT M10-1.5
P0453425
P0453426
PB118M
PN03M
TROLLEY UNIVERSAL KIT
HEX BOLT M8-1.25 X 45
HEX NUT M8-1.25
PK12M
KEY 5 X 5 X 30
P0454542
FOOT PEDAL ASSEMBLY
-63-
g0453/g0454 (Mfg. since 3/08)
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G0454 Gearbox Breakdown
505
506
513
514
500A
516
508
535
529
536
530
501
532
531
529
502
534
509
540
533
526
525
537
539
528
527
515
525
523
522
507
524
538
517
504
518
512
504
503
521
520
541
510
511
543
519
REF PART #
500A P0454500A
DESCRIPTION
REF PART #
DESCRIPTION
KEY 5 X 5 X 50
SHAFT
GEARBOX ASSEMBLY
BALL BEARING 6204ZZ
CHAIN 06B-1 X 51
EXT RETAINING RING 20MM
OIL PLUG
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
543
PK36M
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
P6204
P0453522
P0454524
P6201
P0454502
PR09M
GEAR
BALL BEARING 6201ZZ
KEY 5 X 5 X 10
P0453503
PSB06M
P0453505
P0453506
P0453507
P0453508
PORP016
P0453510
P0453511
PB03M
PK06M
CAP SCREW M6-1 X 25
GEARBOX BASE
P0454527
P0453527
P6201
GEAR SHAFT
GEAR
GASKET
BALL BEARING 6201ZZ
KEY 5 X 5 X 14
PIN 5 X 10
PK19M
BALL KNOB M10-1.5
O-RING 15.8 X 2.4 P16
HANDLE SHAFT
P0453530
P0453531
PW03M
GEAR SHAFT
GEAR
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 8
SET SCREW M6-1 X 20
GEAR 14T
SHIFTING FORK
PS03M
HEX BOLT M8-1.25 X 16
FLAT WASHER 8MM
KEY 5 X 5 X 16
PSS25M
P0453535
P0453536
PSB33M
P0454539
PSB05M
P0454541
PFB01M
PW01M
PK08M
OIL SEAL 25 X 40 X 10
CAP SCREW M5-.8 X 12
FLANGE COVER
CAP SCREW M8-1.25 X 50
GEARBOX COVER
FLANGE BOLT M6-1 X 12
P0454516
P0453516
P6204
SPROCKET
OIL SEAL 20 X 35 X 7
BALL BEARING 6204ZZ
BALL BEARING 6201ZZ
STEEL BALL 4MM
COMPRESSION SPRING
P6201
P0453519
P0453520
-64-
g0453/g0454 (Mfg. since 3/08)
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G0454 Label Placement
122
16
16
121
118
7
119
120
544
545
337
445
446
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
7
P0454007
P0453019
PLABEL-37
PLABEL-12
PLABEL-36
PLABEL-14
SPEED CHANGE LABEL
BELT COVER LABEL
122
337
445
446
544
545
P0454122
P0454337
G8588
MACHINE ID LABEL
16
GRIZZLY.COM LABEL
118
119
120
121
RESPIRATOR/GLASSES LABEL VL
READ MANUAL LABEL VL
EAR PROTECTION LABEL VL
ELECTRICITY LABEL
GRIZZLY NANEPLATE
P0454446
PPAINT-1
PPAINT-11
MODEL NUMBER LABEL
GRIZZLY GREEN TOUCH UP PAINT
GRIZZLY PUTTY TOUCH UP PAINT
Safety labels warn about machine hazards and ways to prevent injury. the owner of this machine
MuSt maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLAcE that label before using the machine again. contact
-65-
g0453/g0454 (Mfg. since 3/08)
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-66-
g0453/g0454 (Mfg. since 3/08)
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WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email ________________________ Invoice #_________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rifle
____ Shop Notes
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Woodwork
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
____ Shotgun News
____ Today’s Homeowner
____ Wood
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
____ 6-9
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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WARRANty AND REtuRNS
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
~Since 1983~
Visit Our Website Today For
Current Specials!
ORDER
24 HOURS A DAY!
1-800-523-4777
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