Grizzly Musical Instrument H6082 User Manual

HEIRLOOM GUITAR KITS

MODELS H6082, H6083, H6086

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#EW6299 PRINTED IN KOREA

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Table of Contents

SECTION 1: SAFETY....................................................................................................................... 2

SECTION 2: INTRODUCTION ......................................................................................................... 3

Foreword .................................................................................................................................... 3

Contact Info................................................................................................................................ 3

SECTION 3: PARTS INVENTORY................................................................................................... 4

Model H6082/3 Parts ................................................................................................................. 4

Model H6086 Parts .................................................................................................................... 5

Supplies/Tools............................................................................................................................ 6

Identification ............................................................................................................................... 6

SECTION 4: ASSEMBLY................................................................................................................. 7

Shaping the Headstock on Model H6082/83 ............................................................................. 7

Sanding the Body....................................................................................................................... 8

Sanding the Neck....................................................................................................................... 8

Finishing the Neck...................................................................................................................... 9

Finishing the Body.................................................................................................................... 10

Installing the Tuners................................................................................................................. 11

Installing the Neck.................................................................................................................... 12

Installing the Pickups ............................................................................................................... 13

Wiring the Pickups ................................................................................................................... 14

Audio Jack................................................................................................................................ 15

Strap Buttons ........................................................................................................................... 15

Installing Bridge on Model H6082/83....................................................................................... 16

Installing Bridge on Model H6086............................................................................................ 17

Mounting Back Plates .............................................................................................................. 18

Gluing the Nut on the Model H6082 and H6083...................................................................... 18

Attaching the Nut on the Model H6086.................................................................................... 19

Truss Rod Cover...................................................................................................................... 19

Winding Strings on Model H6082/83 ....................................................................................... 20

Winding Strings on the Model H6086 ...................................................................................... 21

SECTION 5: SET UP...................................................................................................................... 22

General..................................................................................................................................... 22

Neck Adjustment...................................................................................................................... 22

String Height Adjustment for Model H6082/83 ........................................................................ 23

String Height Adjustment for the Model H6086 ....................................................................... 24

Pickup Adjustments.................................................................................................................. 25

Spring Adjustment On the Model H6086 ................................................................................. 26

Tuning ...................................................................................................................................... 26

Setting Intonation ..................................................................................................................... 27

SECTION 6: REFERENCE INFO ................................................................................................... 28

Accessories.............................................................................................................................. 28

Warranty & Returns.................................................................................................................. 30

Warranty Card.......................................................................................................................... 31

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SECTION 1: SAFETY

Always wear safety glasses or goggles when operating equipment. Everyday glasses or read-

ing glasses are not safety glasses. Be certain the safety glasses you wear meet the appropri-

ate standards of the American National Standards Institute (ANSI).

Because there are various ways to cut and join wood, you can make substitutions for the methods

stated in this manual. We try to suggest the easiest methods possible. However, only you know

your skills with each piece of machinery. Never compromise your safety by using a cutting method

with which you are not comfortable. Instead, find an alternative approach that will yield the same

result.

These instructions assume that you are intimately familiar with the safe operation and use of wood-

working machinery and woodworking tools, and understand the techniques used to assemble this

project. If you do not qualify for both of these criteria, STOP building this project for your own

safety. Read and understand the owners manual for the machinery you intend to use, take a wood-

working class or visit your local library for more information. Woodworking machinery and tools

are inherently dangerous because they use sharp edges that can and will cause serious personal

injury including amputation and death. Do not underestimate the ability of these tools and machin-

ery to cause injury. Never operate any tool without all guards in place and always wear approved

safety glasses. For your own safety, please heed this warning.

-2-

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SECTION 2: INTRODUCTION

Foreword

Contact Info

We are proud to offer the Heirloom Electric

Guitar Kits. These kits are a part of a growing

Grizzly family of fine woodworking products.

When assembled according to the guidelines

set forth in this manual, you can expect years of

enjoyment from your guitar.

If you have any comments regarding this manual,

please write to us at the address below:

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

We are pleased to provide this manual for the

Model H6082, H6083 and the H6086 Heirloom

Electric Guitar Kits. It was written to guide you

through assembly, review safety considerations,

and cover general information. It represents our

effort to produce the best documentation pos-

sible.

Most importantly, we stand behind our products. If

you have any questions or parts requests, please

call or write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-mail: techsupport@grizzly.com

Web Site: http://www.grizzly.com

The specifications, drawings, and photographs

illustrated in this manual represent the Model

H6082, H6083 and H6086 Heirloom Electric

Guitar Kits as supplied when the manual was

prepared. However, owing to Grizzly’s policy of

continuous improvement, changes may be made

at any time with no obligation on the part of

Grizzly. For your convenience, we always keep

current Grizzly manuals available on our website

at www.grizzly.com. Any updates to products will

be reflected in these manuals as soon as they

are complete. Visit our site often to check for the

latest updates to this manual!

Model H6082, H6083, and H6086 Heirloom Electric Guitar Kits

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SECTION 3: PARTS INVENTORY

Model H6082/3 Parts

REF

PART #

DESCRIPTION

PH6082001 Neck

PH6082002 Guitar Body for H6082

PH6083002 Guitar Body for H6083

PH6082003 Pickups

PH6082004 Tuners with Screws

PH6082005 Tuner Bushings with Washers

PH6082006 Truss Rod Cover w/Screws

PH6082007 Wiring Harness

PH6082008 Strings

Figure 2. H6082/3 peghead components.

PH6082009 Tap Screws M2 X 12

10 PH6082010 Tap Screws M5 X 45

11 PH6082011 Tap Screws M3 X 12

12 PH6082012 Audio Jack Nuts w/Washers

13 PH6082013 Control Knob Nuts w/Washers

14 PH6082014 Control Knobs

15 PH6082015 Audio Jack Nuts w/Washers

16 PH6082016 Tailstop

17 PH6082017 Bridge

18 PH6082018 Bridge Adjusting Assembly

19 PH6082019 Tailstop Adjusting Assembly

20 PH6082020 Control Cavity Cover Plate

21 PH6082021 Strap Buttons w/Screws

PAW04M

Hex Wrench 4mm

Figure 3. H6082/3 guitar parts.

23 PH6082023 Nut

24 PH6082024 Audio Jack Plate

Figure 4. H6082/3 more guitar parts.

Figure 1. H6082/3 boxed components.

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Model H6086 Parts

REF

PART #

DESCRIPTION

PH6086001 Neck

PH6086002 Guitar Body

PH6086003 Pickups

PH6086004 Strings

PH6086005 Tuners w/Bushings and Washers

PH6086006 Truss Rod Cover w/Screws

PH6086007 Strap Buttons w/Screws

PH6086008 Floyd Rose Locking Nut

PH6086009 Floyd Rose Bridge

Figure 6. H6086 peghead components.

10 PH6086010 Control Cavity Cover Plate

11 PH6086011 Tremolo Bar

12 PH6086012 Adjustable Bridge Insert

13 PH6086013 Tremolo Spring

14 PH6086014 Spring Claw w/Tap Screws

15 PH6086015 Tap Screws M3 X 12

PAW04M

Hex Wrench 4mm

17 PH6086017 Wiring Harness

18 PH6086018 Control Knobs

19 PH6086019 Control Knob Nuts w/Washers

20 PH6086020 Audio Jack Nuts w/Washers

21 PH6086021 Tap Screws M2 X 12

22 PH6086022 Tap Screws M2.6 X 16

23 PH6086023 Audio Jack Plate

Figure 7. H6086 bridge parts.

Figure 8. H6086 guitar parts.

Figure 5. H6086 boxed components.

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Supplies/Tools

Identification

The majority of the wooden components in this kit

are fully machined from the factory and are ready

for assembly. A small amount of shaping, drilling,

sanding and finishing will need to be performed to

complete your guitar.

Strap

Button

Bridge

Pickups

Recommended Tools & Supplies:

Tone

Controls

• Sharp Pencil

• 18" Metal Straightedge with a ¹⁄32" Resolution

• Drill Press

Volume Controls

Tremolo Bar

• Drill Bits: ¹⁄16", ³⁄32", ¹⁄8", ⁵⁄32", ³⁄16", ⁵⁄16"

• Depth Stop

3-Way

Switch

• Bandsaw or Coping Saw with ¹⁄4" Blade

• ANSI Approved Respirator

• ANSI Approved Safety Glasses

• Aluminum-Oxide Sanding Paper #150, #220,

and #320 Grit

Figure 9. Model H6086 identification.

Strap

Tailstop

Bridge

• Wet and Dry Sanding Paper #400, #600, and

#1000 Grit

Button

Pickups

• Flexible Sanding Block

• Wood Glue

• Chisel or Razor Blade

Tone

Controls

• Phillips Screwdriver

• ⁄4" Steel Rod, or a Coat Hanger

• Masking Tape

• Tack Cloth or Clean Soft Rag

• Sanding Sealer

Volume Controls

• Assorted Wood Files

• Finishing Materials

• Buffing Compounds

• Oil Wood Finish

3-Way

Switch

Figure 10. Model H6082/3 identification.

• Soldering Iron and Solder

• Peghead Reamer or a Round File

• Ratchet with 11MM and 14MM Sockets

• Hammer

• Small Wooden Block

• C-Clamps

Peghead

Fretboard

Nut

• Wire Cutters

Truss Rod Cover

Tuners

Fret

Figure 11. Peghead identification.

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SECTION 4: ASSEMBLY

4. Layout the tuners on the test piece to ensure

Shaping the

Headstock on

Model H6082/83

you have enough room between the tuners

and for the tuner buttons to turn.

5. Redraw your final headstock shape onto the

headstock with a pencil.

6. Cut the headstock out with a bandsaw or cop-

ing saw. Be sure to cut to the outside edge of

your pencil line. Note—To cut sharp corners,

cut several slots perpendicular to the corner,

then cut out the small pieces. This will reduce

binding on the blade.

The peghead for these models comes as a

large square so it can be cut to any shape. The

only limitation is the strength of the wood. If the

headstock is cut too close to the pegholes or in

between the pegholes and the nut, the wood may

crack under the pressure of the strings. These

instructions will guide you through designing the

shape of the headstock and the placement of the

pegholes.

7. Carefully hand file the headstock to finalize

the shape.

8. Drill the pegholes with a ⁄8" drill bit in a drill

Components Needed

Guitar Neck ....................................................... 1

Qty

press as shown in Figure 12. The pegholes

are drilled slightly undersized so that the tun-

ers will fit tight.

Tools Needed

Sharp Pencil ......................................................1

Paper ........................................................ Varies

Bandsaw with a ¹⁄4" Blade or a Coping Saw .....1

Woodworking Files................................ Assorted

Drill Press with a ³⁄8" Drill Bit...............................1

To shape the headstock:

1. Trace the headstock onto a piece of paper.

Test various ideas for headstock shapes on

paper before cutting into the headstock. To

design a symmetrical headstock, fold the

paper in half and cut out trial shapes.

2. Layout pegholes for the tuners that are a

Figure 12. Drilling the pegholes.

minimum of ⁄2" from the edge of the head-

stock. Space the centers of the pegholes at

least ¹⁵⁄16" apart.

3. Draw the path of the strings onto the test

paper to ensure that the strings do not inter-

fere with each other. Note—If the strings

cross the nut at a sharp angle, this increases

friction and makes tuning difficult. It also

increases the likelihood of the strings pulling

out of the nut slots.

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6. Apply a coat of sanding sealer according to

the manufacturer's instructions or apply prim-

er if you are using a solid color. Note—Make

sure the sealer you are using is compatible

with the finish that you plan to use.

Sanding the Body

The guitar body has been rough sanded at the

factory, but it is up to you to do the final sanding

before the finish is applied. To get a good finish

the body should be sanded with a series of sand-

paper grits up to #320 grit.

7. When the sanding sealer or primer is dry, use

#320 grit sandpaper for final sanding. DO

NOT sand through to bare wood.

Components Needed

Qty

Guitar Body ....................................................... 1

Tools Needed

Flexible Sanding Block.......................................1

Aluminum-Oxide Sanding Paper

#150, #220, and #320 Grit ............... Varies

Sanding Sealer.......................................... Varies

Sanding the Neck

Like the guitar body, the guitar neck has been

rough sanded at the factory. Final sanding should

be done as described in the previous sub-section

"Sanding the Body". Consider applying inlays

or additional design work on the fretboard and

headstock before final sanding. Note—Take your

time and test your designs in scrap wood before

performing the work on the instrument.

To sand the guitar body:

1. Wear an ANSI-approved respirator and

safety glasses when sanding wood!

2. Use a flexible sanding block with #150 grit

aluminum-oxide sanding paper to sand the

guitar body until there is a consistent scratch

pattern on the entire surface. Note—When

hand sanding, always sand in the same

direction as the wood grain.

The fretboard requires no sanding. Sanding the

fretboard will affect the playability of the guitar

and could lead to unrepairable damage.

3. Resand the entire guitar body with #220 grit

sanding paper and lightly round over the out-

side edges of the body. DO NOT round over

the neck pocket or the body cavities.

4. Wipe the guitar body with a damp cloth to

“raise” the wood grain, allowing the “raised”

grain to be sanded smooth.

5. Wait until the wood is dry and resand

the entire body with #220 grit sandpaper.

Dampen again and resand. Note—If you

want to add color to a natural wood finish,

the stain should be applied before continuing

with the next step. Stains cannot be applied

to the guitar body after the sanding sealer.

-8-

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Finishing the Neck

Most finishes can be haz-

ardous to your health. Wear

a NIOSH/OSHA approved

respirator with particulate

and gas/vapor filters, safety

glasses, rubber gloves, and

work in a well ventilated area

when using finishing materi-

als!

Some of the finishing options include stains,

lacquers, varnishes and oil finishes. Traditionally

this style of guitar has a clear finish on the

neck. Depending on the type of finish, they can

be applied with a spray gun, brush, rag, or a

spray can. Finish materials and books on finish-

ing instruments can be ordered through Grizzly

Industrial or numerous luthier supply catalogs.

Components Needed

Guitar Neck ....................................................... 1

Qty

5. Apply the finish according to "Finishing the

Body"; steps 5–11 on page 10.

Tools Needed

6. Before wet sanding, remove the masking

tape from the fretboard and carefully scrape

any excess finish off the fretboard with a

razor blade or chisel as shown in Figure 13.

Masking Tape............................................ Varies

⁄4" Steel Rod, or a Coat Hanger ........................1

Tack Cloth or a Clean Rag........................ Varies

Finish and Tools for Application................ Varies

Narrow Chisel or Razor Blade............................1

Wet/Dry Sandpaper #600, #1000 grit........ Varies

Buffing Materials........................................ Varies

To finish the guitar neck:

1. Maskoffthesurfaceofthefretboard. Carefully

press all the masking tape edges securely

to the fretboard. The finish coat can seep

under these edges, especially near corners,

uneven edges, and places where the frets

meet the fingerboard.

2. Make an "S" shaped hook out of ⁄4" steel

rod, or a coat hanger that has been folded in

half.

Figure 13. Scraping the fretboard.

7. Use a clean rag to wipe wood finishing oil on

3. Wipe the entire neck with a tack cloth or a

the surface of the fretboard.

soft clean rag to remove any dust.

4. Thread the hook through the upper peghole

and hang the neck in the finish room.

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6. Sand the entire body with #400 grit wet and

dry sandpaper after at least three coats of

finish have been applied. DO NOT sand

through the finish—be especially careful on

the edges.

Finishing the Body

These guitars look incredible with a clear finish to

highlight the pattern of the maple tops. The sur-

face can be stained prior to finishing or a trans-

parent pigment can be added to the finish. These

instructions will guide you through a very basic fin-

ishing process. Books describing different guitar

finishing techniques are available through luthier

supply catalogs, or through your local library.

Clear finish materials and books on finishing can

be ordered through Grizzly Industrial. Finishing a

guitar is a difficult task. If you are unsure of your

skills; do your research, practice on scrap wood,

or take it to a professional.

7. Apply more finish, sanding between coats,

until the finish is the desired thickness.

Note—If finishing with a solid color, you may

wish to apply several coats of a clear finish

over the top, sanding between coats, to add

depth to the finish.

9. When the final coat has dried at least a

week, preferably a month, remove the tem-

porary handle and masking.

10. Wet sand the finish using #600 grit wet and

dry sandpaper on a sanding block, followed

with #1000 grit wet and dry sandpaper.

Components Needed

Qty

Guitar Body ....................................................... 1

11. Buff the finish by hand or with a buffer, start-

ing with a medium polish and work up to a

high gloss polish. Note—If using a buffing

machine, be extremely careful to avoid going

through the finish, especially on the edges.

Tools Needed

Temporary Wood Handle ...................................1

Masking Tape............................................ Varies

Tack Cloth or a Clean Rag........................ Varies

Finish and Tools for Application................ Varies

Wet/Dry Sandpaper #600, #1000 grit........ Varies

Buffing Supplies ........................................ Varies

NOTICE

Dust particles suspended in the air will

settle on wet finishes, causing less than sat-

isfactory results. To avoid this problem:

To finish the guitar body:

1. Mask off the neck pocket. Press the masking

tape tight against the edges of the pocket so

the finish does not seep under the tape.

• Leave the finishing room undisturbed

for 24 hours prior to applying the fin-

ish.

2. Screw through the neck pocket screw holes

into a long piece of wood to use for a handle

during spraying. Drill a hole in the end of the

handle for hanging from a hook.

• Avoid making unnecessary movements

upon entering the finish room.

3. Wipe the entire guitar body with a tack cloth

• Apply the finish to the desired guitar

parts and immediately leave the finish

room.

or a soft clean rag to remove any dust.

4. Thread the hook through the temporary han-

dle and hang the body in the finish room.

• DO NOT return to the room until the

specified drying time has elapsed.

5. Apply several thin coats of the finish, follow-

ing the manufacturers instructions. Multiple

thin coats usually produce a better quality

finish than one heavy coat.

-10-

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3. Align the tuners perpendicular to the edge

of the headstock and parallel to each other.

Use a strip of masking tape to secure their

position on the headstock.

Installing the Tuners

Each tuner consists of the tuner, washer, and a

barrel nut. The tuners are attached to the head-

stock with a small wood screw that attaches

between the tuners.

4. Using a ⁄16" drill bit in a drill press, drill ⁄8

deep holes into the headstock. Note—Drilling

the holes deeper than ³⁄8" could result in drill-

ing out through the front face of the head-

stock. Use a depth stop or tape wrapped

around the drill bit at the correct depth as an

indicator.

Components Needed

Qty

Guitar................................................................. 1

Tuner ................................................................. 6

Washer .............................................................. 6

Barrel Nut .......................................................... 6

Tap Screw M2 X 12........................................... 6

5. Secure the machine heads to the guitar

headstock with the tap screws.

Tools Needed

Peghead Reamer or Round File.........................1

Phillips Head Screwdriver...................................1

Drill Press with a ¹⁄16" Drill Bit .............................1

To install the tuners:

1. Place the six tuners into the holes on the

back of the headstock. The holes may need

to be widened with a peghead reamer or

a round file. DO NOT widen the holes too

much—the tuners should fit snug.

2. Slide a washer over the tuner shaft and

screw the barrel nut onto the tuner.

Figure 14. Completed peghead.

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2. Remove the neck and spread a thin layer of

wood glue onto the areas of the neck that fit

into the neck pocket, and spread glue in the

neck pocket.

Installing the Neck

Components Needed

Guitar Neck ....................................................... 1

Guitar Body ....................................................... 1

Qty

3. Place the neck into the neck pocket. Make

sure that it fits correctly in the pocket.

4. Clamp the neck to the body as shown in

Figure 16. Note—To protect the neck and

body, place wood blocks and pads between

the clamp and the guitar.

Tools Needed

Sandpaper #150 Grit ................................. Varies

Wood Glue ................................................ Varies

C-Clamp .............................................................1

To attach the neck to the guitar body:

1. Place the neck into the neck pocket (Figure

15). If there is a gap between the neck and

the body, lightly sand the highpoints on the

neck until it fits in the pocket.

Figure 16. Clamping the neck to the body.

Figure 15. Neck installation.

-12-

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2. Push the gray wire on the bridge pickup (the

thicker pickup) through the hole shown in

Figure 18 and place the pickup in the cavity

with the thin edge towards the neck.

Installing the

Pickups

The pickups convert the motion of the strings into

an electrical pulse. This electrical pulse is ampli-

fied and used to power the speaker. The speaker

moves the air in the same motion as the guitar

strings, making the sound audible.

Components Needed

Qty

Guitar................................................................. 1

Pickup................................................................ 2

Tools Needed

Drill with a ³⁄16" Drill Bit........................................1

Masking Tape............................................ Varies

Soldering Iron.....................................................1

Solder........................................................ Varies

Figure 18. Bridge pickup wire.

3. Secure the wires with masking tape so they

do not fall back out through the holes.

To attach the pick guard to the guitar body:

1. Push the black wire on the neck pickup (the

thinner pickup) through the hole shown in

Figure 17, and place the pickup in the cavity

with the thin edge towards the neck.

4. Secure the position of the pickups to the

body with masking tape.

5. DO NOT drill the screws at this time! Final

adjustments need to be made after installing

and winding the strings.

Figure 17. Neck pickup wire.

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2. Flip the guitar over and secure the pots with

Wiring the Pickups

the 8MM nuts and washers.

3. Rotate the control pot shafts counterclock-

wise until they stop. Place the control knobs

over the control pot shafts with the 0 at the

12 o'clock position.

This guitar comes with a wiring harness that has

most of the components soldered in place. You

only need to solder in the pickup wires onto the

three way switch. Soldering the wires may cause

damage to the components if done incorrectly. If

you are unsure of your skills; do your research,

practice on scrap wires, or take it to a profes-

sional.

4. Push the audio jack out through the hole in

the end of the body.

5. Solder the pickups onto the selector switch

as shown in Figure 20.

Components Needed

Qty

Guitar................................................................. 1

Wiring Harness.................................................. 1

Washer 8MM..................................................... 4

Nut 8MM............................................................ 4

Washer 12MM Gold .......................................... 1

Nut 12MM Gold ................................................. 1

Back Cover Plate............................................... 1

To Neck

Pickup

To Bridge

Pickup

Red

Bare Wire

(Ground)

White

Tools Needed

Socket 11MM, 14MM ..........................................1

Soldering Iron.....................................................1

Solder........................................................ Varies

To Volume

Control

To wire the pickups:

Figure 20. 3-way switch wiring.

1. Place the pots and the selector switch in the

electronics cavity as shown in Figure 19.

6. Rotate the selector switch so the red wire

that leads to the neck pickup is towards the

front of the guitar.

Tone

Volume

7. Flip the guitar over and secure the selector

switch with the 12MM nuts and washers.

B500K

A500K

8. Feed the black ground wire through to the

tremolo cavity on the H6086, or to the bridge

insert hole for the Model H6082 and H6083.

9. Install the back cover plate over the electron-

ics cavity.

Selector Switch

Figure 19. Wiring diagram 1.

-14-

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Audio Jack

Strap Buttons

The strap buttons are positioned on the guitar as

Components Needed

Qty

shown in Figure 22.

Guitar................................................................. 1

Jack Plate.......................................................... 1

Washer 9MM Gold ............................................ 1

Nut 9MM Gold ................................................... 1

Tap Screw M3 x 12 ........................................... 4

Tools Needed

Socket 11MM......................................................1

Drill with a ¹⁄16" Drill Bit....................................... 1

Depth stop......................................................... 1

Phillips Head Screwdriver.................................. 1

To attach the audio jack to the guitar body:

1. Insert the audio jack into the hole in the jack

plate, place the washer over the threads, and

secure with the nut (see Figure 21).

Figure 22. Strap buttons.

Components Needed

Qty

Guitar................................................................. 1

Tap Screws ....................................................... 2

Strap Buttons..................................................... 2

Tools Needed

Drill with a ¹⁄8" Drill Bit.........................................1

Phillips Head Screwdriver...................................1

To attach the strap buttons to the guitar:

1. Using an ⁄8" drill bit, drill ⁄4" deep holes at

each of the mounting locations.

2. Secure each of the strap buttons to the guitar

Figure 21. Jack plate.

body with a tap screw.

2. Place the jack plate in the hole in the guitar.

3. Secure the position of the jack plate to the

guitar body with masking tape.

4. Use ⁄16" drill bit to drill ⁄2" holes through the

holes in the jack plate and into the body.

5. Secure the jack plate to the guitar body with

four tap screws.

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Installing Bridge on

Model H6082/83

Components Needed

Qty

Guitar................................................................. 1

Bridge ................................................................ 1

Stopbar Tailpiece .............................................. 1

Threaded Inserts ............................................... 4

Tailpiece Adjustment Screws ............................ 2

Bridge Adjustment Screws ................................ 2

Tools Needed

Hammer............................................................. 1

Figure 24. Bridge adjustment screw.

Small Wooden Block ......................................... 1

5. Place the remaining inserts into the back

holes.

To attach the bridge to the guitar body:

6. Place the wooden block on an insert and

lightly tap the insert down until it touches the

top of the guitar body. Repeat for the other

insert.

1. Place two inserts into the forward holes as

shown in Figure 23.

7. Thread the bridge adjustment screws into the

inserts as shown in Figure 25.

Figure 23. Threaded insert placement.

2. Place the wooden block on an insert and

lightly tap the insert down until it touches the

top of the guitar body. Repeat for the other

insert.

Figure 25. Tailpiece adjustment screw.

8. Slide the tailpiece onto the adjustment

3. Thread the bridge adjustment screws into the

inserts, as shown in Figure 24, and place the

bridge over the inserts.

screws.

4. Feed the grounding wire from the electronics

cavity into the back hole. Hook the end of

the wire down so it catches the edge of the

hole.

-16-

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3. Flip the guitar body over and place the spring

claw in the cavity as shown in Figure 27.

Installing Bridge on

Model H6086

Components Needed

Qty

Guitar................................................................. 1

Floyd Rose Bridge............................................. 1

Adjustable Insert................................................ 2

Spring Claw....................................................... 1

Tap Screw M5 X 45........................................... 2

Spring ................................................................ 3

Tools Needed

Hammer............ ................................................ 1

Phillips Head Screwdriver.................................. 1

Soldering Iron and Solder ................................. 1

Figure 27. Spring claw placement.

To attach the tremolo bridge to the guitar

body:

4. Secure the spring claw to the guitar body

with two M5 X 45 tap screws. Tighten the

screws until the spring claw is 1" from the

wall of the cavity. Note—These screws are

used to adjust the spring tension.

1. Remove the screws from the adjustable

inserts and tap the inserts into the holes

in the cut-out. Thread the screws into the

inserts.

5. Solder the black wire to the spring hanger.

2. Place the bridge in the cut-out shown in

Figure 26 with the notches against the

adjustable inserts.

6. Stretch the three springs from the spring

claw to the tremolo bridge as shown in

Figure 28.

Figure 26. Tremolo bridge placement.

Figure 28. Correct spring placement.

7. Place the tremolo arm in the socket pointed

out in Figure 26, and tighten the nut.

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Mounting Back Plates

Gluing the Nut on

the Model H6082

and H6083

Components Needed

Qty

Guitar................................................................. 1

Backplates.................................................Varies

Tap Screw M3 X 12........................................... 6

The nut holds the peghead end of the strings the

correct distance above the frets. It is not nec-

essary to cut the string notches in the nut that

comes with this kit.

Tools Needed

Drill with a ³⁄32" Drill Bit........................................1

Phillips Head Screwdriver...................................1

Components Needed

Guitar................................................................. 1

Qty

To mount the back plate to the guitar body:

2. Secure the position of the back plates to the

Tools Needed

Narrow Chisel or Razor Blade............................1

guitar body with masking tape.

Glue........................................................... Varies

3. Using a ⁄32" drill bit, drill ⁄8" deep holes

through the holes in the back plate.

To install the nut:

4. Secure the back plates to the guitar body

1. Use a chisel or razor blade to scrape any fin-

ish out of the nut slot (Figure 29). DO NOT

remove any wood from the nut slot.

with M3 X 12 tap screws.

Figure 29. Cleaning out the nut slot.

2. Spread a thin layer of glue in the nut slot and

center the nut in the nut slot.

3. Install the strings as described on page 20.

The strings will hold the nut in place until the

glue dries.

4. Wipe away the excess glue before it sets up,

then allow the glue to dry for 24 hours.

-18-

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Attaching the Nut on

the Model H6086

Truss Rod Cover

Components Needed

Qty

Guitar................................................................. 1

Truss Rod Cover ............................................... 1

Tap Screw M2 X 12........................................... 1

Components Needed

Qty

Guitar................................................................. 1

Floyd Rose Locking Nut.................................... 1

Tap Screw M3 X 12........................................... 2

Tools Needed

Drill with a ¹⁄16" Drill Bit....................................... 1

Depth stop......................................................... 1

Phillips Head Screwdriver.................................. 1

Tools Needed

Narrow Chisel or Razor Blade............................1

Drill with a ³⁄32" Drill Bit........................................1

Depth Stop .........................................................1

Phillips Head Screwdriver ..................................1

To install the nut:

1. Center the truss rod cover over the hole for

To install the nut:

the truss rod and press it up against the nut.

1. Use a chisel or razor blade to scrape any fin-

ish out of the nut slot. DO NOT remove any

wood from the nut slot.

2. Use ⁄16" drill bit to drill ⁄8" holes through

the hole in the truss rod cover and into the

peghead.

2. Center the locking nut in the nut slot.

3. Secure the truss rod cover to the peghead

with the tap screw.

3. Drill ⁄8" deep holes through the two holes

shown in Figure 30.

Figure 30. Installing the locking nut.

4. Thread two screws through the locking nut

and into the neck.

Note—The remaining lock blocks and cap screws

will be installed after the guitar is tuned.

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2. Guide the string over the bridge saddle, over

the nut, and through the hole in the corre-

sponding tuner.

Winding Strings on

Model H6082/83

3. Allow only enough slack in the string for 2-3

rotations around the tuner. Note—If too much

slack is allowed, then the string could wind

off the machine head after many successive

rotations. If not enough slack is allowed, then

the string may not hold the winding tension.

The correct position of the guitar strings is shown

in Figure 31. The thin High E string is the "1st"

string and the thick Low E string is the "6th".

4. Bend the string at a right angle across the

edge of the machine head.

�

5. Rotate the tuners until the string just begins

to hold the winding tension. Note—DO NOT

tighten the strings beyond the initial tension-

ing at this time. Final tensioning should be

completed during the string tuning process.

�

��

�

��

�

Figure 31. Correct string locations.

Components Needed

Qty

Strings ............................................................... 6

Tools Needed

Wire Cutters .......................................................1

To install the guitar strings:

1. Slide the 1st string through the correspond-

ing hole in the bridge (Figure 32).

Figure 33. String wrapped around tuner.

6. Use wire cutters to cut off the excess string.

7. Repeat the above process for the remaining

strings.

Figure 32. 1st string installation hole.

-20-

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To install the guitar strings:

Winding Strings on

the Model H6086

1. Cut the ball ends and wraps off of the guitar

strings.

2. Insert the strings between the lock block and

the front edge of the lock box as shown in

Figure 35.

The correct position of the guitar strings is shown

in Figure 31. The thin High E string is the "1st"

string and the thick Low E string is the "6th".

�

��

�

��

�

Figure 35. Strings locked into lock box.

3. Tighten the saddle lock screws.

Figure 31. Correct string locations.

Components Needed

Qty

Strings ............................................................... 6

4. Guide the strings over the nut, and through

the hole in the corresponding tuners.

Tools Needed

Wire Cutters .......................................................1

Hex Wrench 3MM...............................................1

5. Allow only enough slack in the strings for

2-3 rotations around the tuner. Note—If

too much slack is allowed, then the strings

could wind off the machine head after many

successive rotations. If not enough slack is

allowed, then the strings may not hold the

winding tension.

6. Bend the strings at a right angles across the

edge of the machine heads.

Saddle Lock Screw

7. Rotate the tuners until the strings just begin

to hold the winding tension. Note—DO NOT

tighten the strings beyond the initial tension-

ing at this time. Final tensioning should be

completed during the string tuning process.

Fine Tuner

Lock Block

8. Use wire cutters to cut off the excess string.

Lock Box

Figure 34. Bridge components.

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SECTION 5: SET UP

To adjust the bow of the guitar neck:

General

1. Tighten the strings to playing tension.

Guitar set up is an art that requires skill, patience

and experience. If you have the patience, you can

acquire the skill and experience. If you don't have

the patience, you may want to have your guitar

set up by a qualified guitar technician.

2. Place a straightedge from the 1st fret to the

17th. Measure any gaps between the straight-

edge and the frets with the feeler gauge.

—If the neck is flat, or bowed up .012" or

less, the neck is set up correctly.

—If the gap is greater than .012", or if the

neck bows away from the straightedge,

continue to step 3.

This section on set up is a general overview of

set up practices. We highly recommended that

you research more in-depth methods. Books on

setting up electric guitars can be ordered through

Grizzly Industrial, luthier supply catalogs, or may

be available through your local library.

3. Loosen the strings and turn the truss rod nut

in the base of the neck (Figure 36) coun-

terclockwise to release tension on the neck.

Retighten until the nut begins to grab.

Neck Adjustment

The guitar neck was adjusted perfectly straight

before it was packaged; however, the moisture

content of wood acclimates to the humidity of

the surrounding environment. This characteristic

results in movement of the wood components

with regards to alignment. It is not uncommon

for the neck to require adjustment several times

each year, especially in regions where the sea-

sonal climate changes are more drastic.

Figure 36. Truss rod nut.

Components Needed

Guitar with Strings Installed .............................. 1

Qty

5. To flatten a back bow, turn the truss rod nut a

⁄4

turn clockwise. To correct an up bow, turn

the nut a ¹⁄4 turn counterclockwise.

Tools Needed

Metal Straightedge 18".......................................1

Hex Head Wrench 4MM.....................................1

Feeler Gauge Set...............................................1

Phillips Head Screwdriver...................................1

6. Restring the guitar and recheck the neck with

the straightedge.

—If the neck is correctly adjusted, go to the

next section.

—If the neck is still out of adjustment return

to step 3.

-22-

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2. De-tension the strings and adjust the bridge

height as shown in Figure 38.

String Height

Adjustment for

Model H6082/83

Correct string height is crucial for maximizing the

playability of your electric guitar. The string height

is the distance between the top face of the fret

and the bottom face of the string (Figure 37).

String

String Height

Figure 38. Adjusting the bridge height.

Fret

3. Re-tune the guitar and check the string

height.

—If the strings are at the correct height, go to

the next step.

Fingerboard

—If the strings are at the wrong height return

to step 2.

Figure 37. String height measurement.

4. Check the angle of the strings between the

bridge and the tailstop shown in Figure 39.

—If the strings touch the back edge of the

bridge, raise the tailstop.

Components Needed

Guitar with Strings Installed .............................. 1

Qty

—If there is a large gap between the back

edge of the bridge and the strings, lower

the tailstop until there is only a small gap.

Tools Needed

Metal Straightedge or Feeler Gauges................1

Flat Head Screwdriver........................................1

To adjust the string height:

1. Tune the guitar, then measure the string

height at the twelfth fret. The 1st string mea-

surement should be ⁄64" the 6th string mea-

surement should be ⁵⁄64".

Figure 39. Adjusting the tailstop.

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2. De-tension the strings and adjust the bridge

height by turning the height adjustment

screws pointed out in Figure 40.

String Height

Adjustment for the

Model H6086

Correct string height is crucial for maximizing the

playability of your electric guitar. The string height

is the distance between the top face of the fret

and the bottom face of the string (Figure 37).

String

String Height

Fret

Figure 40. Bridge height adjustment.

3. Re-tune the guitar and check the string

height.

Fingerboard

—If the strings are at the correct height, go to

the next section.

—If the strings are at the wrong height return

to step 2.

Figure 37. String height measurement.

Components Needed

Qty

Guitar with Strings Installed .............................. 1

Tools Needed

Metal Straightedge or Feeler Gauges................1

Hex Wrench 3MM...............................................1

To adjust the string height:

1. Tune the guitar, then measure the string

height at the twelfth fret. The 1st string mea-

surement should be ⁄64" the 6th string mea-

surement should be ⁵⁄64".

-24-

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4. Measure the distance from the top of the

outside screw heads on the neck pickup to

the bottom of the strings as shown in Figure

42.

Pickup Adjustments

Pickup height can have a dramatic effect on the

audio output signal. The closer the strings are to

the pickups, the stronger the audio output signal

will be. If the strings are too close, distortion is

caused by magnetic interference from the elec-

tronic components.

String

String Height

Components Needed

Guitar with Strings Installed .............................. 1

Tap Screw M3 X 12........................................... 1

Qty

Screw Head

Pickup

Tools Needed

Drill with a ³⁄32" Drill Bit....................................... 1

Depth stop......................................................... 1

Masking Tape.................................................... 1

Metal Straightedge .............................................1

Phillips Head Screwdriver...................................1

Figure 42. String heights over the pickup.

4. Adjust the screws shown in Figure 43 until

the gap between the strings and the pickup

is ³⁄32".

To adjust the pickups:

1. Align the pickups so the outside pickup

screws are directly under the 1st and 6th

strings, as shown in Figure 41, and tape the

pickups in place.

Figure 43. Pickup height adjustment.

5. Measure the bridge pickup and adjust the

screws shown in Figure 43 until the gap

between the strings and the pickup is ¹⁄16".

Figure 41. Pickup placement.

2. Drill ⁄2" deep holes through the holes in the

pickups and into the guitar body.

3. Fasten the pickups to the body with the M3 X

12 tap screws.

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Spring Adjustment

On the Model H6086

�

Components Needed

Guitar with Strings Installed .............................. 1

Qty

�

��

Tools Needed

�

Phillips Head Screwdriver...................................1

To adjust the tremolo springs:

1. Tighten the spring claw screws to approxi-

mately ⁵⁄8" from the front edge of the tremolo

cavity as shown in Figure 44.

Figure 45. Standard tuning.

To tune the guitar:

1. Play a Low E pitch on a piano, a tuning fork,

or an electronic computer file.

2. Play an open (non-fretted) 6th string and

adjust the tuner to match the Low E. Note—

Always tune up. If the string is tuned high,

loosen the string to lower the pitch, then tune

the string up to the correct note.

3. Tune the 5th string by playing the 6th string

while it is being pressed (fretted) at the 5th

fret, and then play the open 5th string. Adjust

the 5th string tuner until the notes match.

Figure 44. Spring adjustment.

4. Perform the same tuning steps on the 4th

and 3rd strings.

2. Fine tune the springs until the bridge sits

parallel with the surface of the guitar body.

5. When tuning the 2nd string, fret the 3rd string

at the 4th fret instead of the 5th fret.

6. Tune the 1st string in the same manner as

the 6th, 5th, 4th, and 3rd strings.

Tuning

7. On the Model H6086, when the guitar is in

tune, tighten the lock blocks on the locking

nut to prevent the strings from going out of

tune.

Tuning is an important guitar concept. If the guitar

is not in tune, the resulting sound is unpleasant.

These instructions explain how to tune by ear.

You can also tune using an electronic tuner such

as the Grizzly H3097 Chromatic Tuner shown

onon page 29.

-26-

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Setting Intonation

Setting the intonation adjusts the length of the

string to correct for flatness/sharpness on each

string. The adjustment is simple, but this proce-

dure takes a lot of trial and error.

Components Needed

Qty

Guitar with Strings Installed .............................. 1

Tools Needed

Phillips Head Screwdriver...................................1

Hex Wrench 2.5 MM...........................................1

Figure 46. H6082 and H6083 saddle adjust-

ments.

To set the intonation:

1. Lightly touch and then release the 1st string

directly above the twelfth fret as you pluck

the string to play a harmonic note.

2. Now pluck the string while holding it fretted at

the twelfth fret. If this note is sharper than the

note played in step 1, you will need to move

the saddle away from the neck. If this note is

flat in comparison, move the saddle toward

the neck.

3. De-tension the strings and adjust the sad-

dles of the Model H6082 and H6083 with

a Phillips screwdriver, or adjust the Model

H6086 with a hex wrench.

Figure 47. H6086 saddle adjustments screws.

3. Repeat steps 1–2 until the string is in

tune. Repeat the process for the rest of the

strings.

Note—This procedure can also be done with an

electronic tuner by tuning the harmonic note to be

exactly in tune and then adjusting the saddle until

the note played in step 2 is also in tune.

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SECTION 6: REFERENCE INFO

H1302—Standard Earmuffs

H4979—Deluxe Twin Cup Hearing Protector

H4977—Work-Tunes Radio Headset Earmuffs

Protect yourself comfortably with a pair of cush-

ioned earmuffs. Especially important if you or

Accessories

G7984—Face Shield

employees operate for hours at a time.

H1298—Dust Sealed Safety Glasses

H1300—UV Blocking, Clear Safety Glasses

H2347—Uvex^®Spitfire Safety Glasses

H0736—Shop Fox^®Safety Glasses

H1302

Safety Glasses are essential to every shop. If

you already have a pair, buy extras for visitors

or employees. You can't be too careful when it

comes to shop safety!

H4979

H4977

H1300

H1298

Figure 48.

Our most popular earmuffs.

G7984

H0736

H2347

Figure . Our most popular safety glasses.

-28-

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H2499—Small Half-Mask Respirator

H3631—Medium Half-Mask Respirator

H3632—Large Half-Mask Respirator

H3635—Disposable Cartridge Filter Pair P100

Wood dust is now considered a known carcino-

gen and has been linked to nasal cancer and

severe respiratory illnesses. If you work around

dust everyday, a half-mask respirator can be a

lifesaver. Also compatible with safety glasses!

H5750—Vinyl Washcoat/Sealer, 1Qt

H5751—Nitrocellulose Lacquer, Gloss, 1 Qt

H5752—Nitrocellulose Lacquer, Gloss, 1 Gal

H5753—Nitrocellulose Lacquer, Satin, 1 Qt

H5754—Nitrocellulose Lacquer, Satin, 1 Gal

H5755—Retarder for Lacquer, 1 Qt

H5756—Natural Filler, 1 Pint

H5757—Mahogany Filler, 1 Pint

H5759—Filler Reducer, 1Qt

McFadden's nitrocellulose lacquer is the leading

lacquer used by custom guitar builders. It sprays

and buffs really well and is capable of giving you

a finish that looks "wet."

Figure 49.

Half-mask respirator and disposable

cartridge filters.

H3097—Chromatic Tuner

Figure 51. Model H5750-59 McFadden's

An absolute must for any guitar player, this tuner

allows you to tune your acoustic or electric guitar

dead on. Includes 9V battery.

Lacquers and Fillers.

H0818—Fine Prepolishing Paste, 1.85 lb

H4873—Medium Prepolish Liquid, 1 Qt

H0821—High Gloss Polishing Liquid, 1 Qt

Menzerna professional polishing compounds will

remove any fine scratches from the finish and

give your instrument the incredibly high gloss fin-

ish that you are looking for.

Figure 50. Model H3097 Chromatic Tuner.

Figure 52. Menzerna polishing compounds.

Model H6082, H6083, and H6086 Heirloom Electric Guitar Kits

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Warranty & Returns

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty applies only to the hardware of this kit, all wood components of this kit

are excluded from this warranty. This warranty does not apply to defects due directly or indirectly to assem-

bly, finishing or modification of kits; misuse; abuse; negligence; accidents; repairs or alterations; or lack of

maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law,

including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of

this written warranty. We do not warrant or represent that the merchandise complies with the provisions of

any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty

exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried

in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone, provide proof of purchase, and give us all

the details. We will then determine if any components need to be replaced. Kits are non-returnable.

The manufacturer's reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-30-

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Warranty Card

Name_____________________________________________________________________________________

Street_____________________________________________________________________________________

City _____________________________________________________________ State________Zip_________

Phone Number_______________________E-Mail_______________________FAX__________________

MODEL #_______________________________________________ Order #______________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of

course, all information is strictly confidential.

How did you learn about us?

How many of your woodworking machines are Grizzly? ___________

___Advertisement

___Catalog

___Friend

___Card Deck

10.

Which benchtop tools do you own? Check all that apply.

___World Wide Web

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc/Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Spindle/Belt Sander

___Other_____________________________________________

Which of the following magazines do you subscribe to.

___American Woodworker

___Cabinetmaker

___Practical Homeowner

___Shop Notes

___Other_____________________________________________

How many of the machines checked above are Grizzly? ___________

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

11.

12.

Which portable/hand held power tools do you own? Check all that

apply.

___Belt Sander

___Biscuit Joiner

___Circular Saw

___Detail Sander

___Drill/Driver

___Orbital Sander

___Palm Sander

___Portable Planer

___Saber Saw

___Popular Woodworking

___Other_____________________________________________

Which of the following woodworking/remodeling shows do you watch?

___Reciprocating Saw

___Miter Saw

___Router

___Backyard America

___Home Time

___The American Woodworker

___The New Yankee Workshop

___This Old House

___Woodwright’s Shop

___Other_____________________________________________

What machines/supplies would you like Grizzly Industrial to carry?

13.

___Other_____________________________________________

What is your annual household income?

____________________________________________________

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

14.

15.

What new accessories would you like Grizzly Industrial to carry?

____________________________________________________

What other companies do you purchase your tools and supplies from?

____________________________________________________

Do you think your purchase represents good value?

What is your age group?

___20-29

___30-39

___40-49

___50-59

___60-69

___70 +

How long have you been a woodworker?

16.

17.

18.

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

___Yes

Would you recommend Grizzly Industrial to a friend?

___Yes ___No

___No

How would you rank your woodworking skills?

___Simple

___Intermediate

___Advanced

___Master Craftsman

Would you allow us to use your name as a reference for Grizzly cus-

tomers in your area? Note: We never use names more than three

times.

What stationary woodworking tools do you own? Check all that apply.

___Air Compressor

___Bandsaw

___Panel Saw

___Planer

___Yes

___No

___Drill Press

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

19.

Comments:____________________________________________

____________________________________________________

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Jointer

___Lathe

___Mortiser

___Vacuum Veneer Press

___Wide Belt Sander

Other_____________________________________________

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