MODEL G0497
PLANISHING HAMMER
INSTRUCTION SHEET
This machine presents
serious injury hazards
to
untrained
users.
Read through this entire
instruction sheet to
become familiar with
the controls and opera-
tions before starting the
machine!
Figure 1. Model G0497 Planishing Hammer.
The Model G0497 has a maximum operating
pressure of 120 psi. exceeding this maxi-
mum can lead to high pressure parts failure,
which may cause serious personal injury!
Introduction
Great for all sheet metal forming, the Model
G0497 Planishing Hammer includes an integrated
filter/regulator and lubricator, and can shape mild
steel up to 16 gauge.
EYE/EAR INJURY HAZARD!
Wear safety glasses and
hearing protection during
use of this tool!
Inventory
Planishing Hammer........................................... 1
INJURY HAZARD!
Mounting and Setup
1. With the help of an assistant, carefully uncrate
Disconnect tool from air and
power to prevent accidental
operation during service!
the planishing hammer.
2. Determine the most suitable location for your
planishing hammer based on the planned
usage of the machine. Larger workpieces will
require a larger space around the planishing
hammer.
CRUSHING HAZARD!
Keep hands clear of hammer
mechanism at all times!
Machine Data
3. Mount the planishing hammer to the floor
using fasteners appropriate for the floor
type.
Control Power...........110V, Single-Phase, 60 Hz
Blows per Minute......................................... 4600
Air Pressure....................................... 90-120 PSI
Air Consumption..................................... 12 CFM
Throat .............................................................24"
Weight ......................................................168 lbs
4. Check the oil level in the lubricator. If the oil
level is low, refill with an SAE 10-weight non-
detergent, non-additive oil.
5. Install a male 1⁄4" NPT quick connector fitting
into the air inlet of the planishing hammer.
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G0497 Parts Breakdown
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G0497 Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1A
2
P0497001A
P0497002
P0497003
P0497004
P0497005
P0497006
PR21M
MAIN HAMMER FRAME-N/S 1/07
SUPPORT BRACKET
BRACE
24
25
26
27
28
29
29-1
29-2
30
30-1
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
P0497024
P0497025
P0497026
P0497027
P0497028
P0497029
P0497029-1
P0497029-2
P0497030
PSS02
HOSE CLAMP
FLEXIBLE HOSE 5/16" x 9-1/16"
FOOT SWITCH
3
4
END COVER
CORRUGATED PLASTIC TUBE
SOLENOID VALVE
5
UPPER HAMMER CLAMP
LOWER HAMMER CLAMP
INT RETAINING RING 35MM
ANVIL BASE-N/S 1/07
ANVIL HEIGHT SCREW 1-8 x 11
LOWER ANVIL
6
AIR CONTROL ASSEMBLY
FILTER/REGULATOR UNIT
LUBRICATOR UNIT
8
9A
10
11
11-1
12
12-1
13
13-1
13-2
14
15
16
17
18
19
20
21
22
23
P0497009A
P0497010
P0497011
PSS07
HANDWHEEL
SET SCREW 5/16-18 X 3/8
CAP SCREW 1/4-20 X 1
CAP SCREW 1/4-20 X 1/2
CAP SCREW 1/4-20 X 3/4
BUTTON HD CAP SCR 1/4-20 X 1/2
HEX NUT 10-24
SET SCREW 1/4-20 x 1/2
COMBO JAM NUT 1-8 / 1/2-12
LOCK HANDLE 1/2-12 X 5/16
PNEUMATIC HAMMER
HAMMER HEAD
PSB06
P0497012
P0497012-1
P0497013
P0497013-1
P0497013-2
P0497014
P0497015
P0497016
P0497017
P0497018
P0497019
P0497020
P0497021
P0497022
P0497023
PSB04
PSB05
PSBS20
PN07
HAMMER HEAD FACING
SOLENOID VALVE MOUNT PLATE
SWITCH PLATE
PLW02
LOCK WASHER 1/4
PFS03M
PTLW02M
PS06
FLANGE SCREW M5-.8 X 6
EXT TOOTH WASHER 5MM
PHLP HD SCR 10-24 X 3/8
COMBO LABEL
STRAIN RELIEF 1/2"
SOLENOID VALVE CORD
FOOT SWITCH CORD
POWER CORD W/5-15 PLUG
CONNECTOR TUBE
P0497040
P0497041
P0497042
P0497043
P0497044
PAW05M
CRUSHING HAZARD LABEL
EXPLOSION HAZARD LABEL
MACHINE ID LABEL
ELBOW 1/4" NPT
FLEXIBLE HOSE 5/16" x 13"
HEX WRENCH 5MM
90° MALE CONNECTOR
MALE CONNECTOR
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
COPYRIGHT © JUNE, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JK8281 PRINTED IN TAIWAN
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