MODEL T24463/T24464
6" BENCH GRINDERS
OWNER'S MANUAL
(For models manufactured since 01/12)
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION............................................... 2
SECTION 4: OPERATIONS ........................... 16
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L]ZZaꢀHZaZXi^dcꢀ########################################### &,
L]ZZaꢀ>cheZXi^dcꢀ######################################### &-
L]ZZaꢀ9gZhh^c\############################################ &-
L]ZZaꢀGZbdkVaꢀꢂꢀ>chiVaaVi^dcꢀ###################### &.
BVcjVaꢀ6XXjgVXnꢀ########################################### '
8dciVXiꢀ>c[d#################################################### '
BVX]^cZꢀ9ZhXg^ei^dcꢀ###################################### '
>YZci^[^XVi^dcꢀ################################################### (
BVX]^cZꢀ9ViVꢀH]ZZiꢀ###################################### )
SECTION 1: SAFETY....................................... 5
HV[Zinꢀ>chigjXi^dchꢀ[dgꢀBVX]^cZgnꢀ################## *
6YY^i^dcVaꢀHV[Zinꢀ>chigjXi^dchꢀ[dgꢀ<g^cYZghꢀ#### ,
SECTION 5: ACCESSORIES......................... 20
SECTION 6: MAINTENANCE......................... 21
HX]ZYjaZꢀ###################################################### '&
<g^cY^c\ꢀL]ZZahꢀ########################################## '&
L]ZZaꢀ9gZhh^c\############################################ '&
SECTION 2: POWER SUPPLY........................ 8
6kV^aVW^a^inꢀ#################################################### -
;jaa"AdVYꢀ8jggZciꢀGVi^c\ꢀ############################# -
8^gXj^iꢀGZfj^gZbZcihꢀ################################### -
<gdjcY^c\ꢀꢂꢀEaj\ꢀGZfj^gZbZcihꢀ################# .
:miZch^dcꢀ8dgYhꢀ########################################## .
SECTION 7: SERVICE ................................... 22
IgdjWaZh]ddi^c\ꢀ########################################### ''
Bdidgꢀꢂꢀ:aZXig^XVaꢀ###################################### ''
SECTION 8: WIRING...................................... 23
L^g^c\ꢀHV[Zinꢀ>chigjXi^dchꢀ############################ '(
I'))+(ꢀL^g^c\############################################## ')
I'))+)ꢀL^g^c\############################################## '*
SECTION 3: SETUP ....................................... 10
CZZYZYꢀ[dgꢀHZijeꢀ######################################### &%
JceVX`^c\ꢀ#################################################### &%
>ckZcidgnꢀ###################################################### &&
BdYZaꢀI'))+(ꢀ>ckZcidgnꢀ############################ &&
BdYZaꢀI'))+)ꢀ>ckZcidgnꢀ############################ &&
H^iZꢀ8dch^YZgVi^dchꢀ###################################### &'
LZ^\]iꢀAdVYꢀ############################################## &'
HeVXZꢀ6aadXVi^dcꢀ######################################## &'
E]nh^XVaꢀ:ck^gdcbZciꢀ################################ &'
:aZXig^XVaꢀ>chiVaaVi^dcꢀ################################## &'
A^\]i^c\ꢀ###################################################### &'
Bdjci^c\ꢀ###################################################### &(
I]gdj\]ꢀBdjciꢀl^i]ꢀGjWWZgꢀ;ZZiꢀ############# &(
I]gdj\]ꢀBdjci^c\ꢀ##################################### &(
Hjg[VXZꢀBdjci^c\ꢀ###################################### &(
6hhZbWanꢀ##################################################### &)
HeVg`ꢀ9Z[aZXidgꢀ6Y_jhibZciꢀ####################### &)
IddaꢀGZhiꢀ6Y_jhibZciꢀ################################ &)
EdlZgꢀ8dccZXi^dc######################################## &*
8dccZXi^c\ꢀEdlZgꢀ##################################### &*
9^hXdccZXi^c\ꢀEdlZgꢀ################################# &*
IZhiꢀGjcꢀ###################################################### &*
SECTION 9: PARTS....................................... 26
I'))+(ꢀ7gZV`Ydlcꢀ###################################### '+
I'))+(ꢀEVgihꢀA^hiꢀ######################################### ',
I'))+)ꢀ7gZV`Ydlcꢀ###################################### '-
I'))+)ꢀEVgihꢀA^hiꢀ######################################### '.
I'))+($I'))+)ꢀAVWZahꢀ################################ (%
WARRANTY & RETURNS ............................. 33
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INTRODUCTION
Manual Accuracy
Contact Info
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Machine Description
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Identification
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To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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Machine Data Sheet
MODEL T24463, T24464
6" Bench Grinders
Model Number
Product Dimensions
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T24463
T24464
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
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ꢀ
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Zganꢀ^chiVaaZY!ꢀjcYVbV\ZY!ꢀVcYꢀldg`^c\ꢀXdggZXianꢀ
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NEVER STAND ON MACHINE.ꢀHZg^djhꢀ^c_jgnꢀdgꢀ
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bVX]^cZꢀ^hꢀi^eeZY#ꢀBVX]^cZꢀbVnꢀWZꢀYVbV\ZY#
APPROVED OPERATION.ꢀ JcigV^cZYꢀ deZgVidghꢀ
XVcꢀ WZꢀ hZg^djhanꢀ ]jgiꢀ Wnꢀ bVX]^cZgn#ꢀ Dcanꢀ Vaadlꢀ
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bVX]^cZꢀidꢀegZkZciꢀjcVji]dg^oZYꢀjhZ·ZheZX^Vaanꢀ
VgdjcYꢀX]^aYgZc#ꢀBV`Zꢀldg`h]deꢀ`^Yꢀegdd[ꢄ
STABLE MACHINE. JcZmeZXiZYꢀbdkZbZciꢀYjg"
^c\ꢀdeZgVi^dchꢀ\gZVianꢀ^cXgZVhZhꢀg^h`ꢀd[ꢀ^c_jgnꢀdgꢀ
adhhꢀ d[ꢀ Xdcigda#ꢀ 7Z[dgZꢀ hiVgi^c\!ꢀ kZg^[nꢀ bVX]^cZhꢀ
VgZꢀhiVWaZꢀVcYꢀbdW^aZꢀWVhZꢀꢆ^[ꢀjhZYꢇꢀ^hꢀadX`ZY#
DANGEROUS ENVIRONMENTS. 9dꢀ cdiꢀ jhZꢀ
bVX]^cZgnꢀ ^cꢀ lZiꢀ dgꢀ gV^cnꢀ adXVi^dch!ꢀ XajiiZgZYꢀ
VgZVh!ꢀVgdjcYꢀ[aVbbVWaZh!ꢀdgꢀ^cꢀYVg`ꢀVgZVh#ꢀ@ZZeꢀ
ldg`ꢀVgZVꢀXaZVc!ꢀYgn!ꢀVcYꢀlZaa"a^\]iZY#
AWKWARD POSITIONS.ꢀ @ZZeꢀ egdeZgꢀ [ddi^c\ꢀ
VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZhꢀl]ZcꢀdeZgVi^c\ꢀbVX]^cZ#ꢀ
9dꢀcdiꢀdkZggZVX]ꢄꢀ6kd^YꢀVl`lVgYꢀ]VcYꢀedh^i^dchꢀ
i]ViꢀbV`Zꢀldg`e^ZXZꢀXdcigdaꢀY^[[^Xjaiꢀdgꢀ^cXgZVhZꢀ
i]Zꢀg^h`ꢀd[ꢀVXX^YZciVaꢀ^c_jgn#
ONLY USE AS INTENDED.ꢀ Dcanꢀ jhZꢀ bVX]^cZꢀ
[dgꢀ^ihꢀ^ciZcYZYꢀejgedhZ#ꢀCZkZgꢀbdY^[nꢀbVX]^cZꢀ
[dgꢀVꢀejgedhZꢀcdiꢀ^ciZcYZYꢀWnꢀi]ZꢀbVcj[VXijgZgꢄ
UNATTENDED OPERATION. CZkZgꢀ aZVkZꢀ
bVX]^cZꢀgjcc^c\ꢀl]^aZꢀjcViiZcYZY#ꢀIjgcꢀbVX]^cZꢀ
OFFꢀVcYꢀZchjgZꢀVaaꢀbdk^c\ꢀeVgihꢀXdbeaZiZanꢀhideꢀ
WZ[dgZꢀlVa`^c\ꢀVlVn#
USE RECOMMENDED ACCESSORIES.ꢀ8dchjaiꢀ
i]^hꢀdlcZg»hꢀbVcjVaꢀdgꢀi]ZꢀbVcj[VXijgZgꢀ[dgꢀgZX"
dbbZcYZYꢀ VXXZhhdg^Zh#ꢀ Jh^c\ꢀ ^begdeZgꢀ VXXZh"
hdg^Zhꢀl^aaꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀhZg^djhꢀ^c_jgn#
MAINTAIN WITH CARE.ꢀ;daadlꢀVaaꢀbV^ciZcVcXZꢀ
^chigjXi^dchꢀ VcYꢀ ajWg^XVi^dcꢀ hX]ZYjaZhꢀ idꢀ `ZZeꢀ
bVX]^cZꢀ^cꢀ\ddYꢀldg`^c\ꢀXdcY^i^dc#ꢀ6cꢀ^begdeZganꢀ
bV^ciV^cZYꢀbVX]^cZꢀ^cXgZVhZhꢀg^h`ꢀd[ꢀ^c_jgn#ꢀ
CHILDREN & BYSTANDERS. @ZZeꢀ X]^aYgZcꢀ
VcYꢀWnhiVcYZghꢀVꢀhV[ZꢀY^hiVcXZꢀVlVnꢀ[gdbꢀldg`ꢀ
VgZV#ꢀHideꢀjh^c\ꢀbVX]^cZꢀ^[ꢀX]^aYgZcꢀdgꢀWnhiVcY"
ZghꢀWZXdbZꢀVꢀY^higVXi^dc#
CHECK DAMAGED PARTS.ꢀ GZ\jaVganꢀ ^cheZXiꢀ
bVX]^cZꢀ [dgꢀ YVbV\ZYꢀ eVgih!ꢀ addhZꢀ Wdaih!ꢀ b^h"
VY_jhiZYꢀ dgꢀ b^h"Va^\cZYꢀ eVgih!ꢀ W^cY^c\!ꢀ dgꢀ Vcnꢀ
REMOVE ADJUSTING TOOLS.ꢀ CZkZgꢀ aZVkZꢀ di]Zgꢀ XdcY^i^dchꢀ i]Viꢀ bVnꢀ V[[ZXiꢀ hV[Zꢀ deZgVi^dc#ꢀ
VY_jhibZciꢀiddah!ꢀX]jX`ꢀ`Znh!ꢀlgZcX]Zh!ꢀZiX#ꢀ^cꢀdgꢀ 6alVnhꢀgZeV^gꢀdgꢀgZeaVXZꢀYVbV\ZYꢀdgꢀb^h"VY_jhi"
dcꢀbVX]^cZ·ZheZX^VaanꢀcZVgꢀbdk^c\ꢀeVgih#ꢀKZg^[nꢀ ZYꢀeVgihꢀWZ[dgZꢀdeZgVi^c\ꢀbVX]^cZ#
gZbdkVaꢀWZ[dgZꢀhiVgi^c\ꢄ
MAINTAIN POWER CORDS. L]ZcꢀY^hXdccZXi"
SECURING WORKPIECE.ꢀ L]Zcꢀ gZfj^gZY!ꢀ jhZꢀ
XaVbehꢀdgꢀk^hZhꢀidꢀhZXjgZꢀldg`e^ZXZ#ꢀ6ꢀhZXjgZYꢀ
ldg`e^ZXZꢀegdiZXihꢀ]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀd[ꢀi]Zbꢀ
idꢀdeZgViZꢀi]ZꢀbVX]^cZ#
^c\ꢀ XdgY"XdccZXiZYꢀ bVX]^cZhꢀ [gdbꢀ edlZg!ꢀ \gVWꢀ
VcYꢀejaaꢀi]Zꢀeaj\·CDIꢀi]ZꢀXdgY#ꢀEjaa^c\ꢀi]ZꢀXdgYꢀ
bVnꢀ YVbV\Zꢀ i]Zꢀ l^gZhꢀ ^ch^YZ#ꢀ 9dꢀ cdiꢀ ]VcYaZꢀ
XdgY$eaj\ꢀl^i]ꢀlZiꢀ]VcYh#ꢀ6kd^YꢀXdgYꢀYVbV\ZꢀWnꢀ
`ZZe^c\ꢀ^iꢀVlVnꢀ[gdbꢀ]ZViZYꢀhjg[VXZh!ꢀ]^\]ꢀigV[[^Xꢀ
VgZVh!ꢀ]Vgh]ꢀX]Zb^XVah!ꢀVcYꢀlZi$YVbeꢀadXVi^dch#
FEED DIRECTION.ꢀJcaZhhꢀdi]Zgl^hZꢀcdiZY!ꢀ[ZZYꢀ
ldg`ꢀ V\V^chiꢀ i]Zꢀ gdiVi^dcꢀ d[ꢀ WaVYZhꢀ dgꢀ XjiiZgh#ꢀ
;ZZY^c\ꢀ^cꢀi]ZꢀhVbZꢀY^gZXi^dcꢀd[ꢀgdiVi^dcꢀbVnꢀejaaꢀ
ndjgꢀ]VcYꢀ^cidꢀi]ZꢀXji#
EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ Vcnꢀ i^bZꢀ
ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ eZg[dgb^c\ꢀ i]Zꢀ
^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ jh^c\ꢀ i]Zꢀ bVX]^cZꢄꢀ
8dciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ 9ZeVgibZciꢀ Viꢀ
ꢆ*,%ꢇꢀ*)+".++(#
FORCING MACHINERY.ꢀ9dꢀcdiꢀ[dgXZꢀbVX]^cZ#ꢀ
>iꢀl^aaꢀYdꢀi]Zꢀ_dWꢀhV[ZgꢀVcYꢀWZiiZgꢀViꢀi]ZꢀgViZꢀ[dgꢀ
l]^X]ꢀ^iꢀlVhꢀYZh^\cZY#
"+"
BdYZahꢀI'))+($I'))+)ꢀꢆB[\#ꢀH^cXZꢀ%&$&'ꢇ
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Additional Safety Instructions for Grinders
SAFE MOUNTING & WORK AREA. 6cꢀ jchZ" WHEEL FLANGES.ꢀDcanꢀjhZꢀi]Zꢀ[aVc\Zhꢀ^cXajY"
XjgZYꢀ \g^cYZgꢀ bVnꢀ WZXdbZꢀ YVc\Zgdjhanꢀ djiꢀ d[ꢀ ZYꢀl^i]ꢀi]Zꢀ\g^cYZgꢀl]Zcꢀbdjci^c\ꢀl]ZZah#ꢀDi]Zgꢀ
Xdcigdaꢀ Yjg^c\ꢀ deZgVi^dc#ꢀ 7Z[dgZꢀ jhZ!ꢀ kZg^[nꢀ i]Zꢀ [aVc\ZhꢀbVnꢀcdiꢀegdeZganꢀhZXjgZꢀi]Zꢀl]ZZaꢀVcYꢀ
\g^cYZgꢀ^hꢀ;>GBANꢀhZXjgZY!ꢀVcYꢀi]ViꢀcdꢀZmeadh^kZꢀ
dgꢀ[aVbbVWaZꢀbViZg^VahꢀVgZꢀcZVgWn#
XVjhZꢀVcꢀVXX^YZci#
EYE, FACE, & LUNG PROTECTION. <g^cY^c\ꢀ
Z_ZXihꢀ hbVaaꢀ eVgi^XaZhꢀ Viꢀ Vꢀ ]^\]ꢀ gViZꢀ d[ꢀ heZZY#ꢀ
I]ZhZꢀeVgi^XaZhꢀXVcꢀXVjhZꢀWa^cYcZhh!ꢀh`^cꢀ^c_jg^Zhꢀ
dgꢀgZhe^gVidgnꢀYVbV\Z#ꢀ6AL6NHꢀlZVgꢀVeegdkZYꢀ
Xadi]^c\!ꢀhV[Zinꢀ\d\\aZh!ꢀ[VXZꢀh]^ZaY!ꢀVcYꢀVꢀgZhe^"
gVidgꢀ[dgꢀi]ZꢀineZꢀd[ꢀ\g^cY^c\ꢀidꢀWZꢀYdcZ#
RING TEST. EZg[dgbꢀ Vꢀ ꢃg^c\ꢀ iZhiꢃꢀ dcꢀ \g^cY^c\ꢀ
l]ZZahꢀWZ[dgZꢀ^chiVaaVi^dcꢀidꢀZchjgZꢀi]Viꢀi]ZnꢀVgZꢀ
hV[ZꢀidꢀjhZ#ꢀ6ꢀl]ZZaꢀi]ViꢀYdZhꢀcdiꢀeVhhꢀi]Zꢀg^c\ꢀ
iZhiꢀbVnꢀWgZV`ꢀdgꢀ[anꢀVeVgiꢀYjg^c\ꢀdeZgVi^dc#
WHEEL SPEED RATING. L]ZZahꢀdeZgViZYꢀViꢀVꢀ
[VhiZgꢀ heZZYꢀ i]Vcꢀ gViZYꢀ [dgꢀ bVnꢀ WgZV`ꢀ dgꢀ Wjghi#ꢀ
7Z[dgZꢀbdjci^c\ꢀVꢀcZlꢀl]ZZa!ꢀWZꢀhjgZꢀi]Zꢀl]ZZaꢀ
GEBꢀgVi^c\ꢀ^hꢀZfjVaꢀdgꢀ]^\]Zgꢀi]Vcꢀi]ZꢀheZZYꢀd[ꢀi]Zꢀ
\g^cYZg#ꢀCZkZgꢀjhZꢀjcbVg`ZYꢀl]ZZah#ꢀ
SIDE & TOP GRINDING.ꢀ <g^cY^c\ꢀ dcꢀ i]Zꢀ h^YZꢀ
d[ꢀ l]ZZahꢀ XVcꢀ XVjhZꢀ i]Zꢀ i]Zbꢀ idꢀ XgVX`ꢀ VcYꢀ
Wjghi·jcaZhhꢀi]Zꢀl]ZZaꢀ^hꢀgViZYꢀ[dgꢀh^YZꢀ\g^cY^c\#ꢀ
<g^cY^c\ꢀdcꢀi]Zꢀideꢀd[ꢀl]ZZahꢀ\gZVianꢀ^cXgZVhZhꢀ
i]Zꢀg^h`ꢀd[ꢀldg`e^ZXZꢀ`^X`WVX`#ꢀ6alVnhꢀ\g^cYꢀdcꢀ
i]ZꢀYdlclVgYꢀeVgiꢀd[ꢀi]Zꢀl]ZZa#
SPARK DEFLECTOR.ꢀ@ZZeꢀi]Zꢀ\VeꢀWZilZZcꢀi]Zꢀ
ZcYꢀd[ꢀi]ZꢀheVg`ꢀYZ[aZXidgꢀVcYꢀi]Zꢀ\g^cY^c\ꢀl]ZZaꢀ
WZilZZcꢀ&¿-ꢃꢀVcYꢀ&¿)ꢃ#ꢀ>[ꢀi]Zꢀ\Veꢀ^hꢀaVg\Zg!ꢀZmXZhh^kZꢀ
heVg`hꢀVcYꢀVWgVh^kZhꢀXVcꢀWZꢀZmeZaaZYꢀidlVgYꢀi]Zꢀ
deZgVidg#
HAND & WHEEL CONTACT.ꢀ @ZZeꢀ Vꢀ [^gbꢀ \g^eꢀ
dcꢀi]Zꢀldg`e^ZXZꢀVcYꢀedh^i^dcꢀndjgꢀ]VcYhꢀVꢀhV[Zꢀ
Y^hiVcXZꢀ VlVnꢀ l]Zcꢀ \g^cY^c\#ꢀ 6ci^X^eViZꢀ l]Zcꢀ
i]Zꢀldg`e^ZXZꢀl^aaꢀ]ZViꢀje!ꢀVcYꢀXddaꢀ^iꢀWZ[dgZꢀ^iꢀ
WZXdbZhꢀiddꢀ]diꢀidꢀ]daY!ꢀdgꢀjhZꢀVcꢀVeegdeg^ViZꢀ
XaVbe#ꢀ 6kd^Yꢀ lZVg^c\ꢀ \adkZhꢀ Vhꢀ i]Znꢀ bVnꢀ \Ziꢀ
XVj\]iꢀ ^cꢀ i]Zꢀ \g^cY^c\ꢀ l]ZZaꢀ VcYꢀ XVjhZꢀ ZkZcꢀ
bdgZꢀhZg^djhꢀZciVc\aZbZciꢀ^c_jg^Zh#
TOOL REST.ꢀ>[ꢀi]ZꢀiddaꢀgZhiꢀ^hꢀiddꢀ[VgꢀVlVnꢀ[gdbꢀ
i]Zꢀ l]ZZa!ꢀ i]Zꢀ ldg`e^ZXZꢀ bVnꢀ WZꢀ ejaaZYꢀ Ydlc!ꢀ
XVjh^c\ꢀadhhꢀd[ꢀXdcigdaꢀVcYꢀejaa^c\ꢀndjgꢀ]VcYꢀ^cidꢀ
i]Zꢀ \g^cY^c\ꢀ l]ZZa#ꢀ @ZZeꢀ i]Zꢀ iddaꢀ gZhiꢀ l^i]^cꢀ &¿-ꢃꢀ
[gdbꢀi]Zꢀl]ZZaꢀl]ZcꢀdeZgVi^c\#ꢀGZeaVXZꢀi]Zꢀ\g^cY"
^c\ꢀl]ZZaꢀl]Zcꢀi]ZꢀiddaꢀgZhiꢀ\Veꢀ^hꢀl^YZgꢀi]Vcꢀ&¿-ꢃꢀ
VcYꢀcdꢀVYY^i^dcVaꢀVY_jhibZciꢀXVcꢀWZꢀbVYZ#
STARTING GRINDER.ꢀ >[ꢀ Vꢀ l]ZZaꢀ ^hꢀ YVbV\ZY!ꢀ
^iꢀ l^aaꢀ jhjVaanꢀ [anꢀ VeVgiꢀ h]dgianꢀ V[iZgꢀ hiVgi"je#ꢀ Idꢀ
egdiZXiꢀndjghZa[!ꢀValVnhꢀhiVcYꢀidꢀi]Zꢀh^YZꢀd[ꢀi]Zꢀ
\g^cYZgꢀl]Zcꢀijgc^c\ꢀ^iꢀONꢀVcYꢀVaadlꢀ^iꢀidꢀgjcꢀVꢀ
[jaaꢀb^cjiZꢀWZ[dgZꢀhiVcY^c\ꢀ^cꢀ[gdciꢀd[ꢀ^i#
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential dan-
ger when operating this bench grinder.
Accidents are frequently caused by lack of
familiarity or failure to pay attention. Use
this bench grinder with respect and caution
to lessen the possibility of operator injury. If
normal safety precautions are overlooked or
ignored, serious personal injury may occur.
","
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SECTION 2: POWER SUPPLY
Availability
7Z[dgZꢀ^chiVaa^c\ꢀi]ZꢀbVX]^cZ!ꢀXdch^YZgꢀi]ZꢀVkV^a"
VW^a^inꢀVcYꢀegdm^b^inꢀd[ꢀi]ZꢀgZfj^gZYꢀedlZgꢀhjeeanꢀ
X^gXj^i#ꢀ >[ꢀ Vcꢀ Zm^hi^c\ꢀ X^gXj^iꢀ YdZhꢀ cdiꢀ bZZiꢀ i]Zꢀ
gZfj^gZbZcihꢀ[dgꢀi]^hꢀbVX]^cZ!ꢀVꢀcZlꢀX^gXj^iꢀbjhiꢀ
WZꢀ ^chiVaaZY#ꢀ Idꢀ b^c^b^oZꢀ i]Zꢀ g^h`ꢀ d[ꢀ ZaZXigdXj"
i^dc!ꢀ[^gZ!ꢀdgꢀZfj^ebZciꢀYVbV\Z!ꢀ^chiVaaVi^dcꢀldg`
VcYꢀZaZXig^XVaꢀl^g^c\ꢀbjhiꢀWZꢀYdcZꢀWnꢀVꢀfjVa^[^ZYꢀ
ZaZXig^X^Vcꢀ^cꢀVXXdgYVcXZꢀl^i]ꢀVaaꢀVeea^XVWaZꢀXdYZhꢀ
VcYꢀhiVcYVgYh#
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Circuit Requirements
I]^hꢀ bVX]^cZꢀ ^hꢀ egZl^gZYꢀ idꢀ deZgViZꢀ dcꢀ Vꢀ &'%Kꢀ
edlZgꢀhjeeanꢀX^gXj^iꢀi]Viꢀ]VhꢀVꢀkZg^[^ZYꢀ\gdjcYꢀVcYꢀ
bZZihꢀi]Zꢀ[daadl^c\ꢀgZfj^gZbZcih/
Nominal Voltage ........................................120V
Cycle..........................................................60 Hz
Phase........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
6ꢀ edlZgꢀ hjeeanꢀ X^gXj^iꢀ ^cXajYZhꢀ Vaaꢀ ZaZXig^XVaꢀ
Zfj^ebZciꢀWZilZZcꢀi]ZꢀWgZV`ZgꢀWdmꢀdgꢀ[jhZꢀeVcZa
^cꢀi]ZꢀWj^aY^c\ꢀVcYꢀi]ZꢀbVX]^cZ#ꢀI]ZꢀedlZgꢀhje"
eanꢀX^gXj^iꢀjhZYꢀ[dgꢀi]^hꢀbVX]^cZꢀbjhiꢀWZꢀh^oZYꢀidꢀ
hV[Zanꢀ]VcYaZꢀi]Zꢀ[jaa"adVYꢀXjggZciꢀYgVlcꢀ[gdbꢀi]Zꢀ
bVX]^cZꢀ [dgꢀ Vcꢀ ZmiZcYZYꢀ eZg^dYꢀ d[ꢀ i^bZ#ꢀ ꢆ>[ꢀ i]^hꢀ
bVX]^cZꢀ ^hꢀ XdccZXiZYꢀ idꢀ Vꢀ X^gXj^iꢀ egdiZXiZYꢀ Wnꢀ
[jhZh!ꢀjhZꢀVꢀi^bZꢀYZaVnꢀ[jhZꢀbVg`ZYꢀ9#ꢇ
Full-Load Current Rating
I]Zꢀ [jaa"adVYꢀ XjggZciꢀ gVi^c\ꢀ ^hꢀ i]Zꢀ VbeZgV\Zꢀ Vꢀ
bVX]^cZꢀYgVlhꢀViꢀ&%%ꢈꢀd[ꢀi]ZꢀgViZYꢀdjiejiꢀedlZg#ꢀ
Dcꢀ bVX]^cZhꢀ l^i]ꢀ bjai^eaZꢀ bdidgh!ꢀ i]^hꢀ ^hꢀ i]Zꢀ
VbeZgV\ZꢀYgVlcꢀWnꢀi]ZꢀaVg\Zhiꢀbdidgꢀdgꢀhjbꢀd[ꢀVaaꢀ
bdidghꢀVcYꢀZaZXig^XVaꢀYZk^XZhꢀi]Viꢀb^\]iꢀdeZgViZꢀ
ViꢀdcZꢀi^bZꢀYjg^c\ꢀcdgbVaꢀdeZgVi^dch#
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Full-Load Current Rating at 120V .... 2.1 Amps
I]Zꢀ[jaa"adVYꢀXjggZciꢀ^hꢀcdiꢀi]ZꢀbVm^bjbꢀVbdjciꢀ
d[ꢀVbehꢀi]Viꢀi]ZꢀbVX]^cZꢀl^aaꢀYgVl#ꢀ>[ꢀi]ZꢀbVX]^cZꢀ
^hꢀdkZgadVYZY!ꢀ^iꢀl^aaꢀYgVlꢀVYY^i^dcVaꢀVbehꢀWZndcYꢀ
i]Zꢀ[jaa"adVYꢀgVi^c\#
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
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adVY^c\ꢀi]ZꢀbVX]^cZꢀYjg^c\ꢀdeZgVi^dcꢀVcYꢀbV`Zꢀ
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hig^eZhꢇꢀ^hꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀl^gZ#ꢀ>[ꢀgZeV^gꢀ
dgꢀgZeaVXZbZciꢀd[ꢀi]ZꢀedlZgꢀXdgYꢀdgꢀeaj\ꢀ^hꢀcZX"
ZhhVgn!ꢀYdꢀcdiꢀXdccZXiꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀ
l^gZꢀidꢀVꢀa^kZꢀꢆXjggZciꢀXVggn^c\ꢇꢀiZgb^cVa#
ꢀ
8]ZX`ꢀl^i]ꢀVꢀfjVa^[^ZYꢀZaZXig^X^VcꢀdgꢀhZgk^XZꢀeZg"
hdccZaꢀ^[ꢀndjꢀYdꢀcdiꢀjcYZghiVcYꢀi]ZhZꢀ\gdjcY^c\ꢀ
gZfj^gZbZcih!ꢀdgꢀ^[ꢀndjꢀVgZꢀ^cꢀYdjWiꢀVWdjiꢀl]Zi]Zgꢀ
i]Zꢀiddaꢀ^hꢀegdeZganꢀ\gdjcYZY#ꢀ>[ꢀndjꢀZkZgꢀcdi^XZꢀ
i]ViꢀVꢀXdgYꢀdgꢀeaj\ꢀ^hꢀYVbV\ZYꢀdgꢀldgc!ꢀY^hXdc"
cZXiꢀ^iꢀ[gdbꢀedlZg!ꢀVcYꢀ^bbZY^ViZanꢀgZeaVXZꢀ^iꢀl^i]ꢀ
VꢀcZlꢀdcZ#
Grounding & Plug Requirements
I]^hꢀ bVX]^cZꢀ BJHIꢀ WZꢀ \gdjcYZY#ꢀ >cꢀ i]Zꢀ ZkZci
d[ꢀXZgiV^cꢀbVa[jcXi^dchꢀdgꢀWgZV`Ydlch!ꢀ\gdjcY^c\
gZYjXZhꢀi]Zꢀg^h`ꢀd[ꢀZaZXig^Xꢀh]dX`ꢀWnꢀegdk^Y^c\ꢀV
eVi]ꢀd[ꢀaZVhiꢀgZh^hiVcXZꢀ[dgꢀZaZXig^XꢀXjggZci#
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bjhiꢀdcanꢀWZꢀ^chZgiZYꢀ^cidꢀVꢀbViX]^c\ꢀgZXZeiVXaZꢀ
ꢆdjiaZiꢇꢀi]Viꢀ^hꢀegdeZganꢀ^chiVaaZYꢀVcYꢀ\gdjcYZYꢀ^cꢀ
VXXdgYVcXZꢀl^i]ꢀVaaꢀadXVaꢀXdYZhꢀVcYꢀdgY^cVcXZh#
GROUNDED
5-15 RECEPTACLE
Extension Cords
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XdgY!ꢀdcanꢀjhZꢀ^iꢀ^[ꢀVWhdajiZanꢀcZXZhhVgnꢀVcYꢀdcanꢀ
dcꢀVꢀiZbedgVgnꢀWVh^h#
5-15 PLUG
:miZch^dcꢀXdgYhꢀXVjhZꢀkdaiV\ZꢀYgde!ꢀl]^X]ꢀbVnꢀ
YVbV\ZꢀZaZXig^XVaꢀXdbedcZcihꢀVcYꢀh]dgiZcꢀbdidgꢀ
a^[Z#ꢀKdaiV\ZꢀYgdeꢀ^cXgZVhZhꢀVhꢀi]ZꢀZmiZch^dcꢀXdgYꢀ
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ꢆ]^\]Zgꢀ\Vj\ZꢀcjbWZghꢀ^cY^XViZꢀhbVaaZgꢀh^oZhꢇ#
CZjigVa =di
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XdciV^cꢀ Vꢀ \gdjcYꢀ l^gZ!ꢀ bViX]ꢀ i]Zꢀ gZfj^gZYꢀ eaj\ꢀ
VcYꢀ gZXZeiVXaZ!ꢀ VcYꢀ bZZiꢀ i]Zꢀ [daadl^c\ꢀ gZfj^gZ"
bZcih/
Minimum Gauge Size...........................16 AWG
Maximum Length (Shorter is Better).......50 ft.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
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SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
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egdXZhh!ꢀWjiꢀVgZꢀcdiꢀ^cXajYZYꢀl^i]ꢀndjgꢀbVX]^cZ#
Description
Qty
™ꢀ HV[Zinꢀ<aVhhZhꢀ########################################### &
™ꢀ LgZcX]ꢀ-bbꢀ############################################## &
™ꢀ LgZcX]ꢀ&)bbꢀ############################################ &
™ꢀ E]^aa^ehꢀHXgZlYg^kZgꢀꢁ'ꢀ############################### &
(
™ꢀ
¿
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Wear safety glasses dur-
ing the entire setup pro-
cess!
Unpacking
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igVchedgiVi^dc#ꢀ GZbdkZꢀ i]Zꢀ eVX`V\^c\ꢀ bViZg^Vahꢀ
[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ
Y^hXdkZgꢀVcnꢀYVbV\Z! please call us immediately
at (570) 546-9663ꢀfor advice.
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
L]ZcꢀndjꢀVgZꢀXdbeaZiZanꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀXdcY^"
i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
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Model T24464 Inventory
Inventory
Box 1: (Figure 5)
Qty
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l$<g^cY^c\ꢀL]ZZahꢀꢆCdiꢀH]dlcꢇꢀ################ &
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cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#
B. HV[ZinꢀH]^ZaYꢀ7gVX`Zihꢀ############################### '
C. HV[ZinꢀH]^ZaYꢀl$ꢀBV\c^[^Zgꢀ########################## &ꢀ
D. HV[ZinꢀH]^ZaYꢀ############################################## &
E. HV[ZinꢀH]^ZaYꢀ6gbhꢀꢆG^\]iꢀVcYꢀAZ[iꢇꢀ#####&ꢀ:V#
F. HeVg`ꢀ9Z[aZXidghꢀ######################################### '
G. IddaꢀGZhihꢀꢆG^\]iꢀVcYꢀAZ[iꢇ#ꢀ##################&ꢀ:V#ꢀ
H. IddaꢀGZhiꢀ@cdWhꢀB+"&ꢀ################################ 'ꢀ
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J. =VgYlVgZ ꢆCdiꢀH]dlcꢇ
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[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#
Model T24463 Inventory
Box 1: (Figure 4)
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·AdX`ꢀLVh]Zgꢀ*bbꢀ################################## '
·;aViꢀLVh]Zgꢀ*bbꢀ################################### '
·8Vgg^V\Zꢀ7daiꢀB+"&ꢀmꢀ&)ꢀ########################## '
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·;aViꢀLVh]Zgꢀ-bbꢀ################################### '
Qty
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ꢀ
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B. HV[ZinꢀH]^ZaYꢀ7gVX`Zihꢀ############################### '
C. HV[ZinꢀH]^ZaYꢀl$BV\c^[^Zgꢀ########################### &
D. HV[ZinꢀH]^ZaYꢀ############################################## &
E. HV[ZinꢀH]^ZaYꢀ6gbhꢀꢆG^\]iꢀVcYꢀAZ[iꢇꢀ#####&ꢀ:V#
F. HeVg`ꢀ9Z[aZXidghꢀ######################################### '
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H. 6gbꢀ7gVX`Zihꢀ############################################## 'ꢀ
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J. =VgYlVgZꢀꢆCdiꢀH]dlcꢇ
7
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7
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NOTICE
If you cannot find an item on this list, care-
fully check the machine and the packaging
materials. Some of these items may be pre-
installed for shipping or become misplaced
during unpacking.
8
9
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Site Considerations
Weight Load
Physical Environment
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XVah!ꢀ V^gWdgcZꢀ VWgVh^kZh!ꢀ dgꢀ ZmigZbZꢀ XdcY^i^dch#ꢀ
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Zck^gdcbZciꢀ ^hꢀ hjW_ZXiꢀ idꢀ k^WgVi^dc!ꢀ h]dX`h!ꢀ dgꢀ
Wjbeh#
Space Allocation
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Vjm^a^VgnꢀZfj^ebZci#ꢀL^i]ꢀeZgbVcZciꢀ^chiVaaVi^dch!ꢀ
aZVkZꢀZcdj\]ꢀheVXZꢀVgdjcYꢀi]ZꢀbVX]^cZꢀidꢀdeZcꢀ
dgꢀgZbdkZꢀYddgh$XdkZghꢀVhꢀgZfj^gZYꢀWnꢀi]ZꢀbV^c"
iZcVcXZꢀ VcYꢀ hZgk^XZꢀ YZhXg^WZYꢀ ^cꢀ i]^hꢀ bVcjVa#ꢀ
See below for required space allocation.
Electrical Installation
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Zc\V\^c\ꢀVꢀadX`dji$iV\djiꢀYZk^XZ!ꢀ^[ꢀgZfj^gZY#
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
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Lighting
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Through Mounting
Mounting
I]^hꢀ ^hꢀ Vꢀ Xdbbdcꢀ dei^dcꢀ [dgꢀ aVg\Zꢀ \g^cYZghꢀ dgꢀ
]^\]"egZX^h^dcꢀ deZgVi^dchꢀ l]Zcꢀ bVm^bjbꢀ g^\^Y"
^inꢀ^hꢀgZfj^gZYꢀidꢀegZkZciꢀVcꢀdji"d["gdjcYꢀ\g^cY^c\ꢀ
l]ZZaꢀdgꢀldg`e^ZXZꢀ]de#
I]Zꢀ\g^cYZgꢀbjhiꢀWZꢀbdjciZYꢀidꢀVꢀhda^Yꢀhjg[VXZꢀ
idꢀ egZkZciꢀ jcZmeZXiZYꢀ bdkZbZciꢀ Yjg^c\ꢀ deZgV"
i^dcꢀi]ViꢀXdjaYꢀgZhjaiꢀ^cꢀ^c_jgnꢀdgꢀegdeZginꢀYVbV\Z#ꢀ
7ZadlꢀVgZꢀi]gZZꢀd[ꢀi]ZꢀbdhiꢀXdbbdcꢀdei^dchꢀ[dgꢀ
bdjci^c\ꢀ\g^cYZgh#
=Zmꢀ7dai
;aViꢀLVh]Zg
Through Mount with Rubber Feet
BVX]^cZꢀ
7VhZ
Bdjci^c\ꢀl^i]ꢀgjWWZgꢀ[ZZiꢀgZhjaihꢀ^cꢀfj^ZiZgꢀdeZgV"
i^dcꢀ VcYꢀ aZhhꢀ ldg`WZcX]ꢀ k^WgVi^dc#ꢀ >cꢀ i]ZhZꢀ hZi"
jeh!ꢀ [ZZiꢀ VgZꢀ ine^XVaanꢀ XdbegZhhZYꢀ VWdjiꢀ '*ꢈ#ꢀ
AdX`^c\ꢀ ]Zmꢀ cjihꢀ bjhiꢀ WZꢀ jhZYꢀ idꢀ egZkZciꢀ i]Zꢀ
bdjci^c\ꢀWdaihꢀ[gdbꢀaddhZc^c\#
Workbench
;aViꢀLVh]Zg
AdX`ꢀLVh]Zg
=ZmꢀCji
;aVi
LVh]Zg
=Zmꢀ7dai
HideꢀI^\]iZc^c\
ꢀꢀBdjci^c\ꢀ7daihꢀ
ꢀꢀꢀꢀl]ZcꢀGjWWZgꢀ
ꢀꢀꢀꢀꢀ;ZZiꢀ8dbegZhhꢀ
Figure 8.ꢀI]gdj\]ꢀbdjciꢀjh^c\ꢀcjihꢀVcYꢀWdaih#
BVX]^cZꢀ
ꢀꢀꢀꢀꢀꢀ6eegdm^bViZanꢀ'*ꢈ
Surface Mounting
7VhZ
EdejaVgꢀdei^dcꢀ[dgꢀhbVaaZgꢀ[gVXi^dcVaꢀ=Eꢀ\g^cYZgh#ꢀ
AV\ꢀhXgZlhꢀVgZꢀ^chiVaaZYꢀ^cidꢀegZ"Yg^aaZYꢀ]daZhꢀ^cꢀ
i]ZꢀiVWaZꢀide#ꢀHdbZi^bZhꢀ\ajZꢀ^hꢀVeea^ZYꢀidꢀhZgkZꢀ
Vhꢀi]gZVYꢀadX`ꢀidꢀegZkZciꢀ[VhiZcZghꢀaddhZc^c\ꢀ[gdbꢀ
k^WgVi^dc#
Workbench
CdꢀAZhhꢀI]VcꢀIldꢀ
;jaaꢀI]gZVYh
AV\ꢀHXgZl
<ajZꢀ6eea^ZY
ꢀꢀidꢀI]gZVYh
ꢀꢀVcYꢀ^cꢀ=daZ
ꢀꢀꢀꢀꢀꢀꢀꢀꢀꢀ;aViꢀLVh]Zg
BVX]^cZꢀ
7VhZ
AdX`^c\ꢀ=ZmꢀCji
ꢀꢀꢀꢆBVcYVidgnꢇ
Figure 7.ꢀꢃI]gdj\]ꢀBdjciꢃꢀl^i]ꢀgjWWZgꢀ[ZZiꢀ
^chiVaaZY#
Workbench
Figure 9.ꢀHjg[VXZꢀbdjciꢀjh^c\ꢀaV\ꢀhXgZlh#
"&("
BdYZahꢀI'))+($I'))+)ꢀꢆB[\#ꢀH^cXZꢀ%&$&'ꢇ
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Tool Rest Adjustment
Assembly
I]ZꢀiddaꢀgZhiꢀhiVW^a^oZhꢀi]Zꢀldg`e^ZXZꢀl]Zcꢀ\g^cY"
^c\#ꢀ>iꢀbjhiꢀValVnhꢀWZꢀꢀedh^i^dcZYꢀXdggZXianꢀl]Zcꢀ
jh^c\ꢀ i]Zꢀ \g^cYZg#ꢀ 6hꢀ i]Zꢀ \g^cY^c\ꢀ l]ZZaꢀ lZVgh!ꢀ
VY_jhiꢀi]ZꢀiddaꢀgZhiꢀXadhZgꢀidꢀi]Zꢀ\g^cY^c\ꢀl]ZZaꢀidꢀ
bV^ciV^cꢀVꢀ\Veꢀd[ꢀ&¿&+ꢃꢀ¶&¿-ꢃꢀꢆhZZꢀFigure 10ꢇ#ꢀL]Zcꢀ
i]Zꢀ\VeꢀgZVX]Zhꢀ&¿-ꢃꢀVcYꢀcdꢀVYY^i^dcVaꢀVY_jhibZcihꢀ
XVcꢀWZꢀbVYZ!ꢀgZeaVXZꢀi]Zꢀ\g^cY^c\ꢀl]ZZa#
Jh^c\ꢀ i]Zꢀ ]VgYlVgZꢀ [gdbꢀ i]Zꢀ Inventoryꢀ a^hiꢀ dcꢀ
Page 11!ꢀVhhZbWaZꢀi]ZꢀiddaꢀgZhiꢀVcYꢀhV[Zinꢀh]^ZaYꢀ
Vhꢀi]ZnꢀVgZꢀh]dlcꢀ^cꢀFigure 10#
ꢀꢀꢀꢀ8]^eꢀ
ꢀꢀꢀ<jVgY
ꢀꢀHeVg`
6ggZhidg
ꢀ&¿&+ꢃꢀ¶&¿-
ꢃ
ꢀꢀꢀLdg`ꢀIVWaZ
Figure 12. BdYZaꢀI'))+(ꢀiddaꢀgZhiꢀ\Ve#
Figure 10#ꢀBdYZaꢀI'))+(ꢀheVg`ꢀYZ[aZXidg!ꢀhV[Zinꢀ
h]^ZaY!ꢀVcYꢀiddaꢀgZhiꢀ^chiVaaVi^dc#
Note: The tool rests on Model T24464 attach
using (1) M6-1 knob and (1) M6-1 x 14 carriage
bolt.
NEVER grind without the tool rest in place
and properly positioned. "Free hand" grind-
ing or too large of a gap between the wheel
and the tool rest increases the risk of kick-
back, which may lead to serious injury.
Spark Deflector Adjustment
I]ZꢀheVg`ꢀYZ[aZXidgꢀegZkZcihꢀheVg`hꢀ[gdbꢀh]dlZg"
^c\ꢀi]Zꢀideꢀd[ꢀi]Zꢀldg`e^ZXZ#ꢀ6hꢀi]Zꢀl]ZZaꢀlZVgh!ꢀ
VY_jhiꢀ i]Zꢀ heVg`ꢀ YZ[aZXidgꢀ XadhZgꢀ idꢀ i]Zꢀ \g^cY^c\ꢀ
l]ZZaꢀ idꢀ bV^ciV^cꢀ Vꢀ \Veꢀ d[ꢀ &¿-ꢃꢀ¶&¿)ꢃꢀ ꢆhZZꢀ Figure
11ꢇ#ꢀL]Zcꢀi]Zꢀ\VeꢀgZVX]Zhꢀ&¿)ꢃꢀVcYꢀcdꢀVYY^i^dcVaꢀ
VY_jhibZcihꢀ XVcꢀ WZꢀ bVYZ!ꢀ gZeaVXZꢀ i]Zꢀ \g^cY^c\ꢀ
l]ZZa#
Some grinding wheels must be replaced
before the spark deflector or the tool rest
reach their final adjustment. As the diam-
eter of a grinding wheel is reduced, so is
the available surface speed. Grinding under
these conditions can lead to faster abrasive
loss and poor grinding results. Always fol-
low the wheel manufacturer's directions.
ꢀ&¿-ꢃꢀ¶&¿)
ꢃ
Figure 11. HeVg`ꢀYZ[aZXidgꢀ\Ve#
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ꢀ
Power Connection
Test Run
6[iZgꢀ ndjꢀ ]VkZꢀ XdbeaZiZYꢀ Vaaꢀ egZk^djhꢀ hZijeꢀ
^chigjXi^dchꢀVcYꢀX^gXj^iꢀgZfj^gZbZcih!ꢀi]ZꢀbVX]^cZꢀ
^hꢀgZVYnꢀidꢀWZꢀXdccZXiZYꢀidꢀi]ZꢀedlZgꢀhjeean#
DcXZꢀ i]Zꢀ VhhZbWanꢀ ^hꢀ XdbeaZiZ!ꢀ iZhiꢀ gjcꢀ ndjgꢀ
bVX]^cZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ gjchꢀ egdeZganꢀ VcYꢀ ^hꢀ
gZVYnꢀ[dgꢀgZ\jaVgꢀdeZgVi^dc#ꢀ
Idꢀ Vkd^Yꢀ jcZmeZXiZYꢀ hiVgijehꢀ dgꢀ XdgYꢀ YVbV\Z!ꢀ
jhZꢀ i]Zꢀ [daadl^c\ꢀ hiZehꢀ l]ZcZkZgꢀ XdccZXi^c\ꢀ dgꢀ
Y^hXdccZXi^c\ꢀi]ZꢀbVX]^cZ#
>[!ꢀ Yjg^c\ꢀ i]Zꢀ iZhiꢀ gjc!ꢀ ndjꢀ XVccdiꢀ ZVh^anꢀ adXViZꢀ
i]ZꢀhdjgXZꢀd[ꢀVcꢀjcjhjVaꢀcd^hZꢀdgꢀk^WgVi^dc!ꢀhideꢀ
jh^c\ꢀ i]Zꢀ bVX]^cZꢀ ^bbZY^ViZan!ꢀ i]Zcꢀ gZk^Zlꢀ
TroubleshootingꢀdcꢀPage 22#ꢀ
Connecting Power
1.ꢀ Ijgcꢀi]ZꢀbVX]^cZꢀedlZgꢀhl^iX]ꢀOFF#
>[ꢀndjꢀhi^aaꢀXVccdiꢀgZbZYnꢀVꢀegdWaZb!ꢀXdciVXiꢀdjgꢀ
IZX]ꢀHjeedgiꢀViꢀꢆ*,%ꢇꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZ#
2.ꢀ >chZgiꢀ i]Zꢀ edlZgꢀ XdgYꢀ eaj\ꢀ ^cidꢀ Vꢀ bViX]^c\
edlZgꢀ hjeeanꢀ gZXZeiVXaZ#ꢀ I]Zꢀ bVX]^cZꢀ ^hꢀ
cdlꢀXdccZXiZYꢀidꢀi]ZꢀedlZgꢀhdjgXZ#
To test run the machine:
1.ꢀ 8dccZXiꢀi]ZꢀbVX]^cZꢀidꢀi]ZꢀedlZgꢀhdjgXZ#
2.ꢀ BV`ZꢀhjgZꢀndjꢀ]VkZꢀgZVYꢀi]ZꢀhV[Zinꢀ^chigjX"
i^dchꢀViꢀi]ZꢀWZ\^cc^c\ꢀd[ꢀi]ZꢀbVcjVaꢀVcYꢀi]Viꢀ
i]ZꢀbVX]^cZꢀ^hꢀhZijeꢀegdeZgan#
3.ꢀ BV`ZꢀhjgZꢀVaaꢀiddahꢀVcYꢀdW_ZXihꢀjhZYꢀYjg^c\ꢀ
hZijeꢀVgZꢀXaZVgZYꢀVlVnꢀ[gdbꢀi]ZꢀbVX]^cZ#
4.ꢀ KZg^[nꢀi]Viꢀi]ZꢀbVX]^cZꢀ^hꢀdeZgVi^c\ꢀXdggZXianꢀ
Wnꢀijgc^c\ꢀ^iꢀON#
·L]Zcꢀ deZgVi^c\ꢀ XdggZXian!ꢀ i]Zꢀ bVX]^cZꢀ
gjchꢀhbddi]anꢀl^i]ꢀa^iiaZꢀdgꢀcdꢀk^WgVi^dcꢀdgꢀ
gjWW^c\ꢀcd^hZh#
Figure 13. Connecting power.
Disconnecting Power
1.ꢀ Ijgcꢀi]ZꢀbVX]^cZꢀedlZgꢀhl^iX]ꢀOFF#
·ꢀ>ckZhi^\ViZꢀVcYꢀXdggZXiꢀhigVc\ZꢀdgꢀjcjhjVaꢀ
cd^hZhꢀ dgꢀ k^WgVi^dchꢀ WZ[dgZꢀ deZgVi^c\ꢀ i]Zꢀ
bVX]^cZꢀ [jgi]Zg#ꢀ 6alVnhꢀ Y^hXdccZXiꢀ i]Zꢀ
bVX]^cZꢀ[gdbꢀedlZgꢀl]Zcꢀ^ckZhi^\Vi^c\ꢀdgꢀ
XdggZXi^c\ꢀediZci^VaꢀegdWaZbh#
2.ꢀ <gVheꢀi]ZꢀbdaYZYꢀeaj\ꢀVcYꢀejaaꢀ^iꢀXdbeaZiZanꢀ
djiꢀd[ꢀi]ZꢀgZXZeiVXaZ#ꢀ9dꢀcdiꢀejaaꢀWnꢀi]ZꢀXdgY
Vhꢀi]^hꢀbVnꢀYVbV\Zꢀi]Zꢀl^gZhꢀ^ch^YZ#
5.ꢀ Ijgcꢀi]ZꢀbVX]^cZꢀOFF#
Figure 14. Disconnecting power.
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BdYZahꢀI'))+($I'))+)ꢀꢆB[\#ꢀH^cXZꢀ%&$&'ꢇ
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SECTION 4: OPERATIONS
To complete a typical operation, the
operator does the following:
Operation Overview
1.ꢀ :mVb^cZhꢀ i]Zꢀ ldg`e^ZXZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ ^hꢀ
I]ZꢀejgedhZꢀd[ꢀi]^hꢀdkZgk^Zlꢀ^hꢀidꢀegdk^YZꢀi]Zꢀcdk"
^XZꢀbVX]^cZꢀdeZgVidgꢀl^i]ꢀVꢀWVh^XꢀjcYZghiVcY^c\ꢀ
d[ꢀ]dlꢀi]ZꢀbVX]^cZꢀ^hꢀjhZYꢀYjg^c\ꢀdeZgVi^dc!ꢀhdꢀ
i]ZꢀbVX]^cZꢀXdcigdah$XdbedcZcihꢀY^hXjhhZYꢀaViZgꢀ
^cꢀi]^hꢀbVcjVaꢀVgZꢀZVh^ZgꢀidꢀjcYZghiVcY#
hj^iVWaZꢀ[dgꢀ\g^cY^c\#
2.ꢀ HZaZXihꢀ i]Zꢀ XdggZXiꢀ \g^cY^c\ꢀ l]ZZaꢀ [dgꢀ i]Zꢀ
ineZꢀ d[ꢀ ldg`e^ZXZꢀ \g^cY^c\!ꢀ ^cheZXihꢀ i]Zꢀ
l]ZZa!ꢀeZg[dgbhꢀVꢀꢃg^c\ꢀiZhiꢃ!ꢀVcYꢀ^chiVaahꢀi]Zꢀ
l]ZZa#
9jZꢀ idꢀ i]Zꢀ \ZcZg^Xꢀ cVijgZꢀ d[ꢀ i]^hꢀ dkZgk^Zl!ꢀ ^iꢀ ^hꢀ
notꢀ^ciZcYZYꢀidꢀWZꢀVcꢀ^chigjXi^dcVaꢀ\j^YZ#ꢀIdꢀaZVgcꢀ
bdgZꢀ VWdjiꢀ heZX^[^Xꢀ deZgVi^dch!ꢀ gZVYꢀ i]^hꢀ Zci^gZꢀ
bVcjVaꢀ VcYꢀ hZZ`ꢀ VYY^i^dcVaꢀ igV^c^c\ꢀ [gdbꢀ ZmeZ"
g^ZcXZYꢀ bVX]^cZꢀ deZgVidgh!ꢀ VcYꢀ Ydꢀ VYY^i^dcVaꢀ
gZhZVgX]ꢀdjih^YZꢀd[ꢀi]^hꢀbVcjVaꢀWnꢀgZVY^c\ꢀꢃ]dl"
idꢃꢀWdd`h!ꢀigVYZꢀbV\Vo^cZh!ꢀdgꢀlZWh^iZh#
3.ꢀ KZg^[^Zh$VY_jhihꢀi]ZꢀiddaꢀgZhiꢀedh^i^dcꢀhdꢀ^iꢀ^hꢀ
eZgeZcY^XjaVgꢀidꢀi]Zꢀ\g^cY^c\ꢀl]ZZaꢀVcYꢀi]Zꢀ
\Veꢀ^hꢀ&¿&+ꢃꢀidꢀ&¿-ꢃ#
4.ꢀ KZg^[^Zh$VY_jhihꢀi]ZꢀheVg`ꢀYZ[aZXidgꢀVcYꢀl]ZZaꢀ
\Veꢀ^hꢀWZilZZcꢀ&¿-ꢃꢀidꢀ&¿)ꢃ#
5.ꢀ Edh^i^dchꢀi]ZꢀhV[Zinꢀh]^ZaYꢀ[dgꢀhV[Zꢀ\g^cY^c\#
To reduce the risk of
serious injury when using
this bench grinder, read
and understand this entire
manual before operating.
6.ꢀ 9djWaZꢀX]ZX`hꢀi]ViꢀcdꢀXdbWjhi^WaZhꢀdgꢀ[aVb"
bVWaZꢀ bViZg^Vahꢀ VgZꢀ cZVgꢀ VcYꢀ gZbdkZhꢀ Vaaꢀ
ediZci^Vaꢀ^\c^i^dcꢀ]VoVgYh#
7.ꢀ :chjgZhꢀ i]Viꢀ i]Zꢀ DC$D;;ꢀ hl^iX]ꢀ ^hꢀ ^cꢀ i]Zꢀ
OFFꢀ edh^i^dc!ꢀ VcYꢀ XdccZXihꢀ i]Zꢀ \g^cYZgꢀ idꢀ
edlZg#
8.ꢀ EjihꢀdcꢀhV[Zinꢀ\d\\aZh!ꢀ[VXZꢀh]^ZaY!ꢀVcYꢀgZh"
Damage to your eyes, lungs, and ears could
result from using this machine without prop-
er protective gear. Always wear safety gog-
gles, a face shield, and a respirator when
operating this machine.
e^gVidg#
9.ꢀ HiVcYhꢀVh^YZ!ꢀhiVgihꢀi]Zꢀ\g^cYZg!ꢀVcYꢀVaadlhꢀ^iꢀ
idꢀgZVX]ꢀ[jaaꢀheZZY#
10.ꢀ EaVXZhꢀ i]Zꢀ ldg`e^ZXZꢀ dcꢀ i]Zꢀ iddaꢀ gZhiꢀ VcYꢀ
edh^i^dchꢀ^iꢀ[dgꢀ\g^cY^c\#
11.ꢀ Jh^c\ꢀ _jhiꢀ Zcdj\]ꢀ [dgXZꢀ idꢀ Vaadlꢀ i]Zꢀ l]ZZaꢀ
idꢀlVgbꢀjeꢀZkZcanꢀVcYꢀ\Ziꢀi]Zꢀ_dWꢀYdcZ!ꢀi]Zꢀ
deZgVidgꢀ \gVYjVaanꢀ [ZZYhꢀ i]Zꢀ ldg`e^ZXZꢀ ^cidꢀ
i]Zꢀ\g^cY^c\ꢀl]ZZaꢀVcYꢀbdkZhꢀi]Zꢀldg`e^ZXZꢀ
aZ[iꢀ VcYꢀ g^\]iꢀ idꢀ egZkZciꢀ \gddkZhꢀ ^cꢀ i]Zꢀ
l]ZZa#
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
12.ꢀ FjZcX]Zhꢀi]Zꢀldg`e^ZXZꢀVhꢀgZfj^gZYꢀidꢀegZ"
kZciꢀhjg[VXZꢀ]VgYZc^c\ꢀdgꢀiZbeZgꢀadhh#
13.ꢀ Hidehꢀi]ZꢀWZcX]ꢀ\g^cYZg#
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BdYZahꢀI'))+($I'))+)ꢀꢆB[\#ꢀH^cXZꢀ%&$&'ꢇ
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Wheel Selection
DO NOT use this grinder with a liquid cool-
ing system required for wet grinding wheel
operations. The electrical system is not
waterproof. Ignoring this warning can lead
to electrocution or machine damage.
I]ZꢀBdYZaꢀI'))+($I'))+)ꢀdcanꢀVXXZeihꢀIneZꢀ&ꢀ
l]ZZahꢀl^i]ꢀVꢀ&¿'ꢃꢀWdgZ#
6ajb^cjbꢀ dm^YZꢀ VcYꢀ h^a^Xdcꢀ XVgW^YZꢀ l]ZZahꢀ VgZꢀ
bVg`ZYꢀ ^cꢀ Vꢀ hdbZl]Viꢀ jc^[dgbꢀ bVccZgꢀ Wnꢀ Vaaꢀ
i]Zꢀ bV_dgꢀ bVcj[VXijgZgh#ꢀ JcYZghiVcY^c\ꢀ i]ZhZꢀ
bVg`^c\hꢀl^aaꢀ]ZaeꢀndjꢀjcYZghiVcYꢀi]ZꢀXVeVW^a^i^Zhꢀ
d[ꢀkVg^djhꢀl]ZZah#ꢀ6alVnhꢀgZ[Zgꢀidꢀi]ZꢀbVcj[VX"
ijgZg»hꢀ\g^cY^c\ꢀgZXdbbZcYVi^dchꢀl]ZcꢀhZaZXi^c\ꢀ
Vꢀl]ZZaꢀ[dgꢀndjgꢀegd_ZXi#
HdbZꢀldg`e^ZXZhꢀVgZꢀcdiꢀhj^iVWaZꢀ[dgꢀ\g^cY^c\ꢀdcꢀ
Vꢀ WZcX]ꢀ \g^cYZg#ꢀ Before grinding, inspect all
workpieces for the following:
™ꢀ Hard Workpiece:ꢀLdg`e^ZXZhꢀi]ViꢀVgZꢀbVYZꢀ
d[ꢀ hidcZ!ꢀ XVgW^YZ!ꢀ hiV^caZhhꢀ hiZZa!ꢀ XZgVb^Xh!ꢀ
\aVhh!ꢀdgꢀ]VkZꢀ]VgYZcZYꢀlZaYhꢀl^aaꢀlZVgꢀdjiꢀ
bdhiꢀ\ZcZgVaꢀ\gVYZꢀ\g^cY^c\ꢀl]ZZahꢀfj^X`an#ꢀ
>[ꢀ]VgYꢀbViZg^VahꢀVgZꢀidꢀWZꢀ\gdjcY!ꢀndjꢀbjhiꢀ
^chiVaaꢀi]ZꢀXdggZXiꢀineZꢀd[ꢀ\g^cY^c\ꢀl]ZZa#
The basic format for wheel numbering is:
6WgVh^kZ
IneZ
7dcYꢀ
IneZ
EgZ[^m
&
<g^iꢀH^oZ <gVYZ
+%
6
A
K
™ꢀ Soft Workpiece:ꢀLdg`e^ZXZhꢀi]ViꢀVgZꢀbVYZꢀ
d[ꢀVajb^cjb!ꢀWgVhh!ꢀaZVY!ꢀVcYꢀdi]Zgꢀcdc[Zg"
gdjhꢀbZiVahꢀl^aaꢀadVYꢀjeꢀ^cꢀi]Zꢀ\g^cY^c\ꢀl]ZZaꢀ
VcYꢀ gZcYZgꢀ i]Zꢀ VWgVh^kZꢀ jhZaZhh#ꢀ <g^cY^c\ꢀ
lddY!ꢀ eaVhi^Xh!ꢀ gjWWZg!ꢀ [^WZg\aVhh!ꢀ dgꢀ di]Zgꢀ
hd[iꢀbViZg^VahꢀXVcꢀVahdꢀXVjhZꢀi]ZꢀhVbZꢀegdW"
aZbꢀ VcYꢀ aZVYꢀ idꢀ i]Zꢀ l]ZZaꢀ dkZg]ZVi^c\ꢀ VcYꢀ
bVnꢀWjghiꢀYjg^c\ꢀjhZꢀ^[ꢀ^\cdgZY#ꢀIdꢀgZhidgZꢀVꢀ
adVYZYꢀ\g^cY^c\ꢀl]ZZaꢀhjg[VXZꢀgZYgZhhꢀl^i]ꢀVꢀ
YgZhh^c\ꢀidda#
I]ZꢀPrefixꢀ^hꢀi]ZꢀbVcj[VXijgZg»hꢀYZh^\cVi^dcꢀ[dgꢀVꢀ
eVgi^XjaVgꢀl]ZZaꢀineZꢀꢆZ\!ꢀIneZꢀ&ꢀl]ZZahꢇ#
I]ZꢀbdhiꢀXdbbdcꢀAbrasive TypesꢀjhZYꢀVgZꢀ6ꢀ
[dgꢀ 6ajb^cjbꢀ Dm^YZ!ꢀ 8ꢀ [dgꢀ H^a^Xdcꢀ 8VgW^YZ!ꢀ VcYꢀ
dXXVh^dcVaanꢀH<ꢀ[dgꢀHZZYZYꢀ<Za#
I]ZꢀGrit Sizeꢀ^hꢀVꢀcjbWZgꢀi]ViꢀgZ[Zghꢀidꢀi]Zꢀh^oZꢀ
d[ꢀi]ZꢀVWgVh^kZꢀ\gV^cꢀ^cꢀi]Zꢀl]ZZa#ꢀI]ZꢀadlZgꢀi]Zꢀ
cjbWZg!ꢀ i]Zꢀ XdVghZgꢀ i]Zꢀ l]ZZa#ꢀ IZcꢀ ^hꢀ Vꢀ kZgnꢀ
XdVghZꢀl]ZZaꢀ[dgꢀgdj\]^c\ꢀVcYꢀ''%ꢀ^hꢀjhjVaanꢀi]Zꢀ
jeeZgꢀgVc\Zꢀ[dgꢀ[^cZꢀ[^c^h]ꢀldg`#
™ꢀ Flexible/Unstable Workpiece:ꢀ <g^cY^c\ꢀ dcꢀ
i]Zꢀh^YZꢀdgꢀi]ZꢀZcYhꢀd[ꢀXVWaZ!ꢀX]V^c!ꢀdgꢀgdjcYꢀ
ldg`e^ZXZhꢀXgZViZhꢀi]Zꢀ]VoVgYꢀd[ꢀldg`e^ZXZꢀ
il^hiꢀ dgꢀ \gVWꢀ aZVY^c\ꢀ idꢀ ZciVc\aZbZciꢀ l^i]ꢀ
i]Zꢀ l]ZZaꢀ dgꢀ h]V[i#ꢀ I]^hꢀ ]VoVgYꢀ bjhiꢀ WZꢀ
Vkd^YZY#
Gradeꢀ ^hꢀ Vcꢀ ^cY^XVi^dcꢀ d[ꢀ i]Zꢀ ]VgYcZhhꢀ d[ꢀ i]Zꢀ
l]ZZa·¸6¹ꢀ WZ^c\ꢀ i]Zꢀ hd[iZhiꢀ VcYꢀ ¸O¹ꢀ WZ^c\ꢀ i]Zꢀ
]VgYZhi#
s
Loose Parts: BV`ZꢀhjgZꢀi]Viꢀi]Zꢀldg`e^ZXZꢀ
^hꢀ[gZZꢀd[ꢀVcnꢀeVgihꢀa^`Zꢀheg^c\h!ꢀe^ch!ꢀWVaah!ꢀ
dgꢀdi]ZgꢀXdbedcZcihꢀi]ViꢀbVnꢀaddhZcꢀdgꢀY^h"
adY\ZꢀYjg^c\ꢀ\g^cY^c\!ꢀVcYꢀ]^iꢀi]ZꢀdeZgVidg#ꢀ
Bond TypeꢀgZ[Zghꢀidꢀi]ZꢀineZꢀd[ꢀWdcY^c\ꢀbViZg^Vaꢀ
jhZYꢀidꢀ]daYꢀi]ZꢀVWgVh^kZꢀbViZg^Va#ꢀBdhiꢀ\ZcZgVaꢀ
ejgedhZꢀl]ZZahꢀl^aaꢀ]VkZꢀVꢀ¸K¹ꢀ^cY^XVi^c\ꢀK^ig^[^ZYꢀ
8aVnꢀ^hꢀjhZY#ꢀK^ig^[^ZYꢀ8aVnꢀegdk^YZhꢀ]^\]ꢀhigZc\i]ꢀ
VcYꢀ\ddYꢀedgdh^in#ꢀI]Zꢀdi]ZgꢀXdbbdcꢀWdcYꢀineZꢀ
^hꢀ¸7¹ꢀ[dgꢀgZh^cꢀl]ZgZꢀhnci]Zi^XꢀgZh^chꢀVgZꢀjhZY#ꢀ
I]ZhZꢀ VgZꢀ jhZYꢀ idꢀ \g^cYꢀ XZbZciZYꢀ XVgW^YZꢀ VcYꢀ
XZgVb^XꢀbViZg^Vah#
s
Strength:ꢀ BV`Zꢀ hjgZꢀ i]Viꢀ i]Zꢀ ldg`e^ZXZꢀ ^hꢀ
higdc\ꢀZcdj\]ꢀidꢀWZꢀ\gdjcY#ꢀH]djaYꢀ^iꢀWgZV`!ꢀ
i]ZꢀWgd`Zcꢀe^ZXZꢀbVnꢀY^\ꢀ^cidꢀi]Zꢀl]ZZaꢀVcYꢀ
XVjhZꢀ`^X`WVX`ꢀdgꢀhZkZgZꢀ^c_jgn#
Note:ꢀThere may be other numbers inserted that
have meaning for a particular type of wheel. Refer
to the manufacturer’s technical data for a com-
plete explanation.
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BdYZahꢀI'))+($I'))+)ꢀꢆB[\#ꢀH^cXZꢀ%&$&'ꢇ
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4.ꢀ 6cꢀjcYVbV\ZYꢀl]ZZaꢀl^aaꢀZb^iꢀVꢀXaZVgꢀbZiVa"
a^Xꢀg^c\ꢀdgꢀ¸e^c\¹ꢀhdjcYꢀ^cꢀZVX]ꢀd[ꢀi]ZhZꢀhedih#ꢀ
6ꢀ YVbV\ZYꢀ l]ZZaꢀ l^aaꢀ gZhedcYꢀ l^i]ꢀ Vꢀ Yjaaꢀ
i]jYꢀi]Viꢀ]VhꢀcdꢀXaZVgꢀidcZ#ꢀ
Wheel Inspection
7Z[dgZꢀbdjci^c\ꢀVꢀcZlꢀ\g^cY^c\ꢀl]ZZa!ꢀ^iꢀbjhiꢀWZꢀ
^cheZXiZY#ꢀ9dꢀcdiꢀVhhjbZꢀi]ViꢀVꢀl]ZZaꢀ^hꢀ^cꢀhdjcYꢀ
XdcY^i^dcꢀ _jhiꢀ WZXVjhZꢀ ^iꢀ ^hꢀ cZl·d[iZcꢀ YVbV\Zꢀ
XVcꢀdXXjgꢀ^cꢀh]^ee^c\!ꢀl^i]ꢀV\Z!ꢀdgꢀl^i]ꢀZmedhjgZꢀ
idꢀbd^hijgZ#ꢀ
5.ꢀ >[ꢀ ndjꢀ YZiZgb^cZꢀ [gdbꢀ i]Zꢀ g^c\ꢀ iZhiꢀ i]Viꢀ i]Zꢀ
l]ZZaꢀ^hꢀYVbV\ZY!ꢀ9DꢀCDIꢀjhZꢀ^iꢄ
Wheel Dressing
;^ghi!ꢀYdꢀVꢀVisual Inspection#ꢀAdd`ꢀ[dgꢀVcnꢀXgVX`h!ꢀ
X]^eh!ꢀc^X`hꢀdgꢀYZcihꢀ^cꢀi]Zꢀhjg[VXZꢀd[ꢀi]Zꢀl]ZZa#ꢀ>[ꢀ
ndjꢀhZZꢀVcnꢀd[ꢀi]ZhZ!ꢀ9DꢀCDIꢀjhZꢀi]Zꢀl]ZZa#ꢀ
9ZeZcY^c\ꢀ dcꢀ i]Zꢀ ineZꢀ d[ꢀ \g^cY^c\ꢀ ndjꢀ Yd!ꢀ i]Zꢀ
\g^cY^c\ꢀl]ZZaꢀbVnꢀgZfj^gZꢀeZg^dY^XꢀYgZhh^c\#ꢀ
HZXdcY!ꢀYdꢀVꢀRing Test#ꢀI]^hꢀiZhiꢀl^aaꢀ\^kZꢀndjꢀVcꢀ
^cY^XVi^dcꢀd[ꢀVcnꢀ^ciZgcVaꢀYVbV\Zꢀi]ViꢀbVnꢀcdiꢀWZꢀ
dWk^djhꢀYjg^c\ꢀVꢀk^hjVaꢀ^cheZXi^dc#ꢀ
I]ZgZꢀVgZꢀhZkZgVaꢀY^[[ZgZciꢀineZhꢀd[ꢀl]ZZaꢀYgZhh^c\ꢀ
YZk^XZhꢀVkV^aVWaZꢀdcꢀi]ZꢀbVg`ZiꢀꢆhZZꢀPage 20 [dgꢀ
dcZꢀ ZmVbeaZꢇ#ꢀ 9gZhh^c\ꢀ gZhidgZhꢀ i]Zꢀ VWgVh^kZꢀ
fjVa^inꢀd[ꢀi]Zꢀl]ZZaꢀhjg[VXZꢀVcYꢀWg^c\hꢀi]Zꢀl]ZZaꢀ
ZY\ZꢀWVX`ꢀidꢀVꢀhfjVgZꢀ[dgb#ꢀ
To perform a Ring Test:
1.ꢀ BV`ZꢀhjgZꢀi]Zꢀl]ZZaꢀi]ViꢀndjꢀiZhiꢀ^hꢀXaZVcꢀVcYꢀ
Ygn0ꢀdi]Zgl^hZ!ꢀndjꢀbVnꢀ\Ziꢀ[VahZꢀgZhjaih#
For Model T24464:
GZ[Zgꢀ idꢀ i]Zꢀ ^chigjXi^dchꢀ i]Viꢀ VXXdbeVcnꢀ ndjgꢀ
YgZhh^c\ꢀ VXXZhhdgnꢀ [dgꢀ XdbeaZiZꢀ YZiV^ahꢀ dcꢀ ]dlꢀ
idꢀegdeZganꢀYgZhhꢀi]Zꢀl]ZZa#
2.ꢀ >[ꢀh^oZꢀeZgb^ih!ꢀWVaVcXZꢀi]Zꢀl]ZZaꢀl^i]ꢀndjgꢀ
[^c\Zgꢀ^cꢀi]Zꢀ]daZ#ꢀ>[ꢀi]^hꢀ^hꢀcdiꢀedhh^WaZ!ꢀ]Vc\ꢀ
i]Zꢀ l]ZZaꢀ ^cꢀ i]Zꢀ V^gꢀ l^i]ꢀ Vꢀ e^ZXZꢀ d[ꢀ XdgYꢀ dgꢀ
hig^c\ꢀaddeZYꢀi]gdj\]ꢀi]Zꢀ]daZꢀ^cꢀi]ZꢀXZciZg#
For Model T24463:
3.ꢀ 6iꢀi]Zꢀhedihꢀh]dlcꢀ^cꢀFigure 15!ꢀ\ZcianꢀiVeꢀ
i]Zꢀ l]ZZaꢀ l^i]ꢀ Vꢀ a^\]iꢀ cdc"bZiVaa^Xꢀ YZk^XZꢀ
hjX]ꢀ Vhꢀ i]Zꢀ ]VcYaZꢀ d[ꢀ Vꢀ hXgZlYg^kZgꢀ dgꢀ Vꢀ
lddYZcꢀbVaaZi#
1.ꢀ Ijgcꢀi]Zꢀ\g^cYZgꢀON#
2. EaVXZꢀ i]Zꢀ l]ZZaꢀ YgZhhZgꢀ dcꢀ i]Zꢀ iddaꢀ gZhiꢀ
l^i]ꢀi]ZꢀYgZhh^c\ꢀl]ZZahꢀidlVgYꢀi]Zꢀ\g^cY^c\ꢀ
l]ZZa#
ꢀ
ꢀ
Note:ꢀFinding the exact spot to tap will take
several attempts.
3. HadlanꢀbdkZꢀi]ZꢀYgZhh^c\ꢀl]ZZaꢀidlVgYꢀi]Zꢀ
\g^cY^c\ꢀl]ZZaꢀVcYꢀbV^ciV^cꢀha^\]iꢀegZhhjgZꢀ
jci^aꢀVꢀXaZVgꢀ\g^cY^c\ꢀhjg[VXZꢀVeeZVghꢀdcꢀi]Zꢀ
l]ZZa#
4. Ijgcꢀi]Zꢀ\g^cYZgꢀOFF#
HIDE
GViZYꢀ(*%%ꢀGEB
BV`ZꢀhjgZꢀndjgꢀ\g^cYZgꢀ^hꢀcdiꢀ
[VhiZgꢀi]Vcꢀi]ZꢀgViZYꢀGEBꢀd[ꢀi]^hꢀl]ZZa
5. 6Y_jhiꢀ i]Zꢀ heVg`ꢀ YZ[aZXidgꢀ VcYꢀ iddaꢀ gZhiꢀ eZgꢀ
i]Zꢀ^chigjXi^dchꢀdcꢀPage 14#
IneZ"&
6ajb^cjb
Dm^YZ
+%ꢀ<g^i
<gVYZꢀA
K^ig^[^ZYꢀ7dcY
L6GC>C<
<g^cY^c\ꢀXVcꢀWZꢀYVc\Zgdjh
K^hjVaanꢀ^cheZXiꢀi]^hꢀl]ZZaꢀ
[dgꢀXgVX`h!ꢀc^X`h!X]^eh
Always adjust the tool rest and spark deflec-
tor after dressing or replacing the grind-
ing wheel. Failure to do so could lead to
workpiece kickback and injury.
Figure 15.ꢀIVee^c\ꢀadXVi^dchꢀl]ZcꢀeZg[dgb^c\ꢀVꢀ
g^c\ꢀiZhi#
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BdYZahꢀI'))+($I'))+)ꢀꢆB[\#ꢀH^cXZꢀ%&$&'ꢇ
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5.ꢀ GZbdkZꢀi]ZꢀdjiZgꢀl]ZZaꢀ[aVc\ZꢀVcYꢀi]ZꢀeVeZgꢀ
Wheel Removal &
Installation
Y^hX#
6.ꢀ GZbdkZꢀi]Zꢀl]ZZaꢀ[gdbꢀi]Zꢀhe^cYaZ#ꢀ Cdi^XZꢀ
i]Zꢀ eVeZgꢀ dgꢀ [^WZgꢀ Y^hXꢀ WZilZZcꢀ i]Zꢀ l]ZZaꢀ
[aVc\Zhꢀ VcYꢀ i]Zꢀ l]ZZaꢀ ^ihZa[#ꢀ I]^hꢀ ]Zaehꢀ idꢀ
hegZVYꢀi]ZꢀgdiVi^dcVaꢀ[dgXZhꢀVXgdhhꢀi]Zꢀ^ccZgꢀ
VgZVꢀd[ꢀi]Zꢀl]ZZaꢀꢆhZZꢀFigure 17ꢇ#
ALWAYS visually inspect and perform a
“ring test” on a wheel before assembly. DO
NOT use damaged wheels!
EVeZgꢀ9^hXh
7Z[dgZꢀ^chiVaa^c\ꢀVcnꢀl]ZZa!ꢀeZg[dgbꢀVꢀ¸g^c\ꢀiZhi¹ꢀidꢀ
bV`ZꢀhjgZꢀ^iꢀ^hꢀ[gZZꢀd[ꢀXgVX`h#ꢀCZkZgꢀjhZꢀVꢀl]ZZaꢀ
l]^X]ꢀ^hꢀhjheZXiZYꢀd[ꢀ]Vk^c\ꢀXgVX`h!ꢀ^hꢀYVbe!ꢀdgꢀ^[ꢀ
i]ZgZꢀVgZꢀk^hjVaꢀX]^eh!ꢀc^X`hꢀdgꢀYZcihꢀ^cꢀi]Zꢀl]ZZaꢀ
hjg[VXZ#ꢀGZ[Zgꢀidꢀi]Zꢀ^c"YZei]ꢀhV[ZinꢀlVgc^c\hꢀ^cꢀ
i]ZꢀSafety SectionꢀWZ[dgZꢀ^chiVaa^c\ꢀi]Zꢀl]ZZa#
^
c
j
b
c
b
ꢀ
D
j
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m
6
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ꢀ
B
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7
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ꢀ ꢀ Y c
To remove and install a grinding wheel:
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢄ
Figure 17.ꢀ6hhZbWanꢀdgYZgꢀ[dgꢀl]ZZaꢀ^chiVaaVi^dc#
2.ꢀ GZbdkZꢀi]Zꢀi]gZZꢀE]^aa^ehꢀ]ZVYꢀhXgZlhꢀVcYꢀ
cjihꢀl]^X]ꢀ\dꢀi]gdj\]ꢀi]ZꢀdjiZgꢀ\jVgY#
3.ꢀ GZbdkZꢀ i]Zꢀ djiZgꢀ \jVgYꢀ VcYꢀ g^bꢀ \jVgYꢀ ꢆVhꢀ
h]dlcꢀ^cꢀFigure 4ꢇ#
NEVER assemble a grinding wheel on the
arbor without paper or fiber discs between
the wheel and the flange. Not using the
discs can put stress on the wheel, causing
it to crack and possibly fall apart.
4.ꢀ JhZꢀVꢀ(¿)ꢃꢀdgꢀ&.bbꢀdeZcꢀZcYꢀlgZcX]ꢀidꢀgZb"
kdZꢀi]Zꢀhe^cYaZꢀcji#ꢀ=daYꢀi]Zꢀl]ZZaꢀ[gdbꢀijgc"
^c\ꢀl^i]ꢀi]Zꢀdi]Zgꢀ]VcY#ꢀ
Note:ꢀThe spindle on the left side of the machine
has left hand threads. Turn it clockwise to
loosen.
7.ꢀ Bdjciꢀi]ZꢀcZlꢀl]ZZaꢀ^cꢀi]ZꢀdgYZgꢀh]dlcꢀ^cꢀ
Figure 17#ꢀI^\]iZcꢀi]Zꢀcjiꢀhcj\anꢀWjiꢀYdꢀcdiꢀ
dkZgꢀ i^\]iZc#ꢀ DkZgꢀ i^\]iZc^c\ꢀ XVcꢀ XgVX`ꢀ i]Zꢀ
l]ZZa#
8.ꢀ L]^aZꢀ hiVcY^c\ꢀ XaZVgꢀ d[ꢀ i]Zꢀ a^cZꢀ d[ꢀ gdiVi^dc!ꢀ
ijgcꢀi]ZꢀbVX]^cZꢀONꢀVcYꢀgjcꢀi]ZꢀcZlꢀl]ZZaꢀ
[dgꢀViꢀaZVhiꢀ&"'ꢀb^cjiZh#ꢀ
·>[ꢀ \g^cYZgꢀ gjchꢀ hbddi]anꢀ i]Zcꢀ i]Zꢀ l]ZZaꢀ
bVnꢀcdlꢀWZꢀjhZY#
·>[ꢀi]Zꢀl]ZZaꢀVeeZVghꢀidꢀldWWaZ!ꢀi]Zꢀ\g^cYZgꢀ
k^WgViZhꢀ ZmXZhh^kZan!ꢀ dgꢀ Vcnꢀ di]Zgꢀ jchV[Zꢀ
XdcY^i^dcꢀVeeZVghꢀl^i]ꢀi]ZꢀcZlꢀl]ZZa!ꢀhideꢀ
i]Zꢀ\g^cYZgꢀVcYꢀgZ[ZgꢀidꢀTroubleshooting
dcꢀPage 22#
Figure 16.ꢀBdYZaꢀI'))+)ꢀl]ZZaꢀ\jVgYꢀXdbed"
cZcih#
"&."
BdYZahꢀI'))+($I'))+)ꢀꢆB[\#ꢀH^cXZꢀ%&$&'ꢇ
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688:HHDG>:H
SECTION 5: ACCESSORIES
Aluminum Oxide Grinding Wheels -Type 1
Model G7408—6" x 3⁄4" (1⁄2" Bore) 24 Grit
Model G7409—6" x 3⁄4" (1⁄2" Bore) 36 Grit
Model G7410—6" x 3⁄4" (1⁄2" Bore) 46 Grit
Model G7411—6" x 3⁄4" (1⁄2" Bore) 60 Grit
Steel Wire Wheels
Model G8765—Knotted Steel Wire Wheel
6" x 1" (1⁄2" Bore) 0.020" Wire Dia.
Model G8762—Brass Coated Wire Wheel
6" x 1" (1⁄2" Bore) 0.0125" Wire Dia.
Silicon Carbide Grinding Wheel
Model G1981—6" x 3⁄4" (1⁄2" Bore) 120 Grit
G7408
G8762
G8765
G1981
G7409
G7410
G7411
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Model H5944—#0 Wheel Dresser
Model H5945—#1 Wheel Dresser
Model H5946—#2 Wheel Dresser
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H5891—1⁄2 Carat Diamond Dresser
H5892—3⁄4 Carat Diamond Dresser
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SECTION 6: MAINTENANCE
Wheel Dressing
Always disconnect power
to the machine before
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performing maintenance.
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Failure to do this may
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al injury.
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Schedule
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Replacing Light Bulb
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Grinding Wheels
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SECTION 7: SERVICE
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Note:ꢀPlease gather the serial number and manufacture date of your machine before calling.
Troubleshooting
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SECTION 8: WIRING
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Wiring Safety Instructions
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CIRCUIT REQUIREMENTS. Ndjꢀ BJHIꢀ [daadlꢀ EXPERIENCING DIFFICULTIES. >[ꢀndjꢀVgZꢀZmeZ"
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The photos and diagrams
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T24463 Wiring
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READ ELECTRICAL SAFETY
ON PAGE 23!
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T24464 Wiring
CZjigVa
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120 VAC
5-15 Plug
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READ ELECTRICAL SAFETY
ON PAGE 23!
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SECTION 9: PARTS
T24463 Breakdown
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T24463 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
PS54M
PHLP HD SCR M5-.8 X 45
LEFT WHEEL COVER
HEX NUT M12-1.75
WHEEL FLANGE
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
PT24463036
PT24463037
PTLW01M
PS07M
WIRE WHEEL 6 X 3/4 X 1/2
LOCK NUT 16MM
2
PT24463002
PN09M
3
EXT TOOTH WASHER 4MM
PHLP HD SCR M4-.7 X 8
RIGHT GUARD
4
PT24463004
PT24463005
PS09M
5
WHEEL 6 X 3/4 X 1/2 36-GRIT
PHLP HD SCR M5-.8 X 10
LEFT GUARD
PT24463040
PT24463041
PT24463042
PT24463043
PLW02M
6
CORD GROMMET
7
PT24463007
PT24463008
PW02M
CAPACITOR 8M 300V
CAPACITOR SUPPORT
LOCK WASHER 4MM
WHEEL DRESSING TOOL
LAMP NECK
8
SPARK DEFLECTOR
FLAT WASHER 5MM
PHLP HD SCR M5-.8 X 8
LEFT SAFETY SHIELD ARM
ARM BRACKET
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PS05M
PT24463045
PT24463046
PT24463047
PT24463048
PT24463049
PN02M
PT24463011
PT24463012
PW01M
MAIN HOUSING
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 14
CARRIAGE BOLT M6-1 X 16
SAFETY SHIELD BRACKET
FLAT WASHER 4MM
PHLP HD SCR M4-.7 X 10
PHLP HD SCR M5-.8 X 124
RIGHT SAFETY SHIELD ARM
END BELL
POWER CORD 16AWG 3W 5-15 78"
CORD GRIP
PB84M
PCB22M
HEX NUT M10-1.5
PT24463016
PW05M
PTLW08M
PT24463052
PT24463053
PN04M
EXT TOOTH WASHER 10MM
SWITCH PLATE
PS38M
SWITCH KTL T85 120V
HEX NUT M4-.7
PS120M
PT24463020
PT24463021
PN03M
PS56M
PHLP HD SCR M4-.7 X 16
FLAT WASHER 4MM
RUBBER FOOT
PW05M
HEX NUT M8-1.25
PT24463057
PT24463058
PT24463059
PT24463060
PW05M
PT24463023
P6202ZZ
DISC SPRING
COOLANT TRAY
BALL BEARING 6202ZZ
STATOR
BOTTOM PLATE
PT24463025
PT24463026
PN06M
RIGHT TOOL REST
ROTOR
FLAT WASHER 4MM
LOCK WASHER 4MM
LIGHT BULB 120V 10W BAS25 INC
LAMP ASSEMBLY
HEX NUT M5-.8
PLW02M
PLW01M
LOCK WASHER 5MM
LEFT TOOL REST
PT24463063
PT24463064
PT24463065
PW04M
PT24463029
PT24463030
PB192M
SAFETY SHIELD
WHEEL DRESSING TOOL BASE
FLAT WASHER 10MM
LOCK WASHER 6MM
PHLP HD SCR M5-.8 X 8
RIGHT WHEEL COVER
PHLP HD SCR M5-.8 X 50
HEX BOLT M8-1.25 X 8
LOCK WASHER 5MM
FLAT WASHER 6MM
HEX NUT M6-1
PLW01M
PLW03M
PW03M
PS05M
PN01M
PT24463069
PS102M
PT24463035
NUT M12-1.75
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T24464 Breakdown
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T24464 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
PB84M
HEX BOLT M8-1.25 X 14
FLAT WASHER 8MM
BRACKET
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
PT24464026
PT24464027
PS07M
SWITCH KTL T85 120V
SWITCH PLATE
2
PW01M
3
PT24464003
PT24464004
PT24464005
PT24464006
PT24464007
PN06M
PHLP HD SCR M4-.7 X 8
BOTTOM PLATE
4
LEFT SAFETY SHIELD SUPPORT
PLATE SAFETY SHIELD ASSY
STAR KNOB M6-1 6PT
LEFT TOOL REST
PT24464029
PS05M
5
PHLP HD SCR M5-.8 X 8
RUBBER FOOT
6
PT24464031
PT24464032
PT24464033
PN09M
7
R CAPACITOR 8M 300V
CAPACITOR SUPPORT
HEX NUT M12-1.75
8
HEX NUT M5-.8
9
PT24464009
PT24464010
PS09M
LEFT WHEEL GUARD
CARRIAGE BOLT M6-1 X 14
PHLP HD SCR M5-.8 X 10
SPARK DEFLECTOR
PHLP HD SCR M5-.8 X 10
WHEEL FLANGE
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PT24464035
PT24464036
PT24464037
PT24464038
PS119M
RIGHT WHEEL COVER
WHEEL 6 X 3/4 X 1/2 60-GRIT
RIGHT WHEEL GUARD
RIGHT TOOL REST
PT24464012
PS09M
PT24464014
PT24464015
PN09M
PHLP HD SCR M4-.7 X 118
BALL BEARING 6002ZZ
CORD CLIP
WHEEL 6 X 3/4 X 1/2 36-GRIT
HEX NUT M12-1.75
P6002ZZ
PT24464041
PT24464042
PT24464043
PT24464044
PT24464045
PT24464046
PN03M
PT24464017
PT24464018
PT24464019
PT24464020
PT24464021
PT24464022
PT24464023
PLW02M
LEFT WHEEL COVER
PHLP HD SCR M5-.8 X 40
FLANGE HEX NUT M4-.7
END BELL
ROTOR
MAGNIFIED SAFETY SHIELD ASSY
RIGHT SAFETY SHIELD SUPPORT
POWER CORD 16AWG 3W 5-15 78"
BASE
DISC SPRING 1/2
STATOR
HEX NUT M8-1.25
CORD GROMMET
PT24464048
PW02M
FLANGE HEX NUT M4-.7
FLAT WASHER 5MM
PHLP HD SCR M4-.7 X 8
LOCK WASHER 4MM
PHLP HD SCR M4-.7 X 8
PS07M
PS07M
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T24463/T24464 Labels
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
PLABEL-14A ELECTRICITY LABEL 0.7W X 0.6H
PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT
PLABEL-56A FACE SHIELD/RESPIRATOR LABEL
104
104
105
PT24463104 MACHINE ID LABEL (T24463)
PT24464104 MACHINE ID LABEL (T24464)
PLABEL-12C READ MANUAL LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
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WARRANTY CARD
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WARRANTY & RETURNS
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~Since 1983~
Visit Our Website Today For
Current Specials!
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