Grizzly Grinder G2790 User Manual

UNIVERSAL KNIFE GRINDER  
MODEL G2790  
INSTRUCTION MANUAL  
COPYRIGHT © 1992 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
REVISED APRIL, 1999. PRINTED IN U.S.A.  
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Table Of Contents  
PAGE  
1.  
2.  
SAFETY  
SAFETY INSTRUCTIONS FOR POWER TOOLS................................................1-2  
ADDITIONAL SAFETY INSTRUCTIONS FOR GRINDERS ....................................3  
CIRCUIT REQUIREMENTS  
110V OPERATION ....................................................................................................4  
FUSING ....................................................................................................................4  
EXTENSION CORDS................................................................................................4  
GROUNDING ............................................................................................................4  
INTRODUCTION  
3.  
COMMENTARY ........................................................................................................5  
UNPACKING..............................................................................................................6  
PARTS INVENTORY ................................................................................................6  
CLEAN UP ................................................................................................................7  
SITE CONSIDERATIONS ........................................................................................7  
ASSEMBLY  
4.  
5.  
WORK PLATE SYSTEM ..........................................................................................8  
STATIONARY CLAMPS ........................................................................................8-9  
GRINDER CONTROLS GUIDE ................................................................................9  
OPERATIONS  
OVERVIEW..............................................................................................................10  
WIDE KNIVES....................................................................................................10-11  
NARROW KNIVES ............................................................................................11-12  
OTHER BLADES ....................................................................................................12  
MAINTENANCE  
6.  
7.  
WHEELDRESSING ................................................................................................13  
WHEEL REMOVAL ................................................................................................13  
CLOSURE ....................................................................................................................14  
MACHINE DATA......................................................................................................................15  
WARRANTY AND RETURNS..................................................................................................16  
PARTS DIAGRAM ..................................................................................................................17  
PARTS LIST ............................................................................................................................18  
-C-  
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SECTION 1: SAFETY  
For Your Own Safety Read Instruction  
Manual Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous conditions.  
This manual uses a series of symbols and signal words which are intended to convey the level  
of importance of the safety messages. The progression of symbols is described below.  
Remember that safety messages by themselves do not eliminate danger and are not a substi-  
tute for proper accident prevention measures.  
Indicates an imminently hazardous situation which, if not  
avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not  
avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not  
avoided, MAY result in minor or moderate injury. It may also  
be used to alert against unsafe practices.  
This symbol is used to alert the user to useful information  
about proper operation of the equipment.  
NOTICE  
Safety Instructions For Power Tools  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors should be  
kept a safe distance from work area.  
1. KEEP GUARDS IN PLACE and in working  
order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of checking to  
see that keys and adjusting wrenches are  
removed from tool before turning on.  
6. MAKE WORK SHOP CHILD PROOF with  
padlocks, master switches, or by removing  
starter keys.  
7. DON’T FORCE TOOL. It will do the job  
better and safer at the rate for which it was  
designed.  
3. KEEP WORK AREA CLEAN. Cluttered  
areas and benches invite accidents.  
4. DON’T USE IN DANGEROUS ENVIRON-  
MENT. Don’t use power tools in damp or  
wet locations, or where any flammable or  
noxious fumes may exist. Keep work area  
well lighted.  
8. USE RIGHT TOOL. Don’t force tool or  
attachment to do a job for which it was not  
designed.  
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Safety Instructions For Power Tools  
9. USE PROPER EXTENSION CORD. Make  
sure your extension cord is in good condi-  
tion. Conductor size should be in accor-  
dance with the chart below. The amperage  
rating should be listed on the motor or tool  
nameplate. An undersized cord will cause a  
drop in line voltage resulting in loss of  
power and overheating. Your extension  
cord must also contain a ground wire and  
plug pin. Always repair or replace exten-  
sion cords if they become damaged.  
13. DON’T OVERREACH. Keep proper foot-  
ing and balance at all times.  
14. MAINTAIN TOOLS WITH CARE. Keep  
tools sharp and clean for best and safest  
performance. Follow instructions for lubri-  
cating and changing accessories.  
15. DISCONNECT TOOLS before servicing  
and changing accessories, such as blades,  
bits, cutters, and the like.  
Minimum Gauge for Extension Cords  
16. REDUCE THE RISK OF UNINTENTION-  
AL STARTING. Make sure switch is in off  
position before plugging in.  
LENGTH  
AMP RATING  
0-6  
7-10  
11-12  
13-16  
25ft 50ft 100ft  
18  
18  
16  
14  
12  
10  
16  
16  
16  
12  
12  
10  
16  
14  
14  
12  
10  
No  
17. USE RECOMMENDED ACCESSORIES.  
Consult the owner’s manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
17-20  
21-30  
18. CHECK DAMAGED PARTS. Before fur-  
ther use of the tool, a guard or other part  
that is damaged should be carefully  
checked to determine that it will operate  
properly and perform its intended function.  
Check for alignment of moving parts, bind-  
ing of moving parts, breakage of parts,  
mounting, and any other conditions that  
may affect its operation. A guard or other  
part that is damaged should be properly  
repaired or replaced.  
10. WEAR PROPER APPAREL. Do not wear  
loose clothing, gloves, neckties, rings,  
bracelets, or other jewelry which may get  
caught in moving parts. Non-slip footwear  
is recommended. Wear protective hair cov-  
ering to contain long hair.  
11. ALWAYS USE SAFETY GLASSES. Also  
use face or dust mask if cutting operation is  
dusty. Everyday eyeglasses only have  
impact resistant lenses, they are NOT safe-  
ty glasses.  
19. NEVER LEAVE TOOL RUNNING UNAT-  
TENDED. TURN POWER OFF. Don’t  
leave tool until it comes to a complete stop.  
12. SECURE WORK. Use clamps or a vise to  
hold work when practical. It’s safer than  
using your hand and frees both hands to  
operate tool.  
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Additional Safety Instructions For Grinders  
1. Wear a face shield and/or safety gog-  
gles.  
5. Do not use a wheel that is cracked or  
chipped.  
2. Use clamps and supports to sharpen  
tools.  
6. Be sure the grinder is mounted on a sta-  
ble surface.  
3. Grinding creates sparks. Make sure  
your work area is free of combustible  
materials.  
7. If you are unclear about operating the  
machine, don’t do it. Please call our ser-  
vice department if you have questions  
about any element of this machine’s  
operation.  
4. Dress the grinding wheel when its sur-  
face becomes rutted or uneven. Replace  
the wheel if the wear or damage  
becomes excessive.  
8. Use care when handling sharpened cut-  
ting tools.  
Like all power tools, there is danger associ-  
ated with the Model G2790 Universal Knife  
Grinder. Accidents are frequently caused  
by lack of familiarity or failure to pay atten-  
tion. Use this tool with respect and caution  
to lessen the possibility of operator injury. If  
normal safety precautions are overlooked  
or ignored serious personal injury may  
occur.  
No list of safety guidelines can be com-  
plete. Every shop environment is different.  
Always consider safety first, as it applies to  
your individual working conditions. Use  
this and other machinery with caution and  
respect. Failure to do so could result in  
serious personal injury, damage to equip-  
ment or poor work results.  
Operating this equipment has the potential  
for flying debris to cause eye injury. Always  
wear safety glasses or goggles when oper-  
ating equipment. Everyday glasses or read-  
ing glasses only have impact resistant  
lenses, they are not safety glasses. Be cer-  
tain the safety glasses you wear meet the  
appropriate standards of the American  
National Standards Institute (ANSI).  
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SECTION 2: CIRCUIT REQUIREMENTS  
Grounding  
110V Operation  
In the event of an electrical short, grounding  
reduces the risk of electric shock by providing a  
path of least resistance to disperse electric cur-  
rent. This tool is equipped with a power cord hav-  
ing an equipment-grounding conductor. The out-  
let must be properly installed and grounded in  
accordance with all local codes and ordinances.  
The Model G2790 is wired for 110/120V, single  
phase operation only. The /2 HP, 1720 RPM  
1
motor draws 8 amps. This is not a large load.  
However, if you operate the grinder on a circuit  
that is already close to capacity, it could overload  
that circuit. If an unusual load does not exist and  
a power failure still occurs, contact a qualified  
electrician or our service department.  
This equipment must be grounded. Verify  
that any existing electrical outlet and circuit  
you intend to plug into is actually ground-  
ed. If it is not, it will be necessary to run a  
separate 12 A.W.G. copper grounding wire  
from the outlet to a known ground. Under  
no circumstances should the grounding pin  
from any three-pronged plug be removed.  
Serious personal injury may occur.  
Fusing  
A 15-amp fuse or circuit breaker should be used  
when fusing the universal knife grinder. Circuits  
rated any higher are not adequate to protect the  
motor from power surges.  
Equipment returned to us for service that shows  
evidence of being over-fused will be repaired or  
replaced totally at the customer’s expense,  
regardless of the present warranty status.  
Extension Cords  
If you find it necessary to use an extension cord  
with the Model G2790, make sure the cord is  
rated Hard Service (grade S) or better. Refer to  
the chart in the standard safety instructions to  
determine the minimum gauge for the extension  
cord. The extension cord must also contain a  
ground wire and plug pin. Always repair or  
replace extension cords when they become worn  
or damaged.  
Figure 1. Grounded plug configuration.  
-4-  
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SECTION 3: INTRODUCTION  
Most importantly, we stand behind our machines.  
Commentary  
If you have any service questions or parts  
requests, please call or write us at the location  
listed below.  
We are proud to offer the Grizzly Model G2790  
Universal Knife Grinder. The Model G2790 is part  
of a growing Grizzly family of fine woodworking  
machinery. When used according to the guide-  
lines set forth in this manual, you can expect  
years of trouble-free, enjoyable operation and  
proof of Grizzly’s commitment to customer satis-  
faction.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
The Model G2790 is designed for heavy-duty  
The specifications, drawings, and photographs  
illustrated in this manual represent the Model  
G2790 as supplied when the manual was pre-  
pared. However, owing to Grizzly’s policy of con-  
tinuous improvement, changes may be made at  
any time with no obligation on the part of Grizzly.  
Whenever possible, though, we send manual  
updates to all owners of a particular tool or  
machine. Should you receive one, we urge you to  
insert the new information with the old and keep  
it for reference.  
professional use. It features a capacitor-start  
1
/2  
HP motor that operates on 110V at 3450 RPM.  
It is capable of sharpening jointer and planer  
knives up to 20" long. Its work table adjusts from  
15° to 90° to accommodate a wide range of cut-  
ting angles. Overall shipping weight of the Model  
G2790 is approximately 58 lbs.  
A number of optional accessories for the Model  
G2790 are available through the Grizzly catalog.  
They include a diamond dressing tool and  
replacement stones in 120, 180, 220, and 320  
grits.  
We are also pleased to provide this manual with  
the Model G2790. It was written to guide you  
through assembly, review safety considerations,  
and cover general operating procedures. It repre-  
sents our effort to produce the best documenta-  
tion possible. If you have any comments regard-  
ing this manual, please write to us at the address  
below:  
To operate this, or any power tool, safely  
and efficiently, it is essential to become as  
familiar with its characteristics as possible.  
The time you invest before you begin to use  
your Model G2790 will be time well spent.  
DO NOT operate this machine until you are  
completely familiar with the contents of this  
manual. Make sure you read and under-  
stand all of the safety procedures. If you do  
not understand something, DO NOT oper-  
ate the machine.  
Grizzly Industrial, Inc.  
C
/O  
Technical Documentation  
P.O. Box 2069  
Bellingham, WA 98227-2069  
G2790 Universal Knife Grinder  
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Unpacking  
Parts Inventory  
After all the parts have been removed from the  
carton, you should have:  
This Universal Knife Grinder is shipped from the  
manufacturer in a carefully packed carton. If you  
discover the machine is damaged after you’ve  
signed for delivery, and the truck and driver are  
gone, you will need to file a freight claim with the  
carrier. Save the containers and all packing mate-  
rials for possible inspection by the carrier or its  
agent. Without the packing materials, filing a  
freight claim can be difficult. If you need assis-  
tance determining whether you need to file a  
freight claim, or with the procedure to file one,  
please contact our Customer Service.  
• Table Assembly  
• Knife Support Assembly  
• Work Plate Assembly  
• Pivot Plate Assembly  
Hardware  
1
-Hex Head Jam Nuts 4" - 20  
5
5
3
1
-Washers ⁄4  
"
-Hex Head Bolts 5/16" - 18 x 1/2  
"
In the event that any non-proprietary parts are  
missing (e.g. a nut or a washer), we would be  
glad to replace them, or, for the sake of expedi-  
ency, replacements can be obtained at your local  
hardware store.  
When you are completely satisfied with the con-  
dition of your shipment, you should inventory its  
parts.  
NOTICE  
A full parts list and breakdown can be found  
toward the end of this manual. For easier  
assembly, or to identify missing parts,  
please refer to the detailed illustrations at  
the end of the manual.  
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Clean Up  
Site Considerations  
BENCH LOAD  
The unpainted surfaces are coated with a waxy  
oil to protect it from corrosion during shipment.  
Remove this protective coating with with a sol-  
vent cleaner or citrus-based degreaser. Avoid  
chlorine-based solvents as they may damage  
painted surfaces should they come in contact.  
Always follow the usage instructions on the prod-  
uct you choose for clean up.  
Your G2790 Universal Knife Grinder represents a  
moderately large weight load in a small footprint.  
Be sure that your workbench is adequately rein-  
forced to support the weight of the grinder.  
WORKING CLEARANCES  
Working clearances can be thought of as the dis-  
tances between machines and obstacles that  
allow safe operation of every machine without  
limitation. Ensure that your working area offers  
plenty of room for free movement and a substan-  
tial amount of distance between you and others  
that may be working in your shop space.  
Many of the solvents commonly used to  
clean machinery can be highly flammable,  
and toxic when inhaled or ingested. Always  
work in well-ventilated areas far from  
potential ignition sources when dealing  
with solvents. Use care when disposing of  
waste rags and towels to be sure they do  
not create fire or environmental hazards.  
Keep children and animals safely away  
when cleaning and assembling this  
machine.  
LIGHTING AND OUTLETS  
Lighting should be bright enough to eliminate  
shadow and prevent eye strain. Electrical circuits  
should be dedicated or large enough to handle  
combined motor amp loads. Outlets should be  
located near each machine so power or exten-  
sion cords are not obstructing high-traffic areas.  
Be sure to observe local electrical codes for prop-  
er installation of new lighting, outlets, or circuits.  
Do not use gasoline or other petroleum-  
based solvents to remove this protective  
coating. These products generally have  
low flash points which makes them  
extremely flammable. A risk of explosion  
and burning exists if these products are  
used. Serious personal injury may occur.  
Make your shop “child safe”. Ensure that  
your workplace is inaccessible to young-  
sters by closing and locking all entrances  
when you are away. Never allow visitors in  
your shop when assembling, adjusting or  
operating equipment.  
NOTICE  
To provide the most stable and secure  
working environment, we strongly recom-  
mend bolting the grinder to your work-  
bench. Two bolt holes are included for con-  
venient mounting.  
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SECTION 4: ASSEMBLY  
Run the sliding support over the work plate to  
Work Plate System  
check for smooth movement. Occasionally, a  
work plate is shipped from the factory with small  
imperfections in the casting that can cause inter-  
ruptions in movement. Removing these minor  
imperfections will ensure smooth movement and  
superior sharpening results.  
To assemble the work plate system:  
1. Place the work plate upside-down on your  
work bench.  
Test pivot movement by loosening the lock  
knobs and turning the pivot rotation knob. Make  
sure the teeth are meshed properly with those on  
the pivot plate.  
2. Attach the lock bars to the pivot plate with  
the lock knobs provided. See Figure 2.  
Work Plate  
Table  
Pivot Plate  
Lock Knob  
Stationary Clamps  
The Model G2790 features two stationary  
clamps that can be attached directly to the pivot  
plate. See Figure 3. The clamps are held in  
place by compression brackets. To attach the  
stationary brackets:  
Lock Bar  
Pivot Rotation Knob  
Figure 2. Location of plate system components.  
1. Remove the sliding support from the work  
plate.  
3. Attach the pivot rotation knob to the thread-  
ed hole at the outside end of the right lock  
bar, so the gears mesh with the teeth on  
the edge of the pivot plate.  
2. Remove the work plate from the pivot  
plate.  
4. Mount the pivot plate assembly to the back  
5
of the work plate using the three (3) /16" -  
18 x 1/2" hex bolts provided.  
5. Turn the work plate assembly right-side-up  
and slide the lock bars over the sides of the  
grinder table as shown in Figure 2. It may  
be necessary to loosen the lock knobs part  
way to allow alignment of the bars to the  
table.  
6. Place the sliding knife support on the work  
plate so the knife support’s lip catches the  
edge of the work plate.  
Figure 3. Stationary clamps in place.  
-8-  
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3. Place the two tool clamps on the top of the  
pivot plate as shown in Figure 3. Attach  
using the tool clamp knobs and washers on  
top and the special lock nuts underneath  
the pivot plate.  
NOTES  
4. Position the clamps so they are centered  
over the wheel, and adjust the width to the  
approximate size of the workpiece you are  
sharpening. See Section 5: Operations,  
Narrow Knives for further information on  
the grinding process.  
Knife Blade  
Grinder Height  
Knife Blade  
Adjuster  
Clamp  
Handwheel  
Fence  
Table  
Slider  
Grinding Wheel  
Assembly  
Work  
Plate  
Pivot Plate  
Adjuster  
Wheel Height  
Lock  
Work Plate  
Adjuster  
ON/OFF  
Switch  
Pivot Plate  
Adjuster  
Figure 4. Universal Knife Grinder controls.  
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SECTION 5: Operations  
(Knife inverted for identification purposes.)  
Figure 5. Recommended centering of a planer knife in the knife support.  
To set up your Model G2790 to handle wide  
knives:  
Overview  
1. Remove the sliding support from the work  
plate.  
2. Loosen the lock knobs that attach the knife  
lock plate to the sliding knife support and  
remove the plate.  
Planer, jointer and other knives are danger-  
ously sharp. Use extreme caution, particu-  
larly after sharpening. Failure to exercise  
care while working near knives could result  
in severe injury.  
3. Place the knife, bevel down on the sliding  
knife support as shown in Figure 5.  
4. Turn height adjustment knobs until the  
knife is sitting square on the knife support.  
(For the best results, make sure the knife is  
centered on the support. If the knife you  
intend to sharpen is too short to reach  
across all three of the inside adjusters, off-  
set the knife so it is centered on two  
adjusters – note dotted lines on Figure 5.  
Setting up the Model G2790 will depend upon  
the type of knife you intend to sharpen. Wide  
blades, such as jointer or planer knives, will  
require the sliding support. To sharpen chisel  
blades or other narrower blades – like those  
found on smaller block planes – you will want to  
attach the stationary clamps as described above.  
5. Once the knife is in place and evenly  
adjusted, replace the knife lock plate and  
tighten the adjusting knobs.  
Wide Knives  
6. Turn the sliding support assembly over.  
The bottom of the support is beveled.  
Adjust the knife with the height adjustment  
knobs so the knife bevel extends slightly  
beyond the bevel of the sliding support  
mechanism. Making adjustments may  
require loosening the knife lock knobs.  
Once again, be sure the blade is adjusted  
evenly from side to side.  
Let’s begin by looking at the operation for sharp-  
ening planer and jointer blades. The two most  
important factors that determine the level of suc-  
cess are bevel angle and alignment between the  
knife and grinding surface. Make sure all adjust-  
ments are done with the machine unplugged.  
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11. Slowly raise the wheel until it lightly con-  
tacts the knife bevel. Gently slide the knife  
across the surface of the grinder. If contact  
appears to be smooth and consistent  
between the knife and the grinder, return  
the sliding support to the right hand side of  
the grinding wheel, raise the wheel slightly  
and take a second pass. (A common  
method for checking proper bevel angle is  
to mark the entire surface of the knife’s  
bevel with a permanent marker before  
grinding. Once you make a pass over the  
grinder, you can inspect the bevel to make  
sure that the entire surface is being ground  
evenly. If a portion of the bevel is not being  
contacted, the ink will remain after the ini-  
tial pass.)  
7. Place the sliding support on the work plate  
and turn the pivot adjustment knob until the  
angle of the knife bevel is parallel to the  
grinding surface.  
8. Raise the grinding wheel, using the hand-  
wheel at the back of the machine, until the  
grinding surface makes contact with the  
knife bevel. (The grinding wheel may need  
to be lowered to accomplish Step 7.)  
9. The grinding wheel should make consis-  
tent contact with the knife across the entire  
length of the bevel. Move the sliding sup-  
port across the length of the knife. Adjust  
the knife with the height adjustment knobs,  
if necessary, to attain proper contact.  
Make small adjustments and re-test  
against the grinding wheel frequently to  
make sure you don’t over-compensate.  
10. Once you are sure you’ve made proper  
bevel and alignment adjustments, lower  
the grinding wheel slightly and turn on the  
machine. Move the sliding support so the  
knife is at the right hand side of the wheel.  
See Figure 6.  
Narrow Knives  
As with the wider knives, proper adjustment for  
chisels and other smaller cutting tools requires  
that bevels and cutting edges be aligned square-  
ly to the grinding surface. To adjust narrow-  
edged tools:  
1. Attach the stationary clamps to the pivot  
plate.  
2. Place your cutting tool between the clamps  
and tighten the tool in place as shown in  
Figure 7.  
Figure 6. Placement of sliding support.  
Use extreme caution when working near  
cutting surfaces. Failure to exercise care  
while working near knives could result in  
severe injury.  
Figure 7. Stationary clamps holding chisel.  
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3. Adjust the angle knob so the bevel of the  
cutting tool is flush with the grinding sur-  
face.  
Other Blades  
4. Inspect the cutting edge of the knife. The  
edge should contact the grinding wheel  
squarely and consistently. Adjustments  
can be made by altering the angle of the  
chisel in the stationary clamps or by loos-  
ening the lock bars and moving the entire  
pivot plate along the table until the knife is  
square to the grinding wheel.  
Once you are proficient with grinding existing  
bevel angles, you may want to experiment with  
other bevel angles which might suit your particu-  
lar situation. We recommend you carefully  
research custom bevel angles. There is a narrow  
line between improving cutting performance and  
ruining your cutting tools. There are some fine  
books available which discuss sharpening tech-  
niques in detail. Be sure to follow directions  
closely if you choose to alter factory-set bevels.  
5. Once you are satisfied with the alignment  
of the cutter against the grinding wheel,  
lower the wheel slowly and turn on the  
machine.  
6. Carefully raise the wheel until the grinding  
surface contacts the blade. Keep in mind  
that with a dry grinding operation, tools can  
heat up and lose their temper quickly.  
Sharpening should be done lightly and for  
short duration to avoid damage to the tool  
you’re working with. As with the wider  
blades, you can verify that the cutting tool  
has been properly ground by applying  
marker ink to the bevel.  
Planer, jointer and other knives are danger-  
ously sharp. Use extreme caution, particu-  
larly after sharpening. Failure to exercise  
care while working near knives could result  
in severe injury.  
-12-  
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SECTION 6: MAINTENANCE  
Wheel Dressing  
Wheel Removal  
After a large number of sharpenings, the surface  
of the grinding wheel will fill with metal residue  
and grit. When this happens, the wheel should  
be cleaned or “dressed” with a diamond-tipped  
dressing tool.  
After prolonged use, you may find it necessary to  
replace the grinding wheel. The procedure  
requires a 5/32" wrench. To change the wheel:  
1. Remove the fence assembly.  
Grizzly’s Model G3092 Dressing Tool is  
designed specifically for the Model G2790. For  
price and ordering information, see the latest  
Grizzly catalog. The optional dressing tool is  
designed to attach to the dressing tool holder  
(#19 in the parts diagram at the end of the man-  
ual) with the setscrew provided. To dress the  
Model G2790 grinding wheel:  
2. Remove the wheel mounting flange.  
3. Remove and discard the damaged or worn  
out wheel and replace with a new wheel.  
New wheels for the Model G2790 are avail-  
able through the Grizzly catalog. Check the  
latest catalog for ordering and price infor-  
mation.  
1. Loosen the table lock lever under the table.  
4. Re-mount the flange and fence assembly.  
Use the handwheel to raise the table.  
2. Place the dressing tool holder on the fence  
above the right side of the grinding wheel  
and lower the optional diamond cutter  
through the hole in the holder.  
Never allow visitors into your shop while  
assembling, operating, or maintaining tools  
and machinery. Keep your shop child-safe  
by locking up securely when not in use, and  
by providing proper supervision when chil-  
dren are present.  
3. Once the diamond-embedded end of the  
dresser comes in contact with the wheel,  
tighten the setscrew and move the holder  
so the diamond tip is just outside of the  
wheel’s diameter.  
4. Turn on the grinder and slowly move the  
dressing tool across the top face of the  
stone. Move the dressing tool to the start-  
ing position, raise the wheel slightly with  
the handwheel and repeat.  
Several light passes with the dressing tool will  
produce the best results, with the least amount of  
wear or damage to the wheel or the dressing  
tool. The fence will keep the dressing tool from  
reaching the inside edge of the wheel.  
Eventually, a ridge will form at that point. This will  
have no effect on the grinder’s operation.  
G2790 Universal Knife Grinder  
-13-  
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SECTION 7: CLOSURE  
The following pages contain general machine  
We recommend you keep a copy of our current  
catalog for complete information regarding  
Grizzly's warranty and return policy. If you need  
additional technical information relating to this  
machine, or if you need general assistance or  
replacement parts, please contact the Service  
Department listed in Section 3: Introduction  
data, parts diagrams/lists, troubleshooting guide  
and Warranty/Return information for your Model  
G2790 Universal Knife Grinder.  
If you need parts or help in assembling your  
machine, or if you need operational information,  
we encourage you to call our Service  
Department. Our trained service technicians will  
be glad to help you.  
Additional information sources are necessary to  
realize the full potential of this machine. Trade  
journals, woodworking magazines, and your local  
library are good places to start.  
If you have comments dealing specifically with  
this manual, please write to our Bellingham,  
Washington location using the address in Section  
3: Introduction. The specifications, drawings, and  
photographs illustrated in this manual represent  
the Model G2790 as supplied when the manual  
was prepared. However, due to Grizzly’s policy of  
continuous improvement, changes may be made  
at any time with no obligation on the part of  
Grizzly. Whenever possible, though, we send  
manual updates to all owners of a particular tool  
or machine. Should you receive one, add the new  
information to this manual and keep it for refer-  
ence.  
The Model G2790 was specifically designed  
for knife grinding. DO NOT MODIFY AND/OR  
USE THIS MACHINE FOR ANY OTHER PUR-  
POSE. Modifications or improper use of  
this tool will void the warranty. If you are  
confused about any aspect of this machine,  
DO NOT use it until you have answered all  
your questions. Serious personal injury may  
occur.  
We have included some important safety mea-  
sures that are essential to this machine’s opera-  
tion. While most safety measures are generally  
universal, Grizzly reminds you that each work-  
shop is different and safety rules should be con-  
sidered as they apply to your specific situation.  
Like all power tools, there is danger associ-  
ated with the Model G2790 Universal Knife  
Grinder. Accidents are frequently caused  
by lack of familiarity or failure to pay atten-  
tion. Use this tool with respect and caution  
to lessen the possibility of operator injury.  
If normal safety precautions are overlooked  
or ignored, serious personal injury may  
occur.  
Operating this equipment has the potential  
for flying debris, which can cause eye  
injury. Always wear safety glasses or gog-  
gles when operating equipment. Everyday  
glasses or reading glasses only have  
impact resistant lenses, they are not safety  
glasses. Be certain the safety glasses you  
wear meet the appropriate standards of the  
American National Standards Institute  
(ANSI).  
-14-  
G2790 Universal Knife Grinder  
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MACHINE DATA  
SHEET  
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
GRIZZLY MODEL G2790 UNIVERSAL KNIFE GRINDER  
Design Type.................................................................................................... Bench Model  
Overall Dimensions:  
Height ......................................................................................................................13"  
Length ......................................................................................................................24"  
Width......................................................................................................................1112  
"
Shipping Weight..................................................................................................69 lbs.  
Net Weight ..........................................................................................................55 lbs.  
Box # 1 Size ..............................................................................20" L x 13" W x 13" H  
Box # 2 Size ..................................................................................26" L x 5" W x 3" H  
Footprint ..............................................................................................................9" x 9"  
Capacities:  
Maximum Blade Length............................................................................................20"  
Table Tilt..........................................................................................................20° - 70°  
Grinding Wheel Specifications:  
Type ⁄ Grit................................................Type 5, Straight Cup, Vitrified bond/120 Grit  
Diameter ....................................................................................................................6"  
Thickness ................................................................................................................112  
"
"
Bore ..........................................................................................................................58  
Construction:  
Base ................................................................................................................Cast Iron  
Table .............................................................................................................. Cast Iron  
Motor:  
Type ............................................................................TEFC Capacitor Start Induction  
Horsepower ..........................................................................................................12 HP  
Amps............................................................................................................................8  
Phase ⁄ Voltage ............................................................................Single Phase ⁄ 110V  
Cycle ⁄ RPM..................................................................................60 Hertz ⁄ 3450 RPM  
Switch ..................................................................................................On ⁄ Off Rocker  
Power Transfer ..........................................................................................Direct Drive  
Bearings................................................................Shielded & Permanently Lubricated  
Specifications, while deemed accurate, are not guaranteed.  
REVISED 5/99  
G2790 Universal Knife Grinder  
-15-  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-  
cial, or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car-  
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-  
chandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
-16-  
G2790 Universal Knife Grinder  
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PARTS DIAGRAM  
G2790 Universal Knife Grinder  
-17-  
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PARTS LIST  
Ref. # Part #  
Description  
Ref. # Part #  
Description  
001  
024  
025  
026  
027  
028  
029  
P2790001  
Knob  
P2790024  
PW07  
Rubber Base Feet  
Washer 5/16"  
002  
003  
004  
005  
006  
007  
008  
009  
110  
011  
012  
013  
014  
014A  
P2790002  
P2790003  
P2790004  
PN05  
Knife Lock Plate  
Sliding Knife Support  
O-Ring  
PS01  
Screw 10 - 24 x 1/2  
"
P2790027  
P2790028  
P2790029  
Capacitor  
Nut 1/4" - 20  
Motor Housing  
Inner Flange  
P2790006  
P2790007  
P2790008  
P2790009  
P2790010  
P2790011  
PW06  
Knob  
Work Plate  
Right Lock Bar  
Left Lock Bar  
Knob  
030 G2791  
120 Grit Wheel  
Outer Flange  
Socket Cap Screw  
Nut 5/16" - 18  
031 P2790031  
032 P2790032  
033 PN02  
Pivot Knob  
034 P2790034  
035 P2790035  
Table Lock Lever  
Table Adj. Screw  
Ball Bearings  
Handwheel  
Washer 1/4  
"
P2790013  
P2790014  
P2790014A  
Pivot Rotation Knob  
Pivot Plate  
P2790036  
P2790037  
PB02  
036  
037  
038  
039  
040  
041  
042  
043  
044  
045  
046  
Degree Scale  
Hex Bolt 1/4” - 20 x 5/8  
Socket Cap Screw  
Fence  
015 PB09  
Hex Bolt 5/16" - 18 x 1/2  
Tool Clamp Knob  
Tool Clamp  
"
P2790039  
P2790040  
P2790041  
P2790042  
P2790043  
P2790044  
PW07  
016 P2790016  
017 P2790017  
018 P2790018  
019 P2790019  
020 PSS02  
Spacer  
Special Lock Nut  
Dressing Tool Guide  
Table  
Decal  
Setscrew 5/16" - 18 x 3/8  
Power Cord  
"
Cord Clip  
021 P2790021  
Washer 5/16"  
P2790022  
P2790023  
Switch  
PWRN01  
Wire Nut  
022  
023  
Cover Plate  
-18-  
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WARRANTY CARD  
Name ____________________________________________________________________________________  
Street ____________________________________________________________________________________  
City ______________________________________________________________State________Zip_________  
Phone Number_______________________E-Mail_______________________FAX________________________  
MODEL # G2790 Universal Knife Grinder Order #______________________________________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of  
course, all information is strictly confidential.  
1.  
How did you learn about us?  
___Advertisement  
___Catalog  
___Friend  
___Card Deck  
10.  
Which benchtop tools do you own? Check all that apply.  
___World Wide Web  
___1" x 42" Belt Sander  
___5" - 8" Drill Press  
___8" Table Saw  
___8" - 10" Bandsaw  
___Disc/Belt Sander  
___Mini Jointer  
___6" - 8" Grinder  
___Mini Lathe  
___10" - 12" Thickness Planer  
___Scroll Saw  
___Spindle/Belt Sander  
___Other__________________________________________________  
Which of the following magazines do you subscribe to.  
2.  
___American Woodworker  
___Cabinetmaker  
___Practical Homeowner  
___Shop Notes  
___Today’s Homeowner  
___WOOD  
___Wooden Boat  
___Woodshop News  
___Woodsmith  
___Woodwork  
___Woodworker  
___Woodworker’s Journal  
___Workbench  
___Other__________________________________________________  
How many of the machines checked above are Grizzly? ____________  
___Family Handyman  
___Fine Homebuilding  
___Fine Woodworking  
___Home Handyman  
___Journal of Light Construction  
___Old House Journal  
___Popular Mechanics  
___Popular Science  
11.  
12.  
Which portable/hand held power tools do you own? Check all that apply.  
___Belt Sander  
___Biscuit Joiner  
___Circular Saw  
___Detail Sander  
___Drill/Driver  
___Orbital Sander  
___Palm Sander  
___Portable Planer  
___Saber Saw  
___Reciprocating Saw  
___Router  
___Popular Woodworking  
___Other__________________________________________________  
Which of the following woodworking/remodeling shows do you watch?  
___Miter Saw  
3.  
___Other__________________________________________________  
What machines/supplies would you like Grizzly Industrial to carry?  
___Backyard America  
___Home Time  
___The New Yankee Workshop  
___This Old House  
13.  
___The American Woodworker  
___Woodwright’s Shop  
___12" Table Saw  
___12" Jointer  
___Combination Planer/Jointer  
___Paint & Finishing Supplies  
___Contractor’s Supplies  
___Radial Arm Saw  
___Panel Saw  
___Brass Hardware  
___Lumber  
___Other__________________________________________________  
What is your annual household income?  
4.  
5.  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
___Other__________________________________________________  
What new accessories would you like Grizzly Industrial to carry?  
14.  
15.  
___Builders Hardware  
___Fasteners  
___Hand Tools  
___Wood Components  
What is your age group?  
___20-29  
___30-39  
___40-49  
___50-59  
___60-69  
___70 +  
___Other__________________________________________________  
What other companies do you purchase your tools and supplies from?  
__________________________________________________________  
__________________________________________________________  
Do you think your purchase represents good value?  
6.  
7.  
8.  
How long have you been a woodworker?  
___0 - 2 Years  
___2 - 8 Years  
___8 - 20 Years  
___20+ Years  
16.  
17.  
18.  
How would you rank your woodworking skills?  
___Yes  
Would you recommend Grizzly Imports to a friend?  
___Yes ___No  
___No  
___Simple  
___Intermediate  
___Advanced  
___Master Craftsman  
What stationary woodworking tools do you own? Check all that apply.  
Would you allow us to use your name as a reference for Grizzly customers  
in your area? Note: We never use names more than three times.  
___Air Compressor  
___Band Saw  
___Panel Saw  
___Planer  
___Drill Press  
___Power Feeder  
___Radial Arm Saw  
___Shaper  
___Spindle Sander  
___Table Saw  
___Yes  
___No  
___Drum Sander  
___Dust Collector  
___Horizontal Boring Machine  
___Jointer  
___Lathe  
___Mortiser  
19.  
Comments:_________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
___Vacuum Veneer Press  
___Wide Belt Sander  
___Other__________________________________________________  
How many of your woodworking machines are Grizzly? _____________  
9.  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
FOLD ALONG DOTTED LINE  
Send a Grizzly Catalog to a friend:  
Name_______________________________  
Street_______________________________  
City______________State______Zip______  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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