MODEL G0440/G0441
2 HP & 3 HP
CYCLONE DUST COLLECTORS
OWNER'S MANUAL
(For models manufactured since 03/12)
Model G0441 Shown
With Optional Stand
COPYRIGHT © APRIL, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED OCTOBER, 2013 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR7027 PRINTED IN TAIWAN
V6.10.13
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Table of Contents
INTRODUCTION............................................... 2
SECTION 4: DESIGNING THE SYSTEM....... 26
General ........................................................ 26
Duct Material................................................ 26
Metal Duct ................................................. 27
Flexible Duct.............................................. 27
System Design............................................. 28
Step 1. Decide Who Will Design ............... 28
Step 2. Sketch Your Shop Layout............. 28
Step 3. Sketch a Basic Duct Layout.......... 28
Step 4. Determine Required CFMs........... 29
Determining Main Line Duct Size.............. 30
Determining Branch Line Duct Size .......... 30
Planning Drop Downs................................ 30
Multiple Dust Ports .................................... 31
Two Machines on Same Branch Line ....... 31
Calculating Duct Resistance ..................... 31
Example Materials List .............................. 33
System Grounding....................................... 34
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification................................................... 3
G0440 Machine Data Sheet .......................... 4
G0441 Machine Data Sheet .......................... 6
SECTION 1: SAFETY....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Dust Collectors........... 10
SECTION 2: POWER SUPPLY...................... 11
Availability.................................................. 11
Full-Load Current Rating........................... 11
Circuit Requirements................................. 11
G0440 Circuit Requirements..................... 11
G0441 Circuit Requirements..................... 11
Connection Type ....................................... 12
Grounding Instructions .............................. 12
Extension Cords ........................................ 12
SECTION 5: OPERATIONS ........................... 35
Remote Control............................................ 35
General ........................................................ 35
SECTION 3: SETUP ....................................... 13
Unpacking.................................................... 13
Needed for Setup......................................... 13
G0440 Inventory .......................................... 14
G0441 Inventory .......................................... 15
Site Considerations...................................... 16
Wall Mounting.............................................. 17
Materials Needed for Standard Wood
SECTION 6: ACCESSORIES......................... 36
SECTION 7: MAINTENANCE......................... 38
Emptying Drum............................................ 38
Cleaning Filter.............................................. 38
Rinsing Filter................................................ 38
Removing/Replacing Filter........................... 39
Framed Walls ............................................ 17
Materials Needed for Concrete/Masonry
Wall............................................................ 18
Assembly ..................................................... 19
Test Run ...................................................... 25
SECTION 8: SERVICE ................................... 41
Troubleshooting ........................................... 41
SECTION 9: WIRING...................................... 42
Wiring Safety Instructions............................ 42
G0440 Wiring Diagram ................................ 43
G0441 Wiring Diagram ................................ 44
G0440/G0441 Electrical Components ......... 45
SECTION 10: PARTS..................................... 46
G0440 Main ................................................. 46
G0441 Main ................................................. 48
WARRANTY AND RETURNS ........................ 53
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INTRODUCTION
Machine Description
Manual Accuracy
The Model G0440/G0441 is a 2-stage cyclone
wood dust collector capable of collecting dust
from multiple machines running simultaneously.
We are proud to provide a high-quality owner’s
manual with your new machine!
We made every effort to be exact with the instruc-
tions, specifications, drawings, and photographs
contained inside. Sometimes we make mistakes,
but our policy of continuous improvement also
means that sometimes the machine you receive
will be slightly different than what is shown in
the manual.
Cyclonic action separates the heavy dust and
chips from the fine particles and drops them into
the steel collection drum. Any remaining fine dust
travels past the impeller and is trapped by the
pleated cartridge filter. With the use of the cable
and pulley system on the outside of the filter
assembly, the caked dust is brushed down into
the collection bag.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure, check our website
for an updated version. We post current manuals
and manual updates for free on our website at
The machine is controlled by the remote magnetic
switch mounted to it or by the IR remote control-
ler—each control includes timer options.
Alternatively, you can call our Technical Support
for help. Before calling, please write down the
Manufacture Date and Serial Number stamped
into the machine ID label (see below). This infor-
mation helps us determine if updated documenta-
tion is available for your machine.
Contact Info
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Manufacture Date
Serial Number
Phone: (570) 546-9663
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
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Model G0440/G0441 (Mfg. Since 03/12)
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Identification
Blower
Housing
Motor
Inlet
Port
Canister
Filter Assembly
Remote
Magnetic Switch
Optional
Stand
Vacuum
Hose
Collection
Drum
Figure 1. Identification (Model G0441 shown with optional stand).
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0440 2 HP CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 287 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................... 59 x 37-3/4 x 93-1/4 in.
Footprint (Length x Width)..................................................................................................................... 37-3/4 x 59 in.
Shipping Dimensions:
Carton #1
Type........................................................................................................................................... Cardboard Box
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 314 lbs.
Length x Width x Height............................................................................................................. 54 x 28 x 35 in.
Must Ship Upright......................................................................................................................................... Yes
Carton #2
Type........................................................................................................................................... Cardboard Box
Content......................................................................................................................................... Canister Filter
Weight...................................................................................................................................................... 38 lbs.
Length x Width x Height............................................................................................................. 49 x 18 x 18 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating........................................................................................................................................ 14A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type......................................................................................................................... Permanent Hardwire
Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection
Motors:
Main
Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)
Horsepower................................................................................................................................................ 2 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 14A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
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Main Specifications:
Operation
Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)
Approved Dust Types................................................................................................................................ Wood
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Capacity............................................................................................................ 1354 CFM @ 2.5 in. SP
Max Static Pressure (at 0 CFM)............................................................................................................. 10.4 in.
Main Inlet Size............................................................................................................................................. 7 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................... 3 Machines
Maximum Material Collection Capacity................................................................................................ 4.7 cu. ft.
Filtration Rating............................................................................................................................ 0.2 – 2 Micron
Filter Surface Area................................................................................................................................ 96 sq. ft.
Bag Information
No of Lower Bags............................................................................................................................................. 1
Lower Bag Diameter............................................................................................................................ 15-3/4 in.
Canister Information
No of Canister Filters........................................................................................................................................ 1
Canister Filter Diameter....................................................................................................................... 15-3/4 in.
Canister Filter Length.......................................................................................................................... 46-3/4 in.
Collection Drum Size......................................................................................................................... 35 Gallons
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size........................................................................................................................................ 14-1/2 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Frame....................................................................................................................... Steel Sheet Metal (14 ga.)
Impeller....................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
Blower Housing......................................................................................................................... 11 Gauge Steel
Body.......................................................................................................................................... 14 Gauge Steel
Collection Drum.....................................................................................................................................
Steel
Other
Optional Stand......................................................................................................................................... H7499
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 3 Hours
Serial Number Location .................................................................................................................................. ID Label
Sound Rating ............................................................................................................................................. 83 – 85 dB
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified ......................................................................................................................................................... Yes
Awards ....................................................................................................... American Woodworker Editor's Pick 2006
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G0441 Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0441 3 HP CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 347 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................. 60-1/4 x 38-1/2 x 109 in.
Footprint (Length x Width)............................................................................................................... 32-7/8 x 32-7/8 in.
Shipping Dimensions:
Carton #1
Type........................................................................................................................................... Cardboard Box
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 354 lbs.
Length x Width x Height............................................................................................................. 53 x 28 x 34 in.
Must Ship Upright......................................................................................................................................... Yes
Carton #2
Type........................................................................................................................................... Cardboard Box
Content......................................................................................................................................... Canister Filter
Weight...................................................................................................................................................... 46 lbs.
Length x Width x Height............................................................................................................. 49 x 22 x 22 in.
Must Ship Upright.......................................................................................................................................... No
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating........................................................................................................................................ 22A
Minimum Circuit Size.............................................................................................................................................. 40A
Connection Type.......................................................................................................................... Permanent Hardwire
Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection
Motors:
Main
Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 22A
Speed................................................................................................................................................ 3450 RPM
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
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Main Specifications:
Operation
Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)
Approved Dust Types................................................................................................................................ Wood
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Capacity............................................................................................................ 1654 CFM @ 2.0 in. SP
Max Static Pressure (at 0 CFM)............................................................................................................. 14.2 in.
Main Inlet Size............................................................................................................................................. 8 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................................... 3
Maximum Material Collection Capacity................................................................................................ 7.4 cu. ft.
Filtration Rating............................................................................................................................ 0.2 – 2 Micron
Filter Surface Area.............................................................................................................................. 113 sq. ft.
Bag Information
No of Lower Bags............................................................................................................................................. 1
Lower Bag Diameter............................................................................................................................ 19-3/4 in.
Canister Information
No of Canister Filters........................................................................................................................................ 1
Canister Filter Diameter................................................................................................................... 19-11/16 in.
Canister Filter Length.......................................................................................................................... 46-1/4 in.
Collection Drum Size......................................................................................................................... 55 Gallons
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size........................................................................................................................................ 15-1/2 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Frame....................................................................................................................... Steel Sheet Metal (14 ga.)
Impeller....................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
Blower Housing......................................................................................................................... 11 Gauge Steel
Body.......................................................................................................................................... 14 Gauge Steel
Collection Drum.....................................................................................................................................
Steel
Other
Optional Stand......................................................................................................................................... H7509
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 3 Hours
Serial Number Location .................................................................................................................................. ID Label
Sound Rating ............................................................................................................................................. 83 – 85 dB
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified ......................................................................................................................................................... Yes
Awards ....................................................................................................... American Woodworker Editor's Pick 2006
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this ELECTRICAL EQUIPMENT INJURY RISKS. You
owner’s manual BEFORE using machine.
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
TRAINED OPERATORS ONLY. Untrained oper-
ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DISCONNECT POWER FIRST. Always discon-
nect machine from power supply BEFORE making
adjustments, changingtooling, orservicingmachine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin-
ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
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WEARING PROPER APPAREL.- Do- not- wear- FORCING MAChINERY.-Do-not-force-machine.-
clothing,- apparel- or- jewelry- that- can- become-
entangled- in- moving- parts.- Always- tie- back- or-
cover-long-hair.-Wear-non-slip-footwear-to-avoid-
accidental-slips,-which-could-cause-loss-of-work-
piece-control.
It-will-do-the-job-safer-and-better-at-the-rate-for-
which-it-was-designed.
NEVER sTANd ON MAChINE.- Serious- injury-
may- occur- if- machine- is- tipped- or- if- the- cutting-
tool-is-unintentionally-contacted.-
hAzARdOus dusT. Dust- created- while- using-
machinery- may- cause- cancer,- birth- defects,- or-
long-term-respiratory-damage.-Be-aware-of-dust-
hazards-associated-with-each-workpiece-material,-
and-always-wear-a-NIOSH-approved-respirator-to-
reduce-your-risk.
sTABLE MAChINE. Unexpected-movement-dur-
ing- operation- greatly- increases- risk- of- injury- or-
loss-of-control.-Before-starting,-verify-machine-is-
stable-and-mobile-base-(if-used)-is-locked.
usE RECOMMENdEd ACCEssORIEs.-Consult-
this-owner’s-manual-or-the-manufacturer-for-rec-
ommended- accessories.- Using- improper- acces-
sories-will-increase-the-risk-of-serious-injury.
hEARING PROTECTION.- Always- wear- hear-
ing-protection-when-operating-or-observing-loud-
machinery.- Extended- exposure- to- this- noise-
without-hearing-protection-can-cause-permanent-
hearing-loss.
uNATTENdEd OPERATION. To- reduce- the-
risk- of- accidental- injury,- turn- machine- off- and-
ensure- all- moving- parts- completely- stop- before-
walking- away.- Never- leave- machine- running-
while-unattended.-
REMOVE AdJusTING TOOLs.- Tools- left- on-
machinery- can- become- dangerous- projectiles-
upon-startup.-Never-leave-chuck-keys,-wrenches,-
or- any- other- tools- on- machine.- Always- verify-
removal-before-starting!
MAINTAIN WITh CARE.-Follow-all-maintenance-
instructions- and- lubrication- schedules- to- keep-
machine- in- good- working- condition.- A- machine-
that- is- improperly- maintained- could- malfunction,-
INTENdEd usAGE.- Only- use- machine- for- its-
intended-purpose-and-never-make-modifications-
not- approved- by- Grizzly.- Modifying- machine- or- leading-to-serious-personal-injury-or-death.-
using- it- differently- than- intended- may- result- in-
ChECK dAMAGEd PARTs.- Regularly- inspect-
machine- for- any- condition- that- may- affect- safe-
operation.-Immediately-repair-or-replace-damaged-
or-mis-adjusted-parts-before-operating-machine.
malfunction-or-mechanical-failure-that-can-lead-to-
serious-personal-injury-or-death!
AWKWARd POsITIONs.- Keep- proper- footing-
and-balance-at-all-times-when-operating-machine.-
Do-not-overreach!-Avoid-awkward-hand-positions-
that-make-workpiece-control-difficult-or-increase-
the-risk-of-accidental-injury.
MAINTAIN POWER CORds. When-disconnect-
ing- cord-connected- machines- from- power,- grab-
and-pull-the-plug—NOT-the-cord.-Pulling-the-cord-
may- damage- the- wires- inside.- Do- not- handle-
cord/plug-with-wet-hands.-Avoid-cord-damage-by-
keeping-it-away-from-heated-surfaces,-high-traffic-
areas,-harsh-chemicals,-and-wet/damp-locations.
ChILdREN & BYsTANdERs. Keep-children-and-
bystanders-at-a-safe-distance-from-the-work-area.
Stop-using-machine-if-they-become-a-distraction.
GuARds & COVERs.-Guards-and-covers-reduce-
accidental- contact- with- moving- parts- or- flying-
debris.- Make- sure- they- are- properly- installed,-
undamaged,-and-working-correctly.
EXPERIENCING dIFFICuLTIEs. If- at- any- time-
you-experience-difficulties-performing-the-intend-
ed-operation,-stop-using-the-machine!-Contact-our-
Technical-Support-at-(570)-546-9663.
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Additional Safety for Dust Collectors
INTENDED USE. This dust collector is designed SUSPENDEDDUSTPARTICLESANDIGNITION
for collecting wood dust and chips from wood- SOURCES. DO NOT operate the dust collector in
working machines. DO NOT use it to collect areas where explosion risks are high. Areas of
metal, dirt, drywall, asbestos, lead paint, silica, liq- high risk include, but are not limited to, areas near
uids, aerosols, biohazards, or explosive materials. pilot lights, open flames, or other ignition sources.
Collecting the wrong materials can result in seri-
ous inhalation hazards, fire, or machine damage.
AVOIDING SPARKS. Avoid collecting steel frag-
ments or stones. These items can produce sparks
HAZARDOUS DUST. Dust created while using when they strike the impeller, which can smol-
machinery may cause cancer, birth defects, or der in wood dust for a long time before a fire is
long-term respiratory damage. Be aware of dust detected. If you accidentally cut into wood con-
hazards associated with each workpiece material, taining tramp metal (nails, staples, spikes, etc.),
and always wear a NIOSH-approved respirator to immediately turn OFF the dust collector, discon-
reduce your risk.
nect it from power, and wait for the impeller to
stop—then empty the collection container into an
WEAR A RESPIRATOR. Fine dust that is too approved airtight metal container.
small to be caught in the filter will be blown into
the ambient air during operation. To reduce your OPERATING LOCATION. To reduce respira-
risk of respiratory damage from this fine dust, tory exposure to fine dust, locate permanently
always wear a NIOSH approved respirator during installed dust collectors away from the working
operation and for a short time after. Also, never area or in another room. DO NOT place the dust
collect dust from any type of hazardous material.
collector where it can be exposed to rain or mois-
ture—exposure to water creates a shock hazard
IMPELLER HAZARDS. All objects collected by and will reduce the life of the machine.
this machine can strike the rotating impeller. DO
NOT place hands, hair, clothing, or tools near the FIRE SUPPRESSION. Only operate the dust col-
open inlet during operation. The powerful suction lector in locations that contain a fire suppression
could easily pull them into the impeller, which will system or have a fire extinguisher nearby.
cause serious personal injury or damage to the
machine. Always keep small animals and children STATIC ELECTRICITY. Plastic dust lines gener-
away from open dust collection inlets.
ate high amounts of static electricity as dust chips
pass through them. Although rare, sparks caused
DISCONNECTING POWER SUPPLY. Turn the by static electricity can cause explosions or fire.
switch OFF, disconnect the dust collector from To reduce this risk, make sure all dust lines are
the power supply, and allow the impeller to come thoroughly grounded by using a grounding wire.
to a complete stop before leaving the machine
unattended or doing any service, cleaning, main- EMPTYING DUST. When emptying dust from the
tenance, or adjustments.
collection container, wear a respirator and safety
glasses. Empty dust away from ignition sources
REGULAR CLEANING. Regularly check/empty and into an approved container.
the collection bags or drum to avoid the buildup
of fine dust that can increase the risk of fire. Make DUST ALLERGIES. Dust from certain woods will
sure to regularly clean the surrounding area where cause an allergic reaction. Always make sure you
the machine is operated—excessive dust buildup know what type of wood dust you are exposed to
on overhead lights, heaters, electrical panels, or in the event that this happens.
other heat sources will increase the risk of fire.
-10-
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SECTION 2: POWER SUPPLY
Availability
Circuit Requirements
Before installing the machine, consider the avail-
ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrican or
qualified service personnel in accordance with all
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup-
ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
G0440 Circuit Requirements
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
G0440 Full-Load Current Rating....... 14 Amps
G0441 Full-Load Current Rating....... 22 Amps
Nominal Voltage .............................. 220V/240V
Cycle..........................................................60 Hz
Phase........................................... Single-Phase
Circuit Rating...................................... 20 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
G0441 Circuit Requirements
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over-
loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.
Nominal Voltage .............................. 220V/240V
Cycle..........................................................60 Hz
Phase........................................... Single-Phase
Circuit Rating......................................40 Amps
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Connection Type
Grounding Instructions
A permanently connected (hardwired) power sup-
ply is typically installed with wires running through
mounted and secured conduit. A disconnecting
means, such as a locking switch (see following
Figure), must be provided to allow the machine
to be disconnected (isolated) from the power
supply when required. This installation must be
performed by an electrician in accordance with all
applicable electrical codes and ordinances.
In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electrical current to reduce the risk of electric
shock. A permanently connected machine must
be connected to a grounded metal permanent wir-
ing system; or to a system having an equipment-
grounding conductor. All grounds must be verified
and rated for the electrical requirements of the
machine. Improper grounding can increase the
risk of electric shock!
Locking
Disconnect Switch
Power
Source
Machine
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Conduit
Conduit
Extension Cords
Ground
Ground
Since this machine must be permanently con-
nected to the power supply, an extension cord
Figure 1. Typical setup of a permanently
connected machine.
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SECTION 3: SETUP
Unpacking
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
Wear safety glasses dur-
ing the entire setup pro-
cess!
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Needed for Setup
The following are needed to complete the setup
process, but are not included with your machine:
Description
Qty
•
•
•
•
•
•
•
Assistants for Lifting Help........................... 2
Optional Power Lifting Equipment.............. 1
Wrench or Socket 1⁄2"................................. 2
Wrench or Socket 9⁄16"................................ 2
Phillips Screwdriver #2............................... 1
Mounting Hardware (Page 18) ... As Needed
Medium-Strength Thread Locking
Compound........................................1 Bottle
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G0440 Inventory
B
C
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
A
F
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
E
D
Inventory (Figure 2)
Qty
A. Intake Cylinder ........................................... 1
B. Cyclone Funnel .......................................... 1
C. Intake Barrel............................................... 1
D. Canister/Drum Collection Bags .........1 Each
E. Gray Flexible Hose 7" X 32" ...................... 1
F. Motor/Blower Housing Assembly ............... 1
G. Collection Drum Lid.................................... 1
H. Collection Drum.......................................... 1
I. Collection Drum Seal ................................. 1
J. Clear Flexible Hose 9" x 8" ........................ 1
K. Hose Clamps 9" ......................................... 2
L. Outlet Port .................................................. 1
M. Filter L-Braces ............................................ 2
N. Foam Tape Roll 3 x 6mm .......................... 1
O. Hose Clamps 7" ......................................... 3
P. Hardware Box
G
H
I
J
K
L
M
N
—Phillips Head Screws #10-24 x 3⁄8".......... 6
—Hex Nuts #10-24..................................... 6
—Drum Latches ......................................... 3
—Roll of Foam Tape 3 x 15mm ................. 1
Q. Hardware Box
P
T
O
S
Q
R
—Hex Bolts 5⁄16"-18 x 1" ............................ 22
—Hex Bolts 5⁄16"-18 x 3⁄4" ........................... 24
—Flat Washers 5⁄16" .................................. 64
—Fender Washers 5⁄16"............................... 4
—Hex Nuts 5⁄16"-18 .................................... 22
R. Hardware Box
U
V
W
—Casters ................................................... 4
—Hex Nuts 3⁄8"-16 ....................................... 4
—Lock Washers 3⁄8".................................... 4
—Flat Washers 3⁄8" ..................................... 8
S. Wall Mount Brace....................................... 1
T. Barrel Gaskets............................................ 2
U. Brace Gaskets............................................ 2
V. Outlet Gasket ............................................. 1
W. Canister Filter Assembly ............................ 1
X. Hose Clamps 11⁄4" ...................................... 2
Y. Vacuum Hose 11⁄4" x 98" ............................ 1
Z. Collection Drum Vacuum Ring................... 1
AA. Cyclone Vacuum Tube ............................... 1
X
AA
Z
Y
Figure 2. Model G0440 inventory.
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G0441 Inventory
B
C
The following is a description of the main compo-
nents shipped with your machine. Lay the compo-
nents out to inventory them.
A
F
Inventory: (Figure 3)
Qty
E
A. Intake Cylinder ........................................... 1
B. Cyclone Funnel .......................................... 1
C. Intake Barrel............................................... 1
D. Canister/Drum Collection Bags .........1 Each
E. Gray Flexible Hose 8" x 20" ....................... 1
F. Motor/Blower Housing Assembly ............... 1
G. Upper Collection Drum............................... 1
H. Muffler ........................................................ 1
I. Gray Flexible Hose 8" x 5" ......................... 1
J. Lower Collection Drum............................... 1
K. Clear Flexible Hose 9" x 13"....................... 1
L. Hose Clamps 9" ......................................... 2
M. Collection Drum Lid.................................... 1
N. Collection Drum Seal ................................. 1
O. Outlet Port .................................................. 1
P. Filter L-Braces ............................................ 2
Q. Foam Tape Roll 3 x 6mm .......................... 1
R. Hose Clamps 8" ......................................... 5
S. Hardware Box
D
H
G
J
I
K
L
M
N
P
O
—Phillips Head Screws #10-24 x 3⁄8"........ 12
—Hex Nuts #10-24................................... 12
—Drum Latches ......................................... 3
—Roll of Foam Tape 3 x 15mm ................. 1
T. Hardware Box
R
Q
S
V
T
U
—Hex Bolts 5⁄16"-18 x 1" ............................ 24
—Hex Bolts 5⁄16"-18 x 3⁄4" ........................... 24
—Flat Washers 5⁄16" .................................. 68
—Fender Washers 5⁄16"............................... 4
—Hex Nuts 5⁄16"-18 .................................... 24
U. Hardware Box
—Casters ................................................... 4
—Hex Nuts 3⁄8"-16 ....................................... 4
—Lock Washers 3⁄8".................................... 4
—Flat Washers 3⁄8" ..................................... 8
V. Wall Mount Brace....................................... 1
W. Barrel Gaskets............................................ 2
X. Brace Gaskets............................................ 2
Y. Outlet Gasket ............................................. 1
Z. Canister Filter Assembly ............................ 1
AA. Hose Clamps 11⁄4" ...................................... 2
AB. Vacuum Hose 11⁄4" x 98" ............................ 1
AC. Collection Drum Vacuum Ring................... 1
AD. Cyclone Vacuum Tube ............................... 1
X
W
Y
Z
AA
AD
AC
AB
Figure 3. Model G0441 inventory.
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Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where the machine is
operated is important for safe operation and lon-
gevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device, if required.
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
55½"
87½"
27¾"
75¼"
27¾"
33"
Figure 4. Minimum working clearances.
Model G0440/G0441 (Mfg. Since 03/12)
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Wood Framed Walls, G0440
Wall Mounting
= Lag Bolts
= Lag Bolts, Countersunk
Before mounting, make sure you locate your dust
collector away from any open flames or potential
ignition sources, as fine dust can easily ignite.
36"
31⁄2
"
"
If you are mounting your dust collector to a wood
framed wall, you must build and install the wall
mounting boards described below to support the
heavy weight of the dust collector.
2x12 Board
31⁄2
813⁄4
"
If you are mounting your dust collector to a con-
crete or masonry wall, skip to Page 18.
121⁄2
"
Materials Needed for Standard Wood
Framed Walls
2x6 Board
•
•
•
•
•
•
•
•
•
•
•
•
•
2x12 Board 36" Long for Wall Mounting..... 1
2x6 Board 36" Long for Wall Mounting ...... 1
Level 4' ....................................................... 1
Pencil.......................................................... 1
Measuring Tape.......................................... 1
Lag Bolts 3⁄8" x 5" (board/wall).................. 16
Flat Washers 3⁄8" (board/wall)................... 16
Lag Bolts 1⁄2" x 2" (machine/board) ...........8*
Flat Washers 1⁄2" (machine/board) ............8*
Drill ............................................................. 1
Drill Bit 1⁄4" (for 3⁄8" predrill).......................... 1
Drill Bit 3⁄8" (for 1⁄2" predrill) ......................... 1
Stud Finder................................................. 1
Ground
Wall Stud
Wall Stud
Wall Stud
Figure 5. G0440 wall mounting board layout.
Wood Framed Walls, G0441
= Lag Bolts
= Lag Bolts, Countersunk
36"
*Two of these fastener sets will be used
in mounting the intake barrel brace dur-
ing assembly.
31⁄2
31⁄2
"
"
2x12 Board
813⁄4
or
"
To mount the motor/impeller housing to a
wood framed wall:
971⁄8
for
"
121⁄2
"
1. Secure the wall mounting boards to your wall,
using the applicable layout diagrams for your
machine and wall type (see Figures 5–6).
Double
Barrel
2x6 Board
Ground
Wall Stud
Wall Stud
Wall Stud
Figure 6. G0441 wall mounting board layout.
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2. Copy the mounting hole layout pattern from
the motor housing (see Figures 7–8) to your
wall mounting board, making sure the Top
Row Mounting Hole Height is correct for
your dust collector.
Top Row Mounting Hole Height
Use these measurements for hole
placement when mounting the
Model G0440.
201⁄2
"
Ø0.55"
101⁄4
"
101⁄4
"
Wall Stud Centers
73⁄4
"
G0440 Motor Housing
80"
Figure 9. Board fastened to wall and ready for
G0440 motor/blower housing assembly.
Materials Needed for Concrete/
Masonry Wall
Floor
Top Row Mounting Hole Height = 80"
Concrete Anchor Stud 1⁄2" x 23⁄4"...............8*
Hex Nuts 1⁄2"..............................................8*
Flat Washers 1⁄2"........................................8*
Hammer Drill .............................................. 1
Masonry Drill Bit 1⁄2" ................................... 1
Level 4' ....................................................... 1
Pencil.......................................................... 1
Measuring Tape.......................................... 1
Figure 7. G0440 wall mounting layout.
•
•
•
•
•
•
•
•
Use these measurements for hole
placement when mounting the
Model G0441.
20"
Ø0.55"
10"
10"
*Two of these fastener sets will be used
in mounting the intake barrel brace during
assembly.
73⁄4
"
G0441 Motor Housing
80"
or
955⁄8
"
To mount the motor/impeller housing to a
concrete or masonry wall:
Single-Barrel Top Row
Mounting Hole Height = 80"
Double-Barrel Top Row
Mounting Hole Height = 95"
Floor
1. Copy the mounting hole layout pattern from
the motor housing to your wall, making sure
the Top Row Mounting Hole Height ( see
Figures 7–8) is correct for your dust collec-
tor.
Figure 8. G0441 wall mounting layout.
1
3. Tighten ⁄2" lag bolts into the mounting loca-
1
tions so they do not poke out more than ⁄2
"
2. Mount the anchor studs to the wall in the
mounting hole locations for the motor/impel-
ler housing. This will prepare you for the
mounting instructions described in Assembly
on Page 19.
from the mounting board to the top of the
head, but leave them out enough to slide the
housing over. This will prepare you for the
mounting instructions described in Assembly
on Page 19.
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3. Attach the intake cylinder to the bottom of the
housing, as shown in Figure 11, using (4)
Assembly
3
5
5⁄16"-18 x ⁄4" hex bolts and (4) ⁄16" flat wash-
ers.
Note: Because this part of the dust collector
will not be accessible after assembly, con-
sider using medium strength thread locking
compound on the bolts that secure the intake
cylinder to the motor/blower housing assem-
bly. This added measure will ensure that the
fasteners will not come loose from vibration.
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a fork lift (or other
lifting equipment) rated for
weight of this machine.
To assemble dust collector:
Motor
Housing
1. With the help of assistants or power lifting
equipment, secure the motor/blower housing
assembly onto the hardware you mounted in
the Wall Mounting section.
Intake
Cylinder
2. Attach the 3 x 6mm foam tape to the top of
the intake cylinder, as shown in Figure 10.
Figure 11. Attaching intake cylinder to the
Foam Tape
bottom of motor housing.
4. Temporarily attach the intake barrel to the
housing with a barrel gasket in between, as
5
3
shown in Figure 12, using (4) ⁄16"-18 x ⁄4
"
hex bolts and (4) 5⁄16" flat washers—and only
snug the bolts, rather than fully tighten them.
Intake
Cylinder
Figure 10. Foam tape stuck on intake cylinder.
Gasket Here
Intake Barrel
Figure 12. Securing blower on intake barrel.
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5. Place the intake barrel brace in position
and mark the location of the mounting holes
(shown in Figure 13) with a small pencil, nail,
or push pin.
8. Attach the cyclone funnel to the intake barrel
with a barrel gasket between them, as shown
in Figure 15, using (12) 5⁄16"-18 x 1" hex bolts,
5
5
(24) ⁄16" flat washers, and (12) ⁄16"-18 hex
nuts; also secure the wall mounting brace to
the lip of the intake barrel/funnel assembly
with the same hardware.
Mounting
Hole
Locations
Note: At the places where you see 3 holes in
a row, only use the center hole for this step.
The two outside holes are only designed for
use with the optional stand.
Figure 13. Intake barrel brace positioned to
mark the mounting holes.
6. Remove the intake barrel you temporar-
ily attached in Step 4, drill holes where you
marked in Step 5, and loosely install the wall
mount brace to the wall with the remaining
fasteners from the Wall Mounting proce-
dure.
Barrel
Gasket Here
Figure 15. Cyclone funnel attached to intake
barrel.
5
3
7. Use the (12) ⁄16"-18 x ⁄4" hex bolts and (12)
5⁄16" flat washers to re-install the intake bar-
rel to the housing with a barrel gasket in
between, as shown in Figure 12 on the previ-
ous page.
9. Tighten the wall mounting brace to the wall.
10. Attach the cyclone vacuum tube to the
cyclone funnel with (4) 5⁄16"-18 x 3⁄4" hex bolts
and (4) 5⁄16" flat washers (see Figure 16).
Note: When installing the two bolts above
the intake port, use duct tape on the bottom
of your wrench to hold the bolts in place, as
shown in Figure 14, to start the bolts easier.
Figure 16. Cyclone vacuum tube and hose
attachment.
Figure 14. Using tape on wrench in tight spot.
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11. Attach the outlet port and filter L-braces to
the blower housing with the outlet gasket
between the outlet port and the housing, as
12. Mount the filter to the L-braces with the brace
gaskets between them, as shown in Figure
5
3
19, using (4) ⁄16"-18 x ⁄4" hex bolts and (4)
5
shown in Figures 17–18, using (8) ⁄16"-18 x
5⁄16" fender washers.
5
1" hex bolts, (16) ⁄16" flat washers, and (8)
5⁄16"-18 hex nuts.
Brace Gasket Here
Note: On the G0441, one of the braces
attaches directly to the housing with the fol-
5
lowing extra hardware: (2) ⁄16"-18 x 1" hex
bolts, (4) 5⁄16" flat washers, and (2) 5⁄16"-18 hex
nuts.
Figure 19. Mounting filters to the braces.
13. Model G0440:
a. Apply the 3 x 15mm foam tape to
the edges of the outlet port and the
canister adapter, as shown in Figure 20.
Figure 17. Model G0440 outlet port and filter
L-braces installed.
Foam
Tape
Figure 20. Foam tape applied to the outlet port
and canister adapter (Model G0440).
Outlet Gasket Here
Figure 18. Model G0441 outlet port and filter
L-braces installed.
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b. Connect the gray flexible hose from
the outlet port to the canister adapter
and secure it in place with the two 7"
hose clamps, as shown in Figure 21.
b. Attach the 8" x 5" gray flexible hose
between the canister adapter and
the muffler with two 8" hose clamps,
then attach the 8" x 20" gray flexible
hose between the muffler and the
outlet port with the remaining two 8"
hose clamps (see Figure 23).
Note: It may be necessary to reposition the
canister L-braces down one bolt hole or
shorten the length of the longer piece of flex-
ible hose to accommodate the bend in the
hose.
Muffler
Hose
Clamps
Figure 23. Muffler properly positioned between
the two gray flexible hoses (Model G0441).
Figure 21. Gray hose properly installed (Model
G0440).
14. Attach the casters to the bottom of the lower
collection drum, as shown in Figure 24, using
3
3
Model G0441:
the (4) ⁄8"-16 hex nuts, (8) ⁄8" flat washers,
3
and (4) ⁄8" lock washers included in the box
a. Apply the 3 x 15mm foam tape to
the lips of the outlet port, canister
adapter, and both ends of the muf-
fler, as shown in Figure 22.
with the casters.
Foam
Tape
Foam
Tape
Figure 24. Casters attached to the lower
collection drum.
Figure 22. Foam tape applied to upper
components (Model G0441).
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Note—For the Model G0441 Only: If you
plan to keep your machine under an 8' ceil-
ing, skip Step 15.
15. Model G0441: Connect the upper and lower
collection drums together and secure them
with the included metal clamp and provided
fasteners, as shown in Figure 25.
Figure 26. Installing drum latches on collector
drum.
17. Place the collection drum vacuum ring on the
bottom of the collection drum (see Figure 27).
Note: During operation, this ring and the
vacuum connection to the cyclone funnel will
prevent the collection bag from collapsing.
Fasteners
Figure 25. Installing metal clamp around
collection drum.
16. Install the drum latches, as shown in Figure
3
26, with the (6) #10-24 x ⁄8" Phillips head
Figure 27. Inserting collection drum vacuum
screws and (6) #10-24 hex nuts included in
the box with the drum latches. Make sure the
hex nuts are on the outside of the drum so
that they will not snag the plastic collection
bag.
ring.
Note—For the Model G0441 Only: If you
are using the collection drum at full height,
use the extra (6) #10-24 Phillips head screws
and hex nuts provided to plug the lower latch
mounting holes.
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18. Insert the rubber seal over the top lip of the
collection drum rim. Pay special attention
to the direction of the seal, as shown in the
Figure 28.
20. Move the collector drum under the dust col-
lector and connect it to the cyclone funnel
with the clear flexible hose and the two 9"
hose clamps, as shown in Figure 30.
Tip: To keep the seal in place, you can use
an adhesive applied to the rubber seal at
approximately 1" intervals.
Seal
Optional
Adhesive
Drum
Rim
Figure 30. Drum attached to cyclone funnel with
clear 9" hose.
Figure 28. Installing canister seal.
21. Connect the vacuum hose to the cyclone fun-
nel and collection drum vacuum tubes with
(2) 11⁄4" hose clamps (see Figure 31).
19. Insert the larger of the plastic collection bags
into the collection drum, place the lid on the
collection drum and hook the latch over the
lid, as shown in Figure 29, then clamp it in
place.
Figure 31. Connecting the vacuum hose.
Figure 29. Latch hooked over lid for clamping.
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22. Fit the plastic canister collection bag over
the bottom of the canister filter and clamp in
place with the metal bag clamp, as shown in
Figure 32.
Test Run
Once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation.
If, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
Troubleshooting on Page 41.
If you still cannot remedy a problem, contact our
Tech Support at (570) 546-9663 for assistance.
Bag
Clamp
To test run the machine:
1. Make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is setup properly.
Figure 32. Plastic collection bag clamped in
place under filter.
2. Make sure all tools and objects used during
23. Mount the switch on the funnel, as shown in
Figure 33, with the (2) 5⁄16"-18 x 1" hex bolts,
(4) 5⁄16" flat washers, and (2) 5⁄16"-18 hex nuts.
setup are cleared away from the machine.
3. Press the ON/OFF button to turn the machine
ON.
4. Listen to and watch for abnormal noises or
actions. The machine should run smoothly
with little or no vibration or rubbing noises.
—Strange or unusual noises should be inves-
tigated and corrected before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.
5. Press the TIMER button and cycle through
each of the times to make sure the lights illu-
minate on the switch.
Figure 33. Switch mounted to funnel.
6. Press the TIMER on the remote control and
cycle through each of the times in the same
manner as Step 5.
7. Press the ON/OFF button on the remote con-
trol to make sure it is working properly.
-25-
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SECTION 4: DESIGNING THE
SYSTEM
Duct Material
General
You have many choices regarding main line and
branch line duct material. For best results, use
metal duct for the main line and branch lines, then
use short lengths of flexible hose to connect each
machine to the branch lines.
Always guard against stat-
ic electrical build up by
grounding all dust collec-
tion lines.
Plastic duct is also a popular material for home
shops. However, be aware that there is a fire or
explosion hazard if plastic duct material is used
for dust collection without being grounded against
static electrical charge build-up. This topic will be
discussed later in this section. Another problem
with using plastic is that it is less efficient per foot
than metal.
The Model G0440/G0441 works great as a central
system for a small shop or a dedicated dust col-
lector for large production machines.
When installing the dust collector be sure to put
it in an out of the way location such as a corner
or separate room. The dust collector is capable of
collecting dust from up to three machines running
simultaneously. Grizzly offers a complete line of
dust collection accessories for setting up a sta-
tionary system. Additionally, Grizzly offers a com-
plete guide book entitled Dust Collection Basics.
Plastic duct generates static
electrical buildup that can
cause fire or shock. Properly
ground it to reduce this risk.
Whatever system you choose, always make sure
there are no open flames or pilot lights in the
same room as the dust collector. There is a risk of
explosion if dust is dispersed into the air.
Plastic Duct
The popularity of plastic duct is due to the fact
that it is an economical and readily available
product. It is also simple to assemble and easily
sealed against air loss. The primary disadvantage
of plastic duct for dust collection is the inherent
danger of static electrical build-up.
Figure 34. Examples of plastic ducting
components.
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Metal Duct
Flexible Duct
Advantages of metal duct is its conductivity and
that it does not contribute to static electrical
charge build-up. However, static charges are still
produced when dust particles strike other dust
particles as they move through the duct. Since
metal duct is a conductor, it can be grounded quite
easily to dissipate any static electrical charges.
Flexible hose is generally used for short runs,
small shops and at rigid duct-to-tool connections.
There are many different types of flex hose on
the market today. These are manufactured from
materials such as polyethylene, PVC, cloth hose
dipped in rubber and even metal, including steel
and aluminum.
The superior choice here is metal flex hose that is
designed to be flexible, yet be as smooth as pos-
sible to reduce static pressure loss.
Figure 35. Examples of metal pipe and
components.
Figure 36. Example of flexible metal duct.
There are a number of options when it comes to
metal duct, but metal duct that is specially manu-
factured for dust collection is the best choice.
When selecting your metal duct, choose high
quality metal duct with smooth welded internal
seams that will minimize airflow resistance. This
type of duct usually connects to other ducts
or elbows with a simple, self-sealing clamp, is
very quick and easy to assemble, and can be
readily dismantled and re-installed. This is espe-
cially important if you ever need to change things
around in your shop or add more tools.
There are also many kinds of pure plastic flexible
hose, such as non-perforated drainage type hose
and dryer vent hose. Drainage type hose, while
being economical, does not quite have the flex-
ibility required for dust collection. The inside of the
duct is also deeply corrugated and can increase
the static pressure loss by as much as 50% over
smooth wall duct. Dryer vent hose, while being
completely flexible, is non-resistant to abrasion
and has a tendency to collapse in a negative
pressure system. We DO NOT recommend using
dryer vent hose in your dust collection system.
Avoid inferior metal duct that requires you to cut it
to length and snap it together. This type of duct is
time consuming to install because it requires you
to seal all the seams with silicone and screw the
components on the ends with sheet metal screws.
Another disadvantage is the rough internal seams
and crimped ends that unavoidably increase static
pressure loss.
If using flex-hose, you should choose one of the
many types that are designed specifically for the
movement of solid particles, i.e. dust, grains,
and plastics. However, the cost of specifically
designed flexible duct can vary greatly. Grizzly
offers polyethylene hose, which is well suited for
the removal of particulate matter, especially saw-
dust, since it is durable and completely flexible.
Polyethylene is also very economical and avail-
able in a wide variety of diameters and lengths for
most applications.
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Step 3. Sketch a Basic Duct Layout
For the next step, sketch how you will connect
your machines to the dust collector. Consider
these general guidelines for an efficient system:
System Design
Step 1. Decide Who Will Design
For most small-to-medium sized shops, you can
design and build the dust collection system your-
self without hiring engineers or consultants. We
have included some basic information here to get
you started on a basic design.
1. Machines that produce the most saw dust
should be placed nearest to the dust collector
(i.e. planers and sanders).
2. Ideally, you should design the duct system to
have the shortest possible main line and sec-
ondary branch ducts. See the figures below
for ideas of efficient versus inefficient duct
layouts.
If you have a large shop or plan to design a com-
plicated system, we recommend doing additional
research beyond this manual or seeking the help
of an expert.
Step 2. Sketch Your Shop Layout
Branch
Line
Ducts
When designing a successful dust collection sys-
tem, planning is the most important step. In this
step, sketch a basic layout of your shop, including
space requirements of different machines.
GOOD
Dust
Collector
Before you get out your pencil and paper, we rec-
ommend you visit our FREE Workshop Planner
Main
Line Duct
Our Workshop Planner will allow you to quickly
and easily design and print a basic shop layout.
Don't worry, non-Grizzly brand machines can be
substituted with Grizzly machines for layout pur-
poses. Note: After you're finished, make sure to
save your layout for later modification.
Figure 38. Efficient duct layout.
Your sketch only needs the basic details of the
shop layout, similar to the Figure below, includ-
ing all your current/planned machines and your
planned placement of the dust collector.
Dust
Collector
BAD
Dust
Collector
Figure 39. Inefficient duct layout.
Figure 37. Basic sketch of shop layout.
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3. Directional changes should be kept to a mini-
mum. The more directional change fittings
you use directly increases the overall resis-
tance to airflow.
If the machine does not have a built-in dust port,
use the following table to determine which size of
dust port to install.
Machine
Average Dust Port Size
4. Gradual directional changes are more effi-
cient than sudden directional changes (i.e.
use the largest corner radius possible when
changing hose or pipe direction).
Table Saw......................................................4"
Miter/Radial-Arm Saw....................................2"
Jointer (6" and smaller) .................................4"
Jointer (8"-12") ...............................................5"
Thickness Planer (13" and smaller)...............4"
Thickness Planer (14"-20") ............................6"
Shaper...........................................................4"
Router (mounted to table)..............................2"
Bandsaw........................................................4"
Lathe..............................................................4"
Disc Sander (12" and smaller).......................2"
Disc Sander (13-18")......................................4"
Belt Sander (6" and smaller) .........................2"
Belt Sander (7"-9") ........................................3"
Edge Sander (6" x 80" and smaller)..............4"
Edge Sander (6" x 80" and larger) ................5"
Drum Sander (24" and smaller)...............2 x 4"
Drum Sander (24" and larger) .................4 x 4"
Widebelt Sander (18" and smaller)................5"
Widebelt Sander (24"-37" single head) ...2 x 6"
Widebelt Sander (24"-51" double head) ..5 x 4"
5. Each individual branch line should have a
blast gate immediately after the branch to
control suction from one machine to another.
6. The simpler the system, the more efficient
and less costly it will be.
Step 4. Determine Required CFMs
Since each machine produces a different amount
of sawdust, the requirements for the minimum
amount of CFM to move that sawdust is unique
to the machine (for example, a planer produces
more sawdust than a table saw). Knowing this
required CFM is important to gauging which size
of duct to use.
Refer to the Figure below for a close estimation of
the airflow each machine requires. Keep in mind
that machines that generate the most sawdust
should be placed closest to the dust collector.
If the machine has multiple dust ports, the total
CFM required is the sum of all ports.
Figure 41. Dust port size and quantity per
average machine.
Write the required CFM for each machine on your
sketch, as shown in the figure below.
Machine
Dust Port Size
Approximate
Required CFM
Sander
790
Jointer
395
Planer/
Moulder
395
2"
2.5"
3"
98
150
Miter
Saw
220
Dust
Collector
4"
395
98
5"
614
6"
884
395
614
7"
1203
1570
1990
2456
220
8"
Shaper Table Saw Planer
9"
Figure 42. CFM requirements labeled for each
10"
machine.
Figure 40. Approximate required airflow for
machines, based on dust port size.
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Write your determined branch line sizes on your
drawing, as shown in the following Figure.
Determining Main Line Duct Size
The general rule of thumb for a main line duct is
that the velocity of the airflow must not fall below
3500 FPM.
Jointer Sander
Planer/
790
395
Moulder
395
For small/medium sized shops, using the inlet size
of the dust collector as the main line duct size
will usually keep the air velocity above 3500 FPM
and, depending on your system, will allow you to
keep multiple branches open at one time.
4"
4"
6"
5"
4"
6"
4"
7"
Dust
Collector
Miter
Saw
98
4"
Mark your drawing, as shown in the figure below,
but using the inlet size for your dust collector as
the main line.
5"
395
614
Planer
220
Jointer Sander
Planer/
Shaper
Table Saw
Figure 44. Branch line duct sizes labeled.
Moulder
395
395
790
Planning Drop Downs
Plan the drop downs for each machine, using
blast gates wherever possible to control airflow.
Miter
Saw
5"
6"
7"
Dust
Collector
98
Elbow
Rigid Pipe
(Main Line)
395
614
220
Shaper Table Saw Planer
Y Branch
Rigid Pipe
Figure 43. Main line size labeled on sketch.
Clamp
Determining Branch Line Duct Size
Blast Gate
The general rule of thumb for a branch line duct is
that the velocity of the airflow must not fall below
4000 FPM.
Flex Pipe
To Planer
For small/medium sized shops, using the dust
port size from the machine as the branch line duct
size will achieve the correct velocity in most appli-
cations. However, if the dust port on the machine
is smaller than 4", make the branch line 4" and
neck the line down right before the dust port.
Figure 45. Drop down setup.
Note: Systems with powerful dust collectors work
better if multiple blast gates are left open. This
also allows you to run two machines at once.
Experiment with different combinations of blast
gates open/closed to find the best results for your
system.
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Multiple Dust Ports
Duct
Dia.
Approximate
Static Pressure Static Pressure
Loss Per Foot of Loss Per Foot
Approximate
If your machine has multiple dust ports, add the
total CFM given for each dust port size from
the table provided in the earlier subsection,
Determine Required CFMs, then find the closest
CFM in the table below to determine the correct
branch size. Split the branch line just before the
dust ports with matching duct sizes.
Rigid Pipe
of Flex Pipe
Main
Lines
Branch
Lines
Main
Lines
Branch
Lines
at 3500 at 4000 at 3500 at 4000
FPM
0.091
0.08
FPM
0.122
0.107
0.094
0.075
0.059
0.047
0.036
0.027
0.019
FPM
0.35
FPM
0.453
0.397
0.352
0.28
2"
2.5"
3"
0.306
0.271
0.215
0.172
0.136
0.106
0.08
Two Machines on Same Branch Line
0.071
0.057
0.046
0.037
0.029
0.023
0.017
If two machines will connect to the same branch
line and both will operate at the same time, then
add the required CFM for each machine together
and find the closest total CFM in the table below
to determine the correct branch size.
4"
5"
0.225
0.18
6"
7"
0.141
0.108
0.079
If both machines will never run at the same time,
reference the machine with the biggest dust port
in the table below and add blast gates after the
8"
9"
0.057
Fitting
Dia.
90˚
45˚
45˚
90˚
Elbow Elbow Wye(Y) Wye(Y)
Total CFM
400
Branch Line Size
3"
4"
5"
6"
7"
8"
0.47
0.45
0.235
0.225
0.266
0.282
0.234
0.203
0.282
0.375
0.354
0.329
0.324
0.297
0.188
0.225
0.236
0.235
0.216
0.189
4"
4"
5"
5"
6"
6"
6"
500
0.531
0.564
0.468
0.405
600
700
800
900
1000
Figure 46. Static pressure loss tables.
In most small/medium shops it is only necessary
to calculate the line with the longest duct length or
the most fittings (operating under the assumption
that if the line with the highest resistance works,
the others will be fine).
Calculating Duct Resistance
Adding duct work, elbows, branches and any
other components to a duct line increases airflow
resistance (static pressure loss). This resistance
can be minimized by using rigid (smooth) pipe and
gradual curves, as opposed to flexible pipe and
90˚ elbows.
To calculate the static pressure of any given
line in the system, follow these steps:
To help you think about this resistance, imagine
riding a bicycle in a tunnel that is an exact replica
of your duct work. If the inside of the tunnel is very
bumpy (flexible pipe) and has a lot of sharp turns
(90˚ elbows), it will take a lot more effort to travel
from one end to the other.
1. Make a list of each size duct in the line,
including the length, and multiply those num-
bers by the static pressure value given in the
previous table.
2. List each type of elbow or branch and multiply
the quantity (if more than one) by the static
pressure loss given in the previous table.
The purpose of calculating the resistance is to
determine if it is low enough from the machine to
the dust collector to meet the given CFM require-
ment for the machine. Use the following tables to
calculate the resistance of duct work.
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3. Add the additional factors from the following-
5. Compare the total static pressure loss for that
line to the closest CFM given in Figure 50 for
your dust collector on Page 34.
table to your list.
Additional Factors
Seasoned (well used)
Dust Collection Filter
Entry Loss at Large
Machine Hood
Static Pressure
Example: A typical Data Sheet Performance
Curve is illustrated in Figure 49. Find 4.4 on
the Static Pressure axis (the amount of total
static pressure loss calculated in Figure 48),
then refer to the closest value on the CFM
axis—approximately 1120 CFM.
1"
2"
Figure 47. Additional factors affecting static
The 1120 CFM for the static pressure loss of
the line connected to the router is well above
the 220 CFM requirement of that machine.
pressure.
4. Total your list as shown in the example below
to come up with your overall static pressure
loss number for that line.
Performance Curve
2500
2250
Note: Always account for a seasoned filter,
so you don't end up with a system that only
works right when the filter is clean.
Closest
2000
CFM
1750
1354
(1120)
1500
1250
1000
750
500
250
0
Main Line
4.4 SP
Loss
6" Rigid Pipe (0.037) at 20' ................ 0.740
Branch Line
4" Rigid Pipe (0.075) at 10' ................ 0.750
4" Flex Pipe (0.28) at 5' ........................ 1.400
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0 10.0 11.0
1
CFM
STATIC PRESSURE (Inch/H2O)
Elbows/Branches
Figure 49. CFM for static pressure loss of line
6" 45˚ Y-Branch
................................ 0.329
connected to a dust collector & router.
4" 45˚ Elbow ........................................ 0.225
Additional Factors
—If the CFM for your static pressure loss
is above the requirement of the machine
connected to the end of that branch line,
then dust collection will most likely be
successful. Congratulations! You've just
designed your own dust system. Refer to
the Accessories section on Page 36 to
start buying the components necessary to
make your system a reality.
Seasoned Filter
................................ 1.000
Total Static Pressure Loss ................ 4.444
Figure 48. Totaling static pressure numbers.
Note: When calculating static pressure loss
to determine if multiple lines can be left open
at the same time, only include the main line
—If the CFM for your static pressure loss is
below the requirement of the machine, then
that line will not effectively collect the dust.
You must then modify some of the factors
in that line to reduce the static pressure
loss. Some of the ways to do this include 1)
installing larger duct, 2) reducing amount of
flexible duct used, 3) increasing machine
dust port size, 4) moving machine closer to
dust collector to eliminate duct length, and
5) reducing 90˚ elbows or replacing them
with 45˚ elbows.
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Example Materials List
G0440 Performance Curve
After the system is designed, create a materials
list of all the items you will need to build your dust
collection system. This will make it easy when it
comes time to purchase the materials.
2500
2250
2000
1750
1500
1250
1000
750
1354
Below is an example of some items that might be
needed. Refer to Accessories for dust collection
components available through grizzly.com.
500
250
0
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0 10.0 11.0
Description
6" Rigid Pipe at 20'
4" Rigid Pipe at 10'
4" Flex Hose at 5'
6" 45° Y-Branch
4" 45° Elbow
Model
G7364
G6162
H7215
G7353
G6167
Quantity
STATIC PRESSURE (Inch/H2O)
CFM
4
2
6
6
6
2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HP
1354 10.4 2 HP
Volts
Inlet
Impeller
220V
7"
14-1/2"
Restrictor Plate
Diameter (inch)
7"
6"
5"
5.1
4"
7.8
3"
2"
Static Pressure
(Inch/H2O)
2.5
3.2
9.2
10.0
338
CFM
1354
1266 1070 829
586
The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.
Figure 50. G0440 performance curve chart and
data.
G0441 Performance Curve
2500
2250
2000
1654
1750
1500
1250
1000
750
500
250
0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0 10.0 11.0 12.0 13.0
CFM
STATIC PRESSURE (Inch/H2O)
2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HP
1654 14.2 3 HP
Volts
Inlet
Impeller
220V
8"
15-1/2"
Restrictor Plate Dia. Dia. Dia. Dia. Dia.
Dia.
3"
Dia.
2"
(inch)
8"
7"
6"
5"
4"
Static Pressure
(Inch/H2O)
2.0
2.5
4.2
7.2
10.8
12.7
625
13.8
442
CFM
1654 1594 1466 1250 884
The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.
Figure 51. G0441 performance curve chart and
data.
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Be sure that you extend the bare copper wire
down all branches of the system. Do not forget
to connect the wires to each other with wire nuts
when two branches meet at a “Y” or “T” connec-
tion.
System Grounding
Since plastic hose is abundant, relatively inex-
pensive, easily assembled and air tight, it is a
very popular material for conveying dust from
woodworking machines to the dust collector. We
recommend using flexible hose (flex-hose) to
connect the woodworking machine to the dust
collector. However, plastic flex-hose and plastic
duct are an insulator, and dust particles moving
against the walls of the plastic duct create a static
electrical build up. This charge will build until it
discharges to a ground. If a grounding medium
is not available to prevent static electrical build
up, the electrical charge will arc to the nearest
grounded source. This electrical discharge may
cause an explosion and subsequent fire inside
the system.
Ensure that the entire system is grounded. If using
plastic blast gates to direct air flow, the ground-
ing wire must be jumped (see the Figure below)
around the blast gate without interruption to the
grounding system.
Plastic Blast
Gate
Metal Duct
To protect against static electrical build up inside
a non-conducting duct, a bare copper wire should
be placed inside the duct along its length and
grounded to the dust collector. You must also
confirm that the dust collector is continuously
grounded through the electrical circuit to the elec-
tric service panel.
Copper
Ground Wire
Figure 52. Ground jumper wire when using
plastic blast gates and metal duct.
We also recommend wrapping the outside of all
plastic ducts with bare copper wire to ground the
outside of the system against static electrical build
up. Wire connections at Y’s and T’s should be
made with wire nuts.
If you connect the dust collector to more than one
machine by way of a non-conducting branching
duct system and blast gates, the system must still
be grounded as mentioned above. We recom-
mend inserting a continuous bare copper ground
wire inside the entire duct system and attaching
the wire to each grounded woodworking machine
Attach the bare ground wire to each stationary
woodworking machine and attach to the dust
collector frame with a ground screw as shown in
the Figure below. Ensure that each machine is
continuously grounded to the grounding terminal
in your electric service panel.
Always guard against stat-
ic electrical build up by
grounding all dust collec-
tion lines.
External
Ground Wire
Internal
Ground Wire
Ground
Screw
Flex-Hose
Figure 53. Flex-hose grounded to machine.
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SECTION 5: OPERATIONS
Remote Control
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
The remote control for the Model G0440/G0441
is IR (infrared) rather than RF (radio frequency) to
prevent accidental startups by other common RF
items, such as garage door openers.
any operations.
Because this remote system is IR, you must point
the remote control directly at the switch to make
it operate.
Damage to your eyes, lungs, and ears could
If you plan on placing your dust collector in a dif-
ferent room or outside of your shop, you must
mount the switch in the shop and wire it through
the wall to the dust collector to make use of the
remote control.
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
General
Operating the Model G0440/G0441 is simple and
straightforward. Turn the dust collector ON, then
turn the machine ON. When you are finished with
the machine operation, turn the machine OFF,
then turn the dust collector OFF.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
Blast gates can be used at the start of each branch
line to control the air flow from the woodworking
machine to the dust collector. If a machine is not
being used, keep the blast gate closed to maintain
higher levels of efficiency throughout the system.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
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ACCESSORIES
SECTION 6: ACCESSORIES
H5294—4" Metal Duct Machine Addition Kit
H5296—5" Metal Duct Machine Addition Kit
H5298—6" Metal Duct Machine Addition Kit
Save over 20% with this great machine addi-
tion kit. Includes: (2) blast gates, (1) machine
adapter, (10) pipe clamps, (2) pipe hangers,
(2) 5' straight pipes, (2) adjustable nipples, (1)
branch, and (1) 60˚ elbow.
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
H7499—Stand for G0440
H7509—Stand for G0441
Mounting your dust collector to a stand
expands your layout options, and helps pro-
tect the dust collector from getting banged
up. Also greatly decreases overall noise
and vibration that is an inherent part of wall
mounting.
Figure 55. Metal Duct Machine Addition Kit.
H7215—4" x 5' Rigid Metal Flex Hose
H7216—5" x 5' Rigid Metal Flex Hose
H7217—6" x 5' Rigid Metal Flex Hose
H7218—7" x 5' Rigid Metal Flex Hose
H7219—8" x 5' Rigid Metal Flex Hose
This flex hose provides just enough flexibility
to make difficult connections while still keep-
ing the inside wall as smooth as possible to
minimize static pressure loss.
Figure 54. Cyclone mounted on stand.
Figure 56. Rigid Metal Flex Hose.
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G6163—4" Clamp
G7343—5" Clamp
G7361—6" Clamp
H5228—7" Clamp
H5238—8" Clamp
H5253—9" Clamp
W1039—Universal Adapter
This seven step adapter provides a multitude
of dust collection reducing options. Simply
cut away unneeded steps with a hacksaw.
Outside diameter step sizes include 1", 2",
2.5", 3", 4", 5", and 6". Wall thickness is 1⁄8".
These clamps feature lever latches and foam
seals, and secure around the rolled ends of fit-
tings and pipe.
Figure 59. W1039 Universal Adapter.
Figure 57. Dust collection pipe clamps.
G0572—Hanging Air Cleaner w/Remote
Unfortunately, not even the best dust collec-
tion systems get all the dust. This is why it is
extremely important to have one or two air
cleaners to claim the fine dust suspended
in the air. This model features a convenient
remote control, three speeds, an automatic
shutoff timer, and a 2-stage filter system (5
micron outer and 1 micron inner). Easily the
best value in its class!
G2752—4" Rolling Floor Sweep
G2753—4" Bench Dust Collection Attachment
G2754—4" Floor Dust Collection Attachment
These attachments are indispensable for collect-
ing dust at machines without a port. The rolling
floor sweep is also a convenient way to keep the
shop floor or workbench top clean! Designed for
use with 4" flexible hose (not included).
G2752
G2753
G2754
Figure 60. G0572 Hanging Air Cleaner.
Figure 58. Dust collection attachments.
-37-
Model G0440/G0441 (Mfg. Since 03/12)
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SECTION 7: MAINTENANCE
Cleaning Filter
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
Your new cyclone dust collector has a gentle
brush system inside the filter for cleaning. This
brush system is controlled by the red and black
handles shown in Figure 61.
al injury.
Emptying Drum
Red
Handle
Empty the collection drum when it is no more
3
than ⁄4 full. If the drum is overfilled, dust will be
sucked into the inlet cylinder and pass through to
the filter.
Hook
How quickly the drum fills up is based on the type
of work being done at that time.
Black
A machine that produces fine dust, such as a
Handle
sander or table saw, will slowly fill the drum.
A machine that produces curly shavings, such as
a planer or jointer, will quickly fill the drum.
Figure 61. Brush handles for cleaning the filter.
Until you are familiar with long it takes the cyclone
To clean the filter, pull the red handle down all the
to fill the drum, check it regularly to get an idea of
way, then pull the black handle down and hook it
how often it needs to be emptied.
in place.
Always make sure to leave the red handle in the
up position to ensure that the brushes return to
their proper position and do not restrict the filter.
Rinsing Filter
For a thorough cleaning, the filter can be removed
and rinsed off. However, make sure to clean the
filter with the brush system first. Allow the filter to
air dry, but never leave the filter in the sun to dry
or it could become damaged. Refer to Removing/
Replacing Filter on the next page for detailed
instructions in removing the canister filter.
-38-
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4. Remove the canister assembly from the
dust collector and place it right-side up on a
stable, flat surface.
Removing/Replacing
Filter
5. Remove the six hex bolts, hex nuts, and flat
washers from the rim of the canister base, as
shown in Figure 63.
The filter inside the canister assemblies can be
removed from the assembly so that it can be
replaced or rinsed off.
Removing/installing the filter requires removing
the canister filter assembly from the dust collec-
tor and disassembling it. Follow the instructions
below to perform this procedure.
When replacing the filter for the G0440 ask for
part number P0440032V2-4. For the G0441, ask
for part number P04410032V2-4 from Grizzly at
800-523-4777.
Canister
Base
Tools Needed
Open-End Wrench 10mm.................................. 1
Qty
Wrench or Socket 12mm................................... 2
Figure 63. Removing the hex nuts and flat
washers from the rim of the canister base.
To replace the canister filter:
6. With help from another person to steady the
canister assembly, turn it upside down and
remove the two hex bolts, hex nuts, and flat
washers from the cross support (see Figure
64), then remove the canister base from the
assembly.
1. DISCONNECT MACHINE FROM POWER!
2. Remove the bag clamp and collection bag
from the canister assembly.
3. Pull the black handle all the way down and
secure the cable into the handle hook at the
bottom of the canister assembly, as shown in
Figure 62, to hold it in place during the fol-
lowing steps.
Hook
Remove These
Black
Handle
Figure 64. Cross support fasteners.
Figure 62. Black handle cable secured in the
handle hook.
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7. Carefully lift the filter out of the canister
assembly, as shown in Figure 65.
9. Re-insert a filter into the canister assembly.
Note: Make sure the bristles of the brush are
straight to ensure efficient cleaning of the
filter when needed.
10. Re-attach the canister base in the reverse
order that you removed it.
11. Re-attach the canister assembly to the dust
collector, then re-install a fresh collection bag
with the bag clamp.
Figure 65. Removing the filter from the canister
assembly.
8. Before re-inserting a filter into the assembly,
make sure that the filter brush base is aligned
with two of the fastener holes around the
base of the assembly (see Figure 66). This
will allow the canister base to align with the
fastener holes around the brush base.
Figure 66. Filter brush base aligned with
assembly fastener holes.
-40-
Model G0440/G0441 (Mfg. Since 03/12)
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SECTION 8: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at (570) 546-9663.
Troubleshooting
Symptom
Possible Cause
Possible Solution
Motor will not
start, or it
growls on start up.
1. Power supply fuse or circuit breaker
has tripped.
1. Disconnect power, and inspect circuit for
electrical shorts and repair; replace circuit breaker
2. Disconnect power, and check/replace switch.
3. Replace start capacitor.
2. Toggle switch is broken inside.
3. Start capacitor is at fault.
4. Motor fan cover is dented.
5. Motor is at fault.
4. Replace motor fan cover (and fan, if damaged).
5. Replace motor.
Motor runs
slower than
normal.
1. Poor electrical connection.
2. Low power source voltage.
3. Motor is at fault.
1. Inspect the power supply for loose, corroded,
or overheated electrical connections and repair.
2. Have the power source voltage checked;
reduce the length of extension cord.
3. Replace the motor.
Loud,
repetitious
noise, or
excessive
vibration
coming from
dust collector.
1. Dust collector is not on a flat surface
and wobbles.
1. Stabilize the dust collector.
2. Impeller fan is damaged and unbalanced.
2. Unplug dust collector, and inspect the impeller
for dents, bends, loose fins; replace.
3. The motor mounting is loose.
3. Re-tighten all fasteners on the dust collector.
4. Replace the motor and impeller as a set if the
motor shaft and the impeller hub is damaged.
5. Replace motor fan cover.
4. Impeller is loose on the motor shaft.
5. Motor fan cover is dented, causing the
motor fan to hit the cover while spinning.
Dust collector
does not
1. Dust collection drum is full.
2. Filter is dirty.
1. Empty collection drum.
2. Clean filter.
adequately
collect dust
or chips; poor
performance.
3. Restriction in the duct line.
3. Remove dust line from dust collector inlet and
unblock the restriction in the duct line. A plumbing
snake may be necessary.
4. Relocate the dust collector closer to the point of
suction, and rework ducting without sharp bends.
Refer to System Design, beginning on Page 27.
5. Process lumber with less than 20% moisture
content.
6. Rework the ducting to eliminate all leaks. Close
dust ports for lines not being used. Refer to
System Design on Page 27 for more solutions.
7. Open 1 or 2 more blast gates to different branch
lines to allow the velocity in the main line to
increase.
4. The dust collector is too far away from
the point of suction, or there are too
many sharp bends in the ducting.
5. The lumber is wet and not flowing
through the dust lines smoothly.
6. There is a leak in the ducting, or a
series of small leaks, or too many
open ports.
7. There are not enough open branch
lines at one time, thereby causing a
velocity drop in the main line.
8. The ducting and ports are incorrectly
sized.
9. The machine dust collection design is
inadequate.
8. Reinstall correctly sized ducts and fittings. Refer to
System Design on Page 27 for more solutions.
9. Use a dust collection nozzle on a stand.
10. The dust collector is too small for the
dust collection system.
10. Install a larger dust collector to power your dust
collection system.
-41-
Model G0440/G0441 (Mfg. Since 03/12)
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SECTION 9: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. Study this section carefully. If there are differences between
your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance
BEFORE making any changes to the wiring on your machine.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires
nected to a power source is extremely dangerous. or components increase the risk of serious per-
Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice
injury including but not limited to severe burns, that any wires or components are damaged while
electrocution, or death. Disconnect the power performing a wiring task, replace those wires or
from the machine before servicing electrical com- components.
ponents!
MOTOR WIRING. The motor wiring shown in
MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing
what is shown in the diagram may lead to unpre- but may not match your machine. If you find this
dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the
This includes the installation of unapproved after- motor junction box.
market parts.
CAPACITORS/INVERTERS. Some capacitors
WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for
be tight to prevent wires from loosening during up to 10 minutes after being disconnected from
machine operation. Double-check all wires dis- the power source. To reduce the risk of being
connected or connected during any wiring task to shocked, wait at least this long before working on
ensure tight connections.
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-
the requirements at the beginning of this man- riencing difficulties understanding the information
ual when connecting your machine to a power included in this section, contact our Technical
source.
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-42-
Model G0440/G0441 (Mfg. Since 03/12)
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G0440 Wiring Diagram
220V Motor
Ground
Hot
1-PHASE
220 VAC
DISCONNECT
SWITCH
Hot
(as recommended)
OL_NO
AC
OUT
AC
IN
A1
220V
Circuit Board
A2
1L1
3L2
5L3
13NO
NHD C-12D
14NO
2T1
4T2
6T3
A2
O
98 97 96
R
95
NHD NTH-14
ON/OFF
Switch
2T1
4T2
6T3
220V Magnetic Contactor
Switch and Overload Relay
READ ELECTRICAL SAFETY
ON PAGE 42!
-43-
Model G0440/G0441 (Mfg. Since 03/12)
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G0441 Wiring Diagram
220V Motor
Ground
Hot
1-PHASE
220 VAC
DISCONNECT
SWITCH
Hot
(as recommended)
OL_NO
AC
OUT
AC
IN
A1
220V
Circuit Board
A2
1L1
3L2
5L3
13NO
NHD C-18D
14NO
2T1
4T2
6T3
A2
O
98 97 96
R
95
NHD NTH-25
ON/OFF
Switch
2T1
4T2
6T3
220V Magnetic Contactor
Switch and Overload Relay
READ ELECTRICAL SAFETY
ON PAGE 42!
-44-
Model G0440/G0441 (Mfg. Since 03/12)
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G0440/G0441 Electrical Components
CONNECTION
2
1
220V
Motor Wiring
Figure 67. Motor wiring.
Figure 68. Motor wiring schematic.
Magnetic Switch
Contactor
Circuit Board
Overload
Relay
Junction Box
Figure 69. G0441 magnetic switch assembly.
READ ELECTRICAL SAFETY
ON PAGE 42!
-45-
Model G0440/G0441 (Mfg. Since 03/12)
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g
SECTION 10: PARTS
G0440 Main
13
1-3
1-5
1-6
1-1
1
12
78
5
1-2
1-4
8
1-7
20
19
1-8
1-10
7
6
17
14A
1-9
9
77
11
10
2
15
16
4
18V2
95
21
22
79
28
25
24
3V3-1
3V3-2
3V3-4
3V3-3
35
3V3
36
37
38
23
40
42
26
39
96 60
27
61
31
30
64
45
65
66
41
62V2
29
Grizzly Cyclone Induction Motor
Connections:
46
OUTPUT
HZ
DUTY
HEA
T
VOL
T
WEIGHT
CLASS
AMP
RPM
DATE
PHASE
SER. NO.
Manufactured for Grizzly in Taiwan
28-1
43
94
80
82
26
61
63
46
83
81
47
67
68
79
84
44V2
48
49
48
32V3-1
32V2-2
32V3
69
70
71
50
32V2-3
32V2-4
93
92
72V2
73
32V2-3
52V2A
51V2
89
57
58
85
90
32V2-5
34V2
59
86
55
54
88
87
74
91
53
52V2
59
56
-46-
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G0440 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0440001
MOTOR 2HP 220V 1-PH
MOTOR FAN COVER
39
P0440039
P0440040
P0440041
P0440042
P0440043
P0440044V2
P0440045
P0440046
P0440047
P0440048
P0440049
P0440050
P0440051V2
BARREL GASKET 584MM DIA.
INTAKE BARREL 20"
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
2
P0440001-1
P0440001-2
P0440001-3
P0440001-4
P0440001-5
P0440001-6
P0440001-7
P0440001-8
P0440001-9
40
MOTOR FAN
41
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
CAPACITOR COVER
42
S CAPACITOR 300M 125V 1-3/4 X 3-3/8
R CAPACITOR 50M 250V 1-5/8 X 3-1/2
JUNCTION BOX
43
BARREL GASKET 584MM DIA.
CYCLONE FUNNEL 20" V2.08.10
HEX BOLT 5/16-18 X 1
44V2
45
BALL BEARING 6205ZZ
BALL BEARING 6203ZZ
CONTACT PLATE
46
FLAT WASHER 5/16
47
HEX NUT 5/16-18
48
HOSE CLAMP 9"
P0440001-10 CENTRIFUGAL SWITCH 3450
49
CLEAR FLEX PIPE 9" x 200MM
COLLECTION DRUM LID V2.08.06
DRUM SEAL TYPE-T 2.1M V2.11.09
P0440002
MOTOR CORD 12G 3C
50
3V3
P0440003V3
REMOTE MAG SWITCH 220V V3.01.12
51V2
3V3-1 P0440003V3-1 CONTACTOR NHD C-12D 220V
3V3-2 P0440003V3-2 OL RELAY NHD NTH-14 11-14A
3V3-3 P0440003V3-3 CIRCUIT BOARD 220V W/TRANSFORMER
3V3-4 P0440003V3-4 ON/OFF SWITCH 110V/220V
52V2A P0440052V2A COLLECTION DRUM ASSY 35GAL V2.08.10
52V2
53
54
55
56
57
58
59
60
61
62V2
63
64
65
66
67
68
69
70
71
72V2
73
74
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
P0440052V2
P0440053
P0440054
P0440055
P0440056
P0440057
P0440058
P0440059
P0440060
P0440061
P0440062V2
P0440063
P0440064
P0440065
P0440066
P0440067
P0440068
P0440069
P0440070
P0440071
P0440072V2
P0440073
P0440074
P0440077
P0440078
P0440079
P0440080
P0440081
P0440082
P0440083
P0440084
P0440085
P0440086
P0440087
P0440088
P0440089
P0440090
P0440091
P0440092
P0440093
P0440094
P0440095
P0440096
COLLECTION DRUM 35GAL V2.08.10
DRUM LID LATCH ASSEMBLY
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
4
P0440004
P0440005
P0440006
P0440007
P0440008
P0440009
P0440010
P0440011
P0440012
P0440013
P0440014A
P0440015
P0440016
P0440017
P0440018V2
P0440019
P0440020
P0440021
P0440022
P0440023
P0440024
P0440025
P0440026
P0440027
P0440028
P0440028-1
P0440029
P0440030
P0440031
P0440032V3
REMOTE CONTROLLER
HEX BOLT 3/8-16 X 1-1/2
FLAT WASHER 3/8
5
CASTER 2"
6
HEX NUT 3/8-16
7
LOCK WASHER 3/8
LOCK WASHER 3/8
8
HEX NUT 3/8-16
FLAT WASHER 3/8
9
BLOWER COVER
HEX BOLT 5/16-18 X 1
10
11
12
13
14A
15
16
17
18V2
19
20
21
22
23
24
25
26
27
28
28-1
29
30
31
32V3
HEX BOLT 3/8-16 X 1
FLAT WASHER 5/16
FENDER WASHER 3/8
LOCK WASHER 3/8
SWITCH MOUNTING BRACKET V2.01.12
HEX NUT 5/16-18
HEX NUT 3/8-16
WALL MOUNTING BRACE
MOTOR SPEC LABEL
IMPELLER 14-1/2" V2.02.06
IMPELLER FENDER WASHER 3/8
HEX BOLT 3/8-16 X 1 LH
FOAM TAPE 3 X 6 X 1600MM
BLOWER HOUSING 14.5" IMP V2.02.06
FLAT WASHER 5/16
MOTOR WARNING LABEL
GLASSES/RESPIRATOR LABEL
READ MANUAL LABEL
HANDS/INLET LABEL
RETURN RED HANDLE LABEL
ELECTRICITY LABEL
HEX BOLT 5/16-18 X 3/4
OUTLET GASKET 306 X 226MM
OUTLET PORT
MACHINE ID LABEL CSA V2.01.12
MODEL NO/HP/GRIZZLY LABEL (LARGE)
MODEL NO/HP/GRIZZLY LABEL (SMALL)
EXT TOOTH WASHER 3/8
MOTOR MOUNT GASKET
FOAM TAPE 3 X 15 X 600MM
CYCLONE VACUUM TUBE
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 1
FLAT WASHER 5/16
HEX NUT 5/16-18
HOSE CLAMP 7"
GRAY FLEX PIPE 7" X 800MM
FILTER L-BRACE (LH)
BRACE GASKET 155 X 37MM
FILTER L-BRACE (RH)
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4
TUBE PLUG 1-1/4"
FOAM TAPE 3 X 6 X 300MM
VACUUM HOSE 1-1/4" X 98"
COLLECTION DRUM VACUUM TUBE
FLAT WASHER 5/16
CANISTER ASSEMBLY (BEIGE) V3.07.12
32V3-1 P0440032V3-1 CANISTER CAGE ASSY (BEIGE) V3.07.12
32V2-2 P0440032V2-2 FOAM TAPE 3 X 25 X 1400MM V2.11.09
32V2-3 P0440032V2-3 FOAM TAPE 3 X 35 X 1255MM V2.11.09
32V2-4 P0440032V2-4 CAN FILTER 386MM W/FOAM TAPE V2.11.09
32V2-5 P0440032V2-5 BAG CLAMP 445MM V2.11.09
HEX BOLT 5/16-18 X 3/4
HOSE CLAMP 1-1/4"
TUBE PLUG 1-1/4"
FOAM TAPE 3 X 6 X 300MM
COLLECTION DRUM VACUUM RING
DRUM COLLECTION BAG 640 X 1000MM
JUNCTION BOX
34V2
35
P0440034V2
P0440035
P0440036
P0440037
P0440038
PLASTIC BAG 470 X 600MM V2.11.09
FOAM TAPE 3 X 6 X 1600MM
INTAKE CYLINDER 10"
36
37
FLAT WASHER 5/16
JUNCTION BOX CORD 12G 3C 12"
GROUNDING WIRE 12G 6" (GREEN)
38
HEX BOLT 5/16-18 X 3/4
-47-
Model G0440/G0441 (Mfg. Since 03/12)
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G0441 Main
13
1-3
1-5
1-6
1-1
1-2
12
1
1-4
5
8
1-7
1-9
1-8
1-10
86
7
20
19
6
17
14A
9
2
84
11
10
15
16
26
83
18A
21
27A-1
95
3V3-1
3V3-2
85
3V3-4
3V3-3
22
23
3V3
25
24
35
26
36
39
4
38
37
29
85
40
26
27A-2
26
30
31
28
96 66
70
45
42
41
67
Grizzly Cyclone Induction Motor
46
Connections:
OUTPUT
HZ
DUTY
HEA
T
VOL
T
WEIGHT
CLASS
AMP
RPM
DATE
28-1
PHASE
SER. NO.
Manufactured for Grizzly in Taiwan
104
71
68V2
101
43
94
72
73
74
85
103
46
69
46
102
105
47
32V3-1
32V2-2
44V2
48
49
32V3
53V2A
100
48
75
76
32V2-3
50
32V2-4
32V2-3
77
114
113
59
78V2
51V3
52
32V2-5
58
57
54
63
64
65
106
111
79
56
55
61
110
34V2
80
109
108
60
107
112
53V2
62
-48-
Model G0440/G0441 (Mfg. Since 03/12)
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G0441 Parts List
MOTOR 3HP 220V 1-PH
MOTOR FAN COVER
REF PART #
DESCRIPTION
REF PART #
43 P0441043
44V2 P0441044V2
DESCRIPTION
1
P0441001
BARREL GASKET 584MM DIA.
CYCLONE FUNNEL 20" V2.08.10
HEX BOLT 5/16-18 X 1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
2
P0441001-1
P0441001-2
P0441001-3
P0441001-4
P0441001-5
P0441001-6
P0441001-7
P0441001-8
P0441001-9
MOTOR FAN
45
46
47
48
49
50
P0441045
P0441046
P0441047
P0441048
P0441049
P0441050
CAPACITOR COVER
FLAT WASHER 5/16
S CAPACITOR 600M 125V 1-3/4 X 3-3/4
R CAPACITOR 60M 300V 1-5/8 X 3-1/2
JUNCTION BOX
HEX NUT 5/16-18
HOSE CLAMP 9"
CLEAR FLEX PIPE 9" X 340MM
COLLECTION DRUM LID V2.08.06
DRUM SEAL TYPE-R 2M V3.01.12
UPPER DRUM 25GAL
BALL BEARING 6205ZZ
BALL BEARING 6203ZZ
CONTACT PLATE
51V3 P0441051V3
52 P0441052
P0441001-10 CENTRIFUGAL SWITCH 3450
53V2A P0441053V2A COLLECTION DRUM ASSY 55GAL V2.11.09
P0441002
MOTOR CORD 12G 3C
53V2 P0441053V2
COLLECTION DRUM 35GAL V2.08.10
DRUM CLAMP
3V3
P0441003V3
REMOTE MAG SWITCH 220V V3.01.12
54
55
56
57
58
59
60
61
62
63
64
65
66
67
P0441054
P0441055
P0441056
P0441057
P0441058
P0441059
P0441060
P0441061
P0441062
P0441063
P0441064
P0441065
P0441066
P0441067
3V3-1 P0440003V3-1 CONTACTOR NHD C-18D 220V
3V3-2 P0440003V3-2 OL RELAY NHD NTH-25 21–25A
3V3-3 P0440003V3-3 CIRCUIT BOARD 220V W/TRANSFORMER
3V3-4 P0440003V3-4 ON/OFF SWITCH 110/220V
HEX BOLT 5/16-18 X 3
HEX NUT 5/16-18
DRUM LID LATCH ASSEMBLY
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
4
P0441004
P0441005
P0441006
P0441007
P0441008
P0441009
P0441010
P0441011
P0441012
P0441013
P0441014A
P0441015
P0441016
P0441017
P0441018A
P0441019
P0441020
P0441021
P0441022
P0441023
P0441024
P0441025
P0441026
REMOTE CONTROLLER
HEX BOLT 3/8-16 X 1-1/2
FLAT WASHER 3/8
5
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
6
7
LOCK WASHER 3/8
CASTER 2"
8
HEX NUT 3/8-16
HEX NUT 3/8-16
9
BLOWER COVER
LOCK WASHER 3/8
10
11
12
13
14A
15
16
17
18A
19
20
21
22
23
24
25
26
HEX BOLT 3/8-16 X 1-1/2
FLAT WASHER 3/8
FLAT WASHER 3/8
HEX BOLT 5/16-18 X 1
LOCK WASHER 3/8
FLAT WASHER 5/16
HEX NUT 3/8-16
68V2 P0441068V2
SWITCH MOUNTING BRACKET V2.01.12
HEX NUT 5/16-18
IMPELLER 15-1/2" V2.02.06
IMPELLER FENDER WASHER 3/8
HEX BOLT 3/8-16 X 1 LH
FOAM TAPE 3 X 6 X 1600MM
BLOWER HOUSING 15-1/2" IMP V2.02.06
FLAT WASHER 5/16
69
70
71
72
73
74
75
76
77
P0441069
P0441070
P0441071
P0441072
P0441073
P0441074
P0441075
P0441076
P0441077
WALL MOUNT BRACKET
MOTOR SPEC LABEL
MOTOR WARNING LABEL
GLASSES/RESPIRATOR LABEL
READ MANUAL LABEL
HEX BOLT 5/16-18 X 3/4
OUTLET GASKET 326 X 226MM
OUTLET PORT
HANDS/INLET LABEL
RETURN RED HANDLE LABEL
ELECTRICITY LABEL
HEX BOLT 5/16-18 X 1
FLAT WASHER 5/16
78V2 P0441078V2
MACHINE ID LABEL CSA V2.01.12
MODEL NO/HP/GRIZZLY LABEL (LARGE)
MODEL NO/HP/GRIZZLY LABEL (SMALL)
MUFFLER 8"
79
P0441079
P0441080
P0441083
P0441084
P0441085
P0441086
P0441094
P0441095
P0441096
P0441100
P0441101
P0441102
P0441103
P0441104
P0441105
P0441106
P0441107
P0441108
P0441109
P0441110
P0441111
P0441112
P0441113
P0441114
HEX NUT 5/16-18
80
HOSE CLAMP 8"
83
27A-1 P0441027A-1 GREY FLEX PIPE 8" X 500MM V2.04.08
27A-2 P0441027A-2 GREY FLEX PIPE 8" X 120MM V2.04.08
84
EXT TOOTH WASHER 3/8
FOAM TAPE 3 X 15 X 700MM
MOTOR MOUNT GASKET
JUNCTION BOX
85
28
P0441028
P0441028-1
P0441029
P0441030
P0441031
FILTER L-BRACE (RH)
86
28-1
29
BRACE GASKET 240 X 32MM
FILTER L-BRACE (LH)
94
95
JUNCTION BOX CORD 12G 3C 12"
GROUNDING WIRE 12G 6" (GREEN)
COLLECTION DRUM EXT KIT
CYCLONE VACUUM TUBE
FLAT WASHER 5/16
30
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
96
31
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
32V3 P0441032V3
CANISTER ASSEMBLY (BEIGE) V3.07.12
32V3-1 P0441032V3-1 CANISTER CAGE ASSY (BEIGE) V3.07.12
32V2-2 P0441032V2-2 FOAM TAPE 3 X 25 X 1400MM V2.11.09
32V2-3 P0441032V2-3 FOAM TAPE 38 X 35 X 1460MM V2.11.09
32V2-4 P0441032V2-4 CANISTER FILTER 486MM V2.11.09
32V2-5 P0441032V2-5 BAG CLAMP 545MM V2.11.09
HEX BOLT 5/16-18 X 3/4
TUBE PLUG 1-1/4"
FOAM TAPE 3 X 6 X 300MM
VACUUM HOSE 1-1/4" X 98"
COLLECTION DRUM VACUUM TUBE
FLAT WASHER 5/16
34V2 P0441034V2
PLASTIC BAG 570 X 600MM V2.11.09
FOAM TAPE 3 X 6 X 1600MM
INTAKE CYCLINDER 10"
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
35
36
37
38
39
40
41
42
P0441035
P0441036
P0441037
P0441038
P0441039
P0441040
P0441041
P0441042
HEX BOLT 5/16-18 X 3/4
HOSE CLAMP 1-1/4"
TUBE PLUG 1-1/4"
BARREL GASKET 584MM DIA.
INTAKE BARREL 20"
FOAM TAPE 3 X 6 X 300MM
COLLECTION DRUM VACUUM RING
DRUM COLLECTION BAG 640 X 1200MM
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
-49-
Model G0440/G0441 (Mfg. Since 03/12)
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-50-
Model G0440/G0441 (Mfg. Since 03/12)
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WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email _________________________________________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rifle
____ Shop Notes
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Woodwork
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
____ Shotgun News
____ Today’s Homeowner
____ Wood
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
____ 6-9
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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WARRANTY AND RETURNS
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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