MODEL G9986
8" DRILL PRESS
INSTRUCTION MANUAL
COPYRIGHT © APRIL, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR8194 PRINTED IN CHINA
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Table of Contents
INTRODUCTION............................................................................................................................... 2
Foreword .................................................................................................................................... 2
Contact Info................................................................................................................................ 2
Machine Data Sheet................................................................................................................... 3
Identification ............................................................................................................................... 4
SECTION 1: SAFETY....................................................................................................................... 5
Safety Instructions for Machinery............................................................................................... 5
Safety for Drill Presses .............................................................................................................. 7
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 8
110V Operation.......................................................................................................................... 8
SECTION 3: SET UP........................................................................................................................ 9
Items Needed for Set Up ........................................................................................................... 9
Unpacking .................................................................................................................................. 9
Inventory..................................................................................................................................... 9
Clean Up .................................................................................................................................. 10
Assembly.................................................................................................................................. 10
Test Run................................................................................................................................... 12
Mounting................................................................................................................................... 12
SECTION 4: OPERATIONS ........................................................................................................... 13
Installing/Removing Drill Bits.................................................................................................... 13
Adjusting Table ........................................................................................................................ 13
Changing Speeds..................................................................................................................... 14
Depth Stop ............................................................................................................................... 14
Drilling ...................................................................................................................................... 15
Choosing Speeds..................................................................................................................... 16
SECTION 5: ACCESSORIES......................................................................................................... 17
SECTION 6: MAINTENANCE ........................................................................................................ 18
General..................................................................................................................................... 18
Cleaning ................................................................................................................................... 18
Lubrication................................................................................................................................ 18
V-Belt........................................................................................................................................ 18
SECTION 7: SERVICE ................................................................................................................... 19
About Service........................................................................................................................... 19
Troubleshooting........................................................................................................................ 19
Lash Adjustment ...................................................................................................................... 21
Feed Shaft Spring Tension ...................................................................................................... 21
Electrical Components ............................................................................................................. 23
Wiring Diagram ........................................................................................................................ 23
G9986 Parts Breakdown.......................................................................................................... 24
G9986 Parts List ...................................................................................................................... 25
WARRANTY AND RETURNS........................................................................................................ 26
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INTRODUCTION
Foreword
Contact Info
We are proud to offer the Model G9986 8" Drill
Press. This machine is part of a growing Grizzly
family of fine woodworking and metalworking
machinery. When used according to the guide-
lines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satis-
faction.
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
Technical Documentation Manager
P.O. Box 2069
C
/
O
Bellingham, WA 98227-2069
We are pleased to provide this manual with
the Model G9986. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G9986 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G9986 8" DRILL PRESS
Design Type ....................................................................................................Bench Model
Overall Dimensions:
Table Size .................................................................................................. 7'' Diameter
Overall Height .......................................................................................................291⁄4''
Overall Width..............................................................................................................9''
Overall Depth ...........................................................................................................18''
Machine Weight ................................................................................................. 46 lbs.
Shipping Weight................................................................................................. 50 lbs.
Box Size.......................................................................................24" L x 14" W x 9" H
Footprint .........................................................................................................71⁄2" x 12"
Construction:
Table ................................................................................. Precision Ground Cast Iron
Column................................................................................... Cylindrical Ground Steel
Base & Head.................................................................................................. Cast Iron
Capacities:
Spindle Travel ............................................................................................................2"
Max. Distance, Spindle to Base............................................................................151⁄4
"
"
Max. Distance, Spindle to Table ...........................................................................117⁄8
Spindle Nose........................................................................................................JT-33
Swing.......................................................................................................................81⁄8
"
Chuck Size......................................................................................1⁄2'' (13mm), Keyed
Speeds .............................................................................................. 5, Belt Controlled
Range of Speeds ...................................................620, 1100, 1720, 2340, 3100 RPM
Drilling Capacity ...........................................................................1⁄2'' Diameter in Steel
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower.......................................................................................................... 1⁄2 HP
Phase / Cycle..............................................................................Single-Phase / 60 Hz
Amps ........................................................................................................................... 5
Voltage ..................................................................................................................110V
RPM ...................................................................................................................... 1725
Power Transfer.......................................................................................... V-Belt Drive
Bearings .............................................................. Shielded & Lubricated Ball Bearings
Switch.............................................................................Paddle Type w/Disabling Key
Features:
Table ................... 360˚ Swivel Around Support Column,Tilt -45˚ to +45˚, Lock Levers
Slots................................................................................................................4 slots, 1
⁄2'' x 2''
Specifications, while deemed accurate, are not guaranteed.
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Identification
Refer to the list below and Figures 1 & 2 to
become familiar with the drill press controls.
1. Power Switch: Turns motor ON/OFF.
2. Belt Tension Lock: Locks motor in place.
3. Table Height Lock: Locks/unlocks to adjust
6
7
table height.
8
4. Lash Screw: Adjusts quill lash.
5. Downfeed Handles: Used to move the
spindle down during operation.
Figure 2. Left-side controls.
6. Torsion Spring: Returns quill into head-
stock.
Refer to the list below to become familiar with the
drill press terms and definitions.
7. Depth Stop: Limits quill travel to a pre-set
drilling depth.
Headstock: The cast iron upper portion of the drill
press that houses the quill and supports the motor
and belt housing.
8. Scale: Displays current table-tilt angle.
Arbor: A tapered shaft that connects the chuck to
the spindle.
1
Quill: Houses the spindle and bearings.
2
Spindle: The hollow shaft that accepts the arbor.
4
3
5
Figure 1. Right-side controls.
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to con-
tain long hair and wear non-slip footwear.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses, they are
NOT safety glasses.
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust is a carcinogen and can cause
cancer and severe respiratory illnesses.
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Safety Instructions for Machinery
7. ONLY ALLOW TRAINED AND PROP-
17. REMOVE ADJUSTING KEYS AND
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure oper-
ation instructions are safe and clearly
understood.
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn-
ing machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
22. DO NOT OVERREACH. Keep proper foot-
13. USE A GROUNDED EXTENSION CORD
RATEDFORTHEMACHINEAMPERAGE.
Undersized cords overheat and lose power.
Replace extension cords if they become
damaged. DO NOT use extension cords
for 220V machinery.
ing and balance at all times.
23. MANY MACHINES WILL EJECT
WORKPIECE TOWARD OPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
14. ALWAYS DISCONNECT FROM POWER
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY.
SOURCE
BEFORE
SERVICING
MACHINERY. Make sure switch is in OFF
position before reconnecting.
25. BE AWARE THAT CERTAIN WOODS
MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when
exposed to fine dust. Make sure you
know what type of wood dust you will be
exposed to and always wear an approved
respirator.
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
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Safety for Drill Presses
1. EYE/FACE/HAND PROTECTION. A face
shield used with safety glasses is rec-
ommended. Always keep hands and fin-
gers away from the drill bit. Never hold a
workpiece by hand while drilling! DO NOT
wear gloves when operating the drill.
8. DRILL OPERATION. Never start the drill
press with the drill bit pressed against the
workpiece. Feed the drill bit evenly into the
workpiece. Back the bit out of deep holes
to clear chips. Disconnect power, remove
drill bit, and clean table with a brush before
leaving the machine.
2. SECURING BIT. Properly tighten and
9. OPERATING SPEED. Always operate your
drill press at speeds that are appropriate
for the drill bit size and the material that you
are drilling.
securely lock the drill bit in the chuck.
3. CORRECT BIT. Use only round, hex, or
triangular shank drill bits.
10. MAINTENANCE/SPEED
CHANGES.
4. ADJUSTING KEYS AND WRENCHES.
Remove all adjusting keys and wrenches
before turning the machine ON.
Never perform maintenance or change
speeds with the machine connected to
power.
5. DRILLING SHEET METAL. Never drill
sheet metal unless it is securely clamped
to the table.
11. MOUNTING WORKPIECES. Use clamps
or vises to secure workpiece before drill-
ing. Position work so you avoid drilling into
the table.
6. SURFACE/WORKPIECE PREP. Never
turn the drill press ON before clearing the
table of all objects (tools, scrap wood, etc.)
DO NOT drill material that does not have
a flat surface, unless a suitable support is
used.
12. TABLE LOCK. Make sure the table lock is
tightened before starting the drill press.
13. EXPERIENCING DIFFICULTIES. If at
any time you are experiencing difficulties
performing the intended operation, stop
using the machine! Contact our Service
Department at (570) 546-9663.
7. DAMAGED TOOLS. Never use tools in
poor condition. Dull or damaged cutting
tools are hard to control and may cause
serious injury.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
-7-
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SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu-
Serious personal injury could occur if you
ration does not comply
connect the machine to the power source
with local and state codes.
before you have completed the set up pro-
Ensure compliance by
cess. DO NOT connect the machine to the
checking with a qualified
power source until instructed to do so.
electrician!
Amperage Draw
The Model G9986 motor draws the following
amps under maximum load:
Motor Draw..............................................5 Amps
Circuit Recommendations
We recommend using a dedicated circuit for this
machine. You MUST connect your machine to a
grounded circuit that is rated for the amperage
given below. Never replace a circuit breaker on
an existing circuit with one of higher amper-
age without consulting a qualified electrician to
ensure compliance with wiring codes. If you are
unsure about the wiring codes in your area or
you plan to connect your machine to a shared
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
circuit, consult a qualified electrician.
110V Circuit...........................................15 Amps
Plug/Receptacle Type
Included Plug Type........................... NEMA 5-15
Extension Cords
We do not recommend the use of extension
cords, but if you find it absolutely necessary:
•
•
•
Use at least a 16 gauge cord that does not
exceed 50 feet in length!
The extension cord must also contain a
ground wire and plug pin.
A qualified electrician MUST size cords over
50 feet long to prevent motor damage.
Figure 3. Typical 5-15 plug and receptacle.
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SECTION 3: SET UP
Inventory
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
After all the parts have been removed from the
two boxes, you should have the following items:
Description
Qty
A. Headstock .................................................. 1
B. Table .......................................................... 1
C. Swivel Handle............................................. 1
D. Column....................................................... 1
E. Base ........................................................... 1
F. Hex Bolts M8-1.25 x 20.............................. 3
G. Flat Washers 8mm..................................... 3
H. Chuck ......................................................... 1
I. Chuck Key.................................................. 1
J. Adjustment Wrench.................................... 1
K. Downfeed Handles..................................... 3
L. Hex Wrenches 3, 4mm......................1 Each
Items Needed for
Set Up
The following items are needed to complete the
set up process, but are not included with your
machine:
A
Description
Qty
•
•
•
•
Degreaser...........................................Varies
Hammer or Mallet....................................... 1
Block of Wood............................................ 1
Wrench 13mm............................................ 1
B
C
D
H
I
E
F, G
J
Unpacking
K
L
The Model G9986 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
Figure 4. G9986 Inventory.
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
contents.
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Clean Up
Assembly
The drill press cannot be safely operated unless
it is properly assembled.
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding
contact surfaces that are coated. Avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner, as they may damage painted sur-
faces should they come in contact. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
To assemble the drill press:
1. Mount the column to the base with the three
included hex bolts and flat washers (Figure
5).
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Figure 5. Column secured to base.
2. Slide the table assembly over the column and
lock into place with the swivel handle (Figure
6).
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
Figure 6. Table assembly installed on column.
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3. Slide the headstock onto the top of the col-
umn, center it over the base, and tighten the
two setscrews shown in Figure 7.
6. Prepare the mating surfaces on the spindle
taper and the chuck by cleaning them thor-
oughly.
7. Retract the chuck jaws all the way inside of
the chuck.
8. Push the chuck onto the spindle taper, and
using a wood block and hammer or mallet as
shown in Figure 10, hit the chuck once with
moderate force to secure it on the spindle.
Note: Hitting the chuck directly with a steel
hammer may damage the chuck, making it
unsafe to use.
Figure 7. Setscrews for tightening headstock to
column.
4. Thread the three downfeed handles into the
pinion hub and use the included wrench to
tighten them, as shown in Figure 8.
Figure 10. Seating the chuck on the spindle.
Figure 8. Tightening the downfeed handles.
5. Install the knob on the belt cover with the
Phillips screw and flat washer (Figure 9).
Figure 9. Knob installed on belt cover.
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Test Run
Mounting
Once assembly is complete, you understand the
safety instructions, and the work area is cleared
of all tools, you are ready to test run the drill press
and test the switch disabling key to make sure
they function properly.
Once you have confirmed that your machine is
running properly, mount it to a workbench, using
the holes in the base as a guide.
The strongest mounting option is a "Through
Mount" where holes are drilled all the way
through the workbench, and hex bolts, washers,
and hex nuts are used to secure the drill press to
the workbench. Refer to the illustration in Figure
11 for details about this option.
Wear safety glasses
whenever starting or
using machine. Failure
to comply may result in
serious personal injury.
����
�����������
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
������������
���������
�����������
�����������
�������
To test run the drill press:
Figure 11. Example of a through mount setup.
1. Connect the drill press to the power source.
2. Pull up on the switch to turn the drill press
ON. The drill press should run smoothly, with
little or no vibration or rubbing noises.
Another option for mounting is a "Direct Mount"
where the machine is simply secured to the
workbench with a lag screw and washer. Refer to
the illustration in Figure 12 for details about this
option.
If you notice anything unsual about the drill
press operation, turn if OFF and investigate
and correct the issue before operating the
machine further. If you cannot easily locate
the source of a potential problem, refer to
Troubleshooting on Page 19 or contact our
Technical Support at (570) 546-9663.
���������
3. Remove the switch key (yellow portion of the
main switch), and try to turn the switch ON.
�����������
������������
—If the drill press does NOT turn ON with
the key removed, then the safety feature
is working as intended.
���������
—If the drill press turns ON with the key
removed, then the safety feature is mal-
functioning. Contact Tech Support imme-
diately.
Figure 12. Example of a direct mount setup.
-12-
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SECTION 4: OPERATIONS
Adjusting Table
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
The table can be raised/lowered and tilted left
or right. Table adjustment controls are shown in
Figure 13.
Installing/Removing
Drill Bits
Swivel
Handle
Lock Bolt
Drill bits installed in the chuck must be tight
enough to not come loose during operation.
Figure 13. Table adjustment controls.
To install a drill bit:
Table Height
Use the swivel handle to loosen/tighten the table
support collar to adjust the table height.
1. UNPLUG THE DRILL PRESS!
2. Open the drill chuck wide enough to accept
the shank of the drill bit.
Table Tilt
Loosen the lock bolt to tilt the table and use the
scale (Figure 14) as a guide to adjust the table tilt
to the desired angle.
3. Insert the drill bit as far as possible into the
chuck WITHOUT allowing the chuck jaws to
touch the fluted portion of the bit, and hand
tighten the chuck.
NOTICE
Note: Make sure small bits are not trapped
between the edges of two jaws; if they are,
reinstall the drill bit or it will not be secure
enough to use for drilling.
The table scale is only a basic guide. For
precise setups, use an angle gauge/square
to set the correct table-to-spindle angle.
4. Final tighten the drill bit with the chuck key.
To remove a drill bit:
1. UNPLUG THE DRILL PRESS!
2. Use the chuck key to open the drill chuck,
and catch the drill bit with a rag to protect
your hands.
Figure 14. Table tilt scale.
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Changing Speeds
Depth Stop
The belt must be moved to change speeds. A
chart under the belt cover shows the belt position
needed for a given speed.
The Model G9986 has a depth stop that allows
you to drill repeated non-through holes to the
same depth every time.
To change speeds:
The depth stop features two hex nuts that can be
adjusted to limit spindle travel.
1. UNPLUG THE DRILL PRESS!
The upper hex nut (jam nut) tightens against the
depth nut so it doesn't move during repeated
operations.
2. Loosen the lock knob (shown in Figure 15)
to take tension off of the V-belt.
Figure 17 shows the various components of the
depth stop.
Jam Nut
Depth Nut
Stop
Bracket
Depth
Stop Stud
Figure 15. Loosening lock knob.
3. Find your desired speed on the speed chart
(Figure 16) and move the V-belt to the indi-
cated position in the pulley grooves.
Figure 17. Depth stop components.
To set the depth stop:
1. Lower the drill bit to the required height.
2. Thread the depth nut down against the stop
bracket.
3. Lower the jam nut against the depth nut.
4. Using wrenches, hold the depth nut in place
and tighten the jam nut against the depth
nut.
Figure 16. Speed chart.
4. Pull the motor backwards to tighten the V-
belt, then tighten the belt tension lock knob
and close the belt cover.
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SOFT MATERIAL: The softer the material, the
faster the spindle may turn. However, plastics can
melt at too high of a spindle speed.
Drilling
The Model G9986 is designed for drilling holes
in wood or metal. The basic operation of a drill
press is lining up your drill bit with the intended
hole location, turning the drill press ON, and
using the downfeed handles to move the spinning
drill bit into the workpiece.
LUBRICANT: Use some form of lubricant on
all materials except wood. Refer to Lubrication
Suggestions on Page 16 to find the correct lubri-
cation for your application.
DRILLING ACCURACY: To prevent drill bit wan-
dering and ensure accurate placement of holes,
mark the hole location with a center punch before
drilling. Also consider using a center-point drill to
start the hole.
For safe operation and optimum results, it
is very important to follow these guidelines
when drilling:
CLEARING CHIPS: Raise the drill bit often to
clear chips and cool the drill bit. This will ease the
work of the drill press motor and extend the life of
your drill bits.
PLUG/ROSETTE CUTTERS: Plug cutters and
rosette cutters are for wood only. However, car-
bide-tipped bits and cutters cut at a higher speed
and can cut materials other than wood, depending
on the cutter type.
SECURING WORKPIECE TO TABLE: Secure
the workpiece to the table or in a vise that is
secured to the table before drilling.
5-FLUTE/2-FLUTE CUTTERS: Use a 5-flute cut-
ter when cutting into plastics, brass, aluminum,
and mild steel. A 2-flute cutter can aggressively
grab the workpiece and damage the tool if used
with materials other than wood.
PROTECTING TABLE: Protect the table by plac-
ing the workpiece on scrap wood, or center the
location of the hole to be drilled over the pocket
in the table when through drilling. Also, use the
depth stop to ensure that the drill bit goes no
deeper than necessary.
SPADE BITS AND PLASTIC: When drilling plas-
tic with a spade bit, use a spade bit with spurs.
HOLE SAWS: When using hole saws, apply firm
and even pressure, so the saw teeth contact the
surface all at the same time—not at an angle. You
can also flip the workpiece and finish drilling from
the other side to prevent tear-out.
USING CORRECT SPEEDS: Use the correct
speed for the diameter of the drill bit being used
and the type of material being drilled. Refer to the
Drill Bit Speed Chart on Page 16 to help you
choose the correct speed for your application.
LARGE DIAMETER BITS: Large diameter drill
bits require slower spindle speeds.
Larger bits turning at slower speeds tend to
grab the workpiece aggressively. This can
result in the operator's hand being pulled
into the bit or the workpiece being thrown
with great force. Clamp the workpiece to
the table when using larger bits.
SMALL DIAMETER BITS: Smaller diameter drill
bits require faster spindle speeds.
HARD MATERIAL: The harder the material,
(steel vs. wood) the slower the spindle speed.
-15-
Model G9986 8" Drill Press
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Choosing Speeds
Using the Drill Bit Speed Chart
Lubrication Suggestions
The chart shown in Figure 18 is intended as
a guide only. Always follow the manufacturer's
speed recommendations if provided with your
drill bits, cutters, or hole saws. Exceeding the
recommended speeds may be dangerous to the
operator.
Wood ...........................................................None
Plastics ........................................... Soapy Water
Brass .............................. Water-Based Lubricant
Aluminum......................Paraffin-Based Lubricant
Mild Steel..............................Oil-Based Lubricant
The speeds shown here are intended to get you
started. The optimum speed will always depend
on various factors, including tool diameter, drilling
pressure, material hardness, material quality, and
desired finish.
Larger bits turning at slower speeds tend to
grab the workpiece aggressively. This can
result in the operator's hand being pulled
into the bit or the workpiece being thrown
with great force. Clamp the workpiece to
the table when using larger bits.
Often, when drilling materials other than wood,
some type of lubrication is necessary.
Tw
i
s
t/
B
r
ad
P
o
i
nt Dril
l
B
s
i
t
s
S
o
ft
W
oo
d
H
a
r
d
W
o
o
d
P
la
s
t
ic
B
r
a
s
s
A
l
um
i
n
u
m
Mild
S
teel
1/16" – 3/16"
13/64" – 3/8"
25/64" – 5/8"
11/16" – 1"
3000
2000
1500
750
2500
1500
750
2500
2000
1500
1000
2500
1250
750
3000
2500
1500
1000
2500
1250
600
500
400
350
S
p
ad
e
/For
s
t
ner
B
it
Soft
W
o
o
d
H
a
r
d Wo
1500
1250
750
o
d
d
P
l
a
s
ti
c
Br
as
s
A
luminum
M
ild
Steel
1/4" – 1/2"
9/16" – 1"
2000
1500
1000
500
1-1/8" – 1-7/8"
2–3"
350
Hol
e
Saw
s
Soft Woo
500
d
Hard Wo
500
o
Plas
t
ic
B
rass
A
lu
m
inum
M
ild Stee
500
l
1/2" – 7/8"
1" – 1-7/8"
2" – 2-7/8"
3" – 3-7/8"
4" – 5"
600
500
400
300
200
600
500
400
300
200
600
500
400
300
200
400
300
200
100
400
300
200
100
400
300
200
100
Rosette
Carbide Insert Type
One-Piece Type
C
u
tte
r
s
S
o
ft
350
1800
W
o
od
H
a
rd Wo
250
500
o
d
Plastic Br
ass Alumi
nu
m
Mild Stee
l
Tenon/Plug Cutters
3/8" – 1/2"
Soft
Wood
H
ard Wood Plasti
1000
600
c
Brass Al
u
m
inum
Mild Steel
1200
800
5/8" – 1"
Figure 18. Drill bit speed chart.
-16-
Model G9986 8" Drill Press
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SECTION 5: ACCESSORIES
G8233—3⁄8" Keyless Drill Chuck JT #33
Industrial grade keyless chucks are excellent for
quick bit changes. Knurled grips and exceptional
accuracy make these chucks an indispensable
part of any shop.
G2500—20-PC Regular Sanding Drum Set
Use on your drill press, lathe, or hand drill. This kit
consists of 5 drums in popular ⁄2" x ⁄2", ⁄4" x 1",
1"x 1", 11⁄2" x 11⁄2", and 2" x 11⁄2" sizes. Comes with
50, 80 and 120 grit sizes for each drum.
1
1
3
Figure 19. Model G2500 20-PC Sanding Drum
Figure 21. Model G8233 Keyless Drill Chuck.
Set.
G3639—Power Twist® V-Belt 3⁄8" x 48"
Smooth running with less vibration and noise
than solid belts. The Power Twist® V-belts can
be customized in minutes to any size—just add
G8865—Cobalt Alloy Drill Bits 13-PC. Set
G8866—Steelex® Cobalt Alloy Drill Set 21-PC
G8867—Steelex® Cobalt Alloy Drill Set 29-PC
Cobalt Alloy bits will retain their edge sharpness
longer than normal HSS bits, resulting in a signifi-
cant saving of time and money in the workshop.
Includes a heavy-gauge steel index case for
storing. G8865: 1⁄16" -1⁄4"; G8866: 1⁄16"- 3⁄8"; G8867:
1⁄16"-1⁄2".
3
or remove sections to fit your needs. Size: ⁄8" x
48"; replaces all "M" sized V-belts. Requires one
Power Twist® V-belt to replace the stock V-belt on
your Model G9986. Well worth it!
Figure 22. G3639 Power Twist® V-Belt installed.
Figure 20. Model G8865 13-PC Alloy Drill Bits.
-17-
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SECTION 6: MAINTENANCE
Lubrication
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
Since all bearings are shielded and permanently
lubricated, simply leave them alone until they
need to be replaced. DO NOT lubricate them.
al injury.
Keep quill, spindle, column, and table top well
lubricated to prevent rust. Protect the unpainted
cast iron surfaces by wiping them clean after
General
every use—this ensures moisture from wood dust
does not remain on bare metal surfaces.
Regular periodic maintenance on your drill press
will ensure optimum performance. Make a habit
of inspecting your machine each time you use it.
Check for the following conditions and repair or
replace when necessary:
Keep these surfaces rust-free with regular appli-
cations of products like G96® Gun Treatment,
SLIPIT®, or Boeshield® T-9 (see the current
Grizzly Catalog for more details).
•
•
•
•
•
Loose mounting bolts.
Worn switch.
V-Belt
Inspect regularly for tension and wear. See
Changing Speeds on Page 14 for more
information about removing/installing the belt if
you need help with replacement.
Worn or damaged cords and plugs.
Damaged V-belt.
Any other condition that could hamper the
safe operation of this machine.
•
Loose chuck/arbor.
Cleaning
Cleaning the Model G9986 is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin dissolving cleaner
to remove it. Treat all unpainted cast iron and
steel with a non-staining lubricant after cleaning.
-18-
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SECTION 7: SERVICE
About Service
This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If
you need help troubleshooting, you need replacement parts, or you are unsure of how to perform the pro-
cedures in this section, then feel free to call our Technical Support at (570) 546-9663.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Possible Solution
Machine does not start or a 1. Plug or receptacle is at fault or wired 1. Test power plug and receptacle for good contact and
breaker trips. incorrectly. correct wiring.
2. Motor connection is wired incorrectly. 2. Correct motor wiring (see Page 23).
3. Power supply is faulty, or is switched 3. Make sure all hot lines and grounds are operational
OFF.
and have correct voltage on all legs.
4. Install or replace safety key, or replace switch assem-
bly.
4. Safety switch key is at fault.
5. ON/OFF switch is faulty.
5. Replace faulty switch.
6. Cable or wiring is open or has high 6. Troubleshoot wires for internal or external breaks,
resistance.
check for disconnected or corroded connections and
repair or replace wiring.
7. Motor is at fault.
7. Test, repair or replace motor.
Machine stalls or is under- 1. Incorrect spindle speed for task.
1. Decrease spindle speed.
powered.
2. Machine is undersized for the task.
2. Use smaller drill bits/cutters and reduce the feed rate
and spindle speed.
3. Bit or cutter is dull.
3. Sharpen/replace bit or cutter.
4. Low power supply voltage.
4. Make sure hot lines and grounds are operational w/
correct voltage.
5. Belt(s) is slipping.
5. Replace bad belts, align pulleys, and re-tension.
6. Test power plug and receptacle for good contact and
correct wiring.
6. Plug or receptacle is at fault.
7. Motor connection is wired incorrectly. 7. Correct motor wiring (see Page 23).
8. Pulley is slipping on shaft.
9. Motor bearings are at fault.
8. Replace loose pulley and shaft.
9. Rotate motor shaft for noisy or burnt bearings, repair/
replace as required.
10. Motor has overheated.
11. Motor is at fault.
10. Clean dust off motor, let it cool, and reduce workload
on machine.
11. Test, repair or replace motor.
-19-
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Symptom
Possible Cause
Possible Solution
Machine vibrates
excessively or is unusually
noisy.
1. Motor or component is loose.
1.Replace component fasteners and re-tighten with
thread locking fluid.
2. Belt is slapping belt cover.
3. V-belt is worn or is loose.
2. Replace, realign, or retension belt (refer to Page 14).
3. Replace belt.
4. Motor fan is rubbing on fan cover.
4. Replace/repair dented fan cover, and replace loose or
damaged fan.
5. Pulley is loose.
5. Remove pulley, replace with key as required, and re-
install securely.
6. Machine is incorrectly mounted to 6. Make sure the mounting hardware is tight; place
the workbench, or the workbench is
uneven.
shims under machine.
7. Chuck or cutter is at fault.
7. Replace out-of-round chuck, replace or resharpen cut-
ter, use appropriate feed rate and cutting RPM.
8. Check bearings, replace motor or bearings as
required.
8. Motor bearings are at fault.
9. Spindle bearings at fault.
9. Replace bearing.
Drill Press Operations
Symptom
Possible Cause
Possible Solution
Drilling stops, but the motor 1. The belt is loose or worn.
1. Replace and/or adjust the belt.
still operates.
2. The pulley for the spindle shaft or the 2. To resecure the pulley, do these steps:
motor is slipping on the shaft.
a. UNPLUG THE DRILL PRESS.
b. Remove the setscrew on the slipping pulley.
c. Align the flats on the pulley shaft with the setscrew
hole.
d. Reinstall and tighten the setscrew.
3. Tighten bit; inspect bit for burrs or other obstructions
that might interfere with clamping surface.
3. Bit slips in chuck.
The chuck wobbles or is 1. Foreign material is stuck between the 1. Remove the chuck and clean and de-burr the tapered
loose on the spindle shaft.
chuck-to-spindle mating surface.
2. Damaged chuck.
chuck and spindle mating surfaces, then reassemble.
2. Replace.
The spindle does not retract 1. The quill shaft is gummy with sawdust 1. Clean shaft and lubricate with a light coat of oil.
completely in the upper-
most position or it binds.
and oil.
2. The feed shaft return spring is weak. 2. Increase the feed shaft return spring tension as
described on Page 21.
3. The quill deflection screw is binding 3. Loosen the jam nut, and slightly turn out the screw
the quill.
where the quill binds. Retighten the jam nut and
recheck for binding and looseness at all spindle loca-
tions.
The quill has excessive 1. The quill shaft is at fault.
1. Adjust the quill screw.
deflection.
2. The quill and/or bearings are worn.
1. Table is not at 90 degrees.
2. Replace the quill and/or bearings.
Holes drilled at an angle.
1. Adjust table angle (see Page 13).
Drill bit wobbles, holes are 1. Drill bit installed incorrectly.
oversized.
1. Remove drill bit and reinstall.
-20-
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Lash Adjustment
Feed Shaft Spring
Tension
The Model G9986 features a lash adjustment set
screw for the quill. Quill lash is the freeplay in the
quill as it moves up and down. Having too much
lash in the quill makes the quill prone to vibration
and runout. Setting the quill lash too tight makes
it difficult to move the quill up and down. The
goal is to find the "sweet spot" where there is the
perfect balance between ease of movement and
restricted quill lash.
The feed shaft return spring is adjusted at the
factory. Only adjust the feed shaft return spring if
you are having troubles with the return pressure
and you have first adjusted the quill lash.
Wear safety glasses when
adjusting springs. Serious
injury may occur if this
warning is ignored!
Tools Needed
Hex Wrench 3mm.............................................. 1
Wrench 10mm................................................... 1
Qty
Tools Needed
Qty
Heavy Leather Gloves................................1 Pair
Wrench 14mm................................................... 1
Quill Lash
Set Screw
To adjust the feed shaft spring tension:
1. UNPLUG THE DRILL PRESS!
2. Wipe off any oil on the spring lock cover so
it does not slip in your fingers when you hold
the cover from spinning (see Figure 24).
Spring Cover
Lock Slot
Figure 23. Quill lash set screw.
To set the quill lash set screw:
1. Loosen the jam nut that locks the set screw
in place.
2. Move the downfeed up and down with one
hand and tighten the set screw with the other
hand until you feel a light drag on the quill as
you move it up and down.
Spring Lock
Jam Nut and
Cover
Cover Nut
3. Slowly loosen the set screw while moving the
quill up and down. Stop moving the set screw
when you feel all quill drag disappear.
Figure 24. Feed shaft return spring assembly.
4. Using the hex wrench, hold the set screw in
place and tighten the jam nut.
-21-
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5. Pull the cover outward just enough to
disengage the spring-cover lock slot from the
locking lug.
3. While holding the spring lock cover against
the side of the head stock so the cover stays
splined with the locking lug; loosen the jam
nut and loosen the cover nut approximately
1
Important: It is important to keep a good grip
during this step. Letting go of the cover will
cause the spring to rapidly uncoil, which may
cause injury and is difficult to reassemble.
⁄4" (see Figure 25).
6. Rotate the cover counterclockwise to increase
spring tension, or let the cover slowly unwind
in the clockwise direction to reduce spring
tension.
7. Engage the next available spring-cover lock
slot with the locking lug and hold the spring
lock cover tightly against the side of the head
stock.
8. Snug the cover nut against the spring cover
just until the nut stops, and then back off
the nut approximately ⁄3 turn, or just enough
so there is no binding at complete spindle
travel.
Figure 25. Loosening cover and jam nut
4. Put on heavy leather gloves.
1
9. Hold the cover nut and tighten the jam nut
against the cover nut.
A high tension coiled spring is underneath
the cover. Wearing heavy leather gloves
helps to protect your hands from possible
lacerations if the spring uncoils during the
next step.
-22-
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Electrical Components
Figure 26. Power switch assembly.
Figure 27. Motor wiring inside junction box.
Wiring Diagram
Wiring Diagram
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-23-
Model G9986 8" Drill Press
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G9986 Parts Breakdown
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-24-
Model G9986 8" Drill Press
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G9986 Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
P9986001
P9986002
PB09M
BASE
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
76
77
78
79
80
81
82
83
84
85
PB03M
HEX BOLT M8-1.25 X 16
MOTOR PULLEY
COLUMN
P9986040
P9986041
P9986042
PW03M
PS68M
HEX BOLT M8-1.25 X 20
FLAT WASHER 8MM
CLAMPING SLEEVE
TABLE
SET SCREW M6-1 x 10
PULLEY COVER
3-1 PW01M
4
P7942004
P9986005
PB25M
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 10
V-BELT M27 3L270
SPINDLE PULLEY
5
6
HEX BOLT M12-1.75 X 25
CLAMPING LEVER
BODY
P9986045
P9986046
PSS01M
PR10M
7
P9986007
P9986008
P9986009
PN01M
8
SET SCREW M6-1 X 10
EXT RETAINING RING 22MM
INTERNAL SPLINE SLEEVE
INT RETAINING RING 40MM
BALL BEARING 6203ZZ
BALL BEARING 6203ZZ
INT RETAINING RING 40MM
EXT RETAINING RING 10MM
BALL BEARING 6201ZZ
COLLAR
9
DOG POINT SET SCREW M6-1 X 18
HEX NUT M6-1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
P9986049
PR23M
P9986011
P9986012
P9986013
P9986014
P9986015
P9986016
P9986017
P9986018
P9986018
PSW06
FEED SHAFT
DOWNFEED HANDLE
KNOB 3/8-16
P6203
P6203
KNURLED CUP SET SCREW M8-1.25 X 10
KNOB M8-1.25 X 16
SPRING SEAT
PR23M
PR01M
P6201
SPRING CAP
P9986056
P9986057
P6201
JAM NUT M10-1
JAM NUT M10-1
SWITCH
QUILL
BALL BEARNIG 6201ZZ
SPINDLE
P9986059
P9986060
P9986061
PN01M
P9986021
PS02M
CLAMPING SHEET
PHLP HD SCR M4-.7 X 12
BUSHING
DRILL CHUCK 1-13MM JT33
PLUG
P9986023
P9986024
P9986025
P9986018
P9986018
P9986028
PN01M
HEX NUT M6-1
WIRE
PB10M
HEX BOLT M6-1 X 25
CHUCK KEY
POINTER
P9986064
P9986065
PW02M
PS08M
JAM NUT M10-1
JAM NUT M10-1
LIMIT BOLT
HANDLE
FLAT WASHER 5MM
PHLP HD SCR M5-.8 x 12
PHLP HD SCR M4-.7 X 8
GROUNDING SYMBOL
LOCK WASHER 4MM
FLAT WASHER 4MM
HEX WRENCH 3MM
HEX WRENCH 4MM
SWITCH BOX
HEX NUT M6-1
PS07M
P9986030
P9986031
P9986032
P9986033
P9986034
PS26M
HEEL BLOCK
P9986069
PLW02M
PW05M
PAW03M
PAW04M
P9986078
PS08M
RUBBER WASHER
COMPRESSION SPRING
SLIDE BAR
RUBBER PAD
PHLP HD SCR M6-1 X 20
FLAT WASHER 6MM
MOTOR BASE
PW03M
PHLP HD SCR M5-.8 X 12
PHLP HD SCR M4-.7 X 8
WIRE CLAMPS
P9986037
P9986038
PS07M
MOTOR
P9986081
PN04M
38-1 P9986038-1 MOTOR FAN
HEX NUT M4-.7
38-2 P9986038-2 MOTOR FAN COVER
38-3 P9986038-3 CAPACITOR COVER
38-4 P9986038-4 CAPACITOR 24MFD 300VAC
P9986083
P9986084
PN01M
MACHINE ID LABEL
GRIZZLY NAMEPLATE
HEX NUT M6-1
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
-25-
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email ________________________ Invoice #_________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinet Maker
____ Family Handyman
____ Hand Loader
____ Popular Mechanics
____ Popular Science
____ Popular Woodworking
____ Practical Homeowner
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Today’s Homeowner
____ Wood
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Modeltec
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Rifle
____ Shop Notes
____ Old House Journal
____ Shotgun News
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____ 6-9
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
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Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
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