6" X 47" HEAVY-DUTY JOINTER
MODEL G1182HW / G1182ZHW / G1182Z / G1182ZX
INSTRUCTION MANUAL
G1182Z
G1182ZHW
G1182HW
G1182ZX
COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
JANUARY, 2002 PRINTED IN TAIWAN.
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G1182 Series Jointers
G1182HW G1182ZHW G1182Z
Description
G1182ZX
Steel Stand
Toggle On / Off
Hand Wheels
1 H.P.
Cabinet
Toggle On / Off
Hand Wheels
1 H.P.
Cabinet
Heavy-Duty Cabinet
Stand
Toggle On / Off Magnetic w/ Light
Switch
Table Adjustment
Motor
Levers
1 H.P.
Levers
1 H.P.
Chip Chute With
Dust Hood
Chip Chute With
Dust Hood
Chip Chute
215 lbs.
Chip Chute
215 lbs.
Dust Collection
Weight
225 lbs.
235 lbs.
Terms and Definitions
Infeed Table: The infeed table is the table where
the cutting operation begins. When facing the
front of the jointer, it is on the right hand side.
The wood travels right to left; from the infeed
table, across the cutterhead, and onto the out-
feed table.
Table Lock Handles: The threaded handles that
must be loosened before the height of the
tables can be adjusted. They are then tight-
ened after the height is properly set.
Rabbet Cut: A rabbet cut is a groove cut along
the long edge of the wood stock. This cut is
typically used in carcass construction. The cut-
terhead guard must be removed for this opera-
tion so great care is needed for safe operation.
Outfeed Table: The outfeed table is the table
where the cutting operation ends. When facing
the front of the jointer, it is on the left hand side.
Cutterhead: The cutterhead is the cylindrical
assembly that holds each of the three jointer
knives. It spins on a horizontal axis between
the infeed and outfeed table, and is covered by
the cutterhead guard when the jointer is not in
use.
Surface Planing: Surface planing is running the
face of the wood stock over the jointer. This
provides one flat side that is ready to be run
through a dedicated planing machine.
Edge Jointing: Edge jointing is running the long
edge of the wood stock over the jointer. This
provides one flat edge that is ready to be run
against the table saw rip fence or edge glued.
Fence: The jointer fence is the adjustable cast
iron surface that the wood stock runs along
when jointing and surface planing. The fence is
adjustable from 45° to 90° to the infeed and
outfeed tables.
Cutterhead Guard: The metal guard that covers
the cutterhead when wood stock is not passing
over the jointer.
Adjustment Levers and Handwheels: Controls
the height of the infeed and outfeed tables.
G1182 6" Series Jointers
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Table Of Contents
PAGE
1. SAFETY
WARNINGS ............................................................................................................3
SAFETY RULES FOR ALL TOOLS ........................................................................4
ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTERS ....................................5
2. CIRCUIT REQUIREMENTS
110V OPERATION ..................................................................................................6
GROUNDING ..........................................................................................................6
EXTENSION CORDS ..............................................................................................6
3. INTRODUCTION
COMMENTARY........................................................................................................7
UNPACKING ............................................................................................................8
PIECE INVENTORY..............................................................................................8-9
CLEAN UP ............................................................................................................10
SITE CONSIDERATIONS ......................................................................................10
4. ASSEMBLY
BEGINNING ASSEMBLY ......................................................................................11
STAND ..............................................................................................................11-13
JOINTER TO STAND ............................................................................................13
V-BELT ..................................................................................................................14
FENCE ..................................................................................................................14
CUTTERHEAD GUARD ........................................................................................15
BELT GUARD ........................................................................................................15
KNIFE SETTING GAUGE ......................................................................................16
PEDESTAL SWITCH ............................................................................................16
5. ADJUSTMENTS
TABLE GIBS ..........................................................................................................17
KNIVES ............................................................................................................17-19
OUTFEED TABLE ............................................................................................19-20
INFEED TABLE......................................................................................................20
90˚ FENCE STOP ..................................................................................................21
45˚ FENCE STOP ............................................................................................21-22
6. OPERATIONS
TEST RUN ............................................................................................................23
STOCK INSPECTION ..........................................................................................23
EDGE JOINTING ..................................................................................................24
BEVELING ............................................................................................................24
SURFACE PLANING ............................................................................................25
RABBETING ..........................................................................................................25
7. MAINTENANCE
GENERAL ............................................................................................................26
TABLES ................................................................................................................26
LUBRICATION ......................................................................................................26
V-BELT ..................................................................................................................26
8. CLOSURE ..................................................................................................................27
MACHINE DATA ..............................................................................................................28
PARTS BREAKDOWN AND PARTS LISTS ..............................................................29-36
TROUBLESHOOTING GUIDE ..........................................................................................37
WARRANTY AND RETURNS ..........................................................................................38
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G1182 6" Series Jointers
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI-
RONMENT. Do not use power tools in
damp or wet locations, or where any flam-
mable or noxious fumes may exist. Keep
work area well lighted.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace exten-
sion cords if they become damaged.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with mag-
netic contact starting switches there is a
risk of starting if the machine is bumped or
jarred. Always disconnect from power
source before adjusting or servicing. Make
sure switch is in OFF position before recon-
necting.
17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward
the operator if not handled properly. If you do
not understand what kickback is, or how to
prevent it, Do Not operate this machine.
Minimum Gauge for Extension Cords
LENGTH
AMP RATING
0-6
25ft
18
18
16
14
12
10
50ft 100ft
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
16
16
16
12
12
10
16
14
14
12
10
No
7-10
11-12
13-16
17-20
21-30
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair cov-
ering to contain long hair.
19. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation is
dusty. Everyday eyeglasses only have impact
resistant lenses, they are NOT safety glasses.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running
a machine.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
21. NEVER ALLOW UNSUPERVISED OR
INEXPERIENCED PERSONNEL TO
OPERATE THE MACHINE. Make sure
any instructions you give in regards to
machine operation are approved, correct,
safe, and clearly understood.
13. DO NOT OVERREACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
22. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine!
Then contact our service department or
ask a qualified expert how the operation
should be performed.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
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Additional Safety Instructions For Jointers
1. JOINTING SAFETY BEGINS with your
lumber. Inspect your stock carefully before
you feed it over the cutterhead. If you have
any doubts about the stability or structural
integrity of your stock, DO NOT JOINT IT!
9. JOINT WITH THE GRAIN. Jointing against
the grain is dangerous and could produce
chatter or excessive chip out.
10. WITH THE EXCEPTION OF RABBETING,
all operations must be performed with the
guard in place. After rabbeting, be sure to
replace the guard.
2. MAINTAIN PROPER RELATIONSHIPS of
infeed and outfeed table surfaces and cut-
terhead knife path.
11. NEVER BACK THE WORK toward the
3. ALWAYS USE A PUSH BLOCK when
jointing. Never place your hands directly
over the cutterhead.
infeed table.
12. HABITS – GOOD AND BAD – are hard to
break. Develop good habits in your shop
and safety will become second-nature to
you.
4. SUPPORT THE WORKPIECE adequately
at all times during operation, maintain con-
trol over the work at all times.
13. “KICKBACK” is when the workpiece is
thrown off the jointer table by the force of
the cutterheads. Always use pushblocks
and safety glasses to reduce the likelihood
of injury from “kickback.” If you do not
understand what kickback is, or how it
occurs, Do Not operate this machine.
5. WHEN JOINTING, do not stand directly at
the end of either table. Position yourself
just to the side of the infeed table to avoid
possible kickbacks.
6. NEVER MAKE JOINTING CUTS deeper
than 1⁄8".
14. BE AWARE THAT CERTAIN WOODS MAY
CAUSE AN ALLERGIC REACTION in peo-
ple and animals, especially when exposed
to fine dust. Make sure you know what type
of wood dust you will be exposed to and
always wear an approved respirator.
7. NEVER JOINT A BOARD that has loose
knots. All defects should be cut out of the
board before it is planed or jointed.
8. NEVER JOINT end grain.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment or poor
work results.
G1182 6" Series Jointers
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SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
This equipment must be
grounded. Verify that any
The Model G1182 Jointer Series is wired for
existing electrical outlet
110/120V, single- phase operation. The 1 H.P.
and circuit you intend to
motor is dual voltage; however, we do not recom-
plug into is actually
mend converting to 220V because the magnetic
grounded. Under no cir-
switch is only rated for 110V. The motor will safe-
cumstances should the
ly draw 14 amps at 110V. If you operate this
machine on any circuit that is already close to its
capacity, it might blow a fuse or trip a circuit
breaker. However, if an unusual load does not
exist and a power failure still occurs, contact a
qualified electrician or our service department.
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
A 15 amp fuse or circuit breaker should be used
when fusing this (tool description). Circuit break-
ers rated any higher may not be adequate to pro-
tect the circuit from power surges.
Extension Cords
If you find it necessary to use an extension cord
with the Model G1182 series of jointers, make
sure the cord is rated Hard Service (grade S) or
better. Refer to the chart in the standard safety
instructions to determine the minimum gauge for
the extension cord. The extension cord must also
contain a ground wire and plug pin. Always repair
or replace extension cords when they become
worn or damaged.
Figure 1A. Do not remove grounding pin.
Grounding
In the event of an electrical short, grounding
reduces the risk of electric shock by providing
electric current a path of least resistance. This
tool is equipped with a power cord having an
equipment-grounding conductor. See Figure 1.
The outlet must be properly installed and ground-
ed in accordance with all local codes and ordi-
nances.
Figure 1. Typical 110V 3-prong plug and outlet.
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SECTION 3: INTRODUCTION
Most importantly, we stand behind our machines.
Commentary
If you have any service questions or parts
requests, please call or write us at the location
listed below.
We are proud to offer these four models of the
Model G1182 6" Jointer. These machines are part
of a growing Grizzly family of fine woodworking
machinery. When used according to the guide-
lines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satis-
faction.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
The Model G1182 Jointer Series all feature 1 H.P.
TEFC motors driving a three-knife cutterhead at
5000 R.P.M. The knives are high speed steel,
resharpenable, and are adjusted by means of jack
screws or springs, making blade setting quick and
easy. The infeed and outfeed tables are ground
cast iron and are mounted on dovetailed ways
with adjustable gibs.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G1182 series jointers as supplied when the man-
ual was prepared. However, owing to Grizzly’s
policy of continuous improvement, changes may
be made at any time with no obligation on the part
of Grizzly. Whenever possible, though, we send
manual updates to all owners of a particular tool
or machine. Should you receive one, we urge you
to insert the new information with the old and keep
it for reference.
Depending upon the model you selected, table
height is adjustable by means of levers or hand-
wheels. The operator controls on the Model
G1182ZX are conveniently mounted on a
pedestal above the tables. The Z-Series models
incorporate a one piece cabinet style stand and a
dust hood for easy connection to a dust collection
system.
Read the manual before
assembly and opera-
tion. Become familiar
with the machine and its
operation before begin-
ning any work. Serious
personal injury may
result if safety or opera-
tional information is not
understood or followed.
We are also pleased to provide this universal
manual covering all of the G1182 models. It was
written to guide you through assembly, review
safety considerations, and cover general operat-
ing procedures. It represents our effort to produce
the best documentation possible. If you have any
comments regarding this manual, please write to
us at the address below:
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
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Unpacking
Piece Inventory
Model G1182HW (Figure2A)
• Jointer Assembly
• Fence Assembly
• Stand Assembly
• Hardware
The Model G1182 series is shipped from the
manufacturer in a carefully packed carton. If you
discover the machine is damaged after you’ve
signed for delivery, immediately call Customer
Service for advice.
-Hex Bolts 3⁄8" - 16 x 3⁄4
"
3
3
1
1
1
2
1
1
1
1
-Lock Washers 3⁄8
"
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
-Allen® Wrench 3mm
-V-Belt
-Knife Setting Jig
-Hand Wheels
-Knob
-Locking Screw
-Flat Washer 1⁄2
-Special Nut
If moving this machine
up or down stairs, the
machine must be disman-
tled and moved in smaller
pieces. Make sure floor
and stair structures are
capable of supporting the
combined weight of the
machine parts and the
people moving them.
"
The G1182 series is a
heavy machine, 235 lbs.
shipping weight. DO
NOT over-exert yourself
while unpacking or
moving your machine –
you will need assis-
tance. Serious personal
injury may occur if safe
moving methods are not
followed.
Figure 2A. G1182HW layout.
Model G1182HW (Figure 2B)
Same as above except the stand assembly is
replaced by a one piece cabinet stand.
NOTICE
A full parts list and breakdown can be found
toward the end of this manual. For easier
assembly, or to identify specific parts,
please refer to the detailed illustrations at
the end of the manual.
Figure 2B. G1182HW layout.
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Model G1182Z (Figure 2C)
• Jointer Assembly
• Fence Assembly
• Stand Assembly
• Dust Hood
• Hardware
-Hex Bolts 3⁄8" - 16 x 3⁄4
"
3
3
1
1
1
1
1
1
1
1
-Lock Washers 3⁄8
"
-Allen® Wrench 3mm
-V-Belt
-Knife Setting Jig
-Tilt Lever
-Knob
-Locking Screw
-Flat Washer 1⁄2
-Special Nut
"
Figure 2D. G1182ZX layout.
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer), we would be glad
to replace them, or, for the sake of expediency,
replacements can be obtained at your local hard-
ware store.
Figure 2C. G1182Z layout.
Model G1182ZX (Figure 2D)
Same as G1182Z above except the on/off switch
is replaced by a pedestal mounted electrical
switch assembly.
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy oil
to protect it from corrosion during shipment.
Remove this protective coating with a solvent
cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. Avoid chlorine-based
solvents as they may damage painted surfaces
should they come in contact. Always follow the
usage instructions on the product you choose for
clean up.
FLOOR LOAD
Your Model G1182 series jointer represents a
moderate weight load in a small footprint. Most
commercial or home shop floors should be suffi-
cient to carry the weight. If you question the
strength of your floor, you may wish to check with
an architect or structural engineer in your area to
make certain it can handle the load.
WORKING CLEARANCES
Working clearances can be thought of as the dis-
tances between machines and obstacles that
allow safe operation of every machine without lim-
itation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands
and/or work tables. Also consider the relative
position of each machine to one another for effi-
cient material handling. Be sure to allow yourself
sufficient room to safely run your machines in any
foreseeable operation.
Do not use gasoline or
other petroleum-based
solvents. They have low
flash points which make
them extremely flamma-
ble. A risk of explosion
and burning exists if
these products are
used. Serious personal
injury may occur if this
warning is ignored.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension
cords are not obstructing high-traffic areas. Be
sure to observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Many of the solvents commonly used to
clean machinery can be toxic when inhaled
or ingested. Always work in well-ventilated
areas far from potential ignition sources
when dealing with solvents. Use care when
disposing of waste rags and towels to be
sure they do not create fire or environmen-
tal hazards. Keep children and animals
safely away when cleaning and assembling
this machine.
Make your shop “child
safe.” Ensure that your
workplace is inaccessible
to youngsters by closing
and locking all entrances
when you are away. Never
allow visitors in your shop
when assembling, adjust-
ing or operating equip-
ment.
Do not smoke while using
solvents. A risk of explo-
sion or fire exists and may
be the result serious per-
sonal injury may occur.
-10-
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SECTION 4: ASSEMBLY
TOOLS REQUIRED: You will need a high quality
Beginning Assembly
square, a long straightedge, 10mm, 12mm and
14mm open end wrenches, and a 3mm Allen®
wrench.
All die-cut metal parts have a sharp edge
(called “flashing”) on them after they are
formed. This is removed at the factory.
Sometimes, though, a bit of flashing might
escape inspection. Please examine the
edges of all die-cut metal parts before han-
dling them or serious injury may occur.
Stand (G1182HW)
For reference, assemble the stand so the dust
chute end is on your left when facing the stand,
and the power switch is on your right.
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
1. Begin by attaching the two ends to the front
panel with the machine screws and washers
provided. See Figure 3.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Wear safety glasses
during the entire assem-
bly process. Failure to
comply may result in
serious personal injury.
Figure 3. Attachment of the two end panels.
2. Mount the two dust chute sides to the dust
chute end as shown in Figure 4. Note that the
flanges are pointed away from the inside of
the chute. Do not fully tighten the screws yet.
Most of your Model G1182 6'' Jointer has been
assembled at the factory, but some parts must be
assembled or installed after delivery. We have
organized the assembly process into steps.
Please follow along in the order presented here.
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Figure 4. Attaching the dust chute.
Figure 6. Attaching the top of the stand.
3. Position the dust chute base between the dust
chute sides (flanges up), carefully aligning the
screw holes in the base and the sides. See
Figure 4 and 5. The flanges should be inside
the chute.
5. Turn the stand upside down to mount the
motor to the underside of the dust chute.
Mount the motor on the chute using the four
5⁄16" - 18 x 3⁄4" hex head bolts, flat washers and
nuts provided. Be sure to position the motor
pulley to the rear (open end) of the stand as
shown in Figure 7. Leave the motor mount
bolts finger-tight for now.
NOTICE
Make sure the slots in the motor support are
toward the top of the stand.
Figure 7. Attaching the motor.
Figure 5. Attaching the dust chute base.
4. Attach the top of the stand to the sides and
dust chute. Note that the flanges for the top
are inside the stand (the flanges for the dust
chute opening should be outside the dust
chute, however) and that the opening for the
drive belt is at the rear of the stand. See
Figure 6.
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6. The power switch is already installed on the
right hand panel of the stand. To complete the
wiring, it is first necessary to remove the
switch assembly from the stand. Remove the
two Phillips® head screws holding the metal
mounting plate to the stand. The entire switch
can then be pulled out of the stand.
Jointer to Stand
This step will require at least two people. To
mount the jointer to the stand:
1. Lift the main unit onto the stand, making sure
to position the cutterhead pulley over the slot
in the top of the stand.
7. Turn the stand upright and securely tighten all
fasteners on the stand and dust chute.
2. Carefully align the mounting holes in the
stand with the threaded holes in the base of
the jointer. Secure the jointer to the stand
using the three 3⁄8" - 16 x 3⁄4" hex bolts and 3⁄8
flat washers provided. Be sure not to over-
tighten
"
Stand (G1182Z, ZX & ZHW)
The stand for the Z-Series models are pre-assem-
bled.
The jointer main unit is
very heavy – you will
need assistance when
lifting it onto the stand.
Serious personal injury
may occur if safe mov-
ing methods are not fol-
lowed.
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Setscrews
V-Belt
Bearing
Block
Cutterhead
Pulley
Cutterhead
1. Loosen the motor mount bolts located inside
the dust chute and slide the motor up until
you can attach the V-Belt to the pulleys. See
Figure 8.
Motor
Pulley
Setscrews
Figure 9. Pulley and V-belt alignment.
Fence
Place the fence body on the fence support, mak-
ing sure that it fits over the key. See Figure 10.
Insert the locking screw and thread on the special
nut provided. The flange on the special nut
should protrude upward when installed correctly.
Figure 8. Motor mounts inside dust chute.
2. Allow the weight of the motor to rest against
the V-Belt and lightly tighten one motor
mount bolt. For the time being, this will be
adequate belt tension.
Locking Screw
3. Align the motor and cutterhead pulleys with
each other using a plumb bob or straight-
edge. Move the motor until the face of the
motor pulley is aligned with the cutterhead
pulley and tighten the motor mount bolts.
Pulley alignment can be fine tuned by loos-
ening the motor pulley setscrews and mov-
ing the pulley in or out as necessary. See
Figure 9.
Key
Special Nut
(Not In Sight)
4. Check belt tension by pinching the belt
halfway between the pulleys with moderate
pressure. The amount of flex between the
pinched portions of the belt should be
approximately 1". Loosen the motor mount
bolts slightly and adjust the motor down to
increase belt tension. Tighten motor mount
bolts and recheck tension and pulley align-
ment.
Figure 10. Fence support mechanism.
NOTICE
DO NOT slide the fence across the outfeed
table. Scratching will result.
-14-
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Cutter Guard
Belt Guard
5
Insert the ⁄16" - 18 x 21⁄2" mounting bolt through
the belt guard and attach to the jointer base cast-
ing. Do not over tighten. See Figure 12.
1. The cutterhead guard pivot shaft is slotted
on the end. This slot fits over the tang at the
end of a spring located in the spring housing.
See Figure 11. Look down the pivot hole to
get an idea where this tang is located.
2. Remove the setscrew from the slotted end of
the pivot shaft. Rotate the spring housing
counter-clockwise approximately 1 turn.
Insert the guard shaft into the pivot hole, lin-
ing up the slot with the tang.
3. The cutterhead guard shaft should fit all the
way inside the pivot hole when properly
engaged with the spring tang and should
hold the guard against the fence.
4. The cutterhead guard should be held firmly
against the fence, completely cover the cut-
terhead, and move back into position when
released. If this has not been achieved,
repeat Steps 2-3, increasing the number of
turns on the spring housing to 11⁄2. Re-install
the setscrew into the end of the pivot shaft.
Figure 12. Belt guard attachment.
DO NOT attempt any step of assembly,
adjustments, or maintenance while your
Model G1182 is running. Ensure that the
switch is off, power is disconnected and
moving parts have stopped before making
adjustments. Failure to comply may result
in serious personal injury.
Figure 11. Spring housing.
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Knife Setting Gauge
Pedestal Switch
G1182ZX Only
1. Insert the steel rod through the hole in each
adjuster arm until the notches for the E-clips
extend past the adjustment arms on both
sides.
Your jointer comes with a pedestal mounted mag-
netic switch for safety and convenience. Simply
bolt the pedestal to the two mounting holes on the
back side of the stand with the supplied washers
and bolts.
See Figure 13A.
2. Attach the E-clips to the notches to lock
adjustment arms onto the steel rod. The
adjustment arms are symmetrical, so the
placement is not a concern. See Figure 13.
Figure 13A. Mounting pedestal switch to stand.
Figure 13. Knife setting gauge.
-16-
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SECTION 5: ADJUSTMENTS
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
Setscrews
Lock Handle
Check Nuts
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Figure 14. Location of check nuts.
upper and lower gib setscrews until table
movement is smooth and controlled.
3. Once the gib has been properly adjusted,
tighten check nuts and repeat Steps 1-2 for
the outfeed table.
Wear safety glasses
during the entire adjust-
ment process. Failure
to comply may result in
serious personal injury.
4. Make sure there is no side-to-side movement
of the tables once the check nuts have been
tightened. If there is, repeat Steps 1-4.
Table Gibs
Knives
Always lock the table with the table lock
before using the jointer. If this step is not
observed, the table could slide down while
the jointer is operating. Serious personal
injury may occur.
These knives are extremely sharp. Never
grab the cutterhead directly to rotate it.
Always use the drive pulley. Always be sure
the jointer is disconnected from its power
source before you make any adjustments.
Serious personal injury may occur.
The function of the gibs are to allow precise
adjustment of the table movement along the
dovetail ways. Adjustment of the gib will dictate
how easy it will be to move the tables up and
down with the levers or handwheels. To adjust
gibs:
KNIFE INSPECTION
The knives of your jointer must be periodically
replaced or adjusted. Adjustments should be as
precise as possible with tolerances within .002"-
.003" to prolong the sharpness of the knife edges.
Improperly adjusted knives can unbalance the
cutterhead and shorten bearing life, as well as
produce substandard jointing or planing results.
The knives are set at the factory using jack screws
1. Unscrew the upper and lower check nuts on
the infeed table several turns, leaving the lock
handle tight. See Figure 14.
2. With one hand securely on the lever bar,
loosen the table lock handle and adjust the
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before shipping. Springs are also included in the cut-
terhead supplied with your machine. They may be
used instead of the jack screws depending on your
preference. Now is a good time to double-check the
knife settings. To inspect and adjust knife set:
ADJUSTMENTS USING JACK SCREWS
When using jack screws, it is not necessary to
install the springs. The knives are locked into the cut-
terhead with wedge-type gibs and gib bolts. Jack
screws under the knives allow fine tuning to help in the
setting process. To realign the knives:
1. Unplug the jointer!
1. Unplug the jointer!
2. Remove the upper cover or cutterhead guard to
expose the top of the cutterhead.
2. Loosen the gib bolts until the knife is loose in the
slot. The gib bolts turn clockwise to loosen and
counterclockwise to tighten (when facing the head
of the bolt). See Figure 16 and 16B.
3. Carefully turn the cutterhead (using the pulley) until
the first knife is at top dead center.
4. Using the knife setting gauge, check the knife
height. The jig should sit solidly with both feet on
the cutterhead. See Figure 15. If the knife is
adjusted properly, the contact point at the center of
each adjuster should just touch the tip of the knife.
If the knife does not make contact, or if the knife
causes the adjuster’s legs to not seat on the cut-
terhead, the knives need to be adjusted.
3. Place the knife setting gauge on the cutterhead as
described previously, so the feet are securely
planted on the cutterhead.
4. Adjust the screws below each end of the knife until
both feet of the gauge rest evenly on the cutter-
head and the knife is just touching the bottom of
the middle foot of the gauge. The gauge will set
the knives at a uniform protrusion of approximate-
ly .070" above the cutterhead. The knife height
should vary no more than .002"-.003" across the
length of the cutterhead.
Remember, jointer knives are extremely
sharp. Use care when handling during
removing or installing.
5. Maintain a constant pressure on the gauge while
retightening the gib bolts.
6. Repeat the same procedure on the remaining
knives. As mentioned before, the standard knife
setting gauge is satisfactory for reasonably accu-
rate knife setting tasks.
Knife Setting
Gauge
Knife
Jack
Screws
Jack Screw
Gib Bolt
Gib
Springs
Figure 15 shows the location of the springs
should you decide to use them instead of jack
screws.
Figure 16 shows the parts of the cutterhead.
-18-
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ADJUSTMENTS USING SPRINGS.
The knives are locked into the cutterhead with wedge-
type gibs and gib bolts. Jack screws under the knives
may be substituted with springs to help in the setting
process. When using springs, it is advised that the jack
screws be removed. To realign the knives:
Tighten
Loosen
1. Unplug the jointer!
Knife
2. Loosen the gib bolts until the knife is loose in the
slot. The gib bolts turn clockwise to loosen and
counterclockwise to tighten (when facing the head
of the bolt). Remove the knife and jack screws.
Place 1 spring in each of the two holes in bottom of
the knife slot. See Figure 16A and 16B.
Gib Bolt
Gib
3. Place the knife setting gauge on the cutterhead as
described previously, so the feet are securely
planted on the cutterhead. Make sure the gauge
extension rod is parallel to the cutterhead to main-
tain accuracy.
Figure 16B. Tightening the gib bolts.
4. The downward pressure provided by the gauge
will set the knives at a uniform protrusion of approx-
imately .070" above the cutterhead. The knife
height should vary no more than .002"-.003"
across the length of the cutterhead.
Outfeed Table
5. Maintain a constant pressure on the gauge while
NOTICE
retightening the gib bolts.
Model G1182HW uses handwheels for out-
feed and infeed table adjustments.
6. Repeat the same procedure on the remaining
knives. As mentioned before, the standard knife
setting gauge is satisfactory for reasonably accu-
rate knife setting tasks.
Facing the fence, the outfeed table is located to
the left of the cutterhead. The outfeed table must
be aligned to the highest point of the arc of the
blades. If it is set too high, the board will hit the
front edge of the table and be impossible to feed
over the jointer. If the table is set too low, the
back end of the board will fall into the cutterhead
and snipe will occur.
Knife
Spring
1. Loosen the table stop bolt jam nut under the
outfeed table. Turn the table stop bolt
counter-clockwise several times so that it will
not interfere when setting the correct table
height. See Figure 17.
Gib Bolt
Gib
2. Rotate the cutterhead by turning the motor
pulley. DO NOT grab the cutterhead itself.
Bring one blade to the approximate apex of its
arc.
Figure 16A shows the location of the springs.
3. Position a steel straightedge on the outfeed
table. Extend the straightedge over the middle
of the cutterhead. See Figure 18.
-19-
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6. Tighten the checknut, loosen the table lock
handle, and move the table down with the
lever – then up against the stop. Check the
accuracy of the stop setting with a straight-
edge over the cutterhead and fine tune if nec-
essary.
Infeed Table
1. Loosen the jam nut and unscrew the table
stop bolt out 3 or 4 turns. See Figure 19.
Figure 17. Table stop bolt and check nut.
2. Place a straightedge on the outfeed table so it
hangs over the infeed table. Turn the cutter-
head so that the knives are NOT touching the
straightedge.
3. Loosen the infeed table lock handle. Raise the
infeed table until it just touches the straight-
edge. Tighten the table lock handle.
4. Turn the stop bolt until it makes contact with
the base casting.
5. Tighten the jam nut, loosen the table lock han-
dle, and move the table up and down to check
your settings. Align the depth of cut scale to
read zero.
Figure 18. Illustrates the use of a straightedge
to ensure proper outfeed adjustment.
4. Loosen the table lock handle and raise or
lower the table with the lever until the straight-
edge barely touches one of the knives. Rock
the cutterhead to ensure that the blade is at
the highest point of its arc. Check the other
two blades in the same manner. If they do not
all touch the straightedge evenly, they are not
at the same height. You must reset the knives.
Be sure to test the height at both ends of the
cutter knives. The knives must be parallel to
the table surface.
5. Adjust the stop bolt until it touches the cast
base. Tighten the table lock handle.
Figure 19. Location of the infeed table stop
bolt and jam nut.
-20-
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90° Fence Stop
DO NOT attempt any adjustments while
your Model G1182 is running. Ensure that
the switch is off, power is disconnected and
moving parts have stopped before making
adjustments. Serious personal injury may
occur.
1. Place a square on the outfeed table fairly
close to the cutterhead. See Figure 20.
45° Fence Stop
The fence can be tilted to 45° by loosening the
lock handle, lifting up the 90° positive stop tab,
and moving the fence in the desired direction. To
set the 45° tab stop:
Figure 20. Use of square to align fence.
2. Loosen the fence lock handle and the check-
nut on the positive stop bolt. Turn the bolt
against the tab until the fence contacts the
edge of the square evenly.
1. Loosen checknut and lower fence until it
rests on the stop bolt. See Figure 22.
2. Using a bevel gauge set to 45°, place the
heel of the bevel on the outfeed table and the
blade against the fence.
3. Tighten the checknut on the stop bolt and tilt
the fence forward, then back against the
stop. See Figure 21.
4. Re-check with the square. Tightening the
checknut will move the stop bolt slightly, so
some trial-and-error may be necessary to
perfect your settings.
Stop Bolt
Stop Tab
Figure 22. Location of stop bolt and stop tab.
Figure 21. Location of the fence’s positive stop
bolt.
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Figure 23. Jointer fence in 45° stop position.
3. If there is a gap between the bevel’s blade
and the face of the fence, turn the stop bolt
until the gap is gone.
4. Tighten jam nut. Move your fence forward,
then back against the stop. Recheck the stop
bolt.
Jointer knives are dangerously sharp. Use
extreme caution when handling knives or
working near them. Serious personal injury
may occur.
-22-
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SECTION 6: OPERATIONS
Test Run
Stock Inspection
If the stock has large or loose knots, consider
finding another workpiece. Knots in a workpiece
can be dangerous to the operator, as well as
destructive to equipment.
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
When jointing, always cut with the grain rather
than against it. Cutting against the grain (going
against the pattern of the wood’s growth rings)
chips the wood instead of cutting it, making the
workpiece rough and irregular. Look at the side of
your board. If the direction of the grain structure
facing the cutterhead runs toward the cutterhead
as it sits on the infeed table, your cut will be with
the grain. See Figure 24.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Occasionally, you will find woods that defy all
rules. In those rare cases, it is best to feed the
workpiece slowly and take several shallow cuts.
A few extra passes will hurt much less than a
ruined workpiece.
Wear safety glasses
during the entire opera-
tion process. Failure to
comply may result in
serious personal injury.
CORRECT
FEED DIRECTION
ROTATION
Once assembly is complete and adjustments are
done to your satisfaction, you are ready to test
run the machine.
OUTFEED TABLE
INFEED TABLE
INCORRECT
FEED DIRECTION
INFEED TABLE
Turn on the power supply at the main panel.
Press the START button. Make sure that your fin-
ger is poised on the STOP button, just in case
there’s a problem. The jointer should run smooth-
ly, with little or no vibration or rubbing noises.
Strange or unnatural noises should be investigat-
ed and corrected before operating the machine
further.
ROTATION
OUTFEED TABLE
Figure 24. Correct and incorrect grain align-
ment to cutterhead.
If you cannot easily locate the source of an
unusual noise or vibration, contact our service
department for help.
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Beveling
Edge Joining
Beveling an edge is essentially the same opera-
tion as edge jointing, except that the fence is tilt-
ed to a specified angle. Use extra care to ensure
that the edge makes solid contact with the infeed
and outfeed tables at all times.
The purpose of edge jointing is to produce a fin-
ished, flat-edged surface that is suitable for join-
ery or finishing. It is also a necessary step prior to
ripping stock to width on a table saw or radial arm
saw.
1. Use a bevel gauge to determine the desired
angle. Then use the bevel to transfer this
angle to the fence.
1. Make sure the fence is set to 90°. Double
check it now with a try square or machinist’s
square.
2. Tilt the fence by loosening the lock handle
2. Inspect stock for soundness and grain direc-
and moving the fence to the desired angle.
tion.
3. Inspect stock for soundness and grain direc-
3. If the board is bowed (curved), place the
tion.
concave edge down on the infeed table.
4. Slowly and evenly feed stock through the
cutterhead. Make sure the face of the stock
is completely flat against the fence and the
edge is making solid contact on the infeed
and outfeed tables. See Figure 26.
4. Holding the stock firmly against the fence
and table, feed the stock slowly and evenly
over the cutterhead. See Figure 25.
5. Achieving the full bevel will probably take
several passes. Remember not to take more
than 1⁄16" in one pass.
Figure 25. Operator position for edge jointing.
Figure 26. Fence position for bevel jointing.
-24-
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Surface Planing
Rabbet Cuts
The purpose of planing on a jointer is to produce
one flat surface. The theory behind this is that
once you have one flat surface on a board, it can
then more readily be milled to precise, final
dimensions on a thickness planer. It is nearly
impossible to surface plane both sides of a board
effectively because the two surfaced sides will
not be parallel to each other.
A rabbet is a groove cut along the edge of a
board. It is usually made to accept another board
to form a strong, simple joint. Note: The maxi-
mum rabbet depth is 1⁄2".
1. Unplug the jointer and remove the cutter-
head guard.
2. Loosen the fence and slide it to the rabbeting
edge. Set the fence to the desired width of
the rabbet and lock down. For small rabbets,
remove the fence sliding locking lever and
reinsert it in the rear fence hole on the fence
base.
1. Inspect your lumber for soundness and grain
direction.
2. If the stock is cupped (warped), place the
concave side down and slowly feed it over
the cutterhead. See Figure 27.
3. Inspect stock for soundness and grain direc-
tion.
4. Place stock on the infeed table and rabbet
table with the edge to be rabbeted firmly
against the fence.
Always use push paddles when planing the
surface of a board. Failure to comply may
result in serious personal injury.
5. Slowly and evenly feed stock through the
cutterhead. Using the 1⁄16" rule, it will take six
passes to achieve a common 3⁄8" rabbet. See
Figure 28.
6. Replace the guard when finished with rab-
beting operations.
Figure 27. Correct method for surface planing.
3. Inspect your results. Most likely, many pass-
es will be necessary before your lumber has
a flat surface.
4. If the stock has large or loose knots, consid-
er finding another workpiece. Knots in a
workpiece can be dangerous to the operator,
as well as destructive to equipment.
Figure 28. Correct operator position for rabbet
cutting.
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SECTION 7: MAINTENANCE
Tables
Disconnect power to the
machine when perform-
The table and other non-painted surfaces on the
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
Model G1182 should be protected against rust
and pitting. Wiping the jointer clean after every
use ensures that wood dust isn’t allowed to trap
moisture against bare metal surfaces.
Some woodworkers recommend using automo-
tive paste wax on exposed steel and cast iron
surfaces. The wax provides a layer of protection,
as well as reducing friction between lumber and
the table, making cuts faster and smoother. Avoid
waxes that contain silicone or other synthetic
ingredients. These materials can find their way
into lumber that’s being worked, and can make
staining and finishing difficult. If you use paste
wax, make sure that it’s 100% Carnauba wax.
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Wear safety glasses dur-
ing the entire mainte-
nance process. Failure
to comply may result in
serious personal injury.
Lubrication
Since all bearings are shielded and permanently
lubricated, simply leave them alone until they
need to be replaced. Do not lubricate them.
General
Regular periodic maintenance on your Model
G1182 Jointer will ensure its optimum perfor-
mance. Make a habit of inspecting your jointer
each time you use it. Check for the following con-
ditions and repair or replace when necessary.
Table ways and the fence assembly should not
be lubricated. If the tables appear to be stuck, dis-
assemble and clean any foreign materials from
the ways. Re-assemble and reset the gibs.
1. Loose mounting bolts.
2. Worn switch.
V-Belt
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
Inspect regularly for tension and wear; replace
when necessary with a size A-36 belt. Check pul-
leys to ensure that they are properly aligned. See
pulley/V-belt sections for proper tension and pul-
ley alignment procedures.
5. Any other condition that could hamper the
safe operation of this machine.
-26-
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SECTION 8: CLOSURE
The following pages contain general machine
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department listed in Section 3 Introduction.
data, parts diagrams/lists, troubleshooting guide
and Warranty/Return information for your Model
G1182.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call our Service Department.
Our trained service technicians will be glad to help
you.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in Section
3 Introduction.
The Model G1182 was specifically designed
for jointing operation. DO NOT MODIFY
AND/OR USE THIS MACHINE FOR ANY
OTHER PURPOSE. Modifications or
improper use of this tool will void the war-
ranty. If you are confused about any aspect
of this machine, DO NOT use it until all your
questions have been answered. Serious
personal injury may occur.
We have included some important safety mea-
sures that are essential to this machine’s opera-
tion. While most safety measures are generally
universal, Grizzly reminds you that each work-
shop is different and safety rules should be con-
sidered as they apply to your specific situation.
Operating this equipment has the potential
for flying debris to cause eye injury. Always
wear safety glasses or goggles when oper-
ating equipment. Everyday glasses or read-
ing glasses only have impact resistant lens-
es, they are not safety glasses. Be certain
the safety glasses you wear meet the appro-
priate standards of the American National
Standards Institute (ANSI).
Like all power tools, there is danger asso-
ciated with the Model G1182. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this tool with
respect and caution to lessen the possibil-
ity of operator injury. If normal safety pre-
cautions are overlooked or ignored, seri-
ous personal injury may occur.
G1182 6" Series Jointers
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
JOINTER MODELS G1182HW / G1182ZHW / G1182Z / G1182ZX
Design Type ......................................................................................................Floor Model
Capacities:
Maximum Depth of Cut..............................................................................................1⁄2
"
Maximum Width of Cut ..............................................................................................6"
Cutterhead Speed......................................................................................5000 R.P.M.
Cuts Per Minute ..................................................................................................15000
Overall Dimensions:
Table Size..................................................................................................6" W x 47" L
Height G1182HW / G1182ZHW (from floor to Table) ..........................................301⁄2
"
"
Height G1182Z / G1182ZX....................................................................................311⁄4
Overall Length ..........................................................................................................47"
Overall Width............................................................................................................20"
Net Weight G1182HW / G1182ZHW ................................................................205 lbs.
Net Weight G1182Z ..........................................................................................215 lbs.
Net Weight G1182ZX........................................................................................225 lbs.
Construction:
Table................................................................................................................Cast Iron
Fence Assembly..............................................................................................Cast Iron
Body Assembly................................................................................................Cast Iron
Base ................................................................................Sheet Metal Stand Assembly
Cutterhead ......................................................3 Knife Slots w/ Shielded Ball Bearings
Guard ....................................................................................................Die Cast Metal
Knives ......................................................................................Jack-screw Adjustable
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower..........................................................................................................1 H.P.
Phase Type ⁄ Voltage ..........................................................Single Phase; 110V/200V
Amps ......................................................................................................................14/7
Cycle ⁄ R.P.M. ............................................................................60 Hertz/3450 R.P.M.
Switch G1182HW / G1182ZHW / G1182Z ..................................Toggle Safety Switch
Switch G1182ZX ........................................................Magnetic Contactor - 110V Only
Power Transfer.............................................................................................. Belt Drive
Bearings ........................................................Shielded & Permanently Lubricated Ball
Features:
Fence..............................................................................Positive Stops at 45° and 90°
Table Movement G1182Z / G1182ZX ......................................................Lever Action
Table Movement G1182HW / G1182ZHW..............................................Hand Wheels
Infeed & Outfeed Tables ..................................................Rabbeting Capacity Built-In
Specifications, while deemed accurate, are not guaranteed.
-28-
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MAIN TABLES
33
32
29
34
03
30
31
17
18
16
15
14
08
07
18A
09
10
09
02
1
06
13
28
06
05
07
27
21
23
24
20
22
28
26
10
11
05A
12
06
09
07
04
08
09
25
16
11
16
25
12
13
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
01 PG1182001 BASE
18 PG1182018 CUTTERHEAD GUARD
18A PG1182018A STUD
PG1182HW001
(TYPE HW)
01
BASE
02 PG1182002 INFEED TABLE
20 PG1182020 SPRING PLATE
21 PG1182021 SPRING
PG1182HW002
(TYPE HW)
INFEED TABLE
02
03 PG1182003 OUTFEED TABLE
22 PG1182022 SPRING HOUSING
23 PG1182023 HOUSING MOUNT
(TYPE HW)
PG1182HW003
03
OUTFEED TABLE
24 PS29
25 PN02
PHLP SCREW 6-32 x 5⁄8
"
04 PG1182004 GIB
HEX NUT 5⁄16"-18
05 PG1182005 TABLE LOCK HANDLE
05A P102603A
06 PSS12
07 PN05
LOCK HANDLE 5⁄16"
SETSCREW 1⁄4"-20 x 1"
HEX NUT 1⁄4"-20
26 PG1182026 SCALE
27 PG1182027 POINTER
28 PG1182028 RIVET
08 PG1182008 TABLE ADJUST ROD
29 PG1182029 FENCE SUPPORT
30 PB24
31 PG1182031 SPECIAL WASHER
32 PG1182032 KEY
HEX BOLT 3⁄8"-16 x 11⁄4
"
PG1182HW008 TABLE ADJUST ROD (TYPE HW)
08
09 PEC04M
E-CLIP 13mm
10 PG1182010 BASE ROD
11 PG1182011 TABLE ADJUST BLOCK
12 PG1182012 TABLE ADJUST LEVER
13 PG1182013 KNOB
33 PRP18M
34 PW02
ROLL PIN 4 x 12mm
FLAT WASHER 3⁄8
"
14 PG1182014 BELT GUARD
15 PW07
16 PB23
FLAT WASHER 5⁄16"
HEX BOLT 5⁄16"-18 x 2 1⁄2
"
17 PG1182017 WARNING LABEL
-29-
G1182 6" Series Jointers
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STAND FOR JOINTER MODEL G1182Z & G1182ZHW
57
35
56
40
36
41
42
39
37
38
43
44
45
46
48
47
54
53
49
51
52
55
50
REF
PART #
DESCRIPTION
HEX NUT 3⁄8''-16
REF
48 G9899
49 PG1182Z049 WARNING LABEL
50 G8588 SMALL CAST LOGO
PART #
DESCRIPTION
SWITCH
35 PN03
36 PG1182333 KNOB
37 PG1182332 CABINET DOOR
38 PG1182331 CABINET STAND
39 PG1182317 MOTOR PULLEY
40 PSS03
41 PK23M
42 PG1182320 MOTOR
43 PW07
44 PB07
45 PN02
46 PW07
47 PS30
51 PG1182330 MOTOR CORD
52 PG1182325 POWER CORD
53 PB21
HEX BOLT 3⁄8"-16 x 3⁄4
"
SET SCREW 1⁄4"-20 x 3⁄8
KEY 5 x 5 x 25mm
"
LOCK WASHER 3⁄8
"
54 PLW04
55 PG1182Z055 DUST COVER
56 PVA36 V-BELT
57 PG1182334 LATCH
FLAT WASHER 5⁄16"
HEX BOLT 5⁄16"-18 x 3⁄4
HEX NUT 5⁄16"-18
"
FLAT WASHER 5⁄16"
PHLP HD SCREW 8-32 x 1''
-30-
G1182 6" Series Jointers
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FENCE
123
123
129
130
122
122
121
128
125
118
117
120
114
126
116
103
104
124
105
111
113
101
102
119
110
109
112
127
105
102
126
104
107
106
115
108
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
101 PG1182101 FENCE
116 PRP18M
ROLL PIN 4 x 12mm
102 PG1182102 PIVOT STUD
103 PG1182103 FENCE HINGE
104 PG1182104 SPECIAL SCREW
105 PN08
106 PG1182106 TILT LEVER
107 PG1182107 KNOB
117 PG1182117 SPECIAL BOLT
118 PG1182118 STOP TAB
119 P1023040
JAM NUT 5⁄8"-11
HEX NUT 3⁄8"-16
120 PG1182120 FENCE TILT SLEEVE
121 PG1182121 FENCE BASE
122 PW01
FLAT WASHER 1⁄2
"
108 PG1182108 SPECIAL SCREW
109 PG1182109 FENCE BRACKET
123 PG1182123 LOCKING SCREW
124 PG1182124 SPECIAL NUT
110 PG1182110 FENCE STOP BRACKET
111 PG1182111 SPECIAL CAP SCREW
125 PB03
126 PN02
127 PB22
HEX BOLT 5⁄16"-18 x 1"
HEX NUT 5⁄16"-18
112 PN10
HEX NUT 7⁄16"-20
HEX BOLT 5⁄16"-18 x 1 3⁄4
"
113 PG1182113 FENCE ADJUSTMENT ROD
114 PG1182114 FENCE TILT CLAMP
115 PG1182115 90° STOP TAB
128 PG1182128 FENCE LOCK BRACKET
129 PS07
130 PW06
SCREW 1⁄4"-20 x 3⁄8
FLAT WASHER 1⁄4
"
"
G1182 6" Series Jointers
-31-
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CUTTERHEAD
215
213
214
212
211
205
202
204
203
208
217
210
201
217
207
206
209
216
207
206
REF
PART #
DESCRIPTION
201 PG1182201 CUTTERHEAD
202 G1188
203 P1021103
KNIVES, SET OF THREE
SPRING
204 PG1182204 KNIFE GIB
205 P1017117
206 PN11
207 PLW04
GIB BOLT
HEX NUT 3⁄8"-24
LOCK WASHER 3⁄8
"
208 PG1182208 STUD
209 PG1182209 BEARING BLOCK
210 P6202
211 PK23M
212 P6203
BEARING
KEY 5 x 5 x 25mm
BEARING
213 PG1182213 BEARING BLOCK
214 PG1182214 PULLEY
215 PSS03
SETSCREW 1⁄4"-20 x 3⁄8
"
216 PG1182216 KNIFE SETTING GAUGE
PG1182HW217
217
JACK SCREWS
-32-
G1182 6" Series Jointers
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STAND FOR JOINTER MODEL G1182HW
310
301
311
311
310
311
305
310
316
315
316
315
304
303
319
307
314
313
318
321
317
312
310
330
311
306
320
323A
310
309A
310
311
311
308
322B
307
322-1
302
325
326
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
313 PW07
314 PB07
315 PB21
316 PLW04
317 PG1182317 MOTOR PULLEY
318 PSS03
319 PVA36
FLAT WASHER 5⁄16"
301 PG1182301 BASE PANEL
HEX BOLT 5⁄16" - 18 x 3⁄4
"
"
302 PG1182302 RIGHT STAND SUPPORT
303 PG1182303 LEFT STAND SUPPORT
304 PG1182304 LEFT DUST CHUTE
305 PG1182305 RIGHT DUST CHUTE
306 PG1182306 MOTOR SUPPORT
307 PG1182307 FRONT PANEL
HEX BOLT 3⁄8" - 16 x 3⁄4
LOCK WASHER 3⁄8
"
SETSCREW 1⁄4" - 20 x 3⁄8
V-BELT
"
308 PG1182308 SWITCH COVER
320 PG1182320 MOTOR, 1HP
309A PG1182309A SWITCH MOUNT FOR PSW06
321 PK23M
322-1 G8588
322B G9989
323A PG11823HW23A WARNING LABEL
325 PG1182325 POWER CORD
326 PG1182326 STRAIN RELIEF
330 PG1182330 MOTOR CORD
KEY 5 x 5 x 25mm
SMALL CAST LOGO
SWITCH
310 PW03
311 PS06
312 PN02
FLAT WASHER 3⁄16"
SCREW #10 - 24 x 3⁄8
HEX NUT 5⁄16" - 18
"
G1182 6" Series Jointers
-33-
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HANDWHEEL ASSEMBLY FOR
MODEL G1182HW & G1182ZHW
401
402
The handwheel adjustment mechanism
403
is substituted for the lever adjustment
mechanism on the G1182HW &
G1182ZHW only.
406
403
404
405
407
413
410
411
408
409
412
REF
401 PB19
402 PW06
PART #
DESCRIPTION
HEX BOLT 1⁄4"-20 X 1⁄2
FLAT WASHER 1⁄4
"
"
403 PG1182HW403 BRONZE FLAT WASHER 1⁄2
404 PB03
405 PW07
"
HEX BOLT 5⁄16"-18 X 1"
FLAT WASHER 5⁄16"
406 PG1182HW406 LEAD SCREW BRACKET
407 PG1182HW407 LEAD SCREW
408 PG1182HW408 LOCK COLLAR
409 PG1182HW409 HANDWHEEL
411 PW03
412 PS01
413 PSS11
FLAT WASHER 10
PHLP HD SCR 10-24 X 1⁄2
"
SET SCREW 1⁄4"-20 X 1⁄4
"
-34-
G1182 6" Series Jointers
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PEDESTAL MOUNTED SWITCH FOR
JOINTER MODEL G1182ZX
423
414
420
415
424
418
422
419
416
417
421
REF
PART #
DESCRIPTION
414 PG1182ZX414 SELF TAPPING SCREW
415 PB02
416 PW06
417 PN05
HEX BOLT 1⁄4-20 X 5⁄8
"
FLAT WASHER 1⁄4
"
1
⁄4"-20 NUT
418 PG1182ZX418 SWITCH HOUSING
419 PG1182ZX419 PEDESTAL
420 PG1182ZX420 BACK SWITCH PLATE
421 PG1182ZX421 PEDESTAL MOUNT
422 PG1182ZX422 “ON” SWITCH ASSEMBLY
423 PG1182ZX423 “OFF” SWITCH ASSEMBLY
424 PG1182ZX424 LIGHT INDICATOR ASSEMBLY
G1182 6" Series Jointers
-35-
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STAND FOR JOINTER MODEL G1182ZX
These parts are exclusive to the
Model G1182ZX stand. The rest
421
of the parts for this stand are
located on the Model G1182Z &
ZHW stand diagram.
426
429
427
428
REF
PART #
DESCRIPTION
HEX BOLT 3⁄8"-16 x 1"
426 PB22
PN03
427
HEX NUT 3⁄8''-16
PG1182ZX428
HEAVY-DUTYCABINET STAND
FLAT WASHER 3⁄8
"
428
429 PW02
-36-
G1182 6" Series Jointers
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TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Motor will not start.
1.
2.
Low voltage.
Open circuit in motor or loose 2.
connections.
1. Check power line for proper voltage.
Inspect all lead connections on motor for loose or open connec-
tions.
Motor will not start; fuses or 1.
Short circuit in line cord or plug. 1.
Short circuit in motor or loose 2.
connections.
Inspect cord or plug for damaged insulation and shorted wires.
Inspect all connections on motor for loose or shorted terminals or
worn insulation.
circuit breakers blow.
2.
3.
Incorrect fuses or circuit break- 3.
ers in power line.
Install correct fuses or circuit breakers.
Motor overheats.
1.
2.
Motor overloaded.
Air circulation through the motor 2.
restricted.
1.
Reduce load on motor.
Clean out motor to provide normal air circulation.
Motor stalls (resulting in 1.
blown fuses or tripped cir-
Short circuit in motor or loose 1.
connections.
Inspect connections on motor for loose or shorted terminals or
worn insulation.
cuit).
2.
3.
Low voltage.
Incorrect fuses or circuit break- 3.
ers in power line.
2
Correct the low voltage conditions.
Install correct fuses or circuit breakers.
4.
Motor overloaded.
4.
Reduce load on motor.
Machine slows when oper- 1.
ating. 2.
Feed rate too high.
Depth of cut too great.
1.
2.
Feed workpiece slower.
Reduce depth of cut.
Loud, repetitious noise com- 1.
ing from machine
Pulley setscrews or keys are 1.
Inspect keys and setscrews. Replace or tighten if necessary.
Tighten fan or shim cover.
Replace V-belt. See Maintenance.
missing or loose.
2.
3.
2.
3.
Motor fan is hitting the cover.
V-belt is defective
Machine is loud when cut- 1.
ting. Overheats or bogs 2.
down in the cut.
Excessive depth of cut.
Knives are dull.
1.
2.
Decrease depth of cut.
Sharpen knives.
DO NOT make adjustments while the jointer
is running. Ensure that the switch is off,
power is disconnected and moving parts
have stopped before making adjustments.
Failure to comply may result in serious per-
sonal injury.
G1182 6" Series Jointers
-37-
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,” which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-38-
G1182 6" Series Jointers
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #____________________________ Order #______________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
___Advertisement
___Catalog
___Friend
___Card Deck
10.
Which benchtop tools do you own? Check all that apply.
___World Wide Web
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
___Other__________________________________________________
Which of the following magazines do you subscribe to.
2.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
11.
12.
Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
___Miter Saw
3.
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
___Backyard America
___Home Time
___The New Yankee Workshop
___This Old House
13.
___The American Woodworker
___Woodwright’s Shop
_________________________________________________________
_________________________________________________________
_________________________________________________________
_________________________________________________________
___Other__________________________________________________
What is your annual household income?
4.
5.
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
14.
15.
What new accessories would you like Grizzly Industrial to carry?
_________________________________________________________
_________________________________________________________
_________________________________________________________
What is your age group?
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
6.
7.
8.
How long have you been a woodworker?
16.
17.
18.
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
How would you rank your woodworking skills?
___Simple
___Intermediate
___Advanced
___Master Craftsman
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
What stationary woodworking tools do you own? Check all that apply.
___Yes
___No
___Air Compressor
___Band Saw
___Panel Saw
___Planer
19.
Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Drill Press
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
How many of your woodworking machines are Grizzly? _____________
9.
G1182 6" Series Jointers
-39-
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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G1182 6" Series Jointers
-41-
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-42-
G1182 6" Series Jointers
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