MODEL G0490/G0490X
8" X 76" JOINTER
w/PARALLELOGRAM BEDS
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION............................................... 2
SECTION 5: ACCESSORIES......................... 31
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BVX]^cZꢀ9ZhXg^ei^dcꢀ###################################### '
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<%).%MꢀBVX]^cZꢀ9ViVꢀH]ZZiꢀ######################## +
SECTION 6: MAINTENANCE......................... 33
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8aZVc^c\ꢀ####################################################### ((
AjWg^XVi^dcꢀ################################################### ((
SECTION 7: SERVICE ................................... 34
IgdjWaZh]ddi^c\ꢀ########################################### ()
8jiiZg]ZVYꢀ@c^kZhꢀꢁ<%).%ꢂꢀ######################### (+
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8Va^WgVi^c\ꢀ9Zei]ꢀHXVaZꢀ############################### ))
HZii^c\ꢀ;ZcXZꢀHidehꢀ#################################### )*
SECTION 1: SAFETY....................................... 8
HV[Zinꢀ>chigjXi^dchꢀ[dgꢀBVX]^cZgnꢀ################## -
6YY^i^dcVaꢀHV[Zinꢀ>chigjXi^dchꢀ[dgꢀ?d^ciZghꢀ### &%
SECTION 2: CIRCUIT REQUIREMENTS ...... 11
''%KꢀH^c\aZ"E]VhZꢀDeZgVi^dcꢀ##################### &&
SECTION 3: SETUP ....................................... 12
CZZYZYꢀ[dgꢀHZijeꢀ######################################### &'
JceVX`^c\ꢀ#################################################### &'
>ckZcidgnꢀ###################################################### &(
8aZVcjeꢀ######################################################## &)
H^iZꢀ8dch^YZgVi^dchꢀ###################################### &*
6hhZbWanꢀ##################################################### &+
9jhiꢀ8daaZXi^dcꢀ############################################# '&
IZhiꢀGjcꢀ###################################################### '&
GZXdbbZcYZYꢀ6Y_jhibZcihꢀ######################## ''
SECTION 8: WIRING...................................... 46
L^g^c\ꢀHV[Zinꢀ>chigjXi^dchꢀ############################ )+
<%).%$<%).%MꢀL^g^c\ꢀ9^V\gVbꢀ################## ),
<%).%$<%).%Mꢀ:aZXig^XVaꢀ8dbedcZcihꢀ####### )-
SECTION 9: PARTS....................................... 49
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8VW^cZiꢀ######################################################### *'
AVWZahꢀ########################################################## *)
SECTION 4: OPERATIONS ........................... 23
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7Vh^Xꢀ8dcigdahꢀ############################################## ')
HidX`ꢀ>cheZXi^dcꢀꢄꢀGZfj^gZbZcih################ '*
HfjVg^c\ꢀHidX`############################################# '+
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WARRANTY AND RETURNS ........................ 57
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INTRODUCTION
Manual Accuracy
Contact Info
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Machine Description
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Identification
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To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
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G0490 Machine Data Sheet
H68CDI@ 96U6
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
HP9@G Bꢀ#(ꢀ 'ꢁ EPDIU@S XDUC Q6S6GG@GPBS6H 7@9T
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Weight.............................................................................................................................................................. 508 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................ 76-3/8 x 23-1/2 x 45-1/2 in.
Footprint (Length x Width)............................................................................................................... 44-1/2 x 16-1/2 in.
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Type................................................................................................................................................ Wood Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 402 lbs.
Length x Width x Height............................................................................................................. 81 x 25 x 13 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight.................................................................................................................................................... 162 lbs.
Length x Width x Height............................................................................................................. 38 x 18 x 28 in.
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Minimum Circuit Size........................................................................................................................................ 20 amp
Switch...................................................................................................... Magnetic with Thermal Overload Protection
Switch Voltage..................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge................................................................................................................................................... 14 gauge
Plug Included........................................................................................................................................................... No
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 3 HP
Voltage....................................................................................................................................................... 220V
Prewired..................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 18A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer .................................................................................................................................. Belt Drive
Bearings.................................................................................................................................................. Sealed
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Bevel Jointing..................................................................................................................... Left & Right 45 deg.
Maximum Width of Cut................................................................................................................................ 8 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Maximum Rabbeting Depth...................................................................................................................... 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 21,400
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Fence Length............................................................................................................................................. 36 in.
Fence Width.......................................................................................................................................... 1-1/4 in.
Fence Height............................................................................................................................................... 5 in.
Fence Stops............................................................................................................................... 45 and 90 deg.
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Cutterhead Type...................................................................................................................................... 4 Knife
Cutterhead Diameter........................................................................................................................... 3-3/16 in.
Cutterhead Speed............................................................................................................................ 5,350 RPM
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Number of Knives............................................................................................................................................. 4
Knife Type................................................................................................................................................... HSS
Knife Length................................................................................................................................................. 8 in.
Knife Width............................................................................................................................................... 3/4 in.
Knife Thickness........................................................................................................................................ 1/8 in.
Knife Adjustment........................................................................................................ Jack Screws and Springs
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Table Length........................................................................................................................................ 76-3/8 in.
Table Width.................................................................................................................................................. 8 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Floor to Table Height........................................................................................................................... 32-5/8 in.
Table Adjustment Type................................................................................................................... Lever Action
Table Movement Type.................................................................................................................. Parallelogram
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Body Assembly.................................................................................................................................... Cast Iron
Cabinet..................................................................................................................................... One Piece Steel
Fence Assembly.................................................................................................................................. Cast Iron
Guard.......................................................................................................................................... Die Cast Metal
Table....................................................................................................................... Precision Ground Cast Iron
Paint........................................................................................................................................... Powder Coated
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Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
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Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location .............................................................................................................................. Data Plate
Customer Assembly & Setup Time .................................................................................................................. 2 hours
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G0490X Machine Data Sheet
H68CDI@ 96U6
TC@@U
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
HP9@G Bꢀ#(ꢀY 'ꢁ EPDIU@S Xꢂ TQDS6G 8VUU@SC@69
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Weight.............................................................................................................................................................. 508 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................ 76-3/8 x 23-1/2 x 45-1/2 in.
Footprint (Length x Width)............................................................................................................... 44-1/2 x 16-1/2 in.
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Type................................................................................................................................................ Wood Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 394 lbs.
Length x Width x Height............................................................................................................. 81 x 25 x 13 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight.................................................................................................................................................... 162 lbs.
Length x Width x Height............................................................................................................. 38 x 18 x 28 in.
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Minimum Circuit Size........................................................................................................................................ 20 amp
Switch................................................................. Magnetic with Thermal Overload Protection with Large OFF Button
Switch Voltage..................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge................................................................................................................................................... 14 gauge
Plug Included........................................................................................................................................................... No
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 3 HP
Voltage....................................................................................................................................................... 220V
Prewired..................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 15A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer .................................................................................................................................. Belt Drive
Bearings............................................................................................................................ Sealed Ball Bearings
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Bevel Jointing..................................................................................................................... Left & Right 45 deg.
Maximum Width of Cut................................................................................................................................ 8 in.
Maximum Depth of Cut............................................................................................................................. 1/8 in.
Maximum Rabbeting Depth...................................................................................................................... 1/2 in.
Number of Cuts Per Minute..................................................................................................................... 21,400
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Fence Length............................................................................................................................................. 36 in.
Fence Width.......................................................................................................................................... 1-1/4 in.
Fence Height............................................................................................................................................... 5 in.
Fence Stops............................................................................................................................... 45 and 90 deg.
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Cutterhead Type........................................................................................................................................ Sprial
Cutterhead Diameter............................................................................................................................. 3-3/8 in.
Number of Cutter Spirals.................................................................................................................................. 4
Number of Indexable Cutters.......................................................................................................................... 40
Cutterhead Speed............................................................................................................................. 5350 RPM
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Cutter Insert Type.................................................................................................................. Indexable Carbide
Cutter Insert Length................................................................................................................................. 14 mm
Cutter Insert Width................................................................................................................................... 14 mm
Cutter Insert Thickness.............................................................................................................................. 2 mm
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Table Length........................................................................................................................................ 76-3/8 in.
Table Width.................................................................................................................................................. 8 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Floor to Table Height........................................................................................................................... 32-5/8 in.
Table Adjustment Type................................................................................................................... Lever Action
Table Movement Type.................................................................................................................. Parallelogram
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Body Assembly.................................................................................................................................... Cast Iron
Cabinet..................................................................................................................................... One Piece Steel
Fence Assembly.................................................................................................................................. Cast Iron
Guard.......................................................................................................................................... Die Cast Metal
Table....................................................................................................................... Precision Ground Cast Iron
Paint........................................................................................................................................... Powder Coated
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Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base............................................................................................................................................. Built-In
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Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location .............................................................................................................................. Data Plate
Customer Assembly & Setup Time .................................................................................................................. 2 hours
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
Safety Instructions for Machinery
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l^i]djiꢀ]ZVg^c\ꢀegdiZXi^dcꢀXVcꢀXVjhZꢀeZgbVcZciꢀ
]ZVg^c\ꢀadhh#
HAZARDOUS DUST. 9jhiꢀXgZViZYꢀl]^aZꢀjh^c\ꢀ
bVX]^cZgnꢀ bVnꢀ XVjhZꢀ XVcXZg!ꢀ W^gi]ꢀ YZ[ZXih!ꢀ
dgꢀadc\"iZgbꢀgZhe^gVidgnꢀYVbV\Z#ꢀ7ZꢀVlVgZꢀd[ꢀ
Yjhiꢀ ]VoVgYhꢀ VhhdX^ViZYꢀ l^i]ꢀ ZVX]ꢀ ldg`e^ZXZꢀ
bViZg^Va!ꢀVcYꢀValVnhꢀlZVgꢀVꢀC>DH="VeegdkZYꢀ
gZhe^gVidgꢀidꢀgZYjXZꢀndjgꢀg^h`#
MENTAL ALERTNESS. 7Zꢀ bZciVaanꢀ VaZgiꢀ l]Zcꢀ
gjcc^c\ꢀ bVX]^cZgn#ꢀ CZkZgꢀ deZgViZꢀ jcYZgꢀ i]Zꢀ
^c[ajZcXZꢀd[ꢀYgj\hꢀdgꢀVaXd]da!ꢀl]Zcꢀi^gZY!ꢀdgꢀl]Zcꢀ
Y^higVXiZY#
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hV[Zin
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ꢀ
Safety Instructions for Machinery
DISCONNECTING POWER SUPPLY.ꢀ 6alVnhꢀ
Y^hXdccZXiꢀ bVX]^cZꢀ [gdbꢀ edlZgꢀ hjeeanꢀ WZ[dgZꢀ
hZgk^X^c\!ꢀ VY_jhi^c\!ꢀ dgꢀ X]Vc\^c\ꢀ Xjii^c\ꢀ iddahꢀ
ꢁW^ih!ꢀWaVYZh!ꢀXjiiZgh!ꢀZiX#ꢂ#ꢀBV`ZꢀhjgZꢀhl^iX]ꢀ^hꢀ
^cꢀD;;ꢀedh^i^dcꢀWZ[dgZꢀgZXdccZXi^c\ꢀidꢀVkd^YꢀVcꢀ
jcZmeZXiZYꢀdgꢀjc^ciZci^dcVaꢀhiVgi#
APPROVED OPERATION.ꢀ JcigV^cZYꢀ deZgVidghꢀ
XVcꢀ WZꢀ hZg^djhanꢀ ]jgiꢀ Wnꢀ bVX]^cZgn#ꢀ Dcanꢀ Vaadlꢀ
igV^cZYꢀ dgꢀ egdeZganꢀ hjeZgk^hZYꢀ eZdeaZꢀ idꢀ jhZꢀ
bVX]^cZ#ꢀL]ZcꢀbVX]^cZꢀ^hꢀcdiꢀWZ^c\ꢀjhZY!ꢀY^h"
XdccZXiꢀ edlZg!ꢀ gZbdkZꢀ hl^iX]ꢀ `Znh!ꢀ dgꢀ adX`"djiꢀ
bVX]^cZꢀidꢀegZkZciꢀjcVji]dg^oZYꢀjhZ·ZheZX^Vaanꢀ
VgdjcYꢀX]^aYgZc#ꢀBV`Zꢀldg`h]deꢀ`^Yꢀegdd[ꢅ
INTENDED USE.ꢀDcanꢀjhZꢀi]ZꢀbVX]^cZꢀ[dgꢀ^ihꢀ
^ciZcYZYꢀejgedhZꢀVcYꢀdcanꢀjhZꢀgZXdbbZcYZYꢀ
VXXZhhdg^Zh#ꢀCZkZgꢀhiVcYꢀdcꢀbVX]^cZ!ꢀbdY^[nꢀ
^iꢀ [dgꢀ Vcꢀ VaiZgcVi^kZꢀ jhZ!ꢀ dgꢀ dji[^iꢀ ^iꢀ l^i]ꢀ cdc"
VeegdkZYꢀVXXZhhdg^Zh#
CHILDREN & BYSTANDERS. @ZZeꢀ X]^aYgZcꢀ
VcYꢀWnhiVcYZghꢀVꢀhV[ZꢀY^hiVcXZꢀVlVnꢀ[gdbꢀldg`ꢀ
VgZV#ꢀHideꢀjh^c\ꢀbVX]^cZꢀ^[ꢀX]^aYgZcꢀdgꢀWnhiVcY"
ZghꢀWZXdbZꢀVꢀY^higVXi^dc#
STABLE MACHINE. JcZmeZXiZYꢀ bdkZbZciꢀ
Yjg^c\ꢀdeZgVi^dchꢀ\gZVianꢀ^cXgZVhZhꢀi]Zꢀg^h`ꢀd[ꢀ
^c_jgnꢀVcYꢀadhhꢀd[ꢀXdcigda#ꢀKZg^[nꢀbVX]^cZhꢀVgZꢀ
hiVWaZ$hZXjgZꢀ VcYꢀ bdW^aZꢀ WVhZhꢀ ꢁ^[ꢀ jhZYꢂꢀ VgZꢀ
adX`ZYꢀWZ[dgZꢀhiVgi^c\#
FEED DIRECTION.ꢀJcaZhhꢀdi]Zgl^hZꢀcdiZY!ꢀ[ZZYꢀ
ldg`ꢀ V\V^chiꢀ i]Zꢀ gdiVi^dcꢀ d[ꢀ WaVYZhꢀ dgꢀ XjiiZgh#ꢀ
;ZZY^c\ꢀ^cꢀi]ZꢀhVbZꢀY^gZXi^dcꢀd[ꢀgdiVi^dcꢀbVnꢀejaaꢀ
ndjgꢀ]VcYꢀ^cidꢀi]ZꢀXji#
SECURING WORKPIECE.ꢀ L]Zcꢀ gZfj^gZY!ꢀ jhZꢀ
XaVbehꢀdgꢀk^hZhꢀidꢀhZXjgZꢀldg`e^ZXZ#ꢀ6ꢀhZXjgZYꢀ
ldg`e^ZXZꢀegdiZXihꢀ]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀd[ꢀi]Zbꢀ
idꢀdeZgViZꢀi]ZꢀbVX]^cZ#
FORCINGMACHINERY.ꢀ9dꢀcdiꢀ[dgXZꢀbVX]^cZ#ꢀ
>iꢀl^aaꢀYdꢀi]Zꢀ_dWꢀhV[ZgꢀVcYꢀWZiiZgꢀViꢀi]ZꢀgViZꢀ[dgꢀ
l]^X]ꢀ^iꢀlVhꢀYZh^\cZY#
UNATTENDED OPERATION. CZkZgꢀ aZVkZꢀ
bVX]^cZꢀgjcc^c\ꢀl]^aZꢀjcViiZcYZY#ꢀIjgcꢀbVX]^cZꢀ
OFFꢀVcYꢀZchjgZꢀVaaꢀbdk^c\ꢀeVgihꢀXdbeaZiZanꢀhideꢀ
WZ[dgZꢀlVa`^c\ꢀVlVn#
GUARDS & COVERS.ꢀ<jVgYhꢀVcYꢀXdkZghꢀXVcꢀ
egdiZXiꢀndjꢀ[gdbꢀVXX^YZciVaꢀXdciVXiꢀl^i]ꢀbdk"
^c\ꢀeVgihꢀdgꢀ[an^c\ꢀYZWg^h#ꢀBV`ZꢀhjgZꢀi]ZnꢀVgZꢀ
egdeZganꢀ ^chiVaaZY!ꢀ jcYVbV\ZY!ꢀ VcYꢀ ldg`^c\ꢀ
XdggZXianꢀWZ[dgZꢀjh^c\ꢀbVX]^cZ#
MAINTENANCE & INSPECTION.ꢀ6ꢀbVX]^cZꢀi]Viꢀ
^hꢀ cdiꢀ egdeZganꢀ bV^ciV^cZYꢀ bVnꢀ deZgViZꢀ jcegZ"
Y^XiVWan#ꢀ;daadlꢀVaaꢀbV^ciZcVcXZꢀ^chigjXi^dchꢀVcYꢀ
ajWg^XVi^dcꢀ hX]ZYjaZhꢀ idꢀ `ZZeꢀ bVX]^cZꢀ ^cꢀ \ddYꢀ
ldg`^c\ꢀXdcY^i^dc#ꢀGZ\jaVganꢀ^cheZXiꢀbVX]^cZꢀ[dgꢀ
addhZꢀWdaih!ꢀVa^\cbZciꢀd[ꢀXg^i^XVaꢀeVgih!ꢀW^cY^c\!ꢀdgꢀ
Vcnꢀdi]ZgꢀXdcY^i^dchꢀi]ViꢀbVnꢀV[[ZXiꢀhV[ZꢀdeZgV"
i^dc#ꢀ 6alVnhꢀ gZeV^gꢀ dgꢀ gZeaVXZꢀ YVbV\ZYꢀ dgꢀ b^h"
VY_jhiZYꢀeVgihꢀWZ[dgZꢀdeZgVi^c\ꢀbVX]^cZ#ꢀ
REMOVING TOOLS.ꢀ CZkZgꢀ aZVkZꢀ VY_jhibZciꢀ
iddah!ꢀ X]jX`ꢀ `Znh!ꢀ lgZcX]Zh!ꢀ ZiX#ꢀ ^cꢀ dgꢀ dcꢀ
bVX]^cZ·ZheZX^VaanꢀcZVgꢀbdk^c\ꢀeVgih#ꢀKZg^[nꢀ
gZbdkVaꢀWZ[dgZꢀhiVgi^c\ꢅ
AWKWARD POSITIONS.ꢀ @ZZeꢀ egdeZgꢀ [ddi"
^c\ꢀ VcYꢀ WVaVcXZꢀ Viꢀ Vaaꢀ i^bZhꢀ l]Zcꢀ deZgVi^c\ꢀ
bVX]^cZ#ꢀ 9dꢀ cdiꢀ dkZggZVX]ꢅꢀ 6kd^Yꢀ Vl`lVgYꢀ
]VcYꢀedh^i^dchꢀi]ViꢀbV`Zꢀldg`e^ZXZꢀXdcigdaꢀY^["
[^Xjaiꢀdgꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀVXX^YZciVaꢀ^c_jgn#
EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ Vcnꢀ i^bZꢀ
ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ eZg[dgb^c\ꢀ i]Zꢀ
^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ jh^c\ꢀ i]Zꢀ bVX]^cZꢅꢀ
8dciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ 9ZeVgibZciꢀ Viꢀ
ꢁ*,%ꢂꢀ*)+".++(#
DANGEROUS ENVIRONMENTS. 9dꢀ cdiꢀ jhZꢀ
bVX]^cZgnꢀ ^cꢀ lZiꢀ adXVi^dch!ꢀ XajiiZgZYꢀ VgZVh!ꢀ
VgdjcYꢀ[aVbbVWaZh!ꢀdgꢀ^cꢀeddgan"a^iꢀVgZVh#ꢀ@ZZeꢀ
ldg`ꢀVgZVꢀXaZVc!ꢀYgn!ꢀVcYꢀlZaaꢀa^\]iZYꢀidꢀb^c^"
b^oZꢀg^h`ꢀd[ꢀ^c_jgn#
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Additional Safety Instructions for Jointers
1. JOINTER KICKBACK.ꢀꢇ@^X`WVX`ꢇ ^hꢀl]Zcꢀ
i]Zꢀldg`e^ZXZꢀ^hꢀi]gdlcꢀd[[ꢀi]Zꢀ_d^ciZgꢀiVWaZꢀ
Wnꢀ i]Zꢀ [dgXZꢀ d[ꢀ i]Zꢀ XjiiZg]ZVY!ꢀ l]^X]ꢀ XVcꢀ
gZhjaiꢀ^cꢀhZg^djhꢀeZghdcVaꢀ^c_jgnꢀdgꢀegdeZginꢀ
YVbV\Z#ꢀ6alVnhꢀjhZꢀejh]ꢀWadX`hꢀVcYꢀhV[Zinꢀ
\aVhhZhꢀ idꢀ gZYjXZꢀ ꢀ i]Zꢀ a^`Za^]ddYꢀ d[ꢀ ^c_jgnꢀ
[gdbꢀ `^X`WVX`#ꢀ >[ꢀ ndjꢀ Ydꢀ cdiꢀ jcYZghiVcYꢀ
l]Viꢀ`^X`WVX`ꢀ^h!ꢀdgꢀ]dlꢀ^iꢀdXXjgh!ꢀ9DꢀCDIꢀ
deZgViZꢀi]^hꢀbVX]^cZꢅꢀ
6.ꢀ KICKBACK ZONE.ꢀI]Zꢀꢇ`^X`WVX`ꢀodcZꢇꢀ^hꢀ
i]ZꢀeVi]ꢀi]Viꢀ^hꢀ^cꢀa^cZꢀl^i]ꢀi]ZꢀiVWaZh#ꢀCZkZgꢀ
hiVcYꢀ dgꢀ Vaadlꢀ di]Zghꢀ idꢀ hiVcYꢀ ^cꢀ i]^hꢀ VgZVꢀ
Yjg^c\ꢀdeZgVi^dc#
7. MAXIMUM CUTTING DEPTH.ꢀ CZkZgꢀ
ViiZbeiꢀVcnꢀh^c\aZꢀXjiꢀYZZeZgꢀi]Vcꢀi]ZꢀbVm^"
bjbꢀXjii^c\ꢀYZei]ꢀ[dgꢀdcZꢀeVhhꢀidꢀVkd^Yꢀi]Zꢀ
g^h`ꢀd[ꢀ`^X`WVX`ꢅ
BdYZaꢀ<%).%ꢀ###########################################&¿-
ꢇ
2.ꢀ OUTFEED TABLE ALIGNMENT. @ZZeꢀi]Zꢀ
ideꢀhjg[VXZꢀd[ꢀi]Zꢀdji[ZZYꢀiVWaZꢀeVgVaaZaꢀVcYꢀ
ZkZcꢀ l^i]ꢀ i]Zꢀ `c^kZh$^chZgihꢀ Viꢀ ideꢀ YZVYꢀ
XZciZgꢀꢁi]Zꢀ]^\]Zhiꢀed^ciꢀYjg^c\ꢀgdiVi^dcꢂꢀidꢀ
gZYjXZꢀ i]Zꢀ g^h`ꢀ d[ꢀ `^X`WVX`ꢀ VcYꢀ eZghdcVaꢀ
^c_jg^Zh#
BdYZaꢀ<%).%Mꢀ#######################################*¿&+ꢇ
8.ꢀ JOINTING WITH THE GRAIN.ꢀ ?d^ci^c\ꢀ
V\V^chiꢀi]Zꢀ\gV^cꢀdgꢀ_d^ci^c\ꢀZcYꢀ\gV^cꢀ^hꢀYVc"
\ZgdjhꢀVcYꢀXdjaYꢀegdYjXZꢀX]ViiZgꢀdgꢀZmXZh"
h^kZꢀX]^e"dji#ꢀ6alVnhꢀ_d^ciꢀl^i]ꢀi]Zꢀ\gV^c#
3. PUSH BLOCKS. 6alVnhꢀ jhZꢀ ejh]ꢀ WadX`hꢀ
l]Zcꢀjh^c\ꢀi]^hꢀbVX]^cZ#ꢀCZkZgꢀeVhhꢀndjgꢀ
]VcYhꢀY^gZXianꢀdkZgꢀi]ZꢀXjiiZg]ZVYꢀl^i]djiꢀVꢀ
ejh]ꢀWadX`#
9.ꢀ GUARDS IN PLACE. 6aaꢀ deZgVi^dchꢀ bjhiꢀ
WZꢀeZg[dgbZYꢀl^i]ꢀi]ZꢀXjiiZg]ZVYꢀ\jVgYꢀ^cꢀ
eaVXZꢀidꢀegZkZciꢀVXX^YZciVaꢀXdciVXiꢀl^i]ꢀi]Zꢀ
XjiiZg]ZVYꢀYjg^c\ꢀdeZgVi^dc#
4.ꢀ WORKPIECE SUPPORT. 6YZfjViZanꢀhje"
edgi^c\ꢀ i]Zꢀ ldg`e^ZXZꢀ Viꢀ Vaaꢀ i^bZhꢀ l]^aZꢀ
Xjii^c\ꢀ ^hꢀ Xg^i^XVaꢀ [dgꢀ bV`^c\ꢀ hV[Zꢀ Xjihꢀ VcYꢀ
Vkd^Y^c\ꢀ^c_jgn#ꢀCZkZgꢀViiZbeiꢀidꢀbV`ZꢀVꢀXjiꢀ
l^i]ꢀVcꢀjchiVWaZꢀldg`e^ZXZ#
10. PROPER CUTTING. L]ZcꢀXjii^c\!ꢀValVnhꢀ
`ZZeꢀ i]Zꢀ ldg`e^ZXZꢀ bdk^c\ꢀ idlVgYꢀ i]Zꢀ
dji[ZZYꢀiVWaZꢀjci^aꢀi]Zꢀldg`e^ZXZꢀ]VhꢀeVhhZYꢀ
XdbeaZiZanꢀdkZgꢀi]ZꢀXjiiZg]ZVY#ꢀCZkZgꢀWVX`ꢀ
i]Zꢀldg`ꢀidlVgYꢀi]Zꢀ^c[ZZYꢀiVWaZꢀdgꢀ`^X`WVX`ꢀ
XdjaYꢀdXXjg#
5.ꢀ USING GOOD STOCK. ?d^ci^c\ꢀ hV[Z"
inꢀ WZ\^chꢀ l^i]ꢀ ndjgꢀ ajbWZg#ꢀ >cheZXiꢀ ndjgꢀ
hidX`ꢀ XVgZ[jaanꢀ WZ[dgZꢀ ndjꢀ [ZZYꢀ ^iꢀ dkZgꢀ i]Zꢀ
XjiiZg]ZVY#ꢀ CZkZgꢀ _d^ciꢀ Vꢀ WdVgYꢀ i]Viꢀ ]Vhꢀ
addhZꢀ `cdih!ꢀ cV^ah!ꢀ dgꢀ hiVeaZhꢀ i]Viꢀ XdjaYꢀ
XdbZꢀ addhZꢀ VcYꢀ XVjhZꢀ eZghdcVaꢀ ^c_jgn#ꢀ >[ꢀ
ndjꢀ]VkZꢀVcnꢀYdjWihꢀVWdjiꢀi]ZꢀhiVW^a^inꢀdgꢀ
higjXijgVaꢀ ^ciZ\g^inꢀ d[ꢀ ndjgꢀ hidX`!ꢀ 9Dꢀ CDIꢀ
_d^ciꢀ^iꢅ
11. SAFE KNIFE PROJECTION.ꢀ@c^kZhꢀh]djaYꢀ
cZkZgꢀ WZꢀ hZiꢀ ^cꢀ i]Zꢀ XjiiZg]ZVYꢀ hdꢀ i]Znꢀ
&
egd_ZXiꢀ bdgZꢀ i]Vcꢀ ¿-ꢇꢀ ꢁ%#&'*ꢇꢂꢀ [gdbꢀ i]Zꢀ
XjiiZg]ZVYꢀ WdYn#ꢀ @c^kZhꢀ i]Viꢀ egd_ZXiꢀ [gdbꢀ
i]ZꢀXjiiZg]ZVYꢀiddꢀ[VgꢀbVnꢀXdbZꢀaddhZꢀYjg"
^c\ꢀ deZgVi^dc!ꢀ WZXdbZꢀ YVbV\ZY!ꢀ dgꢀ YVb"
V\Zꢀi]ZꢀXjiiZg]ZVY#
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
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SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
220V Single-Phase
I]ZꢀineZꢀd[ꢀeaj\ꢀgZfj^gZYꢀidꢀXdccZXiꢀndjgꢀbVX]^cZꢀ
idꢀedlZgꢀYZeZcYhꢀdcꢀi]ZꢀineZꢀd[ꢀhZgk^XZꢀndjꢀXjg"
gZcianꢀ ]VkZꢀ dgꢀ eaVcꢀ idꢀ ^chiVaa#ꢀ LZꢀ gZXdbbZcYꢀ
jh^c\ꢀi]Zꢀeaj\ꢀh]dlcꢀ^cꢀFigure 2#
Operation
GROUNDED
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
6-20 RECEPTACLE
8jggZciꢀ8Vggn^c\ꢀEgdc\h
6-20 PLUG
<gdjcY^c\ꢀEgdc\
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Figure 2.ꢀC:B6ꢀ+"'%ꢀeaj\ꢀVcYꢀgZXZeiVXaZ#
Extension Cords
Jh^c\ꢀZmiZch^dcꢀXdgYhꢀbVnꢀgZYjXZꢀi]Zꢀa^[Zꢀd[ꢀi]Zꢀ
bdidg#ꢀ>chiZVY!ꢀeaVXZꢀi]ZꢀbVX]^cZꢀcZVgꢀVꢀedlZgꢀ
hdjgXZ#ꢀ>[ꢀndjꢀbjhiꢀjhZꢀVcꢀZmiZch^dcꢀXdgY/
Full Load Amperage Draw
I]^hꢀ bVX]^cZꢀ YgVlhꢀ i]Zꢀ [daadl^c\ꢀ Vbehꢀ jcYZgꢀ
™ꢀ JhZꢀViꢀaZVhiꢀVꢀ&'ꢀ\Vj\ZꢀXdgYꢀi]ViꢀYdZhꢀcdiꢀ
ZmXZZYꢀ*%ꢀ[ZZiꢀ^cꢀaZc\i]ꢅ
bVm^bjbꢀadVY/
™ꢀ I]ZꢀZmiZch^dcꢀXdgYꢀbjhiꢀVahdꢀ]VkZꢀVꢀ\gdjcYꢀ
l^gZꢀVcYꢀeaj\ꢀe^c#
<%).%$<%).%Mꢀ6beꢀ9gVlꢀ############################ &*6
™ꢀ 6ꢀfjVa^[^ZYꢀZaZXig^X^VcꢀBJHIꢀh^oZꢀXdgYhꢀdkZgꢀ
*%ꢀ[ZZiꢀadc\ꢀidꢀegZkZciꢀbdidgꢀYVbV\Z#
Power Supply Circuit Requirements
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WZꢀ \gdjcYZYꢀ VcYꢀ gViZYꢀ [dgꢀ i]Zꢀ VbeZgV\Zꢀ \^kZcꢀ
WZadl#ꢀCZkZgꢀgZeaVXZꢀVꢀX^gXj^iꢀWgZV`ZgꢀdcꢀVcꢀZm^hi"
^c\ꢀ X^gXj^iꢀ l^i]ꢀ dcZꢀ d[ꢀ ]^\]Zgꢀ VbeZgV\Zꢀ l^i]djiꢀ
Xdchjai^c\ꢀVꢀfjVa^ÃZYꢀZaZXig^X^VcꢀidꢀZchjgZꢀXdbea^"
VcXZꢀl^i]ꢀl^g^c\ꢀXdYZh#ꢀIf you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, con-
sult a qualified electrician.
<%).%$<%).%MꢀꢀB^c^bjbꢀ8^gXj^iꢀH^oZꢀ#########'%6
"&&"
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SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
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egdXZhh!ꢀWjiꢀVgZꢀcdiꢀ^cXajYZYꢀl^i]ꢀndjgꢀbVX]^cZ#
Description
Qty
™ꢀ 6YY^i^dcVaꢀEZdeaZꢀ####################################### &
™ꢀ HV[Zinꢀ<aVhhZhꢀ######################## &ꢀEZgꢀEZghdc
™ꢀ 8aZVcZg$9Z\gZVhZgꢀꢁPage 14ꢂꢀ#### 6hꢀCZZYZY
™ꢀ 9^hedhVWaZꢀH]deꢀGV\hꢀ############### 6hꢀCZZYZY
™ꢀ A^[i^c\ꢀ:fj^ebZciꢀꢁ6iꢀAZVhiꢀ,*%ꢀaWꢀGVi^c\ꢂ/
·ꢀ;dg`a^[iꢀdgꢀ=d^hiꢀ####################################### &
·ꢀA^[i^c\ꢀHigVehꢀ########################################### '
™ꢀ LgZcX]ꢀdgꢀHdX`Ziꢀ&(bbꢀ############################ &
™ꢀ LgZcX]ZhꢀdgꢀHdX`Zihꢀ&,bbꢀ###################### '
™ꢀ LgZcX]ꢀdgꢀHdX`Ziꢀ&%bbꢀ############################ &
™ꢀ HigV^\]iZY\Zꢀ)ꢆꢀ########################################### &
™ꢀ HXgZlYg^kZgꢀE]^aa^ehꢀꢃ'ꢀ############################### &
™ꢀ HXgZlYg^kZgꢀ;aViꢀ=ZVYꢀꢃ'ꢀ########################### &
™ꢀ 9jhiꢀ8daaZXi^dcꢀHnhiZbꢀ############################## &
™ꢀ 9jhiꢀ=dhZꢀ)ꢇꢀ############################################## &
™ꢀ =dhZꢀ8aVbehꢀ)ꢇꢀ######################################### '
Wear safety glasses dur-
ing the entire setup pro-
cess!
The
G0490X is
Model
G0490/
heavy
a
machine (approx. 600
lbs.) Serious personal
injury may occur if safe
moving methods are
not used. To be safe,
get assistance and use
power lifting equipment
to move the shipping
containers and to place
the jointer on the stand.
Unpacking
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[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ
Y^hXdkZgꢀi]ZꢀbVX]^cZꢀ^hꢀYVbV\ZY!ꢀplease imme-
diately call Customer Service at (570) 546-9663ꢀ
for advice.
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
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i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#
"&'"
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G0490X Cutterhead Hardware (Not Shown):
Inventory
s
s
9g^kZgꢀ7^ihꢀIdgmꢀI'%#################################### '
A"LgZcX]ZhꢀIdgmꢀI'%ꢀ################################# '
™ꢀ ;aViꢀ=YꢀIdgmꢀHXgZlhꢀI'%ꢀB+"&ꢀmꢀ&*ꢀ########### (
™ꢀ >cYZmVWaZꢀ8VgW^YZꢀ>chZgihꢀ&)ꢀmꢀ&)ꢀmꢀ'bbꢀ## *
I]Zꢀ[daadl^c\ꢀ^hꢀVꢀYZhXg^ei^dcꢀd[ꢀi]ZꢀbV^cꢀXdbed"
cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#ꢀ
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
6
8
7
Inventory: (Figures 3–4)
Qty
A. ?d^ciZgꢀ6hhZbWanꢀ######################################## &
B.ꢀ ;ZcXZꢀ8Vgg^V\Zꢀ########################################### &
C.ꢀ ;ZcXZ########################################################## &
D.ꢀ 8jiiZg]ZVYꢀ<jVgYꢀ####################################### &
E. ;ZcXZꢀI^aiꢀAZkZgꢀ########################################## &
F.ꢀ <ZcZgVaꢀIddah/
·ꢀ8dbWdꢀDeZc":cYꢀLgZcX]ꢀ-$&%bbꢀ####### &
·ꢀ8dbWdꢀDeZc":cYꢀLgZcX]ꢀ&'$&)bbꢀ###### &
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K. 7Zaiꢀ<jVgYꢀ################################################## &
L.ꢀ G^WWZYꢀK"7Zaiꢀ-E@"&&,'ꢀ############################# &
M.ꢀ 9jhiꢀEdgiꢀ#################################################### &
;
:
9
<
Figure 3.ꢀ<%).%$<%).%Mꢀ^ckZcidgn·Wdmꢀ&#
=
>
Hardware Bag (Not Shown):
?
A
s
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@
B
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™ꢀ =Zmꢀ7daiꢀB-"&#'*ꢀmꢀ*%ꢀꢁL]ZZa$HiVcYꢂꢀ######## &
™ꢀ ;aViꢀLVh]Zgꢀ-bbꢀꢁL]ZZa$HiVcYꢂꢀ############### &
™ꢀ =Zmꢀ7daihꢀB&%"&#*ꢀmꢀ**ꢀꢁL]ZZa$HiVcYꢂꢀ###### '
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™ꢀ 8VeꢀHXgZlhꢀB-"&#'*ꢀmꢀ'*ꢀꢁ?d^ciZg$HiVcYꢂꢀ## -
™ꢀ AdX`ꢀLVh]Zghꢀ-bbꢀꢁ?d^ciZg$HiVcYꢂꢀ########### -
™ꢀ ;aVc\Zꢀ7daihꢀB+"&ꢀmꢀ&%ꢀꢁ7Zaiꢀ<jVgYꢂꢀ########## '
™ꢀ ;aViꢀLVh]Zgꢀ+bbꢀꢁ7Zaiꢀ<jVgYꢂꢀ################## '
™ꢀ =ZmꢀCjihꢀB+"&ꢀꢁ7Zaiꢀ<jVgYꢂꢀ####################### '
Figure 4.ꢀ<%).%$<%).%Mꢀ^ckZcidgn·Wdmꢀ'#
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cjiꢀdgꢀVꢀlVh]Zgꢂ!ꢀlZꢀl^aaꢀ\aVYanꢀgZeaVXZꢀi]Zb0ꢀdgꢀ
[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
G0490 Knife Setting Gauge (Not Shown):
s
:miZgcVaꢀGZiV^c^c\ꢀG^c\hꢀ-bb################### '
™ꢀ @c^[Zꢀ<Vj\Zꢀ7adX`hꢀ#################################### '
™ꢀ @c^[Zꢀ<Vj\ZꢀGdYꢀ######################################## &
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BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
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Cleanup
Gasoline or products
with low flash points can
explode or cause fire if
used to clean machin-
ery. Avoid cleaning with
these products.
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XdViZYꢀ l^i]ꢀ Vꢀ ]ZVkn"Yjinꢀ gjhiꢀ egZkZciVi^kZꢀ i]Viꢀ
egZkZcihꢀXdggdh^dcꢀYjg^c\ꢀh]^ebZciꢀVcYꢀhidgV\Z#ꢀ
I]^hꢀgjhiꢀegZkZciVi^kZꢀldg`hꢀZmigZbZanꢀlZaa!ꢀWjiꢀ^iꢀ
l^aaꢀiV`ZꢀVꢀa^iiaZꢀi^bZꢀidꢀXaZVc#
7Zꢀ eVi^Zciꢀ VcYꢀ Ydꢀ Vꢀ i]dgdj\]ꢀ _dWꢀ XaZVc^c\ꢀ ndjgꢀ
bVX]^cZ#ꢀI]Zꢀi^bZꢀndjꢀheZcYꢀYd^c\ꢀi]^hꢀcdlꢀl^aaꢀ
\^kZꢀndjꢀVꢀWZiiZgꢀVeegZX^Vi^dcꢀ[dgꢀi]ZꢀegdeZgꢀXVgZꢀ
d[ꢀndjgꢀbVX]^cZꢆhꢀjceV^ciZYꢀhjg[VXZh#
Many cleaning solvents
are toxic if concentrat-
ed amounts are inhaled.
Only work in a well-venti-
lated area.
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ijgZg»hꢀ^chigjXi^dchꢀl^i]ꢀVcnꢀXaZVc^c\ꢀegdYjXiꢀndjꢀ
jhZꢀVcYꢀbV`ZꢀhjgZꢀndjꢀldg`ꢀ^cꢀVꢀlZaa"kZci^aViZYꢀ
VgZVꢀidꢀb^c^b^oZꢀZmedhjgZꢀidꢀidm^Xꢀ[jbZh#
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Before cleaning, gather the following:
™ꢀ 9^hedhVWaZꢀGV\h
™ꢀ 8aZVcZg$YZ\gZVhZgꢀꢁL9™)%ꢀldg`hꢀlZaaꢂ
™ꢀ HV[Zinꢀ\aVhhZhꢀꢄꢀY^hedhVWaZꢀ\adkZh
™ꢀ EaVhi^XꢀeV^ciꢀhXgVeZgꢀꢁdei^dcVaꢂ
H9692—Orange Power Cleaner & Degreaser
DcZꢀd[ꢀi]ZꢀWZhiꢀXaZVcZghꢀlZꢆkZꢀ[djcYꢀ[dgꢀfj^X`anꢀ
VcYꢀZVh^anꢀgZbdk^c\ꢀgjhiꢀegZkZciVi^kZ#
Basic steps for removing rust preventative:
1.ꢀ EjiꢀdcꢀhV[Zinꢀ\aVhhZh#
2.ꢀ 8dViꢀ i]Zꢀ gjhiꢀ egZkZciVi^kZꢀ l^i]ꢀ Vꢀ a^WZgVaꢀ
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[dgꢀ*¶&%ꢀb^cjiZh#
3.ꢀ L^eZꢀd[[ꢀi]Zꢀhjg[VXZh#ꢀ>[ꢀndjgꢀXaZVcZg$YZ\gZVh"
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d[[ꢀZVh^an#ꢀ>[ꢀndjꢀ]VkZꢀVꢀeaVhi^XꢀeV^ciꢀhXgVeZg!ꢀ
hXgVeZꢀd[[ꢀVhꢀbjX]ꢀVhꢀndjꢀXVcꢀ[^ghi!ꢀi]Zcꢀl^eZꢀ
d[[ꢀi]ZꢀgZhiꢀl^i]ꢀi]ZꢀgV\#
4.ꢀ GZeZViꢀSteps 2–3ꢀVhꢀcZXZhhVgnꢀjci^aꢀXaZVc!ꢀ
i]ZcꢀXdViꢀVaaꢀjceV^ciZYꢀhjg[VXZhꢀl^i]ꢀVꢀfjVa^inꢀ
bZiVaꢀegdiZXiVciꢀidꢀegZkZciꢀgjhi#
Figure 5. BdYZaꢀ=.+.'ꢀ>cYjhig^VaꢀDgVc\ZꢀEdlZgꢀ
8aZVcZg$9Z\gZVhZgꢀꢁ..#.ꢈꢀW^dYZ\gVYVWaZꢂ#
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Site Considerations
Weight Load
Physical Environment
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deZgViZꢀi]^hꢀbVX]^cZꢀ^cꢀVꢀYgnꢀZck^gdcbZciꢀi]Viꢀ^hꢀ
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Wjbeh#
Space Allocation
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aZVkZꢀZcdj\]ꢀheVXZꢀVgdjcYꢀi]ZꢀbVX]^cZꢀidꢀdeZcꢀ
dgꢀgZbdkZꢀYddgh$XdkZghꢀVhꢀgZfj^gZYꢀWnꢀi]ZꢀbV^c"
iZcVcXZꢀ VcYꢀ hZgk^XZꢀ YZhXg^WZYꢀ ^cꢀ i]^hꢀ bVcjVa#ꢀ
See below for required space allocation.
Electrical Installation
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igV[[^X!ꢀ bViZg^Vaꢀ ]VcYa^c\!ꢀ bd^hijgZ!ꢀ X]Zb^XVah!ꢀ
dgꢀ di]Zgꢀ ]VoVgYh#ꢀ BV`Zꢀ hjgZꢀ idꢀ aZVkZꢀ VXXZhhꢀ idꢀ
Vꢀ bZVchꢀ d[ꢀ Y^hXdccZXi^c\ꢀ i]Zꢀ edlZgꢀ hdjgXZꢀ dgꢀ
Zc\V\^c\ꢀVꢀadX`dji$iV\djiꢀYZk^XZ!ꢀ^[ꢀgZfj^gZY#
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
A^\]i^c\ꢀ VgdjcYꢀ i]Zꢀ bVX]^cZꢀ bjhiꢀ WZꢀ VYZfjViZꢀ
Zcdj\]ꢀi]ViꢀdeZgVi^dchꢀXVcꢀWZꢀeZg[dgbZYꢀhV[Zan#ꢀ
H]VYdlh!ꢀ\aVgZ!ꢀdgꢀhigdWZꢀZ[[ZXihꢀi]ViꢀbVnꢀY^higVXiꢀ
dgꢀ^beZYZꢀi]ZꢀdeZgVidgꢀbjhiꢀWZꢀZa^b^cViZY#
LVaa
''%K!ꢀH^c\aZ"E]VhZ
EdlZgꢀHdjgXZ
(%
ꢇ
,+(¿-
ꢇ
'(&¿'
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Figure 6.ꢀB^c^bjbꢀldg`^c\ꢀXaZVgVcXZh#
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Assembly
BdidgꢀBdjciꢀ7gVX`Zih
Idꢀ egdeZganꢀ egZeVgZꢀ ndjgꢀ _d^ciZgꢀ [dgꢀ deZgVi^dc!ꢀ
XdbeaZiZꢀ Vaaꢀ d[ꢀ i]Zꢀ hiZehꢀ ^cꢀ i]Zꢀ VhhZbWanꢀ egd"
XZYjgZꢀ eg^dgꢀ idꢀ eZg[dgb^c\ꢀ i]Zꢀ Test Runꢀ dcꢀ
Page 21#
mꢀ)
To assemble your jointer:
1.ꢀ L^i]ꢀi]Zꢀ]Zaeꢀd[ꢀVcdi]ZgꢀeZghdc!ꢀi^eꢀi]ZꢀhiVcYꢀ
h]^ee^c\ꢀ Wdmꢀ jeh^YZꢀ Ydlc!ꢀ i]Zcꢀ deZcꢀ i]Zꢀ
Wdiidbꢀ d[ꢀ i]Zꢀ Wdmꢀ idꢀ ZmedhZꢀ i]Zꢀ ideꢀ d[ꢀ i]Zꢀ
hiVcY#
Figure 7.ꢀBdidgꢀ^chiVaaZY#
2.ꢀ EaVXZꢀVꢀe^ZXZꢀd[ꢀXVgYWdVgYꢀdcꢀi]Zꢀ[addg!ꢀi^eꢀ
i]ZꢀXVW^cZiꢀh]^ee^c\ꢀWdmꢀdkZgꢀhdꢀi]Viꢀi]ZꢀXVW"
^cZiꢀideꢀ^hꢀdcꢀi]ZꢀegdiZXi^kZꢀXVgYWdVgY!ꢀi]Zcꢀ
gZbdkZꢀi]Zꢀh]^ee^c\ꢀWdmꢀVcYꢀeaVhi^Xꢀ[gdbꢀi]Zꢀ
XVW^cZi#
8.ꢀ 6iiVX]ꢀi]Zꢀbdidgꢀidꢀi]ZꢀbdidgꢀbdjciꢀWgVX`Zihꢀ
l^i]ꢀ ꢁ)ꢂꢀ B-"&#'*ꢀ mꢀ '*ꢀ XVgg^V\Zꢀ Wdaih!ꢀ -bbꢀ
[aViꢀ lVh]Zgh!ꢀ VcYꢀ B-"&#'*ꢀ ]Zmꢀ cjihꢀ ꢁildꢀ
hZihꢀ [gdbꢀ ^ckZcidgnꢀ VcYꢀ ildꢀ hZihꢀ i]Viꢀ lZgZꢀ
gZbdkZYꢀ^cꢀStep 4ꢂ!ꢀVhꢀh]dlcꢀ^cꢀFigure 7#
3.ꢀ GZVX]ꢀ^ch^YZꢀi]ZꢀXVW^cZi!ꢀgZbdkZꢀi]ZꢀVXXZh"
hdg^ZhꢀWdm!ꢀg^WWZYꢀK"WZai!ꢀYjhiꢀedgi!ꢀVcYꢀeaVXZꢀ
i]ZꢀXdcigdaꢀeVcZaꢀeZYZhiVaꢀd[[ꢀidꢀi]Zꢀh^YZ#
ꢀ
Note: Pulley alignment and belt installation
will take place in future steps.
9.ꢀ 6iiVX]ꢀi]ZꢀeZYVaꢀVhhZbWanꢀidꢀi]Zꢀg^\]iꢀh^YZꢀd[ꢀ
i]ZꢀhiVcYꢀl^i]ꢀꢁ&ꢂꢀB-"&#'*ꢀmꢀ*%ꢀ]ZmꢀWdai!ꢀꢁ'ꢂꢀ
B-"&#'*ꢀmꢀ**ꢀ]ZmꢀWdaih!ꢀꢁ(ꢂꢀ-bbꢀ[aViꢀlVh]"
Zgh!ꢀVcYꢀꢁ'ꢂꢀB-"&#'*ꢀ]Zmꢀcjih!ꢀVhꢀh]dlcꢀ^cꢀ
Figure 8#
ꢀ
Note: Keep the cap screws and flat washers
that secure the control panel pedestal to the
inside of the cabinet so that it can be used to
install the pedestal in a future step.
4.ꢀ JhZꢀVꢀ&'bbꢀlgZcX]ꢀidꢀgZbdkZꢀi]Zꢀildꢀ]Zmꢀ
cjihꢀVcYꢀ[aViꢀlVh]Zghꢀi]ViꢀhZXjgZꢀi]Zꢀbdidgꢀ
idꢀi]ZꢀXVW^cZiꢀide#
ꢀ
Note: Retain the two carriage bolts, hex nuts,
and flat washers so that they can be used to
install the motor in a future step.
5.ꢀ Jh^c\ꢀ XVgYWdVgYꢀ idꢀ egdiZXiꢀ i]Zꢀ hiVcYꢀ VcYꢀ
Vcdi]ZgꢀeZghdcꢀidꢀ]daYꢀi]Zꢀbdidg!ꢀeaVXZꢀi]Zꢀ
hiVcYꢀdcꢀ^ihꢀaZ[iꢀh^YZꢀhdꢀi]Viꢀi]ZꢀYjhiꢀX]jiZꢀ
[VXZhꢀi]Zꢀ[addg#
6.ꢀ GZbdkZꢀi]ZꢀgZVgꢀhiVcYꢀeVcZa#
7.ꢀ EaVXZꢀ i]Zꢀ bdidgꢀ dcꢀ i]Zꢀ ildꢀ bdidgꢀ bdjciꢀ
WgVX`Zihꢀl^i]ꢀi]ZꢀejaaZnꢀ[VX^c\ꢀi]ZꢀgZVgꢀd[ꢀi]Zꢀ
XVW^cZi!ꢀVhꢀh]dlcꢀ^cꢀFigure 7#
mꢀ'
Figure 8.ꢀ>chiVaa^c\ꢀi]ZꢀeZYVaꢀVhhZbWan#
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BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
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10.ꢀ L^i]ꢀ i]Zꢀ ]Zaeꢀ d[ꢀ Vcdi]Zgꢀ eZghdc!ꢀ eaVXZꢀ i]Zꢀ
14.ꢀ =VkZꢀVcdi]ZgꢀeZghdcꢀ]Zaeꢀndjꢀ`ZZeꢀi]ZꢀadVYꢀ
[gdbꢀ hlVn^c\!ꢀ VcYꢀ XVgZ[jaanꢀ a^[iꢀ i]Zꢀ _d^ciZgꢀ
VhhZbWanꢀ dkZgꢀ i]Zꢀ hiVcY!ꢀ Va^\c^c\ꢀ i]Zꢀ Z^\]iꢀ
bdjci^c\ꢀ]daZhꢀ^cꢀi]ZꢀhiVcYꢀl^i]ꢀi]Zꢀ]daZhꢀ^cꢀ
i]ZꢀWdiidbꢀd[ꢀi]Zꢀ_d^ciZgꢀVhhZbWan#
hiVcYꢀjeg^\]i#
11.ꢀ 6iiVX]ꢀi]ZꢀYjhiꢀedgiꢀidꢀi]ZꢀhiVcYꢀl^i]ꢀi]ZꢀegZ"
^chiVaaZYꢀE]^aa^eꢀhXgZlhꢀVcYꢀ[aViꢀlVh]Zgh!ꢀVhꢀ
h]dlcꢀ^cꢀFigure 9#
ꢀ
Note: Make sure the cutterhead pulley is fac-
ing to the rear of the stand.
15. 6iiVX]ꢀi]Zꢀ_d^ciZgꢀVhhZbWanꢀidꢀi]ZꢀhiVcYꢀl^i]ꢀ
i]Zꢀ ꢁ-ꢂꢀ B-"&#'*ꢀ mꢀ '*ꢀ XVeꢀ hXgZlhꢀ VcYꢀ -bbꢀ
adX`ꢀlVh]Zgh!ꢀVhꢀh]dlcꢀ^cꢀFigure 11#
mꢀ)
Figure 9.ꢀ>chiVaa^c\ꢀYjhiꢀedgi#
12.ꢀ GZbdkZꢀ i]Zꢀ ꢁ'ꢂꢀ ]Zmꢀ cjihꢀ VcYꢀ [aViꢀ lVh]Zghꢀ
[gdbꢀjcYZgcZVi]ꢀi]Zꢀh]^ee^c\ꢀXgViZꢀi]Viꢀ]daYꢀ
i]Zꢀ_d^ciZgꢀVhhZbWanꢀidꢀi]ZꢀXgViZ#
mꢀ-
13.ꢀ LgVeꢀi]Zꢀa^[i^c\ꢀhigVehꢀVgdjcYꢀi]Zꢀ^c[ZZYꢀVcYꢀ
dji[ZZYꢀiVWaZ!ꢀVhꢀ^aajhigViZYꢀ^cꢀFigure 10!ꢀi]Zcꢀ
ViiVX]ꢀi]Zbꢀidꢀi]Zꢀ[dg`a^[iꢀdgꢀ]d^hi#
Figure 11.ꢀHZXjg^c\ꢀi]Zꢀ_d^ciZgꢀVhhZbWanꢀidꢀi]Zꢀ
hiVcY#
16.ꢀ JhZꢀ i]Zꢀ ]VgYlVgZꢀ gZbdkZYꢀ ^cꢀ Step 3!ꢀ idꢀ
ViiVX]ꢀi]ZꢀXdcigdaꢀeVcZaꢀeZYZhiVaꢀidꢀi]ZꢀWVX`ꢀ
d[ꢀi]Zꢀ^c[ZZYꢀiVWaZ!ꢀVhꢀh]dlcꢀ^cꢀFigure 12#
mꢀ'
Figure 10.ꢀJh^c\ꢀa^[i^c\ꢀhigVehꢀidꢀa^[iꢀi]Zꢀ_d^ciZgꢀ
VhhZbWan#
Figure 12.ꢀ>chiVaa^c\ꢀXdcigdaꢀeVcZaꢀeZYZhiVa#
"&,"
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
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17.ꢀ JhZꢀi]ZꢀildꢀegZ"^chiVaaZYꢀXVeꢀhXgZlhꢀidꢀ^chiVaaꢀ
i]Zꢀ [ZcXZꢀ XVgg^V\Zꢀ idꢀ i]Zꢀ gZVgꢀ d[ꢀ i]Zꢀ _d^ciZgꢀ
VhhZbWan!ꢀVhꢀh]dlcꢀ^cꢀFigure 13#
Bdjci^c\
8Vgg^V\Z
7daih
Figure 15.ꢀBdidgꢀVY_jhibZciꢀXdcigdah#
19.ꢀ LgVeꢀi]Zꢀg^WWZYꢀK"WZaiꢀVgdjcYꢀi]ZꢀXjiiZg]ZVYꢀ
VcYꢀ bdidgꢀ ejaaZnh!ꢀ Vhꢀ h]dlcꢀ ^cꢀ Figure 16#ꢀ
BV`ZꢀhjgZꢀi]Zꢀg^Whꢀd[ꢀi]ZꢀK"WZaiꢀVgZꢀhZViZYꢀ^cꢀ
i]ZꢀejaaZnꢀ\gddkZh#ꢀ
mꢀ'
Figure 13.ꢀ;ZcXZꢀXVgg^V\Zꢀ^chiVaaZY#
18.ꢀ K^hjVaanꢀ X]ZX`ꢀ i]Zꢀ Va^\cbZciꢀ d[ꢀ i]Zꢀ
XjiiZg]ZVYꢀ VcYꢀ bdidgꢀ ejaaZnh!ꢀ Vhꢀ ^aajhigViZYꢀ
^cꢀFigure 14#
Cutterhead
Pulley
Alignment
Motor
Pulley
Figure 16.ꢀG^WWZYꢀK"WZaiꢀ^chiVaaZY#
Figure 14.ꢀEjaaZnhꢀVa^\cZY#
·ꢀ>[ꢀ i]Znꢀ VgZꢀ cdiꢀ Va^\cZY!ꢀ addhZcꢀ i]Zꢀ [djgꢀ
bdjci^c\ꢀXVgg^V\ZꢀWdaihꢀh]dlcꢀ^cꢀFigure 15!ꢀ
h]^[iꢀi]Zꢀbdidgꢀ]dg^odciVaanꢀidꢀVa^\cꢀi]Zꢀeja"
aZnh!ꢀi]ZcꢀgZ"i^\]iZcꢀi]ZꢀXVgg^V\ZꢀWdaih#
"&-"
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
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20.ꢀ AddhZcꢀi]ZꢀXVgg^V\ZꢀWdaihꢀhZXjg^c\ꢀi]Zꢀbdidgꢀ
bdjci^c\ꢀ WgVX`Zihꢀ ꢁhZZꢀ Figure 17ꢂ!ꢀ aZiꢀ i]Zꢀ
bdidgꢀha^YZꢀYdlcꢀidꢀiZch^dcꢀi]ZꢀK"WZai!ꢀi]Zcꢀ
gZi^\]iZcꢀi]ZꢀXVgg^V\ZꢀWdaih#
The belt guard MUST be installed before
operating the jointer or else the moving
V-belt will be exposed, creating an entangle-
ment hazard at the back of the jointer.
21.ꢀ JhZꢀi]ZꢀildꢀegZ"^chiVaaZYꢀXVeꢀhXgZlhꢀdcꢀi]Zꢀ
[ZcXZꢀXVgg^V\Zꢀidꢀ^chiVaaꢀi]Zꢀ[ZcXZ!ꢀVhꢀh]dlcꢀ
^cꢀFigure 19#
mꢀ'
Figure 17.ꢀBdidgꢀbdjci^c\ꢀXVgg^V\ZꢀWdaih#
Note: When properly tensioned, there is
1
approximately ⁄4" deflection of the V-belt as
moderatepressureisappliedmidwaybetween
the pulleys, as illustrated in Figure 18. If
necessary, apply downward pressure on the
motor to attain the proper V-belt tension.
Figure 19.ꢀ>chiVaa^c\ꢀi]Zꢀ[ZcXZ#
22. >chiVaaꢀ i]Zꢀ [ZcXZꢀ i^aiꢀ aZkZgꢀ Vhꢀ h]dlcꢀ ^cꢀ
Figure 20#
8jiiZg]ZVZYꢀEjaaZn
I^aiꢀAZkZg
6eegdm^bViZan
&
¿)ꢇꢀ9Z[aZXi^dc
BdidgꢀEjaaZn
Figure 18.ꢀ8dggZXiꢀK"WZaiꢀYZ[aZXi^dcꢀl]Zcꢀ
egdeZganꢀiZch^dcZY#
Figure 20.ꢀ>chiVaa^c\ꢀi]Zꢀ[ZcXZꢀi^aiꢀaZkZg#
"&."
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
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ꢀ
L]Zcꢀ i]Zꢀ dji[ZZYꢀ iVWaZꢀ ]Z^\]iꢀ ^hꢀ XdggZXianꢀ
hZi!ꢀi]Zꢀ`c^[Zꢀdgꢀ^chZgiꢀViꢀideꢀYZVYꢀXZciZgꢀl^aaꢀ
WVgZanꢀidjX]ꢀi]ZꢀhigV^\]iZY\Z!ꢀVhꢀ^aajhigViZYꢀ^cꢀ
Figure 22#
The outfeed table MUST be level with
cutterhead knives or inserts when they are
at top dead center (their highest point during
rotation). Otherwise, the workpiece cannot
properly feed past the cutterhead, which
may cause a kickback hazard to the opera-
tor.
·ꢀ>[ꢀ ndjgꢀ dji[ZZYꢀ iVWaZꢀ ]Z^\]iꢀ ^hꢀ XdggZXi!ꢀ cdꢀ
VY_jhibZcihꢀVgZꢀcZXZhhVgn#
·ꢀ>[ꢀ i]Zꢀ `c^[Zꢀ dgꢀ ^chZgiꢀ a^[ihꢀ i]Zꢀ higV^\]iZY\Zꢀ
d[[ꢀi]ZꢀiVWaZꢀdgꢀ^hꢀWZadlꢀi]ZꢀhigV^\]iZY\Z!ꢀ
i]Zcꢀi]Zꢀdji[ZZYꢀiVWaZꢀ]Z^\]iꢀbjhiꢀWZꢀgZhZiꢀ
ꢁgZ[ZgꢀidꢀSetting Outfeed Table Height dcꢀ
Page 43ꢀ[dgꢀYZiV^aZYꢀ^chigjXi^dchꢂ#
23.ꢀ EaVXZꢀi]ZꢀhigV^\]iZY\Zꢀdcꢀi]Zꢀdji[ZZYꢀiVWaZꢀ
hdꢀ^iꢀZmiZcYhꢀdkZgꢀi]ZꢀXjiiZg]ZVY#
24.ꢀ JhZꢀ i]Zꢀ XjiiZg]ZVYꢀ ejaaZnꢀ idꢀ gdiViZꢀ i]Zꢀ
XjiiZg]ZVYꢀjci^aꢀdcZꢀd[ꢀi]Zꢀ`c^kZhꢀdgꢀ^chZgihꢀ^hꢀ
ViꢀideꢀYZVYꢀXZciZgꢀꢁi]Z^gꢀ]^\]Zhiꢀed^ciꢀYjg^c\ꢀ
gdiVi^dcꢂ!ꢀVhꢀ^aajhigViZYꢀ^cꢀFigures 21–22#
25.ꢀ JhZꢀi]Zꢀꢁ'ꢂꢀB+"&ꢀmꢀ&%ꢀ[aVc\ZꢀWdaih!ꢀ-bbꢀ[aViꢀ
lVh]Zgh!ꢀ VcYꢀ B+"&ꢀ ]Zmꢀ cjihꢀ idꢀ ^chiVaaꢀ i]Zꢀ
WZaiꢀ\jVgYꢀjcYZgcZVi]ꢀi]Zꢀ[ZcXZꢀXVgg^V\Z!ꢀVhꢀ
h]dlcꢀ^cꢀFigure 23#
Ideꢀ9ZVY
8ZciZg
<%).%
mꢀ'
<%).%M
Ideꢀ9ZVY
8ZciZg
7Zaiꢀ<jVgY
Figure 21.ꢀ@c^[Zꢀdgꢀ^chZgiꢀViꢀideꢀYZVYꢀXZciZg#
Figure 23.ꢀ>chiVaa^c\ꢀi]ZꢀWZaiꢀ\jVgY#
26. Model G0490 Only: 6hhZbWaZꢀi]Zꢀ`c^[ZꢀhZi"
i^c\ꢀ\Vj\ZꢀVhꢀh]dlcꢀ^cꢀFigure 24#
<%).%
HigV^\]iZY\Z
Dji[ZZY
>c[ZZY
<%).%M
HigV^\]iZY\Zꢀ
Dji[ZZYꢀ
>c[ZZYꢀ
Figure 22.ꢀJh^c\ꢀi]ZꢀhigV^\]iZY\ZꢀidꢀX]ZX`ꢀi]Zꢀ
dji[ZZYꢀiVWaZꢀ]Z^\]i#
Figure 24.ꢀ@c^[ZꢀhZii^c\ꢀ\Vj\ZꢀVhhZbWaZY#
"'%"
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
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27.ꢀ GZ"^chiVaaꢀi]ZꢀgZVgꢀhiVcYꢀeVcZa#
Dust Collection
28.ꢀ BdkZꢀ i]Zꢀ [ZcXZꢀ WVX`ꢀ Vhꢀ [Vgꢀ Vhꢀ ndjꢀ XVcꢀ idꢀ
bV`Zꢀgddbꢀ[dgꢀi]ZꢀXjiiZg]ZVYꢀ\jVgY#
29.ꢀ >chZgiꢀ i]Zꢀ XjiiZg]ZVYꢀ \jVgYꢀ h]V[iꢀ ^cidꢀ i]Zꢀ
ZmiZch^dcꢀ[ZcXZ!ꢀVhꢀh]dlcꢀ^cꢀFigure 25!ꢀhdꢀ
i]Zꢀ h]V[iꢀ [aViꢀ ^hꢀ [VX^c\ꢀ i]Zꢀ hZiꢀ hXgZl!ꢀ i]Zcꢀ
i^\]iZcꢀi]ZꢀhZiꢀhXgZlꢀV\V^chiꢀi]Zꢀh]V[i#
DO NOT operate the Model G0490/G0490X
without an adequate dust collection system.
This jointer creates substantial amounts of
wood dust while operating. Failure to use
a dust collection system can result in short
and long-term respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust col-
lector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or pur-
chase a good dust collection "how-to" book.
Figure 25.ꢀ>chiVaa^c\ꢀi]ZꢀXjiiZg]ZVYꢀ\jVgY#
30.ꢀ IZhiꢀi]ZꢀdeZgVi^dcꢀd[ꢀi]Zꢀ\jVgYꢀWnꢀejaa^c\ꢀ^iꢀ
WVX`ꢀVcYꢀaZii^c\ꢀ\d#ꢀI]Zꢀ\jVgYꢀh]djaYꢀheg^c\ꢀ
WVX`ꢀdkZgꢀi]ZꢀXjiiZg]ZVY#
To connect a dust collection hose:
1.ꢀ ;^iꢀ i]Zꢀ )ꢇꢀ Yjhiꢀ ]dhZꢀ dkZgꢀ i]Zꢀ Yjhiꢀ edgiꢀ VcYꢀ
hZXjgZꢀ^cꢀeaVXZꢀl^i]ꢀVꢀ]dhZꢀXaVbe#
·ꢀ>[ꢀi]Zꢀ\jVgYꢀYgV\hꢀVXgdhhꢀi]ZꢀiVWaZ!ꢀaddhZcꢀ
i]Zꢀ hZiꢀ hXgZl!ꢀ gV^hZꢀ i]Zꢀ \jVgYꢀ ha^\]ianꢀ hdꢀ
i]Viꢀ^iꢀYdZhꢀcdiꢀYgV\!ꢀi]ZcꢀgZ"i^\]iZcꢀi]ZꢀhZiꢀ
hXgZl#
2.ꢀ Ij\ꢀi]Zꢀ]dhZꢀidꢀbV`ZꢀhjgZꢀ^iꢀYdZhꢀcdiꢀXdbZꢀ
d[[#ꢀNote: A tight fit is necessary for proper
performance.
·ꢀ>[ꢀi]Zꢀ\jVgYꢀYdZhꢀcdiꢀheg^c\ꢀWVX`ꢀdkZgꢀi]Zꢀ
XjiiZg]ZVY!ꢀgZ"^chiVaaꢀ^iꢀVcYꢀbV`ZꢀhjgZꢀi]Zꢀ
[aViꢀ eVgiꢀ d[ꢀ i]Zꢀ \jVgYꢀ h]V[iꢀ [VXZhꢀ i]Zꢀ hZiꢀ
hXgZl#
Test Run
DcXZꢀ i]Zꢀ VhhZbWanꢀ ^hꢀ XdbeaZiZ!ꢀ iZhiꢀ gjcꢀ ndjgꢀ
bVX]^cZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ gjchꢀ egdeZganꢀ VcYꢀ ^hꢀ
gZVYnꢀ[dgꢀgZ\jaVgꢀdeZgVi^dc#ꢀI]ZꢀiZhiꢀgjcꢀXdch^hihꢀ
d[ꢀkZg^[n^c\ꢀi]Zꢀ[daadl^c\/ꢀ&ꢂꢀI]ZꢀbdidgꢀedlZghꢀjeꢀ
VcYꢀgjchꢀXdggZXianꢀVcYꢀ'ꢂꢀi]ZꢀHIDEꢀWjiidcꢀhV[Zinꢀ
[ZVijgZꢀldg`hꢀXdggZXian#
>[!ꢀ Yjg^c\ꢀ i]Zꢀ iZhiꢀ gjc!ꢀ ndjꢀ XVccdiꢀ ZVh^anꢀ adXViZꢀ
i]ZꢀhdjgXZꢀd[ꢀVcꢀjcjhjVaꢀcd^hZꢀdgꢀk^WgVi^dc!ꢀhideꢀ
jh^c\ꢀ i]Zꢀ bVX]^cZꢀ ^bbZY^ViZan!ꢀ i]Zcꢀ gZk^Zlꢀ
TroubleshootingꢀdcꢀPage 34#ꢀ>[ꢀndjꢀXVccdiꢀ[^cYꢀ
VꢀgZbZYn!ꢀXdciVXiꢀdjgꢀIZX]ꢀHjeedgiꢀViꢀꢁ*,%ꢂꢀ*)+"
.++(ꢀ[dgꢀVhh^hiVcXZ#
"'&"
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
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7.ꢀ L>I=DJIꢀgZhZii^c\ꢀi]Zꢀhl^iX]!ꢀegZhhꢀi]ZꢀDCꢀ
Wjiidc#ꢀI]ZꢀbVX]^cZꢀh]djaYꢀcdiꢀhiVgi#
Before starting the jointer, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
·>[ꢀ i]Zꢀ bVX]^cZꢀ YdZhꢀ cdiꢀ hiVgi!ꢀ i]Zꢀ HIDEꢀ
Wjiidcꢀ hV[Zinꢀ [ZVijgZꢀ ^hꢀ ldg`^c\ꢀ XdggZXian#ꢀ
I]ZꢀIZhiꢀGjcꢀ^hꢀXdbeaZiZ#
·>[ꢀi]ZꢀbVX]^cZꢀYdZhꢀhiVgiꢀꢁl^i]ꢀi]ZꢀHIDEꢀ
Wjiidcꢀejh]ZYꢀ^cꢂ!ꢀ^bbZY^ViZanꢀY^hXdccZXiꢀ
edlZgꢀ idꢀ i]Zꢀ bVX]^cZ#ꢀ I]Zꢀ HIDEꢀ Wjiidcꢀ
hV[Zinꢀ[ZVijgZꢀ^hꢀcdiꢀldg`^c\ꢀXdggZXian#ꢀI]^hꢀ
hV[Zinꢀ [ZVijgZꢀ bjhiꢀ ldg`ꢀ egdeZganꢀ WZ[dgZꢀ
egdXZZY^c\ꢀ l^i]ꢀ gZ\jaVgꢀ deZgVi^dch#ꢀ 8Vaaꢀ
IZX]ꢀHjeedgiꢀ[dgꢀ]Zae#
To test run the machine:
1.ꢀ BV`ZꢀhjgZꢀndjꢀjcYZghiVcYꢀi]ZꢀhV[Zinꢀ^chigjX"
i^dchꢀViꢀi]ZꢀWZ\^cc^c\ꢀd[ꢀi]ZꢀbVcjVaꢀVcYꢀi]Viꢀ
i]ZꢀbVX]^cZꢀ^hꢀhZiꢀjeꢀegdeZgan#
Recommended
Adjustments
2.ꢀ BV`ZꢀhjgZꢀVaaꢀiddahꢀVcYꢀdW_ZXihꢀjhZYꢀYjg^c\ꢀ
hZijeꢀVgZꢀXaZVgZYꢀVlVnꢀ[gdbꢀi]ZꢀbVX]^cZ#
3.ꢀ 8dccZXiꢀi]ZꢀbVX]^cZꢀidꢀi]ZꢀedlZgꢀhdjgXZ#
;dgꢀ ndjgꢀ XdckZc^ZcXZ!ꢀ i]Zꢀ VY_jhibZcihꢀ a^hiZYꢀ
WZadlꢀ]VkZꢀWZZcꢀeZg[dgbZYꢀViꢀi]Zꢀ[VXidgnꢀVcYꢀcdꢀ
[jgi]ZgꢀhZijeꢀ^hꢀgZfj^gZYꢀidꢀdeZgViZꢀndjgꢀbVX]^cZ#ꢀ
=dlZkZg!ꢀWZXVjhZꢀd[ꢀi]ZꢀbVcnꢀkVg^VWaZhꢀ^ckdakZYꢀ
l^i]ꢀ h]^ee^c\!ꢀ lZꢀ gZXdbbZcYꢀ i]Viꢀ ndjꢀ Viꢀ aZVhiꢀ
kZg^[nꢀi]Zꢀ[daadl^c\ꢀVY_jhibZcihꢀidꢀZchjgZꢀi]ZꢀWZhiꢀ
edhh^WaZꢀgZhjaihꢀ[gdbꢀndjgꢀcZlꢀbVX]^cZ#
4.ꢀ Ejh]ꢀi]ZꢀHIDEꢀWjiidcꢀ^c!ꢀi]Zcꢀil^hiꢀ^iꢀXadX`"
l^hZꢀhdꢀ^iꢀedehꢀdji#ꢀL]Zcꢀi]ZꢀHIDEꢀWjiidcꢀ
edehꢀ dji!ꢀ i]Zꢀ hl^iX]ꢀ ^hꢀ gZhZiꢀ VcYꢀ gZVYnꢀ [dgꢀ
deZgVi^dcꢀꢁhZZꢀFigure 26ꢂ#
Factory adjustments that should be verified:
sꢀ BdYZaꢀ <%).%ꢀ @c^[Zꢀ HZii^c\hꢀ ꢁgZ[Zgꢀ idꢀ Page
36ꢂ#ꢀ
Figure 26.ꢀGZhZii^c\ꢀi]Zꢀhl^iX]#
sꢀ 9Zei]ꢀHXVaZꢀ8Va^WgVi^dcꢀꢁgZ[ZgꢀidꢀPage 44ꢂ#
sꢀ ;ZcXZꢀHideꢀ6XXjgVXnꢀꢁgZ[ZgꢀidꢀPage 45ꢂ#
™ꢀ IVWaZꢀEVgVaaZa^hbꢀꢁgZ[ZgꢀidꢀPage 40ꢂ#
5.ꢀ KZg^[nꢀi]Viꢀi]ZꢀbVX]^cZꢀ^hꢀdeZgVi^c\ꢀXdggZXianꢀ
Wnꢀejh]^c\ꢀi]ZꢀDCꢀWjiidc#
·L]Zcꢀ deZgVi^c\ꢀ XdggZXian!ꢀ i]Zꢀ bVX]^cZꢀ
gjchꢀhbddi]anꢀl^i]ꢀa^iiaZꢀdgꢀcdꢀk^WgVi^dcꢀdgꢀ
gjWW^c\ꢀcd^hZh#
·ꢀ>ckZhi^\ViZꢀVcYꢀXdggZXiꢀhigVc\ZꢀdgꢀjcjhjVaꢀ
cd^hZhꢀ dgꢀ k^WgVi^dchꢀ WZ[dgZꢀ deZgVi^c\ꢀ i]Zꢀ
bVX]^cZꢀ [jgi]Zg#ꢀ 6alVnhꢀ Y^hXdccZXiꢀ i]Zꢀ
bVX]^cZꢀ[gdbꢀedlZgꢀl]Zcꢀ^ckZhi^\Vi^c\ꢀdgꢀ
XdggZXi^c\ꢀediZci^VaꢀegdWaZbh#
6.ꢀ EgZhhꢀi]ZꢀHIDEꢀWjiidcꢀidꢀijgcꢀi]ZꢀbVX]^cZꢀ
OFF#
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BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
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SECTION 4: OPERATIONS
Operation Overview
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
I]^hꢀ dkZgk^Zlꢀ \^kZhꢀ ndjꢀ i]Zꢀ WVh^Xꢀ egdXZhhꢀ i]Viꢀ
]VeeZchꢀ Yjg^c\ꢀ Vcꢀ deZgVi^dcꢀ l^i]ꢀ i]^hꢀ bVX]^cZ#ꢀ
;Vb^a^Vg^oZꢀ ndjghZa[ꢀ l^i]ꢀ i]^hꢀ egdXZhhꢀ idꢀ WZiiZgꢀ
jcYZghiVcYꢀi]ZꢀgZbV^c^c\ꢀeVgihꢀd[ꢀi]ZꢀOperationꢀ
hZXi^dc#
To complete a typical operation, the operator
does the following:
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
1.ꢀ :mVb^cZhꢀ i]Zꢀ ldg`e^ZXZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ ^hꢀ
hj^iVWaZꢀ[dgꢀXjii^c\#
2.ꢀ 6Y_jhihꢀi]Zꢀ[ZcXZꢀ[dgꢀi]Zꢀl^Yi]ꢀd[ꢀi]Zꢀldg`e^ZXZꢀ
VcYꢀi]ZcꢀadX`hꢀ^iꢀ^cꢀeaVXZ#
3.ꢀ 6Y_jhihꢀi]Zꢀ[ZcXZꢀi^ai!ꢀ^[ꢀcZXZhhVgn!ꢀidꢀi]ZꢀXdg"
gZXiꢀVc\aZ#ꢀ
4.ꢀ 6Y_jhihꢀi]Zꢀ^c[ZZYꢀiVWaZꢀ]Z^\]iꢀ[dgꢀi]Zꢀ^c^i^Vaꢀ
Xji#
5.ꢀ 8]ZX`hꢀ i]Zꢀ dji[ZZYꢀ h^YZꢀ d[ꢀ i]Zꢀ bVX]^cZꢀ
[dgꢀ egdeZgꢀ hjeedgiꢀ VcYꢀ idꢀ bV`Zꢀ hjgZꢀ i]Zꢀ
ldg`e^ZXZꢀXVcꢀhV[ZanꢀeVhhꢀVaaꢀi]ZꢀlVnꢀWZndcYꢀ
i]ZꢀXjiiZg]ZVYꢀl^i]djiꢀ^ciZg[ZgZcXZꢀ[gdbꢀdi]Zgꢀ
dW_ZXih#
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
6.ꢀ LZVghꢀ hV[Zinꢀ \aVhhZh!ꢀ gZhe^gVidg!ꢀ VcYꢀ ZVgꢀ
egdiZXi^dc!ꢀVcYꢀadXViZhꢀi]Zꢀejh]ꢀWadX`h#
7.ꢀ HiVgihꢀi]ZꢀbVX]^cZ#
NOTICE
8.ꢀ Jh^c\ꢀi]Zꢀejh]ꢀWadX`h!ꢀ]daYhꢀi]Zꢀldg`e^ZXZꢀ
[^gbanꢀVcYꢀ[aVianꢀV\V^chiꢀWdi]ꢀi]Zꢀ^c[ZZYꢀiVWaZꢀ
VcYꢀ [ZcXZ!ꢀ VcYꢀ i]Zcꢀ ejh]Zhꢀ i]Zꢀ ldg`e^ZXZꢀ
eVhiꢀ i]Zꢀ XjiiZg]ZVYꢀ Viꢀ Vꢀ hiZVYnꢀ VcYꢀ Xdc"
igdaaZYꢀ gViZꢀ jci^aꢀ i]Zꢀ ldg`e^ZXZꢀ bdkZhꢀ Xdb"
eaZiZanꢀWZndcYꢀi]ZꢀXjiiZg]ZVY#
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
9.ꢀ GZeZVihꢀ Steps 5–8ꢀ jci^aꢀ hVi^h[^ZYꢀ l^i]ꢀ i]Zꢀ
gZhjaih#
10.ꢀ Hidehꢀi]ZꢀbVX]^cZ#
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BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
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Fence Movement:ꢀ I]Zꢀ [ZcXZꢀ ]Vhꢀ Vꢀ adX`ꢀ i]Viꢀ
`ZZehꢀ^iꢀ^cꢀedh^i^dcꢀꢁhZZꢀFigure 29ꢂ#ꢀIdꢀbdkZꢀi]Zꢀ
[ZcXZ!ꢀaddhZcꢀi]ZꢀadX`ꢀVcYꢀha^YZꢀi]Zꢀ[ZcXZꢀl]ZgZꢀ
cZZYZY#
Basic Controls
GZ[ZgꢀidꢀFigures 27–30ꢀVcYꢀi]Zꢀ[daadl^c\ꢀYZhXg^e"
i^dcꢀidꢀWZXdbZꢀ[Vb^a^Vgꢀl^i]ꢀi]Zꢀ[jcXi^dchꢀd[ꢀi]Zꢀ
XdcigdaꢀeVcZa!ꢀiVWaZꢀXdcigdah!ꢀVcYꢀ[ZcXZꢀXdcigdah#ꢀ
START Button:ꢀHiVgihꢀi]Zꢀbdidgꢀdcanꢀ^[ꢀi]ZꢀHIDEꢀ
Wjiidcꢀ]VhꢀWZZcꢀgZhZi#
STOP Button:ꢀ Hidehꢀ i]Zꢀ bdidgꢀ l]Zcꢀ ejh]ZYꢀ
^cꢀ VcYꢀ Y^hVWaZhꢀ i]Zꢀ HI6GIꢀ Wjiidc#ꢀ :cVWaZꢀ i]Zꢀ
HI6GIꢀWjiidcꢀWnꢀil^hi^c\ꢀi]ZꢀHIDEꢀWjiidcꢀjci^aꢀ
^iꢀedehꢀdji#
;ZcXZꢀ
AdX`
Figure 29.ꢀ;ZcXZꢀadX`ꢀadXVi^dc#
Fence Tilting:ꢀ I]Zꢀ i^aiꢀ adX`ꢀ ꢁhZZꢀ Figure 30ꢂꢀ
hZXjgZhꢀi]Zꢀ[ZcXZꢀViꢀVcnꢀedh^i^dcꢀ^cꢀi]ZꢀVkV^aVWaZꢀ
gVc\Z#ꢀI]Zꢀeajc\ZgꢀadX`hꢀ^cidꢀVcꢀ^cYZm^c\ꢀg^c\ꢀidꢀ
ZVh^anꢀhZiꢀi]Zꢀ[ZcXZꢀi^aiꢀidꢀ.%•ꢀV[iZgꢀbdk^c\ꢀ^i#ꢀIldꢀ
edh^i^kZꢀhidehꢀhZiꢀi]Zꢀ[ZcXZꢀViꢀ)*•ꢀ^clVgYꢀVcYꢀ)*•ꢀ
djilVgYꢀ[dgꢀXdbbdcꢀ)*•ꢀWZkZaꢀXjih#ꢀ:kZcꢀl]Zcꢀ
i]Zꢀ[ZcXZꢀ^hꢀgZhi^c\ꢀV\V^chiꢀi]Zꢀedh^i^kZꢀhideh!ꢀi]Zꢀ
i^aiꢀadX`ꢀbjhiꢀWZꢀi^\]iZcZYꢀWZ[dgZꢀXjii^c\#
HIDEꢀ
7jiidc
HI6GIꢀ
7jiidc
Figure 27.ꢀHI6GI$HIDEꢀWjiidcꢀadXVi^dch#
I^aiꢀAdX`
Table Movement:ꢀ Idꢀ bdkZꢀ i]Zꢀ ^c[ZZYꢀ iVWaZ!ꢀ
addhZcꢀ i]Zꢀ iVWaZꢀ adX`ꢀ ꢁhZZꢀ Figure 28ꢂ!ꢀ jhZꢀ i]Zꢀ
iVWaZꢀVY_jhibZciꢀaZkZgꢀidꢀbdkZꢀi]ZꢀiVWaZꢀl^i]^cꢀi]Zꢀ
egZhZiꢀgVc\Z!ꢀi]Zcꢀi^\]iZcꢀi]ZꢀiVWaZꢀadX`#ꢀIdꢀVY_jhiꢀ
i]ZꢀegZhZiꢀgVc\Zꢀd[ꢀ^c[ZZYꢀiVWaZꢀbdkZbZci!ꢀgZ[Zgꢀ
idꢀAdjusting Infeed TableꢀStop BoltsꢀdcꢀPage
44#ꢀ I]Zꢀ dji[ZZYꢀ iVWaZꢀ ^hꢀ egZhZiꢀ l^i]ꢀ cdꢀ gVc\Zꢀ
d[ꢀ bdkZbZciꢀ VaadlZY!ꢀ hdꢀ ^[ꢀ ^iꢀ \Zihꢀ VXX^YZciVaanꢀ
jcadX`ZYꢀ^iꢀl^aaꢀcdiꢀbdkZ#
Eajc\Zg
Figure 30.ꢀI^aiꢀadX`ꢀVcYꢀeajc\ZgꢀadXVi^dch#
For the Model G0490/G0490X, the mini-
1
mum depth of cut is ⁄32" and the maximum
depth of cut is 1⁄8" for the G0490 and 5⁄16" for
the G0490X. DO NOT exceed the maximum
depth of cut per pass on your jointer or kick-
back and serious injury may occur!
IVWaZ
AdX`h
>c[ZZYꢀIVWaZ
6Y_jhibZci
AZkZg
Dji[ZZYꢀIVWaZ
6Y_jhibZciꢀAZkZg
Figure 28.ꢀIVWaZꢀXdcigdaꢀadXVi^dch#
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™ꢀ Scrape all glue off the workpiece before
jointing. <ajZꢀ YZedh^ihꢀ dcꢀ i]Zꢀ ldg`e^ZXZ!ꢀ
]VgYꢀdgꢀhd[i!ꢀl^aaꢀ\jbꢀjeꢀi]ZꢀXjiiZg]ZVYꢀVcYꢀ
egdYjXZꢀeddgꢀgZhjaih#
Stock Inspection &
Requirements
™ꢀ Remove foreign objects from the
workpiece.ꢀ BV`Zꢀ hjgZꢀ i]Viꢀ Vcnꢀ hidX`ꢀ ndjꢀ
egdXZhhꢀ l^i]ꢀ i]Zꢀ _d^ciZgꢀ ^hꢀ XaZVcꢀ VcYꢀ [gZZꢀ
d[ꢀ Y^gi!ꢀ cV^ah!ꢀ hiVeaZh!ꢀ i^cnꢀ gdX`hꢀ dgꢀ Vcnꢀ
di]Zgꢀ[dgZ^\cꢀdW_ZXih!ꢀi]ViꢀXdjaYꢀYVbV\Zꢀi]Zꢀ
XjiiZg]ZVY#ꢀI]ZhZꢀeVgi^XaZhꢀXdjaYꢀVahdꢀXVjhZꢀ
VꢀheVg`ꢀVhꢀi]Znꢀhig^`Zꢀi]ZꢀXjiiZg]ZVYꢀVcYꢀXgZ"
ViZꢀVꢀ[^gZꢀ]VoVgY#
Follow these rules when choosing and joint-
ing stock:
s
$/ ./4 JOINT OR SURFACE PLACE STOCK THAT
contains large or loose knots. >c_jgnꢀidꢀi]Zꢀ
deZgVidgꢀ dgꢀ YVbV\Zꢀ idꢀ i]Zꢀ ldg`e^ZXZꢀ XVcꢀ
dXXjgꢀ^[ꢀVꢀ`cdiꢀWZXdbZhꢀY^hadY\ZYꢀYjg^c\ꢀi]Zꢀ
Xjii^c\ꢀdeZgVi^dc#
ꢀ
Note: Wood stacked on a concrete or dirt
surface can have small pieces of concrete or
stone pressed into the surface.
™ꢀ Jointing and surface planing with the
grain is safer for the operator and pro-
duces a better finish. 8jii^c\ꢀ V\V^chiꢀ i]Zꢀ
\gV^cꢀ ^cXgZVhZhꢀ i]Zꢀ a^`Za^]ddYꢀ d[ꢀ `^X`WVX`ꢀ
VcYꢀldg`e^ZXZꢀiZVg"dji#ꢀ9DꢀCDIꢀXjiꢀV\V^chiꢀ
i]Zꢀ \gV^cꢅꢀ 8jii^c\ꢀ l^i]ꢀ i]Zꢀ \gV^cꢀ ^hꢀ [ZZY^c\ꢀ
i]ZꢀhidX`ꢀVXgdhhꢀi]ZꢀXjiiZg]ZVYꢀhdꢀi]Zꢀ\gV^cꢀ
ed^cihꢀ Ydlcꢀ VcYꢀ WVX`!ꢀ Vhꢀ k^ZlZYꢀ [gdbꢀ i]Zꢀ
[gdciꢀZY\Zꢀd[ꢀi]ZꢀhidX`ꢀꢁhZZꢀFigure 31ꢂ#
s
Make sure all stock is sufficiently dried
before jointing. LddYꢀl^i]ꢀVꢀbd^hijgZꢀXdc"
iZciꢀdkZgꢀ'%ꢈꢀl^aaꢀXVjhZꢀjccZXZhhVgnꢀlZVgꢀ
dcꢀi]ZꢀXjiiZghꢀVcYꢀeddgꢀXjii^c\ꢀgZhjaih#ꢀ:mXZhhꢀ
bd^hijgZꢀXVcꢀVahdꢀ]VhiZcꢀgjhiꢀVcYꢀXdggdh^dc#
™ꢀ Make sure your workpiece exceeds the
minimum dimension requirements, as
shown in Figure 32, before processing it
through the jointer, or the workpiece may
break or kickback during the operation.
ꢀ
Note: If the grain changes direction along the
edge of the workpiece, decrease the depth of
cut and make additional passes.
#/22%#4
&'ꢇꢀB^c#
7ITH 'RAIN
&ꢇꢀB^c#
).#/22%#4
&
$
'ꢇꢀB^c#
!GAINST 'RAIN
&'ꢇꢀB^c#
Figure 31.ꢀEgdeZgꢀ\gV^cꢀVa^\cbZciꢀl^i]ꢀi]Zꢀ
XjiiZg]ZVY#
™ꢀ Only process natural wood fiber through
your jointer. Ndjgꢀ_d^ciZgꢀ^hꢀYZh^\cZYꢀidꢀXjiꢀ
dcanꢀ cVijgVaꢀ lddYꢀ hidX`#ꢀ I]^hꢀ bVX]^cZꢀ ^hꢀ
CDIꢀYZh^\cZYꢀidꢀXjiꢀbZiVa!ꢀ\aVhh!ꢀhidcZ!ꢀi^aZ!ꢀ
egdYjXihꢀ l^i]ꢀ aZVY"WVhZYꢀ eV^ci!ꢀ dgꢀ egdYjXihꢀ
i]ViꢀXdciV^cꢀVhWZhidh·Xjii^c\ꢀi]ZhZꢀbViZg^"
Vahꢀl^i]ꢀVꢀ_d^ciZgꢀbVnꢀaZVYꢀidꢀ^c_jgn#
&
$
'ꢇꢀB^c#
&ꢇꢀB^c#
Figure 32.ꢀB^c^bjbꢀhidX`ꢀY^bZch^dchꢀ[dgꢀi]Zꢀ
_d^ciZg#
"'*"
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Edge Joint on the Jointer: I]Zꢀ XdcXVkZꢀ
ZY\Zꢀd[ꢀi]Zꢀldg`e^ZXZꢀ^hꢀ_d^ciZYꢀ[aViꢀl^i]ꢀi]Zꢀ
_d^ciZgꢀꢁhZZꢀFigure 35ꢂ#
Before turning the jointer ON, make sure
the outfeed table height is properly set
(refer to Setting Outfeed Table Height on
Page 43 for detailed instructions) to avoid
workpiece kickback and to ensure good
results. Kickback of the workpiece could
cause serious personal injury!
Figure 35.ꢀ:Y\Zꢀ_d^ci^c\ꢀdcꢀi]Zꢀ_d^ciZg#
Squaring Stock
4. Rip Cut on a Table Saw: ꢀI]Zꢀ_d^ciZYꢀZY\Zꢀ
d[ꢀi]Zꢀldg`e^ZXZꢀ^hꢀeaVXZYꢀV\V^chiꢀi]ZꢀiVWaZꢀ
hVlꢀ [ZcXZꢀ VcYꢀ i]Zꢀ deedh^iZꢀ ZY\Zꢀ ^hꢀ Xjiꢀ d[[ꢀ
ꢁhZZꢀFigure 36ꢂ#
Squaring stock involves four steps performed
in the following order:
1. Surface Plane on the Jointer: I]ZꢀXdcXVkZꢀ
[VXZꢀ d[ꢀ i]Zꢀ ldg`e^ZXZꢀ ^hꢀ hjg[VXZꢀ eaVcZYꢀ [aViꢀ
l^i]ꢀi]Zꢀ_d^ciZgꢀꢁhZZꢀFigure 33ꢂ#
EgZk^djhanꢀ
?d^ciZYꢀ:Y\Z
Figure 36.ꢀG^eꢀXjii^c\ꢀdcꢀVꢀiVWaZꢀhVl#
Figure 33.ꢀHjg[VXZꢀeaVc^c\ꢀdcꢀi]Zꢀ_d^ciZg#
Making adjustments to the jointer while the
machine is ON greatly increases the risk to
the operator from the rotating cutterhead.
ALWAYS make sure the jointer is OFF and
disconnected from power before performing
adjustments, maintenance, or service on the
machine!
2. Surface Plane on a Thickness Planer:
I]Zꢀ deedh^iZꢀ [VXZꢀ d[ꢀ i]Zꢀ ldg`e^ZXZꢀ ^hꢀ hjg"
[VXZꢀeaVcZYꢀ[aViꢀl^i]ꢀVꢀi]^X`cZhhꢀeaVcZgꢀꢁhZZꢀ
Figure 34ꢂ#
EgZk^djhanꢀ
Hjg[VXZꢀ
EaVcZYꢀ;VXZ
Figure 34.ꢀHjg[VXZꢀeaVc^c\ꢀdcꢀVꢀi]^X`cZhhꢀ
eaVcZg#
"'+"
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
Download from Www.Somanuals.com. All Manuals Search And Download.
To surface plane the workpiece on the joint-
er:
Surface Planing
1.ꢀ 9>H8DCC:8Iꢀ?D>CI:Gꢀ;GDBꢀEDL:Gꢅ
I]ZꢀejgedhZꢀd[ꢀhjg[VXZꢀeaVc^c\ꢀdcꢀi]Zꢀ_d^ciZgꢀ^hꢀidꢀ
bV`ZꢀdcZꢀ[VXZꢀd[ꢀi]Zꢀldg`e^ZXZꢀ[aViꢀꢁhZZꢀFigures
37–38ꢂ#ꢀI]^hꢀ^hꢀVꢀcZXZhhVgnꢀhiZeꢀl]ZcꢀhfjVg^c\ꢀVꢀ
ldg`e^ZXZꢀ[dgꢀVꢀi]^X`cZhhꢀeaVcZg#
2.ꢀ BV`Zꢀ hjgZꢀ ndjꢀ gZVYꢀ VcYꢀ [daadlꢀ i]Zꢀ Safety
Instructionsꢀ WZ\^cc^c\ꢀ dcꢀ Page 8ꢀ VcYꢀ i]Zꢀ
Stock Inspection & Requirementꢀ gjaZhꢀ
WZ\^cc^c\ꢀdcꢀPage 25#
3.ꢀ KZg^[nꢀi]Viꢀi]Zꢀdji[ZZYꢀiVWaZꢀ]Z^\]iꢀ^hꢀegdeZganꢀ
hZiꢀꢁgZ[ZgꢀidꢀSetting Outfeed Table Height
dcꢀPage 43ꢀ[dgꢀYZiV^aZYꢀ^chigjXi^dchꢂ#
NOTICE
If you are not experienced with a jointer,
set the depth of cut to 0" and practice
feeding the workpiece across the tables as
described for each of the jointing proce-
dures. This process will better prepare you
for the actual operation.
4.ꢀ HZiꢀ i]Zꢀ YZei]ꢀ d[ꢀ Xjiꢀ [dgꢀ ndjgꢀ deZgVi^dcꢀ VcYꢀ
i]Zꢀ[ZcXZꢀidꢀ.%•#
ꢀ
Note: We suggest a 1⁄32" depth of cut for sur-
face planing, and a more shallow depth for
hardwood species or for wide stock.
5.ꢀ >[ꢀndjgꢀldg`e^ZXZꢀ^hꢀXjeeZYꢀdgꢀlVgeZY!ꢀeaVXZꢀ
^iꢀ hdꢀ i]Zꢀ XdcXVkZꢀ h^YZꢀ ^hꢀ [VXZꢀ Ydlcꢀ dcꢀ i]Zꢀ
^c[ZZYꢀiVWaZ#
6.ꢀ 8dccZXiꢀi]Zꢀ_d^ciZgꢀidꢀedlZgꢀVcYꢀijgcꢀ^iꢀON#
Failure to use push blocks when surface
planing could result in your hands contact-
ing the rotating cutterhead, which will cause
serious personal injury. ALWAYS use push
blocks when surface planing on the jointer!
Figure 37.ꢀ:mVbeaZꢀd[ꢀhjg[VXZꢀeaVc^c\ꢀl^i]ꢀi]Zꢀ
_d^ciZg#
7. L^i]ꢀ Vꢀ ejh]ꢀ WadX`ꢀ ^cꢀ ZVX]ꢀ ]VcY!ꢀ egZhhꢀ
i]Zꢀ ldg`e^ZXZꢀ V\V^chiꢀ i]Zꢀ ^c[ZZYꢀ iVWaZꢀ VcYꢀ
i]Zꢀ [ZcXZꢀ l^i]ꢀ [^gbꢀ egZhhjgZ!ꢀ i]Zcꢀ [ZZYꢀ i]Zꢀ
ldg`e^ZXZꢀdkZgꢀi]ZꢀXjiiZg]ZVY#
ꢀ
Note: When your leading hand comes within
4" of the cutterhead, lift that push block up
and place it on the workpiece portion that is
on the outfeed table. Now, focus the down-
ward pressure with the leading hand while
feeding, then repeat the same action with
your trailing hand when it comes within 4" of
the cutterhead. Keep your hands safe! DO
NOT allow them to get any closer than 4"
from the cutterhead.
Figure 38.ꢀ>aajhigVi^dcꢀd[ꢀhjg[VXZꢀeaVc^c\ꢀgZhjaih#
8.ꢀ GZeZViꢀStep 7ꢀjci^aꢀi]ZꢀZci^gZꢀldg`e^ZXZꢀhjg"
[VXZꢀ^hꢀ[aVi#
"',"
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
Download from Www.Somanuals.com. All Manuals Search And Download.
To edge joint on the jointer:
Edge Jointing
1.ꢀ 9>H8DCC:8Iꢀ?D>CI:Gꢀ;GDBꢀEDL:Gꢅ
I]Zꢀ ejgedhZꢀ d[ꢀ ZY\Zꢀ _d^ci^c\ꢀ ^hꢀ idꢀ egdYjXZꢀ Vꢀ
[^c^h]ZY!ꢀ[aVi"ZY\ZYꢀldg`e^ZXZꢀhjg[VXZꢀi]Viꢀ^hꢀhj^i"
VWaZꢀ[dgꢀ_d^cZgnꢀdgꢀ[^c^h]^c\ꢀꢁhZZꢀFigures 39–40ꢂ#ꢀ
>iꢀ^hꢀVahdꢀVꢀcZXZhhVgnꢀhiZeꢀl]ZcꢀhfjVg^c\ꢀgdj\]ꢀ
dgꢀlVgeZYꢀhidX`#
2.ꢀ BV`Zꢀ hjgZꢀ ndjꢀ gZVYꢀ VcYꢀ [daadlꢀ i]Zꢀ Safety
Instructionsꢀ WZ\^cc^c\ꢀ dcꢀ Page 8ꢀ VcYꢀ i]Zꢀ
Stock Inspection & Requirementꢀ gjaZhꢀ
WZ\^cc^c\ꢀdcꢀPage 25#
3.ꢀ KZg^[nꢀi]Viꢀi]Zꢀdji[ZZYꢀiVWaZꢀ]Z^\]iꢀ^hꢀegdeZganꢀ
hZiꢀꢁgZ[Zgꢀid Setting Outfeed Table Height
dcꢀPage 43ꢀ[dgꢀYZiV^aZYꢀ^chigjXi^dchꢂ#
4.ꢀ HZiꢀ i]Zꢀ YZei]ꢀ d[ꢀ Xjiꢀ [dgꢀ ndjgꢀ deZgVi^dcꢀ VcYꢀ
i]Zꢀ[ZcXZꢀidꢀ.%•#
1
ꢀ
Note: We suggest ⁄16"–1⁄8" depth of cut for
edge jointing, and a more shallow depth for
hardwood species or for wide stock.
5.ꢀ >[ꢀndjgꢀldg`e^ZXZꢀ^hꢀXjeeZYꢀdgꢀlVgeZY!ꢀeaVXZꢀ
^iꢀ hdꢀ i]Zꢀ XdcXVkZꢀ h^YZꢀ ^hꢀ [VXZꢀ Ydlcꢀ dcꢀ i]Zꢀ
^c[ZZYꢀiVWaZ#
Figure 39.ꢀ:mVbeaZꢀd[ꢀZY\Zꢀ_d^ci^c\ꢀdeZgVi^dc#
6.ꢀ 8dccZXiꢀi]Zꢀ_d^ciZgꢀidꢀedlZgꢀVcYꢀijgcꢀ^iꢀON#
7. L^i]ꢀ Vꢀ ejh]ꢀ WadX`ꢀ ^cꢀ ZVX]ꢀ ]VcY!ꢀ egZhhꢀ
i]Zꢀ ldg`e^ZXZꢀ V\V^chiꢀ i]Zꢀ ^c[ZZYꢀ iVWaZꢀ VcYꢀ
i]Zꢀ [ZcXZꢀ l^i]ꢀ [^gbꢀ egZhhjgZ!ꢀ i]Zcꢀ [ZZYꢀ i]Zꢀ
ldg`e^ZXZꢀdkZgꢀi]ZꢀXjiiZg]ZVY#
ꢀ
Note: When your leading hand comes within
4" of the cutterhead, lift that push block up
and place it on the workpiece portion that is
on the outfeed table. Now, focus the down-
ward pressure with the leading hand while
feeding, then repeat the same action with
your trailing hand when it comes within 4" of
the cutterhead. Keep your hands safe! DO
NOT allow them to get any closer than 4"
from the cutterhead.
Figure 40.ꢀ>aajhigVi^dcꢀd[ꢀZY\Zꢀ_d^ci^c\ꢀgZhjaih#
8.ꢀ GZeZViꢀ Step 7ꢀ jci^aꢀ i]Zꢀ Zci^gZꢀ ldg`e^ZXZꢀ
ZY\Zꢀ^hꢀ[aVi#
"'-"
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
Download from Www.Somanuals.com. All Manuals Search And Download.
To bevel cut on the jointer:
Bevel Cutting
1.ꢀ 9>H8DCC:8Iꢀ?D>CI:Gꢀ;GDBꢀEDL:Gꢅ
I]ZꢀejgedhZꢀd[ꢀWZkZaꢀXjii^c\ꢀdcꢀi]Zꢀ_d^ciZgꢀ^hꢀidꢀ
XjiꢀVꢀheZX^[^XꢀVc\aZꢀd[ꢀi]Zꢀldg`e^ZXZꢀZY\ZꢀꢁhZZꢀ
Figures 41–42#
2.ꢀ BV`Zꢀ hjgZꢀ ndjꢀ gZVYꢀ VcYꢀ [daadlꢀ i]Zꢀ Safety
Instructionsꢀ WZ\^cc^c\ꢀ dcꢀ Page 8ꢀ VcYꢀ i]Zꢀ
Stock Inspection & Requirementꢀ gjaZhꢀ
WZ\^cc^c\ꢀdcꢀPage 25#
Ndjgꢀ _d^ciZgꢀ ]Vhꢀ [ZcXZꢀ hidehꢀ i]Viꢀ XVcꢀ WZꢀ hZiꢀ Viꢀ
.%•ꢀdgꢀ)*•#ꢀ>[ꢀndjgꢀdeZgVi^dcꢀgZfj^gZhꢀVꢀY^[[ZgZciꢀ
Vc\aZ!ꢀi]Zꢀ[ZcXZꢀXVcꢀWZꢀadX`ZYꢀ^cꢀeaVXZꢀVcnl]ZgZꢀ
WZilZZcꢀi]ZhZꢀVc\aZh#
3.ꢀ KZg^[nꢀi]Viꢀi]Zꢀdji[ZZYꢀiVWaZꢀ]Z^\]iꢀ^hꢀegdeZganꢀ
hZiꢀꢁgZ[ZgꢀidꢀSetting Outfeed Table Height
dcꢀPage 43ꢀ[dgꢀYZiV^aZYꢀ^chigjXi^dchꢂ#
4.ꢀ HZiꢀ i]Zꢀ YZei]ꢀ d[ꢀ Xjiꢀ [dgꢀ ndjgꢀ deZgVi^dcꢀ VcYꢀ
i]Zꢀ[ZcXZꢀidꢀi]ZꢀgZfj^gZYꢀVc\aZ#
1
ꢀ
Note: We suggest ⁄16"–1⁄8" depth of cut for
bevel cutting, and a more shallow depth for
hardwood species or for wide stock.
5.ꢀ >[ꢀndjgꢀldg`e^ZXZꢀ^hꢀXjeeZYꢀdgꢀlVgeZY!ꢀeaVXZꢀ
^iꢀ hdꢀ i]Zꢀ XdcXVkZꢀ h^YZꢀ ^hꢀ [VXZꢀ Ydlcꢀ dcꢀ i]Zꢀ
^c[ZZYꢀiVWaZ#
6.ꢀ 8dccZXiꢀi]Zꢀ_d^ciZgꢀidꢀedlZgꢀVcYꢀijgcꢀ^iꢀON#
7. L^i]ꢀ Vꢀ ejh]ꢀ WadX`ꢀ ^cꢀ ZVX]ꢀ ]VcY!ꢀ egZhhꢀ
i]Zꢀ ldg`e^ZXZꢀ V\V^chiꢀ i]Zꢀ ^c[ZZYꢀ iVWaZꢀ VcYꢀ
i]Zꢀ [ZcXZꢀ l^i]ꢀ [^gbꢀ egZhhjgZ!ꢀ i]Zcꢀ [ZZYꢀ i]Zꢀ
ldg`e^ZXZꢀdkZgꢀi]ZꢀXjiiZg]ZVY#
Figure 41.ꢀ;ZcXZꢀhZijeꢀ[dgꢀVꢀWZkZaꢀXjiꢀd[ꢀ)*•#
ꢀ
Note: When your leading hand comes within
4" of the cutterhead, lift that push block up
and place it on the workpiece portion that is
on the outfeed table. Now, focus the down-
ward pressure with the leading hand while
feeding, then repeat the same action with
your trailing hand when it comes within 4" of
the cutterhead. Keep your hands safe! DO
NOT allow them to get any closer than 4"
from the cutterhead.
8.ꢀ GZeZViꢀStep 7ꢀjci^aꢀi]ZꢀWZkZaꢀXjiꢀ^hꢀhVi^h[VX"
idgn#
Figure 42.ꢀ>aajhigVi^dcꢀd[ꢀWZkZaꢀXjii^c\ꢀgZhjaih#
"'."
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
Download from Www.Somanuals.com. All Manuals Search And Download.
To rabbet cut on the jointer:
Rabbet Cutting
1.ꢀ 9>H8DCC:8Iꢀ?D>CI:Gꢀ;GDBꢀEDL:Gꢅ
I]Zꢀ ejgedhZꢀ d[ꢀ gVWWZiꢀ Xjii^c\ꢀ ^hꢀ idꢀ gZbdkZꢀ Vꢀ
hZXi^dcꢀ d[ꢀ i]Zꢀ ldg`e^ZXZꢀ ZY\Zꢀ ꢁhZZꢀ Figures 43
&ꢀ 44ꢂ#ꢀ L]Zcꢀ XdbW^cZYꢀ l^i]ꢀ Vcdi]Zgꢀ gVWWZi"Xjiꢀ
ZY\Z!ꢀi]ZꢀgVWWZiꢀ_d^cihꢀXgZViZꢀVꢀh^beaZ!ꢀnZiꢀhigdc\ꢀ
bZi]dYꢀd[ꢀ_d^c^c\ꢀhidX`#
2.ꢀ GZVYꢀVcYꢀjcYZghiVcYꢀSECTION 1: SAFETY,
WZ\^cc^c\ꢀdcꢀPage 8#
3.ꢀ BV`Zꢀ hjgZꢀ ndjgꢀ hidX`ꢀ ]Vhꢀ WZZcꢀ ^cheZXiZYꢀ
[dgꢀYVc\ZgdjhꢀXdcY^i^dchꢀVhꢀYZhXg^WZYꢀ^cꢀi]Zꢀ
Stock Inspection & Requirements ꢀ^chigjX"
i^dch!ꢀWZ\^cc^c\ꢀdcꢀPage 25#
NOTICE
4.ꢀ HZiꢀi]ZꢀXjii^c\ꢀYZei]ꢀ[dgꢀndjgꢀdeZgVi^dc#ꢀLZꢀ
gZXdbbZcYꢀWZilZZcꢀ&¿&+ꢇꢀVcYꢀ&¿-ꢇꢀ[dgꢀgVWWZiꢀ
Xjii^c\#
If you are not experienced with a jointer,
set the depth of cut to 0", and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
When the cutterhead guard is removed,
attempting any other cut besides a rabbet
directly exposes the operator to the moving
cutterhead. Always replace the cutterhead
guard after rabbet cutting!
4.ꢀ GZbdkZꢀi]ZꢀXjiiZg]ZVYꢀ\jVgY#
5.ꢀ HZiꢀ i]Zꢀ [ZcXZꢀ idꢀ .%•!ꢀ i]Zcꢀ bdkZꢀ ^iꢀ [dglVgYꢀ
hdꢀi]ZꢀVbdjciꢀd[ꢀXjiiZg]ZVYꢀZmedhZYꢀ^hꢀi]Zꢀ
hVbZꢀVhꢀi]Zꢀh^oZꢀd[ꢀndjgꢀgVWWZi
6.ꢀ 8dccZXiꢀi]Zꢀ_d^ciZgꢀidꢀedlZgꢀVcYꢀijgcꢀ^iꢀON#
Figure 43.ꢀIne^XVaꢀgVWWZiꢀXjii^c\ꢀdeZgVi^dc#
7.ꢀ L^i]ꢀ Vꢀ ejh]ꢀ WadX`ꢀ ^cꢀ ZVX]ꢀ ]VcY!ꢀ egZhhꢀ i]Zꢀ
ldg`e^ZXZꢀ V\V^chiꢀ i]Zꢀ iVWaZꢀ VcYꢀ [ZcXZꢀ l^i]ꢀ
[^gbꢀ egZhhjgZ!ꢀ VcYꢀ [ZZYꢀ i]Zꢀ ldg`e^ZXZꢀ dkZgꢀ
i]ZꢀXjiiZg]ZVY#
Note/ꢀIf your leading hand gets within 4" of the
cutterhead, lift it up and over the cutterhead,
and place the push block on the portion of the
workpiece that is on the outfeed table. Now,
focus your pressure on the outfeed end of
the workpiece while feeding, and repeat the
same action with your trailing hand when it
gets within 4" of the cutterhead. To keep your
hands safe, DO NOT let them get closer than
4" from the cutterhead when it is moving!
Figure 44.ꢀ>aajhigVi^dcꢀd[ꢀgVWWZiꢀXjii^c\ꢀZ[[ZXihꢀ
8.ꢀ GZeZViꢀStep 7ꢀjci^aꢀi]ZꢀndjgꢀgVWWZiꢀ^hꢀXjiꢀidꢀ
VcYꢀVꢀ[ZlꢀhVbeaZꢀ_d^cih#
YZei]#
"(%"
BdYZaꢀ<%).%$<%).%MꢀꢁB[\#ꢀH^cXZꢀ($%.ꢂ
Download from Www.Somanuals.com. All Manuals Search And Download.
688:HHDG>:H
SECTION 5: ACCESSORIES
G1753—Jointer Pal® Magnetic Knife Jig
(For HSS & Cobalt Knives)
T21151—8" SELF-TEST® HSS System
H5143—8" SELF-TEST® Cobalt System
(Includes 1 Set Knife Holders & 4 Double-
Edge HSS "Dispoz-A-Blade" Knives)
G1756—Jointer Pal® Magnetic Knife Jig
(For Carbide Knives)
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T21348—Carbide Indexable Insert, 10 Pk.
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G4181—Power Feeder, 1 HP Single-Phase
G7873—Power Feeder, 1 HP 3-Phase
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T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
T20502
T20452
T20503
T20451
H0736
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G1163—1 HP Dust Collector
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H2499—Small Half-Mask Respirator
H3631—Medium Half-Mask Respirator
H3632—Large Half-Mask Respirator
H3635—Cartridge Filter Pair P100
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SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
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SECTION 7: SERVICE
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Troubleshooting
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Cutterhead Knives
(G0490)
HigV^\]iZY\Z
Dji[ZZY
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Inspecting Knife Height
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Tools Needed
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HigV^\]iZY\Zꢀ)ꢆꢀ################################################## &
To inspect the knife height:
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;gdbꢀDkZg]ZVYꢀK^Zl
1.ꢀ 9>H8DCC:8Iꢀ?D>CI:Gꢀ;GDBꢀEDL:Gꢅ
The cutterhead knives
are very sharp and can
quickly cut your fingers
or hands. Wear heavy
leather gloves and take
great care when handling
the cutterhead knives to
avoid personal injury.
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idꢀi]ZꢀbdidgꢀejaaZn#
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Table HeightꢀdcꢀPage 43ꢂ#
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Figure 56ꢂ#
Adjusting/Replacing Knives
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Adjusting Table ParallelismꢀdcꢀPage 40ꢂ#
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gdiVi^dcꢀꢁgZ[ZgꢀidꢀSetting Outfeed Table Height
dcꢀPage 43ꢀ[dgꢀYZiV^aZYꢀ^chigjXi^dchꢂ#
Figure 56.ꢀ8jiiZg]ZVYꢀegd[^aZꢀY^V\gVb#
Tools Needed
Qty
@c^[ZꢀHZii^c\ꢀ<Vj\Zꢀ########################################## &
=ZmꢀLgZcX]ꢀ(bbꢀ############################################## &
LgZcX]ꢀ&%bbꢀ################################################### &
To adjust/replace the knives:
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)
*
(
&
'
Figure 58.ꢀ<^WꢀWdaiꢀi^\]iZc^c\ꢀhZfjZcXZ#
The outfeed table MUST be level with
cutterhead knives or inserts when they are
at top dead center (their highest point during
rotation). Otherwise, the workpiece cannot
properly feed past the cutterhead, which
may cause a kickback hazard to the opera-
tor.
HZiꢀHXgZl
6XXZhhꢀ=daZ
10.ꢀ GZ"hZiꢀi]Zꢀdji[ZZYꢀiVWaZꢀ]Z^\]iꢀVhꢀ^chigjXiZYꢀ
^cꢀ i]Zꢀ Setting Outfeed Table Heightꢀ dcꢀ
Page 43#
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5. GZeaVXZꢀ i]Zꢀ ^chZgiꢀ hdꢀ i]Viꢀ Vꢀ [gZh]ꢀ Xjii^c\ꢀ
Cutterhead Inserts
(G0490X)
ZY\Zꢀ[VXZhꢀdjilVgY#
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i]Zꢀdi]Zgꢀ^chZgih#
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Tools Needed
Qty
9g^kZgꢀl$I"'%ꢀIdgmꢀ7^iꢀ######################################## &
EgZX^h^dcꢀHigV^\]iZY\Zꢀ###################################### &
The outfeed table MUST be level with
cutterhead knives or inserts when they are
at top dead center (their highest point during
rotation). Otherwise, the workpiece cannot
properly feed past the cutterhead, which
may cause a kickback hazard to the opera-
tor.
To rotate or replace a spiral cutterhead
insert:
1.ꢀ 9>H8DCC:8Iꢀ?D>CI:Gꢀ;GDBꢀEDL:Gꢅ
2.ꢀ Ejiꢀ dcꢀ ]ZVknꢀ aZVi]Zgꢀ dgꢀ @ZkaVgžꢀ \adkZhꢀ idꢀ
egdiZXiꢀndjgꢀ[^c\ZghꢀVcYꢀ]VcYh#
8.ꢀ GZ"hZiꢀi]Zꢀdji[ZZYꢀiVWaZꢀ]Z^\]iꢀVhꢀ^chigjXiZYꢀ
^cꢀ i]Zꢀ Setting Outfeed Table Heightꢀ dcꢀ
Page 43#
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VgZV#
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i]ZꢀedX`Ziꢀi]ZnꢀlZgZꢀgZbdkZYꢀ[gdb#
ꢀ
Note: Proper cleaning of the insert, Torx
screw, and the cutterhead pocket is critical
to achieving a smooth finish. Dirt or dust
trapped between the insert and cutterhead
will raise the insert slightly, and make notice-
able marks on your workpiece the next time
you cut.
Tip: Use low-pressure compressed air or a
vacuum nozzle to clean out the cutterhead
pocket.
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Figure 61#
Checking/Adjusting
Table Parallelism
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XVcꢀdXXjg#
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Tools Needed
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HigV^\]iZY\Zꢀ###################################################### &
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Figure 61.ꢀ6Y_jhi^c\ꢀdji[ZZYꢀiVWaZꢀZkZcꢀl^i]ꢀ
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idjX]Zhꢀi]ZꢀXjiiZg]ZVYꢀWdYn#
Checking Outfeed Table
To check the outfeed table parallelism:
1.ꢀ 9>H8DCC:8Iꢀ?D>CI:Gꢀ;GDBꢀEDL:Gꢅ
6.ꢀ EaVXZꢀi]ZꢀhigV^\]iZY\Zꢀ^cꢀi]Zꢀedh^i^dchꢀh]dlcꢀ
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dcꢀi]Zꢀdji[ZZYꢀiVWaZ#
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gZVgꢀhiVcYꢀeVcZa#
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ꢁhZZꢀFigure 60ꢂ#
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HigV^\]iZY\ZꢀEdh^i^dch
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Hideꢀ7daih
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i]ZꢀChecking Infeed Tableꢀ^chigjXi^dchꢀdcꢀ
i]ZꢀcZmiꢀeV\Z#
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;daadlꢀ i]Zꢀ Adjusting Table Parallelismꢀ
^chigjXi^dchꢀdcꢀi]ZꢀcZmiꢀeV\Z!ꢀi]Zcꢀ[daadlꢀ
i]ZꢀChecking Infeed Tableꢀ^chigjXi^dch#
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[ZcXZ!ꢀVcYꢀgZVgꢀhiVcYꢀeVcZa#
Checking Infeed Table
To check the infeed table parallelism:
1.ꢀ ;daadlꢀVaaꢀi]ZꢀhiZehꢀ[dgꢀX]ZX`^c\ꢀi]Zꢀdji[ZZYꢀ
iVWaZꢀ eVgVaaZa^hbꢀ idꢀ [^ghiꢀ bV`Zꢀ hjgZꢀ i]Viꢀ i]Zꢀ
dji[ZZYꢀiVWaZꢀ^hꢀeVgVaaZaꢀl^i]ꢀi]ZꢀXjiiZg]ZVY#
·>[ꢀi]ZꢀhigV^\]iZY\ZꢀYdZhꢀcdiꢀh^iꢀ[aViꢀV\V^chiꢀ
Wdi]ꢀ i]Zꢀ ^c[ZZYꢀ VcYꢀ dji[ZZYꢀ iVWaZꢀ ^cꢀ Vcnꢀ
d[ꢀi]Zꢀedh^i^dch!ꢀi]Zcꢀ[daadlꢀi]ZꢀAdjusting
Table Parallelismꢀ^chigjXi^dch#
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Xdci^cj^c\ꢀl^i]ꢀi]ZꢀegdXZYjgZ#
Adjusting Table Parallelism
2.ꢀ 8dggZXianꢀ VY_jhiꢀ i]Zꢀ dji[ZZYꢀ iVWaZꢀ ]Z^\]iꢀ
ꢁgZ[Zgꢀ idꢀ Setting Outfeed Tableꢀ Heightꢀ dcꢀ
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Important:ꢀ The steps below are intended to be
performed directly after the steps involved in
checking the outfeed table parallelism. Do not
continue until you have performed those steps.
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To adjust the table parallelism:
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Figure 65#
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^aajhigViZYꢀ^cꢀFigures 68–69#
Setting Outfeed
Table Height
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1.ꢀ 9>H8DCC:8Iꢀ?D>CI:Gꢀ;GDBꢀEDL:Gꢅ
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HigV^\]iZY\Z
2.ꢀ GZbdkZꢀ i]Zꢀ XjiiZg]ZVYꢀ \jVgY!ꢀ [ZcXZ!ꢀ VcYꢀ
gZVgꢀhiVcYꢀeVcZa#
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dcꢀPage 36ꢀ[dgꢀYZiV^aZYꢀ^chigjXi^dchꢂ#
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HigV^\]iZY\Zꢀ
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Tip: Some advanced woodworkers have
found that they can virtually eliminate snipe
by setting the outfeed table in the following
manner: Perform Steps 1–6 above, then
lower the outfeed table slightly so the knife/
insert lifts the straightedge slightly off the
table. Place a ruler next to the straightedge
and rotate the cutterhead clockwise, watching
how far the knife/insert pulls the straightedge
forward. The amount the straightedge moves
Calibrating Depth
Scale
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should be only ⁄32". If necessary, adjust the
outfeed table and re-check
To calibrate the depth scale:
1.ꢀ 9>H8DCC:8Iꢀ?D>CI:Gꢀ;GDBꢀEDL:Gꢅ
Adjusting Infeed
Table Stop Bolts
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To set the 90˚ fence stop:
Setting Fence Stops
1.ꢀ AddhZcꢀi]ZꢀhZiꢀhXgZlꢀ^cꢀi]Zꢀeajc\ZgꢀadX`ꢀXda"
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i^aiꢀadX`#
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To set the 45˚ inward fence stop:
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XVa^WgViZꢀi]Zꢀ[ZcXZꢀi^aiꢀhXVaZ#
To set the 45° outward fence stop:
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SECTION 8: WIRING
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Wiring Safety Instructions
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G0490/G0490X Electrical Components
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SECTION 9: PARTS
Jointer Breakdown
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Jointer Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0490001
P0490002
P0490003
P0490004
PSS11M
PSS14M
P0490007
PN01M
HANDLE
48
49
50
51
52
53
54
55
56
57
58
59
63
67
68
69
P0490048
P0490049
P0490050
P0490051
P0490052
PCAP02M
P0490054
PCAP26M
PCAP148M
PLW04M
P0490058
P60042RS
PK74M
SCALE
2
STUD
RIVET
3
BUSHING
INFEED TABLE
4
ECCENTRIC SHAFT
SET SCREW M6-1 X 16
SET SCREW M8-1.25 X 12
FENCE CARRIAGE
HEX NUT M6-1
TABLE SHAFT
5
EXTENSION TABLE
CAP SCREW M6-1 X 20
CHIP DEFLECTOR
CAP SCREW M6-1 X 12
CAP SCREW M8-1.25 X 80
LOCK WASHER 8MM
FRONT BEARING PILLOW BLOCK
BALL BEARING 6004-2RS
KEY 6 X 6 X 35
6
7
8
9
PB10M
HEX BOLT M6-1 X 25
COLLAR
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
P0490012
P0490013
PW06M
SUPPORT
FLAT WASHER 12MM
HEX NUT M12-1.75
CAP SCREW M10-1.5 X 30
FLAT WASHER 10MM
CAP SCREW M5-.8 X 16
GIB
PN09M
PCAP72M
PW04M
PR25M
INT RETAINING RING 47MM
BALL BEARING 6005-2RS
REAR BEARING PILLOW BLOCK
CTRHD PULLEY ALUM V2.03.09
SPECIAL FLAT WASHER
CAP SCREW M8-1.25 X 25
CAP SCREW M8-1.25 X 80
GUARD CLAMP
P60052RS
P0490069
PCAP24M
P0490019
P0490020
PW01M
70V2 P0490070V2
ECCENTRIC STUD
FLAT WASHER 8MM
HEX NUT M8-1.25
SHAFT
71
72
73
74
75
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
P0490071
PCAP31M
PCAP148M
P0490074
P0490075
P0490077
PRP02M
PN03M
P0490023
PCAP13M
PW03M
CAP SCREW M8-1.25 X 30
FLAT WASHER 6MM
POINTER
CUTTERHEAD GUARD
TORSION SPRING
ROLL PIN 3 X 16
P0490026
PW03M
FLAT WASHER 6MM
PHLP HD SCR M6-1 X 16
LOCK LEVER
P0490079
P0490080
PW03M
SUPPORT
PS11M
OUTFEED TABLE LIP
FLAT WASHER 6MM
CAP SCREW M6-1 X 20
OUTFEED TABLE
P0490029
P0490030
PRP42M
P0490032
PB10M
INDEX PIN ASSEMBLY
ROLL PIN 3 X 20
COMPRESSION SPRING
HEX BOLT M6-1 X 25
HEX NUT M6-1
PCAP02M
P0490083
P0490084
P0490085
PLW03M
PCAP06M
P0490088
P0490089
P0490090
P0490091
PN02M
SPECIAL ROLL PIN
BUMPER
PN01M
LOCK WASHER 6MM
CAP SCREW M6-1 X 25
TABLE BASE
P0490035
P0490036
PB06M
SWIVEL
LOCK COLLAR
SET SCREW M8-1.25 X 12
LOCK COLLAR
RIVET
P0490038
PB06M
SCALE
SET SCREW M8-1.25 X 12
CLAMP
SHORT ADJUSTING SCREW
HEX NUT M10-1.5
P0490040
P0490041
P0490042
PS68M
THREADED CLAMP
TILT SCALE
PSS01M
SET SCREW M6-1 X 10
SET SCREW M6-1 X 10
LONG ADJUSTING SCREW
EXTENSION SPRING
SPECIAL ROLL PIN
CHIP BREAKER
PSS01M
PHLP HD SCR M6-1 X 10
FLAT WASHER 6MM
BALL HANDLE
P0490095
P0490096
P0490097
P0490098
PW03M
P0490045
P0490046
P0490047
STUD
FENCE
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Jointer Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
99
PW03M
FLAT WASHER 6MM
HEX BOLT M6-1 X 12
FLAT WASHER 8MM
TABLE LOCK LEVER
ECCENTRIC BUSHING
TABLE SHAFT
122
123
124
125
126
127
128
129
PAW04M
PAW05M
PAW06M
PAW08M
PR39M
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
HEX WRENCH 8MM
EXT RETAINING RING 8MM
KNIFE GAUGE BLOCKS (1 OF 2)
KNIFE GAUGE ROD
SWITCH BOX
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
PB02M
PW01M
P0490102
P0490103
P0490104
PSS06M
P0490106
P0490107
PRP44M
PFH19M
P0490110
P0490111
PN09M
P0490127
P0490128
P0490129
SET SCREW M8-1.25 X 16
TABLE SHAFT
POINTER
129-1 P0490129-1
COMPLETE SWITCH ASSEMBLY
STOP BUTTON
ROLL PIN 3 X 10
130
131
132
133
134
135
136
137
138
141
142
143
144
P0490130
P0490131
P0490132
PHTEK4M
P0490134
PFS02M
FLAT HD SCR M4-.7 X 10
PIVOT BRACKET
START BUTTON
BUTTON PLATE
ADJUSTING BLOCK
HEX NUT M12-1.75
LEVER
TAP SCREW M4 X 8
SWITCH BRACKET
P0490113
P0490114
PCAP12M
P0490116
P0490117
P0490118
PWR810
PWR1214
PAW02.5M
FLANGE SCREW M6-1 X 12
CAP SCREW M10-1.5 X 25
LOCK WASHER 10MM
FLAT WASHER 10MM
KNIFE GAUGE ASSEMBLY
POWER CORD
HANDLE
PCAP64M
PLW06M
PW04M
CAP SCREW M8-1.25 X 40
CLAMP PLATE
MEDIUM ADJUSTING SCREW
PUSH BLOCK
P0490141
P0490142
P0490143
P0490144
COMBO WRENCH 8/10MM
COMBO WRENCH 12/14MM
HEX WRENCH 2.5MM
MOTOR CORD
CONTROL PANEL CORD
G0490 CUTTERHEAD
REF PART # DESCRIPTION
G0490X CUTTERHEAD
REF PART # DESCRIPTION
60
61
62
64
65
66
PSS34M
P0490061
P0490062
H8842
SET SCREW M5-.8 X 16
KNIFE LIFTER
61
62
64
65
66
P0452Z001
P0490X062
P0452Z002
P0452Z009
PFH35M
DRIVER BIT TORX T20
SPIRAL CUTTERHEAD 8"
INDEXABLE INSERT 14 X 14 X 2
L-WRENCH TORX T20
CUTTERHEAD
REPLACEMENT KNIFE (SET OF 4)
KNIFE GIB
P0490065
P0490066
FLAT HD TORX T20 M6-1 X 15
KNIFE SCREW
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Cabinet Breakdown
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Cabinet Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
PS40M
PHLP HD SCR M5-.8 X 16
FLAT WASHER 5MM
REAR PANEL
232
233
234
235
PN06M
HEX NUT M5-.8
PW02M
P0490202
PFS02M
P0490204
P0490205
PW03M
PN01M
PW02M
PS06M
FLAT WASHER 5MM
PHLP HD SCR M5-.8 X 20
COMPLETE SWITCH ASSEMBLY
FLANGE SCREW M6-1 X 12
BELT GUARD
P0490235
235-1 P0490235-1 SWITCH BOX REAR COVER
235-2 P0490235-2 CONTACTOR NHD C-09D 220V
235-3 P0490235-3 OL RELAY NHD NTH-11 8-11
235-4 P0490235-4 SWITCH BOX FRONT COVER
235-5 P0490235-5 SPECIAL SCREW
CABINET
FLAT WASHER 6MM
HEX NUT M6-1
PS40M
PHLP HD SCR M5-.8 X 16
FLAT WASHER 5MM
DUST CHUTE
PW02M
P0452213
PN03M
236
237
238
239
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
P0490236
PCAP04M
PW03M
P0490239
PS14M
STRAIN RELIEF
CAP SCREW M6-1 X 10
FLAT WASHER 6MM
SWITCH PLATE
HEX NUT M8-1.25
FLAT WASHER 8MM
SLEEVE
PW01M
P0490213
P0490214
PB86M
PHLP HD SCR M6-1 X 12
EXT RETAINING RING 9MM
FLAT WASHER 12MM
SHAFT
WHEEL
PR16M
HEX BOLT M8-1.25 X 65
MOTOR BRACKET
FLANGE NUT 5/16-18
CARRIAGE BOLT 5/16-18 X 3/4
CARRIAGE BOLT 5/16-18 X 1-1/4
FLAT WASHER 5/16
HEX NUT 5/16-18
PW06M
P0490244
PB22M
P0490216
PFN02
HEX BOLT M8-1.25 X 50
FLAT WASHER 8MM
HEX NUT M8-1.25
PCB05
PW01M
PN03M
PCB06
PW07
PN02M
HEX NUT M10-1.5
PN02
PW04M
PB45M
FLAT WASHER 10MM
HEX BOLT M8-1.25 X 100
FLAT WASHER 8MM
SPECIAL BOLT
P0490222
PN08
LEVELING FOOT
HEX NUT 3/8-16
PW01M
P0490252
PR21M
224V2 P0490224V2 RIBBED V-BELT 8PK-1172 V2.03.09
225V2 P0490225V2 MOTOR PULLEY ALUM V2.03.09
INT RETAINING RING 35MM
BALL BEARING 6202 OPEN FACE
TROLLEY WHEEL
226
227
228
PSS02M
PK12M
SET SCREW M6-1 X 6
KEY 5 X 5 X 30
P6202
P0490255
P0490256
P0490257
PW04M
PN02M
P0490228
MOTOR 3HP 220V 1PH
SLEEVE
228-1 P0490228-1 MOTOR FAN COVER
228-2 P0490228-2 MOTOR FAN
TROLLEY BRACKET
FLAT WASHER 10MM
HEX NUT M10-1.5
228-4 PC200A
S CAPACITOR 200M 250V 1-3/8 X 2-3/4
228-5 P0490228-5 JUNCTION BOX
228-6 P0490228-6 R CAPACITOR 40M 250V 1-5/16 X 2-3/8
PB144M
P0490261
P0490262
HEX BOLT M10-1.5 X 55
PEDAL BRACKET
229
230
231
PCAP31M
PLW04M
PN01M
CAP SCREW M8-1.25 X 25
LOCK WASHER 8MM
HEX NUT M6-1
PEDAL
262A P0490262A PEDAL ASSEMBLY
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Labels
(%)
(%(
(%*
(%&
(%'
(&(
(%+
(%,
(%.
(&%
(&'
(&&
(%-ꢀꢁ<-*--ꢂ
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
308
P0490301
P0490302
PLABEL-14
P0490304
PLABEL-11
PLABEL-36
PLABEL-12
G8588
FENCE/CUTTERHEAD LABEL
CUTTERHEAD GUARD LABEL
ELECTRICITY LABEL
309
310
311
311
312
312
313
PPAINT-1
GRIZZLY GREEN TOUCH-UP PAINT
GRIZZLY PUTTY TOUCH-UP PAINT
MACHINE ID LABEL (G0490)
PPAINT-11
P0490311
P0490X311
P0490312
P0490X312
P0490313
CONTROL PANEL FACE
SAFETY GLASSES LABEL
DISCONNECT POWER LABEL
READ MANUAL LABEL
MACHINE ID LABEL (G0490X)
MODEL NUMBER LABEL (G0490)
MODEL NUMBER LABEL (G0490X)
HEARING PROTECTION LABEL
GRIZZLY NAMEPLATE
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
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WARRANTY CARD
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The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
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