Gravely Lawn Mower 991072 User Manual

Compact-Pro™ 44  
Owner/Operator Manual  
Manuel Du Propriétaire/Utilisateur  
Models  
991072 – Compact-Pro 44  
03993700 11/09  
Printed in USA  
ENGLISH  
FRANÇAIS  
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• Record Unit Model and Serial numbers  
here.  
DEALER DELIVERY  
Dealer should:  
1. Test brakes after unit is assembled to be  
sure adjustment has not been disturbed  
in shipment (See Parking Brake  
Interlock System on page 12). Wheel  
brakes are properly adjusted at factory.  
• Record Engine Model and Serial numbers  
here.  
2. Check the safety interlock system to  
make sure that it is functioning properly.  
With operator on seat, unit must not start  
unless steering levers are in neutral (N)  
and Power Takeoff (PTO) is disengaged  
(Off). Engine must stop if operator  
leaves seat when steering levers are in  
any drive position or PTO is engaged  
(On). See Safety Interlock System on  
page 12.  
3. Fill out Original Purchaser Registration  
Card and return the card to Gravely.  
4. Explain Limited Warranty Policy.  
5. Explain recommended lubrication and  
maintenance. Advise customer on  
adjustments. Instruct customer on  
PRODUCT REGISTRATION  
The Gravely dealer must register the product  
at the time of purchase. Registering the  
product will help the company process  
warranty claims or contact you with the latest  
service information. All claims meeting  
requirements during the limited warranty  
period will be honored, whether or not the  
product registration card is returned. Keep a  
proof of purchase if you do not register your  
unit.  
controls and operation of unit. Discuss  
and emphasize the Safety Precautions.  
Give customer Owner/Operator, Parts,  
and Engine Manuals. Advise customer  
to thoroughly read and understand them.  
Customer Note: If the Dealer does not  
register your product, please fill out, sign and  
return the product registration card to Gravely  
Customer Note: Your Dealer has been  
provided complete set-up and preparation  
instructions which must be completed prior to  
you taking delivery of this unit. The dealer is  
required to review important information in  
this manual with you before or upon delivery  
of the unit or attachment.  
UNAUTHORIZED REPLACEMENT  
PARTS  
Use only Gravely replacement parts. The  
replacement of any part on this equipment  
with anything other than a Gravely authorized  
replacement part may adversely affect the  
performance, durability, and safety of this unit  
and may void the warranty. Gravely disclaims  
liability for any claims or damages, whether  
regarding warranty, property damage,  
personal injury or death arising out of the use  
of unauthorized replacement parts.  
NOTE: To locate your nearest Gravely  
DISCLAIMER  
Gravely reserves the right to discontinue,  
change, and improve its products at any time  
without public notice or obligation to the  
purchaser. The descriptions and  
specifications contained in this manual were  
in effect at printing. Equipment described  
within this manual may be optional. Some  
illustrations may not be applicable to your  
unit.  
GB - 3  
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SAFETY  
WARNING: This cutting machine  
WARNING: POTENTIALLY  
HAZARDOUS SITUATION! If not  
avoided, COULD RESULT in  
death or serious injury.  
is capable of amputating hands  
and feet and throwing objects.  
Failure to observe the safety  
instructions in the manuals and  
on decals could result in serious  
injury or death.  
CAUTION: POTENTIALLY  
HAZARDOUS SITUATION! If not  
avoided, MAY RESULT in minor or  
moderate injury. It may also be  
used to alert against unsafe  
practices.  
Slopes are a major factor related  
to loss-of-control and tip-over  
accidents. Operation on all slopes  
requires extra caution.  
Tragic accidents can occur if the  
operator is not alert to the  
presence of children. Never  
assume that children will remain  
where you last saw them.  
NOTATIONS  
NOTE: General reference information for  
proper operation and maintenance practices.  
Gasoline is extremely flammable  
and the vapors are explosive,  
handle with care.  
IMPORTANT: Specific procedures or  
information required to prevent damage to  
unit or attachment.  
Disengage attachment, stop unit  
and engine, remove key, engage  
parking brake, and allow moving  
parts to stop before leaving  
operator’s position.  
PRACTICES AND LAWS  
Practice usual and customary safe working  
precautions, for the benefit of yourself and  
others. Understand and follow all safety  
messages. Be alert to unsafe conditions and  
the possibility of minor, moderate, or serious  
injury or death. Learn applicable rules and  
laws in your area, including those that may  
restrict the age of the operator.  
SAFETY ALERT  
SYMBOL  
These are safety alert  
symbols. They mean:  
ATTENTION!  
YOUR SAFETY IS  
INVOLVED!  
OL1253  
REQUIRED OPERATOR  
TRAINING  
Original purchaser of this unit was instructed  
by the seller on safe and proper operation. If  
unit is to be used by someone other than  
original purchaser (loaned, rented or sold),  
ALWAYS provide this manual and any  
When you see this symbol:  
BECOME ALERT!  
•OBEY THE MESSAGE!  
OL3900  
needed safety training before operation.  
SIGNAL WORDS  
The safety alert symbols above and signal  
words below are used on decals and in this  
manual.  
SAFETY DECALS AND  
LOCATIONS  
ALWAYS replace missing or damaged Safety  
Decals. Refer to Figure 2 for Safety Decal  
locations.  
Read and understand all safety messages.  
DANGER: IMMINENTLY  
HAZARDOUS SITUATION! If not  
avoided, WILL RESULT in death  
or serious injury.  
GB - 4  
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6
2
5
1
4
3
2
OF4340  
Figure 2  
If machine stops going uphill, stop  
blade and back down slowly.  
Avoid sudden turns.  
Keep safety devices (guards, shields,  
switches, etc.) in place and working.  
1. DANGER! TO AVOID SERIOUS  
INJURY OR DEATH  
Read Owner/Operator Manual.  
Check interlock system per manual  
before use.  
Understand location and function of all  
controls.  
Never allow operation by untrained  
persons.  
OL1801  
Keep children and others away  
from unit while operating.  
2. DANGER! ROTATING PARTS  
Always keep feet and hands  
away from rotating parts.  
OL4370  
Never direct discharge toward  
other people. Thrown objects  
can cause injury. Remove  
objects that could be thrown by  
the blade.  
OL3030  
Always stand clear of discharge  
OL0910  
area. Do not direct discharge  
toward other people.  
Look down and behind before  
and while backing.  
OL0910  
Keep people away from unit  
while operating.  
OL4460  
Keep children out of work area  
and under watchful care of a  
responsible adult.  
OL3292  
OL4470  
Shut off engine, remove key,  
read manual before you adjust  
or repair unit.  
NEVER CARRY CHILDREN.  
OL4010  
OL4480  
NO STEP! Always keep feet  
away from rotating parts.  
Go up and down slopes, not  
across.  
DO NOT operate on slopes  
over 17°.  
OL4420  
OL4450  
GB - 5  
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3. WARNING!  
Do not operate mower unless guards are in  
operating position or bagger is attached.  
SAFETY RULES  
Read, understand, and follow all safety  
practices in Owner/Operator Manual before  
beginning assembly. Failure to follow  
instructions could result in personal injury  
and/or damage to unit.  
Always stand clear of discharge  
area.  
ALWAYS remove key and/or wire from spark  
plug before assembly. Unintentional engine  
start up can cause death or serious injury.  
OL4430  
Do not operate mower unless  
bagger is attached or guards  
are in operating position.  
Complete a walk around inspection of unit  
and work area to understand:  
• Work area Your unit • All safety decals  
Determine which attachments are needed  
and can be used safely.  
OL3320  
Inspect unit before each use for: missing or  
damaged decals and shields, correctly  
operating safety interlock system, and  
deterioration of grass catchers. Replace or  
repair as needed.  
4. HOT SURFACES!  
DO NOT touch parts which  
are hot from operation.  
ALWAYS allow parts to cool.  
ALWAYS check overhead and side  
clearances carefully before operation.  
ALWAYS be aware of traffic when operating  
along streets or curbs.  
OS0731  
Keep children and people away.  
5. ROTATING PARTS  
Keep children out of work area and under  
watchful care of a responsible adult.  
AVOID INJURY. Stay clear of  
rotating parts.  
Keep area of operation clear of all toys, pets,  
and debris. Thrown objects can cause injury.  
OF3450  
Check for weak spots on docks, ramps or  
floors. Avoid uneven work areas and rough  
terrain. Stay alert for hidden hazards or traffic.  
6. DANGER!  
AVOID INJURY. Stay clear of  
rotating parts.  
DO NOT operate near drop-offs, ditches, or  
embankments. Unit can suddenly turn over if  
a wheel is over the edge of a cliff or ditch, or if  
an edge caves in.  
OL4730  
Data indicates that operators, age 60 and  
above, are involved in a larger percentage of  
riding mower related injuries. These  
operators should evaluate their ability to  
operate the riding mower safely enough to  
protect themselves and others from serious  
injury.  
Read the entire Owner/Operator manual and  
other training material. If the operator or the  
mechanic cannot read the manual, it is the  
owner’s responsibility to explain it to them.  
Only the user can prevent and is responsible  
for accidents or injuries occurring to  
themselves, other people or property.  
Only trained adults may operate or service  
unit. Training includes actual operation.  
Local regulations may restrict the age of the  
operator.  
NEVER allow children to operate or play on  
or near unit. Be alert and shut off unit if  
children enter area.  
GB - 6  
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NEVER operate unit after or during the use of  
medication, drugs or alcohol. Safe operation  
requires your complete and unimpaired  
attention at all times.  
Start and operate unit only when seated in  
operator’s position. Steering control levers  
must be in neutral, PTO disengaged and  
parking brake set when starting engine.  
DO NOT wear loose clothing or jewelry and  
tie back hair that may get caught in rotating  
parts.  
Use care when approaching blind corners,  
shrubs, trees or other objects that may  
obscure vision.  
Wear adequate outer garments.  
Dust, smoke, fog, etc. can reduce vision and  
cause an accident. Mow only in daylight or  
good artificial light.  
NEVER wear open sandals or canvas shoes  
during operation. Wear adequate safety gear,  
protective gloves and footwear.  
Avoid slippery surfaces. Always be sure of  
your footing.  
Wear proper footwear to improve footing on  
slippery surfaces.  
DO NOT mow on wet grass. Reduced  
traction could cause sliding and effect the  
machine’s stability.  
Always wear safety goggles or safety glasses  
with side shields when operating mower.  
Watch for traffic when operating near or  
crossing roadways.  
Moving parts can cut or amputate fingers or a  
hand. Wrap blade(s) or wear gloves to  
service. On multiblade mowers, rotation of  
one blade will cause all blades to rotate.  
Never carry passengers.  
DO NOT try to stabilize the machine by  
putting your foot on the ground.  
NEVER place your hands or any part of your  
body or clothing inside or near any moving  
part while unit is running.  
Never direct discharge towards persons or  
property that may be injured or damaged by  
thrown objects. Use extreme caution on  
gravel surfaces.  
ALWAYS keep hands and feet away from all  
rotating parts during operation. Rotating parts  
can cut off body parts.  
Always stand clear of the discharge area.  
ALWAYS keep body and hands away from  
pin holes or nozzles which eject hydraulic  
fluid under pressure.  
ALWAYS disengage PTO, stop unit and  
engine, remove key, engage parking brake  
and allow moving parts to stop before leaving  
operator’s position.  
DO NOT touch parts which are hot. Allow  
parts to cool.  
Never engage PTO while raising attachment  
or when attachment is in raised position.  
ALWAYS keep hands and feet away from all  
pinch points.  
DO NOT operate at too fast a rate. DO NOT  
change engine governor settings or over-  
speed engine. Slow down before turning.  
Fumes from the engine exhaust can cause  
death or serious injury. DO NOT run engine in  
an enclosed area. Always provide good  
ventilation.  
DO NOT operate in reverse unless absolutely  
necessary. ALWAYS look down and behind  
before and while backing.  
Read, understand, and follow all instructions  
in the manual and on the machine before  
starting. Understand:  
Stop and inspect equipment if you strike an  
object or if there is an unusual vibration.  
Repair, if necessary, before restarting. Never  
make adjustments or repairs with the engine  
running.  
How to operate all controls  
The functions of all controls  
How to STOP in an Emergency  
Braking and steering characteristics  
Turning radius and clearances  
Mower blades are sharp and can cut you.  
Wrap the blade(s) or wear gloves, and use  
extra caution when servicing them. NEVER  
weld or straighten mower blades.  
Keep safety devices or guards in place and  
functioning properly. NEVER modify or  
remove safety devices.  
Rotation of one blade may cause rotation of  
the other blades.  
Do not operate without either entire grass  
catcher or the discharge guard in place.  
Take all possible precautions when leaving  
unit unattended. Shut off engine. Remove  
wire from spark plug and secure it away from  
spark plug.  
Stop engine before removing grass catcher or  
unclogging chute.  
Ensure Safety Interlock System is functioning  
properly. DO NOT operate unit if safety  
interlock is damaged or disabled.  
ALWAYS remove key to prevent unauthorized  
use.  
GB - 7  
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Know the weight of loads. Limit loads to those  
you can safely control and the unit can safely  
handle.  
This product is equipped with an internal  
combustion type engine. DO NOT use unit on  
or near any unimproved, forest-covered or  
brush covered land unless exhaust system is  
equipped with a spark arrester meeting  
applicable local, state or federal laws. A spark  
arrester, if it is used, must be maintained in  
effective working order by operator.  
Disengage PTO when attachment is not in  
use. ALWAYS turn off power to attachment  
when travelling, crossing driveways, etc.  
Mow up and down slopes, not across them.  
DO NOT operate on slopes of more than 17  
degrees.  
Fuel is highly flammable and its vapors are  
explosive. Handle with care. Use an  
approved fuel container.  
Use of a Rollover Protection System (ROPS)  
is recommended for slope operation. See  
Attachments and Accessories.  
NO smoking, NO sparks, NO flames.  
ALWAYS allow engine to cool before  
servicing.  
Always wear a seat belt when operating unit  
using a Rollover Protection System (ROPS).  
Keep all movements on the slope slow and  
gradual. Do not make sudden changes in  
speed or direction.  
NEVER fill fuel tank when engine is running  
or hot from operation.  
NEVER fill or drain fuel tank indoors.  
Replace fuel cap securely and clean up  
spilled fuel.  
Avoid starting or stopping on the slope. If tires  
lose traction, disengage the blades and  
proceed slowly straight down the slope.  
Never fill containers inside a vehicle or on a  
truck or trailer bed with a plastic liner. Always  
place containers on the ground away from  
your vehicle before filling.  
If you cannot back up a slope or you feel  
uneasy on it, do not mow it.  
DO NOT park on slopes unless necessary.  
When parking on slope always chock or block  
wheels. Always set parking brake.  
When practical, remove gas-powered  
equipment from the truck or trailer and refuel  
it on the ground. If this is not possible, then  
refuel such equipment on a trailer with a  
portable container, rather than from a  
gasoline dispenser nozzle.  
Use a slow speed. Tires may lose traction on  
slopes even though the brakes are  
functioning properly.  
Do not bypass transmission when on a slope.  
Keep the nozzle in contact with the rim of the  
fuel tank or container opening at all times until  
fueling is complete. Do not use a nozzle lock-  
open device.  
Tow only with a machine that has a hitch  
designed for towing. Do not attach towed  
equipment except at the hitch point.  
Follow the manufacturer’s recommendations  
for weight limits for towed equipment and  
towing on slopes.  
If fuel is spilled on clothing, change clothing  
immediately.  
Avoid Electric Shock. Objects contacting both  
battery terminals at the same time may result  
in injury and unit damage. DO NOT reverse  
battery connections.  
NEVER allow children or others in or on  
towed equipment.  
On slopes, the weight of the towed equipment  
may cause loss of control.  
Reverse connections may result in sparks  
which can cause serious injury. Always  
connect positive (+) lead of charger to  
positive (+) terminal, and negative (-) lead to  
negative (-) terminal.  
Travel slowly and allow extra distance to stop.  
Use extra care when loading or unloading  
unit onto trailer or truck.  
Secure unit chassis to transport vehicle.  
NEVER secure from rods or linkages that  
could be damaged.  
ALWAYS disconnect negative (-) cable FIRST  
and positive (+) cable SECOND. ALWAYS  
connect positive (+) cable FIRST, and  
negative (-) cable SECOND.  
DO NOT transport machine while engine is  
running.  
Explosive Gases from battery can cause  
death or serious injury. Poisonous battery  
fluid contains sulfuric acid and its contact with  
skin, eyes or clothing can cause severe  
chemical burns.  
ALWAYS turn off power to attachment and  
shut off fuel when transporting unit.  
Keep unit free of debris. Clean up oil or fuel  
spills.  
No flames, No sparks, No smoking near  
battery.  
GB - 8  
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ALWAYS wear safety glasses and protective  
gear near battery. Use insulated tools.  
NEVER store unit with fuel in fuel tank, inside  
a building where any ignition sources are  
present.  
DO NOT TIP battery beyond a 45° angle in  
any direction.  
Shut off fuel and allow engine to cool  
completely before storing in closed area or  
covering unit.  
ALWAYS keep batteries out of reach of  
children.  
Clean grass and debris from unit, especially  
from around muffler and engine, to help  
prevent fires.  
Battery posts, terminals and related  
accessories contain lead and lead  
compounds, chemicals known to the State of  
California to cause cancer and reproductive  
harm. Wash hands after handling.  
For extended storage, shut off fuel and clean  
unit thoroughly. See engine manual for proper  
storage.  
ALWAYS block wheels and know all jack  
stands are strong and secure and will hold  
weight of unit during maintenance.  
Lower cutting deck unless a positive  
mechanical lock is used.  
Release pressure slowly from components  
with stored energy.  
Use only attachments or accessories  
designed for your unit.  
NEVER attempt to make any adjustments to  
unit while engine is running (except where  
specifically recommended). Stop engine,  
remove key or spark plug wire and wait for all  
moving parts to stop before servicing or  
cleaning.  
Check all hardware at regular intervals,  
especially blade attachment bolts. Keep all  
hardware properly tightened.  
Check attachment components frequently. If  
worn or damaged, replace with  
manufacturer’s recommended parts.  
Check parking brake operation frequently.  
Adjust and service as required.  
ALWAYS maintain unit in safe operating  
condition. Damaged or worn out muffler can  
cause fire or explosion.  
Maintain or replace safety and instruction  
labels, as necessary.  
GB - 9  
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ASSEMBLY  
2
1
WARNING: AVOID INJURY.  
1
Read and understand entire  
3
Safety section before proceeding.  
UNIT ASSEMBLY  
Package Contents:  
Unit, Mower Deck and Literature Pack  
Preparation Checklist  
Refer to the Owner/Operator manual as  
required.  
1. Unpack Unit - Remove shrink wrap and  
packaging materials.  
2. Remove Unit From Container - Open  
Bypass Valves (dump valves) (See  
Moving the Unit with the Engine Off on  
page 16).  
Push unit from container onto a level  
surface. Close the bypass valves.  
1. Steering  
Levers  
2. Seat  
3. Mounting  
Hardware  
OF4110  
Figure 3  
3. Tires - See Specifications on page 31.  
6. Battery - Remove battery from unit and  
charge (See Battery on page 22).  
7. Check Engine Crankcase - Check and  
add oil if needed. See Engine Manual for  
specifications.  
8. Fill Engine Fuel Tank - Add clean fuel to  
the fuel tank.  
NOTE: See engine manual for fuel type.  
9. Hardware - Check for loose hardware.  
10. Check Safety Interlock System - Check  
to see that the interlock system operates  
correctly (See Safety Interlock System  
on page 12).  
CAUTION: Avoid injury! Explosive  
separation of tire and rim parts is  
possible when they are serviced  
incorrectly:  
Do not attempt to mount a  
tire without the proper  
equipment and experience  
to perform the job.  
Do not inflate the tires  
above the recommended  
pressure.  
Do not weld or heat a wheel  
and tire assembly. Heat can  
cause an increase in air  
pressure resulting in an  
explosion. Welding can  
structurally weaken or  
deform the wheel.  
WARNING: FAILURE OF  
INTERLOCK together with  
severe personal injury.  
Do not stand in front or over  
the tire assembly when  
inflating. Use a clip-on  
chuck and extension hose  
long enough to allow you to  
stand to one side.  
11. Lubrication - Lubricate all fittings per  
maintenance label under seat and check  
hydrostat oil level (See Lubricate Unit on  
page 23).  
12. Level Deck - Check unit to ensure deck  
level set at factory has been maintained  
(See Leveling the Mower Deck on  
page 28).  
4. Seat - See Seat Adjustments on  
page 13 and Service Position on  
page 18.  
5. Position Steering Levers - Remove  
eccentric spacers and rotate steering  
levers to the operating position. Reinstall  
spacers. Tighten hardware securely.  
See Aligning the Steering Levers  
(Figure 14) on page 24.  
13. Check Function of all Controls - Ensure  
unit runs and performs properly.  
WARNING: FAILURE OF  
CONTROLS could result in death  
or serious injury.  
GB - 10  
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CONTROLS AND FEATURES  
16  
10  
15  
3
1
9
13  
11  
4
7
14  
6
8
12  
5
OM4090  
OM4085  
OF4035  
OF4095  
Figure 4  
1. Fuel Tanks and Caps  
2. Steering Levers  
3. Hydraulic Oil Reservoir  
4. Ignition Switch  
9. Battery  
10. Fuel Shut Off Valve  
11. Mower Lift Pedal  
12. Mower Deck  
5. Hour Meter  
6. Throttle Lever  
7. Choke Control  
13. Mower Lift Lock  
14. Seat Adjustment Lever  
15. Parking Brake  
8. Power Take Off (PTO) Switch  
16. Bypass Valve Lever  
GB - 11  
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OPERATION  
Steering Levers  
WARNING: AVOID INJURY.  
Read and understand entire  
Safety section before proceeding.  
B
D
A
CONTROLS AND FEATURES  
See Figure 4 for Controls and Features  
locations.  
Safety Interlock System  
C
WARNING: Safety interlock  
system failure and improper  
operation of unit can result in  
death or serious injury. Test this  
system each time the unit is  
operated. If this system does not  
function as described, do not  
operate until repairs are made.  
The steering levers control speed and  
direction. In addition, they will stop the unit.  
A. For reverse travel, pull both steering  
control levers backward.  
B. For straight forward travel, push both  
steering control levers forward.  
C. To turn left, pull the left back or push  
the right steering control lever forward  
or a combination of both.  
Perform the following tests to ensure the  
safety interlock system is working properly. If  
the unit does not perform as stated, contact  
your Gravely dealer for repairs.  
D. To turn right, pull the right back or  
push the left steering control lever  
forward or a combination of both.  
NOTE: When the parking brake is engaged,  
the steering levers are locked in neutral.  
To stop, return both steering levers to neutral.  
Test Steering PTO Parking  
Levers Brake  
Engine  
NOTE: The steering controls are  
mechanically locked in neutral whenever the  
parking brake is engaged.  
STARTING INTERLOCK  
NOTE: Aggressive turning can scuff or  
damage lawns. ALWAYS keep both wheels  
rotating when making sharp turns. DO NOT  
make turns with inside wheel completely  
stopped. To obtain minimum turning radius,  
slowly reverse inside wheel while moving  
outside wheel slowly forward.  
1
2
Neutral Off  
Neutral On  
Engaged Starts  
Engaged Doesn’t  
Start  
3
Neutral Off  
Dis-  
Doesn’t  
engaged Start  
Ignition Switch  
OPERATING INTERLOCK (ENGINE ON)  
Operate the ignition switch  
with the removable key.  
The switch has three  
positions: Off (1), On (2)  
and Start (3). To start the  
4* Neutral On  
5* Neutral Off  
Engaged Shuts Off  
Dis-  
Shuts Off  
engaged  
* Operator lifts off seat.  
engine, turn the key to  
OF1750  
Start, then release to On.  
To stop the engine, turn  
the key to Off.  
Parking Brake Interlock System  
With the parking brake engaged, the steering  
levers must be locked in neutral.  
Choke Control  
With the parking brake disengaged, the  
engine must not start and the engine must  
shut off if the operator leaves the seat.  
Push the choke lever  
forward to start a cold  
engine. Pull the choke  
lever to the rear when the  
engine gets warm.  
GB - 12  
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Put cutting height adjustment pin in desired  
hole. Push mower lift pedal forward and hold  
it while pushing down on the lift lock. Slowly  
lower mower lift pedal until deck lift contacts  
cutting height adjustment pin.  
Throttle Lever  
The throttle lever changes  
the engine speed. Move  
the throttle lever to Fast (1)  
to increase engine speed.  
Move the lever to Slow (2)  
to decrease engine speed.  
1
Fuel Shut-Off Valve  
Use this valve to control  
fuel flow from left or right  
fuel tank.  
Open the valve to operate  
the engine. Turn the valve  
to "Off" when storing or  
transporting the unit.  
2
OF1700  
Parking Brake Lever  
1. Pull lever up to engage  
parking brake.  
2. Push lever down to  
disengage parking brake.  
Bypass Valve Lever  
Drive  
Pull the lever back to set  
the pump in neutral and  
move the unit with the  
engine off.  
OF1740  
Push the lever in to set the  
pump in the drive position  
and operate the unit.  
Seat Adjustments  
WARNING: Make all seat  
adjustments with unit stationary,  
parking brake on and engine shut  
off.  
Neutral  
ON  
Power Take Off (PTO)  
Switch  
Power take off (PTO)  
switch engages and  
disengages the mower  
blades.  
To adjust seat forward or backward:  
1. While seated, pull seat adjustment lever  
outward and slide seat into desired  
position.  
2. Release lever and slide seat forward or  
back to lock seat into position.  
Pull the power take off  
(PTO) switch to "On"  
position to engage mower  
blades.  
Hour Meter  
Press and release the toggle button to shift  
between different functions.  
OE0261  
OFF  
Press and hold the toggle button to reset the  
timer or clear a service message.  
Push the power take off  
(PTO) switch to "Off" position to disengage  
mower blades.  
The hour meter has three functions:  
Hour Meter: measures the amount of time  
the engine has been run. This time cannot be  
cleared.  
NOTE: The engine will not start unless the  
steering control levers are in the neutral  
position, the PTO switch is in the “Off”  
position and parking brake is set.  
Timer (TMR1): measures the time spent on  
individual jobs.  
Mower Lift Pedal  
Press and hold the toggle button to reset the  
timer to zero. TMR1 will then start measuring  
engine run time until it is reset to zero again.  
OF1700  
Service Alert (Chg Oil, Chg H Oil & Filter,  
SVC Airfilter): reminds operators of the  
maintenance interval for changing the engine  
oil, changing the hydraulic oil and filter and  
servicing the air filter.  
Mower lift pedal raises and lowers mower  
deck for mowing or transport.  
Transport:  
Push mower lift pedal all the way forward until  
lift lock engages.  
Cutting Height:  
GB - 13  
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The alert starts counting down two hours  
before the maintenance is due. The meter  
flashes the word, "Now," when it reaches the  
maintenance time.  
GASOLINE  
IMPORTANT: ALWAYS use gasoline that  
meets the following guidelines:  
Clean, fresh gasoline.  
Press and hold the toggle button to reset the  
maintenance clock to zero after perfoming  
the service.  
A minimum of 87 octane/87 AKI (91  
RON). High altitude use may require a  
different octane. Consult your engine  
manual.  
NOTE: The hour meter is preprogrammed for  
the initial oil change at 25 hours and for 100  
hours thereafter. The hour meter is  
programmed for the initial hydraulic oil and  
filter change at 75hours and for 400 hours  
thereafter.  
Gasoline with up to 10% ethanol  
(gasohol) or up to 15% MTBE (methyl  
tertiary butyl ether) is acceptable.  
Use of any gasoline other than those  
approved above may void the engine  
warranty. If the pumps are not marked  
for the content of alcohol or ethers,  
check ethanol and MTBE levels with  
the fuel supplier.  
Display  
Do not modify the fuel system to use  
different fuels.  
Never mix oil and gasoline.  
NOTE: All gasoline is not the same. If the  
engine experiences starting or performance  
problems after using a new gasoline, switch  
to a different fuel provider or fuel brand.  
IMPORTANT: Excessively oxygenated or  
reformulated fuels (fuels blended with  
alcohols or ethers) can damage the fuel  
system or cause performance problems. If  
any undesirable operating problems occur,  
use a gasoline with a lower percentage of  
alcohol or ether.  
Toggle Button  
FILLING FUEL TANK  
Fuel Stabilizer  
WARNING: AVOID INJURY.  
Read and understand entire  
Safety section before proceeding.  
Gasoline left in the fuel system for extended  
periods without a stabilizer will deteriorate,  
resulting in gum deposits in the system.  
These deposits can damage the carburetor  
and the fuel hoses, filter and tank. Prevent  
deposits from forming in the fuel system  
during storage by adding a quality fuel  
stabilizer to the fuel. Follow the  
Add fuel to Fuel Tank as needed. See your  
Engine Manual for correct type and grade of  
fuel.  
To add fuel to the fuel tank:  
1. Place unit in an open or well-ventilated  
open area.  
recommended mix ratio found on the fuel  
stabilizer container.  
2. Stop the engine and allow it to cool.  
PRE-START  
3. Clean the fuel cap and the area around  
the fuel cap to prevent dirt from entering  
the fuel tank. Remove the cap from the  
fuel tank.  
4. Fill the fuel tank to within 1 in. (25 mm)  
below bottom of filler neck.  
CAUTION: Make sure all  
hardware is tight, all safety  
devices are in place and all  
adjustments are made correctly.  
5. Replace fuel cap and tighten.  
6. Clean up any spilled fuel.  
1. Check Safety Interlock System  
If this system does not function as described  
do not operate until repairs are made.  
2. Check Air Cleaner  
Check air filter for dirt. Clean as required.  
Follow Engine Manual Maintenance  
Schedule.  
GB - 14  
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To stop the engine:  
3. Check Engine Fuel and Crankcase  
Oil  
Check and add fuel if required. Check that  
engine crankcase oil is full. Follow Engine  
Manual Maintenance Schedule.  
Disengage the PTO and engage the  
parking brake.  
2. Move the throttle lever to the “Slow”  
position.  
4. Check Tire Pressure  
3. Turn the ignition key to the “Off” position.  
See Specifications on page 31 for correct tire  
pressure.  
TO MOW WITH UNIT  
Operate the unit only when seated in the  
operator’s position.  
5. Check Hydraulic Fluid Level  
See Check Hydraulic Fluid Level on page 19.  
6. Adjust Seat  
1. Start the engine. Let the engine warm  
until it is running smoothly.  
Be sure all controls can be reached safely  
from operator’s position.  
2. Release parking brake.  
WARNING: Move the steering  
control levers slowly and keep the  
throttle control lever at slow  
speed until you learn how to  
operate the unit.  
7. Set Cutting Height  
Make sure the deck is set to the correct  
cutting height.  
STOPPING IN AN EMERGENCY  
The unit can be stopped immediately at any  
time by turning the ignition key to the "Off"  
position.  
3. Bring the steering levers to neutral.  
4. Slow the engine down to about 3/4  
speed.  
5. Turn ON the PTO switch to engage the  
mower.  
STARTING AND SHUT OFF  
IMPORTANT: Never engage the PTO if the  
mower is plugged with grass or other  
material. This may cause damage to the  
electric clutch.  
CAUTION: Read entire  
Owner/Operator Manual, Clutch  
Manual, and Engine Manual first.  
DO NOT attempt to start engine  
at this time.  
6. Move throttle control to fast.  
7. Move the steering levers forward to  
obtain a slow ground speed.  
To start the engine:  
8. To disengage the mower, move the PTO  
switch to the “Off” position.  
9. When you know how to operate the unit,  
select a speed appropriate to your  
mowing conditions.  
1. Make sure the steering levers are in  
neutral.  
2. Put the PTO switch in the “Off” position.  
3. Engage parking brake.  
4. If the engine is cold, move the choke  
control to the “On” position. If the engine  
is warm or hot, do not use choke.  
PARKING  
To park the unit:  
1. Bring the steering levers to neutral. Turn  
off PTO.  
2. Move the throttle lever to the “Slow”  
position.  
3. Engage the parking brake.  
4. Lower the attachment.  
5. Turn the ignition key to the “Off” position  
and remove the key.  
5. Move the throttle to 3/4 “Fast” position.  
See Engine Manual for detailed  
instructions.  
6. Put the ignition key in the switch and  
turn it to the “Start” position.  
7. As soon as the engine starts, release the  
key.  
8. Move the choke control to the “Off”  
position from the “Choke” position. Wait  
until the engine is running smoothly  
before operation.  
GB - 15  
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MOVING THE UNIT WITH THE  
ENGINE OFF  
IMPORTANT: Never tow unit.  
FOR BEST PERFORMANCE  
Cut grass when it is dry.  
Keep mower blades sharp.  
Keep mower deck properly levelled.  
Adjust anti-scalp rollers to prevent scalping.  
1. Shut OFF engine.  
2. Place seat in the service position (See  
Service Position on page 18).  
3. Pull the right and left bypass levers to  
the neutral position.  
Do not set height of cut too low. For very tall  
grass, mow twice.  
Do not travel too fast.  
Mow with the engine set at full throttle.  
WARNING: Do not bypass  
transmission when on a slope.  
When mulching, only remove 1/3 of grass  
length per cutting. Do not cut more than 1  
inch (2.54 cm) at any one time.  
4. Disengage parking brake.  
5. Push unit to desired location.  
6. Engage parking brake.  
7. Push the right and left bypass levers to  
the drive position.  
Discharge clippings into areas already cut.  
Vary cutting pattern with each mowing.  
Do not allow grass or debris to collect inside  
of mower deck. Clean after each use.  
Push Lever In to Drive Position  
Pull Lever Out to the Neutral Position  
OF4105  
OF4110  
Figure 5  
GB - 16  
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MAINTENANCE SCHEDULE  
Proper maintenance can prolong the life of  
unit. The following charts show the  
recommended service schedule. More  
frequent service may be required due to  
working conditions (heavy loads, high  
ambient temperatures, dusty conditions, or  
airborne debris).  
WARNING: AVOID INJURY.  
Read and understand entire  
Safety section before proceeding.  
See the maintenance instructions in the  
Engine Manual for additional information.  
Period Service  
Task  
Check Safety Interlock  
WARNING: Safety interlock system  
failure and improper operation of unit can  
result in death or serious injury. Test this  
system each time the unit is operated. If  
this system does not function as  
made. See Safety Interlock System on  
page 12.  
Check Parking Brake  
Interlock System  
See Parking Brake Interlock System on page 12.  
Check Hydraulic Fluid  
Check hydraulic oil level mark on cap/dipstick. Add  
20W50 engine oil as needed. Do not overfill. See  
Check Hydraulic Fluid Level on page 19.  
Check Tires  
See Specifications on page 31 for correct tire  
pressure.  
CAUTION: Avoid injury! Explosive  
separation of tire and rim parts is possible  
when they are serviced incorrectly:  
Each  
Use  
Do not attempt to mount a tire without the  
proper equipment and experience to  
perform the job.  
Do not inflate the tires above the  
recommended pressure.  
Do not weld or heat a wheel and tire  
assembly. Heat can cause an increase in air  
pressure resulting in an explosion. Welding  
can structurally weaken or deform the  
wheel.  
Do not stand in front or over the tire  
assembly when inflating. Use a clip-on  
chuck and extension hose long enough to  
allow you to stand to one side.  
Clean Unit  
Clean engine, battery, seat, mower deck, etc. of dirt  
and debris. Do not use solvents, hard cleaners, or  
abrasives.  
IMPORTANT: Do not spray the unit with water,  
especially when the unit is warm from operation.  
Water can seep into bearings and damage them.  
NOTE: Protect painted surfaces with automotive  
type wax.  
GB - 17  
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Period Service  
Task  
Follow Engine Manual  
Maintenance Schedule  
Perform scheduled engine maintenance. Refer to  
engine manual for detailed instructions.  
Each  
Use  
Check Mower Blades  
Check mower blades for wear. Sharpen or replace  
as needed. See Mower Blades on page 20.  
Every  
25  
Hours  
Check Air FIlter  
Lubricate Unit  
Check Brake Gap  
Clean Battery  
Check air filter for dirt. Clean as required. Follow  
Engine Manual for maintenance schedule.  
Every  
50  
Hours  
Oil all pivot points and pin connections. Grease  
lube fittings. See Lubricate Unit on page 23.  
Adjust gap if necessary. See Adjusting the Parking  
Brake on page 25.  
Keep battery and its terminals clean. See Clean  
Battery on page 22.  
Check Fasteners  
Check Belts  
Check mower blade mounting hardware and all  
other fasteners. Replace missing or damaged  
fasteners. Tighten all nuts and bolts to their correct  
torque value.  
Every  
100  
Hours  
Replace worn or deteriorated belts. See Replacing  
Mower Belts on page 26 and Replacing the Hydro  
Pump Belt on page 27.  
Change Hydraulic Fluid  
and Filter*  
Drain hydraulic fluid tank, replace hydraulic oil filter,  
refill system. See Hydraulic Fluid on page 19.  
Every  
400  
Hours  
*Change hydraulic fluid and filter after the first 75 hours of operation and then  
every 400 hours.  
SERVICE AND ADJUSTMENTS  
Gravely Dealers will provide any service which  
may be required to keep your unit operating at  
peak efficiency. Should engine service be  
required, it can be obtained from a Gravely  
Dealer or the engine manufacturer’s  
authorized service center.  
SERVICE POSITION  
1. Place unit on a flat level surface.  
ALWAYS stop engine. Ensure unit is  
secure and will not tip over. Strap and  
clamp onto lift if used.  
2. Place steering levers in neutral and  
engage parking brake.  
3. Remove wing knob.  
4. Tip seat forward (Figure 6).  
WARNING: AVOID INJURY.  
Read and understand entire  
Safety section before proceeding.  
CAUTION: Be sure footing is  
secure to accomodate weight  
shift of seat when rotating it into  
service position.  
CAUTION: HOT SURFACES  
may result in injury. DO NOT  
touch engine or drive parts which  
are hot from operation. Allow  
parts to cool before servicing.  
5. When service is complete, lower seat  
and secure with wing knob or hex nut.  
GB - 18  
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To Add Hydraulic Fluid:  
1. Remove the cap from the expansion  
tank.  
1
2
2
2. Fill the expansion tank with 20W-50  
engine oil with an SL API classification  
until oil level reaches the cold fill line on  
the tank.  
3. Install the expansion tank cap and then  
purge the system. See Purging the  
Hydraulic System on page 20.  
3
The hydraulic fluid should be at the cold  
fill line of the expansion tank.  
4
OF4310  
1. Service Position  
2. Steering Levers  
3. Parking Brake  
4. Battery  
Figure 6  
HYDRAULIC FLUID  
WARNING: HYDRAULIC FLUID  
can result in severe burns. Fluid  
in hydraulic system can penetrate  
skin and result in serious injury or  
death.  
Be sure to stop the engine before  
doing any work on hydraulic  
parts.  
Figure 7  
Change Hydraulic Fluid and Filter  
NOTE: Change hydraulic fluid and filter after  
the first 75 hours of operation and then every  
400 hours. Use 20W-50 engine oil with an SL  
API classification.  
1. Place container under oil filter to catch  
oil.  
Keep body and hands away from  
pin holes or nozzles which expel  
hydraulic fluid when under  
pressure. Use paper or  
cardboard, not hands, to search  
for leaks.  
2. Remove the filter guard and oil filter from  
the transaxle.  
Ensure all hydraulic fluid  
connections are tight and all  
hydraulic hoses and lines are in  
good condition before applying  
pressure to system.  
3. Remove the oil drain plug or fitting from  
the inlet port and allow the transaxle to  
drain completely.  
4. Clean the filter mounting surface and  
then lubricate rubber gasket on new oil  
filter with clean hydraulic oil.  
5. Spin new oil filter onto filter housing until  
it makes contact. Tighten oil filter  
another 3/4 turn.  
6. Install the filter guards removed in  
step 2. Tighten the mounting screws to  
65 lbf-in (7.3 N•m).  
FOREIGN FLUID INJECTED  
INTO BODY can result in  
gangrene. Fluid must be  
surgically removed within a few  
hours by a doctor familiar with  
this form of injury.  
7. Fill with 20W-50 engine oil with an SL  
API classification until oil appears at the  
bottom of the drain plug (about 2 quarts  
per transaxle). Install the drain plug and  
tighten it to 180 lbf-in (20.3 N•m).  
8. Repeat steps 1–7 for the other  
transaxle.  
Check Hydraulic Fluid Level  
Check the system with the unit cold and  
parked on a flat, level surface.  
Then run the unit for about one minute and  
recheck the levels.  
GB - 19  
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9. Follow the instructions in To Add  
Hydraulic Fluid: on page 19.  
MOWER BLADES  
Remove  
1
2
CAUTION: Use sturdy gloves or  
padding to protect hands when  
working with mower blades.  
1. Turn the engine off. Remove the ignition  
key. Remove the ignition wire from the  
spark plugs.  
3
2. Remove the bolts, cup washer, and  
blades from the spindle shafts.  
Replace  
1. Put the blades, cup washers, and the  
bolts back on the spindle shafts.  
2. Tighten the bolts to a torque of  
115-160 lbf-ft (156-217 N•m).  
4
1. Drain Plug  
2. Oil Filter  
3. Filter Guard  
3. Replace the ignition wire on the spark  
plugs.  
4. Mounting Hardware  
Figure 8  
Purging the Hydraulic System  
WARNING: This adjustment  
requires operating the engine.  
Use extreme care to avoid  
contact with moving parts and hot  
well supported and secure before  
starting engine.  
2
3
1. With the unit up to and facing a wall, jack  
up the unit so that both drive wheels are  
off the ground.  
2. Disengage the parking brake and put the  
transaxle bypass levers in the neutral  
position. See Moving the Unit with the  
Engine Off on page 16.  
3. Start the engine and slowly move the  
steering levers in forward and reverse  
five or six times.  
1. Blade  
4. Stop the engine and put the transaxle  
bypass levers in the drive position. See  
Moving the Unit with the Engine Off on  
page 16.  
2. Cup Washer  
3. Bolt  
Figure 9  
5. Start the engine and slowly move the  
steering levers in forward and reverse  
five or six times.  
6. Stop the engine, check the oil level and  
add oil as needed.  
7. Repeat steps 2–6 until the transaxles  
operate smoothly in forward and reverse  
at normal speeds without excessive  
noise.  
GB - 20  
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Sharpen the Mower Blades  
DO NOT Sharpen to This Pattern  
2
CAUTION: DO NOT sharpen  
mower blades while on unit. An  
unbalanced mower blade will  
cause excessive vibration and  
eventual damage to unit. Check  
mower blade balance before  
reinstalling blades.  
1
NEVER weld or straighten bent  
blades.  
1. Remove mower blade from unit.  
Discard mower blade if:  
4
DISCARD if More Than  
1/2 in. (1.27 cm)  
More than 1/2 in. (1.27 cm) of metal is  
removed.  
1
Air lifts become eroded.  
Blade is bent or broken.  
2. Sharpen mower blade by removing an  
equal amount of material from each end  
of mower blade. DO NOT change angle  
of cutting edge or round the corner of the  
mower blade.  
3. Check mower blade balance.  
3
OT0792  
Slide mower blade on an unthreaded  
bolt. A balanced blade should remain in  
a horizontal position. If either end of  
mower blade moves downward, sharpen  
the heavy end until blade is balanced.  
4
Sharpen to This Pattern  
4. Install mower blade(s) on unit.  
5. Tighten the bolts to a torque of  
115-160 lbf-ft (156-217 N•m).  
1. Cutting Edge  
2. Square  
Corner  
3. Air Lift  
Erosion  
4. Air Lift  
Figure 10  
GB - 21  
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BATTERY  
2
WARNING: AVOID INJURY.  
1
3
Read and understand entire  
Safety section before proceeding.  
WARNING: Battery posts,  
terminals and related accessories  
contain lead and lead  
compounds, chemicals known to  
the State of California to cause  
cancer and reproductive harm.  
Wash hands after handling.  
OF1671  
Unit comes equipped with a maintenance-  
free battery that requires no regular  
maintenance except cleaning the terminals.  
1. Negative  
terminal  
2. Positive  
terminal  
Figure 11  
Remove Battery  
1. Shut OFF engine. Engage parking  
brake. Remove the ignition key.  
2. Place seat in the service position (See  
Maintenance Schedule on page 17).  
3. Disconnect cables from battery  
(negative, then positive) (Figure 11).  
4. Remove hold down and remove battery.  
1. Remove battery from unit. See Remove  
Battery on page 22.  
2. Clean terminals and battery cable ends  
with wire brush.  
3. Coat terminals with dielectric grease or  
petroleum jelly.  
4. Replace battery. See Replace Battery on  
page 22.  
Replace Battery  
Charging the Battery  
1. Replace battery and secure with battery  
hold down.  
2. Reconnect cables to battery (positive,  
then negative). Position boot over  
positive terminal.  
Battery Electrolyte First Aid  
Follow First Aid directions for contact with  
battery fluid.  
3. Return seat to operating position.  
External Contact: Flush with water.  
Eyes: Flush with water for at least 15  
minutes and get medical attention  
immediately!  
Internal Contact: Drink large quantities  
of water. Follow with Milk of Magnesia,  
beaten egg or vegetable oil. Get  
medical attention immediately!  
Clean Battery  
Keep battery and its terminals clean. Inspect  
every 100 operating hours or monthly for best  
performance.  
In case of internal contact, DO NOT induce  
vomiting!  
IMPORTANT: DO NOT fast charge. Charging  
at a higher rate will damage or destroy  
battery. ONLY use an automatic charger  
designed for use with your battery.  
ALWAYS follow information provided on  
battery by battery manufacturer. Contact  
battery manufacturer for extensive  
instructions to charge battery.  
1. Remove battery from unit. See Remove  
Battery on page 22.  
2. Place battery on bench or other well-  
ventilated place.  
GB - 22  
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3. Connect positive (+) lead of charger to  
positive (+) terminal, and negative (–)  
lead to negative (–) terminal.  
4. Charge battery according to charger and  
battery manufacturers’ instructions.  
4. Start the engine, run engine at full  
throttle, and release the parking brake.  
5. Move the steering levers from Forward  
to Reverse several times to make sure  
controls are free. Then return steering  
levers to neutral position.  
5. Replace battery. See Replace Battery on  
page 22.  
6. Check wheel(s) for movement.  
NOTE: The right and left hydraulic pumps are  
Jump-Starting  
adjusted the same way.  
Gravelydoes not recommend jump-starting  
your unit. Jump-starting can damage engine  
and electrical system components. See your  
engine manual for more detailed information.  
7. If a wheel moves, adjust the return to  
neutral mechanism on the hydraulic  
pump:  
a. Loosen the return to neutral screw  
on the pump.  
LUBRICATE UNIT  
Apply oil at all pivot points and pin  
connections.  
b. Slowly move the speed and  
direction control bracket clockwise  
or counterclockwise until the  
wheel stops moving.  
c. Hold the stop bracket in position  
and tighten the return to neutral  
screw on the pump.  
1
8. Move steering levers from Forward to  
Reverse several times and return  
steering levers to neutral position.  
Check wheel(s) for movement.  
OF1794  
9. If wheel is still moving, repeat steps 7  
and 8.  
10. Shut OFF engine.  
R
E
F
LUBRICA- QTY LOCATION INTER-  
TION  
REPACK  
OIL  
VAL  
11. Replace drive wheels.  
1
2
CASTER  
PIVOT  
400 Hrs  
Axle Direction  
ALL PIVOT 50 Hrs  
POINTS, PIN  
CONNEC-  
Return to Neutral  
Adjusting Screw  
TIONS  
Figure 12  
STEERING CONTROL NEUTRAL  
ADJUSTMENT  
Eliminating Excessive Creeping of  
the Unit (Figure 13)  
Speed and  
Direction  
Control Arm  
WARNING: This adjustment  
requires operating the engine.  
Use extreme care to avoid  
contact with moving parts and hot  
surfaces. Be sure rear of unit is  
well supported and secure before  
starting engine.  
Figure 13  
1. If hydraulic system is cold, run unit for a  
minimum of five minutes, then shut OFF  
engine.  
2. With the unit up to and facing a wall, jack  
up the unit so that both drive wheels are  
off the ground.  
3. Remove the drive wheels from the unit.  
GB - 23  
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Aligning the Steering Levers  
(Figure 14)  
1. Shut OFF engine. Engage parking  
brake. Remove the ignition key.  
2. Place seat in the service position (See  
Service Position on page 18).  
ADJUSTING THE UNIT TO TRACK  
STRAIGHT  
WARNING: Prior to adjusting the  
tracking of the unit, shut OFF  
engine, engage parking brake,  
and remove the ignition key.  
3. Loosen brake interlock on the same side  
as steering lever to be adjusted.  
4. Loosen tie rod jam nuts and turn tie rod  
until steering levers are aligned.  
5. Tighten jam nut on tie rod, tighten brake  
interlock.  
Check and adjust tire pressure. Increase  
pressure on side unit tracks to. DO NOT  
exceed maximum recommended tire  
pressure (See Specifications on page 31).  
If tire pressure adjustment does not solve  
tracking problem, adjust the limiter bolts on  
the stop bracket (Figure 15). Front bolts  
adjust forward and rear bolts adjust reverse.  
Lengthen the limiter bolt (move closer to  
lever) on side which is too fast.  
3
1
2
3
2
2
1
1
4
4
1. Limiter Bolt  
2. Jam Nut  
3. Steering  
Lever  
4. Stop  
Bracket  
5
1
Figure 15  
1. Tie-Rod Jam  
4. Brake  
Nut  
Interlock  
2. Tie-Rod  
3. Steering  
Lever  
5. Hydrostatic  
Transmission  
Figure 14  
OF3381  
GB - 24  
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ADJUSTING THE HEIGHT OF THE  
STEERING LEVER HANDLES  
The handles have three height positions  
(Figure 16).  
ADJUSTING THE PARKING  
BRAKE  
The parking brake should not need  
adjustment, however if the parking brake  
does not hold the unit properly, the brake may  
need adjustment.  
Check Adjustment  
NOTE: Be sure to check the parking brake on  
both sides of the unit (Figure 17).  
2
1. Engage parking brake and set both  
transmission bypass valves to the  
neutral position. See Moving the Unit  
with the Engine Off on page 16.  
1
2. Push the unit forward.  
Position # 1  
Position # 2  
Position # 3  
If the unit easily rolls forward the  
transmission brakes are not fully  
engaging. Tighten the brake cable to  
fully engage the brake lever on the  
transmission.  
3
Adjust the Parking Brake  
1. Disengage the parking brake.  
2. Loosen the nuts on the parking brake  
cable adjuster and then turn the adjuster  
until the cable is taut, not tight.  
4
3. Engage the parking brake and check the  
adjustment. Repeat as needed.  
4. Tighten the nuts.  
NOTE: Set both bypass valves to the drive  
position when finished adjusting the brake.  
1. Spacer  
2. Handle  
3. Eccentric  
Spacer  
4. Steering Lever  
OF0004  
Figure 16  
1
1. Shut OFF engine. Engage parking  
brake. Remove the ignition key.  
2. Remove the spacer, handle, and  
eccentric spacer from the steering lever.  
2
NOTE: Position the right and left handles at  
the same height position.  
3. Install the spacer, handle, and eccentric  
spacer in the appropriate height position.  
Do not tighten the nut holding the  
eccentric spacer.  
4. Turn the eccentric spacer until the right  
and left handles are the same height.  
Tighten nut.  
3
1. Parking Brake Cable  
2. Adjuster  
3. Nuts  
Figure 17  
GB - 25  
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Replacing Mower Belts  
NOTE: Long mower belt must be removed to  
remove short mower belt.  
PTO BELT  
WARNING: MOVING PARTS can  
cut or amputate body parts.  
ALWAYS wait for moving parts to  
stop before performing  
CAUTION: Use care when  
releasing idler spring tension.  
Keep body parts well away from  
idlers when performing this  
maintenance or service.  
CAUTION: DAMAGED OR  
WORN BELTS may result in  
injury and/or damage to unit.  
Check belts for excessive wear or  
cracks often.  
1. Slowly release the tension on the long  
mower belt idler until all the tension is  
removed from the springs.  
2. Remove long mower belt from left blade  
spindle and remove from deck.  
3. Slowly release the tension on the short  
belt idler until all the tension is removed  
from the springs.  
4. Remove short mower belt from right  
blade spindle and from deck. Idler pivot  
bolt must be loosened slightly to gain  
clearance to remove belt from under  
idler pulley (Figure 19).  
PTO Belt Access  
1. Properly stop and park unit (See  
Operation on page 12).  
2. Lower the mower.  
3. Place seat in most rearward position.  
4. Remove belt covers.  
5. Place foot board in open position  
(Figure 18).  
5. Arrange new mower belt(s) on deck  
(short belt first). Retighten short mower  
belt idler pivot bolt. Install belts on  
sheaves. Put belts onto center sheave  
last.  
2
1
6. Replace belt covers and return foot  
board to closed position.  
3
2
3
5
4
1. Footboard in  
open position  
2. Support Frame  
3. Pivot  
1
7
Figure 18  
6
1. PTO Mower Belt  
2. Mower Drive Belt  
3. Springs  
4. Mower Drive Belt Idler  
5. PTO Mower Belt Idler  
6. Mower Clutch Sheave  
7. Center Sheave  
Figure 19  
GB - 26  
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Replacing the Hydro Pump Belt  
1. Properly stop and park unit (See  
Operation on page 12).  
2. Remove the PTO belt from the mower  
clutch sheave (See Replacing Mower  
Belts on page 26).  
MOWER DECKS  
Anti-scalp Roller Adjustment  
The anti-scalp rollers are set at the factory for  
typical mowing height, but can be adjusted for  
high or low cutting conditions (Figure 21).  
Anti-Scalp rollers are intended to prevent  
lawn scalping, not to control cutting height.  
CAUTION: Use care when  
releasing idler spring tension.  
Keep body parts well away from  
idlers when performing this  
operation.  
For a very high cutting height, set the anti-  
scalp rollers in the lowest position on the  
bracket.  
For a very low cutting height, set the anti-  
scalp rollers in the highest position on the  
bracket.  
3. Slowly release the tension on the hydro  
pump belt idler until all the tension is  
removed from the springs.  
4. Remove old hydro pump belt from right  
hand hydrostat sheave first (Figure 20).  
5. Install new hydro pump belt by  
positioning belt on sheaves. Put belt  
onto right hand hydrostat sheave last.  
6. Replace long mower belt on mower  
clutch sheave. See Replacing Mower  
Belts on page 26.  
NOTE: There are four anti-scalp rollers on  
the outside of the mower deck and four anti-  
scalp rollers on the inside of the mower deck.  
Make sure all anti-scalp rollers are set at the  
same height.  
Lowest Cutting  
Height  
1
2
Highest  
Cutting  
Height  
OF3590  
Figure 21  
6
Removing the Mower Deck  
1. Remove PTO belt (See Replacing  
Mower Belts on page 26).  
5
3
WARNING: AVOID INJURY.  
Mower lift arms and mower lift  
pedal could cause severe injury if  
they are not locked before  
removing the mower deck.  
ALWAYS lock mower deck lift  
before removing the deck.  
7
8
4
OF1631  
2. Lock the mower deck in the service  
position.  
1.Hydro Belt  
2.Spring  
3.Idler  
4.Engine Sheave  
5.Right Hand  
Hydrostat  
6.Left Hand  
Hydrostat  
7.Clutch  
8.Clutch Anchor  
Figure 20  
GB - 27  
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Push the mower lift pedal forward  
between cutting height number 4 and  
number 5 to align the holes in the deck  
lift shaft and the deck lift cover. Insert the  
cutting height pin in the holes on the side  
of the deck lift cover so it passes all the  
way through the deck lift cover and  
shaft.  
Installing the Mower Deck (Figure 22)  
1. Slide mower deck under unit.  
2. Connect mower mounting arms to deck  
with mower mounting pins.  
3. Install link chains on the mower lift arms  
in the same holes they were removed  
from.  
4. Install PTO mower belt (See Replacing  
Mower Belts on page 26).  
5. Level mower deck (See Leveling the  
Mower Deck on page 28).  
IMPORTANT: The mower lift arms are not  
locked unless the cutting height adjustment  
pin passes all the way through both the deck  
lift cover and shaft.  
Leveling the Mower Deck  
NOTE: Support the mower deck on blocks or  
jack stands before disconnecting link chains  
from mower lift arms to prevent the deck from  
falling.  
These adjustments should be made on a  
level surface with the tires inflated to the  
correct air pressure.  
3. Remove link chains from mower lift  
arms. Note hole location on mower lift  
arms for replacement.  
4. Remove the mower mounting pins  
connecting the mower mounting arms to  
the deck.  
Check Blade Level and Pitch  
1. Raise mower deck to a 3 in. (7.62 cm)  
cutting height.  
2. Shut off engine. Engage parking brake.  
Remove the ignition key.  
NOTE: Place blocks under the bottom edge  
of the deck, not under the reinforcement bar  
welded along deck face.  
5. Slide mower deck out from under unit.  
3. Place blocks at each corner of the deck  
to support the weight of the deck.  
1
4. Turn the blades so the blade ends point  
left to right across the width of the deck.  
5
5. Measure the distance between the  
ground and cutting edge of the blade on  
the left blade (Left position in Figure 23)  
and on the right blade (Right position in  
Figure 23). Distances should be within  
3/16 in. (4.7 mm). If they are not, raise  
the low side of the deck using the height  
adjusters on the deck lift brackets (see  
Figure 24).  
1
2
2
3
6. After deck is level side to side, check the  
deck front to back pitch.  
4
7. Turn the blades so the blade ends point  
front to back as shown in Figure 23.  
8. Measure the distance between the  
ground and the cutting edge of the  
middle blade at the front of the deck  
(Front position in Figure 23) and  
between the ground the cutting edge of  
the left and right blades at the rear of the  
deck (Rear position in Figure 23).  
9. The cutting edge at the front of the deck  
(Front position in Figure 23) should be  
1/8 in. (3.18 mm) lower than the cutting  
edges at the rear of the deck (Rear  
position in Figure 23).  
10. If measurements are out of range, raise  
the low side of the deck using the height  
adjusters on the deck lift brackets (see  
Figure 24). Be sure to raise the deck  
evenly to keep the deck level side to  
side.  
1. Mower Lift  
Arm  
4. Mower  
Mounting Pin  
2. Link Chain  
3. Mower  
5. Mower Lift  
Arms Locked  
Mounting Arm  
Figure 22  
OF3765  
GB - 28  
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NOTE: Pitching the front of the blades lower  
than the rear provides a balance between cut  
quality and the power needed to cut grass.  
Certain cutting conditions require the deck to  
be pitched with the rear of the blades lower  
than the front. Heeling the deck this way  
requires more engine power but can provide  
better cut quality.  
Height Adjusters  
11. Remove the blocks from under the deck.  
Blade Side-to-Side Level  
DO NOT place blocks under  
reinforcement bar.  
Figure 24  
CLUTCH ADJUSTMENT  
Left  
Right  
If clutch fails to engage or disengage properly  
or begins to make abnormal noise, check the  
air gap adjustment at the three inspection  
slots.  
Blade Front-to-Back Pitch  
Front  
To check:  
1. Stop engine, remove key and wait for all  
hot parts to cool.  
2. Measure the air gap between the  
armature and the rotor.  
Minimum: A .016" feeler gauge should  
slide between armature and rotor with  
slight contact.  
Rear  
Rear  
Maximum: A .020" feeler gauge should  
slide between armature and rotor with  
slight contact.  
Figure 23  
3. Repeat for each inspection slot.  
To adjust:  
Adjust Blade Height  
Level and pitch the mower with the height  
adjusters on each deck lift bracket  
(Figure 24).  
1. If necessary, loosen gap adjustment  
nuts until a .016" feeler gauge fits  
between armature and rotor.  
2. Slide a .020" feeler gauge between  
armature and rotor.  
3. Tighten gap adjustment nut until there is  
slight contact on feeler gauge.  
4. Repeat steps 1 – 3 at each inspection  
slot.  
Loosen the jam nut on the deck lift  
bracket bolt about 1/4 turn to reduce  
clamp load on the height adjusters.  
Loosen the jam nut on the deck adjuster  
bolt and then turn the bolt clockwise to  
raise the deck or counterclockwise to  
lower the deck. Tighten both jam nuts.  
NOTE: Adjust air gap as evenly as possible.  
5. Start unit, engage and disengage PTO.  
6. Shut off unit.  
7. Recheck air gap and adjust if needed.  
GB - 29  
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1. Add fuel stabilizer according to  
manufacturers’ instructions.  
4
2. Run engine for at least 10 minutes after  
adding stabilizer to allow it to reach the  
carburetor.  
NEVER store the engine with fuel in the fuel  
tank inside of a building with potential  
sources of ignition.  
4
1
3
2
1. Armature  
2. Rotor  
4. Gap  
To Take the Unit Out of Storage  
1. Refer to the engine service manual to  
prepare the engine for service.  
2. Put fresh, clean fuel in the fuel tank.  
3. Begin the maintenance schedule.  
4. Charge and install the battery.  
Adjustment  
Nut  
3. Inspection  
OG1500  
Figure 25  
Slot  
STORAGE  
ACCESSORIES  
Part No.  
Description  
WARNING: AVOID INJURY.  
79100300 Mulching Kit 44" Decks  
79206700 Striper Kit  
Read and understand entire  
Safety section before proceeding.  
79100600 Discharge Cover Kit  
79202700 Headlight Kit  
SHORT TERM  
NEVER spray unit with high-pressure water  
or store unit outdoors.  
79102800 Bagger Adapter Kit - 44"  
Decks  
Inspect unit for visible signs of wear,  
breakage or damage.  
89100200 CZ-HD 2-Bag Bagger  
89100300 HD Series Bagger  
Keep all nuts, bolts and screws properly  
tightened and know unit is in safe working  
condition.  
Store unit in a cool, dry protected area.  
SERVICE PARTS  
LONG TERM  
Part No.  
Qty Description  
Clean unit thoroughly with mild soap and low  
pressure water and lubricate (See Lubricate  
Unit on page 23 in Maintenance). Touch up  
all scratched painted surfaces.  
21548200  
21535800  
21545100  
21536100  
21538400  
07200026  
07211500  
1
1
2
2
1
1
1
Air Filter  
Engine Oil Filter  
Hydraulic Oil Filter  
Spark Plug  
Remove weight from wheels by putting  
blocks under frame or axle.  
When storing unit for extended periods of  
time, remove all fuel from tank and carburetor  
(run dry). Refer to Engine Manual.  
Fuel Filter  
PTO Belt - 44” Decks  
Clean and charge the battery. Charge battery  
every three to four weeks when storing unit.  
Traction (Hydro Pump)  
Belt  
Fuel System  
00450200  
1
Blade - 44” /48” Decks  
Gasoline left in the fuel system for extended  
periods without a stabilizer will deteriorate,  
resulting in gum deposits in the system.  
These deposits can damage the carburetor  
and the fuel hoses, filter and tank. Prevent  
deposits from forming in the fuel system  
during storage by adding a quality fuel  
stabilizer to the fuel. Follow the  
recommended mix ratio found on the fuel  
stabilizer container.  
To treat the fuel system for storage:  
GB - 30  
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SPECIFICATIONS  
Model Number  
Model  
991072  
Compact-Pro 44  
Kawasaki  
Engine  
Engine Model Number  
Engine Displacement - in3 (cc)  
FX600V  
36.8 (603)  
3600 ± 100  
Governed RPM (May be different  
from maximum RPM)  
Liquid or Air Cooled  
Speed  
Air  
Forward Maximum – mph (km/h)  
Reverse Maximum – mph (km/h)  
Turning Radius  
Brakes  
7.0 (11.3)  
4.0 (6.4)  
Zero  
Hydro - Parking  
Electrical  
Starter  
Electric  
Battery  
12-Volt Maintenance Free  
Electric PTO Clutch/Brake  
Power Take-Off  
Fuel  
Fuel Type  
Refer to Engine Manual  
7 (26.5)  
Fuel Tank Capacity – gal. (L)  
Transmission  
Type  
Hydrostatic Drive  
Transmission Oil  
Use 20W-50 engine oil with an SL API  
classification  
Hydraulic Oil Filter  
Yes  
Size and Weight  
Length – in. (cm)  
71.5 (181.6)  
46.8 (118.9)  
42 (106)  
Width (With Chute Up) – in. (cm)  
Height – in. (cm)  
Weight – lbs (kg)  
861 (390.5)  
Tires  
Front Tire Size – in.  
13 x 5-6  
Rear Tire Size – in.  
20 x 10-10  
Front Tire Pressure – psi (kPa)  
Rear Tire Pressure – psi (kPa)  
Mower Deck  
20 - 25 (138 -172)  
15 -18 (103 -124)  
Mower Deck Lift  
Mechanical  
44 (111.8)  
Cutting Width – in. (cm)  
Cutting Height – in. (cm)  
Cutting Height Increments – in. (cm)  
Maximum Towing Capacity – lbs (kg)  
Maximum Tongue Weight – lbs (kg)  
1 - 5 (2.5 - 12.7)  
0.5 (1.25)  
500 (227)  
50 (23)  
GB - 31  
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Two-Year Limited Lawn and  
Garden Commercial Warranty  
Ariens Company (Ariens) warrants to the original purchaser that Ariens and Gravely brand products  
manufactured by Ariens and designated or labeled commercial products by Ariens will be free from defects in  
material and workmanship for a period of two years after the date of purchase or 1000 hours of use,  
whichever comes first. An authorized Ariens dealer (Ariens brand products) or Gravely dealer (Gravely brand  
products) will repair any defect in material or workmanship, and repair or replace any defective part, subject  
to the conditions, limitations and exclusions set forth herein. Such repair or replacement will be free of charge  
to the original purchaser (labor and parts), except as noted below.  
Limited Lifetime Warranty on Mower Deck Shell  
The deck shell is warranted to the original purchaser against any defect in material or workmanship  
for as long as the original purchaser owns the product. Any defect in material or workmanship of the  
deck shell will be repaired free of charge (parts and labor) to the original purchaser for two years or  
1000 hours of use, whichever comes first. After two years or 1000 hours of use, the parts required to  
repair a defect in material or workmanship of the deck shell, not the labor, will be provided free of  
charge for as long as the original purchaser owns the product.  
Limited Lifetime Warranty on Main Frame  
The main frame is warranted to the original purchaser against any defect in material or workmanship  
for as long as the original purchaser owns the product. Any defect in material or workmanship of the  
main frame will be repaired free of charge (parts and labor) to the original purchaser for two years or  
1000 hours of use, whichever comes first. After two years or 1000 hours of use, the parts required to  
repair a defect in material or workmanship of the main frame, not the labor, will be provided free of  
charge for as long as the original purchaser owns the product.  
Three-Year Limited Warranty on Cast Iron Deck Spindles  
Cast iron mower deck spindles are warranted to the original purchaser for three years from the date  
of purchase. Any defect in material or workmanship of the cast iron mower deck spindles will be  
repaired free of charge (parts and labor) to the original purchaser for two years after the date of pur-  
chase. After two years, the parts required to repair a defect in material or workmanship of the cast iron  
deck spindles, not the labor, will be provided free of charge.  
Two-Year Limited Warranty on Aluminum Deck Spindles  
Aluminum mower deck spindles are warranted to the original purchaser for two years from the date of  
purchase. Any defect in material or workmanship of the aluminum mower deck spindles will be repaired  
free of charge (parts and labor) to the original purchaser for two years after the date of purchase.  
One-Year Limited Warranty on 21-inch Walk-Behind Lawn Mowers  
21-inch walk-behind lawn mowers labeled or designated by Ariens as a Professional/Commercial prod-  
uct put to any business use, agricultural, commercial, or industrial, are warranted to the original pur-  
chaser to be free from defects in material and workmanship for a period of one year after the date of  
purchase.  
90-Day Limited Warranty on Service Parts and Accessories  
Genuine Ariens or Gravely brand service parts and accessories are warranted to be free from defects  
in material and workmanship for a period of 90 days after the date of purchase. An authorized Ariens or  
Gravely dealer will repair or replace any such part or accessory free of charge, except for labor, during  
that period.  
If any product is rented or leased, then the duration of these warranties shall be 90 days after the date of  
purchase.  
ARIENS COMPANY  
Com_Lawn_2010  
GRAVELY® | STENS® | LOCKE® | NATIONAL® | BYNORM® | EVERRIDE® | GREAT DANE®  
32  
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Exceptions, Limitations, Exclusions  
Customer Responsibilities  
Register the product immediately at the time of sale. If the dealer does not register the product, the  
customer must complete the product registration card in the literature package and return it to the Ariens  
To obtain warranty service, the original purchaser must:  
Perform the maintenance and minor adjustments explained in the owner’s manual.  
Promptly notify Ariens or an authorized Ariens or Gravely service representative of the need for  
warranty service.  
Transport the product to and from the place of warranty service.  
Have the warranty service performed by an authorized Ariens or Gravely service representative.  
To find an Ariens or Gravely authorized service representative, contact Ariens at:  
655 W. Ryan Street  
Brillion, WI 54110  
(920) 756 - 2141  
Limitations  
Batteries are warranted only for a period of 12 months after date of purchase, on a prorated basis. For  
the first 90 days of the warranty period, a defective battery will be replaced free of charge. If the  
applicable warranty period is more than 90 days, Ariens will cover the prorated cost of any defective  
battery, for up to 12 months after the date of purchase.  
Exclusions – Items Not Covered by This Warranty  
Engines and engine accessories are covered only by the engine manufacturer’s warranty and are not  
covered by this warranty.  
Parts that are not genuine Ariens or Gravely service parts are not covered by this warranty.  
The following maintenance, service and replacement items are not covered by this warranty unless  
they are noted in the Limitations section above: lubricants, spark plugs, oil, oil filters, air filters, fuel  
filters, brake linings, brake arms, brake shoes, runners, scraper blades, shear bolts, mower blades,  
mower vanes, headlights, light bulbs, knives, cutters.  
Mufflers, belts and tires on Ariens and Gravely commercial lawn and garden products are not covered  
by this warranty.  
Any misuse, alteration, improper assembly, improper adjustment, neglect, or accident which requires  
repair is not covered by this warranty.  
This warranty applies only to products purchased in the United States (including Puerto Rico) and  
Canada. In all other countries, contact place of purchase for warranty information.  
Disclaimer  
Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be  
construed as obligating Ariens to incorporate such design changes into previously manufactured products,  
nor shall such changes be construed as an admission that previous designs were defective.  
LIMITATION OF REMEDY AND DAMAGES  
Ariens Company’s liability under this warranty, and under any implied warranty that may exist, is limited to  
repair of any defect in workmanship, and repair or replacement of any defective part. Ariens shall not be  
liable for incidental, special, or consequential damages (including lost profits). Some states do not allow the  
exclusion of incidental or consequential damages, so the above limitation or exclusion may not apply to you.  
DISCLAIMER OF FURTHER WARRANTY  
Ariens Company makes no warranty, express or implied, other than what is expressly made in this  
warranty. If the law of your state provides that an implied warranty of merchantability, or an implied  
warranty of fitness for particular purpose, or any other implied warranty, applies to Ariens Company,  
then any such implied warranty is limited to the duration of this warranty. Some states do not allow  
limitations on how long an implied warranty lasts, so the above limitation may not apply to you.  
This warranty gives you specific legal rights, and you may also have other rights which  
vary from state to state.  
ARIENS COMPANY  
Com_Lawn_2010  
GRAVELY® | STENS® | LOCKE® | NATIONAL® | BYNORM® | EVERRIDE® | GREAT DANE®  
33  
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GRAVELY  
655 West Ryan Street  
Brillion, WI 54110-1072  
920-756-2141  
Fax 920-756-2407  
WARNING  
The engine exhaust from this product  
contains chemicals known to the State  
of California to cause cancer, birth  
defects or other reproductive harm.  
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