| Instructions-Parts   312781E   Fluid Mix Manifold   EN   For proportional mixing of plural component coatings. For professional use only.   Important Safety Instructions   Part No. 256875   Read all warnings and instructions in this manual.   For complete warnings and instructions see your   proportioning system manual. Hazard symbols refer   to specific procedure risks. Save all instructions.   Part No. 289695   TI14362a   Part No. 262399   TI11577a   Part No. 262398   TI16516a   TI16517a   Download from Www.Somanuals.com. All Manuals Search And Download.   Installation   Installation   Air Connections   Grounding   1. Connect 5/32 in. (4 mm) OD air tubes from the valve   solenoids to the air inlets of each valve.   2. ProMix 2KS and ProMix 3KS systems only: Connect   an air supply line to air purge valve (APV) inlet (1/4   in. ID tube is supplied, with tag).   The equipment must be grounded. Grounding reduces   the risk of static and electric shock by providing an   escape wire for the electrical current due to static build   up or in the event of a short circuit.   3. Pressurize the system with air, and check for leaks,   then relieve air pressure.   Connect a ground wire from a true earth ground to the   mix manifold or the mix manifold mounting surface if   there is electrical continuity between it and the mix man-   ifold.   Fluid Connections   Follow the specific grounding instructions in the system   and individual component manuals. The system may   have special grounding requirements for the mix mani-   fold.   1. Connect the solvent supply line to the 1/4 npt(f) sol-   vent purge valve (SPV) inlet.   2. Connect the component A supply line to the meter A   (MA) 1/4 npt(f) inlet.   A ground wire and clamp, part no. 223547, is available   from Graco.   3. Connect the component B supply line to the meter B   (MB) 1/4 npt(f) inlet.   Flush Before Using Equipment   4. ProMix 3KS systems only: Connect the component   The equipment was tested with lightweight oil, which is   left in the fluid passages to protect parts. To avoid con-   taminating your fluid with oil, flush the equipment with a   compatible solvent before using the equipment. See   C supply line to the meter C (MC) 1/4 npt(f) inlet.   5. Connect the gun fluid supply line between the static   mixer tube (SM) and the gun fluid inlet.   NOTE: On ProMix 3KS systems only, connect the fluid   hose (supplied with your system) between the ProMix   2KS static mixer and the fluid inlet of the ProMix 3KS.   Then connect the gun hose to the static mixer of the   ProMix 3KS.   312781E   3 Download from Www.Somanuals.com. All Manuals Search And Download.   Installation   DVA   FI   DVB   MB   MS   MA   RVB   RVA   TI12556a   APV   AT   SVA   SM   SVB   SPV   Key: ProMix 2KS Fluid Station   MA Component A Meter (not   included in mix manifold)   DVA Component A Dose Valve   RVA Component A Sampling   Valve   SVB Component B Shutoff   Valve   MS Solvent Meter (accessory)   SPV Solvent Purge Valve   APV Air Purge Valve   SM Static Mixer   SVA Component A Shutoff   Valve   FI   AT   2KS Fluid Integrator   Air Purge Valve Air Supply   Tube   FI   MB Component B Meter (not   included in mix manifold)   DVB Component B Dose Valve   RVB Component B Sampling   Valve   DVC   MC   Key: ProMix 3KS Fluid Station   MC Component C Meter (not included   in mix manifold)   CPV   DVC Component C Dose Valve   RVC Component C Sampling Valve   SVC Component C Shutoff Valve   CPV Component C Purge Valve   SM Static Mixer   FI   3KS Fluid Integrator   RVC   SVC   1 3KS fluid inlet. Connect fluid supply line from   2KS fluid manifold outlet here.   1 2 SM   Connect fluid supply line to gun.   TI14382a   2 FIG. 1. ProMix 2KS and ProMix 3KS Wall Mount Fluid Stations   4 312781E   Download from Www.Somanuals.com. All Manuals Search And Download.   Installation   Key:   MA   Component A Meter   DVA1 Component A Dose Valve   DVA2 Second Color/Catalyst Valve   DVA3 Third Color/Catalyst Valve   FI   SVA   CVA Meter A Check Valve   MB Component B Meter   DVB Component B Dose Valve   SVB Solvent Valve B   CVB Meter B Check Valve   Solvent Valve A   SVA   SVB   DVB   DVA1   SM   FI   Static Mixer   Fluid Integrator Assembly   DVA2 and   DVA3 (behind)   CVB   CVA   MA   MB   ti15699a   SM   FIG. 2. ProMix 2KE Fluid Controls, Sequential Dosing   SVA   SVB   DVB   DVA   PA   PB   ti15697a   SM   Key:   PA   Component A Pump   PB Component B Pump   DVA Component A Dose Valve   SVA Solvent Valve A   DVB Component B Dose Valve   SVB Solvent Valve B   SM Static Mixer   FIG. 3. ProMix 2KE Fluid Controls, Dynamic Dosing   312781E   5 Download from Www.Somanuals.com. All Manuals Search And Download.   Installation   Setup the Fluid Manifold for   Dynamic Dosing   If you will be operating using dynamic dosing, the fluid   manifold must be setup properly for your application.   Order the 15U955 Injection Kit (accessory).   NOTE: For ProMix 3KS, order two 15U955 Injection   Kits.   See your proportioner manuals for setup instructions,   and to select the appropriate size restrictor for your   selected flow and ratio.   Table 1: Restrictor Sizes   Size Code   Orifice Size   Part No.   2*   3*   .020   .030   .040   .050   .060   .070   .080   15U936   15U937   15U938   15U939   15U940   15U941   16D554   4*   5✓   6✓   7*   8✓   * These restrictors are included in Injection Kit   15U955.   ✓ These restrictors are optional sizes, not included in   the Injection Kit.   6 312781E   Download from Www.Somanuals.com. All Manuals Search And Download.   Operation   Operation   Purging   Operation Guidelines   Follow the purging procedure in the proportioner system   manual.   Manifold operation is dependent on the system it is con-   nected to. Follow the system operation instructions.   NOTE: After the system has been shut down for a   period of time, it is normal for component solenoids and   valves to cycle rapidly until system pressure is built back   up when restarted.   • • • Purge air from fluid lines when components are   loaded.   NOTES:   • Purge before using equipment, which was tested   with lightweight oil that could contaminate your   material.   Adjust fluid supply pressure if the fluid output is   too low or too high.   • Purge before changing colors, before fluid can dry in   the equipment, at the end of the day, before storing,   and before repairing equipment.   Adjust flow rate with fluid supply pressure regula-   tors (optional) or dispense valves. Flow rate should   be the same at the spray gun regardless of whether   component dispense valves are open. Pressure   adjustments of each component will vary with fluid   viscosity. Start with the same fluid pressures, then   adjust as needed. See Mix Manifold Valve Set-   • • Purge at the lowest pressure possible. Check con-   nectors for leaks and tighten as necessary.   Use a cleaning fluid that is compatible with the fluid   being dispensed and the equipment wetted parts.   • Adjust gun atomizing air pressure as needed.   NOTICE   NOTE: Do not use the first 4-5 oz. (120-150 cc) of mate-   rial as it may not be thoroughly mixed due to alarms   while priming the system.   Purge the sampling valves with solvent immediately   after using them to keep material from hardening   inside.   312781E   7 Download from Www.Somanuals.com. All Manuals Search And Download.   Maintenance   Mix Manifold Valve Settings   Table 2: Mix Manifold Valve Settings   To open dispense or purge valves, turn hex nut (E)   counterclockwise. To close, turn clockwise. FIG. 4.   Valve   Setting   Function   Dose   Hex nut   (E) 1-1/4   turns out   from fully   closed   Limits maximum fluid flow rate   into integrator and minimizes   valve response time.   Purge   E Shut-   off   Fullyopen Closes component ports to   during   integrator during ratio check   or meter calibration. Open   ports during Run/Mix opera-   tion.   Run/Mix   operation   Sam-   pling   Fully   closed   during   Run/Mix   operation   Open to dispense compo-   nents while calibrating   meters. Do not open sampling   valves unless fluid shutoff   valves are closed.   TI11581a   FIG. 4. Dispense Valve Adjustment   Maintenance   Weekly   • Clean and inspect the integrator mixer assembly.   Ensure that the mixer (46) holes are not clogged.   The cleaning frequency required depends on the   fluid being mixed.   To reduce the risk of injury, including fluid injection, fol-   low the Pressure Relief Procedure in your proportion-   ing equipment manual before cleaning, checking, or   repairing equipment.   • Clean and inspect fluid and air filters.   Daily   Preventive Maintenance   Schedule   • Purge the mixing system at the end of production.   • Check and refill fluid supplies for all components   and solvent.   At least once a year, take apart the mix manifold and   dose/purge valves and sampling valves. Clean and   inspect them. Replace o-rings and seals. Repair kits are   • • • Inspect the manifold and fluid line components for   leaks.   Make sure meter cables and air pilot lines are   securely connected.   Check that there is no fluid in the air purge line.   8 312781E   Download from Www.Somanuals.com. All Manuals Search And Download.   Troubleshooting   Troubleshooting   Unbalanced Pressure   Isolate a Mixing Problem   A mixing problem can be caused by a problem with the   controller, meters, and solenoid valves, as well as the   mix manifold.   1. Check all component fluid supply pressures.   2. If the fluid supply pressures are not about equal,   adjust their fluid pressure regulators, until the pres-   sures are about the same.   1. To isolate the problem, check for any visible faults or   errors:   3. If the pressures are already about equal, verify that   the dose valves are operating properly.   a. Are all air and fluid tubes, hoses, and electrical   cables properly connected?   Dose Valve Operation   b. Are valves and controls properly set?   Manually operate the dose valves by actuating their   solenoids. The valves should snap open and shut   quickly. If the valves move slowly, it could be caused by:   c. Do the fluid supplies, solenoids, and spray gun   have sufficient air pressure?   • Air pressure to the valve actuators is too low.   Minimum: 75 psi (0.52 MPa, 5.2 bar)   d. Do the fluid supplies need refilling?   Recommended: 85 psi (0.6 MPa, 6.0 bar).   2. If there is a process control problem, refer to your   controller manual.   • Valve actuating air constricted by dirt or water in the   air supply.   Common Causes   • • Solenoid or tubing restricted.   • The flow rate is too high.   Dose valve seals need lubrication (see manual   312782).   • Highly unbalanced pressures from the fluid supply   system.   • • Air piston o-rings and packings are not lubricated   (see manual 312782),   • • Slow actuation of component A or B dispense   valves.   Valve setting is turned out too far. See Mix Manifold   System leaks.   312781E   9 Download from Www.Somanuals.com. All Manuals Search And Download.   Repair   Repair   NOTE: To clean or replace the static mixer element (25),   remove the hose and any fittings from the bottom of the   static mixer tube (24). Pull the element out through the   bottom.   To reduce the risk of injury, including fluid injection, fol-   low the Pressure Relief Procedure in your proportion-   ing equipment manual before cleaning, checking, or   repairing equipment.   Remove the Restrictor (ProMix   2KE, Dynamic Dosing only)   all parts. Apply pipe sealant to all pipe threads when   reassembling.   NOTE: Purge the mix manifold with solvent after repair   to remove any excess grease that is used for lubricating   parts.   Restrictor Kit 15U955 is available, including the housing   (54), six injector restrictors (55) of different sizes, and   necessary o-rings.   Remove the Integrator Mixer   inspect all parts. Apply pipe sealant to all pipe threads   when reassembling.   Remove from the bottom:   Items 31, 39, and 40 are included in Manifold Rebuild Kit   marked with a symbol, for example (31*).   1. Relieve pressure.   2. Unscrew the static mixer tube (24) and the injector   housing (54). Remove the o-ring (31).   Remove from the bottom:   3. Pull restrictor (55) out through the bottom of the   manifold body.   1. Relieve pressure.   4. Reassemble with new restrictor and o-ring.   2. Remove the screw seal (37) and o-ring (39) from the   manifold body (1).   Remove from the top:   3. Unscrew the manifold plug (3). Pull the integrator   mixer assembly (35, 46, and 48) out the bottom of   the manifold. Remove the o-rings (31, 40).   1. Relieve pressure.   2. Remove the screw seal (37) and o-ring (39) from the   manifold body (1).   4. Inspect the integrator mixer (46). Check that the   3. Unscrew the manifold plug (3). Pull the integrator   base (35) and the restrictor (55) out through the top.   Remove the o-rings (31 and 40).   5. Reassemble.   Remove from the top:   4. Reassemble with new restrictor and o-rings.   1. Relieve pressure.   2. Remove the outlet tube (21), the integrator cap (49),   and the integrator housing (47). Remove the o-ring   (31).   3. Unscrew the integrator mixer (46). The integrator   mix cap (48) will remain attached.   4. Inspect the integrator mixer (46). Check that the   5. Reassemble.   10   312781E   Download from Www.Somanuals.com. All Manuals Search And Download.   Repair   5. Remove the screws (20). Lift the adapter (17) and   Repair the Valves and Seats   (ProMix 2KS and ProMix 3KS   only)   included in the kit are marked with a symbol, for exam-   ple (16‡). For best results, use all parts included in the   kit.   valve (19) off the shutoff valve manifold (11 or 36).   6. Remove the seat (16) and o-rings (15).   7. Unscrew the valve (19) from the adapter (17).   Remove the o-ring (18).   NOTE: See manual 312782 to repair the valve (19).   8. Install the new seat (16‡) and o-rings (15‡).   9. Reinstall the adapter (17) and screws (20).   inspect all parts. Apply pipe sealant to all pipe threads   when reassembling.   10. Before performing step 11, install the new o-ring   (18*) and screw the valve (19) securely into the   adapter (17).   1. Relieve pressure.   2. Disconnect the fluid line from the valve adapter (17).   3. Disconnect the air lines from the valve (19).   11. Install the spring and valve cap (C). See manual   312782 to adjust the spring tension and needle   travel.   4. Unscrew the cap (C) to remove spring pressure on   12. Reconnect the fluid and air lines.   NOTE: Another method of removing spring pres-   sure is by applying air to the ON port, to lift the valve   needle off the seat.   C ON Port   TI11581a   FIG. 5. Dispense Valve Cap   312781E   11   Download from Www.Somanuals.com. All Manuals Search And Download.   Repair   Rebuild the Mix Manifold   Replace the Outlet Tube and   Static Mixer Tube   tube (21) or the static mixer tube (24) need replacement,   both must be replaced.   Parts included in the kit are marked with a symbol, for   example (3*). For best results, use all parts included in   the kit.   inspect all parts. Apply pipe sealant to all pipe threads   when reassembling.   1. Relieve pressure.   2. Unscrew the nut of the outlet tube (21) from the   static mixer tube (24).   1. Relieve pressure.   3. Remove the screws (30), cover (29), and clamp   (28). Remove the static mixer tube (24). Remove the   static mixer (25) from the tube.   the valves.   4. Remove the outlet tube (21) from the integrator cap   (49). Install the new outlet tube in the cap.   3. ProMix 2KS and ProMix 3KS only: Remove the   retaining ring (22) from the manifold block. Unscrew   the shutoff valve handle (12). Remove the backup   (14) and o-ring (13). Repeat for each side.   5. Install the static mixer (25) in the new tube (24).   6. Screw the outlet tube (21) nut and ferrule onto the   static mixer tube (24) 1.25 turns past hand tight.   This securely seats the ferrule on the tube.   4. Remove the screws (23) and the manifolds (11, 8, or   36).   7. Unscrew the nut from the tube (24). The ferrule will   remain in place.   5. Note the orientation of the check valves (45).   Remove the check valves and o-rings (5).   8. Screw the nut back onto the tube (24) 1.25 turns   past hand tight.   6. Install the new o-ring (5*) and check valve (45*).   Reinstall the manifolds (11, 8, or 36).   9. Reassemble the clamp (28), cover (29), and screws   (30) to hold the tube (24) in place.   NOTE: To replace the outlet tube (21) and the static   mixer tube (24), see Replace the Outlet Tube and   8. ProMix 2KS and ProMix 3KS only: Install the o-ring   (13*), backup (14*), shutoff valve handle (12), and   retaining ring (22) on each side.   9. ProMix 2KS and ProMix 3KS only: Install the o-rings   (15*) and seats (16) for each of the valves (19).   10. ProMix 2KS and ProMix 3KS only: Reinstall the   valves (19) and adapters (17) with the screws (20).   11. Reconnect the fluid and air lines.   12   312781E   Download from Www.Somanuals.com. All Manuals Search And Download.   Repair   312781E   13   Download from Www.Somanuals.com. All Manuals Search And Download.   Parts   Parts   Part No. 289695, for ProMix 2KS Proportioner   1 Apply pipe sealant to all pipe threads when reassembling.   21   49   Detail of Calibration Kit (53),   shown installed on ProMix 2KS   Fluid Manifold   31   48   47   46   53   19   31*   18*   1 20   33   17   39*   TI14819a   11   38   5*   45*   15‡*   16‡   15‡*   44   36   43   23   15‡*   41   42   16‡   15‡*   17   18*   39*   37   40*   35   19   13*   14*   28   25   29   30   31*   32   52   12   22   33   3 20   24   TI11578a   14   312781E   Download from Www.Somanuals.com. All Manuals Search And Download.   Parts   Part No. 289695, for ProMix 2KS Proportioner   Ref.   Ref.   No. Part No. Description   Qty   No. Part No. Description   Qty   41   42   43   44   256399 VALVE, pressure, bleed   166866 ELBOW, street; 1/4 npt (m x f)   501867 VALVE, check   114112 FITTING, connector, tube; 1/4   npt(f) x 1/4 in. (6 mm) OD tube   2 1 1 1 1 3 5*   ---   BODY, manifold integrator   1 1 2 1 2 2 2 8 4 4 4 4 15T592 PLUG, integrator manifold   ---   ---   15T573 HANDLE, shutoff valve   ---   ---   O-RING; ptfe   MANIFOLD, shutoff valve A   11   12   13*   14*   15*‡ ---   16‡ ---   17   18*   19   45*   ---   VALVE, check   2 1 1 1 1 2 O-RING; pfe   O-RING, back-up; ptfe   O-RING; ptfe   46◆ ---   47◆ ---   48◆ ---   49◆ ---   52   53   * MIXER, integrator, 50 cc   HOUSING, integrator, 50 cc   CAP, mix, integrator   SEAT, valve needle, high pressure   CAP, integrator   TUBE; nylon; 5/32 in (4 mm) OD; 6   in. (152 mm) long   15T600 ADAPTER, valve, dose   ---   15X303 VALVE, dispense; includes item 18;   see manual 312782   C20010 SCREW, cap, socket-hd; 5/16-24 x   1/2 in. (13 mm)   ---   O-RING; ptfe   15X888 KIT, calibration   1 20   8 Parts included in Manifold Rebuild Kit 15U931 (pur-   chase separately).   21   22   23   118823 TUBE, outlet   1 2 8 110082 RING, retaining, internal   101950 SCREW, cap, socket-hd, 1/4-20 x   2-1/2 in. (64 mm)   ‡ Parts included in Valve Seat Kit 24A861 (purchase   separately). (Optional Carbide Seat Kit 15U932 is   available separately.)   24   25   28   29   30   15D430 TUBE, static mixer   1 2 2 1 2 118822 ELEMENT, static mixer   118830 CLAMP, body, integrator tube   118831 COVER, clamp, integrator tube   101885 SCREW, cap, socket-hd; 1/4-20 x   1-3/4 in. (44 mm)   --- These parts are not available separately.   Integrator Kits (include ◆ parts)   Part No. Size   15V021   (standard)   15V033   (optional)   15V034   (optional)   15U955 0 cc   (optional)   24B618   (optional)   Description   50 cc Includes housing, mixer, o-rings,   and caps   25 cc Includes housing, mixer, o-rings,   and caps   10 cc Includes housing, mixer, o-rings,   and cap   Includes housing, 6 injector restric-   tors, and o-rings   100cc Includes housing, mixer, o-rings,   and cap   31*◆ ---   32   O-RING; ptfe   3 2 114151 ELBOW, connector, tube; 1/8   npt(m) x 5/32 in. (4 mm) OD tube   101970 PLUG, pipe, headless   15T943 BASE, integrator   33   35   36   37   38   39*   4 1 1 1 1 2 1 ---   MANIFOLD, shutoff valve B   15T748 SEAL, screw   15T749 SEAL, screw   ---   O-RING; tfe   O-RING; ptfe   40*◆ ---   312781E   15   Download from Www.Somanuals.com. All Manuals Search And Download.   Parts   Part No. 256875, for ProMix 3KS Proportioner   1 Apply pipe sealant to all pipe threads when reassembling.   21   Detail of Calibration Kit (53),   shown installed on ProMix 2KS   Fluid Manifold   49   31   48   53   47   46   31*   19   TI14819a   10   18*   9 1 8 20   17   45*   39*   38   5*   15‡*   16‡   5*   45*   39*   37   15‡*   36   28   23   29   30   15‡*   16‡   15‡*   17   25   20   18*   *40   35   41   13*   14*   12   19   32   31*   3 22   52   24   TI14363a   16   312781E   Download from Www.Somanuals.com. All Manuals Search And Download.   Parts   Part No. 256875, for ProMix 3KS Proportioner   Ref.   Ref.   No. Part No. Description   Qty   No. Part No. Description   Qty   41   45*   256399 VALVE, pressure, bleed   2 2 1 1 1 1 1 1 3 ---   BODY, manifold integrator   1 1 2 1 4 ---   VALVE, check   15T592 PLUG, integrator manifold   46◆ ---   47◆ ---   48◆ ---   49◆ ---   MIXER, integrator, 50 cc   HOUSING, integrator, 50 cc   CAP, mix, integrator   CAP, integrator   TUBE; nylon; 5/32 in (4 mm) OD; 6   in. (152 mm) long   5*   8 9 ---   ---   O-RING; ptfe   MANIFOLD, end, 3KS adapter   15B588 SCREW, cap, socket hd; 1/4-20 x   1-1/2 in. (38 mm)   52   53   * ---   10   12   C20482 NIPPLE; 1/4 npt; sst   15T573 HANDLE, shutoff valve   1 1 1 1 4 2 2 2 2 15X888 KIT, calibration   1 13*   14*   15*‡ ---   16‡ ---   ---   ---   O-RING; pfe   O-RING, back-up; ptfe   O-RING; ptfe   Parts included in Manifold Rebuild Kit 15U931 (pur-   chase separately).   SEAT, valve needle, high pressure   17   18*   19   15T600 ADAPTER, valve, dose   ‡ Parts included in Valve Seat Kit 24A861 (purchase   separately). (Optional Carbide Seat Kit 15U932 is   available separately.)   ---   O-RING; ptfe   15X303 VALVE, dispense; includes item 18;   see manual 312782   20   C20010 SCREW, cap, socket-hd; 5/16-24 x   1/2 in. (13 mm)   4 --- These parts are not available separately.   21   22   23   118823 TUBE, outlet   1 1 4 Integrator Kits (include ◆ parts)   110082 RING, retaining, internal   101950 SCREW, cap, socket-hd, 1/4-20 x   2-1/2 in. (64 mm)   Part No. Size   Description   24   25   28   29   30   15D430 TUBE, static mixer   1 2 2 1 2 15V021   (standard)   15V033   (optional)   15V034   (optional)   15U955 0 cc   (optional)   24B618   50 cc Includes housing, mixer, o-rings,   and caps   25 cc Includes housing, mixer, o-rings,   and caps   10 cc Includes housing, mixer, o-rings,   and cap   Includes housing, 6 injector restric-   tors, and o-rings   100cc Includes housing, mixer, o-rings,   and cap   118822 ELEMENT, static mixer   118830 CLAMP, body, integrator tube   118831 COVER, clamp, integrator tube   101885 SCREW, cap, socket-hd; 1/4-20 x   1-3/4 in. (44 mm)   31*◆ ---   32   O-RING; ptfe   3 1 114151 ELBOW, connector, tube; 1/8   npt(m) x 5/32 in. (4 mm) OD tube   101970 PLUG, pipe, headless   15T943 BASE, integrator   33   35   36   37   38   39*   2 1 1 1 1 2 1 (optional)   ---   MANIFOLD, shutoff valve B   15T748 SEAL, screw   15T749 SEAL, screw   ---   O-RING; tfe   O-RING; ptfe   40*◆ ---   312781E   17   Download from Www.Somanuals.com. All Manuals Search And Download.   Parts   Part No. 262398, for ProMix 2KE Proportioner, Sequential Dosing   Ref. Part   Description   BODY, integrator manifold   Qty.   21   1 3 5*   -----   1 1 2 1 8 1 2 2 1 2 3 1 2 1 1 2 1 2 1 49   48   15T592 PLUG, integrator manifold   ----- O-RING   21   23   24   25   28   29   30   31*   35   36   37   38   118823 TUBE, outlet   15B588 SCREW, cap, socket hd   15D430 TUBE, static mixer   118822 ELEMENT, static mixer   118830 CLAMP, body, integrator tube   118831 COVER, clamp, integrator tube   101885 SCREW, cap, socket hd   -----   15T943 BASE, integrator   ----- MANIFOLD, end   46   O-RING   25   31*   47   15T748 SEAL, screw   15T749 SEAL, screw   39** -----   O-RING   O-RING   39*   40*   45   46   -----   38   16D658 VALVE, check   15V021 MIXER, integrator, 50cc, includes   parts 47-49   *31   37   24   28   5*   45   36   47   48   49   -----   -----   -----   HOUSING, integrator, 50cc   CAP, mix, integrator   CAP, integrator   1 1 1 * Parts included in Manifold Rebuild Kit 15U931 (pur-   chase separately).   40*   35   Integrator Kits   31*   3 Part No. Size   Description   50 cc Includes housing, mixer, o-rings,   23   29   1 30   39*   ti16301a   15V021   (standard)   24B618   (optional)   and caps   100cc Includes housing, mixer, o-rings,   and cap   15U955 0 cc   (optional)   For dynamic dosing; includes hous-   ing, 6 injector restrictors, and   o-rings   18   312781E   Download from Www.Somanuals.com. All Manuals Search And Download.   Parts   Part No. 262399, for ProMix 2KE Proportioner, Dynamic Dosing   Ref. Part   Description   BODY, integrator manifold   Qty.   3 31*   35   23   1 3 5*   -----   1 1 2 8 1 2 2 1 2 2 1 2 1 1 2 1 2 1 1 1 2 2 2 15T592 PLUG, integrator manifold   ----- O-RING   55   23   24   25   28   29   30   31*   35   36   37   38   39*   40*   45   54   55   56   57   58   59   15B588 SCREW, cap, socket hd   15D430 TUBE, static mixer   118822 ELEMENT, static mixer   118830 CLAMP, body, integrator tube   118831 COVER, clamp, integrator tube   101885 SCREW, cap, socket hd   -----   15T943 BASE, integrator   ----- MANIFOLD, end   15T748 SEAL, screw   15T749 SEAL, screw   58   40*   57   36   O-RING   37   39*   45   *5   59   56   -----   -----   O-RING   O-RING   38   29   31*   16D658 VALVE, check   15U955 KIT, injection, 0cc, includes part 55   -----   16D019 BRACKET, mounting   105510 WASHER, lock   100609 SCREW, machine, pan head   112223 NUT, hex   *39   1 RESTRICTOR, injection, 0.070   54   25   30   28   * Parts included in Manifold Rebuild Kit 15U931 (pur-   chase separately).   24   Restrictor Kit   Part No. Size   15U955 0 cc   Description   ti16327a   For dynamic dosing; includes hous-   ing, 6 injector restrictors, and   o-rings   312781E   19   Download from Www.Somanuals.com. All Manuals Search And Download.   Parts   20   312781E   Download from Www.Somanuals.com. All Manuals Search And Download.   Technical Data   Technical Data   Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . . . 289695, 256875, and 262398: 4000 psi (28 MPa, 280 bar)   262399: 4500 psi (31 MPa, 310 bar)   Dispense Valve Fluid Inlet Size . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)   Dispense Valve Air Inlet Fitting Size. . . . . . . . . . . . . . . . . 5/32 in. (4 mm) OD tube   Wetted Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 SST, Tungsten Carbide, ptfe   Dispense Valves: see manual 312782   Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289695: 18.15 lb (8.23 kg)   256875: 14.00 lb (6.35 kg)   262398: 10.00 lb (4.54 kg)   262399: 8.50 lb (3.86 kg)   312781E   21   Download from Www.Somanuals.com. All Manuals Search And Download.   Graco Standard Warranty   Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in   material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty   published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by   Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written   recommendations.   This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty   installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of   non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with   structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or   maintenance of structures, accessories, equipment or materials not supplied by Graco.   This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of   the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned   to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will   be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.   THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED   TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.   Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy   (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or   consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.   GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A   PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT   MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to   the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these   warranties.   In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or   the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the   negligence of Graco, or otherwise.   FOR GRACO CANADA CUSTOMERS   The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,   given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la   rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite   de ou en rapport, directement ou indirectement, avec les procédures concernées.   Graco Information   TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.   Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505   All written and visual data contained in this document reflects the latest product information available at the time of publication.   Graco reserves the right to make changes at any time without notice.   Original instructions. This manual contains English. MM 312781   Graco Headquarters: Minneapolis   International Offices: Belgium, China, Japan, Korea   GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA   Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.   Revised June 2012   Download from Www.Somanuals.com. All Manuals Search And Download.   |