Instructions – Parts List
55 GALLON SUPPLY PUMPS
3:1 Presidentr, 4:1 Presidentr,
307745G
and 2:1 Monarkr
With drum cover and agitator
Model 220575, Series B
with 3:1 Ratio President Pump
500 psi (3.5 MPa, 35 bar) MAXIMUM FLUID WORKING PRESSURE
∗ Model 230992, Series C
with 4:1 Ratio President Pump
400 psi (2.8 MPa, 28 bar) MAXIMUM FLUID WORKING PRESSURE
Model 230993, Series C
with 2:1 Ratio Monark Pump
200 psi (1.4 MPa, 14.0 bar) MAXIMUM FLUID WORKING PRESSURE
Read warnings and instructions.
See page 2 for table of contents.
04281A
Model 230992 Shown
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
Copyright 1985, Graco Inc. is registered to I.S. EN ISO 9001
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WARNING
MOVING PARTS HAZARD
D The air motor piston can pinch or amputate your fingers.
D The rotating blades of the agitator can pinch or amputate your fingers or other body parts and can
cause splashing in the eyes or on the skin.
D Always shut off the agitator and disconnect the air line before adjusting the angle of the agitator,
removing the agitator from the drum, or checking or repairing any part of the agitator.
D Keep clear of all moving parts when starting or operating the equipment.
D Before servicing the equipment, follow the Pressure Relief Procedure on page 7 to prevent the
equipment from starting unexpectedly.
307745
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WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding on page 5.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the spray area.
D Extinguish all open flames or pilot lights in the spray area.
D Do not smoke in the spray area.
D Do not turn on or off any light switches in the spray area while operating or if fumes are present.
D Do not operate a gasoline engine in the spray area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Always wear protective eyewear, gloves, clothing, and respirator as recommended by the fluid and
solvent manufacturer.
4
307745
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Setup
NOTES:
Object being sprayed: Follow your local code.
Fluid supply container: Follow your local code.
Solvent pails used when flushing: Follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the pail
on a nonconductive surface, such as paper or card-
board, which interrupts the grounding continuity.
To maintain proper grounding continuity when flushing
or relieving pressure, always hold the metal part of the
spray gun firmly to the side of a grounded metal pail,
then trigger the gun.
D Reference numbers and letters in parentheses in
the text refer to the callouts in the figures and the
parts drawing.
D Accessories are available from your Graco repre-
sentative. If you supply your own accessories, be
sure they are adequately sized and pressure-rated
to meet the system’s requirements.
Grounding
Positioning the Unit
WARNING
Select a convenient location for the unit. The air
valves for the pump (37) and agitator (5) must be fully
accessible.
System Accessories
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below. Also read
the section FIRE AND EXPLOSION
HAZARD on page 4.
WARNING
Proper grounding is an essential part of maintaining a
safe system.
A bleed-type master air valve (N) and a fluid drain
valve (K) are required in your system. These
accessories help reduce the risk of serious injury,
including splashing of fluid in the eyes or on the
skin, and injury from moving parts if you are adjust-
ing or repairing the pump or agitator.
The bleed-type master air valve relieves air
trapped between this valve and the pump after the
air is shut off. Trapped air can cause the pump to
cycle unexpectedly. Locate the valve close to the
pump. A red–handled bleed–type ball valve is
supplied to relieve air trapped in the air motor.
The fluid drain valve assists in relieving fluid pres-
sure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient. Order Part No. 210071.
To reduce the risk of static sparking, the mounting
cover and all electrically conductive objects or devices
in the spray area must be properly grounded. Check
your local electrical code for detailed grounding
instructions for your area and type of equipment.
Agitator and drum cover: Connect one end of the
ground wire (Y) to the ground connector (X) on the rim
of the drum cover. See Fig. 1. Connect the other end
of the ground wire to a true earth ground. See the
pump instruction manual (307986 for 230992, 307985
for model 230993, or 308793 for model 220575) for
instructions on grounding the pump.
X
Y
Fig. 1
Air and fluid hoses: Use only electrically conductive
hoses with 500 ft. (150 m) maximum combined hose
length to ensure grounding continuity.
Air compressor: Follow manufacturer’s recommenda-
tions.
Spray gun or dispensing valve: Ground through con-
nection to a properly grounded fluid hose and pump.
307745
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Setup
The installation shown in Fig. 2 is only a guide for selecting and installing system components and accessories.
Contact your Graco representative for assistance in designing a system to suit your particular needs.
D The fluid line must include a fluid drain valve (K),
Connecting the Unit and Accessories
which helps relieve fluid pressure in the hose and
D Ground the unit as described in Grounding on
gun.
page 5.
D You should install an air line filter (J) to remove dirt
D The main air supply must include a bleed-type
master air valve (N) for shutting off air pressure to
the unit (supplied with Model 230992).
and moisture from the air supply.
D Downstream from the air filter, you should install an
air line lubricator (H) for automatic air motor lubrica-
tion.
D Connect a grounded air supply hose to the bleed
type pump air valve (N).
MAIN AIR SUPPLY LINE
FLUID SUPPLY LINE
F
E
G
J
203
206a
204 3
201
B
A
Y
C
D
K
H
N
206b
SECONDARY FLUID RETURN
M
L
MAIN FLUID RETURN
KEY
A
B
C
D
E
F
Air Filter/Regulator to Gun
Fluid Pressure Regulator
Fluid Shutoff Valve
Fluid Filter
Surge Tank
Bleed–type Master Air Valve
H
J
K
L
Air Line Lubricator
Air Filter to Pump
Drain Valve
Air Spray Circulating Gun
Back Pressure Valve
Y
3
Drum Cover/Agitator Ground Wire
Agitator
201 Air Supply Hose
203 Back Pressure Valve
204 Air Regulator
206a Return Fluid Hose
206b Supply Fluid Hose
M
(same as 203 except customer supplied)
Bleed–type Pump Air Valve
G
Pump Ground Wire
N
04283A
Fig. 2
6
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Operation
Flush the pump before first use. The pump is
Pressure Relief Procedure
tested with lightweight oil, which is left in to protect the
pump parts. If the fluid you are using may be contami-
nated by the oil, flush it out with a compatible solvent.
WARNING
PRESSURIZED EQUIPMENT HAZARD
The system pressure must be manually relieved to
prevent the system from starting or spraying acci-
dentally. To reduce the risk of an injury from acci-
dental spray from the gun, splashing fluid, or
moving parts, follow the Pressure Relief Proce-
dure whenever you:
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
D are instructed to relieve the pressure,
D stop spraying,
To clean any settled particles out of the system, flush
the entire system at least once each 90 days or less. If
possible, circulate the solvent and leave it in the lines
for two days, such as over the weekend, to help loosen
any dried paint.
D check or service any of the system equipment,
D or install or clean the spray nozzle.
1. Relieve the pressure.
1. Lock the gun trigger safety.
2. Shutdown the system as explained in Shutdown
and Care of the Pump on page 9.
2. Shut off the air supply to the pump.
3. Close the bleed-type master air valve (required in
your system). On Model 230992, this is the red–
handled ball valve, assembled next to the air
regulator.
3. Start the pump and operate it at about 30 cycles
per minute.
4. Lubricate the agitator, if you haven’t already done
so, and then close its air valve to stop agitation.
4. Unlock the gun trigger safety.
5. Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.
WARNING
Failure to shut off the agitator before raising the
pump assembly may result in serious injury from
splashing paint in the eyes or contact with the
blades of the agitator.
6. Lock the gun trigger safety.
7. Open the drain valve (required in your system),
and have a container ready to catch the drainage.
8. Leave the drain valve open until you are ready to
spray again.
5. Raise the pump out of the paint while it is still
running and let it run itself dry to force the paint
back into the drum. Shut off the pump.
If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly loosen the
tip guard retaining nut or hose end coupling and relieve
the pressure gradually. Then loosen it completely.
Then clear the tip or hose.
CAUTION
Never leave water or water-based fluid in the pump
overnight. Flush with a compatible solvent to protect
the parts from corrosion.
Flushing
WARNING
6. Remove the paint drum and place a 55 gallon
drum, containing enough solvent to thoroughly fill
and flush the system, under the pump. Lower the
pump.
FIRE AND EXPLOSION HAZARD
Before flushing, read the section FIRE
AND EXPLOSION HAZARD on page
4. Be sure the entire system and
flushing pails are properly grounded.
Refer to Grounding on page 5.
7. Start the pump again and allow the solvent to
circulate for at least one hour.
307745
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Operation
8. Shut off the air to the pump, open the bleed–type
5. When the paint returns through the return line in a
steady stream, turn on the air to one gun, open
both fluid shutoff valves (C) near the gun, and
adjust the fluid regulator (B). See the manuals
supplied with these components for pressure
range and adjustment . Repeat for all gun stations.
master air valve, and open the drain valve (K).
Leave the solvent in the system overnight or, if
possible, all weekend.
9. Start the pump and circulate it again for 30 min-
utes. Raise the pump out of the solvent and let it
dry to force out the solvent. Drain solvent from all
outlet loops and filters.
6. Paint line pressure is controlled by the back pres-
sure regulator (203). This regulator restricts flow of
paint in the line so there is sufficient paint pressure
at all gun stations. Turn the regulator handle
clockwise to increase and counter–clockwise
to decrease pressure.
10. Place the paint supply drum under the pump,
agitate the paint, install the gun and hoses.
11. Reset the air and fluid pressure regulators to
complete the system flushing.
Adjust the regulator so there is about 10 psi
(0.6 bar) more fluid pressure at the regulator
than is required at the last gun in the line.
Adjusting the Unit
Install supply drum under cover/pump. Make sure that
the cover is supported by the drum.
NOTE: As you increase fluid line pressure, you must
also increase air pressure to the pump, so the pump
can handle the heavier load. However, never increase
the pressure so much that you exceed the maximum
working pressure of any component in the system.
7. As you start to spray, adjust the air and fluid
pressures to the gun to obtain the best results.
CAUTION
Shortened or recycled drums may cause the pump
or agitator to bottom out in the drum, causing
damage. Contact your fluid supplier to order a
standard size drum.
1. Unscrew the filter bowl and remove the filter
screen. Replace the bowl. Flush the unit until
clear solvent comes from the gun, then reinstall
the filter screen.
CAUTION
Do not allow the pump to run dry. It will quickly
accelerate to a high speed, causing damage. If
your pump is running too fast, stop it immediately
and check the fluid supply. If the container is
empty and air has been pumped into the lines, refill
the container and prime the pump and the lines, or
flush and leave it filled with a compatible solvent.
Eliminate all air from the fluid system.
2. Before operation, ensure that all fasteners and
tube connections are tightened securely.
Starting and Adjusting the Pump
1. Close the air regulator (204).
2. Start the agitator (3). Agitate the paint just fast
enough to keep all paint particles suspended.
Over–agitating causes air bubbles in the paint
which can cause poor gun performance and poor
surface finish.
WARNING
COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing
your system, which could cause compo-
nent rupture and serious injury, never
exceed the specified Maximum Incoming Air Pres-
sure to the pump. (see Technical Data on
page 15.)
3. Open the red–handled ball valve. Open the pump’s
bleed-type master air valve (N).
4. Slowly open the air regulator until the pump starts.
Adjust it until the pump cycles slowly – about 50
cycles per minute.
8
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Operation
4. Open the bleed–type master air valve (N), and the
Shutdown and Care of the Pump
pump air regulator (204) to restart the pump.
Circulate the paint to remove all trapped air before
shutting down.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 7.
5. Disconnect the gun’s fluid hose from the gun and
the fluid regulator. Plug the regulator outlet. Blow
compressed air and compatible solvent through
the hose to clean it. Clean the gun according to the
instructions supplied with it. Each month remove
and clean the fluid regulator.
Never allow paint to dry in the pump and lines.
To shutdown the system
1. Relieve the pressure. Stop the agitator, and
lubricate it.
6. If you are not using an air line lubricator, manually
lubricate the motor at least once a day.
2. If using a Graco fluid pressure regulator at the
gun, reverse its regulating key and thread it into
the regulator cap as far as it will go.
7. Circulate the fluid in the lines often enough during
the shutdown to prevent the paint from drying.
3. Loosen the spray gun air cap about three turns,
hold a rag over the front of the air cap and fully
trigger the gun. This forces paint in the gun, hose
and regulator back into the circulating line. Close
the fluid shutoff valves (C) at that gun station,
Repeat for the other gun stations.
NOTE: To drain the circulating lines and flush the
system, see Flushing on page 7.
307745
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Parts Drawing
Model 230992, Series B
4:1 Ratio President Carbon Steel
55 Gallon Drum System
Model 230993, Series B
2:1 Ratio Monark Carbon Steel
55 Gallon Drum System
Includes items 1 to 4, and 6 to 12
Includes items 2 to 6, and 11
6
1 or 5
(MONARK PUMP SHOWN)
8
9
10
11
12
2
7
3
c
Fig. 3
10
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Parts List
Model 230992, Series B
4:1 Ratio President Carbon Steel
55 Gallon Drum System
Includes items 1 to 4, and 6 to 12
Model 230993, Series B
2:1 Ratio Monark Carbon Steel
55 Gallon Drum System
Includes items 2 to 6, and 11
Ref.
Ref.
No.
No.
Part No. Description
Qty.
Part No. Description
Qty.
1
223183
237307
203711
223185
237569
4:1 RATIO PRESIDENT PUMP;
See 307986 for parts.
COVER, drum;
See 308466 for parts.
AGITATOR;
See 306459 for parts.
2:1 RATIO MONARK PUMP;
See 307985 for parts
GROUND WIRE AND CLAMP
1
1
1
7
8
9
10
160032
158491
113331
156684
NIPPLE; 3/4 npt x 2
NIPPLE; 1/2 npt x 2
BALL VALVE, air, bleed-type
UNION, adapter, swivel; 1/2” npt(m)
1
1
1
2
3
5
6
x 1/2 npt(f)
1
11
12
158491
159239
162505
FITTING, nipple(used on 230992) 1
FITTING, nipple(used on 230993) 1
1
1
UNION, swivel
1
307745 11
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Parts Drawing
Model 220575, Series B
3:1 Ratio President Stainless Steel
55 Gallon Drum System
Includes items 1–35
Remove and discard 1/2 x 3/8 npt nipple from outlet of
1
air regulator (5a), and replace with 1/2 npt nipple (5c). Then
connect air regulator assy to pump air inlet.
Agitator (3) is tilted at a 6_ angle.
2
1
1
Ref No. 5 includes
4
items 5a–5c.
5a
5c
35
3 REF
1 REF
22
23
6d
2
17
6b,6c
20
3 REF
Ref No. 6 includes
items 6a–6d.
6a
19
18
3
2
7679A
12
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Parts List
Model 220575, Series B
3:1 Ratio President Stainless Steel
55 Gallon Drum System
6
223319
RETURN TUBE KIT
Includes items 6a–6d
Ref
No.
Part
No.
1
Description
Qty
Ref
No.
Part
No.
Description
Qty
1
220564
237309
222698
220580
223180
203716
205418
158491
PUMP, President
See 308793 for parts
COVER, drum, 55 gal. (200 liter)
See 308466 for parts
AGITATOR
See 306840 for parts
RISER TUBE KIT
See 307837 for parts
AIR REGULATOR KIT
Includes items 5a–5c
REGULATOR, air
See 308167 for parts
HOSE, air; buna-N; 1/2” ID;
coupled 1/2 npt (mbe); 6 ft (1.9 m) lg
NIPPLE; 1/2 npt
1
1
1
1
1
1
6a
6b
6c
185393
178941
185394
TUBE, return; sst; 1” npt(m)
NUT, hex; 1–5/8–18 unef–2b
ADAPTER, return;
1–5/8–18 unef–2a(m) x
1” npt(f) x 1” npt(f)
ELBOW, street; 1” npt (m x f)
NIPPLE, half; 1–1/2” npt
GASKET, agitator, guide
SCREW, cap, hex hd
WASHER, lock, spring
PLATE, adapter
SCREW, cap, hex hd
WASHER, lock, 5/16 in.
ELBOW, 1/8 npt (m x f)
1
1
2
3
1
1
1
1
4
4
1
3
3
1
4
6d
7
108761
185466
190192
112896
104123
174092
112894
112904
100839
5
17
18
19
20
22
23
35
5a
5b
5c
1
1
307745 13
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Notes
14
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Technical Data
Category
Model 220575
Model 230992
Model 230993
Ratio
3:1
4:1
2:1
Maximum fluid working
pressure
500 psi (3.5 MPa, 35 bar)
400 psi (2.8 MPa, 28 bar) 200 psi (1.4 MPa, 14 bar)
Maximum air input
pressure
166 psi (1.2 MPa, 11.6
bar)
100 psi (0.7 MPa, 7 bar)
100 psi (0.7 MPa, 7 bar)
11
Pump cycles per 1 gallon
(3.8 liters)
6.3
8
Fluid flow at 60 cycles per 9.2 gpm (35.1 liters/min)
minute
8 gpm (30.4 liters/min)
5.5 gpm (21 liters/min)
Fluid inlet size
Fluid outlet size
Air inlet size
Weight
1–1/2 npt(f)
1 in. npt(f)
1/2 npt(f)
1–1/2 npt(f)
1 in. npt(f)
1–1/2 npt(f)
1 in. npt(f)
3/8 npt(f)
3/8 npsm(f)
110 lb (50 kg)
180_F (82_C)
110 lb (50 kg)
110 lb (50 kg)
180_F (82_C)
Maximum pump operating 180_F (82_C)
temperature
* Sound pressure levels
(dBa) (Input air pressures (0.3 MPa, 2.8 bar)
at 15 cycles per minute)
73.6 dB(A) @ 40psi
73.6 dB(A) @ 40 psi
(0.3 MPa, 2.8 bar)
78.3 dB(A) @ 70 psi
(0.5 MPa, 4.8 bar)
80.9 dB(A) @100 psi
(0.7 MPa, 7 bar)
73.3 dB(A) @ 40 psi
(0.3 MPa, 2.8 bar)
75.9 dB(A) @ 70 psi
(0.5 MPa, 4.8 bar)
77.7 dB(A) @100 psi
(0.7 MPa, 7 bar)
78.3 dB(A) @ 70 psi
(0.5 MPa, 4.8 bar)
80.9 dB(A) @100 psi
(0.7 MPa, 7 bar)
* Sound power levels
(dBa) (Input air pressures (0.3 MPa, 2.8 bar)
at 15 cycles per minute)
87.4 dB(A) @ 40 psi
87.4 dB(A) @ 40 psi
(0.3 MPa, 2.8 bar)
92.1 dB(A) @ 70 psi
(0.5 MPa, 4.8 bar)
94.6 dB(A) @100 psi
(0.7 MPa, 7 bar)
87.0 dB(A) @ 40 psi
(0.28 MPa, 2.8 bar)
89.7 dB(A) @ 70 psi
(0.5 MPa, 4.8 bar)
91.4 dB(A) @100 psi
(0.7 MPa, 7 bar)
92.1 dB(A) @ 70 psi
(0.5 MPa, 4.8 bar)
94.6 dB(A) @100 psi
(0.7 MPa, 7 bar)
Wetted parts
Chrome Plated Stainless
Steel, Ultra–High
Molecular Weight
Polyethylene, Leather,
PTFE
Supply and Return Tubes: Nickel-plated carbon steel
Air Motor Base: Aluminum
Displacement Pump: Refer to manual 307983
* Tested in accordance with ISO 9614–2.
307745 15
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Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-
stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Sales Office: Minneapolis
International Offices: Belgium, Korea, Hong Kong, Japan
PRINTED IN USA 307745 05/1986, Revised 04/2004
16
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