Instructions - Parts
™
Power-Lock
309572ZAG
Heated Hose
EN
For use with plural component proportioners. For professional use only.
Not approved for use in European explosive atmospheres.
130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure
180°F (82°C) Maximum Hose Operating Temperature
Important Safety instructions.
Read all warnings and instructions in this manual.
Save these instructions.
TI12157a
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Power-Lock Hose Bundle Part Numbers
Power-Lock Hose Bundle Part Numbers
You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire
harness jumper (part no. 261821) to make a complete heated hose assembly. Be sure the selected hose meets your
maximum pressure and hose diameter requirements.
Whip Hoses
ETL
Approval /
Series B
Hose Fittings
“B”
Standard Xtreme-
Braided Wrap
“A”
Hose
Length
ID
Scuff
Scuff
inlet (f)/
inlet (f)/
Assembly ft (m)
in. (mm) Heated Guard
Guard
outlet (m) outlet (m)
2000 psi (13.8 MPa, 138 bar)
✔
✔
✔
✔
✔
✔
246050
249586
10 (3)
3 (0.9)
1/4 (6)
1/4 (6)
-5 JIC
-5 JIC
-6 JIC
-6 JIC
✔
3500 psi (24.1 MPa, 241 bar)
✔
✔
246055
246056
10 (3)
10 (3)
1/4 (6)
3/8 (10)
-5 JIC
-5 JIC
-6 JIC
-6 JIC
✔
✔
5000 psi (34.5 MPa, 345 bar)
258701 10 (3) 1/4 (6)
✔
-5 JIC
-6 JIC
◆ Individual heated A and B lines.
Adapter Fittings
Use adapter fittings to connect a hose assembly to a fluid manifold and/or a FTS. Use JIC swivel fittings to connect a
female FTS to male end hoses and/or npt female ball valves on mix manifold inlets.
Hose Fittings
Hose Fittings
Part
End #1
End #2
Part
4500 psi (31 MPa, 310 bar)
117833 3/8 npt (m)
5000 psi (34.5 MPa, 345 bar)
End #1
End #2
126431
126432
1/2 npt (m)
1/2 npt (m)
-6 JIC (f), swivel
-6 JIC (f), 45°
-8 JIC (m)
7250 psi (50 MPa, 500 bar)
100206
121433
159841
1/2 npt (m)
1/2 npt (m)
3/8 npt (m)
1/4 (f)
3/8 (f)
1/4 (f)
116702
116703
116704
116765
117506
117832
119998
122406
126327
126328
126329
126330
126339
1/4 npt (m)
1/4 npt (m)
1/4 npt (m)
3/8 npt (m)
1/4 npt (m)
3/8 npt (m)
1/4 npt (m)
3/8 npt (m)
3/8 npt (m)
3/8 npt (m)
1/2 npt (m)
1/2 npt (m)
3/8 npt (m)
-10 JIC (m)
-8 JIC (m)
-6 JIC (m)
7400 psi (51 MPa, 510 bar)
-10 JIC (m)
158491
159239
162449
1/2 npt (m)
1/2 npt (m)
1/2 npt (m)
1/2 (m)
3/8 (m)
1/4 (m)
-6 JIC (f), swivel
-6 JIC (m)
-5 JIC (m)
-5 JIC (m)
7500 psi (52 MPa, 517 bar)
156971 1/4 npt (m)
8000 psi (55 MPa, 552 bar)
164856 1/4 npt (m)
-6 JIC (f), swivel
-8 JIC (f), swivel
-8 JIC (f), swivel
-10 JIC (f), swivel
-10 JIC (f), swivel
1/4 (m)
3/8 (m)
6000 psi (41 MPa, 414 bar)
117595
1/4 npt (m)
-5 JIC (f), swivel
309572ZAG
3
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Power-Lock Hose Bundle Part Numbers
Standard 2 Component Hose
Hose Fittings
Standard
Braided Xtreme-W
“A”
“B”
ETL
Hose
Assembly
Length
ft (m) in. (mm) Cable
ID
FTS
Scuff
Guard
rap Scuff inlet (f)/
inlet (f)/
“A”
“B”
Approval /
Series B
Guard
outlet (m) outlet (m) Red Hose Blue Hose
2000 psi (13.8 MPa, 138 bar)
✔
✔
✔
246045
246046
246047
246074
246075
246076
246678
24Y678
256549
24Y549
249587
261328
246048
246049
50 (15.2) 1/4 (6)
50 (15.2) 3/8 (10)
50 (15.2) 1/2 (13)
50 (15.2) 1/4 (6)
50 (15.2) 3/8 (10)
50 (15.2) 1/2 (13)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
25 (7.6) 1/4 (6)
25 (7.6) 3/8 (10)
25 (7.6) 1/4 (6)
25 (7.6) 3/8 (10)
-5 JIC
-5 JIC
-8 JIC
-5 JIC
-5 JIC
-8 JIC
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-6 JIC
-6 JIC
-10 JIC
-6 JIC
-6 JIC
-10 JIC
-6 JIC
-6 JIC
-6 JIC
-6 JIC
-6 JIC
-6 JIC
-6 JIC
-6 JIC
246059
246061
246063
246059
246061
246063
246061
246061
246061
246069
246065
246094
246065
246094
246060
246062
246064
246060
246062
246064
246062
246062
246062
246070
246066
246095
246066
246095
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
3500 psi (24.1 MPa, 241 bar)
✔
✔
✔
246052
246053
246054
249588
246679
24Y679
256548
261335
50 (15.2) 1/4 (6)
50 (15.2) 3/8 (10)
50 (15.2) 1/2 (13)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 1/2 (13)
50 (15.2) 1/2 (13)
-5 JIC
-5 JIC
-8 JIC
-5 JIC
-5 JIC
-5 JIC
-8 JIC
-8 JIC
-6 JIC
-6 JIC
-10 JIC
-6 JIC
-6 JIC
-6 JIC
-10 JIC
-10 JIC
246067
246069
246071
246069
246069
246069
246071
246071
246068
246070
246072
246070
246070
246070
246072
246072
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
5000 psi (34.5 MPa, 345 bar)
261332
262203
25 (7.6) 3/8 (10)
50 (15.2) 3/8 (10)
-5 JIC
-5 JIC
-6 JIC
-6 JIC
✔
15E751
15E752
RTD 2-Component Hose (for use with GCA Controlled Reactors)
Hose Fittings
Standard Xtreme-
Braided
Scuff
Guard
Wrap
Scuff
Guard
“A”
inlet (f)/
“B”
inlet (f)/
“A”
Red
“B”
ETL
Hose
Assembly
Length
ft (m)
ID
RTD
CAN
Blue Approval/
Hose
in. (mm) Cable
Cable outlet (m) outlet (m) Hose
Series B
2000 psi (13.8 MPa, 138 bar)
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
24K240
24Y240
24K394
24T839
24Y394
24N000
24N001
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 1/2 (13)
50 (15.2) 1/2 (13)
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-8 JIC
-8 JIC
-6 JIC
-6 JIC
-6 JIC
-6 JIC
-6 JIC
-10 JIC
-10 JIC
246061 246062
246061 246062
246061 246062
246061 246062
246061 246062
246063 246064
246063 246064
✔
✔
✔
✔
✔
✔
✔
4
309572ZAG
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Power-Lock Hose Bundle Part Numbers
Hose Fittings
Standard Xtreme-
Braided
Scuff
Guard
Wrap
Scuff
Guard
“A”
inlet (f)/
“B”
inlet (f)/
“A”
Red
“B”
ETL
Hose
Assembly
Length
ft (m)
ID
RTD
CAN
Blue Approval/
Hose
in. (mm) Cable
Cable outlet (m) outlet (m) Hose
Series B
3500 psi (24.1 MPa, 241 bar)
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
24K241
24Y241
24K395
24Y395
24U743
24N002
24N003
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 3/8 (10)
50 (15.2) 1/2 (13)
50 (15.2) 1/2 (13)
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-8 JIC
-8 JIC
-6 JIC
-6 JIC
-6 JIC
-6 JIC
-6 JIC
-10 JIC
-10 JIC
246069 246070
246069 246070
246069 246070
246069 246070
246069 246070
246071 246072
246071 246072
✔
✔
✔
✔
✔
✔
✔
Airless 2 Component Hose
ID
in. (mm)
Hose Fittings
Standard
Braided
Scuff
“A”
“B”
Hose
Assembly
Length
ft (m)
FTS
inlet (f)/
inlet (f)/
“A”
“B”
“A”
“B”
Cable
Guard
outlet (m)
outlet (m)
Red Hose Blue Hose
5000 psi (34.5 MPa, 345 bar)
✔
✔
✔
✔
✔
248907
248908
262727
262728
262730
50 (15.2)
50 (15.2)
50 (15.2)
50 (15.2)
50 (15.2)
1/4 (6) 3/8 (10)
3/8 (10) 3/8 (10)
1/2 (13) 1/4 (6)
1/2 (13) 3/8 (10)
1/2 (13) 1/2 (13)
-5 JIC
-6 JIC
15E750
15E751
262719
262719
262719
15E752
15E752
262718
15E752
262720
-5 JIC
-8 JIC
-8 JIC
-8 JIC
-6 JIC
-6 JIC
-6 JIC
-10 JIC
Custom Application 2 Component Hose
ID
in. (mm)
Hose Fittings
Standard
Braided
Scuff
“A”
“B”
Hose
Assembly
Length
ft (m)
FTS
Cable
inlet (f)/
outlet (m)
inlet (f)/
outlet (m)
“A”
“B”
“A”
“B”
Guard
Red Hose Blue Hose
2000 psi (13.8 MPa, 138 bar)
255089 50 (15.2) 1/4 (6)
3500 psi (24.1 MPa, 241 bar)
✔
✔
✔
3/8 (10)
-5 JIC
-6 JIC
246059
246062
✔
✔
247164
261336
261337
24N524
50 (15.2) 1/4 (6)
3/8 (10)
-5 JIC
-5 JIC
-5 JIC
-5 JIC
-6 JIC
-6 JIC
-6 JIC
-10 JIC
246067
246069
246067
246067
246070
246072
246070
246072
50 (15.2) 3/8 (10) 1/2 (13)
50 (15.2) 1/4 (6)
50 (15.2) 1/4 (6)
3/8 (10)
1/2 (13)
‡
✔
✔
✖ Stranded wire (no connectors).
‡ Two FTS cables and two sets of standard wires.
309572ZAG
5
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Power-Lock Hose Bundle Part Numbers
Fluid Temperature Sensor (FTS) Kits
“A” Side
Outlet
5000 psi (34.5 MPa, 345 bar)
“B” Side
Part No.
Inlet
FTS Probe Inlet
Outlet
FTS Probe
✔
261669
261670
-5 JIC
-5 JIC
-5 JIC
-6 JIC
-6 JIC
✔
1/4 NPT
-6 JIC
3/8 NPT
7250 psi (50 MPa, 500 bar)
24M943 1/2 npt (f) 1/2 (npt (f)
✔
1/2 npt (f) 1/2 (npt (f)
Fluid Temperature Sensor Kits (FTS, RTD;
for use with GCA Controlled Systems)
“A” Side
Outlet
5000 psi (34.5 MPa, 345 bar)
24K207 -5 JIC -5 JIC
7250 psi (50 MPa, 500 bar)
“B” Side
Outlet RTD Probe
Part No.
Inlet
RTD Probe Inlet
✔
-6 JIC
-6 JIC
✔
24M944
1/2 npt (f) 1/2 (npt (f)
1/2 npt (f) 1/2 (npt (f)
FTS kits contain:
•
•
•
•
•
FTS Sensor
FTS coupler fitting (5b) for equal length on other line.
Foam tube insulation to cover fittings and FTS.
3.75 in. (95.25 mm) air line jumper hose (except kit 261670).
6
309572ZAG
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
The hoses must be grounded. Improper grounding, set-up, or usage of hoses can cause electric
shock.
•
•
•
Turn off and disconnect power before installing or servicing hoses.
Connect only to grounded power source.
All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
•
•
Never cut or puncture a hose cover.
Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from hose leaks, or ruptured components will pierce skin. This may look like just a
cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
•
•
•
•
•
•
•
Inspect hose before each use for cuts, bulges, kinks or any other damage.
Replace damaged hose immediately.
Replace hoses proactively at regular intervals based on your operating conditions.
Tighten all fluid connections before operating the equipment.
Keep clear of leaks.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Never exceed hose Maximum Pressure or Temperature ratings.
Only use chemicals that are compatible with hose materials. See Technical Data in this manual.
Read Safety Data Sheet (SDS) and fluid and solvent manufacturer’s recommendations.
Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning,
checking, or servicing equipment.
•
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to
the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
•
•
Open a valve to relieve the fluid expansion during heating.
Replace hoses proactively at regular intervals based on your operating conditions.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
•
Do not touch hot fluid or equipment.
309572ZAG
7
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Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or
swallowed.
•
•
Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids
you are using, including the effects of long-term exposure.
When spraying, servicing equipment, or when in the work area, always keep work area well venti-
lated and always wear appropriate personal protective equipment. See Personal Protective Equip-
ment warnings in this manual.
•
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or sol-
vent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
•
•
•
•
Ground all equipment in the work area. See Grounding instructions.
Never spray or flush solvent at high pressure.
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•
•
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•
•
Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See Technical Data in all equipment manuals.
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request Safety Data Sheet (SDS) from distributor or retailer.
Do not leave the work area while equipment is energized or under pressure.
Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
•
•
•
•
Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
•
•
•
•
•
•
Make sure all equipment is rated and approved for the environment in which you are using it.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
8
309572ZAG
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Important Isocyanate (ISO) Information
WARNING
PERSONAL PROTECTIVE EQUIPMENT
Always wear appropriate personal protective equipment and cover all skin when spraying, servicing
equipment, or when in the work area. Protective equipment helps prevent serious injury, including
long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and
hearing loss. This protective equipment includes but is not limited to:
•
A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable
gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local
regulatory authority.
•
Protective eyewear and hearing protection.
Important Isocyanate (ISO) Information
Isocyanate Conditions
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized
particulates.
•
•
Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and
precautions related to isocyanates.
Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained,
qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application
instructions and SDS.
•
•
•
Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material.which could cause off
gassing and offensive odors. Equipment must be carefully maintained and adjusted according to instructions in the
manual.
To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must wear
appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator.
Ventilate the work area according to instructions in the fluid manufacturer’s SDS.
Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protec-
tive clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all
fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying,
wash hands and face before eating or drinking.
•
•
Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal protective equip-
ment must stay out of the work area during application and after application for the time period specified by the fluid
manufacturer. Generally this time period is at least 24 hours.
Warn others who may enter work area of hazard from exposure to isocyanates. Follow the recommendations of the fluid
manufacturer and local regulatory authority. Posting a placard such as the following outside the work area is recom-
mended:
TOXIC FUMES
HAZARD
DO NOT ENTER DURING
SPRAY FOAM APPLICATION
OR FOR ___ HOURS AFTER
APPLICATION IS COMPLETE
DO NOT ENTER UNTIL:
DATE: ____________
TIME: ____________
309572ZAG
9
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Important Isocyanate (ISO) Information
For all applications except spray
foam
Material Self-ignition
Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings and
Safety Data Sheet (SDS).
Spraying or dispensing fluids that contain isocya-
nates creates potentially harmful mists, vapors, and
atomized particulates.
Keep Components A and B
Separate
•
Read and understand the fluid manufacturer’s
warnings and Safety Data Sheet (SDS) to know
specific hazards and precautions related to iso-
cyanates.
•
Use of isocyanates involves potentially hazard-
ous procedures. Do not spray with this equip-
ment unless you are trained, qualified, and have
read and understood the information in this
manual and in the fluid manufacturer’s applica-
tion instructions and SDS.
Cross-contamination can result in cured material in fluid
lines which could cause serious injury or damage
equipment. To prevent cross-contamination:
•
Never interchange component A and component B
wetted parts.
•
Never use solvent on one side if it has been contam-
inated from the other side.
•
•
Use of incorrectly maintained or mis-adjusted
equipment may result in improperly cured mate-
rial. Equipment must be carefully maintained
and adjusted according to instructions in the
manual.
To prevent inhalation of isocyanate mists,
vapors, and atomized particulates, everyone in
the work area must wear appropriate respiratory
protection. Always wear a properly fitting respi-
rator, which may include a supplied-air respira-
tor. Ventilate the work area according to
instructions in the fluid manufacturer’s SDS.
•
Avoid all skin contact with isocyanates. Every-
one in the work area must wear chemically
impermeable gloves, protective clothing and
foot coverings as recommended by the fluid
manufacturer and local regulatory authority. Fol-
low all fluid manufacturer recommendations,
including those regarding handling of contami-
nated clothing. After spraying, wash hands and
face before eating or drinking.
10
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Important Isocyanate (ISO) Information
Moisture Sensitivity of
Isocyanates
Changing Materials
NOTICE
Exposure to moisture (such as humidity) will cause ISO
to partially cure, forming small, hard, abrasive crystal
that become suspended in the fluid. Eventually a film will
form on the surface and the ISO will begin to gel,
increasing in viscosity.
Changing the material types used in your equipment
requires special attention to avoid equipment damage
and downtime.
•
When changing materials, flush the equipment
multiple times to ensure it is thoroughly clean.
NOTICE
•
•
Always clean the fluid inlet strainers after flushing.
Partially cured ISO will reduce performance and the
life of all wetted parts.
Check with your material manufacturer for chemi-
cal compatibility.
•
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
•
When changing between epoxies and urethanes
or polyureas, disassemble and clean all fluid com-
ponents and change hoses. Epoxies often have
amines on the B (hardener) side. Polyureas often
have amines on the B (resin) side.
•
Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.
•
•
Use only moisture-proof hoses compatible with
ISO.
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
•
Always lubricate threaded parts with an appropri-
ate lubricant when reassembling.
NOTE: The amount of film formation and rate of crystal-
lization varies depending on the blend of ISO, the
humidity, and the temperature.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
309572ZAG
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Installation
Installation
Description
This hose must be used with an FTS and
cable to provide grounding.
The heated hose maintains proper fluid tem-
perature while spraying.
Fluid hoses are marked with red tape for
ISO/hardener/minor volume side, blue tape for
RES/resin/major volume side. Fittings have
different sized threads to prevent incorrect
connection, which can cause fluid crossover
and permanently damage the hose.
Hoses are 50 ft (15.2 m) or 25 ft (7.6 m) long.
The whip hose is 10 ft (3 m) long or less.
To heat the major volume hose only in a
wide ratio system, see 15F144 Hose
12
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Installation
Connect Whip Hose to Gun or Gun Manifold
Install hose in a helix configuration for:
• Easy gun movement
• Large spraying motion
• Ability to spray in tight areas and odd angles
• Reduced operator fatigue
• Maximum hose life
1. Overlap A and B component hoses and
assemble to gun or gun manifold fittings as
2. Tighten fittings to A and B component
hoses. Ensure hose remains flat after fit-
tings are tightened. Loosen and retighten
fittings as necessary to eliminate any
torque on hoses. This will help achieve a
flat profile on the hose.
Tighten
Tighten
Tighten
TI12158a
TI14721a
FIG. 1
309572ZAG
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Installation
Connect Heated Hoses
1. Lay heated hoses end to end, matching the
color coding. Red for component A (ISO),
blue for component B (RES).
1
2
B
TI2679B
FIG. 3
Do not connect the main air supply at
this time.
A
Some insulated heated hoses do not
contain an air hose.
TI2678B
FIG. 2
3. Connect air hoses (3).
2. Connect fluid hoses (1, 2) and tighten. See
maximum torque specifications below and
Torque 1/4 in. (6.4 mm) and 3/8 in. (9.5 mm)
ID hoses to:
12
• A side to 14 ft-lb (19 N•m).
• B side to 20 ft-lb (27 N•m).
TI2682B
3
Torque 1/2 in.(13 mm) ID hoses to:
• A side to 43 ft-lb (58 N•m).
• B side to 55 ft-lb (74 N•m).
FIG. 4
14
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Installation
4. Connect electrical wires.
b. If wire is short of ferrule end, adjust strip
length accordingly. If bare wire is pro-
truding from ferrule, trim flush to ferrule
end. See FIG. 6.
NOTE: Newer Series B hoses have a
pre-crimped ferrule. If using a Series B
hose, skip to step 5.
Incorrect
a. Ensure electrical wires ends are 5/8 in.
(15.9 mm) long. If they are not, use a
sharp scissors to strip all four wire ends
to the correct length. See Strip Length
Gauge for correct length.
Correct
Incorrect
TI9768a
FIG. 6
Strip Length
c. Remove ferrule and apply oxide inhibi-
d. Reinsert wire in ferrule and apply more
oxide inhibitor to ferrule and wire end.
5/8 in.
This illustration is not to scale.
(0.625 mm)
TI9733a
FIG. 5
Be careful not to cut or nick copper
strands. If more than five strands are cut
or nicked, trim wire and re-strip.
TI9769A
New hoses are pre-stripped at correct
length; remove insulation to expose bare
wire.
FIG. 7
a. Ensure strip length is correct by fitting
ferrule over exposed wire. Ferrule
should be flush with wire end. See FIG.
6.
On some older heated hoses wire insula-
tion will not fit inside ferrule insulator. In
these cases, use scissors to split and
remove ferrule insulator.
309572ZAG
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Installation
5. Connect the hoses to each other. Pair elec-
trical wires as follows: A-Hose to A-Hose;
B-Hose to B-Hose.
c. Insert remaining wire from pair into con-
nector; ensure proper insertion depth.
Thread setscrew and torque to 60 in-lbs
(6.78 N•m); see sub-step B. See FIG. 8
and FIG. 9.
When connecting first hose section to
proportioner, wire pairing does not make
a difference.
d. Repeat sub-steps A through C for
remaining wire pair.
e. Re-torque all four setscrews to 60 in-lbs
(6.78 N•m).
When connecting hose to the propor-
tioner, always check the hoses for leaks
When torqued to 60 in-lbs (6.78 N•m)
setscrews will be approximately flush
with connector. See FIG. 10.
a. Insert one wire from heated hose into
connector. Ensure that ferrule is mating
with connector insert. See FIG. 8.
f. Insert cap plugs over setscrews. See
FIG. 10.
Cap plugs
TI9770A
Setscrews
TI9771A
FIG. 8: Insert Wire and Setscrew
FIG. 10
b. Thread in setscrew and use hex wrench
to torque setscrew to 60 in-lbs (6.78
N•m).
g. Wrap connector and wire on each side
of connector in black electrical tape to
help seal out moisture. Ensure 1 in.
(25.4 mm) of wire on each side of con-
nector is wrapped.
To reach approximately 60 in-lbs (6.78
N•m), complete 4.5 revolutions with hex
wrench after setscrew comes in contact
with ferrule.
TI9779A
FIG. 9: Torque Setscrew
16
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Installation
6. For non-RTD hoses only, connect
thermocouple cables (4). Slide insulator
sleeves (S) over connection. Leave slack
in cables as stress relief to prevent cable
failure.
S
4
TI2683B
FIG. 11
7. For RTD 2-component hoses only, connect
RTD cables (4) and CAN cables (5) if pres-
ent.
4
5
TI18358a
FIG. 12
8. Repeat for additional hoses.
309572ZAG
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Installation
Connect FTS and Heated Dual Whip Hose
4. Connect ground wire (K) of whip hose to
NOTICE
the ground screw on the FTS (5a).
To prevent damage to probe, do not kink or
excessively bend hose. Do not coil hose
tighter than the minimum bend radius of 3 ft
(0.9 m). Do not subject hose to excessive
weight, impact, or other abuse.
A grounding wire must be used to provide
grounding.
Whip hose ground wire (K) must be
connected to the ground screw on the
FTS (5a) in order to drain static from the
gun. If the FTS is not directly connected
to the whip hose, a hose that includes a
separate ground wire must be used
between the FTS and whip hose. Con-
nect ground through a hose marked as
not having the FTS cable selected from
the “Standard 2 Component Hose” table
in the front of this manual.
For 1/2 in. (13 mm) ID fluid hoses
only: Prior to connecting the FTS,
remove the adapters from the propor-
tioner fluid manifold and install them on
the male ends of the hoses (1 and 2).
Torque the A side hose to a maximum
of 43 ft-lbs (58 N•m) and the B side
hose to a maximum of 55 ft-lbs (74
N•m). Continue on to step 1.
5. Connect the electrical connectors (12).
1. Assemble JIC swivel fitting (5e) in female
end of temp sensor (5a). Do not bend or
kink probe. Torque connection to 14 ft-lbs
(19 N•m). Do not over-torque. Assemble
JIC swivel fitting (5d) into female end of B
hose coupler (5b). Torque to a maximum of
20 ft-lbs (27 N•m). Do not over-torque.
6. Connect the FTS air line coupler (5c)
between air hoses (3 and 8).
7. Connect the sensor cable of the hose (4) to
the sensor cable of the FTS (5a). For
non-RTD hoses, slide the insulator sleeves
(S) over the connection. Leave slack in the
cables to provide stress relief and to pre-
vent cable failure or errors.
2. Carefully inset FTS probe into the A hose
(1) section from the proportioner. Do not
bend or kink probe. Connect to A side whip
(6a). Torque fitting connections to 14 ft-lbs
(19 N•m). Do not over-torque.
9. Cover the FTS and spacer with split foam
(provided) and tape closed.
NOTICE
To avoid damage to FTS sensor cable,
rotate FTS body so the cable lays between
both fluid hoses to protect it from abrasive
damage during use.
3. Connect the B hose coupler to the B hose
section (2) and B side whip (6b). Torque fit-
ting connections to 20 ft-lbs (27 N•m). Do
not over-torque.
18
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Installation
Connect FTS with a Non-Heated Whip Hose or Remote Mix
Manifold
3. Connect fluid hoses to FTS.
NOTICE
To prevent damage to probe, do not kink or
To use 1/2 in. (13 mm) ID fluid hoses,
excessively bend hose. Do not coil hose
remove the adapters from the propor-
tighter than the minimum bend radius of 3 ft
tioner fluid manifold and install them in
(0.9 m). Do not subject hose to excessive
the FTS swivel inlets.
weight, impact, or other abuse.
4. Install one connector (12) between wires.
1. Carefully extend FTS probe (H) into the
hose section from the proportioner. Do not
bend or kink probe. Insert probe in major
volume (resin) side on systems which
are not 1:1 mix ratio.
5. Connect hose assembly cable (4) to FTS
cable (part of 5). Slide insulator sleeves (S)
over connection. Leave slack in cables as
stress relief, to prevent cable failure.
2. Connect FTS (5) to mating assembly.
6. Connect appropriate ground wire.
To Mix Manifold or
non-heated whip
hose
5
S
4
S
H
12
TI2684E
To
Proportioner
20
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Installation
2. Connect hose power wires to terminal block (C)
on termination box (TB). Remove box cover (D)
and loosen lower strain relief (E). Route wires
through strain relief and fully insert into terminal
block (A and B hose wire positions are not
important). Torque terminal connector screws
(C) to 26-30 in-lb (2.9-3.3 N•m). Fully tighten
strain relief screws and replace cover.
Connect Hoses to Proportioner
®
1. Grease with Fusion grease and connect fluid
hoses to proportioner fluid manifold (M). Red
for hardener (ISO), blue for resin (RES).
The manifold hose adapters (N, P) allow use
of 1/4 in (6.4 mm). and 3/8 in. (9.5 mm) ID
fluid hoses. To check adapter tightness,
torque 1/4 in. and 3/8 in. ID hoses to:
•
•
A side (N) to 14 ft-lb (19 N•m).
B side (P) to 20 ft-lb (27 N•m).
To use 1/2 in. (13 mm) ID fluid hoses,
remove the adapters (N, P) from the propor-
tioner fluid manifold and install them in the
FTS or 3/8 in. ID hose inlets. Torque 1/2 in.
ID hoses to:
•
•
A side (N) to 43 ft-lb (58 N•m).
B side (P) to 55 ft-lb (74 N•m).
3. Connect hose power wires to electrical splice
connectors (12) from proportioner or accessory
cable from proportioner or accessory control
box. Wrap connections with electrical tape.
M
N
M
P
12
NOTE: For proportioners with termination box
(TB), follow step 2, For proportioners with electrical
splice connectors (12) follow step 3.
3
4
T
4. Connect FTS cable connectors. Fully tighten
RTD connectors, if provided.
If thermocouple (non-RTD) FTS connectors are
provided, fully tighten connectors and slide
connector covers over the joint.
5. Check that all equipment is properly grounded.
See proportioner manual.
309572ZAG
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Installation
Fluid Temperature Sensor
(FTS) Calibration
(Non-RTD Versions)
Protective Covering
1. Wrap all fluid hose connections with
electrical tape.
2. Fold FTS cable wire back on hose to
ensure adequate strain relief. Wrap all
electrical connections and cable connec-
tions with electrical tape to protect them
from pulling apart and abrasion.
Calibrate the FTS ONLY at initial startup
(the first time the unit is operated) and
any time the hose length changes.
1. Before turning on the unit, ensure all hoses
and cables are properly connected. To
ensure that the FTS in the hose is at the
same temperature as the heaters, keep
heat off and store the hose FTS near the
machine for several minutes.
2. While holding down the temperature unit
button (Fahrenheit - “F” or Celsius - “C”)
turn the proportioner main power ON.
3. Hold the temperature unit button until tem-
perature is shown on the display. The fluid
temperature sensor is now correctly cali-
brated.
FIG. 14
Leave CAN cable connector (if used)
accessible at whip hose joint for connec-
tor to the Remote Display Module Kit (if
ordered).
Check Hoses for Leaks
1. Pressure check hose. See proportioner
manual for priming instructions.
2. After all lines are free of air, check for
leaks. If there are leaks, relieve pressure
as instructed in proportioner manual.
tape to protect foam.
3. Tighten connections, then pressurize again
to ensure leaks have stopped. Relieve
pressure.
FIG. 15
22
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Operation
4. For hoses that include the standard braided
protective scuff cover, unroll excess cover
over hose and electrical connections. Tape
securely.
1. Connect air hose (3) to main air supply, if
equipped.
2. Connect to spray gun. NOTE: For best
hose connection.
5. For hoses that include Xtreme-Wrap pro-
tective scuff sleeve, pull just enough
excess length over hose and electrical con-
nections. Tape securely.
3. Connect whip air hose to gun air inlet if
equipped. See gun manual.
4. Follow setup, startup, and operation
procedures in proportioner manual.
NOTE: Xtreme-Wrap protective scuff sleeve
will shorten in dry conditions. Use only as
much length as necessary to cover connec-
tions and allow excess to remain slack.
Maintenance
Operation
1. Before disconnecting or repairing hoses,
relieve all fluid pressure and shut off electri-
cal power to proportioner. See proportioner
operation manual.
Do not operate a coiled hose. A coiled hose
creates uneven heat buildup which can result
in hose rupture and cause serious injury,
including fluid injection.
2. Be sure fluid is cool before disconnecting
hoses.
Maximum hose operating temperature is
180°F (82°C). If using hose without an FTS,
measure hose temperature to ensure it does
not exceed 180°F (82°C).
Instructions for Replacing
Individual A or B Hose
Before disconnecting hoses, relieve all fluid
pressure and shut off electrical power to pro-
portioner. See proportioner operation manual.
Hose must be properly supported to avoid
excessive strain due to weight, bending,
sharp edges, or stress caused by running
over a roof edge.
Fluids subjected to heat in confined spaces,
including hoses, can create a rapid rise in
pressure due to the thermal expansion.
Over-pressurization can result in equipment
rupture and serious injury.
Disconnect electrical wire from connectors
(12). Disconnect fluid hose and remove from
bundle.
Install new hose in bundle, wrapping around
other fluid hose and air hose. Connect fluid
• Open a valve to relieve the fluid
expansion during heating.
• Replace hoses proactively at regular
intervals based on your operating
conditions.
Wrap all connections with electrical tape, see
309572ZAG
23
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Parts
Parts
Using 261669 Fluid Temperature Sensor (JIC to JIC fittings)
Whip Hose
12
Fluid Temperature Sensor
5a
5b
5d
9
4
6
2
8
5c
5e
3
WLꢀꢁꢂꢃꢄE
Heated Fluid Hose
1
Ref. Part
6
Description
Qty
Ref. Part
1
Description
HOSE, component A (ISO); see
tables starting on page 4
HOSE, component B (RES); see
tables starting on page 4
Qty
1
1
8
9
15B280 HOSE, whip, air; 10 ft (3 m)
1
1
2
1
SCUFF GUARD; included on some
3
4
5
5a
5b
15B295 HOSE, air; 50 ft (15.2 m)
24F179 HOSE, air; 25 ft (7.6 m)
24J523 CABLE, FTS; 50 ft (15.2 m)
24J524 CABLE, FTS; 25 ft (7.6 m)
261669 KIT, FTS, coupler
1
1
1
1
1
1
1
1
1
1
12 261821 CONNECTOR, electrical; on main
1
hose sections
13▲ 15B679 LABEL, safety, English; not shown
▲ 16M219 LABEL, safety, Spanish/French; not
shown
1
1
SENSOR, fluid temperature; -5 JIC
FITTING, FTS coupler; -6 JIC
▲ Replacement Danger and Warning labels, tags, and
5c 24V454 HOSE, air; 4.75 in. (120.65 mm)
5d 127596 FITTING, swivel; -6 JIC x -6 JIC, mxf
5e 127597 FITTING, swivel; -5 JIC x -5 JIC, mxf
cards are available at no cost.
24
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Parts
Using 24M943 Fluid Temperature Sensor (NPT to NPT fittings)
Whip Hose
12
Fluid Temperature Sensor
15
5a
5b
9
4
6
2
15
8
5c
3
Ti19091b
1
Heated Fluid Hose
Ref. Part
Description
Qty
1
HOSE, component A (ISO); see
1
tables starting on page 4
2
HOSE, component B (RES); see
tables starting on page 4
1
3
4
5
15B295 HOSE, air; 50 ft (15.2 m)
24F179 HOSE, air; 25 ft (7.6 m)
24J523 CABLE, FTS; 50 ft (15.2 m)
24J524 CABLE, FTS; 25 ft (7.6 m)
24M943 KIT, FTS, coupler
1
1
1
1
1
1
1
-
5a
5b
5c
SENSOR, fluid temperature; 1/2 npt
FITTING, FTS coupler; (1/2 npt(f)
HOSE, air; 3.75 in. (95.3 mm)
6
1
8
9
15B280 HOSE, whip, air; 10 ft (3 m)
SCUFF GUARD; included on some
1
1
12 261821 CONNECTOR, electrical; on main
1
hose sections
13▲ 15B679 LABEL, safety, English; not shown
▲ 16M219 LABEL, safety, Spanish/French; not
shown
1
1
15★
CONNECTOR, manifold
4
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
★ Not included. Order connector fittings that connect to
the A and B component hoses. See Adapter Fit-
309572ZAG
25
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Parts
Using 24K207 RTD 2-Component Hose Fluid Temperature Sensor
(JIC to JIC fittings)
Whip Hose
Fluid Temperature Sensor
12
5a
5b
5d
4
2
9
6
8
5c
5e
TI18392b
3
1
14
Heated Fluid Hose
Ref. Part
6
Description
Qty
Ref. Part
1
Description
HOSE, component A (ISO); see
tables starting on page 4
HOSE, component B (RES); see
tables starting on page 4
Qty
1
1
8
9
15B280 HOSE, whip, air; 10 ft (3 m)
1
1
2
1
SCUFF GUARD; included on some
3
4
5
5a
5b
15B295 HOSE, air; 50 ft (15.2 m)
24N450 CABLE, RTD; 50 ft (15.2 m)
24K207 KIT, FTS, coupler
SENSOR, FTS-RTD
1
1
1
1
1
1
1
1
12 261821 CONNECTOR, electrical; on main
1
hose sections
13▲ 15B679 LABEL, safety, English; not shown
▲ 16M219 LABEL, safety, Spanish/French; not
shown
1
1
COUPLER
5c 24V454 HOSE, air; 4.75 in. (120.65 mm)
5d 127596 FITTING, swivel; -6 JIC x -6 JIC, mxf
5e 127597 FITTING, swivel; -5 JIC x -5 JIC, mxf
14* 24N449 CABLE, CAN; 50 ft (15.2 m)
1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
*
26
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Parts
Using 24M944 RTD 2-Component Hose Fluid Temperature Sensor
(NPT to NPT fittings)
Whip Hose
Fluid Temperature Sensor
12
15
5b
5a
15
9
4
2
6
15
8
5c
15
TI19092b
3
14
1
Heated Fluid Hose
Ref. Part
Description
Qty
Ref. Part
1
Description
HOSE, component A (ISO); see
tables starting on page 4
HOSE, component B (RES); see
tables starting on page 4
Qty
8
9
15B280 HOSE, whip, air; 10 ft (3 m)
1
1
1
SCUFF GUARD; included on some
2
1
12 261821 CONNECTOR, electrical; on main
1
hose sections
3
4
5
5a
5b
5c
15B295 HOSE, air; 50 ft (15.2 m)
24N450 CABLE, RTD; 50 ft (15.2 m)
24M944 KIT, FTS, coupler
SENSOR, FTS-RTD
1
1
1
1
1
13▲ 15B679 LABEL, safety, English; not shown
▲ 16M219 LABEL, safety, Spanish/French; not
shown
14* 24N449 CABLE, CAN; 50 ft (15.2 m)
15★
1
1
1
4
COUPLER
HOSE, air; 3.75 in. (95.3 mm)
CONNECTOR, manifold
-
6
1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
*
★ Not included. Order connector fittings that connect to
the A and B component hoses. See Adapter Fit-
309572ZAG
27
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Parts
Using 261670 Fluid Temperature Sensor (JIC to NPT fittings)
Fluid Temperature Sensor
5a
5
5b
Heated Fluid Hose
4
1
5d
5c
12
2
TI2684E
Ref. Part
Description
Qty
Ref. Part
Description
Qty
5c
5d
12
117506 . SWIVEL; 1/4 npt(m) x -6 JIC (f)
157705 . SWIVEL; 1/4 npt(m) x 3/8 npsm
261821 CONNECTOR, electrical; on main
hose sections
1
1
1
1
HOSE, component A (ISO); see
1
tables starting on page 4
2
HOSE, component B (RES); see
tables starting on page 4
24J523 CABLE, FTS; 50 ft (15.2 m)
24J524 CABLE, FTS; 25 ft (7.6 m)
261670 FLUID TEMPERATURE SENSOR;
includes items 5a-5d
1
13▲ 15B679 LABEL, safety, English; not shown
1
1
4
5
1
1
1
▲
16M219 LABEL, safety, French/Spanish;
not shown
5a
5b
156823 . SWIVEL; 1/4 npt (m x 1/4 npsm
117595 . SWIVEL; 1/4 npt(m) x -5 JIC (f)
1
1
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
28
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Parts
Install as follows:
15F144 Hose Wire Jumper
Use the 15F144 Hose Wire Jumper to heat
only the major volume hose, in a wide ratio
system.
This hose must be used with an FTS and
cable to provide grounding.
To build one complete 50 ft single side heated
hose bundle, order the following parts:
1. Wrap hose wire jumper (100) around resin
hose (101) in a spiral fashion.
Ref. Part
Description
Qty.
2. Connect resin hose wire (101a) to other
side of Power-Lock connector (100a); see
100 15F144 JUMPER, hose wire
101
1
1
HOSE, resin, heated; 50 ft
(15.2 m) minimum; see tables
starting on page 4
3. Wrap FTS cable (102) around resin hose
(101) in a spiral fashion.
102 24J523 CABLE, FTS
104 261670 FLUID TEMPERATURE
SENSOR; see page 24
1
1
105 pur-
chase
locally
HOSE, hardener, unheated; 50
ft (15.2 m) minimum; customer
supplied
1
4. Twist hoses (101 and 105) together to pro-
vide strain relief.
106 pur-
CONNECTORS, fluid; as
required to complete assem-
bly; not shown
as
req’d
(101). Connect hoses, electrical connec-
tors, and cables; see Connect Heated
chase
locally
6. Install one -Lock connector (100a) between
309572ZAG
29
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Parts
8. Install whip hose and gun. Ensure that gun
is grounded.
Some previous models include trans-
formers with tap settings.
9. Connect hoses to proportioner.
Set transformer wire taps, using the following
table. Transformer tap wire connections vary
depending on length of heated hose. See pro-
portioner operation manual for further informa-
tion. Verify that tap wire connections are
correct.
Single Side Heated Tap Terminal
Hose Length, ft (m) Label (ft)
50 (15.2)
50
100 (30.5)
150 (45.7)
200 (61.0)
250 (76.2)
300 (91.5)
350 (106.8)
400 (122.0)
50
100
100
150
150
200
200
105
102
FTS
101a
100
100a
101
100
100a
101a
TI5872D
30
309572ZAG
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Accessories
Accessories
Scuff Guard
Use to keep hose clean and protect it from
damage.
Part
Description
246077
7 ft (2.1 m) braided polyester
mesh. For whip hose. Fold back
over itself for easy installation.
246078
246805
50 ft (15.2 m) braided polyester
mesh.
Fold back over itself for easy
installation.
25 ft (7.6 m) braided polyester
mesh.
Fold back over itself for easy
installation.
246456
24T243
50 ft (15.2 m) polyethylene bag.
Inflate with air for easy installation.
8 ft (2.4 m) Xtreme-Wrap abra-
sion-resistant woven nylon sleeve
for whip hose
24T244
55 ft (16.8 m) Xtreme-Wrap abra-
sion-resistant woven nylon sleeve
309572ZAG
31
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Technical Data
Technical Data
Power-Lock Heated Hose
US
Metric
0.9 MPa, 9 bar
82°C
Maximum Air Working Pressure
Maximum Fluid Operating Temperature
Wetted Parts
130 psi
180°F
Nylon, Zinc-Plated Carbon Steel, 303 Stainless Steel
Total Heating Load (2 Hoses)
1/4 in. diameter:
3/8 in. diameter:
11 watts/foot
13 watts/foot
15 watts/foot
36 watts/meter
43 watts/meter
49 watts/meter
1/2 in. diameter:
Whip Hose Maximum Fluid Working Pressure
246050*
246055*
246056
249586
258701
2000 psi
14 MPa, 138 bar
24 MPa, 241 bar
24 MPa, 241 bar
14 MPa, 138 bar
35 MPa, 345 bar
3500 psi
3500 psi
2000 psi
5000 psi
Standard 2 Component Hose Maximum Fluid Working Pressure
246045
246046
246047
246048
246049
246052
246053
246054
246074
246075
246076
246678
246679
249587
249588
256548
256549
261328
261332
261335
262203
24Y549*
24Y678*
24Y679*
2000 psi
2000 psi
2000 psi
2000 psi
2000 psi
3500 psi
3500 psi
3500 psi
2000 psi
2000 psi
2000 psi
2000 psi
3500 psi
2000 psi
3500 psi
3500 psi
2000 psi
2000 psi
5000 psi
3500 psi
5000 psi
2000 psi
2000 psi
3500 psi
14 MPa, 138 bar
14 MPa, 138 bar
14 MPa, 138 bar
14 MPa, 138 bar
14 MPa, 138 bar
24 MPa, 241 bar
24 MPa, 241 bar
24 MPa, 241 bar
14 MPa, 138 bar
14 MPa, 138 bar
14 MPa, 138 bar
14 MPa, 138 bar
24 MPa, 241 bar
14 MPa, 138 bar
24 MPa, 241 bar
24 MPa, 241 bar
14 MPa, 138 bar
14 MPa, 138 bar
35 MPa, 345 bar
24 MPa, 241 bar
35 MPa, 345 bar
14 MPa, 138 bar
14 MPa, 138 bar
24 MPa, 241 bar
32
309572ZAG
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Technical Data
Power-Lock Heated Hose
US
RTD 2 Component Hose (For GCA Reactors) Maximum Fluid Working Pressure
Metric
24K240
24K241
24K394
24K395
24N000
24N001
24N002
24N003
24T839
24U743
24Y240*
24Y241*
24Y394*
24Y395*
2000 psi
3500 psi
2000 psi
3500 psi
2000 psi
2000 psi
3500 psi
3500 psi
2000 psi
3500 psi
2000 psi
3500 psi
2000 psi
3500 psi
14 MPa, 138 bar
24 MPa, 241 bar
14 MPa, 138 bar
24 MPa, 241 bar
14 MPa, 138 bar
14 MPa, 138 bar
24 MPa, 241 bar
24 MPa, 241 bar
14 MPa, 138 bar
24 MPa, 241 bar
14 MPa, 138 bar
24 MPa, 241 bar
14 MPa, 138 bar
24 MPa, 241 bar
Airless 2 Component Hose Maximum Fluid Working Pressure
248907
248908
262727
262728
262730
5000 psi
5000 psi
5000 psi
5000 psi
5000 psi
35 MPa, 345 bar
35 MPa, 345 bar
35 MPa, 345 bar
35 MPa, 345 bar
35 MPa, 345 bar
Custom Application 2 Component Hose Maximum Fluid Working Pressure
247164
255089
261336
261337
3500 psi
2000 psi
3500 psi
3500 psi
3500 psi
24 MPa, 241 bar
14 MPa, 138 bar
24 MPa, 241 bar
24 MPa, 241 bar
24 MPa, 241 bar
24N524
FTS Maximum Fluid Working Pressure
261669
261670
24M943
5000 psi
5000 psi
7250 psi
35 MPa, 345 bar
35 MPa, 345 bar
50 MPa, 500 bar
FTS (For GCA Systems) Maximum Fluid Working Pressure
24K207
24M944
5000 psi
7250 psi
35 MPa, 345 bar
50 MPa, 500 bar
*
These models include the Xtreme-Wrap Scuff
Guard.
309572ZAG
33
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distrib-
utor closest to you: 1-800-328-0211 Toll Free
612-623-6921
612-378-3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 309572
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2002, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revision ZAG, June 2015
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