Graco Network Router 15V534 User Manual

Instructions-Parts  
15V534 Gun Flush  
Box Interface Kit  
313212A  
ENG  
®
Interfaces a Graco Gun Flush Box with a ProMix 2KS Electronic Proportioner using a  
RoboMix Fluid Station. For professional use only.  
Approved for use in explosive atmospheres only when used in conjunction with ProMix  
2KS Electronic Proportioners.  
100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure  
Important Safety Instructions  
Read all warnings and instructions in this manual. For complete  
warnings and instructions see your proportioning system manual  
and gun flush box manual 312784. Hazard symbols refer to spe-  
cific procedure risks. Save all instructions.  
GFB Interface Kit shown with  
two air flow switches installed  
TI14275a  
#
53  
0359  
II 2 G  
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Installation  
Installation  
Location  
Install the gun flush box module enclosure (1) within 15  
ft (4.5 m) of the RoboMix, to ensure that the cable (23)  
will reach the RoboMix. The module is approved for use  
in a hazardous location. See FIG. 1.  
To avoid electric shock, ground all equipment.  
Turn off equipment power and shut off power at  
main circuit breaker before installing.  
All electrical wiring must be done by a qualified  
electrician and comply with all local codes and  
regulations.  
Mount the Enclosure  
1. See Dimensions, page 13.  
Do not substitute system components as this  
may impair intrinsic safety.  
2. Ensure that the wall and mounting hardware are  
strong enough to support the weight of the equip-  
ment, fluid, hoses, and stress caused during opera-  
tion.  
3. Using the equipment as a template, mark the  
mounting holes on the wall at a convenient height  
for the operator and so equipment is easily accessi-  
ble for maintenance.  
To reduce the risk of serious injury, including fluid  
injection, splashing, pinching or injury from moving  
parts, relieve pressure before installing the kit. Fol-  
low the Pressure Relief Procedure in the ProMix  
2KS Operation or Service manual.  
4. Drill mounting holes in the wall. Install anchors as  
needed.  
5. Bolt equipment securely.  
313212A  
3
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Installation  
3. Connect the cable wires to the left side of the termi-  
nal strip (12), as indicated by the label (20). See FIG.  
2 and Table 1.  
Install the Cable  
1. Loosen the captive screws and remove the front  
cover from the enclosure.  
20  
12  
2. The cable (23) has bare wires at both ends. Thread  
the shortest end (4 in. [102 mm]) into the enclosure  
through the strain relief bushing (7). See FIG. 2.  
7
TI14279a  
FIG. 2. Connect Cable to Terminal Strip  
4. Connect the other end of the cable (5 in. [127 mm])  
to pins 1-4 and 7-10 of the 10 position connector  
(24) and pins 1-4 of the 6 position connector, as  
page 11.  
Table 1: Terminal Strip Wire Connections  
Pin No.  
Cable Wire Colors  
Pin No.  
Switch Wires  
1
Black  
1
Air Flow Switch 1 +  
2
White  
2
Air Flow Switch 1 -  
3
Red  
3
Air Flow Switch 2 +  
4
Green  
4
Air Flow Switch 2 -  
5
Orange  
5
Pressure Switch 1 +  
Pressure Switch 1 -  
6
Blue  
6
7
White/Black  
Red/Black  
Green/Black  
Orange/Black  
Blue/Black  
Red/White  
7
Pressure Switch 2 +  
Pressure Switch 2 -  
8
8
9
9
Solenoid 1, + (12V), Red  
Solenoid 1, - (COM), Black  
Solenoid 2, + (12V), Red  
Solenoid 2, - (COM), Black  
10  
11  
12  
10  
11  
12  
4
313212A  
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Installation  
2. Connect the wires from AFS#1 to the right side of  
Install the Air Flow Switch  
the terminal strip (12) pins 1 (+) & 2 (-), as indicated  
by the label (21). See FIG. 4 and Table 1.  
NOTE: The GFB Interface Module Kit does not include  
an air flow switch (AFS). The AFS is supplied with the  
gun flush box kit. Install the AFS in the interface module  
as follows.  
12  
21  
1. Each gun flush box kit includes one air flow switch  
(AFS). The GFB interface module can accommo-  
date 1 or 2 air flow switches. Install the switch(es) in  
the right side of the enclosure. See FIG. 3.  
1
AFS is part of gun flush box kit; not included  
with GFB Interface Kit.  
AFS#1  
1
TI14279a  
AFS#2  
FIG. 4. Connect Air Flow Switch to Terminal Strip  
1
3. If using a second gun flush box, connect the wires  
from AFS#2 to the right side of the terminal strip  
(12) pins 3 (+) & 4 (-), as indicated by the label (21).  
See FIG. 4 and Table 1.  
TI14281a  
FIG. 3. Install Air Flow Switch (two shown)  
313212A  
5
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Installation  
2. Connect the wires from PS#1 to the right side of the  
terminal strip (12) pins 5 (+) & 6 (-), as indicated by  
the label (21). See FIG. 6 and Table 1.  
Install the Pressure Switch  
NOTE: The GFB Interface Module Kit does not include a  
pressure switch (PS). The pressure switch is supplied  
with the gun flush box kit. Install the pressure switch in  
the interface module as follows.  
12  
21  
1. Each gun flush box kit includes one pressure switch  
(PS). The GFB interface module can accommodate  
1 or 2 pressure switches. Install the switch(es) in the  
left side of the enclosure. See FIG. 5.  
1
Pressure switch is part of gun flush box kit;  
not included with GFB Interface Kit.  
PS#1  
1
TI14279a  
FIG. 6. Connect Pressure Switch to Terminal Strip  
3. If using a second gun flush box, connect the wires  
from PS#2 to the right side of the terminal strip (12)  
pins 7 (+) & 8 (-), as indicated by the label (21). See  
FIG. 6 and Table 1.  
PS#2  
1
TI14282a  
FIG. 5. Install Pressure Switch (two shown)  
6
313212A  
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Installation  
2. Connect the wires from SO#1 to the right side of the  
terminal strip (12), as indicated by the label (21); red  
(+12V) to pin 9, black (COM) to pin 10. See FIG. 8  
and Table 1.  
Install the Solenoid  
NOTE: The GFB Interface Module Kit does not include a  
solenoid (SO). The solenoid is supplied with the gun  
flush box kit. Install the solenoid in the interface module  
as follows.  
12  
21  
1. Each gun flush box kit includes one solenoid (SO).  
The GFB interface module can accommodate 1 or 2  
solenoids. Install the solenoid(s) on the manifold at  
the bottom rear of the enclosure. See FIG. 7.  
NOTE: See Parts on page 11. If you are using two gun  
flush boxes, remove the two sealing screws (4) from the  
solenoid manifold (8) before installing SO#2. Also  
remove the plug (5) from the connector (15).  
TI14279a  
1
Solenoid is part of gun flush box kit; not  
included with GFB Interface Kit.  
FIG. 8. Connect Solenoid to Terminal Strip  
3. If using a second gun flush box, connect the wires  
from SO#2 to the right side of the terminal strip (12),  
as indicated by the label (21); red (+12V) to pin 11,  
black (COM) to pin 12. See FIG. 8 and Table 1.  
SO#1  
1
TI14282a  
SO#2  
1
FIG. 7. Install Solenoid (two shown)  
313212A  
7
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Installation  
Connect the Cable to the  
RoboMix Control Board  
NOTICE  
To avoid damaging circuit board when servicing, wear  
grounding strap on wrist and ground appropriately.  
1. See the ProMix 2KS Repair-Parts manual. Open the  
RoboMix to access the control board.  
2. Connect the 10 position connector (24) to J1 on the  
control board. See FIG. 9.  
J1 Pins 1-4, 7-10  
(10 position  
Connector 24)  
FIG. 9: RoboMix Control Board J1 Connections  
3. Connect the 6 position connector (25) to J8 on the  
control board. See FIG. 10  
J8 Pins 1-4  
(6 position Connector 25)  
FIG. 10: RoboMix Control Board J8 Connections  
8
313212A  
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Installation  
Connect the Gun Flush Box  
Replace the Cover  
NOTE: Use 5/32 in. (4 mm) OD tubing to connect the  
gun flush box air ports to the interface module air ports,  
as follows. See FIG. 12.  
Reinstall the cover on the enclosure and secure with the  
four captive screws.  
Ground the Enclosure  
1. From the P port to the air supply.  
Connect a ground wire (Y) from the enclosure’s ground  
screw (6) to a true earth ground. See FIG. 11.  
2. From the A port to the pressure switch air input.  
3. From the C port to the gun flush box solenoid out-  
put.  
4. From the S port to the atomizing air safety shutoff  
valve pilot port. See the gun flush box manual for  
details on the safety shutoff valve.  
Y
6
5. From the AFS to the atomizing air safety shutoff  
valve IN port. See the gun flush box manual for  
details on the safety shutoff valve.  
TI14277a  
FIG. 11. Ground the Enclosure  
Connect Air Supply to Module  
Connect a 1/4 in. (6 mm) OD tube between a clean, dry  
air supply (filtered to 10 microns) and the module air  
inlet fitting (13). See Parts on page 11.  
GUN FLUSH BOX  
P
A
INTERFACE MODULE  
P
A
C
S
C
AFS  
S
AIR SAFETY  
SHUTOFF VALVE  
C
P
IN  
TI14278a  
TI13110b  
FIG. 12: Gun Flush Box to Interface Module Air Connections  
313212A  
9
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Installation  
10  
313212A  
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Parts  
Parts  
20  
21  
1
9
16  
6
10  
11  
12  
7
3
TI14279a  
18  
13  
14  
8
1 (Ref)  
TI14280a  
15  
1 5  
1
If using two gun flush boxes, remove  
item 5 and two of item 4.  
4 1  
12 (Ref)  
23  
24  
1
AIR FLOW SWITCH #1 + (BLK)  
AIR FLOW SWITCH #1 - (WHT)  
AIR FLOW SWITCH #2 + (RED)  
AIR FLOW SWITCH #2 - (GRN)  
PRESSURE SWITCH #1 + (ORG)  
PRESSURE SWITCH #1 - (BLU)  
PRESSURE SWITCH #2 + (WHT/BLK)  
PRESSURE SWITCH #2 - (RED/BLK)  
SOLENOID #1 +12 (GRN/BLK)  
SOLENOID #1 COM (ORG/BLK)  
SOLENOID #2 +12 (BLU/BLK)  
SOLENOID #2 COM (RED/WHT)  
1
2
3
4
5
6
7
8
9
10  
2
3
4
5
6
7
8
9
10  
11  
12  
1
2
3
4
5
6
Cable (23) Wire Harness Detail  
25  
Ref.  
No. Part No. Description  
Ref.  
Qty  
No. Part No. Description  
Qty  
1
1
1
4
2
2
1
1
1
1
1
1
13  
14  
15  
16  
18  
19  
20  
21  
23  
24  
25  
115671 CONNECTOR, tube; 1/4 in. OD  
C06061 MUFFLER  
111328 CONNECTOR, tube; 5/32 in. OD  
113045 SCREW, machine, truss-hd  
103832 SCREW, machine  
1
3
4
5
6
7
8
9
15V531 ENCLOSURE, GFB module  
118435 GROMMET  
1
4
1
1
1
1
1
2
121628 SCREW, self-sealing  
113279 PLUG, fitting, tube  
116343 SCREW, ground  
114421 BUSHING, strain relief  
15V533 MANIFOLD, GFB solenoid  
116457 RAIL; 3 in. (76 mm)  
116804 BLOCK, end, terminal  
116459 COVER, end, terminal  
116458 TERMINAL, rail mount  
n/a  
TUBE, nylon; 1.2 in. (30 mm)  
293494 LABEL, cable wire connections  
293495 LABEL, switch wire connections  
15V819 CABLE, GFB interface  
15V409 CONNECTOR, 10 position  
15G795 CONNECTOR, 6 position  
10  
11  
12  
2
12  
313212A  
11  
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Connect a Booth Control to the RoboMix (to operate as a manual system)  
Connect a Booth Control to the RoboMix (to operate  
as a manual system)  
To use the RoboMix as a manual system, order the  
15V350 Booth Control Kit and connect as follows. The  
kit includes a booth control module, wall bracket, and 50  
ft (15.25 m) cable.  
1. See FIG. 13. Mount the booth control in a convenient  
location near the RoboMix. Bring the cable to the  
RoboMix and thread it through the cable path at the  
back.  
2. See the ProMix 2KS Repair-Parts manual. Open the  
RoboMix to access the control board.  
NOTICE  
To avoid damaging circuit board when servicing, wear  
grounding strap on wrist and ground appropriately.  
3. Connect the cable to J7 on the control board. Close  
up the RoboMix and return to operation.  
Cable Path  
TI12511a  
Booth Control  
J7. Plug In for  
Booth Control  
Cable  
Booth Control Cable  
RoboMix Control Board  
RoboMix  
TI15110a  
FIG. 13. Connect a Booth Control to the RoboMix  
12  
313212A  
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Dimensions  
Dimensions  
4.00 in.  
(101.6 mm)  
4.00 in.  
(101.6 mm)  
6.75 in.  
(171.5 mm)  
7.50 in.  
(190.5 mm)  
Mounting Holes  
6.28 in.  
(159.5 mm)  
TI14276a  
TI14278a  
Technical Data  
Maximum Air Input Pressure . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)  
Air Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 in. (6 mm) OD tube connector  
Air Outlet Size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/32 in. (4 mm) OD tube connectors  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.69 lb (3.03 kg)  
313212A  
13  
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
This manual contains English. MM 313212  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441  
Copyright 2009, Graco Inc. is registered to ISO 9001  
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