Installation
™
3A1163A
ENG
ProControl 1KS
Automatic system for fluid management of single component coatings. Includes flow
control, flushing, and color change. For professional use only.
Approved for use in explosive atmospheres (except the EasyKey).
mum working pressure. Equipment approval labels are
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
with all systems.
TI16328a
#
53
II 2 G
Download from Www.Somanuals.com. All Manuals Search And Download.
Related Manuals
Related Manuals
Equipment Approvals
Equipment approvals appear on the following labels
which are attached to the Fluid Station Control Box and
Component Manuals in English
™
Manual
Description
EasyKey and Fluid Station Control Box Label
3A1080
3A1164
312782
312783
312787
312784
310745
312786
312785
308778
ProControl 1KS Operation
ProControl 1KS Repair-Parts
Dispense Valve
ATEX Certificate is listed here
Color Change Valve Stacks
Color Change Module Kit
Gun Flush Box Kits
Intrinsically Safe (IS) System. Install
ProControl 1KS
per IS Control Drawing No. 289833.
Electronic Proportioner
EasyKey Interface IS Associated
Apparatus for use in non hazardous
location, with IS Connection to Smart
C
US
Fluid Plate IS
FM08ATEX0074
II 2 G
Gun Air Shutoff Kit
Intrinsically safe
equipment for Class I,
Div 1, Group D, T3
Apparatus for use in:
Class I, Division 1, Group D T3 C
Hazardous Locations
Ex ia IIA T3
Dump Valve and Third Purge Valve Kits
Network Communication Kits
Ta = -20°C to 50°C
Read Instruction Manual
Warning: Substitution of components
may impair intrinsic safety.
MAX AIR WPR
G3000/G3000HR/G250/G250HR Flow
Meter
.7
7
100
PART NO.
SERIES
SERIAL
MPa
bar
PSI
MAX FLUID WPR
313599
313212
313290
313542
313386
Coriolis Flow Meter
Gun Flush Box Integration Kit
Floor Stand Kit
1.31 13.1
190
MFG. YR.
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
MPa
MAX TEMPb5ar0°C (12P2S°IF)
Beacon Kit
Basic Web Interface/Advanced Web
Interface
Fluid Station Control Box Label
406800
15V825 Discrete I/O Board Kit
FLUID PANEL
ProControl
.7 MAX A7IR WPR 100
PART NO.
SERIES
SERIAL
MPa
bar
PSI
Intrinsically safe equipment
for Class I, Div 1, Group D, T3
Ta = -20°C to 50°C
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
FM08ATEX0073
II 2 G
Install per 289833
Ex ia IIA T3
ATEX Certificate is listed here
EasyKey Label
POWER REQUIREMENTS
ProControl 1KS
VOLTS
AMPS
85-250 ~
2 AMPS MAX
50/60 Hz
SERIES NO. MFG. YR.
PART NO.
277869
Intrinsically safe connections
GRACO INC.
for Class I, Div 1, Group D
US
Ta = -20°C to 50°C
C
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
Install per 289833
II (2) G
[Ex ia] IIA
Um: 250 V
FM08ATEX0072
ATEX Certificate is listed here
3A1163A
3
Download from Www.Somanuals.com. All Manuals Search And Download.
System Configuration and Part Numbers
System Configuration and Part Numbers
Models
The part number for your equipment is printed on the equipment identification labels. See FIG. 1 for
location of the identification labels.
Meter
Flow Control
Part No.
262380
262381
262382
262383
Series
Description
None
G3000
Coriolis
No
Yes
✔
✔
A
ProControl 1KS
✔
✔
✔
A
A
A
ProControl 1KS
ProControl 1KS
ProControl 1KS
✔
✔
✔
Intrinsically Safe (IS) System. Install
per IS Control Drawing No. 289833.
EasyKey Interface IS Associated
Apparatus for use in non hazardous
location, with IS Connection to Smart
Fluid Plate IS
ProControl 1KS
Electronic Proportioner
Label Location
on Fluid Station
Control Box
Label Location
on EasyKey
C
US
FM08ATEX0074
II 2 G
TI15974a
TI15975a
Intrinsically safe
equipment for Class I,
Div 1, Group D, T3
Apparatus for use in:
Ex ia IIA T3
Class I, Division 1, Group D T3 C
Hazardous Locations
Ta = -20°C to 50°C
Read Instruction Manual
Warning: Substitution of components
may impair intrinsic safety.
MAX AIR WPR
Maximum Fluid
Working Pressure
is listed here
.7
7
100
PART NO.
SERIES
SERIAL
MPa
bar
PSI
MAX FLUID WPR
Part Number
1.31 13.1
190
MFG. YR.
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
MAX TEMPb5ar0°C (12P2S°IF)
MPa
FIG. 1: Identification Label, ProControl 1KS Systems
4
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
System Configuration and Part Numbers
Hazardous Location Approval
Models using a G3000, G3000HR, or intrinsically safe Coriolis meter for both A and B meters are approved for
installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3.
Maximum Working Pressure
Maximum working pressure rating is dependent on the fluid component options selected. The pressure rating is
based on the rating of the lowest rated fluid component. Refer to the component pressure ratings below.
Example: Model 262383 has a maximum working pressure of 190 psi (1.31 MPa, 13.1 bar).
Check the identification label on the EasyKey or fluid station for the system maximum working pressure.
ProControl Fluid Components Maximum Working Pressure
Base System (no meter, no color/catalyst change option,
and no flow control [option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (27.58 MPa, 275.8 bar)
G3000 Meter Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000 psi (27.58 MPa, 275.8 bar)
Coriolis Meter Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 psi (15.86 MPa, 158.6 bar)
Color Change Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 psi (2.07 MPa, 20.6 bar)
Flow Control Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 psi (1.31 MPa 13.1 bar)
Flow Meter Fluid Flow Rate Range
G3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-3800 cc/min. (0.02-1.0 gal./min.)
G3000HR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)
Coriolis Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3800 cc/min. (0.005-1.00 gal./min.)
S3000 Solvent Meter (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)
Standard Features
Accessories
Feature
Accessory
EasyKey with LCD
15V536 Solvent Flow Switch Kit
RS 485 Network Cable, 50 ft (15.25 m)
Fiber Optic and Power Cables, 50 ft (15.25 m)
Fluid Station Control Box
15V213 Power Cable, 100 ft (30.5 m)
15G710 Fiber Optic Cable, 100 ft (30.5 m)
15G614 Flow Control Extension Cable, 40 ft (12.2 m)
15W034 Strobe Light Alarm Indicator Kit
15V331 Gateway Ethernet Communication Kit
15V963 Gateway DeviceNet Communication Kit
15V964 Gateway Profibus Communication Kit
15V337 Advanced Web Interface
Discrete I/O Board
A Side Dump Valve, if color valve(s) selected
Flow Control with 15 ft (4.57 m) Cable (if selected)
Basic Web Interface
3A1163A
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
INTRINSIC SAFETY
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment
will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local
regulations and the following safety requirements.
• Only models with a G3000, G250, G3000HR, G250HR, or intrinsically safe Coriolis meter are
approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA
T3.
• Do not install equipment approved only for a non-hazardous location in a hazardous area. See the
ID label for the intrinsic safety rating of your model.
•
Do not substitute or modify system components as this may impair intrinsic safety.
6
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like
just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
3A1163A
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss,
inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
8
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component
coatings. ISO will react with moisture (such as humidity)
to form small, hard, abrasive crystals, which become
suspended in the fluid. Eventually a film will form on the
surface and the ISO will begin to gel, increasing in vis-
cosity. If used, this partially cured ISO will reduce perfor-
mance and the life of all wetted parts.
Spraying or dispensing materials containing isocya-
nates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and mate-
rial MSDS to know specific hazards and precautions
related to isocyanates.
NOTE: The amount of film formation and rate of crystal-
lization varies depending on the blend of ISO, the
humidity, and the temperature.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent exposing ISO to moisture:
•
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
To prevent contact with isocyanates, appropriate
personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
•
•
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
Material Self-ignition
•
•
Never use solvent on one side if it has been contam-
inated from the other side.
Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Changing Materials
•
When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.
Keep Components A and B
Separate
•
•
Always clean the fluid inlet strainers after flushing.
Check with your material manufacturer for chemical
compatibility.
•
Most materials use ISO on the A side, but some use
ISO on the B side.
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or dam-
age equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (isocyanate) and component B (resin)
parts.
3A1163A
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Component Identification and Definition
Component Identification and Definition
EK
CCM
Air Control
Module
Purge
Air
PS*
FC (see
FIG. 8)
Regulator
V/P Air
Fluid
FO*
ST
FC Cable*
ACV
Logic Air
FM (see
FIG. 6)
MA
*
See the ProControl 1KS
Repair-Parts manual for
optional cable lengths.
TI15961b
FIG. 2. ProControl 1KS System, shown with G3000 Meter, Color Change, and Flow Control
Table 1: Component Descriptions
Component
Description
Used to set up, display, operate, and monitor the system. The EasyKey accepts 85-250
VAC, 50/60 Hz line power and converts that power to acceptable low voltage and optical
signals used by other system components.
EasyKey (EK)
Includes air control solenoids. Its control board manages all fluid functions.
Fluid Station
Control Box (ST)
10
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Component Identification and Definition
Table 1: Component Descriptions
Description
Component
Includes wall mounting bracket and mountings for the fluid meter and the following valves:
Fluid Manifold (FM)
•
•
Pneumatically Operated Dose Valve for component A
Purge Valves for solvent and air purge
Four optional flow meters are available from Graco:
Flow Meters (MA,
MS)
•
G3000 is a general purpose gear meter typically used in flow ranges of 75-3800
cc/min. (0.02–1.0 gal/min.), pressures up to 4000 psi (28 MPa, 276 bar), and viscosi-
ties of 20–3000 centipoise. The K-factor is approximately 0.119 cc/pulse.
•
G3000HR is a high resolution version of the G3000 meter. It is typically used in flow
ranges of 38–1900 cc/min. (0.01–0.5 gal/min.), pressures up to 4000 psi (28 MPa,
276 bar). and viscosities of 20–3000 centipoise. The K-factor is approximately 0.061
cc/pulse.
•
•
S3000 is a gear meter used for solvents in flow ranges of 38-1900 cc/min. (0.01–0.50
gal/min.), pressures up to 3000 psi (21 MPa, 210 bar), and viscosities of 20–50 centi-
poise. The K-factor is approximately 0.021 cc/pulse.
Coriolis is a specialty meter capable of a wide range of flow rates and viscosities.
This meter is available with 1/8 in. or 3/8 in. diameter fluid passages. For detailed
information on the Coriolis meter, see manual 313599.
The K-factor is user-settable; at lower flow rates use a lower K-factor.
➜ 1/8 in. fluid passages: set K-factor to .020 or .061.
➜ 3/8 in. fluid passages: set K-factor to .061 or 0.119.
An optional component. It is available as a color change valve stack for either low or high
pressure with up to 30 color change valves. Each stack includes one additional valve for
solvent to clean the fluid line between color changes.
Color Change
Valves (ACV) and
Color Change
Module (CCM)
Used to communicate between the EasyKey and Fluid Station Control Box.
Used to provide power to the Fluid Station Control Box.
Dual Fiber Optic
Cable (FO)
Fluid Station
Control Box Power
Supply Cable (PS)
Includes an air operated fluid pressure regulator, fluid pressure sensor, voltage to air
pressure transducer and circuit board. The function of this unit is to receive the flow ana-
log signal and drive (manage) the desired flow rate.
Flow Control
Regulator
Assembly (FC)
3A1163A
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Location
Location
Location Requirements
Intrinsically Safe Installation
Requirements
Do not substitute or modify system components as this
may impair intrinsic safety. For installation, mainte-
nance or operation instructions, read instruction manu-
als. Do not install equipment approved only for
non-hazardous location in a hazardous area. See the
tion for the intrinsic safety rating for your model.
1. The non-intrinsically safe terminals (power rail) must
not be connected to any device which uses or gen-
erates more than 250 Vrms or dc unless it has been
determined that the voltage has been adequately
isolated.
2. The installation must meet the requirements of the
National Electric Code, Canadian Electrical Code
Part I, NFPA 70, Article 504 Resp., Article 505 and
ANSI/ISA 12.06.01.
•
Mount EasyKey and Fluid Station within 50 ft (15.2
m) of each other, using 15U533 cable.
3. Multiple earthing of components is allowed only if
high integrity equipotential system is realized
between the points of bonding.
NOTE: An optional 15V213 100 ft (30.5 m) cable is
also available.
•
•
EasyKey: Install in the non-hazardous area at a
convenient location for the operator to view and
operate.
4. Do not operate system with safety barrier cover
removed.
5. For ATEX, install per EN 60079-14 and applicable
local and national codes.
Fluid Station: Install according to requirements for
nient location to connect to paint and solvent sup-
plies.
6. Install Coriolis flow meters as explosion proof (USA,
Canada)/flameproof Ex d (ATEX) with passive intrin-
sically safe connections per the manufacturer’s
installation instructions and applicable codes.
NOTE: For an Intrinsically Safe Installation, the
Fluid Station may be located inside or outside the
hazardous location. Install according to appropriate
electrical codes.
7. Terminals 24 and 25 of optional Endress+Hauser
Coriolis flow meters installed using intrinsically safe
wiring methods. For the United States and Canada,
install all other wiring for Coriolis flow meters using
explosion proof wiring methods for Division I. For
ATEX installations, install all other wiring for Coriolis
flow meters using Flameproof, Ex d, wiring methods
for Zone 1. Observe manufacturer’s instructions for
installation and use.
8. For ATEX installations, interconnecting cabling
specified is Type A cable in accordance with EN
60079-14.
Optional Cables
Optional CAN cables and fiber optic cables are available
from Graco. See the ProControl 1KS Repair-Parts man-
ual for available part numbers and lengths.
12
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Location
FM08ATEX0074
SYSTEM ASSEMBLY CERTIFICATE
NON-HAZARDOUS
LOCATION ONLY
HAZARDOUS (CLASSIFIED) LOCATION
CLASS I, DIV I, GROUP D, T3 (US AND CANADA)
CLASS I, ZONE I GROUP IIA T3 (ATEX ONLY)
TAUB = -20°C TO 50°C
10’ I/S Power and
Communication
ProMix 2KS Smart Fluid Plate
(Wall Panel or RoboMix Panel)
Flow Control
50’ I/S Power Cable
Cable (40’
Regulator
Module
FM08ATEX0073
(3’, 6’, 10’, 15’, 25’,
100’ options)
ProMix 2KS
EasyKey Interface
(with or without
display)
extension option)
Safety
Barrier
FM08ATEX0073 INTRINSIC
SAFE APPARATUS
3’ CAN Color
Change Interface
(6’, 10’, 15’, 25’,
Cable Assemblies
50’ 100’ options)
FM08ATEX0072
ASSOCIATED APPARATUS
Color & Catalyst
Change
Module 1
FM08ATEX0073
50’ Fiber Optic
Communication
Cable (100’ option)
Flow
Meter
A
Flow
Meter
B
250 VAC Maximum
Supply Voltage
Module 2
FM08ATEX0073
50’ CAN Booth
Control Interface
(3’, 6’, 10’, 15’,
Booth Control
Module
FM08ATEX0073
25’, 100’ options)
3’ CAN
Network
Cable
WARNING: Substitution of components
may impair intrinsic safety. For installation,
maintenance or operation instructions, see
instruction manual.
Coriolis Meter Options, DMT 00 ATEX E 074 X (No exceptions):
Size
Graco P/N
Endress+Hauser P/N
ADVERTISSEMENT: La substitution de
composants peut compromettre la securite
intrinseque.
1/8”
3/8”
15T633*
15T634*
80A-04-A-SVW-9-A-N-A-B-B-A-S
801-08-A-999-9-A-N-A-B-B-A-S
Power
EasyKey
+24 Vdc
Common
Meter Terminal Block #
NOTE: This IS control drawing also applies to the
1
2
Signal
Fluid Plate Board J3 Terminal
Meter Terminal Block #
Meter Position
Signal
A
3
2
B
6
5
24
25
Common
* For P/N 15T633 order Coriolis Meter Kit 15V806.
For P/N 15T634 order Coriolis Meter Kit 258151.
IS Control Drawing 289833
FIG. 3. Intrinsically Safe Installation
3A1163A
13
Download from Www.Somanuals.com. All Manuals Search And Download.
General Information
General Information
•
Reference numbers and letters in parentheses in
the text refer to numbers and letters in the illustra-
tions.
•
shows a basic system layout. Contact your Graco
distributor for an actual system design.
•
•
•
•
Be sure all accessories are adequately sized and
pressure-rated to meet system requirements.
There must be a shutoff valve between each fluid
supply line and the ProMix system.
A 100 mesh minimum fluid filter must be installed on
component A fluid supply line.
To protect the EasyKey screens from paints and sol-
vents, clear-plastic protective shields are available
in packs of 10 (Part No. 197902). Clean the screens
with a dry cloth if necessary.
Wall Mounting
2. Ensure that the wall and mounting hardware are
strong enough to support the weight of the equip-
ment, fluid, hoses, and stress caused during opera-
tion.
3. Using the equipment as a template, mark the
mounting holes on the wall at a convenient height
for the operator and so equipment is easily accessi-
ble for maintenance.
4. Drill mounting holes in the wall. Install anchors as
needed.
5. Bolt equipment securely.
14
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Wall Mounting
16
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Air Supply
4. lnstall a bleed-type shutoff valve into the air purge
valve inlet line.
Air Supply
5. See FIG. 6. Use the air purge valve tubing (AT, sup-
plied) to connect the air purge valve (APV) inlet to a
clean, dry air supply (install filters/dryers as
needed).
Requirements
•
Compressed air supply pressure: 75-100 psi
(517-700 kPa, 5.2-7 bar).
NOTICE
•
Air hoses: use grounded hoses that are correctly
The ProControl potlife timer will not function properly
when used with multiple guns operating simultane-
ously. To avoid having mixed material set in the equip-
ment, carefully monitor potlife by some other means.
sized for your system.
Trapped air can cause a pump or dispense valve to
cycle unexpectedly, which could result in serious injury
from splashing or moving parts. Use bleed-type shutoff
valves.
™
If using a Graco electrostatic PRO Gun, a shutoff
•
Air regulator and bleed-type shutoff valve:
include in each air line to fluid supply equipment.
Install an additional shutoff valve upstream of all air
line accessories to isolate them for servicing.
valve must be installed in the gun air line to shutoff the
atomizing and turbine air to the gun. Contact your
Graco distributor for information on air shutoff valves
for electrostatic applications.
•
Air line filter: a 10 micron or better air filter is rec-
ommended to filter oil and water out of the air supply
and help avoid paint contamination and clogged
solenoids. See FIG. 5.
1
Install a bleed-type air
shutoff valve here.
Main Air Inlet
For Air
Purge Valve
1
Air Connections
For Fluid
Station
Controls
1
For Air
Flow Switch
1. Tighten all ProControl system air and fluid line con-
nections as they may have loosened during ship-
ment.
TI11895a
Air Filters
FIG. 5. Air Supply Control
2. Install a bleed-type air shutoff valve into the control
air filter inlet. See FIG. 5.
NOTICE
Use separate air supply lines for the following two
connections to avoid contaminating the purge air line
with fluid if the air purge valve and a check valve
failed.
3. Connect a clean air supply line to the shutoff valve.
This air line supplies air to operate the gun, sole-
noids, and dispense valves.
air supply/consumption information.
3A1163A
17
Download from Www.Somanuals.com. All Manuals Search And Download.
Fluid Supply
Fluid Supply
Requirements
Fluid Connections
1. Connect the solvent supply lines.
a. Connect the solvent supply line to the 1/4 npt(f)
solvent purge valve inlet. See FIG. 6.
Do not exceed the pressure rating of the lowest rated
b. Multiple color system: also connect a solvent
supply line to the color change stack (Q), top
valve 4 or 5. See FIG. 7.
2. Connect the component supply line(s).
➜ Single color system: connect component
supply line to the component A flow meter
inlet.
To reduce the risk of injury, including fluid injection, you
must install a shutoff valve between each fluid supply
line and the fluid manifold assembly. Use the valves to
shut off fluid during maintenance and service.
➜ Multiple color system: connect supply
lines to the color change valve stack (S)
inlets. See FIG. 7. The color number is
marked on the valve air supply line.
ProControl models are available to operate air spray or
air-assisted systems with a capacity of up to 3800
cc/min.
NOTE: Paint Recirculating System Only
•
The color change valves have two fluid
ports for each individual valve. If you are
recirculating paint, plumb the valves in one
port and out the other.
•
•
•
•
Fluid supply pressure tanks, feed pumps, or circulat-
ing systems can be used.
Materials can be transferred from their original con-
tainers or from a central paint recirculating line.
•
Another option is to use a tee fitting to recir-
culate.
For an airless system, the user must supply a gun
trigger signal to the ProControl 1KS.
NOTE: Verify that all unused fluid ports on the color
change valve stack are plugged before operation. An
open port will leak fluid.
See manual 313599 for Coriolis meter installation
and operation instructions.
NOTE: The fluid meter inlet has a fluid check valve to
prevent backflow from fluid supply pressure fluctuations.
Backflow can cause ratio inaccuracies.
NOTE: The fluid supply must be free of pressure spikes,
which are commonly caused by pump stroke change-
over. If necessary, install pressure regulators or a surge
tank on the ProControl fluid inlets to reduce pulsation.
Contact your Graco distributor for additional information.
3. Connect the gun fluid supply line between the fluid
regulator or fluid manifold outlets and the gun fluid
inlet.
18
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Fluid Supply
FIH
MA
APV
AT
DVA
SS
SPV
TI15977a
FOH
FIG. 6. Fluid Manifold
Connect solvent valve
air line here
5
3
Q
S
4
2
1
Fluid Inlets
Fluid Outlet
Fluid Inlets
Connect air lines to
valves here
Solenoids
Color Change Board
TI12824a
TI11668a
Color Change Board and Solenoid Valves
Color Change Valve Stack
FIG. 7. Color Change Valves Air and Fluid Connections
3A1163A
19
Download from Www.Somanuals.com. All Manuals Search And Download.
Fluid Supply
Regulator
V/P Air
Fluid In
FC
Fluid Out
FC Cable
TI15976a
FIG. 8. Flow Control Regulator
20
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical
Electrical
Requirements
Connect Main Power
1. Provide power to the EasyKey. Install a bulkhead
strain relief or conduit bulkhead through the
EasyKey port
. See FIG. 10.
All electrical wiring must be completed by a qualified
electrician and comply with all local codes and regula-
tions.
tions inside the EasyKey.
Enclose all cables routed in the spray booth and high
traffic areas in conduit to prevent damage from paint,
solvent, and traffic.
3. Ground the EasyKey to a true earth ground. See
NOTE: All options ordered on the ProControl system are
electrically tested at the factory.
The ProControl operates with 85-250 VAC, 50/60 Hz
input power, with a maximum of 2 amp current draw.
The power supply circuit must be protected with a 15
amp maximum circuit breaker.
Not included with system:
•
Power supply cord compatible to your local power
configuration. Wire gauge size must be 8-14 AWG.
•
The input power access port
is 22.4 mm
(0.88 in.) diameter. It accepts a bulkhead strain
relief fitting or conduit. See FIG. 10.
Input Power
Terminal Block
TI13349a
FIG. 9. Main Power Connection
3A1163A
21
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical
AC Power
Switch
Fiber Optic Strain
Relief Port
Audible Alarm
Main Power
Access Port
Ground Screw
I/S Power
Graco Web
Interface
Discrete I/O Cable
Connector Ports
TI12638a
TI12657a
FIG. 10. EasyKey Connections and AC Power Switch
NOTE: The fiber optic cable has a minimum bend radius
of 1.6 in. (40 mm).
Connect EasyKey to Fluid
Station Control
There are two 50 ft (15.2 m) cables to route between the
EasyKey and Fluid Station Control: the Fluid Station
Power Cable and the Fiber Optic Cable.
5. Connect the blue and black cable connectors to the
matching connectors on the fluid station circuit
board. See FIG. 11. Insert the cable connectors until
they bottom out (approximately ¼ in. [6 mm]), then
tighten the threaded connector.
1. Connect the appropriate Fluid Station Power Cable
VDC
end to the EasyKey connector
. See FIG. 10.
NOTICE
To avoid cracking the circuit board, do not over-tighten
or cause excessive stress on the circuit board con-
nector.
2. Connect the other cable end to the Fluid Station
VDC
Control connector
(J10). See FIG. 11.
6. Tighten the strain relief connector
.
3. The Fiber Optic Cable is shipped from the factory
attached to the EasyKey connector
. See
FIG. 10.
NOTE: If you need to detach the Fiber Optic Cable from
the EasyKey, note how the cable is routed inside the
enclosure. Ensure that the door can swing open and
close without catching or pulling wires.
4. Route the opposite Fiber Optic Cable end through
the Fluid Station strain relief connector
. Do
not route the cable with tight bends or kinks.
22
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical
J4
(Fiber Optic Output - blue)
J6
(Fiber Optic Input - black)
J10
(Power Input)
VDC
J11
(Color Change
Module)
J7
(Not Used)
FIG. 11. Fluid Station Board Connections
3A1163A
23
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical
Connect Color Change Module
To install the color change module(s), see manual
312787.
Set switches S3-S6 on the color change board(s) as
of color change boards and color change modules being
used in your system.
Connect a 5-pin electrical cable from the labeled con-
nection port
(J11) on the fluid station control
For wiring between the color change board and the sole-
noids, see the color change module electrical sche-
matic, FIG. 13.
If you are using two color change modules to add colors,
connect a 5-pin electrical cable from the first color
change board to the second color change board.
Table 2: Color Change Board Switch Settings
Two Color Change Boards
Color Change Board 2
Color Change Board 1
S3
S6
S5
S4
S3
S6
S5
S4
Termination
Resistor
Catalyst
On/Off
Color
On/Off
Termination
Resistor
Catalyst
On/Off
Color
On/Off
Effect on System
Board ID
Board ID
OFF
ON
ON
OFF
OFF
ON
ON
ON
OFF
NOT USED
0 catalyst valves, 30 color
valves
One Color Change Board
ON
NOT USED
0 catalyst valves, 12 color
valves
24
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical
WIRING DIAGRAM
+12VDC
COM
COM
COLOR 8 (21)
COLOR 7 (20)
COLOR 6 (19)
COLOR 9 (22)
COLOR 10 (23)
+12VDC
+12VDC
COM
+12VDC
COM
COM
+12VDC
COM
+12VDC
J8
J9
COLOR 11 (24)
+12VDC
COM
COM
COLOR 5 (18)
COLOR 4 (17)
COLOR 3 (16)
COLOR 12 (25)
+12VDC
+12VDC
COM
COM
+12VDC
CATALYST 4 (26)
J15
J14
J16
J10
+12VDC
COM
COM
+12VDC
CATALYST 3 (27)
+12VDC
COM
+12VDC
COM
COM
+12VDC
COM
+12VDC
N/A
CATALYST 2 (28)
COLOR 2 (15)
COLOR 1 (14)
CATALYST 1 (29)
+12VDC
COM
COM
+12VDC
CATALYST FLUSH (30)
COLOR FLUSH (13)
FIG. 13. Color Change Module Electrical Schematic
26
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical
Feed Pumps or Pressure Pots
Grounding
Connect a ground wire and clamp from a true earth
ground to the pumps or pots. See pump or pressure pot
manual.
EasyKey, Fluid Station, and Gun Flush Box must all be
Air and Fluid Hoses
Use grounded hoses only.
Spray Gun
Follow the grounding instructions in your gun manual.
Ground the ProControl system as instructed here and in
the individual component manuals. A ground wire and
clamp, part no. 223547, is available from Graco.
Fluid Supply Container
Follow local code.
NOTE: To prevent electrical noise interference from high
voltage equipment, do not connect the robot ground to
the same ground point used by these ProControl com-
ponents.
Object Being Sprayed
Follow local code.
All Solvent Pails Used When Purging
NOTE: Different ground points (unequal potential) may
cause current to flow through component cables, caus-
ing incorrect signals.
Follow local code. Use only conductive metal pails/con-
tainers placed on a grounded surface. Do not place the
pail/container on a nonconductive surface, such as
paper or cardboard, which interrupts the grounding con-
tinuity.
EasyKey
Connect a ground wire from the EasyKey ground screw
Check Resistance
Gun Flush Box (Manual or Semi-automatic
mode only)
Connect a ground wire from the Gun Flush Box ground
To ensure proper grounding, resistance between Pro-
Mix components and true earth ground must be less
Wall Mount Fluid Station
Connect a ground wire from the Wall Mount Fluid Sta-
Have a qualified electrician check resistance between
each ProControl component and true earth ground. If
resistance is greater than 1 ohm, a different ground site
may be required. Do not operate the system until the
problem is corrected.
Color Change Module
Connect a ground wire from the Color Change Module
ground screw to a true earth ground. A ground wire and
Flow Meters
Connect the meter cables as shown in the System
Failure to properly connect the shield may cause incor-
rect signals.
3A1163A
27
Download from Www.Somanuals.com. All Manuals Search And Download.
Schematic Diagrams
Schematic Diagrams
System Pneumatic Schematic
COLOR
VALVE
COLOR
CHANGE
CONTROL
STACKS
AIR EXHAUST MUFFLER
COLOR 1
COLOR 2
COLOR 3
12 VDC
COLOR 4
COLOR 5
DOSE A
VALVE
COLOR 6
OSE
CL
COLOR 7
4-WAY SOLENOID
COLOR 8
A
A
B
B
5/32 TUBE
OPEN
COLOR SOLVENT
COLOR 9
COLOR 10
COLOR 11
COLOR 12
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
CATALYST SOLVENT
12 VDC
DOSE B
VALVE
OSE
CL
4-WAY SOLENOID
5/32 TUBE
OPEN
12 VDC
PURGE A
VALVE
OSE
05
CL
4-WAY SOLENOID
A
B
5/32 TUBE
OPEN
3/8 AIR FILTER
MANUAL DRAIN
5 MICRON
WALL MOUNT ONLY
12 VDC
PURGE B
VALVE
COLOR 13
COLOR 14
COLOR 15
COLOR 16
COLOR 17
COLOR 18
COLOR 19
COLOR 20
COLOR 21
COLOR 22
COLOR 23
COLOR 24
COLOR 25
COLOR 26
COLOR 27
COLOR 28
COLOR 29
COLOR 30
OSE
CL
4-WAY SOLENOID
A
A
B
B
5/32 TUBE
OPEN
AIR INPUT
12 VDC
PURGE C
VALVE
(OPTIONAL)
OSE
CL
4-WAY SOLENOID
AIR EXHAUST MUFFLER
12 VDC
5/32 TUBE
OPEN
DUMP A
VALVE
(OPTIONAL)
3-WAY SOLENOID
A
5/32 TUBE
OPEN
AIR INPUT
12 VDC
DUMP B
VALVE
(OPTIONAL)
3-WAY SOLENOID
A
5/32 TUBE
OPEN
MAC
36 SERIES SOLENOID VALVES
12 VDC
GFB 1
VALVE
3-WAY SOLENOID
(OPTIONAL)
A
A
5/32 TUBE
OPEN
MANIFOLD
12 VDC
GFB 2
VALVE
3-WAY SOLENOID
(OPTIONAL)
5/32 TUBE
OPEN
3A1163A
29
Download from Www.Somanuals.com. All Manuals Search And Download.
Schematic Diagrams
System Electrical Schematic
NOTE: The electrical schematic illustrates all possible wiring expansions in a ProControl 1KS system. Some compo-
nents shown are not included with all systems.
Non-Hazardous Area
NON-HAZARDOUS AREA
LINE
FILTER
OPERATOR INTERFACE
L1
N
L1
N
DC OK
+
1
2
L1 85-250 VAC
N
GND
POWER
SUPPLY
L1
+24 VDC
TERMINAL
BLOCK
L1
N
+
N
COMMON
-
GND
GND
COMMON
-
1
2
3
GND LUG
GND N L1
85-250
VAC
1
POWER
ROCKER
SWITCH
2
1A
1B
2A
2B
POWER HARNESS
1
2
3
4
5
UNUSED
OPEN
OPEN
UNUSED
UNUSED
UNUSED
UNUSED
J1
HARNESS
1
+12VDC I/S (RED)
COM (BLACK)
SHIELD
J5
J4
2
3
BARRIER
BOARD
CABLE
1
2
3
+24VDC
OPEN
(50' STD.)/
COMMON
(100' OPTION)
ALARM
J4
DISPLAY
BOARD
1
2
3
4
MEMBRANE
SWITCH
WITH
RIBBON
CABLE
+
1
-
2
J9
3
+
-
4
1
2
3
4
5
6
MIX INPUT
PURGE INPUT
5
RJ45
RJ45
JOB COMPLETE INPUT
EXTERNAL CLR CHG READY
RESET ALARM INPUT
6
3'
J6
J2
7
8
RJ45
RJ45
POWER DIST.
TERMINAL
BLOCKS
DIGITAL INPUT COMMON
9
1
2
3
4
5
6
7
8
DIGITAL INPUT COMMON
RECIPE BIT 0 INPUT
RECIPE BIT 1 INPUT
RECIPE BIT 2 INPUT
RECIPE BIT 3 INPUT
RECIPE BIT 4 INPUT
RECIPE BIT 5 INPUT
RECIPE CHANGE INPUT
10
11
+
-
J3
J2
+
-
REMOTE
I/O
1
+
-
DISPLAY
2
INTEGRATION
BOARD
1
2
3
4
5
6
7
8
3
DIGITAL OUTPUT COMMON/POWER
PURGE/RECIPE CHG ACTIVE OUTPUT
MIX ACTIVE OUTPUT
+
-
4
5
MIX READY OUTPUT
6
J4
FILL ACTIVE
7
FLOW CAL. ACTIVE
8
FLOW RATE ALARM OUTPUT
DIGITAL OUTPUT COMMON/POWER
9
FLOW CONTROL CAL. (BLK)
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
GUN TRIGGER (WHT)
1
2
3
4
5
6
DIGITAL OUTPUT COMMON/POWER
SPECIAL OUTPUT #1
DIGITAL IN COMMON (RED)
REMOTE STOP (GRN)
SPECIAL OUTPUT #2
J5
SPECIAL OUTPUT #3
ALARM RESET (BRN)
J5
SPECIAL OUTPUT #4
ALARM OUTPUT (BLU)
DIGITAL OUTPUT COMMON/POWER
DIGITAL OUTPUT COMMON (ORG)
POT LIFE (YEL)
FLOW RATE ANALOG IN (PUR)
FLOW RATE ANALOG COMMON (GRAY)
10
I/O HARNESSES
(+24) YEL
(COM) GRAY
BEACON
ORG
BRN
RED
TERMINAL
BLOCKS
RS485 INTEGRATION A (WHT/BLU)
RS485 INTEGRATION B (BLU/WHT)
RS485 INTEGRATION GROUND (SHIELD)
RS485 NETWORK A (WHT/ORG)
RS485 NETWORK B (ORG/WHT)
1
2
3
4
5
6
1
2
3
4
5
6
J10
RS485 NETWORK GROUND (SHIELD)
CABLE
J7
J8
FO IN (BLK)
FO OUT (BLU)
RJ45
RJ45
3'
P1
RJ45
BULKHEAD
3'
(25'-200' OPTIONS)
WEB SERVER
MODULE
30
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Schematic Diagrams
System Electrical Schematic
NOTE: The electrical schematic illustrates all possible wiring expansions in a ProControl 1KS system. Some compo-
nents shown are not included with all systems.
Hazardous Area
HAZARDOUS AREA
3X CABLE
FLUID PANEL CONTROL BOX
FLUID
1
2
3
4
5
6
PWR (RED)
FLOW METER A
COM (BLACK)
SIG (WHITE)
SHIELD/GRN
NOT USED
PANEL
J3
CONTROL
BOARD
I.S. METERS
NOT USED
NOT USED
NOT USED
1
2
3
4
5
6
PWR (RED)
FLOW METER SOLVENT
COM (BLACK)
SIG (WHITE)
SHIELD/GRN
J2
J4
J12
TECNO
V/P
SIG (RED)
1
2
J1
COM (BLK)
1
2
3
4
5
FLOW
CONTROL
BOARD
V/P ANALOG OUT (WHT)
GROUND
TERMINAL
PRESS. (GRN)
+12 V (RED)
GND (BLK)
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
2
3
4
5
6
+ PRESSURE (GRN)
COM (RED)
EX+ (WHT)
- PRESSURE (BLK)
SHIELD (BARE)
FLUID
PRESS.
SENS.
CHASSIS (BARE)
1
2
3
4
5
J10
J13
(10')/
(40')
+12VDC I/S
2
3
5
COM
SHIELD
1
2
3
4
5
6
J5
J7/J11
1
4
5
2
3
COLOR
BOARD 1
(COLORS
MH2
1 THRU 12,
CATALYST
1 THRU 4)
MANIFOLD
MANIFOLD
6' STD.
6
5
4
3
2
1
COM
+12VDC
COM
1
2
3
4
5
6
CLR 9
+12VDC
COM
CLR 8
CLR 7
CLR 6
(3'-100' OPTIONS)
3
2
5
4
1
GRD (BLK)
CLR 10
CLR 11
+12VDC
COM
+12VDC
COM
+12VDC (RED)
SHIELD (BARE)
CAN H (WHT)
CAN L (BLU)
J8
J9
J11
+12VDC
COM
+12VDC
1
2
3
4
5
6
+12VDC
COM
6
5
4
3
2
1
COM
+12VDC
COM
CLR 5
CLR 4
CLR 3
CLR 12
CAT 4
CAT 3
+12VDC
COM
50' STD.
J15
J16
+12VDC
COM
BOOTH
CONTROL
BOARD
+12VDC
COM
3
3
2
5
4
1
GRD (BLK)
+12VDC
2
5
4
1
+12VDC (RED)
SHIELD (BARE)
CAN H (WHT)
CAN L (BLU)
J7
COM
+12VDC
COM
6
5
4
3
2
1
1
2
3
4
5
6
+12VDC
COM
CAT 2
CLR 2
CLR 1
+12VDC
COM
CAT 1
J14
J10
+12VDC
COM
+12VDC
COM
SOL CAT
SOL CLR
+12VDC
1
4
4
5
5
2
2
3
3
J7/J11
J7/J11
MANIFOLD
6' STD.
BLACK
RED
6
NOT USED
5
4
3
2
1
BLACK
RED
1
GFB #1
GFB #2
J8
COLOR
BLACK
RED
BOARD 2
(COLORS
MANIFOLD
MANIFOLD
13 THRU 30)
1
2
3
4
5
6
+12VDC
COM
BLACK
RED
6
5
4
3
2
1
6
5
4
3
2
1
COM
+12VDC
COM
CLR 21
CLR 20
CLR 19
CLR 22
CLR 23
CLR 24
DUMP A
NOT USED
PURGE C
+12VDC
COM
J8
J9
BLACK
RED
+12VDC
COM
J15
+12VDC
COM
MANIFOLD
+12VDC
BLACK
RED
1
2
+12VDC
COM
CLR 18
CLR 17
CLR 16
6
5
4
3
2
1
COM
+12VDC
COM
CLR 25
CLR 26
CLR 27
34 J15
BLACK
RED
+12VDC
COM
6
5
4
3
2
1
PURGE B
PURGE A
NOT USED
J16
+12VDC
COM
5
6
+12VDC
COM
BLACK
RED
J14
J9
+12VDC
BLACK
RED
1
2
+12VDC
COM
COM
+12VDC
COM
6
5
4
3
2
1
CLR 15
CLR 14
CLR 13
CLR 28
CLR 29
CLR 30
34 J14
+12VDC
COM
J10
+12VDC
COM
6
5
4
3
2
1
BLACK
RED
5
6
NOT USED
NOT USED
DOSE A
+12VDC
COM
+12VDC
BLACK
RED
BLACK
RED
1
AFS #1 + (BLK)
AFS #1 - (WHT)
AFS #2 + (RED)
AFS #2 - (GRN)
2
3
1
SIG
AIR FLOW SWITCH 1
4
ROBOMIX GFB
INTERFACE
MODULE
2
COM
SIG
5
PRESS. SWITCH #1 + (ORG)
PRESS. SWITCH #1 - (BLU)
3
AIR FLOW SWITCH 2
6
4
COM
SIG
7
PRESS. SWITCH #2 + (WHT/BLK)
PRESS. SWITCH #2 - (RED/BLK)
SOLENOID #1 +12 (GRN/BLK)
SOLENOID #1 COM (ORG/BLK)
SOLENOID #2 +12 (BLU/BLK)
SOLENOID #2 COM (RED/WHT)
5
SOLVENT FLOW SWITCH
GFB 1 PRESSURE SWITCH
GFB 2 PRESSURE SWITCH
8
6
COM
SIG
FO OUT
(BLU)
J1
9
J4
J6
7
10
11
12
8
COM
SIG
9
FO IN
(BLK)
10
COM
3A1163A
31
Download from Www.Somanuals.com. All Manuals Search And Download.
Dimensions and Mounting Hole Layouts
Dimensions and Mounting Hole Layouts
Wall Panel
(mounting bracket only)
C
E
B
D
A
TI16333a
A
B
E
Overall
Width
in. (mm)
Overall
Depth
in. (mm)
Overall
Height
in. (mm)
Mounting Dimensions,
Width (C) x Height (D)
in. (mm)
Mounting
Hole Size
in. (mm)
Weight
lb (kg)
Module
EasyKey
14.0 (355.6)
6.6 (167.6)
6.0 (152.4)
13.5 (342.9)
12.0 x 12.75 (304.8 x 323.9)
8.0 x 10.75 (203.2 x 273.0)
0.3 (7.6)
0.3 (7.6)
22.2 (10.1)
need data
Control Box
10.16
11.48
(258.0)
(291.6)
Wall Panel
(bracket only)
9.5 (241.3)
8.9 (226.1)
7.13 (181.1)
0.5 (12.7)
3.8 (96.5)
2.52 (64.0)
9.0 (228.6)
9.9 (251.5)
3.86 (98.0)
8.5 x adjustable from 5.0-8.0
(212.5 x 127.0-203.2)
0.5 (12.7)
0.34 (8.73)
0.25 (6.3)
need data
4.65 (2.12)
3.9 (1.78)
Air Supply
Control
4.75 (120.7)
Flow Control
Module
6.63 x 1.50 (168.4 x 38.1)
32
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Dimensions and Mounting Hole Layouts
EasyKey
Control Box
E
C
C
E
B
D
B
D
TI11891a
A
TI16332a
A
Flow Control Module
E
B
D
C
A
TI13659a
TI14135a
Air Supply Control
C
E
TI11895a
3A1163A
33
Download from Www.Somanuals.com. All Manuals Search And Download.
Dimensions and Mounting Hole Layouts
34
3A1163A
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical Data
Technical Data
Maximum fluid working pressure . . . . . . . . . . . . . . . Base system: 4000 psi (27.58 MPa, 275.8 bar)
Low pressure color change: 300 psi (2.07 MPa, 20.6 bar)
Coriolis meter: 2300 psi (15.86 MPa, 158.6 bar)
Flow control: 190 psi (1.31 MPa, 13.1 bar)
Maximum working air pressure. . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 - 100 psi (0.5 - 0.7 MPa, 5.2 - 7 bar)
Air filter inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)
Air filtration for air logic and purge air
(Graco-supplied). . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 micron (minimum) filtration required; clean and dry air
Air filtration for atomizing air (user-supplied) . . . . . . 30 micron (minimum) filtration required; clean and dry air
Fluids handled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . one component:
• solvent and waterborne paints
• polyurethanes
• epoxies
• acid catalyzed varnishes
• moisture sensitive isocyanates
Viscosity range of fluid . . . . . . . . . . . . . . . . . . . . . . . 20- 5000 cps*
Fluid filtration (user-supplied) . . . . . . . . . . . . . . . . . . 100 mesh minimum
Fluid flow rate range*
G3000, G250 Meter
G3000HR, G250HR Meter
Coriolis Meter
75 - 3800 cc/min. (0.02-1.00 gal./min.)
38 - 1900 cc/min. (0.01-0.50 gal./min.)
20 - 3800 cc/min. (0.005-1.00 gal./min.)
38 - 1900 cc/min. (0.01-0.50 gal./min.)
S3000 Solvent Meter (accessory)
Fluid inlet sizes
Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 npt(f)
Dose Valve/Color Valve Adapters . . . . . . . . . . . 1/4 npt(f)
Fluid outlet size (static mixer). . . . . . . . . . . . . . . . . . 1/4 npt(f)
External Power Supply Requirements . . . . . . . . . . . 85 - 250 Vac, 50/60 Hz, 2 amps maximum draw
15 amp maximum circuit breaker required
8 to 14 AWG power supply wire gauge
Operating temperature range . . . . . . . . . . . . . . . . . . 41- 122° F (5-50° C)
Environmental Conditions Rating . . . . . . . . . . . . . . . indoor use, pollution degree (2), installation category II
Noise Level
Sound pressure level . . . . . . . . . . . . . . . . . . . . . below 70 dBA
Sound power level . . . . . . . . . . . . . . . . . . . . . . . below 85 dBA
Wetted parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303, 304 SST, Tungsten carbide (with nickel binder),
perfluoroelastomer; PTFE
*
Dependent on programmed K-factor and application. The maximum allowable flow meter pulse frequency is 425
Hz (pulses/sec). For more detailed information on viscosities, flow rates, or mixing ratios, consult your Graco dis-
tributor.
See individual component manuals for additional technical data.
3A1163A
35
Download from Www.Somanuals.com. All Manuals Search And Download.
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A1163
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2010, Graco Inc. is registered to ISO 9001
Download from Www.Somanuals.com. All Manuals Search And Download.
|