Operation, Repair, and Parts
EcoQuip Vapor Abrasive
Blast System
334667B
EN
Vapor abrasive blast system. For professional use only. Not approved for use in explosive atmospheres
or hazardous locations.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these
instructions.
125 psi (8.6 bar, 0.86 MPa) Maximum
Working Pressure
See page 2 for Model information.
PROVEN QUALITY. LEADING TECHNOLOGY.
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
DUST AND DEBRIS HAZARD
Use of this equipment can result in the release of potentially harmful dust or toxic substances
from the abrasive being used, the coatings being removed, and the base object being blasted.
• For use only by sophisticated users familiar with applicable governmental safety and industrial
hygiene regulators.
• Use equipment only in a well-ventilated area.
• Wear a properly fit-tested and government approved respirator suitable for the dust conditions.
• Follow local ordinances and/or regulations for disposal of toxic substances and debris.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
Technical Data
system component. See
in all equipment manuals.
• Do not use this equipment without hose restraints and coupler pins installed on all air and
blast hose couplings.
• Do not blast unstable objects. The high amount of fluid flow from the nozzle can potentially
move heavy objects.
• Do not exceed load rating of lift eyes.
• Do not operate equipment on or stand on an unstable support. Keep effective footing and
balance at all times.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
Pressure Relief Procedure
• Turn off all equipment and follow the
when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
334667B
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Warnings
WARNING
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid
severe burns:
• Do not touch hot fluid or equipment.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent, in work area can ignite or explode. To help prevent fire
and explosion:
• Use equipment only in well ventilated area.
• Abrasive material exiting blast nozzle can generate sparks. When flammable liquids are used
near the blast nozzle or for flushing or cleaning, keep the blast nozzle at least 20 feet (6
meters) away from explosive vapors.
• Keep work area free of debris, including solvent, rags and gasoline.
• Keep a working fire extinguisher in the work area.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment
includes but is not limited to:
• Protective eye wear
• Protective shoes
• Gloves
• Hearing protection
• Properly fit-tested and government approved respirator suitable for the dust conditions
RECOIL HAZARD
Blast nozzle may recoil when triggered. If you are not standing securely, you could fall and
be seriously injured.
4
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
OEM System Guidelines
OEM System Guidelines
U.S.
450 lb
1600 lb
Metric
204 kg
726 kg
System Weight (Dry)
System Weight (Wet)
Water Tank Size (must be water
compatible)
Pump Inlet Fitting
100 gallon (recommended)
378 liter (recommended)
Dixon 6EM6-B quick disconnect interchange included
(3/4" NPT also on pump)
Minimum ID
3/4 in.
1.9 cm
Maximum Recommended Pump Inlet
Hose Length
5 ft
4.5 m
Maximum recommended rise from water
tank outlet to pump inlet
Available Graco Inlet hoses (w/ quick
disconnect interchanges)
17C032
16 in.
41 cm
19 in. length
36 in. length
EQ5131
48 cm
91 cm
EQ5131
EQ1848
Available Graco water tank shutoff valve
assembly (3/4" NPT male to 6EM6-B
quick disconnect)
Compressor Size and Hose Length
Minimum ID
U.S.
Metric
185-600 cfm compressor and less than
100' hose length
1.5 in.
38 mm
More than 600 cfm compressor or
greater than 100' hose length
2 in.
51 mm
nozzles.
334667B
5
Download from Www.Somanuals.com. All Manuals Search And Download.
System Component Identification
System Component Identification
EQ300C and EQ600C
6
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
System Component Identification
Key:
A
Key:
S
Cart
Abrasive Material
B
B2
C
Blast Control Switch
Blast Nozzle
Blast Hose
T
U
V
W
Pot Pressure Regulator
Pot Pressure Gauge
Blast Air Pressure Gauge
Selector Valve
E
Pot
F
Bung Pin
X
Rinse Ball Valve
G
H
J
K
L
M
P
Q
R
Water Tank
Y
Z
Air Supply Connection
Blast Connection
Water Tank Lid
Pot Dump Valve
Auto Vent Valve
Blast Check Valve
Abrasive Ball Valve
Control Box
ZA
ZB
ZC
ZD
ZE
ZF
ZG
Pneumatic Control Connection
Electric Control Connection
Supply Air Pressure Gauge
Accessory Extension hose
Abrasive Media
Emergency Stop
Blast Air Regulator
Fill Port Check Valve
DataTrak Controls
0 0 0 0 0 8 8
0 0 0 3 8
9
Key:
RK
Reset Key — Results in faults. Press and
hold for three seconds to clear the batch
totalizer.
CR
BT
GT
Cycle/Rate
Batch Totalizer
Grand Totalizer
334667B
7
Download from Www.Somanuals.com. All Manuals Search And Download.
Pressure Relief Procedure
2. Close the abrasive ball valve.
Pressure Relief Procedure
3. Turn the compressor off and close the inlet
ball valve. Close the compressor supply air
valve. Engage the blast control switch to relieve
pressure in the system. Then disconnect the air
inlet hose from the system.
Follow the Pressure Relief Procedure
whenever you see this symbol.
4. Turn the selector valve (SL) to FILL.
5. Open the dump valve.
This equipment stays pressurized until pressure
is manually relieved. To help prevent serious
injury from pressurized fluid, such as splashing
fluid, follow the Pressure Relief Procedure when
instructed.
1. Turn the pot pressure regulator (PR) off.
6. Verify that the pot pressure gauge (PG) displays
zero pressure.
8
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Operation
Checklist Before Starting
• Make sure the water tank will remain fully supplied
with clean water to avoid any possibility of the
pump running dry during blasting.
• Check the compressed air supply according to its
operator manual. Make sure the air being supplied
is clean and relatively free of moisture and oil
to prevent water contamination of the air control
components.
• Make sure that the pot is clean and free of any
internal debris.
• Make sure to use the correct type of blast control.
Blasting with 150 feet (45 m) or more of blast hose
requires the use of an electric blast control. An
electric blast control can also be used on hose
lengths below 150 feet (45 m).
• Make sure air delivery valves are closed before the
air supply compressor is started.
• Make sure all required hose restraints and coupler
pins are in working condition and properly installed.
• Make sure the blast hose is laid out as straight as
possible between the equipment and the work site
(a coiled blast hose will uncoil under pressure).
• Make sure the equipment is situated on level
ground. Failure to keep the unit on level ground
will make it difficult or impossible to purge all of the
air from the pressure vessel.
NOTICE
Sharp bends in the blast hose could cause the
abrasive to wear through the hose and cause
premature failure of the hose.
• Make sure the equipment is properly supported on
a surface that can hold its total weight. The weight
of all personnel, the material being blasted, and
any abrasive being stored must also be considered
• Make sure the rubber gasket in each hose coupler
is in working condition.
334667B
9
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Connecting the Blast Hose and Air
Hose
3. Open the air supply valve (125 psi, 8.6 Bar, 0.86
MPa maximum). If necessary, use a regulator in
the supply air line to meet these specifications.
N
U
F
R
T
F
R
O
A
T
S
1. Always purge the air supply hose 15–20 seconds
before connecting the air supply hose from the
compressor (or on-site compressed air source)
to the panel. Make sure all debris is cleared from
the hose.
NOTE:
Make sure the air supply meets
appropriate air flow requirements.
the
See
4. Connect the blast hose, hose restraints, control
hoses, and coupler pins.
2. Connect an appropriately sized air
supply hose to the air inlet. See
ti24706a
NOTE:
If you are using an electric blast control,
check all of the electrical connections from the
panel to the blast control.
NOTICE
Make sure no electrical connections will
be exposed to water. Exposure to water
could cause a short circuit and damage the
equipment.
NOTE:
Make sure to properly install hose
restraints and coupler pins to the quick-coupler
and the air line. If the holes on the quick-coupler
do not align, there is something wrong and the
DO NOT TURN
. Seek help to get the situation
two couplers are not compatible.
ON THE AIR
resolved.
10
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Setting Up the Equipment
3. Reconnect the abrasive hose.
4. Disconnect the pump inlet hose and flush the
water tank to remove any remaining debris.
Reconnect the pump inlet hose.
5. Fill the water tank only with fresh water, then
open the inlet ball valve.
1. Disconnect the abrasive hose at the cam and
groove with the abrasive ball valve closed.
6. Close the rinse, dump, and abrasive ball valves.
NOTE:
If the pot contains water and abrasive
(especially under pressure), releasing the cam
and groove with the ball valve open will cause an
unintentional release of abrasive.
2. Flush water through the pot and out the
disconnected abrasive ball valve before filling the
pot with water and abrasive.
7.
334667B
11
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
8. Turn the selector valve to RINSE.
10. Align the bung handle with the pin slot, and then
firmly push and turn the handle 90° after the pin
is below the bracket slot. Proper engagement of
the pin will hold the bung down until it is released.
9. Disengage the Emergency Stop.
11. Add 10 gallons (30 liters) of fresh water to
the pot. Wear appropriate personal protective
equipment, including an appropriately fit-tested
government approved respirator suitable for the
dust conditions. Add abrasive material (minimum
four bags, maximum ten 50 lb (23 kg) bags of
high-mass abrasive, or eight 50 lb (23 kg) bags
of low mass abrasive).
NOTE:
The water pump will not work unless the
Emergency Stop is disengaged.
1
2
200-500 lb
(90-227 kg)
10 gal
(30 L)
12. Use a garden hose or the rinse hose to wash the
abrasive into the pot and clear any abrasive from
the bung and bung seal.
12
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
NOTE:
It
13. When the water level reaches the bung seal,
rotate the handle to release the bung pin (this
will cause the bung to pop up against the seal
and close the bung).
15. Wait for pot pressure to increase.
can take up to several minutes for the pot to
pressurize.
ti24824a
14. Turn the selector valve to FILL.
NOTE:
The bung cannot be pushed down unless
all of the pressure in the pot is released by
opening the dump valve.
16. Set the pot pressure 30 psi (2.0 Bar, 0.2 MPa)
higher than the intended blast pressure. Quickly
open and close the dump valve after the pump
stalls. Relieve pot pressure to 40 psi (2.7 Bar,
0.27 MPa) before closing the dump valve.
Repeat until pot pressure is consistent.
17. Turn the selector valve to WASH.
18. Set the blast air pressure 30 psi (2.0 Bar, 0.2
MPa) lower than the pot pressure while blasting.
NOTE:
The water pump should begin cycling. If
not, open the pot pressure regulator enough to
cause the pump to run at 60 cpm.
NOTE:
The auto vent/purge valve will allow all
of the air trapped in the top of the pot to vent.
When air stops venting, the pot pressure gauge
will start to register pressure.
NOTE:
In order to adjust the blast pressure, the
blast control must be engaged. For the initial
setting, leave the abrasive ball valve closed.
NOTE:
Engage and release the blast control
handle each time the blast regulator is adjusted.
19. Turn the selector valve to BLAST.
334667B
13
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
20. Open the abrasive ball valve.
22. Slowly adjust the abrasive meter valve while the
abrasive is blasting from the nozzle. Typical
adjustment ranges from 1/8 to 1/4 turn open.
NOTE:
The DataTrak can be used to assist in
setting the pump cycle rate. Optimal abrasive
media consumption typically occurs with the
cycle rate set at 7–10 cycles per minute.
NOTE:
Make sure the pot pressure returns to the
initial setting (it will not return to the initial setting
if the metering valve is closed).
21. Engage the blast control switch and begin
blasting.
0 0 0 0 0 8 8
0 0 0 3 8
9
NOTE:
Use a piece of test material similar to
what you will be blasting.
NOTE:
Always start as gently as possible and
then increase the blast force as necessary to
clean without doing any damage to the substrate.
When properly set, the pump should cycle 7-10
times per minute. High production rate users
may need to increase cycle rate above 10 cycles
per minute.
NOTE:
You may have to wait 1–2 minutes for the
abrasive material to reach the nozzle.
NOTE:
Pot pressure and blast pressure should
equalize during blasting. Only set pot pressure
with the abrasive ball valve closed. Never adjust
pot pressure while blasting.
NOTE:
Close the abrasive ball valve whenever
you stop blasting for more than 2-3 minutes.
This will help to extend the service life of the
diaphragm valve.
14
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Blasting Tips
Blasting on Higher Surfaces
When blasting on a surface higher than the
equipment, make sure that there is a length of blast
hose on the ground equal to 10-20% of the height.
The hose on the ground prevents unspent abrasive
in the hose from back-filling the internal plumbing of
the panel.
When first learning the effects of the blaster, get a
better understanding of the results by starting at a
shallow angle (closer to 0° than to 90°) and keep
the nozzle approximately 16 in. (40 cm) from the
application. Observe the results, then reduce the
distance, steepen the angle, and adjust the blast
regulator.
For example: When blasting 50 feet (15 m) straight
up, use at least 10 feet (3 m) of blast hose on the
ground before the blast hose goes up to the blasting
height.
As the blast pressure is increased, slowly adjust
the metering valve and watch the DataTrak to
achieve 7-10 pump cycles per minute. See
NOTE:
The heavier and smaller the abrasive particle
(i.e. 80-grit), the more aggressive the results.
334667B
15
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Metering Valve Settings
There is no fixed formula for what works best in each application. The information below works best for the
majority of the time. From this initial setting, adjustments can be made up or down to get the fastest removal
rates without damage to the surface.
Normal settings are: 110 psi (7.5 Bar, 0.75 MPa) initial pot setting, less than 1/2 turn open metering valve,
blasting pressure at 80 psi (5.5 Bar, 0.55 MPa). For applications requiring higher performance, use
high-performance abrasive (the heaviest mass @ 80 grit) such as Garnet, and the highest pressures the
compressor can support. The initial pot pressure should always be 30 psi (2.0 Bar, 0.2 MPa) above the
intended blast pressure.
Gradually make adjustments to meet the specific requirements for each application. Higher blast pressures
will require turning the abrasive metering valve slightly more open (and vice versa). Make the adjustments
(see DataTrak Controls, page 7 ) to achieve 7-10 cycles per minute to be the most efficient (cut at the fastest
rate while using the least amount of abrasive). Blasting pressures can range between 30 - 120 psi max
(2.0 Bar, 0.2 MPa – 8.2 Bar, 0.82 MPa).
Unlike conventional sandblasting, higher pressures do not necessarily mean better cleaning. Nozzle distance
and the angle to the surface has an effect on performance, as does the blast pressure. Choice of abrasive
also has a great effect. High-performance abrasive produces the best performance and can save enough
time to make up the difference in cost.
NOTE:
Blasting with 150+ feet of blast hose requires the use of an electric blast control.
Grit Size
40/70
Blast Pressure
Abrasive Dose Blast Angle
1/4 to 1/2 turns
Notes
When the blast
pressure is
increased, the
abrasive dose turns
will also need to be
increased.
General
60-80 psi (4.1 Bar,
0.41 MPa- 5.5 Bar,
0.55 MPa)
35° - 65°
Wood
Steel
80 (using a low 40-50 psi (2.7 Bar, 1/8 to 1/4 turns 15° - 30°
Do not wash, as it
may raise the wood
grain. Brush off
excess abrasive after
the wood dries.
When the blast
pressure is
increased, the
abrasive dose turns
will also need to be
increased.
When the blast
pressure is
increased, the
abrasive dose turns
will also need to be
increased.
mass abrasive
like glass)
0.27 MPa- 3.4 Bar,
0.34 MPa)
80-100 (using
a high-mass
abrasive like
Garnet)
100-120 psi (6.8 Bar,
0.68 MPa- 8.2 Bar,
0.82 MPa)
1/4 – 1/2 turns
65° - 85˚
35° - 45˚
Fiberglass
40-70 low mass 45-65 psi (3.1 Bar, 1/8 to 1/4 turns
0.31 MPa- 4.4 Bar,
0.44 MPa)
16
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Using the Wash Feature
2. Turn the selector valve to WASH.
The wash feature causes air-driven water (without
abrasive) to blast and rinse areas that have already
been blasted with abrasive. It is also a convenient
feature for flushing abrasive from the blast hose.
3. Blast 1 – 2 minutes until the abrasive is cleared
from the hose.
NOTICE
There will always be some residual abrasive in
the blast hose. Never use the wash feature on
any surface other than where you have blasted, or
intend to blast. It will affect/dull the surface.
NOTICE
Do not use the wash feature on wood that has
been blasted. It could damage the wood and cause
the grain to rise. Wait for the wood to dry and then
use a broom, brush, or vacuum to remove any
residual abrasive.
4. The equipment is now ready to wash any
previously blasted surfaces.
1. Close the abrasive ball valve.
334667B
17
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Refilling the Pot with Abrasive
4. After all of the pressure in the pot has been
relieved, engage the bung pin by compressing
the spring and turning the handle 90° to hold the
bung in the open position.
1. Close the abrasive ball valve.
2. Turn the selector valve to RINSE.
3. Open the dump valve slowly to relieve the water
pressure in the pot.
5. Add the abrasive (minimum four bags, maximum
ten 50 lb (23 kg) bags of high-mass abrasive
or eight 50 lb (23 kg) bags of low-mass
abrasive) and continue the procedures from
NOTE:
More water may need to be drained from
the pot to allow additional abrasive to be added.
NOTE:
Be prepared to capture the water that
will be drained from the pot. All disposals must
comply with national, state, and local regulations.
18
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Shutting Down
5. Hold a bucket under the cam-lock coupler, then
turn the selector valve to WASH. This will clean
debris from the cam-lock coupler and gasket.
NOTE:
Make sure the gasket is in place after the
procedure.
NOTE:
Be sure to catch the unspent abrasive
1. When you have finished blasting, perform wash
until all of the abrasive is flushed from the blast
that will be washed out of the panel plumbing and
out of the groove fitting.
6. Turn the selector valve to FILL. This will help
push the abrasive out through the abrasive hose.
2. Turn the selector valve to RINSE, and with the
abrasive ball valve closed, continue to blast until
water is cleared from the hose. This is to dry the
inside of the hose for storage.
7. Place a bucket under the abrasive hose. Slowly
open and close the abrasive ball valve to flush
abrasive material from the pot. Repeat several
times. Once no abrasive material flows from the
hose, close the abrasive ball valve.
3. Open the abrasive ball valve, then open the dump
valve until the pot pressure gauge reads 0 psi.
Close the abrasive ball valve and dump valve.
NOTE:
Short-term shutdown is now complete.
If the until will be shut down for more than 24
hours, proceed to the next step.
4. Disconnect the abrasive ball valve cam-lock by
removing the coupler pins and pulling the rings
out and up to pull the two cams away from the
groove.
NOTE:
Estimate that a 5 gallon pail will be
needed for each bag of abrasive still in the pot.
Cover the buckets during storage so debris does
not contaminate the abrasive.
334667B
19
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
8. Engage the bung pin to hold the bung open and
allow air to enter.
10. Close the pot bung and connect the
abrasive hose. Relieve pressure
to complete system shutdown (see
9. Open the abrasive ball valve and flush the pot of
any remaining abrasive material.
NOTE:
The system must be winterized if it will
be exposed to temperatures below freezing. See
20
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Winterizing the Equipment
5. Turn the selector valve to RINSE and open the
rinse ball-valve. While holding the rinse hose
over the pot, run the pump until windshield wash
comes out of the rinse hose.
Vapor-Abrasive Blasters must be winterized
whenever there is a possibility of freezing
temperatures during storage. It is imperative that
you anticipate the possibility of a freeze and always
protect the unit during fall and winter seasons, even if
being stored only overnight.
1. Make sure all of the water has been drained
from the pot. Reconnect the abrasive hose after
draining the pot.
6. Move the selector valve into the other three
positions (WASH, BLAST, and FILL). Confirm
that the internal water tubing fills with windshield
wash before turning the selector valve to the next
position.
NOTE:
All 3/8 in. tubing should be filled with
windshield wash for full protection.
7. Engage the Emergency Stop.
8. Reconnect the pump inlet hose to the inlet ball
valve.
2. Make sure the pot bung is in the closed position.
This will prevent debris from entering the pot
during storage.
9. Add 1–2 gallons (4–8 liters) of windshield wash
to the water tank. Make sure that the rinse
ball-valve and the drain ball-valve are left open.
3. Drain the water tank by disconnecting the pump
inlet hose and opening the inlet ball valve.
NOTICE
NOTE:
All disposals must comply with national,
state, and local regulations. In addition, if the
water contains a rust inhibitor, you may want to
retain and preserve the water due to the expense
of the inhibitor.
When ice forms behind the seals, the seals can
become damaged. During storage, position all
ball-valves in the open position.
4. Drain the pump inlet hose, then insert the end
into a windshield wash container. Choose a
windshield wash with a rating that will protect the
equipment for the lowest temperatures in your
area.
334667B
21
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Troubleshooting
Problem
Cause
Solution
The pot will not properly
pressurize.
The air supply is inadequate.
Make sure the air inlet pressure gauge
reads 100-125 psi. If the gauge does
not read 100–125 psi, check the air
compressor for proper setup.
The Emergency Stop is engaged. Disengage the Emergency Stop.
Inadequate water supply to the
pump.
Make sure the water tank is full and the
inlet ball valve is open.
The pot pressure regulator is set
too low.
Increase the setting on pot pressure
regulator.
The pot bung cannot seal properly. Clean all abrasive from the bung and
seal. Make sure the bung spring is lifting
and the bung is firmly against the seal. If
cleaning does not solve issue, replace
bung seal.
31.
The pot pressure relief valve is
discharging water.
Decrease the pot pressure to 145 psi
(10.3 bar, 1.03 MPa) or less. If the valve
weeps or relieves at 145 psi, replace
valve (Kit 17D785).
The pot or pump is leaking
pressure.
Make sure the abrasive ball valve and the
dump valve are closed. If pot pressure
gauge still creeps downward. See
The pot pressure regulator is
malfunctioning.
Replace the pot pressure regulator
assembly (17C132).
The blast pressure will not
reach the desired set point.
The air supply is inadequate.
Make sure the air inlet pressure gauge
reads 100-125 psi. If the gauge does
not read 100–125 psi, check the air
compressor for proper setup.
The main air regulator is
malfunctioning.
page 28 (EQ600 – Kit 17C131, EQ300
– Kit 17C129).
The blast air regulator is
malfunctioning.
Replace the blast air regulator (Kit
17C625).
22
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Problem
Cause
Solution
No abrasive flows from the The pot does not have a sufficient See Refilling the Pot with Abrasive, page
nozzle during blast mode.
amount of abrasive.
18.
Make sure the pot pressure is properly
set. The pot pressure must be set 30
psi above the blast pressure. Make sure
the selector valve is set to BLAST. The
abrasive ball valve must be open. The
abrasive metering valve must be at least
1/8 turn open.
There is an obstruction in the
media circuit.
29.
The diaphragm valve is not
working.
page 30.
There is blockage inside the pot or Make sure the ball valve is closed, then
inside the abrasive hose between disconnect the cam-lock coupler. Open
the pot and the panel.
the abrasive ball valve slightly and make
sure abrasive is flowing form the abrasive
hose. If not, follow the shut down
Thoroughly flush the pot and the media
hose after draining media and water.
No blast air flow when the
blast control is engaged.
The water pump cycles
while the blast control
engaged.
The blast regulator is not adjusted Adjust the blast regulator to the desired
to the correct pressure.
pressure while the blast control is
engaged.
The tubing from the main
air regulator is not properly
connected.
Confirm that the tubing from the blast
regulator to the main air regulator is
The blast air regulator is
malfunctioning.
Replace the blast air regulator (Kit
17C625).
The main air regulator is
malfunctioning.
page 28 (EQ600 – Kit 17C131, EQ300
– Kit 17C129).
The air supply is inadequate.
Make sure the air inlet pressure gauge
reads 100-125 psi. If the gauge does
not read 100–125 psi, check the air
compressor for proper setup.
No blast air flow when the
blast control is engaged.
does not
The water pump
cycle while the blast control
engaged.
The Emergency Stop is engaged. Disengage the Emergency Stop.
The electric blast control circuit is Inspect the hose cable for damaged or
malfunctioning.
shorted wiring. Check the battery and
control panel connections. Make sure the
DC power source is 12V. Check the 3A
fuse inside the control panel, and replace
it if necessary. Check the current flow in
the circuit. If current exists, replace the
relay (EQ5179).
334667B
23
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Problem
Cause
Solution
is malfunctioning.
page 27.
The blast control is not
engaged but blasting still
occurs.
The main air regulator is stuck
open.
page 28 (EQ600 – Kit 17C131, EQ300
– Kit 17C129).
The blast control tubing is not
connected properly.
Ensure air tubing is routed and connected
Electric blast control circuit is
malfunctioning.
Inspect hose cable for damaged or
shorted wiring. Check battery and control
panel connections. Ensure DC power
source is 12V. Check 3A fuse inside
control panel and replace it if necessary.
Check current flow in circuit, if current
exists, replace relay (EQ5179).
Pneumatic blast control circuit is
malfunctioning.
page 27.
The blast spray pattern is
irregular.
Incorrect abrasive is being used.
Use the correct abrasive. See
The pot does not have a sufficient Refill the pot with abrasive. See
amount of abrasive.
The pot pressure setting is
incorrect.
Perform the pressure relief procedure
and reset pot pressure (see
The Auto-Vent valve does not vent Make sure the Auto-Vent valve
air when the pot is filled.
is working. Perform the Auto-
Vent cleaning procedure (see
The diaphragm valve is
malfunctioning.
Perform the diaphragm
flush procedure (see
If flushing does not solve problem, see
There is blockage inside the pot or Make sure the ball valve is closed, then
inside the abrasive hose between disconnect the cam-lock coupler. Open
the pot and the panel.
the abrasive ball valve slightly and make
sure abrasive is flowing form the abrasive
hose. If not, follow the shut down
Thoroughly flush the pot and the media
hose after draining media and water.
24
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Problem
Cause
Solution
A strong hose recoil occurs The unit is not on a level surface. Place the unit on a level surface. If this
frequently when the blast
control switch is engaged.
is impossible, the Auto-Vent must be on
the higher side of the unit.
The initial pot pressure is not set
correctly.
Confirm that the auto-vent valve is
working and set initial pot pressure 30
psi (2.0 bar, 0.20 MPa) above the blast
pressure.
The Auto-Vent is malfunctioning.
Perform auto-vent clean-
ing procedure (see
The diaphragm needs to be
flushed.
Perform the diaphragm
flush procedure (see
If flushing does not solve the problem, see
334667B
25
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Troubleshooting Examples
3. Make sure the bung is engaged with its seal.
Turn the selector valve to WASH, then open the
abrasive ball valve to pressurize the pot. Set the
pot pressure to 145 psi (9.9 Bar, 0.99 MPa).
Checking for Leaks
1. Open the dump valve. Check pot pressure
gauge, then close the dump valve.
4. Check the water pump to confirm that no water
is leaking from the TSL fill port.
NOTE:
The pump should stall after the pot
pressurizes. If the pump does not stall, replace
the seals. Refer to the pump manual for repair
information.
Look at the pressure gauge to confirm that all
pressure has been relieved from the pot.
5. Check for any water leaking from either check
valve. If a check valve is leaking, it must be
repaired or replaced. If the valves are damaged,
the pot will not be able to maintain pressure.
Also, check the pot pressure relief valve. If the
valve is weeping at pot pressures of 145 psi or
less, it needs to be replaced.
6. Close the abrasive ball valve , then disconnect
the quick coupler and confirm that the ball valve
is not leaking. Replace the abrasive ball valve
if it is leaking.
ti24825a
2. Disconnect the tubing at the blast check valve (L)
and at the fill port check valve (ZG).
26
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Troubleshooting
Pneumatic Blast Control Circuit
2. With the blast control activated, confirm that
there is air flowing from the disconnected tube.
1. At the Air-Relay, disconnect the push-to-connect
tubing and check the trigger circuit (from the blast
control handle).
NOTE:
The air flow should be at supply air
pressure but the air volume is reduced due to
the size of the fittings and tubing. If you do not
get supply air pressure, check the blast control
handle for proper operation, and check the blast
control hoses to make sure they are not kinked
or internally blocked.
3. Check the in-line filter at the industrial interchange
nipple connection on the side of the panel (where
you attach the blast control hose).
4. If the previous steps do not fix the issue, replace
the air relay (Kit EQ5179).
334667B
27
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Repair
Repairing the Main Air Regulator
4. Unscrew the diaphragm cover for access to the
diaphragm and to the end of the piston shaft.
NOTE:
Repair parts are available in Kit 17C131
(EQ600) or Kit 17C129 (EQ300).
2. Make sure all of the air pressure is relieved in
the unit. Remove the water separator filter for
access to the piston cover and return spring.
3. Use a crescent wrench that can open to 2 in. (5
cm) to unscrew the piston cover.
NOTE:
There is a spring inside this cover.
5. Remove the diaphragm and inspect for any
cracks or tears. Replace the diaphragm if
necessary.
6. Carefully remove the spring and piston assembly,
then clean out any debris in the body of the
regulator.
7. Push the piston shaft and remove the piston from
the opposite end of the regulator housing.
8. Inspect the piston for any foreign matter that may
have been the cause for the piston to stay open.
9. Inspect for any damage to the piston shaft where
it interacts with the diaphragm cup.
NOTE:
Excessive wear here indicates the
main check valve is not sealing. Contact your
distributor if this happens.
28
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Flushing the Diaphragm Valve
3. Disconnect the quick coupling at the abrasive
ball valve (not at the bottom of the pot).
This procedure can be performed with the component
still mounted in the panel.
If large-grit abrasive or other foreign matter become
lodged in the diaphragm valve, it will become
necessary to flush the valve. This is a simple
procedure; however, it does cause the release of a
large volume of air to escape through the released
quick coupling. You need to be prepared for the
release of air by pulling the quick coupler grommet
out of its groove so that it does not get lost.
4. Turn the selector valve to WASH. This will pump
water out of the quick coupler and allow you
to reach up inside and clear all abrasive and
remove the grommet.
1. Operate the unit in WASH (see
all abrasive clears from the blast hose.
5. Make sure nothing is in the path of the open
quick coupler, then engage the blast control
briefly and several times.
NOTE:
High flow air should escape through the
cam-lock coupling. If this does not occur, the
diaphragm valve is malfunctioning. Replace
entire diaphragm canister (EQ5140 – EQ600,
EQ5142 – EQ300).
6. Hold the male end of the quick coupler up to
the water coming from the cam-lock end of the
coupler. Clean off any dirt or abrasive.
2. Close the abrasive ball valve, then turn the
selector valve to RINSE.
7. Turn the selector valve to RINSE to stop the flow
of water.
8. Re-insert the grommet into its internal groove
inside the cam-lock.
9. Reconnect the quick coupler. If properly cleaned
and connected, there should be no leaks at the
coupler during operation.
334667B
29
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Repairing the Diaphragm Valve
3. Replace the diaphragm (natural rubber
compound) and hand-tighten it as far as possible
to establish the alignment with the canister.
NOTE:
There are two shims between the
diaphragm and the actuator. Keep the shims
and reuse them (they do not come with
the replacement diaphragm). Do not cause
any pre-load or torque on the diaphragm by
over-tightening it in a misaligned position.
NOTE:
The diaphragm (17C127 – EQ300, 17C128
– EQ600) can be replaced without removing the
assembly from the panel. You will need an 8 mm
Allen wrench for the EQ600S and a 6 mm for the
EQ300S.
4. Insert all 4 Allen-head cap bolts but do not tighten
them.
5. Apply more than 80 psi (5.5 Bar, MPa) air
pressure to the regulator inlet to cause the piston
to retract.
6. With the piston retracted, hand-tighten the 4
Allen-head cap bolts.
7. Release the air pressure.
8. Tighten the cap-bolts in an alternating pattern
(see image below) to 80 +/- 8 in-lb (9 +/- 0.9 N•m).
This will cause a slight bulge in the diaphragm
between the canister and the stainless steel
casting.
2. Loosen all 4 Allen-head cap-bolts evenly and
then remove them completely while supporting
the canister of the diaphragm valve.
3
1
4
2
9. Test and confirm that the unit is working properly.
NOTE:
This can be done using only water to
charge the equipment – there is no need to use
abrasive for this test.
30
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Cleaning the Auto-Vent Valve
3. Use the rinse hose to force water backwards into
the valve stem.
After the pop-up has been closed while filling the pot,
the auto-vent valve should release air (you should be
able to hear the air venting).
The pot pressure gauge will not show pressure until
the auto-vent valve has bled all of the air and sealed.
If the auto-vent valve does not release air, or if water
leaks from the stem during the fill process, the stem
valve may be clogged or faulty.
Perform the following procedure to clean a clogged
auto-vent valve.
1. Try to push and quickly release the valve with
your finger. If that does not cause the valve to
seal, open the dump valve to release all of the
pressure in the pot.
2. Turn the selector valve to RINSE.
NOTE:
If the previous steps fail to resolve
the issue, replace the whole valve assembly
(EQ1860).
NOTICE
The valve stem itself is internally attached to the
float and it is not field-serviceable. Do not try to
remove the valve stem. Damage to the equipment
will occur.
334667B
31
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Replacing the DataTrak Battery
3. Remove the DataTrak module from the bracket.
Take the module and attached cable to a
non-hazardous location.
FIRE AND EXPLOSION HAZARD
To reduce the risk of fire and explosion, the battery
must be replaced in a non-hazardous location.
Use only an approved replacement battery (see
table). Use of an unapproved battery will void
Graco’s warranty.
Replace Battery
1. Unscrew cable from the back of the reed switch
assembly.
2. Remove the cable from the two cable clips.
4. Remove the two screws on the back of the
module to access the battery.
5. Disconnect the used battery and replace it with
an approved battery.
Approved Batteries
Energizer alkaline #522
Varta alkaline #4922
Ultralife lithium #U9VL
Duracell alkaline #MN1604
32
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Repair
Replacing the DataTrak Fuse
FIRE AND EXPLOSION HAZARD
To reduce the risk of fire and explosion, the fuse
must be replaced in a non-hazardous location.
Use only an approved replacement fuse (see
table). Use of an unapproved fuse will void Graco’s
warranty.
Replace Fuse
1. Remove the screw, metal strap, and plastic
holder.
2. Pull the fuse away from the board
3. Replace with an approved fuse.
Approved Fuses
*Series Letter Fuse Required
DataTrak Part
Number
289822
A or B
C and later
A
24C580
24V216
24C580
24V216
All other part
numbers
B and later
334667B
33
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
EQ300C and EQ600C Parts List
Ref. Part
1
Description
Qty.
1
Ref. Part
10
Description
Qty.
1
PRESSURE POT, 6.5
cf, assy
ENCLOSURE, blast, 1
1/2 in. npt
EQ300S Models
EQ600S Models
LABEL, branding
KIT, replacement, hose
restraint
KIT, replacement,
coupler pin
VALVE, abrasive,
media, 1 1/2 in.
EQ300S Models
EQ600S Models
CABLE, cord, electric,
blast control
HOSE, abrasive
media, 1 1/2 in.
EQ300S Models
EQ1943
EQ5208
2
1
EQ600S Models
12
ADAPTER, cam
groove, type F, ss
EQ300S Models
1
EQ1934
EQ1046
206994
4
1
1
EQ600S Models
5
7
17D786
14
16
FLUID, TSL, 8 oz.
bottle
1
2
17D787
EQ1881
HOSE, tubing, natural,
1/4 in.
1
1
17
18
111743
EQ1273
WASHER, flat
4
4
EQ5149
EQ5135
EQ5183
HOSE, tubing, natural,
3/8 in.
NUT, nylok, ss, 3/8–16
BOLT, hex head, ss,
1/2-13 x 1–1
19
22
EQ1151
EQ1519
4
4
9
334667B
35
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Enclosure Parts List
Ref. Part
1
Description
Qty.
1
Ref. Part
Description
47 111639 SCREW, cap, hex, hd
48 111831 SCREW, cap, skt, button hd
Qty.
4
2
ENCLOSURE, ss, el, 30 in. x
24 in. x 12 in.
2
3
4
5
6
7
8
24V672 PUMP, water, sst, 3:1
1
1
1
1
1
1
1
49 127908 NUT, flange, serrated,
#10–32, ss
4
KIT, blast plumbing
EQ5109 KIT, manifold
KIT, blast control, return
50
51
53
BRACKET, pump
1
3
1
EQ5112
EQ1121 FITTING, elbow, stem, 1/4 in.
EQ5113 KIT, blast control, output
EQ1790 PLUG, flanged inlet, twist-lock
EQ1791 CONNECTOR, flanged inlet,
FITTING, elbow, street, 90
degree, not, ss
55
56
57
58
59
3
1
1
1
FITTING, nipple, hex, not, ss,
1.5 in.
twist-lock
COUPLER, sandblast, tank,
9
17C132 REGULATOR, pump
1
1
3
1
1
1
1
1
2
brass
10 17C625 REGULATOR, blast, 125 psi
11 17C133 KIT, gauge and fitting
COUPLER, cam, lock, type
D, ss, 1.5 in.
FITTING, elbow,
12 EQ5108 KIT, E-stop, 3/8 in. npt
13 EQ5125 VALVE, rinse, 3/8 in. npt
14 EQ5110 KIT, air filter, 3/8 in. tube
15 EQ5181 VALVE, selector, 5–way
16 EQ5119 REGULATOR, fixed, 80 psi
17 EQ1840 HOSE, clear, braided, 3/8 in.
push-to-connect, 1/2 in.
FITTING, adapter
1
1
2
1
1
1
2
2
1
60 17B912 GROMMET, pump, mounting
63 17D685 KIT, replacement, door latch
64 122030 CABLE, GCA, M12–5P
66
GASKET, EcoQuip, enclosure
67 24A592 KIT, smarts, cycle count only
ID
18 EQ1527 FITTING, holder, fuse, ATM
1
1
68
69
GASKET, EcoQuip, enclosure
GASKET, EcoQuip, enclosure
type
19 EQ1844 FUSE, ATM, blade type, 3
amp
70 121022 FITTING, elbow, male, 1/4
npt
▲20 17B751 LABEL, safety
1
4
21 127918 NUT, flange, serrated, m5
71
1
BRACKET, EcoQuip,
DataTrak
22 127929 SCREW, sems, #6–32, 3/8 in. 13
sst
74 17D686 DOOR, stay
1
1
25 EQ5160 VALVE, needle, dose
1
1
75
EQ1846 COUPLER, interchange,
straight
26 125420 FITTING, bulkhead, M14 x
90
KIT, repair, externally piloted
air regulator
1
1/4 tube
27 EQ1115 BULKHEAD, connector,
2
1
2
1
17C129 EQ300
17C131 EQ600
union 3/8 in.
30 EQ1759 FITTING, stem, reducer, 1/4
in. x 1/4 in. tube
91
KIT, repair, diaphragm valve
17C127 EQ300
17C128 EQ600
1
31 127932 SCREW, sems, #10–32, 1.5
in. sst
34 EQ5179 RELAY, air pilot, blast control
38
SPACER, blast circuit, 1.5
Diaphragm valve, full canister
EQ5140 EQ600
EQ5142 EQ300
43 127917 NUT, flange, serrated, 1/4–20
6
2
ss
44 111799 SCREW, cap, hex, hd
45
SPACER, washer, shim, ss
▲ Replacement Danger and Warning labels are
available at no cost.
46 EQ1122 FITTING, elbow, stem, 3/8 in.
3
334667B
37
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Pressure Pot
Pressure Pot Parts List
Ref. Part
1
Description
Qty.
1
Ref. Part
4
Description
Qty.
1
PRESSURE POT, blast,
6.5 cubic ft.
KIT, pressure pot,
auto-vent
KIT, replacement, valve
FITTING, street elbow,
3/4 npt
KIT, replacement, valve,
auto-vent
2
KIT, pressure pot, fill
port
1
17D785
115813
17D789
123514
516308
EQ5137
EQ5148
EQ1360
17D790
17D741
102901
123724
TEE, pipe
FITTING, nipple, hex,
1/2 in. npt x 3/8 in. npt
NIPPLE, pipe, hex
FITTING, tee, run, 3/4
in., mff, ss, 3k
FITTING, bushing,
reducer, sst
166469
EQ1034
VALVE, check, in-line,
ss 316
EQ1500
EQ1834
EQ1778
FITTING, elbow, swivel,
male, 3/8 in.
5
6
7
8
9
1
1
3
1
1
KIT, pressure pot, flush
valve
FITTING, connector,
straight, male
KIT, pressure pot,
unequal tee
FITTING, elbow, street,
1/2 npt, sst
HOSE, clear, braided,
3/4 in. ID
3
KIT, pressure pot, dump
valve
1
KIT, replacement,
handway
115813
FITTING, street elbow,
3/4 in. npt
KIT, replacement,
pop-up
190724
EQ1003
NIPPLE, sst
VALVE, ball, full port,
npt, ss
FITTING, nipple, barb,
hose, 3/4 in.
Apply thread sealant to pipe threads.
1
EQ1012
38
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Hose Schematic
Hose Schematic
Ref.
28
29
35
35
35
35
37
37
39
Part
Cut Length
42.0 in.
16.0 in.
12.25 in.
2.88 in.
5.5 in.
21.0 in.
24.5 in.
2.25 in.
21.75 in.
Ref.
40
40
41
41
41
41
42
42
Part
Cut Length
32.0 in.
20.75 in.
7.38 in.
EQ1296
EQ1882
EQ1273
EQ1273
EQ1273
EQ1273
EQ1297
EQ1273
EQ1881
EQ1883
EQ1883
EQ1884
EQ1884
EQ1884
EQ1884
EQ1885
EQ1885
10.5 in.
11.25 in.
19.88 in.
34.5 in.
17.0 in.
334667B
39
Download from Www.Somanuals.com. All Manuals Search And Download.
Vapor Abrasive Blast Systems and Accessories
Vapor Abrasive Blast
Systems and Accessories
EcoQuip Skid Systems
Model Series
Package (blast hose and nozzle type)
Configuration
EQ
1
0
0
M
1 = 100
3 = 300
0 = Bare Package (no blast hose or nozzle)
M = Mobile unit (100 series only)
E = Complete package with 15 m (50 ft) blast hose, S = Skid Unit (not available on
nozzle — Electric Blast Control 100 series)
P = Complete Package with 15 m (50 ft) blast hose, C = No crash frame or water tank
nozzle — Pneumatic Blast Control (not available on 100 series)
6 = 600
EcoQuip Trailer Systems
Model
Series
Brakes
Package
Compressor
Configuration
3
(blast hose and nozzle type)
0
EQ
2
H
2 = 200
series
H = Hydraulic Brakes (not 0 = Bare Package (no blast hose or 3 = Tier 3 Compliant
available on 400 series)
nozzle)
(only available on
400 series)
4 = 400
series
E = Electric Brakes
E = Complete Package with 50 ft (15 4 = Tier 4i Compliant
m) blast hose, nozzle — Electric blast
control
P = Complete Package with 50 ft (15
m) blast hose, nozzle — Pneumatic
blast control
40
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Vapor Abrasive Blast Systems and Accessories
Mobile/Skid Units
Model
Series
Description
EQ100M
EQ10EM
EQ10PM
100 Series Mobile unit, bare package
100 Series Mobile unit, complete package, electric blast control
100 Series Mobile unit, complete package, pneumatic blast control
Model
Series
Description
EQ300S
EQ300C
EQ30ES
EQ30EC
EQ30PS
EQ30PC
300 Series Bare package
300 Series No skid/crash frame or water tank, bare package
300 Series Complete package, electric blast control
300 Series No skid/crash frame or water tank, complete package, electric blast control
300 Series Complete package, pneumatic blast control
300 Series No skid/crash frame or water tank, complete package, pneumatic blast control
Model
Series
Description
EQ600S
EQ600C
EQ60ES
EQ60EC
EQ60PS
EQ60PC
600 Series Bare package
600 Series No skid/crash frame or water tank, bare package
600 Series Complete package, electric blast control
600 Series No skid/crash frame or water tank, complete package, electric blast control
600 Series Complete package, pneumatic blast control
600 Series No skid/crash frame or water tank, complete package, pneumatic blast control
100/300 complete packages include 1 in. ID, 4 –ply hose (15 meter long) and #7 standard nozzle.
600 complete packages include 1.25 in. ID, 2–ply hose and #8 high performance nozzle.
Trailer Units
Model
Description
EQ2H04
EQ2HE4
EQ2HP4
EQ2E04
EQ2EE4
EQ2EP4
EQ4E03
EQ4EE3
EQ4EP3
EQ4E04
EQ4EE4
EQ4EP4
200 series, hydraulic brakes, bare package, Tier 4i
200 series, hydraulic brakes, complete package, electric blast control, Tier 4i
200 series, hydraulic brakes, complete package, Tier 4i
200 series, electric brakes, bare package, Tier 4i
200 series, electric brakes, complete package, electric blast control, Tier 4i
200 series, electric brakes, complete package, pneumatic blast control, Tier 4i
400 series, electric brakes, bare package, Tier 3
400 series, electric brakes, complete package electric blast control, Tier 3
400 series, electric brakes, complete package pneumatic blast control, Tier 3
400 series, electric brakes, bare package, Tier 4i
400 series, electric brakes, electric blast control, Tier 4i
400 series, electric brakes, complete package, pneumatic blast control, Tier 4i
334667B
41
Download from Www.Somanuals.com. All Manuals Search And Download.
Vapor Abrasive Blast Systems and Accessories
Hoses
Model
Description
Blast Hose
Blast Hose
Blast Hose
Blast Hose
Blast Hose
Blast Hose
Blast Hose
Blast Hose
Blast Hose
Blast Hose
Type
Length
Blast Control
Pneumatic
Electric
Pneumatic
Electric
ID
Model
EQ5237
EQ5235
EQ5236
EQ5234
EQ5077
EQ5084
EQ5082
EQ5073
EQ5071
EQ5080
Extension
Extension
Replacement
Replacement
Extension
Extension
Extension
Extension
Replacement
Replacement
15 m (50 ft)
15 m (50 ft)
15 m (50 ft)
15 m (50 ft)
30 m (100 ft) Pneumatic
30 m (100 ft) Electric
15 m (50 ft)
15 m (50 ft)
15 m (50 ft)
15 m (50 ft)
1.0 in.
1.0 in.
1.0 in.
1.0 in.
1.25 in.
1.25 in.
1.25 in.
1.25 in.
1.25 in.
1.25 in.
EQ100,
EQ200,
EQ300
EQ400,
EQ600
Electric
Pneumatic
Pneumatic
Electric
Model
Description
Hose restraint
Coupler pin
Blast hose coupler gasket, hose end
Blast hose coupler gasket, machine end
Gasket, cam/groove, abrasive blast line – 1.25 in. ID (EQ300)
Gasket, cam/groove, abrasive blast line – 1.5 in. ID (EQ600)
Cable, battery
Replacement handle, pneumatic blast control
Replacement handle, electric blast control
17D786
17D787
17C459
17C124
17C125
17C453
EQ5183
17D788
17D791
Nozzles
Model
Description
EQ1710
EQ1711
EQ7073*
EQ7074*
EQ5166
Standard #7 (EQ100, EQ300, EQ200T)
Standard #8 (EQ600, EQ400T)
High performance #7 (EQ100, EQ300, EQ200T)
High performance #8 (EQ600, EQ400T)
Nozzle extension, 24 in.
*Performance nozzles require 100 psi (7 bar, 0.7
MPa) or more air pressure at nozzle.
42
334667B
Download from Www.Somanuals.com. All Manuals Search And Download.
Vapor Abrasive Blast Systems and Accessories
Common Spare Parts
Model
Description
17B186
17C124
17C125
17C127
17C128
17C129
17C131
17C453
17C459
17D790
17D789
17D785
17D786
17D787
206994
KIT, repair, pump
KIT, gasket, hose coupler
KIT, gasket, quick coupler
KIT, repair, diaphragm valve (EQ300)
KIT, repair, diaphragm valve (EQ100, EQ600)
KIT, repair, regulator, air (EQ100)
KIT, repair, regulator, air (EQ600)
KIT, gasket, quick coupler
KIT, gasket, hose coupler
GASKET, handway 6 in. x 8 in. black ne
VALVE, auto-vent, 3/4 in.
KIT, replacement, pressure relief valve
KIT, replacement, hose restraint
KIT, replacement, coupler pin
Throat Seal Liquid
Other Accessories
Model
Description
17C126
24A592
Pump Retrofit Kit
DataTrak Module and Reed Switch
334667B
43
Download from Www.Somanuals.com. All Manuals Search And Download.
Technical Specifications
Technical Specifications
EQ300S
U.S.
125 psi
35° – 110° F
165 – 375 cfm
1 in. ID
Metric
8.6 bar, 0.86 MPa
1.6° – 43.3° C
4.67–10.62 m^3/min
25.4 mm ID
181 – 227 kg
204 kg
Maximum Working Pressure
Operating Temperature
Air Consumption
Blast Hose Size
Abrasive Capacity
400 – 500 lb
450 lb
Dry Weight
Wet Weight
1600 lb
726 kg
Pressure Pot Volume
Compressor Size and Hose Length (Minimum ID)
6.5 cubic feet
184 liters
185–600 cfm compressor and less than 100 ft
hose length
Over 600 cfm or greater then 100 ft. hose length
1.5 in.
2 in.
38 mm
51 mm
Sound Data*
Sound Pressure Level
Sound Power Level
Instantaneous Sound Pressure Level
133 dB(A)
139 dB(A)
131 dB(C)
133 dB(A)
139 dB(A)
131 dB(C)
*All readings were taken at the maximum system blast pressure 125 psi (8.6 bar, 0.86 MPa) from the operator
position. The abrasive used was garnet and the substrate was steel. Tested in accordance with ISO 9614–2.
EQ600S
U.S.
125 psi
Metric
8.6 bar, 0.86 MPa
1.6° – 43.3° C
10.62–17.0 m^3/min
31.75 mm ID
181 – 227 kg
204 kg
Maximum Working Pressure
Operating Temperature
Air Consumption
Blast Hose Size
Abrasive Capacity
35° – 110° F
375 – 600 cfm
1.25 in. ID
400 – 500 lb
450 lb
Dry Weight
Wet Weight
1600 lb
726 kg
Pressure Pot Volume
Compressor Size and Hose Length (Minimum ID)
6.5 cubic feet
184 liters
185–600 cfm compressor and less than 100 ft
hose length
Over 600 cfm or greater then 100 ft. hose length
1.5 in.
2 in.
38 mm
51 mm
Sound Data*
Sound Pressure Level
Sound Power Level
Instantaneous Sound Pressure Level
133 dB(A)
139 dB(A)
131 dB(C)
133 dB(A)
139 dB(A)
131 dB(C)
*All readings were taken at the maximum system blast pressure 125 psi (8.6 bar, 0.86 MPa) from the operator
position. The abrasive used was garnet and the substrate was steel. Tested in accordance with ISO 9614–2.
334667B
45
Download from Www.Somanuals.com. All Manuals Search And Download.
Graco Extended Warranty for EcoQuip™
Components
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing the
Graco or EcoQuip name to be free from defects in material and workmanship on the date of sale to the original
purchaser for use. Graco will, for three (3) years from the date of sale, repair or replace any part of the
equipment determined by Graco to be defective. This warranty applies only when the equipment is installed,
operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco
be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures,
accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation,
operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace
free of charge any defective parts. The equipment will be returned to the original purchaser transportation
prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be
made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The
buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost
profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.
Any action for breach of warranty hereunder must be brought within the latter of two (2) years of the date of sale,
or one (1) year after the warranty period expires.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT,
MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not
manufactured by Graco (such as electric motors, switches, compressors, engines, trailer components, blast
hose or other hose and blast nozzles), are subject to the warranty, if any, of their manufacturer. Graco will
provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco
supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold
hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices
and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be
drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou
en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
To place an order,
contact your Graco Distributor or call to identify the nearest distributor.
or Toll Free: Fax:
Phone:
612-623-6921
1-800-328-0211
612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English. MM 334667
Graco Headquarters:
Minneapolis
International Offices:
Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revision B, December 2014
Download from Www.Somanuals.com. All Manuals Search And Download.
|
