Graco Inc Power Roller 218938 User Manual

INSTRUCTIONS-PARTS LIST  
307–730  
This manual contains IMPORTANT  
INSTRUCTIONS and WARNINGS.  
READ AND RETAIN FOR REFERENCE.  
Rev G  
Supersedes  
E
(and F, not published)  
APPLICATION EQUIPMENT FROM GRACO  
1/4 Gallon Per Minute, 120 V AC, 60 Hz  
PT2000R  
Pressure Roller System  
250 psi (17.5 bar) MAXIMUM WORKING PRESSURE  
Model 218–938, Series B  
with 18 inch Extension and 1/2 and 3/4 inch nap Roller Covers  
Model 223–660, Series A  
Basic Pressure Roller, without hose, gun, extension or roller  
U.S. Patent No. 4,722,230; 4,652,024  
Foreign Patents Pending  
CONTENTS  
Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Warnings . . . . . . . . . . . . . . . . . . . . . . . . .  
2
2
5
6
7
7
System Description  
.
. . . . . . . . . . . . . . .  
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Operation . . . . . . . . . . . . . . . . . . . . . . . .  
Maintenance  
Flushing . . . . . . . . . . . . . . . . . . . . . . .  
8
9
Roller Cover  
Troubleshooting Chart  
Repair  
.
. . . . . . . . . . . . . . . . . .  
.
. . . . . . . . . . . 10  
Roller  
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . 12  
ON/OFF Switch . . . . . . . . . . . . . . 12  
Rectifier . . . . . . . . . . . . . . . . . . . . . . 12  
Power Supply Cord . . . . . . . . . . . 12  
Pressure Switch . . . . . . . . . . . . . . 13  
Outlet alve . . . . . . . . . . . . . . . . . . . 13  
Inlet alve . . . . . . . . . . . . . . . . . . . . 13  
Diaphragm . . . . . . . . . . . . . . . . . . . . 14  
Valve . . . . . . . . . . . . . . . . . . . 11  
.
.
.
V
V
Suction  
T
ube . . . . . . . . . . . . . . . . . . 14  
alve & Tube . . . . . . . . . . 14  
. . . . . 15  
. . . . . . . . . . . . 16  
Accessories . . . . . . . . . . . . . . . . . . . . . 19  
Technical Data . . . . . . . . . . . . . . . . . . 20  
Priming  
V
Motor, Conn Rod, Bearing  
Parts Drawing & Lists  
.
.
.
Model 218–938 shown  
0285  
Always Professional Results  
t
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441  
ECOPYRIGHT 1985, GRACO INC.  
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AVERTISSEMENT  
Assurez–vous que tous les utilisateurs de cet équipment lisent, comprennent et  
observent les avertissements et les instructions de ce manuel!  
SECURITE GENERAL  
DANGERS POUVANT RESULTER DU  
MAUVAIS USAGES DE L‘EQUIPMENT  
Faites extrêmement attention de ne pas éclabousser de  
peinture, d’eau de rinçage sale ni de solvant dans les  
yeux. Portez de lunettes de protection.  
Ce système est conçu pour être utilisé à une PRESSION  
MAXIMUM DE FONCTIONNEMENT de 17.5 bars (250  
psi). N’utilisez que des pièces ou accessoires qui sont  
conçus pour être utilisés avec le système PT2000.  
Assurez-vous que l’endroit où vous travaillez est bien  
aéré afin d’éviter l’accumulation des vapeurs toxiques de  
peinture.  
Pour réduire le risque de décharge électrique, n’exposez  
pas le système à la pluie. Rangez toujours le système à  
l’intérieur.  
L’utilisation incorrecte de cet équipement, la modification  
des pièces, l’utilisation de peinture ou de solvant incom  
-
patibles, l’utilisation de pièces usées ou abîmées peuv-  
ent entrainer la rupture de l’équipement et causer des  
blessures graves, un incendie, une explosion et des  
dégâts matériels.  
MISE A LA TERRE  
Il est essentiel d’effecteur la mise à la terre pour réduire  
le risque de décharge électrique et de blessures  
sérieuses résultant des étincelles d’électricité statique.  
Lisez et observez les instuctions de mise à la terre, à la  
page 6 de ce manuel.  
Ne changez et ne modifiez jamais aucune pièce du  
système et réparez ou remplacez les piéces usées ou  
abîmées immédiatement.  
DANGERS POUVANT RESULTER DU  
MAUVAIS USAGE DE LA RALLONGE  
Vérifiez régulièrement toutes les pièces du système et  
réparez ou remplacez les pièces usées ou abîmées  
immédiatement.  
N’essayez pas de modifier la rallonge ni la monture du  
rouleau; n’essayez pas non plus d’utiliser de pièces qui  
ne sont pas conçues pour aller avec ce système. N‘utili  
sez la rallonge qu’avec la monture de rouleau fournie  
avec le système.  
-
EVITEZ LES LIGNES ELECTRIQUES  
L’utilisation incorrecte de la rallonge, de la monture de  
rouleau, du tuyau ou du robinet du rouleau peut entraîner  
la rupture de pièces ou une explosion et causer des bles  
sures sérieuses.  
Evitez tout contact avec les lignes électriques! Ceci pour  
rait causer des blessures très graves, y compris des  
brûlures ou l’électrocution.  
-
-
307-730  
3
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ADVERTENCIA  
Asegurarse de que todos los operadores de este equipo lean, entiendan  
y repeten las precauciones e instrucciones indicadas en este manual.  
SEGURIDAD EN GENERAL  
PELIGRO POR MAL USO DEL EQUIPO  
Tener extremo cuidado de no salpicarse los ojos con  
pintura, agua de enjuague contaminada o solvente. Usar  
gafas protectoras.  
Este sistema está diseñado para una  
PRESION DE  
TRABAJO MAXIMA de 17.5 barías (250 lbs/pulg2). Usar  
componentes o accesorios diseñados para usarse con  
el sistema PT2000.  
Asegurarse de que el lugar de trabajo tenga buena  
ventilición, para evitar la acumulación de vapores de  
pintura nocivos.  
El uso indebido de este equipo, tal como modificación de  
las piezas, uso de pintura o solvente incompatible, o de  
piezas dañadas o desgastadas, podría causer la rotura  
del equipo y terminar en graves lesiones personales,  
incendio, explosión y daños a la propiedad.  
Para reducir el riesgo de sufrir un choque eléctrico, no  
dejar este sistema expuesto a la lluvia.  
guardarlo bajo techo.  
Siempre  
PUESTA A TIERRA  
Nunca alterar o modificar ninguna pieza del equipo;  
el hacerlo podría causar sobrepresión o malfunciona-  
miento.  
La puesta a tierra es esencial para reducir el riesgo de  
sufrir un choque eléctrico u otras lesiones corporales  
graves debido a chispas estáticas. Leer y seguir las  
instrucciones dadas en la pàgina 6 de este manual.  
Revisar con regularidad todas las piezas del sistema y  
reparar o sustituir de inmediato las que estén dañadas o  
desgastadas.  
PELIGRO POR MAL USO  
DE LA EXTENSION  
No intentar modificar las extensión o el portarradillo, o  
usar piezas que no hayan sido diseñadas para usarse en  
este sistema. Usar la extensión solamente con el  
portarrodillo provisto con este sistema.  
PROCURAR NO TOCAR  
LOS CABLES ELECTRICOS  
El uso indebido de la extensión, portarrodillo, manguera  
o gatillo del rodillo podría romper o hacer explotar el  
componente y causar graves lesiones corporales.  
¡Procurar no tocar ningún cable elecrico! De llegar a  
suceder esto se podrían sufrir lesiones corporales suma  
mente graves, incluso quemaduras o electrocución.  
-
4
307-730  
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PT2000 PRESSURE ROLLER SYSTEM DESCRIPTION  
PRIMING TUBE  
SUCTION HOSE  
PRIMING VALVE  
INLET VALVE  
MOTOR  
PAINT FILTER  
POWER SUPPLY CORD  
ON/OFF SWITCH  
25 FT. (7.6 M) HOSE  
ROLLER COVER  
ROLLER VALVE  
18 INCH EXTENSION  
9 INCH ROLLER FRAME  
0285  
Motor  
Inlet Valve  
The motor drives the connecting rod which moves the  
diaphragm.  
As the diaphragm draws paint from the suction tube, the  
paint passes through the inlet valve which opens to allow  
paint into the pump.  
Pressure Switch  
The pressure switch at the pump outlet turns the motor  
on and off to control paint pressure.  
Outlet Hose  
The hose has swivel-type couplings for easy assembly.  
Diaphragm  
A
larger diameter outlet hose and chemical-resistant out-  
The diaphragm is the heart of the pump. Driven by the  
connecting rod and motor , the movement of the dia-  
phragm draws paint through the suction hose and to the  
outlet valve.  
let and suction hoses are available. See ACCESSORIES  
on page 19.  
Roller Valve  
Priming Valve  
The roller valve controls paint flow to the roller by trigger  
ing it on and off.  
-
The priming valve assists in priming the pump during  
startup. Turning the priming valve counterclockwise  
causes the paint to drain directly back into the pail  
through the priming tube. T urning the knob clockwise  
causes the paint to flow through the fluid outlet valve and  
Pressure Roller  
The pressure roller has an 18 inch extension. Two roller  
covers, one 1/2 inch nap for smooth surfaces, and one  
3/4” nap for semi–rough surfaces, are provided. Different  
lengths and adjustable extensions and different types of  
roller covers are available. See ACCESSORIES on page  
19.  
to the hose, roller valve and extension  
.
Outlet Valve  
The outlet valve has a ball check which prevents paint  
from flowing backwards into the pump. This helps keep  
an even supply of paint to the roller each time you trigger  
the roller valve.  
307-730  
5
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SETUP  
PRIMING TUBE  
SUCTION HOSE  
PRIMING VALVE  
INLET VALVE  
MOTOR  
PAINT FILTER  
USE TWO WRENCHES  
O TIGHTEN  
POWER SUPPLY CORD  
ON/OFF SWITCH  
T
25 FT. (7.6 M) HOSE  
SPRING GUARD MUST BE  
T ROLLER VALVE INLET  
BE SURE GASKETS ARE  
INSTALLED AT THESE JOINTS  
A
USE TWO WRENCHES  
USE TWO WRENCHES  
O TIGHTEN  
T
O TIGHTEN  
T
ROLLER COVER  
ROLLER VALVE  
TRIGGER  
18 INCH EXTENSION  
HAND TIGHTEN ONL  
Y
9 INCH ROLLER FRAME  
TO AVOID CRACKING  
ROLLER COVER  
0285  
Fig  
1
1. Remove all parts from the boxes and assemble them  
as shown in Fig 1, following the notes on the drawing.  
Cord Length  
Extension  
feet  
(meters)  
Wire Gauge  
2. Prepare the paint according to the manufacturer ’s  
recommendations. Remove any skin that may have  
formed on the top of the paint. If necessary, thin the  
paint.  
1–100  
(1–30)  
18  
16  
14  
12  
100–200  
200–300  
over 300  
(30–61)  
(61–92)  
(over 92)  
WARNING  
Never remove the third (grounding) pin of the power  
supply cord. Be sure the outlet is properly grounded.  
In the event of an electrical short circuit, grounding  
reduces the risk of an electric shock by providing an  
escape wire for the electric current.  
Inspect the power supply cord and extension cord  
before each use. Be sure they are in good condition  
GROUNDED  
OUTLET  
and have undamaged three-pin plugs. Replace im  
mediately if either cord shows signs of wear or  
damage.  
-
3. Plug the power supply cord into a properly grounded,  
120 V electrical outlet. See Fig 2. Do not use an  
adapter. All extension cords must have three wires.  
Use the chart below for selecting the appropriate  
wire gauge for the extension cord.  
GROUNDING PIN  
0286  
Fig 2  
6
307-730  
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STARTUP  
WARNING  
5. You can see the paint being drawn into the suction  
hose (if the hose is clean). As soon as you see paint  
flow through the priming tube, close the priming  
valve. This usually takes less than 30 seconds.  
Pressure Relief Procedure  
To reduce the risk of serious bodily injury, including  
injury from moving parts, or electric shock, always  
follow this procedure whenever you shut off the sys  
tem, when checking or servicing any part of the sys  
tem and whenever you stop painting.  
-
-
CAUTION  
Failure to completely close the priming valve after  
the system is primed will cause the valve to erode,  
greatly shortening the valve life.  
1. Turn the ON/OFF switch to OFF  
.
2. Unplug the power supply cord.  
3. Trigger the roller valve to relieve pressure.  
If you suspect that pressure is not fully relieved after  
following the steps above, open the priming valve  
turns counterclockwise.  
NOTE: If your system is hard to prime, first try to force  
feed the suction tube. Hold the suction tube in a  
vertical position and pour paint into it. Turn on the  
system. If the system does not prime within one  
minute, shut it of f. Heavy viscosity paint may  
need to be thinned. Be sure to follow the paint  
manufacturer’s recommendations on thinning.  
2
1. Place the suction hose in the pail of paint.  
6. Trigger the roller valve to prime the outlet hose and  
extension. Once primed, the motor will run when  
there is paint demand, but appears to shut itself of f  
when there is no paint demand.  
2. Plug in the sprayer  
.
3. Open the priming valve 2 turns counterclockwise.  
NOTE: An occasional start and stop of the motor when  
4. Turn the ON/OFF switch ON.  
the roller valve is not triggered is normal.  
OPERATION  
WARNING  
1. With the system fully primed, trigger the roller valve  
briefly until paint comes to the roller  
.
To reduce the risk of electric shock, do not expose  
the system to rain. Always store the system indoors.  
Do not operate the pump with the base cover  
removed.  
2. Experiment with triggering and rolling the paint until  
you determine just how often you need to trigger the  
roller valve to keep an even flow of paint to the roller  
.
3. Whenever you stop painting, turn the ON/OFF  
switch to OFF, and trigger the roller valve. Then ele  
CAUTION  
-
vate the roller end of the extension to prevent paint  
from draining out the roller end.  
Always allow cold equipment to warm to room tem  
perature before using it to prevent damaging the  
system.  
-
4. Thoroughly flush the system immediately after each  
use to keep it in good working order. See page 8.  
307-730  
7
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MAINTENANCE  
CAUTION  
Thorough flushing and proper maintenance are  
4. Now hold the roller frame over the flushing pail. Turn  
on the pump and trigger the roller valve. Circulate the  
solution for three to five minutes (five to ten minutes  
if using a cold solution). Open the priming valve for  
a few seconds to clean the priming tube. Close the  
priming valve.  
essential to keep your system working properly  
.
Improper flushing or maintenance may prevent the  
system from working the next time you need it, and  
may result in costly damage to the system.  
5. Raise the suction hose above the water and run the  
pump for a few seconds to drain the flushing solution.  
Shut off the pump.  
Always flush your system thoroughly and immediate  
ly after each use.  
-
Always drain all water out of the roller valve and ex  
tension and leave the system filled with mineral spir  
its to prevent corrosion.  
-
-
6. Wash off all external parts of the hoses, extension,  
roller frame, roller valve and pump.  
7. Flush again with clean, clear water. Change the wa  
ter as necessary , until the system is thoroughly  
cleaned.  
-
NOTE: A Garden Hose Flush Adapter, P/N 220–231, is  
included. This adapter is placed at the pump inlet  
and uses a standard city water supply to aid in  
flushing. Instructions on how to use it are in-  
8. Finally, flush the system with clean mineral spirits for  
just a few seconds. Open the priming valve and turn  
off the pump. Some mineral spirits must be left in the  
system to prevent corrosion.  
cluded with the adapter  
Flushing Procedure (Latex Paint Only)  
1. Turn the ON/OFF switch to OFF  
.
.
CAUTION  
2. Trigger the roller valve and roll out the excess paint  
from the roller onto a wall or newspaper. Remove the  
roller cover and dif fuser, and soak these parts in a  
Never leave water or water-based paint (latex) in the  
system. To prevent corrosion in the pump, exten-  
sion, roller valve and roller frame, your final flush  
must be with mineral spirits.  
pail of warm, soapy water  
.
3. Put the suction tube in a pail of warm, soapy water.  
Hold the roller frame over the paint pail, turn on the  
system, and trigger the roller valve to drain and save  
the paint in the hoses. See Fig 3. Release the trigger  
and shut of f the pump as soon as all the paint is  
drained. This avoids contaminating the paint with the  
9. Thoroughly rinse the roller cover inside and out.  
Clean the diffuser as explained on page 9.  
10. Oil the needle in the roller valve and trigger the valve  
flushing water  
.
a
few times to distribute the oil. See Detail A, Fig 3.  
DETAIL A  
OIL  
REGULARLY  
0287  
Fig 3  
307-730  
0288  
8
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Flushing Procedure (Oil-based Paint Only)  
Cleaning the Roller Diffuser (See Fig 5.)  
NOTE: Follow the instructions on page 8, except use  
mineral spirits. DO NOT heat the mineral spirits.  
1. For water-base paint (latex), vigorously shake the  
diffuser in a pail of hot, soapy water to remove wet  
paint. For oil-base paint, use unheated mineral spir  
its. Use a soft brass bristle brush to remove dried  
paint.  
-
Installing and Removing a Roller Cover (See Fig 4.)  
1. To install a cover, hold the diffuser and unscrew the  
retainer nut. Pull the diffuser off the frame. Slide the  
cover over the dif fuser. Install the dif fuser on the  
frame and reinstall the nut. Be careful not to over  
tighten the nut.  
2. Disassemble the dif fuser if further cleaning is  
needed.  
a. Remove the two screws. Pull off the outside end  
cap. Disassemble all parts and clean thoroughly  
in water or mineral spirits.  
2. To remove a cover, hold the cover and unscrew the  
retainer nut. Slide the cover and diffuser off the roller  
frame, and press on the end of the diffuser to sepa  
-
rate it from the cover  
.
b. Install the inside end cap on the frame. Lightly  
grease the u–cup packing with petroleum jelly .  
Slide the diffuser segments onto the roller frame.  
3. To clear an obstruction in the frame, or for more thor  
ough cleaning, remove the setscrew. Be sure to rein  
stall the setscrew after cleaning.  
-
-
Twist and press the last diffuser segment to snap  
the pieces together  
.
DIFFUSER  
SEGMENT  
RETAINER  
NUT  
c. Install the outside end cap and the two screws.  
Holding the inside end cap, press on the two  
screws and rotate the diffuser segments to seat  
the screws. Tighten the screws evenly into the  
inside end cap. Be sure there is no binding and  
that the diffuser segments move freely  
.
INSIDE END CAP  
SCREW  
SETSCREW  
FRAME  
U–CUP PACKING  
Lips must face diffusers,  
as shown.Grease lightly  
OUTSIDE  
END CAP  
DIFFUSER  
SEGMENT  
with petroleum jelly  
.
0245  
Fig 5  
0244  
Fig 4  
307-730  
9
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TROUBLESHOOTING GUIDE  
WARNING  
CAUTION  
Pressure Relief Procedure  
To reduce the risk of serious bodily injury, including  
injury from moving parts, or electric shock, always  
Thoroughly flush the system after each use to re-  
duce down time and costly repair bills.  
follow this procedure whenever you shut off the sys  
tem, when checking or servicing any part of the sys  
-
-
NOTE: If you are not able to determine the cause of the  
problem, or the problem and solution is not dis  
-
-
tem and whenever you stop painting  
.
cussed in this chart, return the system to an au  
thorized service agency for repair  
.
1. Turn the ON/OFF switch to OFF  
.
2. Unplug the power supply cord.  
3. Trigger the roller valve to relieve pressure.  
If you suspect that pressure is not fully relieved after  
following the steps above, open the priming valve  
turns counterclockwise.  
2
PROBLEM  
CAUSE  
SOLUTION  
Pump will not prime, or takes long time to prime Clogged suction tube filter  
Paint too thick  
Clean.  
Thin; try pouring paint into suction tube.  
Outlet valve spring worn or damaged  
Pour paint into suction tube and try to prime system.  
If it doesn’t prime in one minute, replace the outlet  
spring. See Outlet Valve, page 13  
.
Inlet valve stuck or damaged  
Depress valve gently and pour in about 1 teaspoon  
mineral spirits. Try to prime pump. Replace valve if  
necessary. See Inlet Valve, page 13  
.
DEPRESS LIGHTL  
Y.  
POUR IN 1 TEASPOON  
MINERAL SPIRITS.  
0289  
Loose inlet hose nut  
Tighten  
Plug in.  
Pump will not start  
Power cord unplugged  
ON/OFF switch turned of  
f
Turn on.  
Damaged motor  
Fuse burned out.  
Replace. See page 15  
.
Replace. See page 12. If it burns out again soon, re  
turn the system to an authorized repair agency for re  
pair.  
-
-
Low or no paint flow  
Clogged roller cover , diffuser, roller frame, Clean thoroughly after each use. See Flushing on  
roller valve, or hose page 8.  
Using more than 25 ft. (7.6 m) of 1/4” ID hose Use up to 100 ft. (30 m) of 3/8” ID hose. See CAU-  
TION on page 2.  
Loose inlet hose nut  
orn or damaged priming valve  
Tighten.  
W
Replace. See page 14  
.
Priming valve is open  
Paint too thick  
Close.  
Thin: Follow manufacturer‘s recommendations.  
Damaged pressure switch  
Replace. See page 13  
Replace. See page 13  
Replace. See page 13  
Replace. See page 13  
Replace. See page 13  
Replace. See page 14  
Repair. See page 11.  
.
.
.
.
.
.
Worn inlet and/or outlet valve  
Pump runs after roller valve trigger is released Worn or damaged pressure switch  
W
W
W
W
orn or damaged inlet valve  
orn or damaged outlet valve  
orn or damaged priming valve  
orn roller valve packings or needle  
10 307-730  
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Roller Valve  
WARNING  
Always follow the Pressure Relief Procedure  
Warning on page 10 before attempting any repair  
N
.
J
K
NOTE: Order Repair Kit P/N 218–960 to repair this roller  
D
C
valve.  
1. Tap out the pin (A) from the trigger (B) and slide the  
E
B
A
trigger off of the valve (N). See Fig 6  
.
F
G
H
2. Remove the cap (C). Use a 1/2 in. socket wrench to  
screw the fluid housing (D) out of the valve. Remove  
the o–ring (J). See Fig 6  
.
3. Pull the needle (K) out with needle nose pliers. See  
Fig 6  
0290  
Fig 6  
.
4. Tap the seat (G) out of the valve (N). See Fig 6  
.
5. Remove the ball (F) and spring (E) from the valve  
handle. See Fig 6  
L
.
6. Turn the nylon screw (L) into the packing (H). Insert  
the needle (K) through the bottom of the housing (D)  
and push the packing out the top of the fluid housing.  
H
D
See Fig 7  
.
K
7. Clean all parts thoroughly. Use a cotton-tipped swab  
or pipe cleaner to clean small orifices.  
Fig 7  
0291  
8. Grease the needle (K) and packing (H). Insert the ta  
pered end of the needle into the back (flat) side of the  
packing. See Fig 8  
-
.
LIPS OF PACKING  
(H) FACE OUT OF  
HOUSING (D)  
9. Guide the tapered end of the needle into the assem  
bly tool (M) and press the lips of the packing over the  
end of the tool. See Fig 8  
-
TAPERED END  
.
10. Guide the tool (M) into the fluid housing (D) until the  
needle protrudes through the bottom of the housing.  
Lightly tap the end of the tool until you “hear” the  
packing bottom in the housing. Remove the tool with  
pliers. See Fig 8  
.
D
K
H
M
0292  
Fig 8  
11. Grease the seat (G) and place it on the fluid housing  
so the seat which is formed on the inside diameter  
faces out. See Fig 9  
.
12. Install the spring (E) in the spring cavity of the valve  
handle (N), then install the ball (F) so it is centered  
G
SEAT MUST  
ACE BALL  
on the spring. See Fig 9  
.
F
C
13. Place the o-ring (J) around the fluid housing. Pushing  
GREASE  
E
lightly with your fingers, start the threads of the hous  
-
ing into the valve handle. T orque the housing to  
23–27 in–lb (2.6–3 N.m). See Fig 9  
.
14. Push on the needle until you feel some resistance.  
D
J
15. Grease the cap (C) and place it on the end of the  
needle. See Fig 9.  
TORQUE  
TO  
P
23–27 in–lb  
(2.6–3 N.m)  
CENTER ON SPRING  
N
Fig  
9
0293  
16. Slide the trigger (B) into place. Install the pin (A) in  
the trigger. See Fig 6.  
307-730 11  
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WARNING  
ON/OFF Switch (See Fig 10 and 11.)  
Pressure Relief Procedure  
To reduce the risk of serious bodily injury, including  
injury from moving parts, or electric shock, always  
1. Disconnect the two leads from the ON/OFF switch  
(34) terminals. See Fig 11.  
follow this procedure whenever you shut off the sys  
tem, when checking or servicing any part of the sys  
-
-
2. Remove the boot (36) and pull the switch (34) out of  
the base. Remove the ground wire (84). See Fig 10.  
tem and whenever you stop painting  
.
3. Remove the top nut (A) from the new switch. Place  
1. Turn the ON/OFF switch to OFF  
2. Unplug the power supply cord.  
.
the ground wire connector (84) on the switch and re  
-
install the nut. Install the new switch, aligning the tab  
in the base with the slot in the switch. See Fig 10. In  
stall the boot.  
-
3. Trigger the roller valve to relieve pressure.  
If you suspect that pressure is not fully relieved after  
following the steps above, open the priming valve  
turns counterclockwise.  
2
4. Connect a pressure switch lead to the power-OUT  
terminal, and a jumper wire lead to the power-IN  
terminal. See Fig 11.  
WARNING  
Power Supply Cord (See Fig 10 and 11.)  
These repair procedures should be performed only  
by qualified repair person with an electrical back-  
ground, using the proper tools. Failure to do the pro  
cedures correctly can result in electric shock, or oth  
er serious injury and damage to the pump.  
1. Disconnect the white lead from the rectifier (39), and  
the black lead from the fuse holder (65), and the  
green lead from the grounding screw (82).  
-
-
2. From the inside of the base, use a screwdriver to  
push the strain relief bushing (38) out of the base.  
Remove the bushing and power supply cord.  
NOTE: For all electrical repair, follow the Pressure Re  
-
lief Procedure Warning above. Then remove  
the base cover (42). Before checking or operat  
ing the system, reinstall the base cover, making  
-
3. Slide the strain relief bushing over the new power  
supply cord. Press the bushing together and then  
press the bushing into the base.  
sure all wires are tucked in neatly  
.
Fuse (See Fig 10.)  
4. Connect the green ground wire to the grounding  
screw (82) and secure it with a washer (81) and nut  
(80). Connect the black lead to the fuse holder (65)  
and the white lead to an unmarked terminal on the  
rectifier (39).  
1. Pull the old fuse out of the fuse holder (65). Install a  
new fuse (67). Be sure you install ONLY a 3AG fuse,  
rated at 1–1/4 amps.  
Rectifier (See Fig 11.)  
1. Disconnect the four leads from the rectifier  
.
WARNING  
2. Remove the screw (33) and rectifier (39).  
To maintain grounding continuity in your system,  
and to reduce the risk of electric shock, check to be  
sure the ground wires are properly connected. The  
power supply cord’s green ground wire connects to  
the screw (82), and the ground wire (84) connects  
between the ON/OFF switch and the screw (82).  
Also be sure the screws (25 and 33) are tightly  
screwed into the base. See Fig 10 and 11.  
3. Install a new rectifier so the positive terminal (+) is  
closest to the fuse holder (65). Install the screw (33).  
4. Connect the power supply cord’s white lead to an un  
-
marked terminal. Connect the pressure switch lead  
to the other unmarked terminal. Connect the black  
motor lead to the negative (–) terminal, and the red  
motor lead to the positive (+) terminal.  
36  
80  
81  
84  
A
84  
34  
39  
33  
PRESSURE  
SWITCH (2)  
LEADS  
WHITE  
38  
37  
82  
33  
25  
38  
34  
39  
OUT  
IN  
65  
33  
42  
MOTOR  
LEADS  
67  
JUMPER  
WIRE  
43  
33  
GREEN  
82,81,80  
GROUND  
WIRE  
65  
33  
25  
RED  
37  
0294  
0295  
Fig 10  
12 307-730  
Fig 11  
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Pressure Switch (See Fig 11, 12 & 13.)  
2. Grease the inlet valve (3) to hold it in place. Install it  
in the valve housing (9). Screw the inlet valve hous  
-
1. Disconnect the pressure switch leads from the ON/  
OFF switch and from the rectifier. See Fig 11.  
ing (1) into the pump housing. Have someone firmly  
hold the pump housing (9) and then torque the inlet  
valve to 470–490 in–lb (53–55 N.m).  
2. Remove the front cover (23). See Fig 13  
.
3. Unscrew the retainer (14) and remove the pressure  
switch (12) and o-ring (12a). See Fig 12  
.
1
4. Grease and install a new o-ring (12a) in the pump  
10  
TORQUE  
TO  
housing (9). See Fig 12  
.
80–100 in–lb  
(13.5–16 N.m)  
5. Slide the retainer (14) over the pressure switch and  
screw the retainer into the pump housing. Torque the  
2f  
2
2e  
2d  
retainer to 55–65 in–lb (6.2–7.4 N.m). See Fig 13  
.
2c  
6. Guide the pressure switch leads through the base.  
Connect a lead to the power-OUT side of the ON/  
OFF switch (34) and connect the other end to an un  
marked terminal on the rectifier (39). See Fig 11.  
2b  
2a  
9
-
12a  
LUBRICATE  
7. Reinstall the front cover  
.
TORQUE TO  
280–300 in–lb  
(32–34 N.m)  
12  
CAUTION  
To avoid damaging the pressure switch, do not drop  
it or press on the center of the switch.  
14  
TORQUE TO  
55–65 in–lb  
(6.2–7.4 N.m)  
Outlet Valve (See Fig 12.)  
1. Remove the outlet hose (64). Unscrew the outlet fit  
-
0296  
Fig 12  
ting (2a) and remove the gasket (2b) and spring (2c).  
2. Tip the pump forward to remove the ball (2d).  
3. Use a 1/4 in. square socket wrench extension to  
screw out the seat (2e).  
44  
4. Use a pointed tool, such as a dentist’ s pick, to re-  
move the seal (2f).  
5. Thoroughly clean and dry all parts.  
45  
6. Tip the pump back. Install a new seal (2f), making  
sure it lays flat.  
7. Install the seat (2e) and torque it to 80–100 in–lb  
(13.5–16 N.m).  
1
TORQUE  
T
O
8. Drop in the ball (2d), making sure it stays there!  
470–490 in–lb  
(53–55 N.m)  
3
CAUTION  
Do not let the ball drop into the pressure switch cav  
-
ity (12). If that happens, and the outlet fitting (2a) is  
screwed into the pump, the switch will be perma-  
nently damaged.  
9
23  
24  
9. Check the ball stop pin in the outlet fitting (2a) for  
wear or damage. Replace the fitting, if necessary .  
Place a new gasket (2b) around the fitting. The last  
coil on one end of the spring (2c) is turned in. Place  
this end on the ball stop pin. Screw the fitting into the  
pump housing, torquing to 280–300 in–lb (32–34  
N.m).  
Inlet Valve (See Fig 13.)  
0787  
1. Unscrew the nut (45) on the suction hose (44). Screw  
the inlet valve housing (1) out of the pump housing  
(9). Remove the inlet valve (3).  
Fig 13  
307-730 13  
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Diaphragm (See Fig 14.)  
CAUTION  
44  
Replace the diaphragm whenever you remove the  
pump housing (9), or after each 100 hours of use,  
whichever comes first. During use, small grooves  
are formed in the diaphragm which cannot be re-  
aligned properly. Reusing a diaphragm may cause  
leaking, resulting in costly pump damage.  
47  
45  
11  
17  
18  
46  
1. Remove the screws (15). Tip the pump housing (9)  
back, being careful not to damage the wires. Re-  
move the front cover (23).  
15,16  
LUBRICATE  
THREADS;  
TORQUE  
TO  
2. Check the diaphragm guide (11) in the bottom of the  
pump housing (9) and replace it if is worn or dam-  
aged. Clean the pump housing thoroughly. Press the  
new guide, flat side first, into the housing, using only  
85 in–lb (9.6 N.m)  
9
D
your fingers. Be sure it is installed evenly  
.
3. Screw the diaphragm (17) out of the connecting rod  
assembly (18).  
23  
24  
4. Use a soft brass or nylon bristle brush to clean the top  
of the connecting rod and housing. Taking care not  
to damage the diaphragm grooves, gently clean the  
bottom of the pump housing (9).  
0298  
Fig 14  
5. Check the rod, motor bearing and eccentric. If there  
is any paint or damage, clean or replace the connect  
ing rod assembly as explained on page 15.  
-
6. Screw the new diaphragm (17) into the connecting  
rod just until it bottoms out. Then turn it 1/8 – 1/4 turn  
[about 4–6 in–lb (0.4–0.7 N.m)].  
47  
45  
CAUTION  
10e  
10d  
Never turn the diaphragm more than 1/4 turn when  
torquing it, as that will prevent the diaphragm from  
46  
1
working properly  
.
10c  
10  
7. Apply thread lubricant to the screws (15) and install  
them with the lockwashers (16) in the pump housing.  
Torque the screws a few inch–pounds (N.m) at a  
time, oppositely and evenly, to 85 in–lb (9.6 N.m).  
10b  
10a  
48  
49  
E
8. Spin the motor shaft (D) to be sure it turns freely  
.
WRAP WITH  
APE  
9
T
9. Reinstall the front cover (23).  
PTFE  
Priming Valve & Tube (See Fig 15.)  
NOTE: Each new priming valve kit includes a priming  
tube and fittings.  
0786  
Fig 15  
1. Unscrew the nut on the handle (E) of the priming  
valve (10a). Unscrew the stem of the handle.  
Suction Tube (See Fig 15.  
)
2. Screw the priming valve (10a) out of the pump hous  
-
1. Unscrew the nut (45) from the fluid inlet valve hous  
-
ing (9).  
ing (1). Remove the hose clamp (47). Slit the suction  
tube to free the nipple (46).  
3. Wrap the threads of the priming valve with  
r
PTFE  
tape. Screw the valve snugly into the pump housing  
(9). The valve handle should be parallel with the  
angled edge of the housing to avoid interference with  
the inlet or outlet valves.  
2. With the nipple (46) inserted through the nut (45),  
dampen the new hose (44) with warm water and  
press the hose over the nipple. Screw the nut onto  
the inlet valve housing (1). Press the hose further  
onto the nipple, leaving about a 1/8 in. (3 mm) gap  
between the nut and hose end.  
4. Slide the nut (10d) and ferrule (10c) onto the tube  
(10e). Install the tube support (10b) in the end of the  
tube. Screw the nut onto the priming valve, which will  
seat the ferrule.  
3. Install the hose clamp (47) and tighten snugly  
.
5. Screw the stem of the handle (E) onto the priming  
valve until it bottoms, and then back it out two turns.  
Hand tighten the nut onto the priming valve, and then  
tighten the stem into the valve.  
4. Remove the filter housing (48) and filter (49) from the  
old suction hose. Install these parts on the new hose.  
Dampen the hose with warm water to ease the filter  
and filter housing onto the hose.  
14 307-730  
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QTY 2  
PRESS  
FIT INTO 22  
Connecting Rod and Bearing (See Fig 16.)  
1. Remove the front cover (23). Remove the screws  
(15). Carefully tip back the pump housing. Unscrew  
the diaphragm (17) and discard it.  
17  
15,16  
LUBRICATE  
TORQUE  
85 in–lb  
(9.6 N.m)  
TO  
30  
A
CAUTION  
9
Replace the diaphragm whenever you remove the  
pump housing (9), or after each 100 hours of use,  
whichever comes first. During use, small grooves  
are formed in the diaphragm which cannot be re-  
aligned properly. Reusing a diaphragm may cause  
leaking, resulting in costly pump damage.  
21,20  
69  
GREASE  
BEARING  
HEAVILY  
34  
18a  
18  
18b  
2. Remove the motor screws (20). Lift the motor (30)  
slightly. Holding the connecting rod (18a), pull the  
motor away from the housing (22).  
42  
43  
3. Inspect the bearing (18b) in the connecting rod (18a).  
If it is worn or any rollers are broken, replace the con  
necting rod assembly (18). Inspect the motor eccen  
tric, and replace the motor if the eccentric is worn.  
-
-
33  
23  
22  
24  
0300  
Fig 16  
4. Use your fingers to pack high quality bearing grease  
thoroughly in between the bearing rollers.  
39  
CAUTION  
OUT  
IN  
Thoroughly grease the bearing to extend the life of  
the bearing and the motor eccentric.  
MOTOR  
LEADS  
5. Use a soft brass or nylon bristle brush to clean the top  
of the connecting rod and housing. Taking care not  
to damage the diaphragm grooves, gently clean the  
bottom of the pump housing (9).  
0295  
Fig 17  
RED (+)  
6. Install the connecting rod assembly (18) in its hous  
-
ing (22). Screw a new diaphragm (17) into the rod just  
until it bottoms. Turn the diaphragm another 1/8 to  
1/4 turn [about 4–6 in–lb (0.4–0.7 N.m)].  
Motor (See Fig 16 and 17.)  
1. Remove the front cover (23).  
2. Remove the base cover (42). Disconnect the motor  
leads from the positive and negative rectifier termi-  
CAUTION  
Never turn the diaphragm more than 1/4 turn when  
torquing it, as that will prevent the diaphragm from  
nals. See Fig 17  
.
3. Remove the motor screws (20). Lift the motor (30)  
slightly. Holding the connecting rod (18a), pull the  
motor away from the housing (22).  
working properly  
.
7. Align the motor with the pins in the connecting rod  
housing (22). Guide the motor shaft (A) through the  
connecting rod bearing (18b). Spin the motor shaft to  
4. Inspect the bearing (18b) in the connecting rod (18a).  
If it is worn or any rollers are broken, replace the  
bearing and connecting rod assembly (18) as in-  
structed to the left.  
be sure it moves freely  
.
8. Loosely install the lockwashers (21) and screws (20)  
to hold the motor. Spin the motor shaft again. Alter-  
nately tighten the screws. Spin the motor shaft again.  
5. Use your fingers to pack high quality bearing grease  
thoroughly in between the bearing rollers. See the  
CAUTION following Step 4, to the left.  
CAUTION  
6. Feed the motor leads through the rubber boot (69).  
Align the motor with the pins in the connecting rod  
housing (22). Guide the motor shaft (A) through the  
connecting rod bearing (18b). Spin the motor shaft to  
Spinning the motor shaft while assembling the  
pump ensures that parts are properly aligned. If they  
are not, and you start the pump, serious damage  
could result to the motor , bearing and connecting  
rod. If you feel binding or resistance, disassemble  
the parts, checking the spin often, until you deter-  
mine and correct the cause of the binding.  
be sure it moves freely  
.
7. Loosely install the lockwashers (21) and screws (20).  
Spin the motor shaft again. Alternately tighten the  
screws. Spin the motor shaft again. See the  
CAUTION, following Step 8, to the left.  
9. Position the pump housing (9) on the connecting rod  
housing. Lubricate the screws (15) and loosely install  
them and the lockwashers (16). Torque the screws  
a few inch–pounds (N.m) at a time, oppositely and  
evenly, to 85 in–lb (9.6 N.m).  
8. Connect the red motor lead to the positive (+) termi  
-
-
nal and the black motor lead to the negative (–) termi  
nal of the rectifier (39). See Fig 17  
.
9. Install the base cover (42) and bumpers (43), and the  
10. Reinstall the front cover (23).  
front cover (23).  
307-730 15  
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PARTS DRAWING  
44  
47  
32  
45  
52  
46  
15  
27  
Part of 10  
page 17  
PRESS FIT  
INTO 22  
LUBRICATE,  
TORQUE TO  
85 in–lb  
48  
49  
30  
(9.6 N.m)  
96  
LABEL  
37  
16  
11  
38  
17  
36  
69  
SEE DETAIL A, page 17  
22  
54  
LABEL  
21  
20  
18  
35  
LABEL  
LABEL  
29  
80  
81  
84  
31  
26  
41  
26  
23  
34  
65  
68  
33  
0301  
24  
67  
25  
82  
28  
43  
39  
33  
33  
42  
26  
25  
16 307-730  
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PARTS DRAWING  
DETAIL  
A
DETAIL B  
TORQUE TO  
470–490 in–lb  
(33–35 N.m)  
55c  
1
55a  
APPLY SEALANT  
TO THREADS  
3
9
10  
APPL  
TO THREADS  
Y
TAPE  
PTFE  
55e  
2
2f  
2e  
2d  
2c  
2b  
55b  
2a  
55d  
12a  
LUBRICATE  
TORQUE TO  
280–300 in–lb  
(32–34 N.m)  
LIPS OF U–CUP PACKING  
MUST FACE DIFFUSER.  
GREASE LIGHTLY WITH  
PETROLEUM JELLY.  
12  
TORQUE TO  
80–100 in–lb  
(13.5–16 N.m)  
14  
TORQUE  
TO  
55–65 in–lb  
(6.2–7.4 N.m)  
0244  
0788  
64  
APPLY SEALANT TO THIS END  
93  
60  
SEE REPAIR PARTS  
ON PAGE 19  
94  
63a  
55 SEE DETAIL B  
63  
62 or 89  
63a  
APPL  
Y
TAPE  
PTFE  
0303  
307-730 17  
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PARTS LIST  
Model 218–938, Series B  
Includes items 1–96  
Model 223–660, Series A (Basic Unit)  
Includes items 1–54, 65–84, 96  
Ref  
No. Part No.  
Description  
Qty  
Ref  
No. Part No.  
Description  
Qty  
1
2
220–930  
218–977*  
HOUSING, valve, inlet  
OUTLET VALVE KIT  
Includes items 2a–2f  
. FITTING, outlet  
. GASKET  
. SPRING  
. BALL  
1
39  
41  
42  
43  
44  
45  
46  
47  
48  
49  
52  
54  
55  
108–219  
183–301  
181–156  
108–220  
181–231  
181–159  
181–160  
108–231  
181–163  
181–164  
178–342  
181–214  
218–935  
RECTIFIER, bridge  
TERMINAL, ground  
COVER, base  
BUMPER 4  
HOSE, suction  
NUT, coupling  
NIPPLE, hose  
CLAMP, hose  
HOUSING, filter  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2a  
2b  
2c  
2d  
2e  
2f  
3
9
10  
11  
12  
222–349  
180–454  
107–521  
101–956  
218–968  
180–455  
218–976*  
181–146  
218–973*  
181–152  
218–974  
1
1
1
1
1
. HOUSING, seat, valve  
. SEAL, washer  
INLET VALVE KIT  
HOUSING, pump  
PRIMING VALVE KIT  
GUIDE, diaphragm  
SWITCH, pressure Includes item 12a  
.O–RING 1  
RETAINER 1  
CAPSCREW, socket head, 5/16–18 x  
1” long  
LOCKWASHER, spring, 5/16”  
DIAPHRAGM  
CONNECTING ROD & BEARING  
CAPSCREW, socket head,  
No. 8–32 x 0.625”  
LOCKWASHER, spring, No. 8  
HOUSING, conn rod, Always order two  
of Ref No. 27 when replacing housing  
COVER, front  
SCREW, mach, filh, No. 8–32 x 0.312”  
CAPSCREW, hex head, 1/4–20 x 1.75”  
FILTER 1  
SPRING CLIP  
2
1
LABEL, identification  
FRAME, roller  
Includes items 55a–55e  
.DIFFUSER, roller  
.PACKING, u–cup  
.NUT, retainer  
.FRAME, roller  
.SETSCREW 1  
VALVE, roller  
COVER, roller, 9” long, 1/2” nap  
EXTENSION, 18” long  
Includes item 63a  
.GASKET  
HOSE, fluid, nitrile rubber, cpld 3/8  
npsm(m), 25’ (7.6 m) long  
HOLDER, fuse  
FUSE, electrical, 3AWG, 1–1/4 amp  
SCREW, thd forming, pnh, No. 6 x 0.5”  
BOOT, rubber  
12a 108–195  
14  
15  
1
1
1
1
1
181–209  
101–864  
55a 218–934  
55b 108–808  
55c 183–420  
55d 218–582  
55e 101–983  
60  
62  
63  
4
4
1
1
16  
17  
18  
20  
104–008  
275–619*  
218–981  
108–237  
218–954  
107–590  
224–414  
1
1
4
4
21  
22  
100–079  
181–147  
1
2
63a 166–969  
64  
1
1
4
108–356  
23 181–166  
1
1
1
1
1
1
1
24  
25  
2
26  
27  
28  
108–236  
102–313  
65  
67  
68  
69  
80  
81  
82  
108–199  
108–461*  
108–223  
181–218  
100–072  
103–181  
103–854  
100–028  
108–213  
108–230  
LOCKWASHER, internal, 1/4”  
PIN, dowel  
SCREW, mach, hex washer head,  
Self-tapping, 1/4–14 x 1”  
LABEL, identification  
MOTOR, electric  
BASE, pump  
HANDLE  
SCREW, thd forming, pnh,  
No.8 x 0.875”  
SWITCH, toggle  
3
2
NUT, hex, No. 6–32  
LOCKWASHER, No. 6  
SCREW, mach, bdgh,  
No. 6–32 x 0.25”  
2
1
1
1
1
29  
30  
31  
32  
33  
181–215  
185–489  
181–180  
181–182  
108–224  
1
1
1
1
84  
88  
89  
93  
94  
96  
220–890  
220–231  
107–591  
187–113  
187–082  
181–787  
WIRE, ground  
GARDEN HOSE FLUSH ADAPTER  
COVER, roller, 9” long, 3/4” nap  
NIPPLE, 1  
FITTING, adapter  
LABEL, identification  
6
1
1
1
1
1
1
1
34  
35  
36  
37  
38  
105–679  
181–213  
105–659  
108–192  
102–519  
LABEL, identification  
TOGGLE, boot  
CORD, power supply  
BUSHING, strain relief  
*Recommended spare parts to keep on hand.  
See IMPORTANT PHONE NUMBERS on page 20.  
18 307-730  
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ACCESSORIES  
Must be purchased separately  
.
CAUTION  
ADJUSTABLE EXTENSION TUBES  
Must also order 167–703 nipple to replace the 187–113  
(Ref no. 59) at the outlet of the roller valve.  
To avoid premature wear of the pressure switch,  
never use more than 25 ft. (7.6 m) of 1/4” ID outlet  
hose. When longer outlet hose is needed, use 3/8”  
ID hose at a maximum of 100 ft (30 m) long. Never  
218–77518–36 in. (0.45–0.91 m) long  
218–7763 – 6 ft. (0.91–1.8 m) long  
218–7776–12 ft. (1.8–3.7 m) long  
218–7788–16 ft. (2.4–4.9 m) long  
use 1/4” ID and 3/8” ID hose together  
.
Do not use lacquer or lacquer thinner in the suction  
and outlet hoses supplied with this system. These  
fluids quickly destroy the hose material. Use the  
optional chemical–resistant hoses.  
TWO ACCESSOR ADAPTER 220–232  
Y
1000 psi (70 bar) MAXIMUM WORKING PRESSURE  
Adapts pump outlet to use two accessory applicators  
simultaneously.  
CHEMICAL–RESISTANT SUCTION &  
OUTLET HOSES  
For use with lacquer and lacquer thinners.  
205–142 Outlet Hose; Nylon; 3/8” ID; cpld 3/8  
npsm(fbe); 25’ (7.6 m); 300 psi (21 bar)  
MAXIMUM WORKING PRESSURE  
ROLLER VALVE REPAIR KIT  
218–960  
Includes items A through H  
Individual parts not sold separately  
See page 11 for instructions.  
.
219–095 Suction Hose; Nylon  
LARGER DIAMETER OUTLET HOSE  
250 psi (17.5 bar) MAXIMUM WORKING PRESSURE  
Use this hose when using more than 25 ft (7.6 m) of outlet  
hose. Not intended for use with lacquer or lacquer  
thinners.  
G
H
220–009 Outlet Hose; 3/8” ID; cpld 3/8 npsm(fbe);  
50’ (15 m)  
E
F
NIPPLE  
108–228  
Needed to couple two lengths of hose 220–009  
.
3/8 npsm(mbe)  
SPRAY WAND  
220–236  
4050 psi (279 psi) MAXIMUM WORKING PRESSURE  
Creates soft spray when used with PT2000.  
A
B
FIXED EXTENSION TUBES  
*Included with sprayer  
.
C
D
224–413 12 in. (0.31 m) long  
224–414*18 in. (0.45 m) long  
224–415 36 in. (0.91 m) long  
224–416 72 in. (1.83 m) long  
0304  
ROLLER FRAMES/DIFFUSERS AND ROLLER COVERS  
*Included with sprayer  
.
Frame Size  
Roller Frames  
&
Roller Covers  
3/4” (19 mm) Nap  
1/2” (12 mm) Nap  
For semi-rough to  
smooth surfaces  
1–1/4” (32 mm) Nap  
For rough surfaces  
Diffusers  
For semi-roug  
surfaces  
h
3” Size  
9” Size  
12” Size  
220–234  
218–935*  
224–268  
108–402  
107–590*  
186–944  
107–591*  
186–945  
107–592  
186–946  
307-730 19  
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The CSA Listed Model, 220–345, has been obsoleted. A Basic  
System, Model 223–660, has been added.  
TECHNICAL DATA  
MANUAL CHANGE SUMMAR  
Y
Maximum Operating Pressure  
.
. . . . 250 psi (17.5 bar)  
Listed below by the assembly changed are OLD, NEW, ADDED  
and DELETED parts.  
Power Requirements  
.
. . . . . . . . . . . . 120 V AC, 60 Hz,  
1
Phase, 1.0 Amp  
Pump Output  
Power Supply Cord  
.
. . . . . . . . 1 gallon (3.8 liter) in 5 minutes  
Assembly Part  
Changed Status  
Ref  
No.  
.
. . . . . . . . . . . No. 16 AWG, 3 wire,  
6’ (1.7 m) long  
Part No.  
Name  
218–938  
System  
Old  
New  
2a  
2a  
218–978  
222–349  
Outlet Fitting  
Outlet Fitting  
W
etted Parts  
.
. . . . . . . . . . . . Aluminum, Brass, Vitonr,  
Delrinr, Polyurethane, Neoprene,  
ungsten Carbide, Stainless Steel, Nylon, Plated  
Old  
New  
15  
15  
108–225 Capscrew  
101–864 Capscrew  
T
Steel,  
Old  
New  
30  
30  
218–975 Motor  
181–800 Motor  
Buna–N, Polyester, Polyvinyl Chloride  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13.5 lb (6.1 Kg)  
Old  
63  
218–775 Extension  
224–414 Extension  
166–969 Gasket  
New  
New  
63  
63a  
Vitonr and  
r
are registered trademarks of the  
PTFE  
DuPont Company  
.
Old  
New  
67  
67  
102–513 Fuse  
108–461 Fuse  
Old  
New  
70  
96  
181–184 Label  
181–787 Label  
GRACO PHONE NUMBERS  
TO PLACE AN ORDER, contact your Graco distribu  
tor, or call this number to identify the distributor clos  
Old  
New  
82  
82  
103–584 Screw  
103–854 Screw  
-
-
Add  
Add  
88  
89  
220–231  
Flush Kit  
est to you:  
1–800–328–0211 Toll Free  
107–591 Roller Cover  
FOR TECHNICAL ASSISTANCE, service repair in-  
formation or assistance regarding the application of  
Graco equipment:  
Old  
New  
59  
93  
167–703 Nipple  
187–113  
Nipple  
1–800–543–0339 Toll Free  
Old  
New  
61  
94  
108–227 Nipple  
187–082 Nipple  
THE GRACO WARRANTY AND DISCLAIMERS  
WARRANTY  
Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date  
of sale by an authorized Graco distributor to the original purchaser for use. As purchaser  
s sole remedy for breach of this warranty  
,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This war  
-
ranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, misap  
plication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco  
component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
-
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for  
verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment  
will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material  
or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation.  
DISCLAIMERS AND LIMITATIONS  
THE TERMS OF THIS  
WARRANTY CONSTITUTE PURCHASER’S SOLE AND EXCLUSIVE REMEDY AND ARE IN LIEU OF ANY OTHER WAR-  
RANTIES (EXPRESS OR IMPLIED), INCLUDING WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PUR  
-
POSE, AND OF ANY NON–CONTRACTUAL LIABILITIES, INCLUDING PRODUCT LIABILITIES, BASED ON NEGLIGENCE OR STRICT LIABILITY  
.
EVERY FORM OF LIABILITY FOR DIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS IS EXPRESSLY EXCLUDED AND DENIED. IN  
NO CASE SHALL GRACO’S LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. ANY ACTION FOR BREACH OF WARRANTY MUST  
BE BROUGHT WITHIN TWO (2) YEARS OF THE DATE OF SALE.  
EQUIPMENT NOT COVERED BY GRACO WARRANTY  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE, WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS, OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO.  
These items sold, but not manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if any of  
,
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.  
Factory Branches: Atlanta, Chicago, Dallas, Detroit, Los Angeles, West Caldwell (N.J.)  
Subsidiary a  
n
d Affiliate Companies:  
C
anada; England; Korea; Switzerland; France; Germany; Hong Kong; Japan  
GRACO INC.  
P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441  
PRINTED IN U.S.A. 307–730 3–85 Revised 9–91  
20 307-730  
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