Graco Heat Pump 307878Y User Manual

Instructions  
®
50:1 Ratio Fire-Ball  
Lubrication Pump  
307878Y  
EN  
Portable units for heavy grease. For professional use only.  
See page 2 for model information, including maximum  
working pressure and approvals.  
Important Safety Instructions  
Read all warnings and instructions in this  
manual. Save these instructions.  
These systems are designed to be used only in  
pumping non-corrosive and non-abrasive lubricants  
and grease. Any other use of the system can cause  
unsafe operating conditions and result in component  
rupture, fire, or explosion which can cause serious  
injury, including fluid injection.  
Model 240883 shown  
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Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-  
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When  
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific  
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where  
applicable.  
WARNING  
FIRE AND EXPLOSION HAZARD  
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be  
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources, such as cigarettes and portable electric lamps.  
Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.  
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.  
Ground all equipment in the work area.  
Use only grounded hoses.  
Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment  
until you identify and correct the problem.  
Keep a working fire extinguisher in the work area.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all  
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information  
about your material, request MSDS from distributor or retailer.  
Do not leave the work area while equipment is energized or under pressure.  
Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.  
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-  
facturer’s replacement parts only.  
Do not alter or modify equipment. Alterations or modifications may void agency approvals and create  
safety hazards.  
Make sure all equipment is rated and approved for the environment in which you are using it.  
Use equipment only for its intended purpose. Call your distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
307878Y  
3
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Warnings  
WARNING  
SKIN INJECTION HAZARD  
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This  
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical  
treatment.  
Do not point dispensing device at anyone or at any part of the body.  
Do not put your hand over the fluid outlet.  
Do not stop or deflect leaks with your hand, body, glove, or rag.  
Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or  
servicing equipment.  
Tighten all fluid connections before operating the equipment.  
Check hoses and couplings daily. Replace worn or damaged parts immediately.  
TOXIC FLUID OR FUMES HAZARD  
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or  
swallowed.  
Read MSDSs to know the specific hazards of the fluids you are using.  
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.  
Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.  
4
307878Y  
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Installation  
Installation  
Grounding  
Models 225773, 225827, 240883,  
240884, and 245695  
Refer to FIG. 2 for the following instructions.  
The equipment must be grounded to reduce the risk  
of static sparking and electric shock. Electric or static  
sparking can cause fumes to ignite or explode.  
Improper grounding can cause electric shock.  
Grounding provides an escape wire for the electric  
current.  
1. Models 225773, 240883, and 245695 only :  
Assemble the truck as shown in the parts drawing  
on page 13. Secure the truck pail (5) to the truck  
base with the pointed hold-down clamps (3c) and  
thumb nuts (3d).  
2. Models 225827 and 240884 only : Remove the  
fluid outlet adapter included with the pump, and  
screw the holster (6) into the pump outlet, using  
thread sealant.  
Ground all of this equipment:  
Pump: Use a ground wire and clamp as shown in  
FIG. 1. Remove the ground screw (Z) and insert  
through the eye of the ring terminal at end of ground  
wire (Y). Fasten the screw back onto the pump and  
tighten securely. Connect the other end of the  
ground wire to a true earth ground. To order a  
ground wire and clamp, order P/N 222011.  
3. Remove the cover (4) from the pail of lubricant.  
Place the pail of lubricant into the truck pail.  
4. Secure the cover (4) on the pail with three thumb-  
screws (A).  
5. Insert the pump riser tube through the top of the  
cover (4). Lower the pump until it rests on the cover.  
6. Assembly the gun (2b) and hose (2a), and connect  
the hose to the pump fluid outlet.  
7. Connect the nipple (2d) to the pump air inlet or air  
regulator (7b) inlet, whichever is applicable.  
Z
Y
8. Connect the quick-disconnect coupler (2c) to the air  
supply hose.  
FIG. 1  
7b  
2b  
Air and fluid hoses: Use only grounded hoses.  
2a  
2c,  
2d  
Air compressor: Follow manufacturer’s recommen-  
dations.  
6
Fluid supply container: Follow the local code.  
4
5
A
To maintain ground continuity when flushing or  
relieving pressure, always hold a metal part of the  
fun firmly to the side of a grounded metal waste con-  
tainer, then trigger the gun.  
3c, 3d  
Model 240883 shown  
FIG. 2  
307878Y  
5
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Installation  
Models 225006, 225026, 240880,  
240881, and 245696  
7b  
2c, 2d  
2b  
2a  
Refer to FIG. 3 for the following instructions.  
1. Models 225006 and 240880 : Assembly the base  
(3) as shown in the Parts Drawing on page 14.  
Models 225026, 240881, and 245696 : Assemble  
the truck (3) as shown in the Parts Drawing on page  
13.  
6
4
5
A
2. Remove the fluid outlet adapter included with the  
pump, and screw the holster (6) into the pump out-  
let, using thread sealant.  
3
3. Place an open 120-lb (54.43 kg) drum of grease on  
mounting base or truck and secure it with the  
hold-down clamps.  
For portable base models 225006 and 240880:  
For steel drums use pointed end of bracket (3c).  
Position clamps above drum bead. Tight bolts (3b).  
For fiber drums reverse bracket (3c) to use flat end.  
For truck model 225026, 245696 and 240881:  
For steel drums: use pointed end of bracket (3c).  
Position clamp above drum bead. Tighten thumb  
nuts (3d).  
3c, 3d  
3b, 3c  
4. Press the follow plate (5) down firmly onto the  
grease, and rotate it to eliminate air pockets and  
reduce channeling.  
5. Insert the pump through the cover (4).  
6. Slide the cover up far enough to let the pump pass  
easily through the follow plate grommet.  
Model 240881 shown  
7. Secure the cover (4) on the drum with the thumb  
screws (A). It is not necessary to bolt the pump to  
the cover.  
FIG. 3  
8. Assemble the gun (2b) and hose (2a), and connect  
the hose to the pump fluid outlet.  
9. Connect the nipple (2d) to the pump air inlet or air  
regulator (7b) inlet, whichever is applicable.  
10. Connect the quick-disconnect couple (2c) to the air  
supple hose.  
6
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Installation  
Models 222069, 240885, and  
245694  
Models 222245 and 240882  
Refer to FIG. 5 for the following instructions.  
Refer to FIG. 4 for the following instructions.  
1. Assemble the cart (6). Use only 2 of the 4 brackets  
(5d) supplied.  
1. Remove the cover from the pail and scoop the lubri-  
cant from the center to the sides of the pail to make  
its surface concave.  
2. Install the rear positions of the drum shelf (6b).  
3. Press the follow plate (4) down firmly onto the  
grease, and rotate it to eliminate any air pockets  
and reduce channeling. Insert the pump through the  
cover (3). Slide the cover up far enough to allow the  
pump to pass easily through the follow plate grom-  
met and into the grease.  
2. Center the follow plate (5) in the pail opening. Press  
the plate firmly downward and rotate it over the  
lubricant surface to eliminate air pockets and pre-  
vent channeling.  
3. Place the cover (3a) on thep ail, and tighten the  
thumb screws (3f).  
4. Using items 5a to 5d, secure the cover to the drum,  
and the drum to the cart. It is not necessary to bolt  
the pump to the cover.  
4. Assemble the gun (2b) and hose (2a), and connect  
the hose to the pump fluid outlet.  
5. Assemble the gun (2b) and hose (3a), and connect  
the hose to the pump fluid outlet.  
5. Connect the nipple (2d) to the pump air inlet or air  
regulator (7b) inlet, whichever is applicable.  
6. Connect the quick-disconnect nipple (2d) to the  
pump air inlet or air regulator (7b) inlet, whichever is  
applicable.  
6. Connect the quick-disconnect coupler (2c) to the air  
supply hose.  
7. Connect the quick-disconnect couple (2c) to the air  
supply hose.  
2b  
2a  
2b  
7b  
2c, 2d  
2c  
2d  
7b  
2a  
3
6
5a  
4
3f  
5b  
3a  
5c  
5d  
5
Model 240885 shown  
FIG. 4  
6b  
Model 240882 shown  
FIG. 5  
307878Y  
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Installation  
11. Center the inductor plate (5) in the pail opening.  
Press down on the pump and rock it back and forth  
to seat the inductor plate to eliminate air pockets.  
Continue action until material appears at the vent  
opening.  
Models 226012 and 240886  
wise indicated.  
1. Assemble the truck as shown in the Parts Drawing  
on page 13 but do not assemble the handle.  
12. Close the inductor plate vent by turning the knob  
clockwise.  
2. Slide handle through elevator slide tube and secure  
handle to base.  
13. Assemble the gun (2b), Z-swivel, and hose (2a).  
14. Connect hose (2a) to holster (6) or to pump fluid  
outlet adapter if you chose not to use the hol-  
ster.Connect the nipple (2d) to the pump air inlet or  
air regulator inlet (7b), whichever is applicable.  
3. Remove the fluid outlet adapter included with the  
pump, and screw the holster (6) into the pump outlet  
using thread sealant.  
4. Secure pump to elevator mounting plate.  
15. Connect the quick-disconnect coupler (2c) to the air  
supply hose.  
5. Remove inductor plate locking nut, locking ring, and  
Pump riser tube  
Locking ring  
Locking nut  
2a  
7b  
2c, 2d  
2b  
6
5
1/8” (3 mm)  
Pump intake slots  
5
FIG. 6  
6. In order, slide inductor plate locking nut, locking  
ring, and o-ring on pump riser tube.  
7. Adjust the inductor plate (5) on the pump riser tube  
so the slots are showing just below the inside of the  
plate. Tighten the locking nut securely. (FIG. 6)  
3c, 3d  
Model 240886 shown  
8. Open the inductor plate vent by turning the knob  
counter clockwise.  
FIG. 7  
9. Place an open 50 lb (22.68 kg) pail of grease on the  
truck and secure it with the hold-down clamps.  
10. Remove the cover from the pail and scoop the lubri-  
cant from the center to the sides of the pail to make  
its surface concave.  
8
307878Y  
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Installation  
Typical Installation  
The installation shown below is only a guide for selecting and installing system components and accessories. Con-  
tact your Graco distributor for assistance in designing a system to suit your particular needs.  
D
B
J
E
C
H
F
G
A
FIG. 8  
Key:  
A
B
C
D
E
F
Fluid dispense line  
Pump ground wire (required)  
Air regulator  
Main air supply line  
Air filter  
Pump lubricator  
G
H
J
Pump runaway valve  
Bleed-type master air valve (required)  
Quick-disconnect couple and nipple  
K
Air regulator (7b) with safety valve (7c) and gauge (not  
shown)  
Included with Models 240880 to 240886  
307878Y  
9
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Installation  
Air Line and Accessories  
NOTE: Install air line accessories in the order shown in  
the Typical Installation.  
Install the air regulator (C) to control pump speed  
and pressure.  
Install a pump runaway valve (G) to shut off the air  
to the pump if the pump accelerates beyond the  
pre-adjusted setting. A pump that runs too fast can  
be seriously damaged.  
On the main air supply line from the compressor,  
install an air line filter (E) to remove harmful dirt and  
contaminants from the compressed air supply.  
For Models 240880 through 240886, install the  
provided air regulator/safety valve (K) at the pump  
air inlet with the nipple (7a, also included).  
Install an air line lubricator (F) for automatic air  
motor lubrication.  
Install a bleed-type master air valve (H) to relieve air  
trapped between the valve and the motor when the  
valve is closed.  
NOTICE  
Avoid hanging air accessories directly on the pump  
air inlet. The fittings are not strong enough to support  
the accessories and may cause one or more to  
break. If accessories must be installed directly on the  
pump, provide a bracket on which to mount them.  
Trapped air can cause the air motor to cycle  
unexpectedly, causing serious injury if you are  
adjusting or repairing the pump. Follow the Pressure  
Relief Procedure on page 10.  
Operation  
Pressure Relief Procedure  
Start-up: Single or Multiple  
Pump Systems  
1. Close the air regulator and bleed-type master air  
valves to all but one pump.  
1. Shut off the air to the pump.  
2. Open the master air valve from the compressor.  
2. Bleed off the air pressure by closing the air regulator  
(self-relieving type), or closing the bleed-type mas-  
ter air valve installed upstream of the air regulator,  
or disconnecting the air supply hose at the  
quick-disconnect.  
3. For the pump which is connected, trigger the dis-  
pensing valve into a grounded metal waste con-  
tainer, making firm metal-to-metal contact between  
the container and valve.  
4. Open the bleed-type master air valve, and open the  
pump air regulator slowly until the pump is running.  
When the pump is primed and all air has been  
pushed out of the lines, release the trigger.  
3. Hold a metal part of the gun or valve firmly to the  
side of a grounded metal waste container and trig-  
ger to relieve fluid pressure.  
5. If you have more than one pump, repeat this proce-  
dure for each pump.  
NOTE: When the pump is primed, and with sufficient air  
supplied, the pump starts when the dispensing valve is  
opened and shuts off when it is closed.  
10  
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Installation  
6. Set the air pressure to each pump at the lowest  
pressure needed to get the desired results.  
NOTE: A pump runaway valve can be installed not he  
air line to automatically shut off the pump if it starts to  
run too slow.  
Never allow the pump to run dry of the fluid being  
pumped. A dry pump will quickly accelerate to a high  
speed, possibly damaging itself. If the pump accelerates  
quickly or is running too fast, stop it immediately and  
check the fluid supply. If the supply container is empty  
and air has been pumped into the lines, prime the pump  
and lines with fluid, or flush it and leave it filled with a  
compatible solvent. Be sure to eliminate all air from the  
fluid system.  
The maximum working pressure of each pump in  
your system may not be the same. To reduce the risk  
of over-pressurizing any part of your system, be sure  
you know the maximum working pressure rating of  
each pump and its connected components. Never  
exceed the maximum working pressure of the lowest  
rated components connected to a particular pump.  
To determine the fluid output pressure using the air  
regulator reading, multiply the ratio of the pump by  
the air pressure down on the regulator gauge. For  
example:  
50:(1) ratio x 100 psi air = 50000 psi fluid output  
50:(1) ratio x 0.7 MPa air = 35 MPa fluid output  
50:(1) ratio x 7 bar air = 350 bar fluid output  
Limit the air to the pump so that no air line or fluid line  
component or accessory is over pressurized.  
7. Read and follow the instructions supplied with each  
component in the system.  
8. When shutting off the system, always follow the  
Pressure Relief Procedure on page 10.  
307878Y  
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Parts  
Parts  
Ref No 2, Dispense Kit 222070  
2b  
Qty  
.
2d  
2c  
Ref. Part No. Description  
2a  
2b  
2c  
2d  
2e  
109151 HOSE, 1/4 npt (mbe), 12 ft (3.7 m)  
242056 VALVE  
114558 COUPLER, quick-disconnect  
169971 NIPPLE, quick-disconnect  
202577 Z-SWIVEL  
1
1
1
1
1
2e  
Ref No. 2  
2a  
Model 225827, 240884: 35 lb to 50 lb pail size  
Qty  
Ref. Part No. Description  
.
1
239877 PUMP, 50:1 Fire-Ball, See manual  
308883 for parts  
222070 DISPENSE KIT, See parts list  
above  
204134 PAIL  
24N924 COVER, See manual 306345 for  
parts, model 225827  
1
1
7
4
2
1
3
4
1
1
6
24R350 COVER, See manual 306345 for  
parts, model 240884  
203976 HOLSTER  
240831 CE INSTALLATION KIT, See parts  
list on page 16, model 240884  
1
3
6
7
1
1
2
Model 222069, 245694, 240885: 25 lb to 50 lb  
pail size  
Model 240884 shown  
Qty  
Ref. Part No. Description  
.
1
239877 PUMP, 50:1 Fire-Ball, See manual  
308883 for parts  
222070 DISPENSE KIT, see parts above  
245697 DISPENSE KIT, Model 245694  
only, See parts list on page 14  
222059 COVER, includes items 3a- 3h  
207617 COVER, pail  
168102 PLATE, stop, pump  
158048 BUMPER, button, rubber  
159608 RIVET  
150868 HOLDER, gun  
100200 SCREW, thumb  
100025 NUT, 1/4 npsm thd  
100579 PIN, cotter, 1/8” x 1”  
220653 FOLLOW PLATE, See manual  
306345 for parts, model 240885  
24F901 FOLLOW PLATE, see manual  
306345, models 222069, 245694  
240831 CE INSTALLATION KIT, See parts  
list on page 16, model 240885  
1
Model 240885 shown  
1
2
1
1
2
7
3
1
1
1
1
1
1
3
1
1
1
3a  
3b  
3c  
3d  
3e  
3f  
3g  
3h  
5
3d  
3c  
3b  
3a  
3h  
3e  
3f  
5
1
1
7
12  
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Parts  
Model 225026, 245696l, 240881: 120 lb drum  
1
size  
7
Qty  
4
6
2
Ref. Part No. Description  
.
1
239887 PUMP, 50:1 Fire-Ball, See manual  
308883 for parts  
222070 DISPENSE KIT, See parts, page 12  
245697 DISPENSE KIT, Model 245696 only,  
See parts, page 14  
1
2
1
1
5
3
3
4
203650 TRUCK, 2 wheel, See parts below  
204574 COVER, See manual 30345 for parts,  
models 245696, 240881  
1
1
24R350 COVER, See manual 30345 for parts,  
model 255026  
220654 FOLLOW PLATE, See manual  
306345 for parts, model 245696,  
240881  
1
1
5
Model 240881 shown  
220654 FOLLOW PLATE, See manual  
306345 for parts, model 255026  
203976 HOLSTER  
240831 CE INSTALLATION KIT, See parts  
on page 16, model 240881  
1
6
7
1
1
3
1
Model 225773, 245695, 2480883: 35 lb to 50  
7
2
lb pail size  
4
Ref. Part No. Description  
Qty  
1
2
239877 PUMP, 50:1 Fire-Ball, See manual  
308883 for parts  
222070 DISPENSE KIT, See parts, page 12  
245697 DISPENSE KIT, Model 245696 only,  
See parts, page 14  
1
6
1
1
5
3
4
203650 TRUCK, 2 wheel, See parts below  
204574 COVER, See manual 306345 for  
parts, models 245695, 240883  
24F901 COVER, See manual 306345 for  
parts, model 225773  
1
1
1
5
6
7
204134 PAIL  
203976 HOLSTER  
240831 CE INSTALLATION KIT, See part list  
on page 16, models 240883  
1
1
1
Model 240883 shown  
Ref No. 3, Truck 203650  
.
Qty  
.
3h  
Ref. Part No. Description  
3a  
3a  
3b  
3c  
3d  
203651 BASE, truck, bare  
101251 WHEEL  
159912 NUT, thumb, 5/16-18  
159913 CLAMP, hold down, steel drums  
only  
154636 WASHER, 5/8”, 16 GA  
100609 SCREW, rd nd mach, 1/4-20 x 3/8”  
101242 RING, retaining  
159924 HANDLE, truck  
1
2
2
2
3c  
3d  
3f  
3e  
3b  
3e  
3e  
3f  
3g  
3h  
4
2
2
1
3g  
Ref No. 3  
307878Y  
13  
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Parts  
Model 225006, 240880: 120 lb drum size  
1
Ref. Part No. Description  
Qty.  
2
7
1
239887 PUMP, 50:1 Fire-Ball, See manual  
308883 for parts  
1
4
2
3
222070 DISPENSE KIT, See parts, page 12  
203622 PORTABLE BASE, See parts list  
below  
1
1
6
4
204574 COVER, See manual 306345 for  
parts, model 240880  
24R350 COVER, See manual 306345 for  
parts, model 225006  
220654 FOLLOW PLATE, See manual  
306345 for parts, model 240880  
24F902 FOLLOW PLATE, See manual  
306345 for parts, model 225006  
203976 HOLSTER  
240831 CE INSTALLATION KIT, See parts  
on page 16, model 240880  
1
1
1
1
5
5
5
3
6
7
1
1
Model 240880 shown  
3b  
3d  
3e  
Ref No. 3, Portable Base 203622, Series B  
3c  
3a  
Qty  
Ref. Part No. Description  
.
1
2
2
2
2
16  
4
3f  
3a  
3b  
3c  
3d  
3e  
3f  
191750 BASE, drum  
102547 BOLT, hex hd, 5/16”-18 x 1.5”  
191747 BRACKET  
100214 WASHER, lock  
100132 WASHER, flat  
113660 RIVET  
3g  
3g  
113646 CASTER, polyurethane  
Ref No. 3  
2b  
Ref No. 2, Dispense Kit 245697  
Qty  
.
2d  
2c  
Ref Part No. Description  
2a  
2b  
2c  
2d  
2e  
109151 HOSE, 1/4 npt(mbe), 12 ft (3.7 m)  
233807 VALVE  
114558 COUPLER, quick-disconnect  
169971 NIPPLE, quick-disconnect  
202577 Z-SWIVEL  
1
1
1
1
1
2e  
2a  
Ref No. 2  
14  
307878Y  
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Parts  
Ref No. 2, Dispense Kit 222838  
2b  
2d  
2c  
Ref Part No. Description  
Qty  
2a  
2b  
2c  
2d  
2e  
109154 HOSE  
242056 VALVE  
114558 COUPLER, quick-disconnect  
169971 NIPPLE, quick-disconnect  
202577 Z-SWIVEL  
1
1
1
1
1
2e  
Ref No. 2  
2a  
Model 222245, 240882: 120 lb drum size  
Qty  
6d  
Ref Part No. Description  
.
1
1
1
2
3
4
239887 PUMP, 50:1 Fire-Ball, See manual  
308883 for parts  
222383 DISPENSE KIT, See parts list  
above  
222060 COVER, See manual 306345 for  
parts  
220654 FOLLOW PLATE, See manual  
306345 for parts, model 240882  
24F902 FOLLOW PLATE, See manual  
306345 for parts, model 222245  
222061 HOLD DOWN KIT, Includes items  
5a to 5d  
200889 NUT, wing  
153166 HOOK, drum mounting  
153102 ROD, drum  
159016 BRACKET, retaining (2 used)  
222243 CART KIT, includes items 6a to 6p  
218027 FRAME, cart  
183987 SHELF, drum  
107144 SCREW, cap, 3/8-16 x2-1/4  
179766 HANDLE, cart  
100731 WASHER, flat, 3/8  
101566 LOCKNUT, hex, 3/8-16  
179770 AXLE  
154628 WASHER, flat, 3/4  
107146 RING, retaining, ext, 3/4  
106039 WHEEL, tire, pneumatic  
107145 CAP, tube  
100680 CAPSCREW, 3/8-16 x 7/8  
159016 BRACKET, retaining  
240831 CE INSTALLATION KIT,  
See part list on page 16, model  
240882  
2
1
1
1
1
1
6e  
6m  
6f  
7
6c  
3
4
6g  
5a  
5b  
5c  
5
5a  
5b  
5c  
5d  
6
6a  
6b  
6c  
6d  
6e  
6f  
6g  
6h  
6j  
6k  
6m  
6n  
6p  
7
2
2
2
4
1
2
1
4
1
6
6
1
4
4
2
2
2
2
1
6j  
5d  
6a  
6h  
6b  
6n  
6p 6e 6f  
6k  
6h 6j  
307878Y  
15  
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Parts  
Model 226012, 240886: 50 lb pail size  
3
Ref. Part No. Description  
Qty.  
1
1
2
3
239877 PUMP, 50:1 Fire-Ball, See manual  
308883 for parts  
222070 DISPENSE KIT, See parts, page  
203650 TRUCK, portable, See parts list on  
page 13  
1
7
4
1
1
2
6
4
5
6
7
203664 ELEVATOR  
204351 FOLLOW PLATE  
203976 HOLSTER  
240831 CE INSTALLATION KIT, See parts  
list below, model 240886  
1
1
1
1
5
Model 240886 shown  
Ref No. 7, CE Installation Kit 240831  
Ref. Part No. Description  
Qty.  
7a 156849 NIPPLE  
7b 109075 REGULATOR, air, with gauge  
7c 103347 VALVE, safety  
1
1
1
1
1
7d  
7d 222011 CLAMPING, grounding  
7e  
CE Label  
7a  
ATTENTION: To comply with CE directives, the CE  
identification label must be affixed to the back of the  
cart or to the top of the drum cover. Permanently  
mark the date of the assembly on the label.  
7b  
7c  
7e  
Ref No. 7  
16  
307878Y  
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Technical Data  
Technical Data  
.
50:1 Ratio Fire-Ball Lubrication Pumps  
US  
Metric  
35 MPa, 350 bar  
0.7 MPa, 7 bar  
Maximum fluid working pressure  
Maximum Air Inlet Pressure  
Sound (dBa)  
5000 psi  
100 psi  
Tested at 100 psi (0.7 MPa, 7 bar) at 40 cycles per minute  
Sound Pressure Level, measured at 1  
meter from unit  
Sound Power Level, tested in accordance  
with ISO 9614-2  
77.9 dB(A)  
85.6 dB(A)  
307878Y  
17  
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs  
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT  
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 307878  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 1988, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised May 2014  
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