Instructions
™
Pro-Shot Grease
Dispense Valve
309032L
EN
For high pressure grease dispense. For professional use only.
Model No. 242055, Series B, 1/4 npt Fluid Inlet
Model No. 242056, Series B, 1/4 npt Fluid Inlet with Coupler
Model No. 242057, Series B, 3/8 npt Fluid Inlet
Model No. 242058, Series B, 3/8 npt Fluid Inlet with Coupler
Model No. 24H399, Series A, 1/4-19 bspt Fluid Inlet
Model No. 24H400, Series A, 1/4-19 bspt Fluid Inlet with Coupler
Model No. 24H401, Series A, 3/8-19 bspt Fluid Inlet
Model No. 24H402, Series A, 3/8-19 bspt Fluid Inlet with Couple
Model No. 24H403, Series A, 1/4-19 bspp Fluid Inlet
Model No. 24H404, Series A, 1/4-19 bspp Fluid Inlet with Coupler
Model No. 24H405, Series A, 3/8-19 bspp Fluid Inlet
Model No. 24H406, Series A, 3/8-19 bspp Fluid Inlet with Coupler
8000 psi (55.2 MPa, 552 bar) Maximum Working
Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
.
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
Operation
NOTE: If you suspect the dispensing valve, extension,
or grease fitting coupler is clogged, or the pressure has
not been fully relieved after following the previous steps,
using a rag VERY SLOWLY loosen the coupler or hose
end coupling and allow pressure to be relieved gradu-
ally, then loosen the part completely then clear the clog.
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
Adjustment
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
The dispense valve provides positive control of high
pressure lubricants. When supplied with air the pump
will start when the valve is triggered and still stall against
pressure when the trigger is released.
1. Close the supply pump’s bleed-type master air valve
(required in pneumatic systems).
2. Open the dispensing valve until pressure is fully
relieved.
1. Relieve the pressure, see Pressure Relief Proce-
dure.
3. Open the fluid drain valve at the pump fluid outlet.
Leave the drain valve open until you are ready to
use the system again.
2. To adjust the clearance, loosen the top nut (5, Fig 1)
and turn the bottom nut (5) in or out as needed. To
increase grease flow turn bottom nut in. To reduce
grease flow turn bottom nut out. Hold the bottom nut
in place and securely tight the top nut.
7
Yoke
5
Rod Guide
11
Torque 90 – 110 ft. lbs.
FIG. 1
309032L
3
Download from Www.Somanuals.com. All Manuals Search And Download.
Service
Service
tions.
9. Push plunger rod (15) through seal (4). Be careful;
seat (14), ball (2), and copper gasket (6) will fall out
bottom.
10. Replace all parts included in service kit 243446.
11. Reassemble valve.
Disassembly
1. Relieve the pressure. See Pressure Relief Proce-
To reduce the risk of serious injury after servicing
valve, always make sure the valve is in the closed
position with trigger released.
2. Check all parts thoroughly when disassembling and
carefully replace any worn or damaged parts.
3. Remove bottom seat adapter (10) from grease fun
body (9).
12. With trigger in free position tighten bottom nut (5)
until yoke bottoms out on rod guide (this is the max-
mately 1/8 turn. Hold bottom nut in place and
securely tighten top nut.
4. Remove acorn nuts (1) and bolts (17) from trigger
guard (12). Remove trigger guard (12).
5. Remove outlet adapter (7).
6. Remove hex nuts (5).
13. If additional adjustment is desired, follow adjustment
7. Remove yoke (16).
14. For specific operational problems, see Trouble
Shooting.
8. Remove rod guide (18) from grease gun body (9).
Troubleshooting
Problem
Cause
Solution
Damaged Ball
Damaged Seat
Out of Adjustment
Missing Ball
Install Service Kit
Install Service Kit
Grease Flows with trigger release
Readjust, see Adjustment, page 3
Install Service Kit
Out of Adjustment
Plugged Seat
Readjust, see Adjustment, page 3
Clean seat
No grease flow when trigger pulled
Grease is leaking out of bottom of gun
Disassembled Plunger and Rod
Loose Bottom Adapter
Missing Copper Gasket
Worn Copper Gasket
Worn Seal in top of gun
Worn plunger rod
Reassemble
Install Service Kit
Install Service Kit
Install Service Kit
Install Service Kit
Replace guard
Grease is leaking out of the top of gun
Short seal life
Bent guard
Trigger will not move
Bent pivot pin
Install Service Kit
Replace trigger
Damaged handle
4
309032L
Download from Www.Somanuals.com. All Manuals Search And Download.
Parts
Parts
12
17*
18*
1*
6*
2*
14*
6
4*
5*
16*
15*
8a
9**
10
8b
3*
7
11
Ref. Part
Description
Qty.
Ref. Part
Description
NUT, self-locking, 10-32
BALL, carbide
SPRING, compression
SEAL
NUT, hex, 10-32
GASKET, copper
Qty.
16G884 ADAPTER, 1/4”-19 bspt, seat,
model 24H399 and 24H400
16G885 ADAPTER, 1/4”-19 bspp, seat,
model 24H403 and 24H404
16G886 ADAPTER, 3/8”-19 bspt, seat,
model 24H401 and 24H402
16G887 ADAPTER, 3/8”-19 bspp, seat,
model 24H405 and 24H406
1
1
2
3
4
5
6
7
8
†
2
1
1
1
2
2
1
1
†
†
†
†
†
1
1
1
196783 ADAPTER, outlet, 1/8 npt
200389 NOZZLE
Includes items 8a and 8b, model
242056 and 242058 only
TUBE, adapter (not sold sepa-
rately)
11
12
14
15
16
17
18
196999 TRIGGER
195612 GUARD, trigger
1
1
1
1
1
2
1
8a
8b
1
1
†
†
†
†
†
SEAT, valve
PLUNGER/ROD ASSEMBLY
YOKE
SHAFT, pivot
GUIDE, rod
200325 COUPLER, model 242056 and
242058 only
BODY, grease gun
195610 ADAPTER, 1/4” npt, seat, model
242055 and 242056
195620 ADAPTER, 3/8” npt, seat, model
242057 and 242058
9**
10
1
1
** Not available
† Parts included in Kit 243446 (purchase separately).
1
Technical Data
.
™
Pro-Shot Grease Dispense Valve
US
Metric
55.2 MPa, 552 bar
1/4” or 3/8”
Chrome Vanadium, Polyurethane, Brass, Carbon Steel, Alloy Steel
Maximum fluid working pressure
Inlet Size
8000 psi
Wetted Parts
309032L
5
Download from Www.Somanuals.com. All Manuals Search And Download.
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 309032
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 1999, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised December 2012
Download from Www.Somanuals.com. All Manuals Search And Download.
|