Graco Automobile Parts 334946A User Manual
Repair-Parts  
Reactor® 2 Hydraulic Proportioning  
Systems  
334946A  
PROVEN QUALITY. LEADING TECHNOLOGY.  
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Warnings  
Warnings  
WARNING  
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Warnings  
WARNING  
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Warnings  
WARNING  
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Warnings  
WARNING  
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Important Isocyanate Information  
Important Isocyanate Information  
Isocyanate Conditions  
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Important Isocyanate Information  
Material Self-Ignition  
Moisture Sensitivity of Isocyanates  
NOTICE  
Keep Components A and B Separate  
Changing Materials  
NOTICE  
Foam Resins with 245 fa Blowing  
Agents  
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Related Manuals  
Related Manuals  
Component Manuals in English:  
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Models  
Models  
Reactor 2H-30 and H-30 Elite  
®
®
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Models  
Reactor 2H-40 and H-40 Elite, 230V  
®
®
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Models  
Reactor 2H-40 and H-40 Elite, 400V  
(Continued)  
®
®
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Models  
Reactor 2H-50 and H-50 Elite  
®
®
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Models  
Reactor 2H-XP2and H-XP2Elite  
®
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Models  
Reactor 2H-XP3 and H-XP3 Elite  
®
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Approvals  
Approvals  
Accessories  
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Troubleshooting  
Troubleshooting  
Troubleshoot Errors  
Note  
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Troubleshooting  
Error Codes  
Note  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
Hydraulic Drive System  
Note  
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Troubleshooting  
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Troubleshooting  
Proportioning System  
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Troubleshooting  
Note  
Pressure/Material Imbalance  
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Troubleshooting  
Pumps Do Not Reverse Direction  
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Troubleshooting  
Note  
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Troubleshooting  
Hose Heat System  
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Troubleshooting  
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Troubleshooting  
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Troubleshooting  
Primary Heater  
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Troubleshooting  
Graco InSite  
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Pressure Relief Procedure  
Pressure Relief Procedure  
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Shutdown  
Shutdown  
NOTICE  
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Flushing  
Flushing  
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Repair  
Repair  
Before Beginning Repair  
1
Repair Proportioning Pumps  
Note  
1
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Repair  
Change Lubricant  
Change Hydraulic Fluid and Filter  
Note  
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Repair  
Note  
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Repair  
Replace Electric Motor  
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Repair  
Note  
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Repair  
Replace Belt  
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Repair  
Replace Fluid Inlet Sensor  
Replace Pressure Transducers  
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Repair  
Repair Primary Heater  
Repair Heater Overtemperature  
Switch  
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Repair  
Replace RTD  
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Repair  
Repair Heated Hose  
Note  
Note  
Note  
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Repair  
Repair Fluid Temperature Sensor  
(FTS)  
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Repair  
Repair Circuit Breaker Module  
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Repair  
Transformer Primary Check  
Note  
Transformer Secondary Check  
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Repair  
Note  
Replace Power Supply  
Replace TCM  
Replace Surge Protector  
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Repair  
Replace HCM  
Replace ADM  
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Parts  
Parts  
Elite Proportioners  
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Parts  
Proportioner Parts  
3
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Parts  
4
5
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Parts  
6
7
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Parts  
4
5
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Parts  
H-30, H-XP2  
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Parts  
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Parts  
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▲
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Parts  
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●
●
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●
▲
●
✖
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Parts  
H-40, H-50, H-XP3  
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Parts  
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✖
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Parts  
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Parts  
✖
✖
✖
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Parts  
●
▲
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✖
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Parts  
Proportioner Assembly Parts  
1
2
5
6
7
4
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Parts  
Proportioner Assembly Parts  
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Parts  
Hydraulic Cylinder Parts, 17G499  
1
3
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Parts  
Fluid Manifold  
1
2
3
4
5
★
★
▲
★
▲
★
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Parts  
Heater Parts  
17G646, 7.5kw Single Zone Heater  
17G648, 10.2kw Single Zone Heater  
1
2
3
5
6
8
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Parts  
17G647, 10.2kW Dual Zone Heater  
1
2
3
5
6
8
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Parts  
Fluid Inlet Kits  
17G644, Standard  
1
2
3
4
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Parts  
Electrical Enclosure  
1
2
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Parts  
▲
▲
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Parts  
System Din Rail and Harness Module Kits  
H-30, H-XP2Din Rail and Harness Module Kit  
●
●
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Parts  
H-30, H-XP2Power Supply and  
Terminal Block Module  
H-30, H-XP2System Circuit Breaker  
Module  
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Parts  
H–40, H–50, H–XP3 Din Rail and Harness Module Kits  
H-40, H–50, H–XP3 (230V)  
H–40, H–50, H–XP3 (400V)  
●
●
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Parts  
H-40, H-50, H-XP3 Power Supply and H-40, H-50, H-XP3 System Circuit  
Terminal Block Module Breaker Module  
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Electrical Schematics  
Electrical Schematics  
H-30, H-XP2DIN Assembly  
Schematic  
To HCM  
To HCM  
80mm  
Enclosure  
Fan  
1
3
24R757  
1
2
POWER  
SUPPLY  
CT01  
TB04TB05TB06 TB07TB08TB09  
TB01  
TB02  
TB03  
To TB31  
24R725  
Jumper  
16U530  
4
3
CB11  
HOSE  
CB12  
CB13  
CB14  
CB15  
MOTOR  
A HEAT  
B HEAT  
TRANS  
ti26606a  
17D775  
1
2
3
4
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Electrical Schematics  
H-40, H-50, H-XP3 DIN Assembly  
Schematics (230V)  
To HCM  
ti26609a  
80mm  
Enclosure  
Fan  
To HCM  
1
24R757  
2
1
POWER  
120mm  
SUPPLY  
Enclosure  
CT01  
Fan  
17G650  
TB01  
TB02  
TB03  
To TB31  
16U530  
2
3
CB12  
CB11  
HOSE  
CB13  
CB15  
CB14  
24R736  
Disconnect  
MOTOR  
B HEAT  
A HEAT  
TRANS  
1
2
3
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Electrical Schematics  
H-40, H-50, H-XP3 DIN Assembly  
Schematics (400V)  
To HCM  
80mm  
Enclosure  
Fan  
ti26610a  
To HCM  
1
24R757  
2
1
POWER  
120mm  
SUPPLY  
Enclosure  
CT01  
Fan  
17G650  
TB01  
TB02  
TB03  
To TB31  
16U530  
2
3
CB11  
HOSE  
CB15  
CB13  
CB14  
CB12  
24R736  
Disconnect  
MOTOR  
B HEAT  
A HEAT  
TRANS  
1
2
3
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Electrical Schematics  
HCM Schematic  
1
ti26608a  
24R735  
To Power Supply  
B Pressure Transducer  
A Pressure Transducer  
127068  
To TCM  
B Inlet Pressure /  
Temperature Transducer  
24Y263  
HCM  
A Inlet Pressure /  
Temperature Transducer  
16W130  
16W130  
B Inlet  
A Inlet  
16X118  
1
9
17G690  
WHITE  
ORANGE  
To CT01  
2
RED  
GREEN  
BLACK  
3
PE  
CB11  
HOSE  
CB12  
CB13  
CB14  
CB15  
Ground  
Bar 17G653  
MOTOR  
A HEAT  
B HEAT  
TRANS  
For 3 phase Motor: 17G688 / For Single phase Motor: 17G693  
1
2
3
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Electrical Schematics  
TCM Schematic  
CB11  
HOSE  
CB12  
CB13  
CB14  
CB15  
MOTOR  
A HEAT  
B HEAT  
TRANS  
To Ground Bar  
24U855  
TCM  
B RTD  
127068  
127068  
To ADM  
To HCM  
B HEATER  
Overtemperature Switchs  
24X648 (15kW, 20kW),  
24T242 (10 kW)  
1
A HEATER  
A RTD  
2
TB21 / 17B856  
3
To Ground  
Bar  
24W204  
10kW - 17G685  
15k, 20kW - 17G686  
Transformer Fan  
24R756  
BBLLKK  
RED  
To TB03  
To Hose  
RTD  
To TB02  
To Heated  
Hose  
ti26607a  
Hose Transformer  
4
TB31  
17D780  
1
2
3
4
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Hydraulic Reactor 2 Repair Spare Parts Reference  
Hydraulic Reactor 2 Repair Spare Parts Reference  
Recommended Common Spare Parts  
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Technical Specifications  
Technical Specifications  
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Technical Specifications  
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Graco Extended Warranty  
Graco Information  
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