Instructions-Parts
3A1902C
Air Compressor Kit
EN
Air compressor and receiver tank for Reactor® E-30i and E-XP2i integrated plural component
proportioning systems. For professional outdoor use only. Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these
instructions.
24K335
PROVEN QUALITY. LEADING TECHNOLOGY.
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Install Air Tank
Install Air Tank
Connect Air Lines
Reference parts illustration, Parts, page 8.
Reference Fig
1. Connect nipple (26), water drain valve (16),
connector (15), and connector (31) to bulkhead
(30). Apply PTFE sealant on threads.
1. Cut tube (36) to the following lengths (see next
page):
a. Three – 48 in (1219 mm)
b. 9 in. (228.6 mm)
2. Install bulk head assembly to bracket wall (6).
3. Install bushing (47), tee (48), two ball valves (17),
and two connectors (15) to bulkhead (30). Apply
PTFE sealant on threads.
c. 25 in. (635 mm)
2. Push one end of a 48 in. (1219 mm) section fully
into compression fitting (37). Tighten 3/4 turn
past finger tight.
4. Install connector elbow (41) to bottom of tank (4).
5. Remove desiccant housing and fill with all
desiccant pellets provided. See Desiccant Air
Drying System manual 309921.
3. Push all tubing sections fully into push-to-connect
fittings as shown.
4. Connect air hoses (23) and (24) as shown.
6. Connect air dryer assembly (33) to bracket (6)
with screws (39), nuts (40), and clamp (38).
7. Mount tank (4) on bracket (6) with screws (12)
and nuts (11). Mount bracket assembly to the
compressor frame with three screws (9), one
screw (10), and four nuts (11).
3A1902C
3
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Connect Air Lines
Connect all air hoses as shown.
36
25 in. (635 mm)
24
36
48 in.
(1219 mm)
36
9 in. (228.6 mm)
23
ti18580a
36
48 in.
(1219 mm)
Air Hose Connections
Figure 1
Tighten compression nut 3/4 turn past finger
tight.
1
4
3A1902C
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Connect Power Cable
Connect Power Cable
Note
7. Tighten the bottom nut on the cord grip (35).
Reference wiring diagram. See
9. Loosen the bolts and remove the back panel of
the Reactor electrical enclosure.
1. Turn off the 120/240 VAC alternator circuit
breaker (CB10).
10. Use a screw driver to punch out a knockout.
11. Discard washer from cord grip (35). Install cord
grip through back panel.
12. Loosen the nut on the cord grip (35). Insert the
free end of the power cord (34) through the cord
grip.
13. Connect the black and white wire to CB04,
the ground bus bar, GB02 inside the Reactor
electrical enclosure.
14. Tighten nut on the cord grip (35).
Figure 2
2. Loosen screw, below the air compressor
electrical enclosure (E), 1/4 turn until the cover is
loose. Remove cover.
16. Turn on the 120/240 VAC alternator circuit
breaker (CB10).
3. Discard washer on the cord grip (35). Install
cord grip up through the bottom of the enclosure
knockout. Tighten cord grip mounting nut inside
the enclosure.
4. Loosen the outside nut on the cord grip (35).
Insert the end of the power cable (34) with shorter
strip lengths through the cord grip.
5. Connect the black wire to terminal 1/L1 and the
white wire to 3/L2.
6. Loosen ground screw and connect ground wire
with existing ground wire.
Figure 3
3A1902C
5
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Connect Power Cable
ELECTRICAL ENCLOSURE BOUNDARY
CIRCUIT BREAKER
ASS’Y, 24J728
AIR COMPRESSOR ELECTRICAL ENCLOSURE
TB18
GND { TB17
TB16
WHT BLK
3/L2 5/L3
BLK
L2 { TB15
TB14
L1 { TB13
1/L1
2/T1 4/T2 6/T3
BLK
BLK
BLK
TO AIR
COMPRESSOR
GRN
GRN
WHT
BLK
POWER CABLE, 16M827
CORD GRIP,
CT02
16M826
CORD GRIP,
16M826
GRN
GB02
Ground Bar
122313
Air Compressor Wiring Diagram
Figure 4
6
3A1902C
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Parts
4a
4b
4
41
12
24
39
33
36
6
38
11
38 40
15
17
31
16
48
17
26
30
36
15
47
ti18540b
15
Apply anaerobic sealant to all non-swivel pipe threads.
8
3A1902C
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Parts
Ref Part
Description
Qty
1
1
1
1
Ref Part
28
Description
105324 SCREW, cap, hex hd; 1.18
in. (30 mm), M12 x 1.75
109570 WASHER, plain
16N177 BULKHEAD, brass, 3/8
Qty
4
1*
2*
3*
4
24M147 RACK, compressor, rear
24M146 RACK, compressor, front
24M145 RACK, compressor, top
24M125 TANK, ASM, 12 gal, air
receiver (includes 4a and
4b)
29
30
31
4
1
1
115671 CONNECTOR, male; 1/4
OD x 1/8 NPT (f)
32* 111218 CAP, tube, square
4
1
4a
125967 VALVE, safety relief, 200
1
psi (1.4 MPa, 14 bar)
33
24M636 SYSTEM, desiccant air
dryer; see manual 309921
16M827 HARNESS, wire, 3 pole, 8/3
16M826 CORD, grip, 3/4 in.
24M675 KIT, tube, nylon, rd; 1/4 in.
OD, 16 ft (4.8 m)
4b
5*
16N185 VALVE, check, 1/2 m x f
16K133 GUSSET, compressor,
support, side
1
1
34
35
36
1
2
1
6*
7
24M150 BRACKET, air tank/dryer
1
1
125970
COMPRESSOR, air, 5 HP
37
16M960 NUT, compression, with
1
8
9*
125165 KIT, isolator (4 pack)
121488 SCREW, hex hd, flanged;
2.75 in. (70 mm), 3/8–16
4
28
sleeve; 1/4 OD
38
39
126017 BOLT, U, 1/2-13, 4 OD pipe
1
2
113796 SCREW, flanged, hex hd;
0.75 in. (19 mm), 1/4–20
115942 NUT, hex, flange head;
1/4–20
10* 111192 SCREW, cap flange hd;
15
.875 in. (22 mm), 3/8–16
40
41
2
2
4
2
2
1
11* 112958 NUT, hex, flanged; 3/8–16
4
4
12
13
15
112785 SCREW, hex hd, flanged;
1.5 in. (38 mm), 3/8–16
114109 ELBOW, male, swivel; 1/4
OD, 1/4 NPT (f)
120375 ADAPTER, elbow, 3/4–14
1
3
44* 111195 SCREW, cap, flange hd;
1.25 in. (31.75 mm), 1/2–13
NPT (f)X 1/2–14 NPS (m)
125428 CONNECTOR, male, 1/4
NPT (f)
125991 VALVE, drain, automatic
45* 112731 NUT, hex, flanged; 1/2–13
16
17
23
1
2
1
46* 16N165 PLATE, compressor,
15B565 VALVE, ball
adapter
214656 HOSE, coupled, 61209,10
47
126109 FITTING, bushing adapter,
3/8–18 NPT (m) x 1/4–18
NPT (f)
ft (3 m)
24
26
218093 HOSE, coupled; 1/2–14
2
1
NPT
48
126110 FITTING, tee, male branch,
1
297436 STRAIGHT, nipple, hex.
1/4–18 NPT
3/8
*
Included in Compressor Frame Kit 24M258.
Parts for adapting to the mounting feet of the
optional Quincy PTL5–5B air compressor.
See Fig. 1, page 3 for Air Hose Connections.
3A1902C
9
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its
name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of
twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance
with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco
be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures,
accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation,
operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace
free of charge any defective parts. The equipment will be returned to the original purchaser transportation
prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be
made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The
buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost
profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.
Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT,
MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of
these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco
supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold
hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices
and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be
drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou
en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English. MM 3A1902
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2012, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revised 28 June 2012
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