INSTALLATION & OPERATING
INSTRUCTIONS for
GPG13
SINGLE PACKAGE GAS-ELECTRIC
HEATING& COOLINGUNIT
Affix this manual and Users Information Manual adjacent to the unit.
®
US
C
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
ANSI Z21.47•CSA-2.3 Central Furnaces
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During
installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
*NOTE: Please contact your distributor or our
installation of single package gas electric heating and
website for the applicable product data
cooling units. See the Product Data Book applicable to
book referred to in this manual.
your model* for information regarding accessories.
Goodman Manufacturing Company, L.P.
IO-288B
07/08
5151 San Felipe, Suite 500, Houston, TX 77056
© 2005 - 2008 Goodman Manufacturing Company, L.P.
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REPLACEMENT PARTS
WARNING
ORDERING PARTS
THIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH
MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.
When reporting shortages or damages, or ordering repair
parts, give the complete unit model and serial numbers as
stamped on the unit’s nameplate.
Replacement parts for this appliance are available through your
contractor or local distributor. For the location of your nearest
distributor, consult the white business pages, the yellow page
section of the local telephone book or contact:
WARNING
HEATING UNIT SHOULD NOT BE UTILIZED WITHOUT REASONABLE, ROUTINE,
INSPECTION, MAINTENANCE AND SUPERVISION. IF THE BUILIDNG IN WHICH ANY
SUCH DEVICE IS LOCATED WILL BE VACANT, CARE SHOULD BE TAKEN THAT
SUCH DEVICE IS ROUTINELY INSPECTED, MAINTAINED AND MONITORED. IN THE
EVENT THAT THE BUILDING MAYBE EXPOSED TO FREEZING TEMPERATURES
AND WILL BE VACANT, ALL WATER-BEARING PIPES SHOULD BE DRAINED, THE
BUILDING SHOULD BE PROPERLY WINTERIZED, AND THE WATER SOURCE
CLOSED. IN THE EVENT THAT THE BUILDING MAY BE EXPOSED TO FREEZING
TEMPERATURES AND WILL BE VACANT, ANY HYDRONIC COIL UNITS SHOULD
BE DRAINED AS WELL AND, IN SUCH CASE, ALTERNATIVE HEAT SOURCES
SHOULD BE UTILIZED.
SERVICE PARTS DEPARTMENT
GOODMAN MANUFACTURING COMPANY, L.P.
5151 SAN FELIPE, SUITE 500
HOUSTON, TEXAS 77056
(713) 861 – 2500
SAFETY INSTRUCTIONS
TO THE INSTALLER
Before installing this unit, please read this manual to
familiarize yourself on the specific items which must be
adhered to, including maximum external static pressure to
unit, air temperature rise, minimum or maximum CFM and
motor speed connections.
WARNING
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DO NOT USE
THIS UNIT IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A
QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FURNACE AND TO REPLACE
ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL HAVING BEEN
UNDER WATER.
TO THE OWNER
A warranty certificate is provided with the unit. Read the
warranty carefully and note what is covered. Keep the warranty
certificate in a safe place so you can find it when necessary.
Keep this literature in a safe place for future reference.
WARNING
WARNING
IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A
FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL
INJURY OR LOSS OF LIFE.
THIS UNIT MUST NOT BE USED AS A "CONSTRUCTION HEATER" DURING THE
FINISHING PHASES OF CONSTRUCTION ON A NEW STRUCTURE. THIS TYPE OF
USE MAY RESULT IN PREMATURE FAILURE OF THE UNIT DUE TO EXTREMELY
LOW RETURN AIR TERMPERATURES AND EXPOSURE TO CORROSIVE OR VERY
DIRTY ATMOSPHERES.
– DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
–
:
WHAT TO DO IF YOU SMELL GAS
• DO NOT TRY TO LIGHT ANY APPLIANCE.
• DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY
PHONE IN YOUR BUILDING.
• IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S
PHONE. FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS.
• IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE
DEPARTMENT.
– INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING
TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER
FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.
WARNING
SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN
OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE
TURNING OFF THE ELECTRICAL SUPPLY.
WARNING
DO NOT CONNECT TO OR USE ANY DEVICE THAT IS NOT DESIGN CERTIFIED
BY GOODMAN FOR USE WITH THIS UNIT. SERIOUS PROPERTY DAMAGE,
PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/OR HAZARDOUS
CONDITIONS MAY RESULT FROM THE USE OF SUCH NON-APPROVED DEVICES.
3
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•
To avoid possible illness or death of the building occupants,
do NOT locate outside air intake device (economizer,
manual fresh air intake, motorized fresh air intake) too close
to an exhaust outlet, gas vent termination, or plumbing vent
outlet. For specific distances required, consult local codes.
•
•
Allow minimum clearances from the enclosure for fire
protection, proper operation, and service access (see
appendix). These clearances must be permanently
maintained.
The combustion air inlet and flue outlet hoods on the unit
must never be obstructed. If used, do not allow the
economizer/manual fresh air damper/ motorized fresh air
damper to become blocked by snow or debris. In some
climates or locations, it may be necessary to elevate the
unit to avoid these problems.
CARBON MONOXIDE POISONING HAZARD
Special Warning for Installation of Furnaces or Air Handling Units in
Enclosed Areas such as Garages, Utility Rooms or Parking Areas
Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a furnace or air handler is installed in an enclosed area such
as a garage, utility room or parking area and a carbon monoxide producing
device is operated therein, there must be adequate, direct outside
ventilation.
•
When the unit is heating, the temperature of the return air
entering the unit must be between 50° F and 100° F.
GROUND LEVEL INSTALLATIONS ONLY:
•
When the unit is installed on the ground adjacent to the
building, a level concrete (or equal) base is recommended.
Prepare a base that is 3” larger than the package unit
footprint and a minimum of 3” thick.
This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
the enclosed area. Carbon monoxide emissions can be (re)circulated
throughout the structure if the furnace or air handler is operating in any
mode.
•
The base should also be located where no runoff of water
from higher ground can collect in the unit.
CO can cause serious illness including permanent brain damage or death.
B10259-216
UNIT LOCATION
WARNING
TO PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED
WHEN INSTALLING THE UNIT.
IMPORTANT NOTE: Remove wood shipping rails prior to instal-
lation of the unit.
ALL INSTALLATIONS:
•
For proper flame pattern within the heat exchanger and
proper condensate drainage, the unit must be mounted
level.
•
The flue outlet hood must be at least 12 inches from any
opening through which flue gases could enter a building,
and at least three feet above any forced air inlet located
within ten feet. The economizer/manual fresh air intake/
motorized fresh air intake and combustion air inlet
mounted on the unit are not affected by this restriction.
OutsideSlabInstallation
ROOFTOP INSTALLATIONS ONLY:
NOTE: To ensure proper condensate drainage, unit must be
•
To avoid possible corrosion of the heat exchanger, do not
locate the unit in an area where the outdoor air (i.e.
combustion air for the unit) will be frequently contaminated
by compounds containing chlorine or fluorine. Common
sources of such compounds include swimming pool
chemicals and chlorine bleaches, paint stripper,
adhesives, paints, varnishes, sealers, waxes (which are
not yet dried) and solvents used during construction and
remodeling. Various commercial and industrial processes
may also be sources of chlorine/fluorine compounds.
installed in a level position.
•
To avoid possible property damage or personal injury, the
roof must have sufficient structural strength to carry the
weight of the unit(s) and snow or water loads as required
by local codes. Consult a structural engineer to determine
the weight capabilities of the roof.
4
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RooftopInstallation
•
•
The unit may be installed directly on wood floors or on
Class A, Class B, or Class C roof covering material.
To avoid possible personal injury, a safe, flat surface for
service personnel should be provided.
ROOF CURB INSTALLATIONS ONLY:
RoofCurbInstallation
•
•
Sufficient structural support must be determined prior to
locating and mounting the curb and package unit.
GENERAL INFORMATION
Ductwork must be constructed using industry guidelines.
The duct work must be placed into the roof curb before
mounting the package unit.
WARNING
•
Curb insulation, cant strips, flashing and general roofing
material are furnished by the contractor.
TO PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DUE TO FIRE,
EXPLOSIONS, SMOKE, SOOT, CONDENSATION, ELECTRIC SHOCK OR CARBON
MONOXIDE, THIS UNIT MUST BE PROPERLY INSTALLED, REPAIRED, OPERATED,
AND MAINTAINED.
This unit is approved for outdoor installation ONLY. To assure
that your unit operates safely and efficiently, it must be installed,
operated, and maintained in accordance with these installation and
operating instructions, all local building codes and ordinances, or in
their absence, with the latest edition of the National Fuel Gas Code
NFPA54/ANSI Z223.1 and National Standard of Canada CAN/CSA
B149 Installation Codes.
The heating and cooling capacities of the unit should be greater
than or equal to the design heating and cooling loads of the area to
be conditioned. The loads should be calculated by an approved
method or in accordance with A.S.H.R.A.E. Guide or Manual J -
Load Calculations published by the Air Conditioning Contractors of
America.
Obtain from:
American National Standards Institute
1430 Broadway
New York, NY 10018
5
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TRANSPORTATION DAMAGE
GAS PIPING
Check the carton upon arrival for external damage. If damage is
found, a request for inspection by carrier agent should be made in
writing immediately.
IMPORTANT NOTE: This unit is factory set to operate on natural
gas at the altitudes shown on the rating plate.
Carefully inspect the unit for damage including damage to the
cabinetry. Any bolts or screws which may have loosened in transit
must be re-tightened. In the event of damage, the receiver should:
1. Make notation on delivery receipt of any visible damage to
shipment or container.
WARNING
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH WHEN EITHER
USING PROPANE GAS ALONE OR AT HIGHER ALTITUDES, OBTAIN AND INSTALL
THE PROPER CONVERSION KIT(S). AILURE TO DO SO CAN RESULT IN
F
2. Notify carrier promptly and request an inspection.
3. In case of concealed damage, carrier should be notified
as soon as possible-preferably within 5 days.
UNSATISFACTORY OPERATION AND/OR EQUIPMENT DAMAGE. HIGH ALTITUDE
KITS ARE FOR U.S. INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE
IN CANADA.
4. File the claim with the following supporting documents:
a. Original Bill of Lading, certified copy, or indemnity bond.
b. Original paid freight bill or indemnity in lieu thereof.
c. Original invoice or certified copy thereof, showing trade
and other discounts or reductions.
The rating plate is stamped with the model number, type of gas and
gas input rating. Make sure the unit is equipped to operate on the
type of gas available. Conversion to LP gas is permitted with the
use of the factory authorized conversion kit LPT-00A.
d. Copy of the inspection report issued by carrier
representative at the time damage is reported to the
carrier. The carrier is responsible for making prompt
inspection of damage and for a thorough investigation of
each claim. The distributor or manufacturer will not accept
claims from dealers for transportation damage.
Inlet Gas Pressure
Min. 5.0" W.C., Max. 10.0" W.C.
Min. 11.0" W.C., Max. 13.0" W.C.
Natural
Propane
Inlet Gas Pressure Must Not Exceed the Maximum Value Shown in Table
Above.
The minimum supply pressure should not vary from that shown in
the table above because this could prevent the unit from having
dependable ignition. In addition, gas input to the burners must not
exceed the rated input shown on the rating plate. Overfiring of the
unit could result in premature heat exchanger failure.
NOTE: When inspecting the unit for transportation damage, remove
all packaging materials. Recycle or dispose of the packaging ma-
terial according to local codes.
RIGGING DETAILS
HIGH ALTITUDE DERATE (U.S. INSTALLATIONS ONLY)
IMPORTANT NOTE: The gas/electric units naturally derate with al-
titude. Do not attempt to increase the firing rate by changing ori-
fices or increasing the manifold pressure. This can cause poor com-
bustion and equipment failure. At all altitudes, the manifold pres-
sure must be within 0.3 inches W.C. of that listed on the nameplate
for the fuel used. At all altitudes and with either fuel, the air tempera-
ture rise must be within the range listed on the unit nameplate.
Refer to the Installation Manual provided with the LP kit for conver-
sion from natural gas to propane gas and for altitude adjustments.
WARNING
TO PREVENT PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT
POSITION DURING ALL RIGGING AND MOVING OPERATIONS. TO FACILITATE
LIFTING AND MOVING WHEN A CRANE IS USED, PLACE THE UNIT IN AN
ADEQUATE CABLE SLING.
Important: If using bottom discharge with roof curb, ductwork should
be attached to the curb prior to installing the unit. Ductwork dimen-
sions are shown in roof curb installation instructions.
PIPING
IMPORTANT NOTE: To avoid possible unsatisfactory operation or
equipment damage due to under firing of equipment, do not under-
size the natural/propane gas piping from the meter/tank to the unit.
When sizing a trunk line, include all appliances on that line that
could be operated simultaneously.
The rating plate is stamped with the model number, type of gas
and gas input rating. Make sure the unit is equipped to operate on
the type of gas available. The gas line installation must comply
with local codes, or in the absence of local codes, with the latest
edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1.
Refer to the Roof Curb Installation Instructions for proper curb in-
stallation. Curbing must be installed in compliance with the National
Roofing Contractors Association Manual.
Lower unit carefully onto roof mounting curb. While rigging unit,
center of gravity will cause condenser end to be lower than supply
air end.
NaturalGasConnection
Natural Gas Capacity of Pipe
in Cubic Feet of Gas Per Hour (CFH)
Nominal Black Pipe Size (inches)
Length of
Pipe in Feet
1
1/2
132
92
73
63
56
50
46
43
40
38
3/4
278
190
152
130
115
105
96
1
1/4
1050
730
590
500
440
400
370
350
320
305
1
1/2
1600
1100
980
760
670
610
560
530
490
460
10
20
30
40
50
60
70
80
90
100
520
350
285
245
215
195
180
170
160
150
90
84
79
Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based
on 0.60 Specific Gravity Gas)
BTUH Furnace Input
CFH =
Heating Value of Gas (BTU/Cubic Foot)
Rigging
6
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Refer to the Proper Piping Practice drawing for the general layout
at the unit. The following rules apply:
GAS PIPING CHECKS
1. Use black iron pipe and fittings for the supply piping. The
use of a flex connector and/or copper piping is permitted
as long as it is in agreement with local codes.
2. Use pipe joint compound on male threads only. Pipe joint
compound must be resistant to the action of the fuel used.
CAUTION
TO PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, THE
FOLLOWING INSTRUCTIONS MUST BE PERFORMED REGARDING GAS
CONNECTIONS AND PRESSURE TESTING:
3. Use ground joint unions.
• THE UNIT AND ITS GAS CONNECTIONS MUST BE LEAK TESTED BEFORE
PLACING IN OPERATION. BECAUSE OF THE DANGER OF EXPLOSION OR
FIRE, NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS. NEVER
EXCEED SPECIFIED PRESSURES FOR TESTING. HIGHER PRESSURE MAY
DAMAGE GAS VALVE AND CAUSE OVERFIRING WHICH MAY RESULT IN
PREMATURE HEAT EXCHANGE FAILURE.
4. Install a drip leg to trap dirt and moisture before it can enter
the gas valve. The drip leg must be a minimum of three
inches long.
5. Use two pipe wrenches when making connection to the gas
valve to keep it from turning.
• THIS UNIT AND ITS SHUT-OFF VALVE MUST BE DISCONNECTED FROM
THE GAS SUPPLY DURING ANY PRESSURE TESTING OF THAT SYSTEM AT
TEST PRESSURES IN EXCESS OF 1/2 PSIG (3.48 KPA).
• THIS UNIT MUST BE ISOLATED FROM THE GAS SUPPLY SYSTEM BY
CLOSING ITS MANUAL SHUT-OFF VALVE DURING ANY PRESSURE
TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES
EQUAL TO OR LESS THAN 1/2 PSIG (3.48 KPA).
6. Install a manual shut-off valve in a convenient location
(within six feet of unit) between the meter and the unit.
7. Tighten all joints securely.
8. The unit must be connected to the building piping by one
of the following methods:
•
•
Rigid metallic pipe and fittings
Semirigid metallic tubing and metallic fittings (Aluminum
alloy tubing must not be used in exterior locations)
WARNING
•
•
Listed gas appliance connectors used in accordance with
the terms of their listing that are completely in the same
room as the equipment
In the prior two methods above the connector or tubing
must be protected from physical and thermal damage.
Aluminum alloy tubing and connectors must be coated to
protect against external corrosion when in contact with
masonry, plaster or insulation or are subject to repeated
wettings by liquids (water - not rain water, detergents or
sewage)
, BE SURE THERE IS
TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY
NO OPEN FLAME IN THE VICINITY DURING AIR BLEEDING.
There will be air in the gas supply line after testing for leaks
on a new installation. Therefore, the air must be bled from the
line by loosening the ground joint union until pure gas is
expelled. Tighten union and wait for five minutes until all gas
has been dissipated in the air. Be certain there is no open
flame in the vicinity during air bleeding procedure. The unit is
placed in operation by closing the main electrical disconnect
switch for the unit.
PROPANE GAS INSTALLATIONS
MANUAL
SHUT-OFF
VALVE
WARNING
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE
OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS
DETECTING WARNING DEVICE. INCE RUST CAN REDUCE THE LEVEL
S
DRIP LEG
OF ODORANT IN PROPANE GAS, A GAS DETECTING WARNING DEVICE
IS THE ONLY RELIABLE WAY TO DETECT A PROPANE GAS LEAK.
ONTACT A LOCAL PROPANE GAS SUPPLIER ABOUT INSTALLING A
C
GROUND JOINT UNION
(INSTALLED AHEAD OF GAS VALVE)
GAS DETECTING WARNING DEVICE.
IMPORTANT NOTE: Propane gas conversion kits must be
GROMMET
installed to convert units to propane gas.
All propane gas equipment must conform to the safety
standards of the National Board of Fire Underwriters (See NBFU
Manual 58).
For satisfactory operation, propane gas supply pressure must
be within 9.7 - 10.3 inches W.C. at the manifold with all gas
appliances in operation. Maintaining proper gas pressure
depends on three main factors:
Proper Piping Practice
NOTE: The unit gas supply entrance is factory sealed with plugs.
Keep plugs in place until gas supply is ready to be installed. Once
ready, replace the plugs with the supplied grommets and install gas
supply line.
1. Vaporization rate, which depends on (a) temperature of the
liquid, and (b) wetted surface area of the container or
containers.
2. Proper pressure regulation.
3. Pressure drop in lines between regulators, and between
second stage regulator and the appliance. Pipe size
required will depend on length of pipe run and total load of
all appliances.
7
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TANKS AND PIPING
WARNING
Complete information regarding tank sizing for vaporization,
recommended regulator settings and pipe sizing is available
from most regulator manufacturers and propane gas suppliers.
Since propane gas will quickly dissolve white lead or most
standard commercial compounds, special pipe dope must be
used. Shellac base compounds resistant to the actions of
liquefied petroleum gases such as Gasolac®, Stalactic®,
Clyde’s® or John Crane® are satisfactory.
TO PREVENT PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY DUE TO
FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS
DETECTING WARNING DEVICE.
IF THE PROPANE GAS UNIT IS INSTALLED IN AN EXCAVATED AREA OR A
CONFINED SPACE, A WARNING DEVICE IS REQUIRED DUE TO:
• PROPANE GAS IS HEAVIER THAN AIR AND ANY LEAKING GAS CAN
SETTLE IN ANY LOW AREAS OR CONFINED SPACES.
• PROPANE GAS ODORANT MAY FADE, MAKING THE GAS UNDETECTABLE
EXCEPT WITH A WARNING DEVICE.
See below for typical propane gas piping.
5 to 15 PSIG
First Stage
(20 PSIG Max.)
Regulator
Continuous
11" W.C.
ELECTRICAL WIRING
THERMOSTAT LOCATION
200 PSIG
Maximum
Second Stage
Regulator
Mount the thermostat approximately five feet above the floor,
in an area that has an inside, vibration-free wall and has good
air circulation.
Movement of air must not be obstructed by furniture, door,
draperies, etc. The thermostat must not be mounted where it
will be affected by drafts, hot or cold water pipes or air ducts in
walls, radiant heat from fireplace, lamps, the sun, television,
etc. Consult the Instruction Sheet packaged with thermostat
for mounting instructions.
All units have one stage of heating and one stage of
mechanical cooling. Units which will have economizers may
use thermostats with one or two stages of cooling.
Typical Propane Gas Piping
Sizing Between First and Second Stage Regulator
Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10
PSIG Setting. Capacities in 1,000 BTU/HR
PIPE OR
NOMINAL PIPE SIZE,
SCHEDULE 40
TUBING
LENGTH,
FEET
TUBING SIZE, O.D., TYPE L
*PG1360***1A ONLY: These models have two stages of
mechanical cooling. A 1-stage heat, 2-stage cooling
thermostat is recommended for these models.
3/8"
1/2"
5/8"
3/4"
7/8"
1/2"
3/4"
30
40
309
700
1,303
2,205
3,394
1,843
3,854
265
235
213
196
182
171
161
130
111
90
599
531
481
446
412
386
365
293
251
222
201
185
172
1,115
988
896
824
767
719
679
546
467
414
378
345
321
1,887
1,672
1,515
1,394
1,297
1,217
1,149
923
2,904
2,574
2,332
2,146
1,996
1,873
1,769
1,421
1,216
1,078
976
1,577
1,398
1,267
1,165
1,084
1,017
961
3,298
2,923
2,649
2,437
2,267
2,127
2,009
1,613
1,381
1,224
1,109
1,020
949
50
60
70
80
90
100
150
200
250
300
350
400
772
790
660
700
585
89
634
530
The units are designed for operation on 60 hertz current and
at voltages as shown on the rating plate. All internal wiring in
the unit is complete. It is necessary to bring in the power supply
to the contactor as shown on the unit wiring diagram which is
supplied with each unit. 24 volt wiring must be connected
between the unit control panel and the room thermostat.
82
584
898
488
76
543
836
454
To convert to Capacities at 15 PSIG Settings -- Multiply by 1.130
To convert to Capacities at 5 PSIG Settings -- Multiply by 0.879
Sizing Between Single or Second Stage Regulator and Appliance*
Maximum Propane Capacities Listed are Based on 1/2" W.C. Pressure Drop at
11" W.C. Setting. Capacities in 1,000 BTU/HR
PIPE OR
NOMINAL PIPE SIZE,
SCHEDULE 40
TUBING SIZE, O.D., TYPE L
TUBING
LENGTH,
FEET
3/8"
1/2"
5/8"
3/4"
7/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
A 0 0 4 3 8 - - 6 0 8 1
1 8 9 9 - 1 8 B 0
10
20
49
110
206
348
539
291
608
1,146
2,353
3,525
34
27
23
20
19
16
14
12
11
10
9
76
61
52
46
42
36
32
28
26
22
19
18
16
15
141
114
97
86
78
67
59
52
48
41
36
33
30
28
239
192
164
146
132
113
100
89
368
296
253
224
203
174
154
137
124
106
94
200
161
137
122
110
94
418
336
284
255
231
198
175
155
141
120
107
97
788
632
541
480
436
372
330
292
265
227
201
182
167
156
1,617
1,299
1,111
985
2,423
1,946
1,665
1,476
1,337
1,144
1,014
899
30
K4
K3
40
50
60
892
80
764
K2
100
125
150
200
250
300
350
400
84
677
K1
74
600
R
C R Y W G
80
67
544
815
Y
69
58
465
697
W
LOW VOLTAGE
CONNECTOR
F1
G
61
51
412
618
FUSE 3 AMP MAX
120
135
150
P3
8
55
85
46
374
560
7
51
78
43
89
344
515
P2
7
47
73
40
83
320
479
T2
T1
C22
*DATA IN ACCORDANCE WITH NFPA PAMPHLET NO. 54
Low Voltage Wiring
Table 3 - Propane Gas Pipe Sizing
8
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Note:Junction box location
shown is optional and is
1 8 0 8 9 1 9 - B
A
4 0 3 0 8 - - 6 8 1 0
for illustration purposes only.
K4
K3
JUNCTION BOX
K2
K1
R
Y/Y2 C R Y1W G
Y
W
LOW VOLTAGE
CONNECTOR
F1
G
FUSE3 AMP MA
X
120
135
150
P3
P2
T2
T1
C22
Electrical Power Directly To Junction Box
Low Voltage Wiring-*PG1360***1A Only
Refer to the unit wiring diagram for electrical connections.
When installed, the unit must be electrically grounded in
accordance with local codes or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA No. 70, and/or
the CSA C22.1 Electrical Code. Ensure low voltage
connections are waterproof.
WARNING
TO AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE
POLARIZED AND GROUNDED.
CAUTION
Electrical Power Routed Through Bottom of Unit
Typical Electrical Wiring Unit Voltage
TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, USE
ONLY COPPER CONDUCTORS.
UNIT VOLTAGE
The unit transformer is factory connected for 230V operation.
If the unit is to operate on 208V, reconnect the transformer
primary lead as shown on the unit wiring diagram. The induced
draft blower on some models is equipped with a 230V lead
(red) and a 208V lead (black). If equipped, connect the induced
draft blower 208V lead (black) in place of the 230V lead (red).
Tape the unused 230V lead.
CAUTION
TO PREVENT IMPROPER AND DANGEROUS OPERATION DUE TO WIRING ERRORS,
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.
VERIFY PROPER OPERATION AFTER SERVICING.
For unit protection, use a fuse or HACR circuit breaker that is
in excess of the circuit ampacity, but less than or equal to the
maximum overcurrent protection device. DO NOT EXCEED
THE MAXIMUM OVERCURRENT DEVICE SIZE SHOWN ON
UNIT DATA PLATE.
All line voltage connections must be made through
weatherproof fittings. All exterior power supply and ground
wiring must be in approved weatherproof conduit. Low voltage
wiring from the unit control panel to the thermostat requires
coded cable. See below for ground level and rooftop wiring.
HEAT ANTICIPATOR SETTING
The heat anticipator is to be set by measuring the load
(amperage) at the “R” circuit. Follow the instructions provided
by the thermostat for more details.
G
Y
R
W
R
W
From
Unit
Y
G
Typical Thermostat and Unit 24 V Wiring Hookup
9
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DownDischargeApplications
Cut insulation around bottom openings and remove panels
from the bottom of the unit, saving the screws holding the
panels in place.
Y/Y2
NOTE: Single phase models require installation of horizontal
duct kit #20464501PDGK (medium chassis) and
#20464502PDGK (large chassis).
G
Y
R
W
DUCTWORK
Y/Y2
R
W
Duct systems and register sizes must be properly designed
for the C.F.M. and external static pressure rating of the unit.
Ductwork should be designed in accordance with the
recommended methods of Air Conditioning Contractors of
America Manual D (Residential) or Manual Q (Commercial).
All ductwork exposed to the outdoors must include a
weatherproof barrier and adequate insulation.
From
Unit
Y1
G
Typical 2-Stage Cool Thermostat and
Unit 24 V Wiring Hookup
*PG1360***1A Only
A duct system should be installed in accordance with
Standards of the National Board of Fire Underwriters for the
Installation of Air Conditioning, Warm Air Heating and
Ventilating Systems. Pamphlets No. 90A and 90B.
The supply duct from the unit through a wall may be installed
without clearance. However, minimum unit clearances as
shown in the appendix must be maintained. The supply duct
should be provided with an access panel large enough to
inspect the air chamber downstream of the heat exchanger. A
cover should be tightly attached to prevent air leaks.
CIRCULATING AIR AND FILTERS
AIRFLOW CONVERSION
Units can easily be converted from horizontal to down-
discharge airflow delivery. In down-discharge or high static
installations, the installer should measure the total external
static and review the blower performance charts before
performing the installation. In some installations it will be
necessary to change the blower speed to provide proper air
flow.
For duct flange dimensions on the unit refer to the Unit
Dimension illustration in the appendix.
Horizontal Air Flow (Applies to 3 phase models)
For down-discharge applications, the ductwork should be
attached to the roof curb prior to installing the unit. Ductwork
dimensions are shown in the roof curb installation manual.
Single phase models are shipped without horizontal duct
covers. If needed, these kits may be ordered through
Goodman’s Service Parts department.
Remove supply and return duct covers which are attached to
the unit as shown below.
If desired, supply and return duct connections to the unit may
be made with flexible connections to reduce possible unit
operating sound transmission.
FILTERS
CAUTION
TO PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF
EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT
BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR
FILTER INSTALLED IN THE RETURN AIR SYSTEM.
Even though a return air filter is not supplied with this unit,
there must be a means of filtering all return air. The
*PG1336(3A,4A), *PG1342, *PG1348, and *PG1360 models
are provided with internal filter racks for down-discharge
applications. All units may be externally filtered.
Remove these covers
for horizontal duct
applications
Refer to the unit filter size chart in the appendix for filter size
information.
Filters installed external to the unit should be sized in
accordance with their manufacturer recommendations. A
throwaway filter must be sized for a maximum face velocity of
300 feet per minute.
Filter Installation
Important: When installing a filter, the air flow arrows on the
filter must point toward the circulator blower.
DuctCoverInstallation
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3. The 30-second HEAT FAN ON delay time begins.
*PG13(48,60)***1A ONLY: Heat on delay begins when
thermostat calls for heat. ECM motor is energized
approximately 45 seconds later. NOTE: ECM motor may
operate at approximately 100 CFM or less during the 45
second on delay period. ECM motor will energize at heating
speed after the 45 second delay regardless of the status
of the main burner flame.
VENTING
NOTE: Venting is self-contained. Do not modify or block.
FLUE HOOD INSTALLATION
Install the flue hood and bug screen prior to operation of the
unit.
4. The unit delivers heat to the conditioned space until the
thermostat is satisfied.
To install the flue hood cover and bug screen:
1. Remove the flue hood and bug screen from inside the
heat exchanger compartment.
2. Slide the bug screen over the flanges of the flue hood and
attach the flue hood and screen to the unit with the sheet
metal screws provided.
5. The gas valve deenergizes. The induced draft blower
continues operation for a 29-second post-purge.
6. Ignition control begins timing the HEAT FAN OFF delay.
There is an adjustable HEAT FAN OFF delay of
approximately 120/135/150 seconds (factory set at 150).
After the HEAT FAN OFF delay time has elapsed, the blower
will deenergize. This allows any additional heat in the
heat exchanger to be transferred to the conditioned space.
*PG13(48,60)***1A ONLY: HEAT FAN OFF delay is fixed at
180 seconds. Airflow level is 50% of nominal heating
airflow.
COOLING
1. Thermostat calls for cooling. The compressor and outdoor
fan are energized.
2. Approximately seven seconds later, the indoor fan starts.
3. The unit will deliver cooling to the conditioned space until
the thermostat is satisfied.
4. The compressor and outdoor fan will be deenergized when
the thermostat opens.
5. The indoor fan continues to run for approximately 60
seconds after the thermostat is satisfied. This allows
additional cooling from the indoor coil to be transferred to
the conditioned space. Then, the indoor fan stops.
*PG1348***1AONLY:
1. Thermostat calls for cooling. Outdoor fan and compressor
are energized. ECM motor is energized almost immediately
for 30 seconds at 50% of the nominal airflow. Airflow then
increases to nominal airflow.
FlueHoodandBugScreenInstallation
CONDENSATE DRAIN
CONDENSATE DRAIN CONNECTION
A 3/4” NPT drain connection is supplied for condensate piping. An
external trap must be installed for proper condensate drainage.
2. The unit will deliver cooling to the conditioned space until
thermostat is statisfied.
DRAIN
3. The outdoor fan and compressor will be de-energized when
thermostat opens.
4. ECM motor continues to operate for approximately 60
seconds at 50% of nominal airflow after thermostat opens.
CONNECTION
UNIT
2" MINIMUM
FLEXIBLE
TUBING-HOSE
OR PIPE
*PG1360***1AONLY:
3" MINIMUM
1. Thermostat calls for low stage cooling. Outdoor fan and
low stage compressor are energized. ECM motor is
energized almost immediately for 30 seconds at 50% of
the nominal low stage airflow. Airflow then increases to
nominal low stage airflow.
A POSITIVE LIQUID
SEAL IS REQUIRED
Drain Connection
If thermostat calls for high stage cooling, outdoor fan and
low and high stage compressor is energized. ECM motor is
energized almost immediately for 30 seconds at 50% of
the nominal high stage airflow. Airflow then increases to
nominal high stage airflow.
NORMAL SEQUENCES OF OPERATION
HEATING
2. The unit will deliver cooling to the conditioned space until
thermostat is satisfied.
3. The outdoor fan and low stage compressor (or low and high
stage compressor) will be de-energized when thermostat
opens.
4. ECM motor continues to operate for approximately 60
seconds at 50% of nominal low stage airflow (or high
stage airflow if thermostat call was for high stage cooling)
after thermostat opens.
This unit is equipped with an ignition control that automatically
lights the main burner. DO NOT attempt to light the main
burners by any other method.
1. Thermostat calls for heat. The induced draft blower
energizes for a 15-second pre-purge.
2. The spark igniter and gas valve energizes for 7 seconds.
NOTE: The igniter produces a very intense electrical spark
that ignites the gas.
11
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NOTE: A 180-second anti-short cycle is integral to the control and
prevents recycling of the compressor.
Rollout Protection
FAN ONLY
1. Thermostat calls for FAN ONLY by energizing “G”.
2. Approximately seven seconds later, the indoor fan starts.
3. The indoor fan continues to run for approximately 60
seconds after “G” is de-energized.
*PG13(48,60)***1A ONLY:
1. Thermostat calls for FAN ONLY by energizing “G”.
2. ECM motor is energized almost immediately at
approximately 30% of the nominal high stage cooling
airflow, depending on setting (see “Blower Speed
Adjustment” section).
Rollout Protection on Burner Bracket
3. ECM is de-energized almost immediately after “G” is de-
energized.
SecondaryLimitControl
The secondary limit control is located on the top of the blower
scroll assembly. This control opens when elevated
temperatures are sensed. Elevated temperatures at the
control are normally caused by blower failure. The reason for
the opening should be determined and repaired prior to
resetting.
If the power to the unit is interrupted during the heating cycle,
it may cause the secondary limit to trip. Once the blower
compartment temperature drops below the limit reset
temperature, the limit will automatically reset.
STARTUP, ADJUSTMENTS, AND CHECKS
HEATING STARTUP
This unit is equipped with an electronic ignition device to
automatically light the main burners. It also has a power vent
blower to exhaust combustion products.
On new installations, or if a major component has been
replaced, the operation of the unit must be checked.
Check unit operation as outlined in the following instructions.
If any sparking, odors, or unusual sounds are encountered,
shut off electrical power and recheck for wiring errors, or
obstructions in or near the blower motors. Duct covers must
be removed before operating unit.
Secondary
Control Limit
Heat Anticipator Setting
Set the heat anticipator on the room thermostat to 0.4 amps to
obtain the proper number of heating cycles per hour and to
prevent the room temperature from overshooting the room
thermostat setting.
Rollout Protection Control
The rollout protection device opens, cutting power to the gas
valve, if the flames from the burners are not properly drawn
into the heat exchanger. The rollout protection device is located
on the burner bracket. The reason for elevated temperatures
at the control should be determined and repaired prior to
resetting this manual reset control.
Back of Unit
SecondaryLimitControl
Pre-Operation Checks
1. Close the manual gas valve external to the unit.
2. Turn off the electrical power supply to the unit.
3. Set the room thermostat to its lowest possible setting.
4. Remove the heat exchanger door on the side of the unit by
removing screws.
5. This unit is equipped with an ignition device which
automatically lights the main burner. DO NOT try to light
burner by any other method.
WARNING
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE
OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR
THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING
THE ROLLOUT PROTECTION DEVICE.
6. Move the gas control valve switch to the OFF position. Do
not force.
7. Wait five minutes to clear out any gas.
8. Smell for gas, including near the ground. This is important
because some types of gas are heavier than air. If you
have waited five minutes and you do smell gas,
immediately follow the warnings on page 3 of this manual.
12
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If having waited for five minutes and no gas smell is noted,
move the gas control valve switch to the ON position.
9. Replace the heat exchanger door on the side of the unit.
10. Open the manual gas valve external to the unit.
11. Turn on the electrical power supply to the unit.
12. Set the thermostat to desired setting.
Gas Line
Gas
Shutoff
Valve
Gas Line
To Furnace
Gas Valve
On/Off
Open To
Selector
Atmosphere
Switch
Drip Leg Cap
With Fitting
INLET
OUTLET
Manometer Hose
Manometer
White-Rodgers Model 36F22
Measuring Inlet Gas Pressure
Alternate Method
INLET
OUTLET
Manifold Pressure Check
The gas valve has a tapped opening to facilitate measurement
of the manifold pressure.A“U” Tube manometer having a scale
range from 0 to 12 inches of water should be used for this
measurement. The manifold pressure must be measured with
the burners operating.
Gas Valve
On/Off
Selector
Switch
White-Rodgers 36G22
To adjust the pressure regulator, remove the adjustment screw
or cover on the gas valve. Turn out (counterclockwise) to
decrease pressure, turn in (clockwise) to increase pressure.
Only small variations in gas flow should be made by means
of the pressure regulator adjustment. In no case should the
final manifold pressure vary more than plus or minus 0.3
inches water column from the specified nominal pressure.
Any major changes in flow should be made by changing the
size of the burner orifices. The measured input rate to the
furnace must not exceed the rating specified on the unit rating
plate.
GasSupplyAndManifoldCheck
Gas supply pressure and manifold pressure with the burners
operating must be as specified on the rating plate.
Gas Inlet Pressure Check
Gas inlet pressure must be checked and adjusted in
accordance to the type of fuel being consumed.
With Power And Gas Off:
1. Connect a water manometer or adequate gauge to the inlet
pressure tap of the gas valve.
For natural gas, the manifold pressure must be between 3.2
and 3.8 inches water column (3.5 nominal).
For propane gas, the manifold pressure must be between 9.7
and 10.3 inches water column (10.0 nominal).
Inlet gas pressure can also be measured by removing the
cap from the dripleg and installing a predrilled cap with a
hose fitting.
Gas Input (Natural Gas Only) Check
With Power And Gas On:
To measure the gas input use a gas meter and proceed as
follows:
2. Put unit into heating cycle and turn on all other gas
consuming appliances.
1. Turn off gas supply to all other appliances except the unit.
2. With the unit operating, time the smallest dial on the meter
for one complete revolution. If this is a 2 cubic foot dial,
divide the seconds by 2; if it is a 1 cubic foot dial, use the
seconds as is. This gives the seconds per cubic foot of gas
being delivered to the unit.
3. INPUT=GAS HTG VALUE x 3600 / SEC. PER CUBIC FOOT
Example: Natural gas with a heating value of 1000 BTU per cubic
foot and 34 seconds per cubic foot as determined by Step 2, then:
Input = 1000 x 3600 / 34 = 106,000 BTU per Hour. NOTE:
BTU content of the gas should be obtained from the gas
supplier. This measured input must not be greater than
shown on the unit rating plate.
Inlet Gas Pressure
Min. 5.0" W.C., Max. 10.0" W.C.
Min. 11.0" W.C., Max. 13.0" W.C.
Natural
Propane
NOTE: Inlet Gas Pressure Must Not Exceed the Maximum Value
Shown.
If operating pressures differ from above, make necessary
pressure regulator adjustments, check piping size, etc., and/
or consult with local utility.
4. Relight all other appliances turned off in step 1. Be sure all
pilot burners are operating.
13
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Main Burner Flame Check
(switches 1 and 2) provides airflow adjustment for heating
airflow. The “COOL” adjustment function (switches 5 and 6)
provides airflow adjustments for cooling airflow. The
“ADJUST” function (switches 7 and 8) will adjust the heating
AND cooling airflow +10% or - 15%. The “DELAY” function
(switches 3 and 4) is not field adjustable.
Flames should be stable, soft and blue (dust may cause
orange tips but they must not be yellow) and extending directly
outward from the burner without curling, floating or lifting off.
Temperature Rise Check
Check the temperature rise through the unit by placing
thermometers in supply and return air registers as close to the
unit as possible. Thermometers must not be able to sample
temperature directly from the unit heat exchangers, or false
readings could be obtained.
O
N
1. All registers must be open; all duct dampers must be in their
final (fully or partially open) position and the unit operated
for 15 minutes before taking readings.
2. The temperature rise must be within the range specified on
the rating plate.
NOTE: Air temperature rise is the temperature difference between
supply and return air.
With a properly designed system, the proper amount of
temperature rise will normally be obtained when the unit is
operated at rated input with the recommended blower speed.
If the correct amount of temperature rise is not obtained, it
may be necessary to change the blower speed. Ahigher blower
speed will lower the temperature rise. A slower blower speed
will increase the temperature rise.
NOTE: Blower speed MUST be set to give the correct air tempera-
ture rise through the unit as marked on the rating plate.
To adjust the HEAT, COOL or ADJUST functions, simply change
the ON/OFF position of the appropriate dipswitches. The table
below shows the ON/OFF combinations for the various switches
and the corresponding A, B, C, or D taps. Refer to the Product
Data Book applicable to your model for airflow tables and
temperature rise. The “Dipswitch Position” table below shows
the factory dipswitch settings for each model. The “CFM” table
below shows the nominal heating and cooling CFM for each
model.
HEAT
DELAY‡
COOL
ADJUST
1
2
3
4
5
6
7
8
A
B
C
D
OFF
ON
OFF
ON
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
ON
OFF
ON
OFF
ON
OFF
OFF
ON
OFF
ON
OFF
ON*
OFF
OFF
ON
ON
ON
ON*
‡ Factory Set; not field adjustable
* Tap D has no effect on airflow
External Static Pressure Check
The total external static pressure must be checked on this
unit to determine if the airflow is proper.
Dipswitch Settings and Corresponding Tap
DIP SWITCH POSITION
Model
Blower Speed Adjustments
1
2
3
4
5
6
7
8
GPG13480701*
GPG13480901*
GPG13481151*
GPG13600901*
GPG13601151*
GPG13601401*
ON
OFF
ON
ON
OFF
ON
ON
ON
OFF
ON
ON
OFF
OFF OFF ON OFF OFF OFF
OFF OFF ON OFF OFF OFF
OFF OFF ON OFF OFF OFF
OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF OFF
OFF OFF OFF OFF OFF OFF
WARNING
TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK, REMOVE
ELECTRICAL POWER FROM THE UNIT BEFORE CHANGING SPEED TAPS ON THE
BLOWER MOTOR.
CFM
HEAT COOL
Model
Refer to the wiring diagram in the appendix to verify speed tap
settings.
Blower speeds are to be changed at the ignition control board.
Both heat speed and cool speed terminals are supplied on
the board along with two unused motor lead terminals.
*PG13(48, 60)***1B, 3A, 4A models are equipped with X-13
motors. X-13 motors are constant torque motors with very low
power consumption. This motor is energized by 24V. Adjust
the CFM for the unit by changing the 24V low voltage leads to
the speed terminal block on the motor.
GPG13480701*
GPG13480901*
GPG13481151*
GPG13600901*
GPG13601151*
GPG13601401*
1020
1140
1420
1140
1420
1700
1540
1540
1540
1810
1810
1810
Unit dipswitches are factory set for each model, see label on
blower housing for CFM adjustment next to low voltage terminal
connections.
Heating-White Lead
T1 - Low Speed
Cooling-Yellow Lead
T4 - Low Speed
NOTE: Heating airflow must be adjusted to provide the tempera-
ture rise shown on rating plate.
T2 - Medium Speed
T3 - High Speed
T5 - High Speed
*PG1360***1A ONLY: Low stage airflow is approximately 75%
of high stage cooling airflow. Example: High stage cooling
airflow is 1800 CFM. Low stage cooling airflow is 0.75*1800
CFM = 1350 CFM.
The adjustment factors for the ADJUST function are A = 1, B =
1.10 (+10%) and C = 0.85 (-15%). The D tap for the ADJUST
function has no effect on airflow. Example: Airflow tables
indicate 1425 CFM. With the ADJUST set to B tap, the CFM
becomes 1.10*1425 CFM = 1568 CFM.
*PG13(48, 60)***1A models are equipped with GE ECM
motors. These motors offer greater airflow flexibility as well
as dehumidification. The airflow delivery for these models
can be adjusted by changing the position of dip switches on
a low voltage terminal board. The figure below shows the
dipswitch layout on the low voltage terminal board as well as
the function of each set of switches. The “HEAT” function
14
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Dehumidification
COOLING STARTUP
The GE ECM motor has the capability to provide increased
dehumidification during cooling operation. This is
accomplished by lowering the airflow to approximately 85%
of the nominal cooling airflow. Example: Unit is operating at
1400 CFM and humidistat calls for dehumidification. Resulting
airflow is 0.85* 1400 CFM = 1190 CFM.
To make use of this feature, a 24VAC humidistat which
opens on humidity rise is required. Connect humidistat to
the HUMIDISTAT/HUM terminal on the low voltage terminal
board (see wiring diagram in the appendix). Clip the HUM/
PJ6 jumper on the low voltage terminal board. The system
is now ready to provide dehumidification.
NOTE: Check all manual reset limit controls in heating circuit if
cooling mode does not operate.
Compressor Protection Devices
The compressor includes components which are designed
to protect the compressor against abnormal operating
conditions.
WARNING
O PREVENT PERSONAL INJURY OR DEATH, ALWAYS DISCONNECT ELECTRICAL
T
POWER BEFORE INSPECTING OR SERVICING THE UNIT. ALL COMPRESSOR
PROTECTION DEVICES RESET AUTOMATICALLY, ENERGIZING THE CONTACTOR
AND OUTDOOR FAN.
Limit Check
Check limit control operation after 15 minutes of operation
by blocking the return air grille(s).
1. After several minutes the main burners must go OFF.
Blower will continue to run.
2. Remove air restrictions and main burners will relight
after a cool down period of a few minutes.
CoolingRefrigerantCharging
Check unit charge before putting the cooling section into full
operation. The unit is factory charged with R-22 for nominal air
flow and static pressure conditions. The unit has a piston
flowrator expansion device.
Adjust the thermostat setting below room temperature.
1. Main burners must go OFF.
2. Circulating Air Blower will continue to run for 120, 135 or
150 seconds, depending on the setting.
*PG13(48,60)***1A ONLY: Circulating Air Blower will
continue to run for 180 seconds.
NOTE: *PG1360 is equipped with a thermostatic valve expansion
device.
To ensure the unit is properly charged for the intended
application, check the unit refrigerant superheat at the
compressor. The refrigerant superheat is a function of outdoor
ambient temperature and return air temperature of the
conditioned space. It is the installing contractors responsibility
to ensure the proper refrigerant superheat at the compressor
is adjusted for each application. For example, 10 degree
refrigerant superheat level is adequate for a 95 degree outdoor
ambient temperature and a 78 - 80 degree for indoor return air
temperature. As the outdoor ambient temperature rises the
superheat decreases and as the outdoor ambient temperature
lowers the superheat increases. Proper superheat adjustment
optimizes cooling performance.
1
R 3
K 1
7
C 2
D 7
D 5
R 2
0
R 1
R 8
5
D 3
R 3
K 2
3
C 1
8
2
9
R 2
D 9
D 1
R 2
Z1
0
4
R 3
R 3
5
R 3
0
C 2
K 3
K 4
4
D 1
R 4
1
R 1
R 4
2
2
6
D 1
For models equipped with thermostatic expansion valve, charge
system to 12-14 degrees of subcooling, adjust expansion valve
stem for superheat setting when necessary.
1
D 1
R 3
D
L E
1068-83-400A
NOTE: The expansion valve will not need adjustment for most
applications. Ensure system superheat is set between 10-12 degrees
after final adjustment.
ControlBoard(Top)
NOTE: If necessary, adjust fan OFF delay settings to obtain satis-
factory comfort level.
CoolingOperation
WARNING
NOTE: Mechanical cooling cannot be reliably provided at ambient
temperatures below 50° F.
THIS UNIT MUST NOT BE USED AS
FINISHING PHASES OF CONSTRUCTION ON
A
"CONSTRUCTION HEATER" DURING THE
A
NEW STRUCTURE. THIS TYPE OF
USE MAY RESULT IN PREMATURE FAILURE OF THE UNIT DUE TO EXTREMELY
LOW RETURN AIR TERMPERATURES AND EXPOSURE TO CORROSIVE OR VERY
DIRTY ATMOSPHERES.
1. Turn on the electrical power supply to the unit.
2. Place the room thermostat selector switch in the COOL
position (or AUTO if available, and if automatic changeover
from cooling to heating is desired).
UnitShutdown
3. Set the room thermostat to the desired temperature.
1. Set the thermostat to lowest setting.
2. Turn off the electrical power supply to the unit.
3. Remove the heat exchanger door on the side of the unit by
removing screws.
4. Move the gas control valve switch to the OFF position. Do
not force.
5. Close manual gas shutoff valve external to the unit.
6. Replace the heat exchanger door on the unit.
7. If cooling and/or air circulation will be desired, turn ON the
electrical power.
TROUBLESHOOTING
IGNITION CONTROL ERROR CODES
The following presents probable causes of questionable unit
operation. Refer to Diagnostic Indicator Chart for an
interpretation of the signal and to this section for an explanation.
Remove the control box access panel and note the number of
diagnostic LED flashes. Refer to Diagnostic Indicator Chart
for an interpretation of the signal and to this section for an
explanation.
15
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Pressure Switch Stuck Open
ABNORMAL OPERATION - HEATING
A pressure switch stuck open can be caused by a faulty
pressure switch, faulty wiring, a disconnected or damaged
hose, a blocked or restricted flue, or a faulty induced draft
blower.
If the control senses an open pressure switch during the pre-
purge cycle, the induced draft blower only will be energized. If
the pressure switch opens after ignition has begun the gas
valve is deenergized, the circulator blower heat off cycle begins,
and the induced draft blower remains on. The diagnostic fault
code is two flashes.
InternalControlFailure
If the integrated ignition control in this unit encounters an
internal fault, it will go into a “hard” lockout and turn off the
diagnostic LED. If diagnostic LED indicates an internal fault,
check power supply to unit for proper voltage, check all fuses,
circuit breakers and wiring. Disconnect electric power for five
seconds. If LED remains off after restoring power, replace
control.
External Lockout
Pressure Switch Stuck Closed
An external lockout occurs if the integrated ignition control
determines that a measurable combustion cannot be
established within three (3) consecutive ignition attempts. If
flame is not established within the seven (7) second trial for
ignition, the gas valve is deenergized, 15 second inter-purge
cycle is completed, and ignition is reattempted. The control
will repeat this routine three times if a measurable combustion
is not established. The control will then shut off the induced
draft blower and go into a lockout state.
If flame is established but lost, the control will energize the
circulator blower at the heat speed and then begin a new ignition
sequence. If flame is established then lost on subsequent
attempts, the control will recycle for four (4) consecutive
ignition attempts (five attempts total) before locking out.
The diagnostic fault code is 1 flash for a lockout due to failed
ignition attempts or flame dropouts. The integrated control
will automatically reset after one hour, or it can be reset by
removing the thermostat signal or disconnecting the electrical
power supply for over five seconds. If the diagnostic LED
indicates an external lockout, perform the following checks:
A stuck closed pressure switch can be caused by a faulty
pressure switch or faulty wiring. If the control encounters a
pressure switch stuck closed, the induced draft blower remains
off. The diagnostic LED code for this fault is three (3) flashes.
Open Thermal Protection Device
If the primary limit switch opens, the gas valve is immediately
deenergized, the induced draft and air circulating blowers are
energized. The induced draft and air circulator blowers remain
energized until the limit switch recloses. The diagnostic fault
code for an open limit is four (4) flashes.
A primary limit will open due to excessive supply air
temperatures. This can be caused by a dirty filter, excessive
duct static, insufficient air flow, or a faulty limit. Check filters,
total external duct static, blower motor, blower motor speed
tap (see wiring diagram), and limit. This limit will automatically
reset once the temperature falls below a preset level.
Flame Detected with Gas Valve Closed
If flame is detected with the gas valve deenergized, the
combustion and air circulator blowers are energized. The
diagnostic fault code is five (5) flashes for this condition. The
control can be reset by removing the power supply to the unit
or it will automatically reset after one hour. Miswiring is the
probable cause for this fault.
•
•
•
•
Check the supply and manifold pressures
Check the gas orifices for debris
Check gas valve for proper operation
Check secondary limit
A dirty filter, excessive duct static, insufficient air flow, a
faulty limit, or a failed circulator blower can cause this
limit to open. Check filters, total external duct static,
circulator blower motor, blower motor speed tap (see
wiring diagram), and limit. An interruption in electrical
power during a heating cycle may also cause the
auxiliary limit to open. The automatic reset secondary
limit is located on top of the circulator blower assembly.
Check rollout limit
ABNORMAL OPERATION - COOLING
Short Cycle Compressor Delay
The automatic ignition control has a built-in feature that
prevents damage to the compressor in short cycling
situations. In the event of intermittent power losses or
intermittent thermostat operation, the ignition control will delay
output to the compressor contactor for three minutes from the
time power is restored. (Compressor is off a total of three
minutes). The diagnostic LED will flash six (6) times to indicate
the compressor contactor output is being delayed.
•
If the burner flames are not properly drawn into the heat
exchanger, the flame rollout protection device will open.
Possible causes are restricted or blocked flue passages,
blocked or cracked heat exchanger, a failed induced
draft blower, or insufficient combustion air. The rollout
protection device is a manual reset limit located on the
burner bracket. The cause of the flame rollout must be
determined and corrected before resetting the limit.
Check flame sensor
NOTE: Some electronic thermostats also have a built-in
compressor short cycle timer that may be longer than the three
minute delay given above. If you are using an electronic thermostat
and the compressor has not started after three minutes, wait an
additional five minutes to allow the thermostat to complete its short
cycle delay time.
•
•
A drop in flame signal can be caused by nearly invisible
coating on the sensor. Remove the sensor and carefully
clean with steel wool.
Check wiring
Check wiring for opens/shorts and miswiring.
Important: If you have to frequently reset your gas/electric
package unit, it means that a problem exists that should be
corrected. Contact a qualified servicer for further
information.
16
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MAINTENANCE
CLEAN OUTSIDE COIL (QUALIFIED SERVICER ONLY)
The coil with the outside air flowing over it should be inspected
annually and cleaned as frequently as necessary to keep the
finned areas free of lint, hair and debris.
CONDENSER, EVAPORATOR, AND INDUCED DRAFT MOTORS
Bearings on the air circulating blower motor, condenser motor
and the combustion fan motor are permanently lubricated. No
additional oiling is required.
Have the gas heating section of the unit checked at least
once a year before the heating season begins, to be sure that
the combustion air inlet and flue outlet hoods are not blocked
by debris, which would prevent adequate combustion air and
a properly operating vent system.
FLAME SENSOR (QUALIFIED SERVICER ONLY)
A drop in the flame current can be caused by a nearly invisible
coating on the flame sensor. This coating, created by the fuel
or combustion air supply, can be removed by carefully cleaning
the flame sensor with steel wool.
FILTER REPLACEMENT OR CLEANING
NOTE: After cleaning, the microamp signal should be stable and in
the range of 4 - 6 microamps DC.
A return air filter is not supplied with this unit; however, there
must be a means of filtering all of the return air. The filter(s)
may be located in the return air duct(s), or return air filter
grille(s). Consult with your installing dealer for the actual
location of the return air filter(s) for your unit.
Flame
Sensor
Dirty filters are the most common cause of inadequate heating
or cooling performance. Filter inspection should be made at
least every two months; more often if necessary because of
local conditions and usage.
Dirty throwaway filters should be discarded and replaced with
a new, clean filter. Dirty permanent filters should be washed
with water, thoroughly dried and sprayed with a filter adhesive
before being reinstalled. (Filter adhesives may be found at
many hardware stores.) Permanent filters should last several
years. However, should one become torn or uncleanable, it
should be replaced.
Flame Sensor
CABINET FINISH MAINTENANCE
FLUE PASSAGES (QUALIFIED SERVICER ONLY)
Use a fine grade automotive wax on the cabinet finish to
maintain the finish’s original high luster. This is especially
important in installations with extended periods of direct
sunlight.
At the start of each heating season, inspect and, if necessary,
clean the unit flue passage.
CLEANING FLUE PASSAGES (QUALIFIED SERVICER ONLY)
1. Shut off electric power and gas supply to the unit.
2. Remove burner assembly by disconnecting the gas line
and removing the manifold bracket from the partition panel.
3. Remove the flue from the induced draft blower and the
collector box cover from the partition panel.
4. The primary heat exchanger tubes can be cleaned using a
round wire brush attached to a length of high grade stainless
steel cable, such as drain cleanout cable. Attach a variable
speed reversible drill to the other end of the spring cable.
Slowly rotate the cable with the drill and insert it into one of
the primary heat exchanger tubes. While reversing the drill,
work the cable in and out several times to obtain sufficient
cleaning. Use a large cable for the large tube, and then
repeat the operation with a small cable for the smaller tube.
Repeat for each tube.
5. When all heat exchanger tubes have been cleaned,
replace the parts in the reverse order in which they were
removed.
6. To reduce the chances of repeated fouling of the heat
exchanger, perform the steps listed in “Startup,
Adjustments, and Checks”.
17
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MAIN BURNER FLAME (QUALIFIED SERVICER ONLY)
CAUTION
Flames should be stable, soft and blue (dust may cause
orange tips but must not be yellow). The flames must extend
directly outward from the burner without curling, floating or
lifting off.
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.
WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.
CAUTION
ALWAYS VERIFY PROPER OPERATION AFTER SERVICING.
For further information on the yearly inspection, consult the
User Manual. It is recommended that a qualified servicer inspect
and service the unit at least once each year.
Turn the unit on at the thermostat. Wait a few minutes, since
any dislodged dust will alter the normal flame appearance.
Flames should be predominantly blue and directed into the
tubes. They should not be yellow. They should extend directly
outward from the burner ports without curling downward,
floating or lifting off the ports.
Check the burner flames for:
1. Good adjustment
2. Stable, soft and blue
3. Not curling, floating, or lifting off.
Burner Flame
WARNING
ACCESSORIES AND FUNCTIONAL PARTS
TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK,
DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY
ADJUSTMENT. CONTACT A QUALIFIED SERVICER AT ONCE IF AN ABNORMAL
FLAME SHOULD DEVELOP.
SHEET METAL ACCESSORIES
Additional accessories can be purchased to fit specific application
needs. Parts and instructions are available from your distributor.
At least once a year, prior to or during the heating season,
make a visual check of the burner flames.
FUNCTIONAL PARTS
NOTE: This will involve removing and reinstalling the heat exchanger
door on the unit, which is held by two screws. If you are uncertain
about your ability to do this, contact a qualified servicer.
If a strong wind is blowing, it may alter the airflow pattern within the
unit enough that an inspection of the burner flames is not pos-
sible.
FUNCTIONAL PARTS
Auxliary Limit Switch
Blower Housing
Circulator Blower Motor
Blower Wheel
Flame Roll-out Switch
Flame Sensor
Gas Orifice
Gas Valve
CLEANING BURNERS
Burner
Capacitor
Compressor
Heat Exchanger
High Limit Switch
Igniter
1. Shut off electric power and gas supply to the unit.
2. Remove the screws securing the manifold to the burner
retention bracket. Remove the manifold and rotate each
burner counterclockwise to remove.
Condenser Coil
Condenser Fan Blade
Condenser Fan Motor
Contactor
Ignition Control
Induced Draft Blower
Pressure Switch
Pressure Switch Hose
Transformer
Burner
Gas Manifold
Burner
Bracket
Evaporator Coil
Functional Parts List
GENERAL INFORMATION
1. Refer to the description in Functional Parts List when
ordering any of the listed functional parts. Be sure to provide
the unit model and serial numbers with the order.
2. Although only functional parts are shown, all sheet metal
parts, doors, etc. may be ordered by description.
Manifold
3. Parts are available from your distributor.
ManifoldAssembly
3. Remove the burners.
4. Use a bottle brush to clean burner insert and inside of the
burners.
5. Replace burners and manifold, inspect the burner
assembly for proper seating of burners in retention slots.
6. Reconnect electrical power and gas supply.
18
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IGNITION CONTROL DIAGNOSTIC INDICATOR CHART
Light Signal
Off
Refer to Abnormal Heating or Cooling Operation Sections of this Manual
Internal Control Failure
1 Flash
External Lockout
2 Flashes
3 Flashes
4 Flashes
5 Flashes
6 Flashes
Pressure Switch Stuck Open
Pressure Switch Stuck Closed
Thermal Protection Device Open
Flame Detected with Gas Valve Closed
Short Cycle Compressor Delay (Cooling Only)
HEATING TIMING CHART
100 %
50 %
On
Circulator
Blower
Off
On
Off
On
Off
On
Off
Gas Valve
Igniter
Induced
Draft
Blower
On
Off
Thermostat
0
15
22
45
52
0
29
120, 135,150
180*PG1348,60 ONLY
Seconds
Legend:
*PG10,12,24-60, *PG1324-42
*PG1348,60
COOLING TIMING CHART
100 %
50 %
ON
Circulator
Blower
OFF
Outdoor Fan
and
Compressor
ON
OFF
ON
Thermostat
OFF
Seconds
0
7
30
0
60
Legend:
*PG10,12,24-60, *PG1324-42
*PG1348,60
19
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APPENDIX
UNIT DIMENSIONS
47
51
18 7/16
FLUE EXHAUST
16
A
1 3/8
5 1/2
C
16
7 15/16
B
2 3/4
SUCTION/LIQUID PRESSURE PORTS
BEHIND COMPRESSOR ACCESS PANEL
RETURN
B
3
HEAT EXCHANGE ACCESS PANEL
4 3/4
GAS SUPPLY ENTRANCE
SUPPLY
CONDENSATE DRAIN CONNECTION
3/4" NPT FEMALE
EVAPORATOR/CONTROL PANEL ACCESS PANEL
16 1/8
19 1/8
7 5/16
DIMENSION
MEDIUM
LARGE
7 7/8
INCHES
20
A
32
40
B
C
16
9 1/2
18
24
14
POWER WIRE ENTRANCE
CONTROL WIRE ENTRANCE
HOOD FLUE EXHAUST
5 1/4
BLOWER ACCESS PANEL
COMBUSTION AIR INLETS
11
5 3/4
22
22
11
SUPPLY
RETURN
20
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GPG13(24,30,36,42)1A WIRING DIAGRAM
P
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
R
R
Y
B
PU
GRD
B
S
R
C
T1
L1
T2
L2
BL
BL
BL
R
Y
BL
B
COMP
Y
CC
B
B
B
B
CH OPTIONAL
CONNECTED AT L1, L2
NOTE 4
CH OPTIONAL
PU
POWER SUPPLY
208-230/1/60
BR
B
1
2
3
B
PU
C
208
240
NOTE 2
TRANS
24V
CM
R
R
PU
NOTE 5
CAP2
BL
R
LS
BR
BR
GR
PU(L2)
R
BL
B
LOW
MEDIUM
EM
HIGH
1 2 3 4 5
PU
EM
3 SPEED
OPTIONAL
BR
R
Y
CAP.2
BL
B
ALT. 3 SPEED
MOTOR
PU
4 SPEED
MOTOR
BL
Y
R
ALS
PS
B
PU
B
Y
Y
PU
G
ECON
NOTE 6
PL
RS
Y
3
2
1
6
BL
5
4
PU
PU
Y
FS
W. R.
(ALT.) HONEYWELL
GAS VALVE
IIC
GAS VALVE
PU
R
R
W
MV
GV
MV
PU
Y
BL
C
Y
G
G
O
GV
BL
Y
BL
BL
Y2 Y1
Y
W
R
R
B
R
TO THC
O
VM
PU
IGN
FS
NOTE 3
PU
NOTE 5
R
CAP1
H
PU
B
F
C
R
R
PU
BR
Y
B4312003 REV. B
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
21
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GPG13(24,30,36,42)1A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
B4312003 REV. B
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
22
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GPG13(48)1A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
R
R
B
Y
PU
GRD
B
S
R
C
T1
L1
T2
L2
BL
BL
BL
R
BL
B
COMP
Y
CC
B
B
B
B
CH OPTIONAL
CONNECTED AT L1, L2
NOTE 4
CH OPTIONAL
PU
POWER SUPPLY
208-230/1/60
BR
B
1
2
3
B
PU
C
208
240
NOTE 2
CM
TRANS
24V
TO THC
(SEE THC FIELD WIRING BELOW)
R
R
C
G
Y
W
Y1 Y2
R
PU
R
R
BL
W
LS
BL
R
G
Y
VSTB
Y
DIPSWITCH
BL
1
2
3
4
5
6
7
8
ON
VSM
TB
OF F
R
G
G
BL
PU
Y
BL
Y
W
Y
G
Y
W
R
Y
G
B
W
B
ALS
B
R
G
Y
W
PU
BL
PU
PU
Y
R
PS
Y
Y
PU
G
ECON
NOTE 5
PL
R
RS
Y
3
2
1
6
5
4
BL
R
Y
PU
Y
PU
PU
R
Y
Y
FS
IIC
W. R.
(ALT.) HONEYWELL
GAS VALVE
GAS VALVE
MV
PU
O
GV
GV
B
R
MV
BL
BL
R
B
VM
PU
O
IGN
FS
NOTE 3
PU
R
CAP1
H
PU
B
R
F
C
R
PU
BR
Y
B4312004 Rev. A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
23
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GPG13(48)1A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L2
L1
L1
SUPPLY VOLTAGE
208-230/1/60
COMPONENT LEGEND
ALS AUXILLARY LIMIT SWITCH
CAP CAPACITOR
WIRE SPLICE
CH
NOTE 4
MARKED TERMINAL
UNMARKED TERMINAL
WIRING
COMP COMPRESSOR
T2
C
CC
R
S
L2
T1
CM CONDENSER MOTOR
C
COMP
CC
CC CONTACTOR
H
CAP1
LINE VOLTAGE
CH CRANKCASE HEATER
FS FLAME SENSOR
GV GAS VALVE
F
LOW VOLTAGE
CM
FIELD INSTALLED POWER
FIELD INSTALLED CONTROL
IIC INTEGRATED IGNITION CONTROL
IGN IGNITOR
NOTE 5
C
H
L1
L1
WIRE CODE
L2
VSM
LS LIMIT SWITCH
PL PLUG
B
BLACK
BL BLUE
NOTE 3
L1
D1
VM
L2
L2
PS PRESSURE SWITCH
RS ROLLOUT SWITCH
TB TERMINAL BLOCK
BR BROWN
TRANS
G
O
GREEN
L1
1
ORANGE
PK PINK
NOTE 2
THC THERMOSTAT HEAT & COOL
TRANS TRANSFORMER
PU PURPLE
2
R
W
Y
RED
VM VENT MOTOR
IGN
FS
WHITE
YELLOW
FUSE
VSM VAR. SPEED MOTOR
VSTB VARIABLE SPEED TERM. BLOCK
FS
4
5
LS
ALS
NOTES
RS
3
6
GV
CC
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
IIC
PS
2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE
8
FROM TERMINAL
3
TO TERMINAL
2
ON TRANSFORMER.
ECON
12
11
7
9
10
3. SOME MODELS HAVE VENT MOTORS EQUIPPED WITH A 230V LEAD (RED)
AND A 208V (BLACK). IF EQUIPPED, CONNECT VENT MOTOR BLACK LEAD IN
PLACE OF RED LEAD AT UII (DI) FOR 208V OPERATION.
4. CRANKCASE HEATER (OPTIONAL).
5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT
TO BLOWER HOUSING IN RETURN AIR COMPARMENT.
NOTE 5
PL
Y
Y/Y2
Y
Y1
Y1
Y2
Y2
R
W
W/W2
W
G
G
G
C
C
C
TB
6
5
2
6. TWO STAGE THERMOSTAT CONNECTIONS IF USED WITH ECONOMIZER
OPTION INSTALLED.
4
1
VSTB
R
R
3
NOTE 6
TO THC
208-230/1/60
INSTALLER/SERVICEMAN
THC-FIELD WIRING
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO
TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
THC-NO ECONOMIZER
2 STAGE COOLING
CHECK
-
EQUIP. STATUS
STATUS LIGHT
W
G
W
G
W
G
W
G
R
Y
NORMAL OPERATION
ON
NO POWER OR
INTERNAL CONTROL
FAULT
OFF
CHECK INPUT POWER
CHECK FUSE ON CONTROL
REPLACE CONTROL
R
R
R
PU
Y
Y1
Y2
C
Y
1 BLINK
IGNITION FAILURE
OR
OPEN ROLLOUT
SWITCH
GAS FLOW
GAS PRESSURE
GAS VALVE
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
BL
C
BL
OR
OPEN AUX. LIMIT
SWITCH
AUX. LIMIT OPEN
THC-WITH ECONOMIZER OPTION
PRESSURE SWITCH
OPEN
CHECK
PRESSURE SWITCH
2 BLINKS
3 BLINKS
W
G
W
G
PRESSURE SWITCH CLOSED
WITHOUT INDUCER ON
CHECK
PRESSURE SWITCH
MAIN LIMIT OPEN
BAD SWITCH
R
R
4 BLINKS
5 BLINKS
6 BLINKS
OPEN LIMIT SWITCH
STICKING GAS VALVE
PU
BL
Y1
C
FALSE FLAME SENSED
COMPRESSOR
OUTPUT DELAY
3 MIN. COMP.
ANTI-CYCLE TIMER
B4312004 Rev. A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
24
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GPG13(60)1A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
Y
R
B
R
Y
PU
GRD
Y
B
R
S
C
T1
L1
T2
L2
BL
BL
BL
R
BL
B
COMP
SOL
Y
BL
CC
B
B
B
B
CH OPTIONAL
CONNECTED AT L1, L2
NOTE 4
CH OPTIONAL
PU
POWER SUPPLY
208-230/1/60
BR
B
1
2
3
B
PU
208
C
240
NOTE 2
CM
Y
TRANS
24V
TO THC
(SEE THC FIELD WIRING BELOW)
R
R
C
G
Y1 Y/Y2
W
W
Y1
R
PU
R
R
BL
W
LS
BL
R
G
PU
Y
BL
VSTB
Y
DI P SWI TCH
BL
1
2
3
4
5
6
7
8
BL
ON
VSM
OFF
TB
R
G
G
BL
PU
BL
W
Y
Y
G
Y
W
R
Y
PU
PU
Y
B
G
W
B
ALS
B
R
Y
W
G
PU
BL
PU
PU
Y
R
PS
Y
Y
PU
G
ECON
NOTE 5
R
PL
RS
Y
3
2
6
5
4
BL
R
Y
1
PU
Y
PU
PU
R
Y
Y
FS
IIC
W. R.
(ALT.) HONEYWELL
GAS VALVE
GAS VALVE
MV
PU
O
GV
GV
B
R
MV
BL
BL
R
B
VM
PU
IGN
FS
O
NOTE 3
PU
R
CAP1
H
PU
B
R
F
C
R
PU
BR
Y
B4312005 Rev. A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
25
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GPG13(60)1A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1
L1
L2
SUPPLY VOLTAGE
208-230/1/60
COMPONENT LEGEND
ALS AUXILLARY LIMIT SWITCH
CAP CAPACITOR
WIRE SPLICE
CH
NOTE 4
MARKED TERMINAL
UNMARKED TERMINAL
WIRING
COMP COMPRESSOR
T2
C
CC
R
S
L2
T1
CM CONDENSER MOTOR
C
COMP
CC
CC CONTACTOR
CH CRANKCASE HEATER
H
CAP1
LINE VOLTAGE
F
LOW VOLTAGE
FIELD INSTALLED POWER
FIELD INSTALLED CONTROL
CM
FS FLAME SENSOR
GV GAS VALVE
IIC INTEGRATED IGNITION CONTROL
IGN IGNITOR
NOTE 5
L1
L1
C
H
WIRE CODE
L2
VSM
LS LIMIT SWITCH
PL PLUG
B
BLACK
BL BLUE
NOTE 3
L1
D1
VM
L2
L2
PS PRESSURE SWITCH
RS ROLLOUT SWITCH
SOL SOLENOID (2 STAGnEd)
TB TERMINAL BLOCK
BR BROWN
TRANS
G
O
GREEN
L1
1
ORANGE
PK PINK
NOTE 2
PU PURPLE
2
THC THERMOSTAT HEAT & COOL
TRANS TRANSFORMER
R
W
Y
RED
IGN
FS
WHITE
YELLOW
FUSE
VM VENT MOTOR
FS
VSM VAR. SPEED MOTOR
VSTB VARIABLE SPEED TERM. BLOCK
4
5
LS
ALS
NOTES
RS
3
6
GV
CC
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
IIC
PS
2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE
8
FROM TERMINAL
3
TO TERMINAL
2
ON TRANSFORMER.
ECON
12
11
7
9
10
3. SOME MODELS HAVE VENT MOTORS EQUIPPED WITH A 230V LEAD (RED)
AND A 208V LEAD (BLACK). IF EQUIPPED, CONNECT VENT MOTOR BLACK
LEAD IN PLACE OF RED LEAD AT UII (D1) FOR 208V OPERATION.
SOL
4. CRANKCASE HEATER (OPTIONAL).
5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT
TO BLOWER HOUSING IN RETURN AIR COMPARMENT.
NOTE 5
PL
Y1
R
G
W
W/W2
W
C
Y/Y2
Y/Y2
Y2
TB
6
5
2
4
1
6. TWO STAGE THERMOSTAT CONNECTIONS IF USED WITH ECONOMIZER
OPTION INSTALLED.
VSTB
Y1
Y1
R
R
G
G
C
C
3
Y1
NOTE 6
TO THC
208-230/1/60
INSTALLER/SERVICEMAN
THC-FIELD WIRING
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO
TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
THC-NO ECONOMIZER
THC-WITH ECONOMIZER
CHECK
-
EQUIP. STATUS
STATUS LIGHT
W
G
W
G
W
G
W
G
NORMAL OPERATION
ON
OFF
NO POWER OR
INTERNAL CONTROL
FAULT
CHECK INPUT POWER
CHECK FUSE ON CONTROL
REPLACE CONTROL
R
R
R
R
PU
Y
Y1
Y2
C
PU
Y
Y1
Y2
C
1 BLINK
IGNITION FAILURE
OR
OPEN ROLLOUT
SWITCH
GAS FLOW
GAS PRESSURE
GAS VALVE
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
BL
OR
BL
OPEN AUX. LIMIT
SWITCH
AUX. LIMIT OPEN
PRESSURE SWITCH
OPEN
CHECK
PRESSURE SWITCH
2 BLINKS
3 BLINKS
4 BLINKS
STRIPPED LEAD
STRIPPED LEAD
PRESSURE SWITCH CLOSED
WITHOUT INDUCER ON
CHECK
PRESSURE SWITCH
FROM ECON. PLUG
FROM TERMINAL BLOCK
MAIN LIMIT OPEN
BAD SWITCH
OPEN LIMIT SWITCH
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
STICKING GAS VALVE
3 MIN. COMP.
ANTI-CYCLE TIMER
COMPRESSOR
OUTPUT DELAY
B4312005 Rev. A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
26
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GPG13(36)3A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL
RD
BK
PU
RD
YL
BK
T3 T2 T1
T1
L1
T2
L2
T3
L3
GND
BL
BL
BL
BL
BK
BK
COMP
YL
C
BK
PU
BK
BK
CH OPTIONAL
SEE NOTE 3
CH OPTIONAL
CONNECTED AT L1, L2
NOTE 3
POWER SUPPLY
208-230/3/60
SEE NOTE 6
PU
BR
BK
1
2
3
BK
C
208
TR
24V
240
CM
NOTE 2
PU
RD
RD
BL
RD
NOTE 4
LS
EM
PU
3 SPEED
MOTOR
BR
FC
RD
BK
PU
BL
BK
RD
ALS
PS
BL
PU
BK
YL
YL
BR BL PU
ECON
GR
NOTE 5
PLF
RS
YL
PU
3
2
1
6
5
4
BL
PU
PU
YL
FS
W. R.
GAS VALVE
(ALT.) HONEYWELL
GAS VALVE
PU
RD
IIC
WH
MV
PU
BL
YL
BL
YL
GR
GV
GV
OR
BK
RD
MV
BL
Y2 Y1 C
R
Y
W
G
RD
BK
RD
BL
TO THERMOSTAT
VM
PU
IGN
FS
OR
NOTE 4
RD
PU
FC
PU
F
C
RD
PU
RD
BR
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
27
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GPG13(36)3A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1
SUPPLY VOLTAGE
208-230/3/60
CH
L2
L2
L3
COMPONENT LEGEND
FACTORY WIRING
LINE VOLTAGE
ALS
AUXILLARY LIMIT SWITCH
NOTE 3
LOW VOLTAGE
COMP
COMPRESSOR
C
T3
OPTIONAL HIGH VOLTAGE
CM
C
CONDENSER MOTOR
CONTACTOR
L3
T2
C
C
T2
T3
T1
FIELD WIRING
T1
C
CH
EM
F
CRANKCASE HEATER
EVAPORATOR MOTOR
L1
COMP
HIGH VOLTAGE
LOW VOLTAGE
FC
F
FC
CM
FUSE
FC
FAN CAPACITOR
IIC
(MED)
FS
FLAME SENSOR
WIRE CODE
NOTE 4
C
H
L1
L1
GND
EQUIPMENT GROUND
EM
L2
BK BLACK
BL BLUE
GV
IIC
GAS VALVE
INTEGRATED IGNITION CONTROL
IGNITOR
VM
BR BROWN
GR GREEN
OR ORANGE
PK PINK
L1
D1
L2
L2
IGN
L1
1
3
2
1
LS
LIMIT SWITCH
PLF
PS
RS
TR
VM
FEMALE PLUG/CONNECTOR
PRESSURE SWITCH
ROLLOUT SWITCH
NOTE 2
PU PURPLE
RD RED
2
TR
TRANSFORMER
VENT MOTOR
WH WHITE
YL YELLOW
IGN
FS
F
FS
NOTES
4
5
LS
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE
ALS
PS
RS
3
6
8
FROM TERMINAL
3
TO TERMINAL
2
ON TRANSFORMER.
GV
IIC
3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.
4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING
SPEED AT COOL TERMINAL (IIC). CHANGE HEATING SPEED AT HEAT
TERMINAL (IIC)
ECON
7
10
9
12
11
3 SPEED MOTOR
BK - HIGH SPEED
BL - MEDIUM SPEED
C
RD - LOW SPEED
NOTE 5
6
3
5
4
5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT
TO BLOWER HOUSING IN RETURN AIR COMPARMENT.
PLF
2
1
R
G
W
Y1
Y2
Y
C
6. USE COOPER CONDUCTORS ONLY.
USE NEC CLASS 2 WIRE.
TO THERMOSTAT
208-230/3/60
INSTALLER/SERVICEMAN
THERMOSTAT FIELD WIRING
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO
TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
2 STAGE COOLING
NO ECONOMIZER
EQUIP. STATUS
CHECK
-
STATUS LIGHT
WH
GR
RD
PU
YL
BL
W
G
WH
GR
RD
YL
BL
W
G
R
ON
NORMAL OPERATION
NO POWER OR
INTERNAL CONTROL
CHECK INPUT POWER
CHECK FUSEONCONTROL
REPLACE CONTROL
OFF
R
FAULT
Y1
Y2
C
IGNITION FAILURE
OR
OPEN ROLLOUT
SWITCH
OR
OPEN AUX. LIMIT
GAS FLOW
GAS PRESSURE
GAS VALVE
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
Y
C
1 BLINK
WITH ECONOMIZER OPTION
SWITCH
AUX. LIMIT OPEN
PRESSURE SWITCH
OPEN
CHECK
PRESSURE SWITCH
2 BLINKS
3 BLINKS
4 BLINKS
W
G
R
WH
GR
RD
PU
BL
PRESSURE SWITCH CLOSED
WITHOUT INDUCER ON
CHECK
PRESSURE SWITCH
OPEN LIMIT SWITCH
MAIN LIMIT OPEN
BAD SWITCH
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
STICKING GAS VALVE
Y
C
COMPRESSOR
OUTPUT DELAY
3 MIN. COMP.
ANTI-CYCLE TIMER
0140G00085P
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
28
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GPG13(48,60)3A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL
RD
RD
BK
PU
BK
T3 T2
T1
T1
L1
T2
L2
T3
L3
GND
BL
BL
YL
BL
BK
YL
COMP
C
BK
BK
CH OPTIONAL
BK
BK
CH OPTIONAL
CONNECTED AT L1, L2
NOTE 3
PU
POWER SUPPLY
208-230/3/60
PU PU
BK
BK
BR
BK
SEE NOTE 6
PU
CM
BK
NOTE 2
1
2
3
3
1
C
208
240
BK
4
TR
24V
PU
2
LS
RD
BL
GR
BL
VMR
PU
YL YL RD
RD
BL BL BL
RD RD
RD
WH
C
L
G
N
EM
T1 T2 T3 T4 T5
RD
WH
YL
NOTE 4
2
C 2
T 2
T 1
P 2
OR
0
5
0
1 5
1 3
1 2
P 3
X A P M A 3 M S U E F
ALS
F 1
PU
RD
GR
RD
RD
BL
PS
YL
YL
PU
YL
YL
PU
YL
YL
WH
RD
NOTE 5
PLF
BR
WH
GR
RS
RD
YL
3
6
WH
RD
BL
YL
2
5
4
BL
BL
BL
1
PU
SEE
NOTE 7
YL
PU
IIC
W. R.
(ALT.) HONEYWELL
GAS VALVE
GAS VALVE
PU
RD
WH
YL GR
MV
PU
YL
BL
BL BL
GV
GV
MV
BL
Y2 Y1 C R
W G
Y
BL
TO THERMOSTAT
RD
FS
RD
OR
YL WH
VM
IGN
RD
PU
BL
FC
RD
YL
WH
BR
BR
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
29
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GPG13(48,60)3A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1
L1
SUPPLY VOLTAGE
208-230/3/60
L2
L3
L3
COMPONENT LEGEND
FACTORY WIRING
LINE VOLTAGE
AUXILLARY LIMIT SWITCH
ALS
CH
NOTE 3
T2
LOW VOLTAGE
COMP
COMPRESSOR
OPTIONAL HIGH VOLTAGE
CM
C
CONDENSER MOTOR
CONTACTOR
C
C
T1
L2
T2
T3
CH
EM
CRANKCASE HEATER
EVAPORATOR MOTOR
T1 COMP
FIELD WIRING
T3
C
F
FUSE
HIGH VOLTAGE
LOW VOLTAGE
FC
FAN CAPACITOR
FC
CM
FS
FLAME SENSOR
GND
GV
IIC
EQUIPMENT GROUND
GAS VALVE
WIRE CODE
L
N
BK BLACK
BL BLUE
VMR
INTEGRATED IGNITION CONTROL
IGNITOR
EM
VM
2
4
IGN
LS
BR BROWN
GR GREEN
OR ORANGE
PK PINK
SEE NOTE 2
2
LIMIT SWITCH
3
1
FEMALE PLUG/CONNECTOR
PRESSURE SWITCH
ROLLOUT SWITCH
TRANSFORMER
PLF
PS
TR
IGN
RS
PU PURPLE
RD RED
NOTE 7
NOTE 7
L2
L1
TR
IIC
VM
VMR
VENT MOTOR
WH WHITE
YL YELLOW
FS
FS
T5
VENT MOTOR RELAY
F
C
H
T4
T3
EM
C
NOTES
T2 T1
D1
1
3
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE
4
5
VMR
LS
FROM TERMINAL
3
TO TERMINAL 2 ON TRANSFORMER.
ALS
RS
3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.
4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING
SPEED AT MOTOR T4 AND T5 TERMINALS. CHANGE HEATING
SPEED AT MOTOR T1, T2 AND T3 TERMINALS.
IIC
3
6
GV
PS
8
ECON
COOLING SPEED (YELLOW WIRE)
HEATING SPEED (WHITE WIRE)
9
7
10
12
T4 - LOW SPEED
T5 - HIGH SPEED
T1 - LOW SPEED
T2 - MED. SPEED
T3 - HIGH SPEED
C
11
5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT
TO BLOWER HOUSING IN RETURN AIR COMPARMENT.
6. USE COOPER CONDUCTORS ONLY.
NOTE
5
6
3
5
2
4
1
PLF
R
G
W
Y1
Y2
Y
C
USE NEC CLASS 2 WIRE.
7. L1 AND L2 ON ICC CONTROL IS 24V INPUT.
TO THERMOSTAT
208-230/3/60
INSTALLER/SERVICEMAN
THERMOSTAT FIELD WIRING
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO
TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
2 STAGE COOLING
NO ECONOMIZER
WH
CHECK
EQUIP. STATUS
STATUS LIGHT
ON
WH
GR
RD
PU
YL
BL
W
G
W
G
R
NORMAL OPERATION
-
GR
RD
YL
BL
NO POWER OR
INTERNAL CONTROL
FAULT
CHECK INPUT POWER
CHECKFUSE ONCONTROL
REPLACE CONTROL
OFF
R
Y1
IGNITION FAILURE
OR
OPEN ROLLOUT
GAS FLOW
GAS PRESSURE
GAS VALVE
1 BLINK
Y
C
Y2
C
SWITCH
FLAME SENSOR
OR
OPEN AUX. LIMIT
SWITCH
FLAME ROLLOUT
BAD SWITCH
WITH ECONOMIZER OPTION
AUX. LIMIT OPEN
2 BLINKS
3 BLINKS
4 BLINKS
PRESSURE SWITCH
OPEN
CHECK
PRESSURE SWITCH
W
G
R
WH
GR
RD
PU
BL
PRESSURE SWITCH CLOSED
WITHOUT INDUCER ON
CHECK
PRESSURE SWITCH
OPEN LIMIT SWITCH
MAIN LIMIT OPEN
BAD SWITCH
Y
C
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
STICKING GAS VALVE
COMPRESSOR
OUTPUT DELAY
3 MIN. COMP.
ANTI-CYCLE TIMER
0140G00087
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
30
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GPG13(36)4A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL
RD
BK
RD
GND
PU
BK
T3 T2
T1
T1
L1
T2
L2
T3
L3
BL
YL
YL
BL
BK
COMP
BK
C
BK
BK
CH OPTIONAL
CH OPTIONAL
BK
CONNECTED AT L1, L2
NOTE 2
BL
POWER SUPPLY
460/3/60
PU
BK
BK
BR
SEE NOTE 6
BK
RD
PU
PU
CM
3
1
VMR
BL
BL
2
1
2
3
480
C
FC
TR
24V
LS
IBR
BR
BR
BK
WH
RD
GR
2
BK
GR
SEE
RD
RD
RD
EM
NOTE 3
3
1
BL
BL
PU
BK
BK
RD
RD/YL
OR
ALS
ECON
RD
PU
GR
RD
RD
BL
PU
PS
RS
YL
YL
YL
PU
WH
YL
YL
YL
RD
NOTE 4
PLF
GR
RD
3
2
1
6
5
4
YL
WH
RD
SEE
NOTE 5
BL
IIC
BL
PU
YL
BL
BL
RD
PU
W. R.
(ALT.) HONEYWELL
GAS VALVE
GR
PU
RD
GAS VALVE
WH
GR
MV
PU
BL
YL
BL
C
YL
GR
GV
GV
MV
BL
Y2 Y1
R
Y W
G
BL
TO THERMOSTAT
VM
RD
OR
FS
IGN
FC
RD
BK
RD
BR
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
31
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GPG13(36)4A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L2
L2
L3
L1
SUPPLY VOLTAGE
COMPONENT LEGEND
FACTORY WIRING
LINE VOLTAGE
460/3/60
CH
ALS
AUXILLARY LIMIT SWITCH
NOTE 2
LOW VOLTAGE
COMP
COMPRESSOR
C
OPTIONAL HIGH VOLTAGE
T2
CM
C
CONDENSER MOTOR
CONTACTOR
C
T2
T3
T1
L1
T1
COMP
FIELD WIRING
CH
EM
CRANKCASE HEATER
EVAPORATOR MOTOR
L3
T3
HIGH VOLTAGE
LOW VOLTAGE
C
FC
CM
FC
F
FUSE
FC
FAN CAPACITOR
FLAME SENSOR
EQUIPMENT GROUND
FS
WIRE CODE
(LOW)
(HIGH)
EM
GND
BK BLACK
BL BLUE
1
3
IBR
VMR
GV
IBR
IIC
GAS VALVE
INDOOR BLOWER RELAY
INTEGRATED IGNITION CONTROL
IGNITOR
VM
3
3
1
BR BROWN
GR GREEN
OR ORANGE
PK PINK
1
IGN
LS
LIMIT SWITCH
TR
NOTE 5
NOTE 5
PU PURPLE
RD RED
PLF
PS
RS
TR
FEMALE PLUG/CONNECTOR
PRESSURE SWITCH
ROLLOUT SWITCH
TRANSFORMER
L1
L2
IGN
IIC
WH WHITE
YL YELLOW
IBR
FS
FS
F
H
C
VM
VENT MOTOR
D1
VMR
VENT MOTOR RELAY
4
5
VMR
LS
NOTES
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
ALS
PS
RS
3
6
8
GV
IIC
2. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.
3. 460V UNITS ARE SINGLE SPEED, TO CHANGE FROM HIGH TO LOW
SPEED REPLACE THE BLACK MOTOR LEAD AT IBR#3 WITH RED
LEAD FROM MOTOR.
ECON
9
7
10
12
2 SPEED MOTOR
C
11
BL - HIGH SPEED
RD/YL - LOW SPEED
4. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT
NOTE 4
6
3
5
4
1
TO BLOWER HOUSING IN RETURN AIR COMPARMENT.
5. L1 AND L2 ON IIC CONTROL IS 24V INPUT.
6. USE COOPER CONDUCTORS ONLY.
USE NEC CLASS 2 WIRE.
PLF
2
R
G
W
Y1
Y2
Y
C
TO THERMOSTAT
460/3/60
INSTALLER/SERVICEMAN
THERMOSTAT FIELD WIRING
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO
TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
2 STAGE COOLING
NO ECONOMIZER
EQUIP. STATUS
CHECK
STATUS LIGHT
WH
GR
RD
PU
YL
BL
W
G
R
WH
GR
RD
YL
BL
W
G
R
ON
NORMAL OPERATION
-
NO POWER OR
INTERNAL CONTROL
FAULT
OFF
CHECK INPUT POWER
CHECKFUSE ONCONTROL
REPLACE CONTROL
Y1
Y2
C
Y
C
IGNITION FAILURE
OR
OPEN ROLLOUT
SWITCH
GAS FLOW
GAS PRESSURE
GAS VALVE
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
1 BLINK
OR
OPEN AUX. LIMIT
WITH ECONOMIZER OPTION
SWITCH
AUX. LIMIT OPEN
PRESSURE SWITCH
OPEN
CHECK
PRESSURE SWITCH
2 BLINKS
3 BLINKS
4 BLINKS
W
G
R
WH
GR
RD
PU
BL
PRESSURE SWITCH CLOSED
WITHOUT INDUCER ON
CHECK
PRESSURE SWITCH
OPEN LIMIT SWITCH
MAIN LIMIT OPEN
BAD SWITCH
Y
C
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
COMPRESSOR
STICKING GAS VALVE
3 MIN. COMP.
0140G00088
OUTPUT DELAY
ANTI-CYCLE TIMER
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
32
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GPG13(48,60)4A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL
RD
BK
PU
RD
T3 T2
T1
BK
T1
L1
T2
L2
T3
L3
GND
BL
BK
COMP
YL
BL
BK
YL
BK
C
CH OPTIONAL
CONNECTED AT L1, L2
NOTE 2
BK
BK
CH OPTIONAL
PU
BL
POWER SUPPLY
460/3/60
BR
BK
PU
PU
BK BK
SEE NOTE 5
CM
PU
BK
RD
BL
PU
1
2
3
3
1
H1 H3 H2 H4
480
C
SEE NOTE 7
2
TR
TR
24V
X4 X2 X3 X1
LS
RD
PU
YL YL RD
VMR
PU
BK
BL
GR
RD
RD
RD
BL BL
WH
BK
BL
C
L
G
N
EM
T1 T2 T3 T4 T5
WH
YL
NOTE 3
OR
ALS
PU
RD
GR
RD
RD
BL
PS
RS
YL
YL
PU
YL
YL
PU
YL
YL
WH
RD
NOTE 4
PLF
BR
WH
GR
RD
YL
3
6
WH
RD
BL
YL
2
5
4
BL
BL
BL
1
PU
SEE
NOTE 6
YL
PU
IIC
W. R.
GAS VALVE
(ALT.) HONEYWELL
GAS VALVE
PU
RD
WH
MV
PU
YL
BL
YL
GR
BL BL
GV
GV
MV
BL
Y2 Y1 C
R
W G
Y
BL
TO THERMOSTAT
RD
RD
FS
YL WH
VM
IGN
OR
RD
FC
PU
BL
RD
YL
WH
BR
BR
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
33
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GPG13(48,60)4A WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1
L1
SUPPLY VOLTAGE
460/3/60
L2
L3
L3
COMPONENT LEGEND
FACTORY WIRING
LINE VOLTAGE
AUXILLARY LIMIT SWITCH
ALS
CH
LOW VOLTAGE
COMP
COMPRESSOR
NOTE 2
T2
OPTIONAL HIGH VOLTAGE
CONDENSER MOTOR
CONTACTOR
CM
C
C
C
T1
T2
T3
L2
CH
EM
CRANKCASE HEATER
EVAPORATOR MOTOR
FUSE
T1 COMP
FIELD WIRING
T3
F
C
HIGH VOLTAGE
LOW VOLTAGE
FC
FAN CAPACITOR
FC
CM
FS
FLAME SENSOR
GND
GV
IIC
EQUIPMENT GROUND
GAS VALVE
WIRE CODE
H1
H4
BK BLACK
BL BLUE
VMR
INTEGRATED IGNITION CONTROL
IGNITOR
TR
EM
N
IGN
LS
X4
L
SEE NOTE 7
BR BROWN
GR GREEN
OR ORANGE
PK PINK
VM
3
1
X1
LIMIT SWITCH
PLF
PS
FEMALE PLUG/CONNECTOR
PRESSURE SWITCH
ROLLOUT SWITCH
TRANSFORMER
3
1
TR
RS
TR
PU PURPLE
RD RED
NOTE 6
NOTE 6
L1
L2
IIC
IGN
VM
VMR
VENT MOTOR
WH WHITE
YL YELLOW
FS
FS
VENT MOTOR RELAY
T5
F
C
H
T4
EM
C
NOTES
T3
T2 T1
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
D1
4
5
VMR
LS
2. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.
3. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING
SPEED AT MOTOR T4 AND T5 TERMINALS. CHANGE HEATING
SPEED AT MOTOR T1, T2 AND T3 TERMINALS.
ALS
PS
RS
IIC
3
6
GV
COOLING SPEED (YELLOW WIRE)
HEATING SPEED (WHITE WIRE)
T4 - LOW SPEED
T5 - HIGH SPEED
T1 - LOW SPEED
T2 - MED. SPEED
T3 - HIGH SPEED
8
ECON
9
7
10
12
4. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT
TO BLOWER HOUSING IN RETURN AIR COMPARMENT.
C
11
5. USE COOPER CONDUCTORS ONLY.
NOTE
4
6
3
5
2
4
1
6. L1 AND L2 ON ICC CONTROL IS 24V INPUT.
PLF
7. STEPDOWN TRANSFORMER
R
G
W
Y1
Y2
Y
C
460V PRIMARY INPUT & 240V SECONDARY OUTPUT
USE NEC CLASS 2 WIRE.
TO THERMOSTAT
460/3/60
INSTALLER/SERVICEMAN
THERMOSTAT FIELD WIRING
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO
TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
2 STAGE COOLING
NO ECONOMIZER
WH
EQUIP. STATUS
CHECK
STATUS LIGHT
ON
WH
GR
RD
PU
YL
BL
W
G
W
G
R
NORMAL OPERATION
-
GR
RD
YL
BL
NO POWER OR
INTERNAL CONTROL
FAULT
CHECK INPUT POWER
CHECKFUSE ONCONTROL
REPLACE CONTROL
OFF
R
Y1
Y2
C
IGNITION FAILURE
OR
OPEN ROLLOUT
GAS FLOW
GAS PRESSURE
GAS VALVE
1 BLINK
Y
C
SWITCH
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
OR
OPEN AUX. LIMIT
WITHECONOMIZEROPTION
SWITCH
AUX. LIMIT OPEN
CHECK
PRESSURE SWITCH
2 BLINKS
3 BLINKS
4 BLINKS
PRESSURE SWITCH
OPEN
WH
GR
RD
PU
BL
W
G
R
PRESSURE SWITCH CLOSED
WITHOUT INDUCER ON
CHECK
PRESSURE SWITCH
OPEN LIMIT SWITCH
MAIN LIMIT OPEN
BAD SWITCH
Y
C
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
STICKING GAS VALVE
COMPRESSOR
OUTPUT DELAY
3 MIN. COMP.
ANTI-CYCLE TIMER
0140G00089
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
34
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GPG13(48,60)1B WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL
RD
RD
BK
PU
BK
S
R
C
T1
L1
T2
L2
GND
BL
YL
BL
BK
COMP
YL
C
BK
CH OPTIONAL
BK
BK
CH OPTIONAL
PU
CONNECTED AT L1, L2
NOTE 3
POWER SUPPLY
208-230/1/60
SEE NOTE 6
BK
BL
BK BK BK
PU PU
BR
PU
BK
NOTE 2
CM
1
2
3
3
1
C
208
240
BK
4
TR
24V
PU
2
LS
RD
BL
GR
BL
VMR
PU YL YL RD YL
C
L
G
N
RD
BL BL BL
RD RD
RD
WH
EM
T1 T2 T3 T4 T5
RD
WH
YL
NOTE 4
C 2 2
T 2
T 1
P 2
OR
0
5
0
1 5
1 3
1 2
P 3
X A M P A M S U E F
ALS
3
F 1
PU
RD
GR
RD
RD
BL
PS
YL
YL
YL
PU
YL
PU
YL
YL WH
OR RD BL
RD
NOTE 5
PLF
BR
WH
GR
RS
RD
YL
3
6
WH
RD
YL
2
1
5
4
BL
BL
BL
BL
PU
SEE
NOTE 7
PU
YL
IIC
W. R.
GAS VALVE
(ALT.) HONEYWELL
GAS VALVE
PU
RD
WH
MV
PU
YL
BL
YL
GR BL BL
GV
GV
MV
BL
Y2 Y1 C R Y W
G
BL
TO THERMOSTAT
RD
FS
RD
YL WH
VM
IGN
OR
RD
RCCF
PU
BL
RD
YL
F
H
C
YL
WH
BR
BR
L1
SUPPLY VOLTAGE
L2
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
35
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GPG13(48,60)1B WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1
L1
SUPPLY VOLTAGE
208-230/1/60
CH
L2
COMPONENT LEGEND
FACTORY WIRING
LINE VOLTAGE
AUXILLARY LIMIT SWITCH
ALS
NOTE 3
LOW VOLTAGE
COMP
COMPRESSOR
OPTIONAL HIGH VOLTAGE
C
CONDENSER MOTOR
CONTACTOR
CM
C
T2
C
T1
R
S
L2
C
COMP
CH
EM
CRANKCASE HEATER
EVAPORATOR MOTOR
FUSE
RCCF
F
H
C
FIELD WIRING
F
HIGH VOLTAGE
LOW VOLTAGE
CM
FS
FLAME SENSOR
EQUIPMENT GROUND
GAS VALVE
GND
GV
WIRE CODE
L
N
IIC
INTEGRATED IGNITION CONTROL
IGNITOR
BK BLACK
BL BLUE
EM
VMR
IGN
VM
LS
LIMIT SWITCH
4
2
BR BROWN
GR GREEN
OR ORANGE
PK PINK
PLF
FEMALE PLUG/CONNECTOR
NOTE 2
2
PS
PRESSURE SWITCH
3
1
RCCF
RUN CAPACITOR FOR COMPRESSOR/FAN
TR
PU PURPLE
RD RED
RS
ROLLOUT SWITCH
TRANSFORMER
VENT MOTOR
NOTE 7
NOTE 7
L2
L1
TR
IIC
IGN
WH WHITE
YL YELLOW
VM
VMR
FS
FS
T5
EM
VENT MOTOR RELAY
F
C
H
T4
C
NOTES
T3
T2 T1
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE
D1
1
3
4
5
VMR
LS
FROM TERMINAL
3
TO TERMINAL
2
ON TRANSFORMER.
ALS
RS
3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.
4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING
SPEED AT MOTOR T4 AND T5 TERMINALS. CHANGE HEATING
SPEED AT MOTOR T1, T2 AND T3 TERMINALS.
IIC
3
6
GV
PS
8
ECON
COOLING SPEED (YELLOW WIRE)
T4 - LOW SPEED
HEATING SPEED (WHITE WIRE)
9
7
10
12
11
T1 - LOW SPEED
T2 - MED. SPEED
T3 - HIGH SPEED
T5 - HIGH SPEED
C
5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT
TO BLOWER HOUSING IN RETURN AIR COMPARMENT.
6. USE COOPER CONDUCTORS ONLY.
NOTE
5
6
3
5
2
4
1
PLF
USE NEC CLASS 2 WIRE.
R
G
W
Y1
Y2
Y
C
7. L1 AND L2 ON ICC CONTROL IS 24V INPUT.
TO THERMOSTAT
208-230/1/60
INSTALLER/SERVICEMAN
THERMOSTAT FIELD WIRING
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO
TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
2 STAGE COOLING
NO ECONOMIZER
WH
CHECK
EQUIP. STATUS
STATUS LIGHT
ON
WH
GR
RD
PU
YL
BL
W
G
W
G
R
NORMAL OPERATION
-
GR
RD
YL
BL
NO POWER OR
INTERNAL CONTROL
FAULT
CHECK INPUT POWER
CHECK FUSEONCONTROL
REPLACE CONTROL
GAS FLOW
GAS PRESSURE
GAS VALVE
OFF
R
IGNITION FAILURE
OR
OPEN ROLLOUT
Y1
1 BLINK
Y
C
Y2
C
SWITCH
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
OR
OPEN AUX. LIMIT
SWITCH
WITH ECONOMIZER OPTION
AUX. LIMIT OPEN
2 BLINKS
3 BLINKS
4 BLINKS
PRESSURE SWITCH
OPEN
CHECK
PRESSURE SWITCH
WH
GR
RD
PU
BL
W
G
R
PRESSURE SWITCH CLOSED
WITHOUT INDUCER ON
CHECK
PRESSURE SWITCH
OPEN LIMIT SWITCH
MAIN LIMIT OPEN
BAD SWITCH
Y
C
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
STICKING GAS VALVE
COMPRESSOR
OUTPUT DELAY
3 MIN. COMP.
ANTI-CYCLE TIMER
0140G00267
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
36
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MINIMUM CLEARANCES
48" MIN
12" MIN
3"
MIN
.
12" MIN
36" MIN
(FOR SERVICE)
NOTE: Roof overhang should be no more than 36".
-
UNIT
2 Ton
2 1/2 Ton
3 Ton
3 1/2 4 Ton
5 Ton
Min. Filter Size
(1)20 x 20 x 1 (1)20 x 25 x 1 (1)25 x 25 x1 (2)20 x 20 x 1 (2)20 x 25 x 1
RECOMMENDED FILTER SIZES
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THIS PAGE LEFT BLANK INTENTIONALLY
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NOTE: SPECIFICATIONSAND PERFORMANCE DATALISTED HEREINARE SUBJECT TO CHANGE WITHOUT NOTICE
Quality Makes the Difference!
All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We have
designed these units to significantly reduce the most frequent causes of product failure. They are simple to service and forgiving to
operate. We use quality materials and components. Finally, every unit is run tested before it leaves the factory.
That’s why we know. . .There’s No Better Quality.
•
•
•
Products
Warranties
Customer Services
•
•
•
Parts
Contractor Programs and Training
Financing Options
© 2005 - 2008 Goodman Manufacturing Company, L.P.
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