®
HMI 575
HMI 1200
GOLDEN SCAN 3
HMI 1200 TV
Congratulations on choosing a Clay Paky product! We thank you for your
custom. Please note that this product, as all the others in the rich Clay Paky
range, has been designed and made with total quality to ensure excellent
performance and best meet your expectations and requirements.
• IP20 protection rating
The fitting is protected against penetration by solid bodies of over 12mm (0.5”) in
diameter (first digit 2), but not against dripping water, rain, splashes or jets of water
(second digit 0).
• Protection against electrical shock
INSTRUCTIONS MANUAL
This fitting is classified in accordance with the type of protection against electrical
shock, in Class I. It must therefore be connected to a power supply system with
efficient earthing.
Carefully read this instructions manual in its entirety and keep it safe for future
reference.
It is however recommended to protect the supply lines of the projectors from indirect
contact and/or shorting to earth by using appropriately sized residual current
devices.
It is essential to know the information and comply with the instructions given
in this manual in order to ensure the fitting is installed, used and serviced
correctly and safely.
CLAY PAKY S.p.A. disclaims all liability for damage to the fitting or to other
property or persons deriving from installation, use and maintenance that have
not been carried out in conformity with this instructions manual, which must
always accompany the fitting.
• Connecting to the supply mains
Connection to the electricity mains must be carried out by a qualified electrical
installer.
Check that the mains frequency and voltage correspond to the frequency and
voltage stated on the electrical data label for which the projector is designed.
This label also gives the input power. Refer to this to evaluate the maximum number
of fittings to connect to the electricity supply in order to avoid overloading.
CLAY PAKY S.p.A. reserves the right to modify the characteristics stated in
this instructions manual at any time and without prior notice.
SAFETY INFORMATION
1
• Maintenance
• Installation
Before starting any maintenance work or cleaning the projector, cut off power from
the mains supply.
Make sure all the parts for fixing the projector are in a good state of repair.
Make sure the point of anchorage is stable before positioning the projector.
The safety rope, properly hooked onto the fitting and secured to the framework, must
be installed so that, if the primary support system fails, the fitting falls as little as
possible. If the safety rope gets used, it needs to be replaced with a genuine spare.
After switching off, do not remove any parts of the fitting for 10 minutes.
After this time the likelihood of the lamp exploding is virtually null. If it is necessary to
replace the lamp, wait for another 15 minutes to avoid getting burnt.
The fitting is designed to hold in any splinters produced by a lamp exploding.
The lenses must be fitted and, if visibly damaged, they have to be replaced with
genuine spares.
• Minimum distance from target objects
(8’ 2’’)
2.5 m
HMI 1200
HMI 575
• Temperature of the external surface
The projector must be positioned in such a way
that objects struck by the beam are separated
from the lens at least by the distance indicated
on the lamp change label against the symbol
shown alongside.
The maximum temperature that can be reached on the external surface of the fitting,
in a thermally steady state, is 90°C (194°F).
(5’ 11’’)
1.8 m
• Lamp
• Minimum distance of flammable materials
The projector mounts a high-pressure lamp that needs an external igniter.
This igniter is fitted onto the projector.
The projector must be positioned so that any flammable materials are at least
0,1 meter (4”) for HMI 1200 and 0,07 meter (3”) for HMI 575 from every point on the
surface of the fitting.
- Carefully read the "operating instructions" provided by the lamp manufacturer.
- Immediately replace the lamp if damaged or deformed by heat.
It is permissible to mount the fitting on normally flammable surfaces.
The products referred to in this manual conform to the
European Community Directives to which they are subject:
• Low Voltage 73/23
• Electromagnetic Compatibility 89/336
• Maximum ambient temperature
For the fitting to operate well and reliably, the ambient temperature should not
exceed 35°C (95°F).
1
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• Adjusting the lens
INSTALLATION AND FINE-TUNING
3
Slightly unscrew the knob (20) and move the lens (21) until the projected image is
perfectly focused, then tighten the knob (20).
• Installing the projector
The projector can be installed on the ceiling or on a wall through the holes in the
bracket. It is recommended to use 2 screws ø12mm with nut and spring washer
.
CAUTION: Check the plates (3 and 4) are correctly secured to the sides of the
fitting; If the plates has been removed, to carry out non-routine maintenance
work, reposition them, following the relevant instructions and checking the
threads in the projector sides hold properly.
21
20
• Mains power connection
17
5
It is advisable to connect each projector via its own switch so as to be able to switch
it on and off individually from a distance.
L
Mains
N
BROWN
BLUE
=
=
L
N
YELLOW
GREEN
=
=
=
17
5
• Connecting the control signals RS 232/423 (PMX) - DMX 512.
1
0
1
0
1
0
RS 232/423(PMX)
DMX 512
• Securing the safety ropes
22
23
Except for when the projector is standing on the floor, it is compulsory to fit the
safety rope (17). These need to be secured to the projector framework and then
hooked onto the eyebolts (5) screwed into the sides of the projector
The connection between projector and control unit and between different projectors
must be made with a cable conforming to the EIA RS-485 specifications: bipolar
braided, shielded, 120Ω characteristic impedance, 22-24 AWG, low capacity.
• Adjusting the projector position
IMPORTANT: Do not use microphone cable or any other cable whose specifications
are different to the ones stated above.
The terminations need to be made with male/female connectors type XLR with
5 pins.
9
If using the DMX signal it is necessary to insert a terminal plug (22) on the last fitting
with a resistance of 120Ω (minimum 1/4 W) between terminals 2 and 3.
The terminal is not needed if using the RS232/423 (PMX) signal.
GOLDEN SCAN
3
SCREEN
SCREEN
SIGNAL
SIGNAL
SIGNAL
SIGNAL
1
2
1
2
DMX
512
RS232/423
(PMX)
3
3
5
4
5
4
7
IMPORTANT: The wires must make no contact with each other or with the metal
casing of the connectors. The casing needs to be connected to the braid of the
shield and to pin 1 of the connectors.
3
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• Switching on the projector
• Projector coding
After carrying out all the above operations, press the switch (23) checking it all
works properly.
Each GOLDEN SCAN 3 requires 6 or 8 control channels. For these to be correctly
addressed to each projector it is necessary to code the projectors. This operation
needs to be carried out on each GOLDEN SCAN 3 by switching the microswitches (26)
according to the table below.
Codes can be assigned with the projector off, although the operation will be easier
with the projector on, as the decade address corresponding to the binary code set
with the microswitches is shown on the 3-digit display (24).
At switch on, the software contained in the DMX Receiver microprocessor does a
checksum (automatic check) while the three figure display (24) is off and the three
LEDs (25) controlling the input signal are all on. After a few seconds, the projector
starts the mechanical zero setting of the effects. At the same time, if the
checksum has had a positive result, a code corresponding to the version of the
DMX Receiver microprocessor (installed) appears on the display. This code is
displayed for about 5 seconds, then only one of the three LEDs relating to the
connected input signal stays on, while the following information scrolls on the
display once:
When the information of "Total hours", "Bulb hours”, “Bulb strikes” and “Address" is
scrolling on the display and you use the DIL switches of the addresses (26), the
display will instantly show the new address selected. After a few seconds the above
information will start scrolling again if at least one of the above conditions remains.
Total hours - XXX
Bulb hours - XXX
Bulb strikes - XXX
Address - XXX
CODE
in which “Total hours” is the total number of hours of the fitting’s life, “Bulb hours” is
the number of hours of the lamp’s life, “Bulb strikes” is the number of times the lamp
has been switched on and “Address” is the selected starting address for the
projector control signals.
ON
Projector 1 - Channels 1-6
OFF
ON
Projector 2 - Channels 7-12
OFF
After the information has scrolled, the projector address will stay displayed.
ON
Projector 3 - Channels 13-18
OFF
ON
Projector 4 - Channels 19-24
OFF
The above information can also be displayed by carrying out at least one of the
following operations:
ON
Projector 5 - Channels 25-30
OFF
ON
• Setting all the DIL (Dual-In-Line) switches of the addresses (26) onto zero.
• Activating the TEST procedure, turning the specific DIL switch (27) ON.
Projector 6 - Channels 31-36
OFF
ON
Projector 7 - Channels 37-42
OFF
• Setting the projector on blackout (20 channels starting from the selected starting
address, all at level zero).
ON
Projector 8 - Channels 43-48
OFF
ON
Projector 9 - Channels 49-54
OFF
26
27
24
25
ON
Projector 10 - Channels 55-60
OFF
ON
OFF
DIGITAL START ADDRESS SELECT
DIGITAL INPUT LEDS
ON
On turning the TEST microswitch (27) onto ON the projector runs a self-check,
during which the effects are mechanically reset with the projector on. At the end of
the operation, or whenever you want to interrupt this procedure, turn the TEST
microswitch back onto OFF.
1
2
3
4
5
6
7
8
9
10
DIGITAL INPUT
OPTION SELECT
When sending 0% levels to all channels, the unit will start an automatic re-calibration
after 2 seconds. This operation will reposition any effects to their correct settings.
1
2
3
4
5
6
The entire re-calibration cycle lasts approximately 35 seconds and can be stopped
at any time by simply setting a channel at a level above 0. It is recommended not to
interrupt re-calibration, but to let it end regularly, once 10 seconds have elapsed
from its start.
23
MAINTENANCE
4
About two minutes after the projector has been switched on, the luminous intensity
of the display (24) decreases to 1/32 of the maximum value. The maximum
luminosity is restored automatically if you use the microswitches to select the
DMX address, set the options or activate the TEST function. Approximately two
minutes after the last operation listed above has ended, the luminosity of the display
decreases again.
• Opening and closing the cover
Loosen the knob (28) and remove the re-lamping cover (18).
After maintenance refit the cover (18) and lock the knob (28).
28
18
4
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• Changing the lamp
• Replacing metal gobos
Open the re-lamping cover, loosen
the two side ring nuts (29) of the lamp
to be replaced and remove it from its
mountings (30).
Take the new lamp out of its package,
loosen the two side ring nuts (29) and
insert the lamp in its mountings (30).
Finally, screw on the ring nuts.
Find the gobo to be replaced and delicately press towards the anchorage points (35)
until the gobo comes out.
Take the selected replacement from the holder (36) on the dimmer/stopper/strobe plate.
To insert the new gobo, position it at the two points of anchorage (35) and, lightly
pressing it, slot it into the remaining points, verifying the levelness of the gobo in its
housing.
29
30
35
WARNING: Do not touch the lamp’s
bulb with bare hands. Should this
happen, clean the bulb with a cloth
soaked in alcohol and dry it with a
clean, dry cloth.
36
IMPORTANT: To distribute the beam of
light uniformly, the lamp needs to be
positioned with the protrusion (31) visible
on the bulb outside the optical axis
of the projector. For this purpose it is
recommended to turn the protrusion
towards the top cover (18).
31
29
STANDARD GOBOS
• Zero setting the working hours and number of times the lamp is switched on
081311
081313
081318
081325
To zero the hours of the lamp’s life (“Bulb hours”) and the number of times it is
switched on (“Bulb strikes”) which are stored in the DMX Receiver microprocessor,
proceed as follows:
1. Set the TEST microswitch (27) to the ON position.
2. Shift the option 1 microswitch (32) from ON to OFF (or from OFF to ON) and vice
versa 3 times within a time of 6 seconds. If the procedure has been carried out
correctly, the three signal control LEDs (25) will light up simultaneously, while the
display (24) will go completely blank. This situation lasts for approximately
5 seconds.
3. Return the TEST microswitch (27) to the OFF position.
OPTIONAL GOBOS
081305
081307
081312
081314
081315
27
24
25
DIGITAL START ADDRESS SELECT
DIGITAL INPUT LEDS
ON
1
2
3
4
5
6
7
8
9
10
081317
081319
081320
081321
081324
DIGITAL INPUT
OPTION SELECT
1
2
3
4
5
6
32
• Replacing colour filters
• Lubrication of rotating gobos
Find the filter to be replaced, grip it
between your fingers and push it towards
the movable point of anchorage (33) until
the filter comes out of the fixed points of
anchorage (34). Bend the filter outwards
and take it out. Insert the new filter into
the mobile point (33) and anchor it in the
two fixed points (34).
To ensure that the rotating gobos
continue to operate smoothly, the
bearings should be lubricated with oil
every six months: use only Kernite
LUBE-K-AHT (code 164028/801).
Apply the oil using a syringe with a fine
needle.
34
33
Avoid over-lubricating, as excess oil could
be spattered during rotation.
34
Standard colour filters:
Red:
080301/005
Yellow: 080301/002
Violet: 080301/004
Green: 080301/003
Orange: 080301/007
Blue:
Pink:
080301/001
080301/006
5
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• Periodical cleaning
TECHNICAL DATA
Channels
6
To keep optimum efficiency and functionality over time, it is vital to periodically clean
the parts where dust and grease can accumulate.
Power supply available
The frequency with which to carry out the following operations depends on several
factors, such as the number of movements of the effects and the quality of the work
environment (air humidity, dustiness, saltiness, etc.).
To remove dirt from the lenses and filters, use a soft cloth dampened with any liquid
detergent for cleaning glass.
6 control channels (normal operation) or
8 control channels (extended operation)
• 230V 50Hz
• 240V 50Hz
• 208V 60Hz
• 200V 50Hz
Inputs
• RS232/423 (PMX).
• DMX 512.
• 200V 60Hz
The projector is designed to operate at
mains frequency and voltage given on
the electrical data label on the back of
the appliance.
Rotating mirror head
• Head rotatable through 360° on
projector housing.
•
Graduated scale for easy and accurate
positioning.
Lamp
Metal halide type supplied with special
built-in power supply unit.
• Anchorage for safety wire.
Mirror of ultra-high luminous efficiency.
•
• Type HMI 1200W/GS
- Cap SFc 15,5-6
- Colour temperature 6.000 K
- Luminous flux 110.000 lm
- Average life 750 h
• Movement by means of three stepper
motors, controlled by microprocessor.
• Travel:
- PAN = 150°
- TILT = 110°
- Any working position
• Speed:
• Type HMI 575W
- Cap SFc 10-4
- Colour temperature 6.000 K
- Luminous flux 49.000 lm
- Average life 750 h
- PAN = 0,4 sec (150°)
- TILT = 0,3 sec (110°)
• Resolution:
- PAN = 0.6° (150°)
- TILT = 0.4° (110°)
- Any working position
Never use solvents or spirits.
Parts requiring frequent cleaning.
Parts requiring monthly cleaning.
Safety Devices
Input power
• Bipolar circuit breaker with thermal
protection.
• Automatic break in power supply in
case of overheating or failed operation
of cooling system.
• Automatic disconnection of the power
supply at the opening of the re-lam-
ping cover.
• HMI 1200 Touring Version:
1500VA at 220V 50Hz
(correction factor 140µF standard)
• HMI 1200 Version:
3000VA at 220V 50Hz
Once a year it is recommended to submit the projector to qualified technical personnel
for non-routine maintenance consisting of at least the following operations:
- General cleaning of internal parts.
• HMI 575 Version:
1500 VA at 220V 50Hz
- Restoring lubrication of all parts subject to friction, using lubricants specifically
supplied by Clay Paky.
• Two fixing points for safety rope.
Motors
- General inspection of internal components, wiring, mechanical parts, etc.
- Electrical, photometric and functional tests.
- Any repairs.
9 stepper motors, operating with micro-
steps, totally microprocessor controlled.
Cooling
Forced ventilation with axial fans.
Optical unit
Body
• Base in die-cast aluminium.
• Twin lens condenser.
• In die-cast and extruded aluminium.
• Epoxy powder painting.
•
Spherical reflector with a high luminous
efficiency.
•
Four side handles for transportation
(standard feature on Touring Version
only).
TROUBLE SHOOTING
5
Lens unit
• Standard: 1:2,5/250 mm.
• Optional: 1:3,3/300 mm.
• Optional: 1:1,6/160 mm
Support
THE PROJECTOR WILL NOT SWITCH ON
• Steel bracket with epoxy powder
painting.
• Six installation positions, 25mm (1”)
apart.
• Bracket adjustable through 100° with
graduated scale to assist positioning.
THE ELECTRONICS DO NOT WORK
TROUBLE
(to be fitted internally of projector).
DEFECTIVE PROJECTION
REDUCED BRIGHTNESS
POSSIBLE CAUSES
No mains supply.
CHECKS AND REMEDIES
Working position
Check there is power at the
supply socket.
Operation in any position.
•
Weights and dimensions
Lamp exhausted or defective.
Replace the lamp
(see instructions).
• HMI 1200 TV: 36.4 kg (80 lbs 1 ozs)
• •
• HMI 1200:
• HMI 575:
• Mirror head:
35.5 kg (78 lbs 2 ozs)
29.5 kg (64 lbs 14 ozs)
3.1 kg ( 6 lbs 13 ozs)
Signal transmission cable
short-circuited or disconnected.
Replace cables.
•
•
•
Wrong coding.
Check coding
(see instructions).
Defect in electronic circuits.
Lenses or reflector broken.
Dust or grease deposited.
Call an authorized technician.
Call an authorized technician.
•
• •
Clean
(see instructions).
360
435
(14.2") (17.1")
330
(12.99")
235
(9.25")
6
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®
HMI 575
HMI 1200
GOLDEN SCAN 3
HMI 1200 TV
ACCESSORI OPZIONALI
OPTIONAL ACCESSORIES
ACCESSOIRES OPTIONNELS
OPTIONALE ZUBEHÖRTEILE
ACCESORIOS OPCIONALES
C21061
C21029
C21030
12
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