Global Machinery Company Saw MPS184M User Manual

130
MA
184
MU
CIR
MPS184M  
INSTRUCTION MANUAL  
Code: MPS184M  
Date: 080508  
Black  
Cyan  
Magenta  
Yellow  
Edition: 10  
Op: DJ  
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Introduction  
Description of symbols  
Your new GMC power tool will more than satisfy  
your expectations. It has been manufactured under  
stringent GMC Quality Standards to meet superior  
performance criteria.  
The rating plate on your tool may show symbols.  
These represent important information about the  
product or instructions on its use.  
Wear hearing protection.  
Wear eye protection.  
Wear breathing protection.  
You will find your new tool easy and safe to operate,  
and, with proper care, it will give you many years  
of dependable service.  
Double insulated for additional protection.  
CAUTION. Carefully read through this entire Instruction  
Manual before using your new GMC Power Tool. Take  
special care to heed the Cautions and Warnings.  
Conforms to relevant standards  
for electromagnetic compatibility.  
Your GMC power tool has many features that will make  
your job faster and easier. Safety, performance, and  
dependability have been given top priority in the  
development of this tool, making it easy to maintain  
and operate.  
Specifications  
Voltage:  
230 – 240V ~ 50 Hz  
1300W  
Power rating:  
Max. duty cycle:  
No load speed:  
Blade diameter:  
Blade teeth:  
30 minutes  
3500 min-1  
Environmental protection  
Recycle unwanted materials instead  
of disposing of them as waste. All tools,  
hoses and packaging should be sorted,  
taken to the local recycling centre and  
disposed of in an environmentally safe way.  
184mm (7 1/4”)  
36 TCT  
Blade arbour:  
Blade kerf:  
20mm  
2.2mm  
Bevel capacity:  
Cutting wood:  
0° to 45°  
Depth of cut at 90°: 52mm  
Depth of cut at 45°: 30mm  
Cutting metal (mild steel plate)  
Optimum cutting thickness:  
6mm  
Electrical insulation:  
Weight:  
Double insulated  
6.2kg  
This tool is double insulated. There are two independent  
barriers of insulation to protect you from the possibility of  
electric shock.  
The sound intensity level for the operator may exceed  
85dB(A) and sound protection measures are necessary.  
3
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e. When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of  
a cord suitable for outdoor use reduces the risk of  
electric shock.  
General safety rules  
WARNING. Read all instructions. Failure to follow all  
instructions listed below may result in electric shock,  
fire and/or serious injury. The term “power tool” in all of  
the warnings listed below refers to your mains operated  
(corded) power tool or battery operated (cordless)  
power tool.  
3. Personal safety  
a. Stay alert, watch what you are doing and use  
common sense when operating a power tool.  
Do not use a power tool while you are tired or under  
the influence of drugs, alcohol or medication. A moment  
of inattention while operating power tools may result in  
serious personal injury.  
Save these instructions  
1. Work area  
a. Keep work area clean and well lit. Cluttered and dark  
areas invite accidents.  
b. Use safety equipment. Always wear eye protection.  
Safety equipment such as dust mask, non-skid  
safety shoes, hard hat, or hearing protection used for  
appropriate conditions will reduce personal injuries.  
b. Do not operate power tools in explosive atmospheres,  
such as in the presence of flammable liquids, gases  
or dust. Power tools create sparks which may ignite the  
dust or fumes.  
c. Avoid accidental starting. Ensure the switch is in the  
off position before plugging in. Carrying power tools with  
your finger on the switch or plugging in power tools that  
have the switch on invites accidents.  
c. Keep children and bystanders away while operating  
a power tool. Distractions can cause you to lose control.  
2. Electrical safety  
a. Power tool plugs must match the outlet. Never modify  
the plug in any way. Do not use any adapter plugs with  
earthed (grounded) power tools. Unmodified plugs and  
matching outlets will reduce risk of electric shock.  
d. Remove any adjusting key or wrench before  
turning the power tool on. A wrench or a key left  
attached to a rotating part of the power tool may result  
in personal injury.  
b. Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of electric  
shock if your body is earthed or grounded.  
e. Do not overreach. Keep proper footing and balance at  
all times. This enables better control of the power tool in  
unexpected situations.  
f. Dress properly. Do not wear loose clothing or jewellery.  
Keep your hair, clothing and gloves away from moving  
parts. Loose clothes, jewellery or long hair can be caught  
in moving parts.  
c. Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of  
electric shock.  
d. Do not abuse the cord. Never use the cord for carrying,  
pulling or unplugging the power tool. Keep cord away  
from heat, oil, sharp edges or moving parts. Damaged  
or entangled cords increase the risk of electric shock.  
g. If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of these devices  
can reduce dust related hazards.  
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4. Power tool use and care  
Additional safety rules for circular saws  
a. Do not force the power tool. Use the correct power tool  
for your application. The correct power tool will do the job  
better and safer at the rate for which it was designed.  
WARNING! The warnings, precautions, and instructions  
discussed in this manual cannot cover all possible  
conditions and situations that may occur. The operator  
must understand that common sense and caution are  
factors which cannot be built into this product, but must  
be supplied by the operator.  
b. Do not use the power tool if the switch does not turn  
it on and off. Any power tool that cannot be controlled  
with the switch is dangerous and must be repaired.  
c. Disconnect the plug from the power source before  
making any adjustments, changing accessories, or  
storing power tools. Such preventive safety measures  
reduce the risk of starting the power tool accidentally.  
DANGER  
a. Keep hands away from cutting area and the blade.  
Keep your second hand on auxiliary handle, or motor  
housing. If both hands are holding the saw, they cannot  
be cut by the blade.  
d. Store idle power tools out of the reach of children  
and do not allow persons unfamiliar with the power  
tool or these instructions to operate the power tool.  
Power tools are dangerous in the hands of untrained users.  
b. Do not reach underneath the workpiece. The guard  
cannot protect you from the blade below the workpiece.  
c. Adjust the cutting depth to the thickness of the  
workpiece. Less than a full tooth of the blade teeth  
should be visible below the workpiece.  
e. Maintain power tools. Check for misalignment or  
binding of moving parts, breakage of parts and any  
other condition that may affect the power tools operation.  
If damaged, have the power tool repaired before use.  
Many accidents are caused by poorly maintained  
power tools.  
d. Never hold piece being cut in your hands or across  
your leg. Secure the workpiece to a stable platform. It is  
important to support the work properly to minimize body  
exposure, blade binding, or loss of control.  
f. Keep cutting tools sharp and clean. Properly  
maintained cutting tools with sharp cutting edges are less  
likely to bind and are easier to control.  
e. Hold power tool by insulated gripping surfaces when  
performing an operation where the cutting tool may  
contact hidden wiring or its own cord. Contact with  
a “live” wire will also make exposed metal parts of the  
power tool “live” and shock the operator.  
g. Use the power tool, accessories and tool bits etc.,  
in accordance with these instructions and in the  
manner intended for the particular type of power  
tool, taking into account the working conditions  
and the work to be performed. Use of the power tool  
for operations different from those intended could result  
in a hazardous situation.  
f. When ripping always use a rip fence or straight edge  
guide. This improves the accuracy of cut and reduces  
the chance of blade binding.  
g. Always use blades with correct size and shape  
(diamond versus round) of arbour holes. Blades that  
do not match the mounting hardware of the saw will run  
eccentrically, causing loss of control.  
5. Service  
a. Have your power tool serviced by a qualified repair  
person using only identical replacement parts. This  
will ensure that the safety of the power tool is maintained.  
h. Never use damaged or incorrect blade washers  
or bolt. The blade washers and bolt were specially  
designed for your saw, for optimum performance and  
safety of operation.  
5
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Causes and operator prevention of kickback:  
e. Do not use dull or damaged blades. Unsharpened  
or improperly set blades produce narrow kerf causing  
excessive friction, blade binding and kickback.  
Kickback is a sudden reaction to a pinched, bound or  
misaligned saw blade, causing an uncontrolled saw to  
lift up and out of the workpiece toward the operator;  
f. Blade depth and bevel adjusting locking levers  
must be tight and secure before making cut.  
If blade adjustment shifts while cutting, it may cause  
binding and kickback.  
When the blade is pinched or bound tightly by the kerf  
closing down, the blade stalls and the motor reaction  
drives the unit rapidly back toward the operator;  
g. Use extra caution when making a “plunge cut” into  
existing walls or other blind areas. The protruding  
blade may cut objects that can cause kickback.  
If the blade becomes twisted or misaligned in the cut, the  
teeth at the back edge of the blade can dig into the top  
surface of the wood causing the blade to climb out of the  
kerf and jump back toward the operator.  
The protruding blade may cut objects that can  
cause kickback.  
Kickback is the result of saw misuse and/or incorrect  
operating procedures or conditions and can be avoided by  
taking proper precautions as given below.  
a. Check lower guard for proper closing before each  
use. Do not operate the saw if lower guard does not  
move freely and close instantly. Never clamp or tie the  
lower guard into the open position. If saw is accidentally  
dropped, lower guard may be bent. Raise the lower guard  
with the retracting handle and make sure it moves freely  
and does not touch the blade or any other part, in all  
angles and depths of cut.  
a. Maintain a firm grip with both hands on the saw and  
position your arms to resist kickback forces. Position  
your body to either side of the blade, but not in line  
with the blade. Kickback could cause the saw to jump  
backwards, but kickback forces can be controlled by the  
operator, if proper precautions are taken.  
b. Check the operation of the lower guard spring. If the  
guard and the spring are not operating properly, they  
must be serviced before use. Lower guard may operate  
sluggishly due to damaged parts, gummy deposits, or a  
build-up of debris.  
b. When blade is binding, or when interrupting a cut  
for any reason, release the trigger and hold the saw  
motionless in the material until the blade comes to  
a complete stop. Never attempt to remove the saw  
from the work or pull the saw backward while the blade  
is in motion or kickback may occur. Investigate and take  
corrective actions to eliminate the cause of blade binding.  
c. Lower guard should be retracted manually only for  
special cuts such as “plunge cuts” and “compound  
cuts.” Raise lower guard by retracting handle and as  
soon as blade enters the material, the lower guard must  
be released. For all other sawing, the lower guard should  
operate automatically.  
c. When restarting a saw in the workpiece, centre the  
saw blade in the kerf and check that saw teeth are  
not engaged into the material. If saw blade is binding,  
it may walk up or kickback from the workpiece as the  
saw is restarted.  
d. Always observe that the lower guard is covering  
the blade before placing saw down on bench or  
floor. An unprotected, coasting blade will cause the  
saw to walk backwards, cutting whatever is in its path.  
Be aware of the time it takes for the blade to stop after  
switch is released.  
d. Support large panels to minimise the risk of blade  
pinching and kickback. Large panels tend to sag under  
their own weight. Supports must be placed under the  
panel on both sides, near the line of cut and near the  
edge of the panel.  
e. Do not use abrasive wheels.  
6
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Accessories  
The GMC MPS184M Circular Saw is supplied with the  
following accessories as standard:  
1. 36T thin-kerf (2.2mm) TCT blade (fitted)  
2. Blade wrench  
3. Rip fence  
4. Wood cutting dust extraction adaptor  
5. Instruction manual  
Unpacking  
Due to modern mass production techniques, it is unlikely  
that your GMC Power Tool is faulty or that a part is missing.  
If you find anything wrong, do not operate the tool until the  
parts have been replaced or the fault has been rectified.  
Failure to do so could result in serious personal injury.  
Assembly  
The GMC circular saw is packed, fully assembled except  
for the rip fence.  
7
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10. Cover release knob (front)  
11. Cover release knob (rear)  
12. Dust extraction plug  
13. Removable cover section  
14. Swarf/chip site glass  
15. Lower blade guard  
16. Base plate  
17. Upper blade guard  
18. Dust extraction port  
19. Depth locking lever  
20. Depth of cut indicator  
21. Spindle lock lever  
22. Blade  
Know your product  
1. Power on indicator  
2. Trigger switch  
3. Lock-off button  
4. Motor housing  
5. Handle  
6. Bevel adjustment lever  
7. Bevel scale  
8. Parallel fence locking knob  
9. Parallel fence  
23. Blade wrench  
24. Blade guide notch  
25. Parallel fence slots  
26. Blade rotation indicator  
27. Overload protection reset switch  
28. Wood cutting dust extraction  
27  
3
13  
1
4
20  
11  
19  
2
5
18  
12  
17  
10  
14  
7
26  
6
16  
8
22  
21  
25  
24  
15  
28  
9
23  
8
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right depth (Fig. B). Use the depth of cut indicator (20) to  
determine the cutting depth.  
Overview  
You have purchased a 1300W Magnesium Multi Function  
Circular Saw that can cut both ferrous and non ferrous metals  
quickly, cleanly and efficiently, as well as PVC pipe and soft  
and hard timbers - all with the same blade. It can even saw  
through wood containing nails!  
4. Tighten the depth locking lever (19).  
Note. Always use the correct blade depth setting.  
The correct blade depth setting for all cuts should not be  
more than (6.35mm) 1/4” below the material being cut.  
Allowing more depth will increase the chance of kickback  
and result in a rough cut.  
The finished cut is burr free and there are virtually no sparks.  
The saw utilises cold cutting technology and thus requires  
no coolant. The metal can be handled as soon as it is cut,  
saving time and adding to the safety of operation.  
Note. The maximum depth of cut for mild steel plate is 6mm.  
Adjusting the bevel angle  
CAUTION. Always ensure that the saw is switched off  
and unplugged from the power supply before making  
any adjustments.  
1. The saw can be adjusted to cut at any angle between  
0° and 45°.  
By loosening the bevel adjustment lever (6), the body and  
the blade of the saw can be tilted to any angle up to 45° for  
making angle cuts. Please note that the maximum depth of  
cut is reduced when cutting at an angle.  
A fixed upper blade guard (17) encloses the upper part of  
the blade. As the saw advances through the work piece, the  
pivoting lower blade guard (15) is pushed back by the edge of  
the wood to expose only that part of the blade which is needed.  
When the blade clears the work, the spring loaded lower  
blade guard snaps back to completely enclose the blade.  
2. Loosen the bevel adjustment lever (6) located at the front  
of the base plate (Fig. C).  
C
D
Adjusting the cutting depth  
CAUTION. Always ensure that the saw is switched off  
and unplugged from the power supply before making any  
adjustments.  
1. Ensure that the saw is facing away from you.  
2. Loosen the depth locking lever (19) (Fig. A).  
3. Tilt the body of the  
E
saw until the required angle  
is reached (Fig. D) using the  
bevel scale (7) as a guide.  
A
B
4. Tighten the bevel adjustment  
lever (6) to secure the base  
plate (Fig. E).  
Note. Always make a trial cut in  
a scrap piece of material along a  
guideline to determine how much you should offset  
the blade from the guideline to make an accurate cut.  
3. Hold the base plate flat against the edge of the work  
piece and lift the body of the saw until the blade is at the  
9
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Switching on and off  
Making a cut  
1. Connect the plug to the power  
supply. The neon indicator  
(1) indicates that power is  
1. Mark the line of cut on the  
workpiece.  
F
I
2. Adjust the depth of cut and  
bevel angle as required.  
connected to the tool (Fig. F).  
2. Depress the lock-off button  
(3) (Fig. G) and squeeze the  
trigger switch (2) (Fig. H).  
3. When making 90° cross or rip  
cuts, align your line of cut with  
the outer blade guide notch on  
the base of the saw (Fig. I).  
Blade guide notch  
G
H
4. When making 45° bevel cuts, align your line of cut with  
the inner blade guide notch on the base of the saw.  
5. Rest the front edge of the  
base on the workpiece (Fig. J).  
J
6. Start the motor by depressing  
the lock-off button (3) and  
squeezing the trigger switch (2).  
Note. Always let the blade  
reach full speed (approximately  
2 seconds) before you begin to  
cut into the work piece.  
3. The blade will take approximately 2 seconds to reach  
full speed.  
4. When you release the trigger, the machine turns off  
and the lock-off button re-engages to prevent  
accidental operation.  
K
7. Slowly push the saw forward  
using both hands (Fig. K).  
CAUTION. Allow the blade to come to a complete standstill  
before setting the saw down.  
8. When making a cut always  
use steady, even pressure.  
Forcing the saw causes rough  
cuts and could shorten the life  
of the saw or cause kickback.  
Allow the blade and the saw to  
do the work.  
9. After completing your cut, release the trigger switch  
and allow the blade to come to a complete stop.  
Do not remove the saw from the work piece while  
the blade is moving.  
Note. Since blade thickness varies, always make a trial cut  
in scrap material along the guideline to determine how much,  
if any, the guideline must be offset to get an accurate cut.  
10  
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5. Dispose of the swarf and chips and wipe the collection  
chamber clean.  
Overload cutout  
L
The saw should not be overloaded  
through attempts to take too deep  
a cut, too fast a cut or operated  
for too long. The saw should not  
be operated for more than 30  
minutes continuously after which  
time it should be allowed to cool  
for a period of at least 5 minutes.  
6. Replace the cover section (13) and the knobs (10 and 11).  
Using a dust collection system  
WARNING. A vacuum or other  
type of dust collection system  
must not be used when cutting  
metal. It can cause an explosion!  
O
1. For cutting wood only. Remove  
the dust extraction plug (12)  
(Fig. O).  
If overloaded, the thermal overload circuit will trip. The button  
of the reset switch (27) is partially ejected and the saw motor  
cuts out. Restore power as follows.  
1. Wait until the motor has cooled (approx. 5 minutes).  
2. Depress the reset switch (27) (Fig. L).  
3. Check that the saw is again operational and restart taking  
care not to duplicate the circumstances that caused the  
original overload.  
2. Use the same fixing screw to  
attach the wood cutting dust  
extraction adaptor (28) to the  
saw (Fig. P).  
P
3. Connect the saw to a dust  
extraction system.  
4. When it is desired to change  
the workpieces from wood  
to metal, any dust extraction  
system connected to the saw  
MUST be disconnected and  
the dust extraction plug (12)  
replaced.  
Using the parallel fence  
The parallel fence (9) allows  
you to make parallel cuts in a  
workpiece, all at the same width.  
CAUTION. Always ensure that  
the saw is switched off and  
unplugged from the power supply  
before making any adjustments.  
1. Loosen the parallel fence  
locking knob (8) (Fig. Q).  
Removing swarf and chips  
1. The swarf and chips are collected within the removable  
cover section of the handle. This provides a further  
safety measure as it helps suppress sparks caused  
by metal swarf.  
Q
M
2. Periodically check the level of  
chips and swarf in the chamber  
as seen through the site glass  
(14) (Fig. M).  
When the chamber is about 3/4  
full, it must be emptied as follows.  
3. Switch off the saw and unplug  
it from the mains supply.  
R
N
4. Unscrew the cover release  
knobs (10 and 11) and take off  
cover section (13) (Fig. N).  
Note. Setting the saw to a  
30 degree bevel makes it easier  
to access the release knobs  
(10 and 11).  
2. Slide the parallel fence (9)  
through the parallel fence  
slots (25) in the base plate  
(16) (Fig. R).  
11  
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3. Adjust the parallel fence to the  
required width and secure it in  
position with the parallel fence  
locking knob (8).  
8. Mount the new saw blade onto  
the spindle and against the  
inner flange.  
S
W
9. Replace the outer flange and  
tighten the blade bolt (Fig. W).  
4. Ensure that the parallel fence  
rests against the workpiece  
along its entire length to give a  
consistent parallel cut (Fig. S).  
WARNING. The direction in  
which the blade rotates has  
to be the same as the direction  
of the arrow marked on the  
housing (26).  
Changing the blade  
CAUTION. Always ensure that the saw is switched off  
and unplugged from the power supply before making any  
adjustments.  
10. Ensure that the spindle lock lever (21) is released.  
11. Before using the saw again, check that the safety  
devices are in good working order.  
1. Place saw on its side on a flat surface.  
IMPORTANT. After replacing the saw blade, make sure that  
the saw blade runs freely by turning the blade by hand.  
2. Rotate the saw blade by hand whilst depressing the  
spindle lock lever (21) until the blade locks (Fig. T).  
12. Plug the machine into a power socket and run the saw  
under no load to check that it runs smoothly before  
using it to cut any material.  
T
U
Maintenance  
WARNING. Always ensure that the tool is switched off and  
the plug is removed from the power point before making any  
adjustments or maintenance procedures.  
Cleaning  
3. Whilst depressing the spindle lock lever, turn the blade  
bolt anti-clockwise using the wrench provided (Fig. U).  
1. Keep the tool’s air vents unclogged and clean at all times.  
2. Remove dust and dirt regularly. Cleaning is best done  
with a rag.  
4. Remove the outer blade flange and the blade bolt.  
5. Raise the lower blade guard (15).  
3. Re-lubricate all moving parts at regular intervals.  
6. Remove the saw blade from  
the inner flange and pull it  
out (Fig. V).  
4. If the body of the saw needs cleaning, wipe it with a soft  
damp cloth. A mild detergent can be used but nothing like  
alcohol, petrol or other cleaning agent.  
V
7. Clean the saw blade flanges  
thoroughly before mounting  
the new saw blade. Wipe a  
drop of oil onto the inner and  
outer flange where they will  
touch the blade.  
5. Never use caustic agents to clean plastic parts.  
12  
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CAUTION. Do not use cleaning agents to clean the  
plastic parts of the tool. A mild detergent on a damp cloth  
is recommended. Water must never come into contact  
with the tool.  
Power cord maintenance  
If the supply cord needs replacing, the task must be carried  
out by the manufacturer, the manufacturer’s agent, or a  
qualified electrical service repairer to avoid a safety hazard.  
General inspection  
Regularly check that all the fixing screws are tight. They  
may vibrate loose over time.  
Troubleshooting  
Trouble  
Problem  
Suggested remedy  
Saw will not start  
Power cord not plugged in  
Overload circuit tripped  
Ensure that the cord is connected to the power supply  
Wait 5 minutes for saw to cool, depress reset switch on  
saw then restart  
Power fault, fuse or circuit breaker tripped Check the power supply  
Cord damaged  
Burned out switch  
Faulty motor  
Use authorised service centre to repair or replace  
Use authorised service centre to repair or replace  
Use authorised service centre to repair or replace the motor  
Blade does not reach Tool is overheating  
full speed  
Turn off the tool and let it cool down to room temperature.  
Inspect and clean the ventilation slots  
Poor cutting  
Blunt blade  
Replace or sharpen circular saw blade  
Vibration or abnormal Loose parts  
noise  
Check to see that all knobs and levers are securely  
tightened including bevel adjustment knob, depth locking  
lever and parallel fence locking knob  
Blade vibrating  
Ensure that the blade nut is securely tightened  
Moving parts excessively worn  
Use a qualified electrical service repairer to repair or replace  
13  
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14  
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15  
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GMC customer assist  
If your product needs repairing or you simply need help  
or advice, please contact us on our Customer Assist Line  
1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
For prompt service we suggest you log your service request  
online at www.gmcservice.com.au. Should you not have  
access to the Internet, please contact our service department  
on 1300 880 001 (Australia) or 0800 445 721 (New Zealand).  
7am 7pm, 7days a week (AEST).  
Please note that if repair is required, you must  
provide a valid original purchase receipt.  
You will need the following details at hand to log your service request;  
Personal details: First & Last name, address, pick up address,  
contact phone numbers, email address  
Product details: Product number, date of purchase, retailer bought from,  
State & postcode, receipt number, reason for the request,  
copy of official purchase receipt  
Attach your purchase receipt and save with this Manual for future reference.  
Please refer to our website www.gmcompany.com for full GMC warranty Terms and Conditions.  
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