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		 8" Bench Grinder with Lights   
					Meuleuse d'établi de 8 po, avec éclairages   
					Esmeriladora de banco de 8”, con luces   
					Operator's Manual   
					Manuel d’utilisation   
					Manual del Operario   
					GBG800L   
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				WARNING: READ AND UNDERSTAND ALL WARNINGS, CAUTIONS   
					AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure   
					to follow all instructions listed below may result in electric shock, fire and/or   
					serious personal injury.   
					SAVE THESE INSTRUCTIONS   
					WORK AREA SAFETY   
					• Keep your work area clean and well lit. Cluttered benches and dark areas invite   
					accidents.   
					• Do not operate power tools in explosive atmospheres, such as in the   
					presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust   
					or fumes.   
					• Keep bystanders, children, and visitors away while operating a power   
					tool. Distractions can cause you to lose control.   
					ELECTRICAL SAFETY   
					• Power tool plugs must match the outlet. Never modify the plug in any way. Do not   
					use any adapter plugs in any earthed (grounded) power tools. Double insulated tools are equipped   
					with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only   
					one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact   
					a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double   
					insulation eliminates the need for the three wire grounded power cord and grounded power supply   
					system.   
					• Do not expose power tools to rain or wet conditions. Water entering a power   
					tool will increase the risk of electric shock.   
					• Avoid body contact with earthed or grounded surfaces such as pipes,   
					radiators, ranges and refrigerators. There is an increased risk of electric shock if   
					your body is grounded.   
					• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power   
					tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged cords increase the risk   
					of electric shock.   
					• When operating a power tool outside, use an extension cord suitable   
					for outdoor use. These cords are rated for outdoor use and reduce the risk of electric shock.   
					• Do not use AC only rated tools with a DC power supply. While the tool may   
					appear to work. The electrical components of the AC rated tool are likely to fail and rate a hazard to   
					the operator.   
					PERSONAL SAFETY   
					• Stay alert, watch what you are doing and use common sense when operating a power tool.   
					Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of   
					inattention while operating power tools may result in serious personal injury.   
					• Use safety equipment. Always wear eye protection. Safety equipment such as dust   
					mask, non-skid safety shoes, hard hat, or hearing protection for appropriate conditions will reduce   
					personal injuries.   
					• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves   
					away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Air   
					vents may cover moving parts and should be avoided.   
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					3 
				• Avoid accidental starting. Ensure the switch is in the off position before plugging in.   
					Carrying power tools with your finger on the switch or plugging in power tools that have the switch   
					on invites accidents.   
					• Remove any adjusting keys or wrenches before turning the power   
					tool on. A wrench or key that is left attached to a rotating part of the tool may result in personal   
					injury.   
					• Do not overreach. Maintain proper footing and balance at all times. Loss of balance can   
					cause an injury in an unexpected situation.   
					• If devices are provided for connection of dust extraction and   
					collection facilities, ensure these are connected and properly used.   
					Use of these devices can reduce dust related hazards.   
					• Do not use a ladder or unstable support. Stable footing on a solid surface enables   
					better control of the tool in unexpected situations.   
					• Keep tool handles dry, clean and free from oil and grease. Slippery handles   
					cannot safely control the tool.   
					TOOL USE AND CARE   
					• Secure the work piece. Use clamp or other practical way to hold the work piece to a   
					stable platform. Holding the work piece by hand or against your body is unstable and may lead to   
					loss of control.   
					• Do not force the power tool. The tool will perform the job better and safer at the feed   
					rate for which it is designed. Forcing the tool could possibly damage the tool and may result in   
					personal injury.   
					• Use the correct power tool for the job. Don’t force the tool or attachment to do a   
					job for which it is not designed.   
					• Do not use a tool if the switch does not turn it on or off. Any tool that   
					cannot be controlled with the switch is dangerous and must be repaired or replaced by an   
					authorized service center.   
					• Turn the power tool off, and disconnect the plug from the power source and/   
					or battery pack from the power tool before making any adjustments, changing the accessories, or   
					storing the tools. Such preventive safety measures reduce the risk of an accidental start up which   
					may cause personal injury.   
					• Store idle tool out of reach of children and other inexperienced   
					persons. It is dangerous in the hand of untrained users.   
					• Maintain power tools with care. Check for proper alignment and binding of moving   
					parts, components, and any other conditions that may affect the tool’s operation. A guard or any   
					other part that is damaged must be properly repaired or replaced by an authorized service center to   
					avoid risk of personal injury.   
					• Use recommended accessories. Using accessories and attachments not   
					recommended by the manufacturer or intended for use on this type tool may cause damage to   
					the tool or result in personal injury to the user. Consult the operator’s manual for recommended   
					accessories.   
					• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp   
					cutting edges are less likely to bind and are easier to control.   
					8" Bench Grinder with Lights   
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					Operator’s Manual   
					GBG800L   
				• Feed the work piece in the correct direction and speed. Feed the work   
					piece into a blade, cutter, or abrasive surface against the direction of the cutting tool’s direction   
					of rotation only. Incorrectly feeding the work piece in the same direction may cause the work   
					piece to be thrown out at high speed.   
					• Never leave the tool running unattended, turn the power off. Do not   
					leave the tool until it comes to a complete stop.   
					• Never start the power tool when any rotating component is in   
					contact with the work piece.   
					SERVICE   
					• Have Your Power Tool Serviced by a qualified repair person using   
					only identical replacement parts. This will ensure that the safety of the power tool   
					is maintained.   
					• Service Your Power Tool periodically. When cleaning a tool, be careful not to   
					disassemble any portion of the tool since internal wires may be misplaced or pinched.   
					WARNING:   
					READ AND UNDERSTAND ALL WARNINGS, CAUTIONS AND OPERATING   
					INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all   
					instructions listed below may result in electric shock, fire and/or serious   
					personal injury.   
					EXTENSION CORDS   
					Grounded tools require a three wire extension cord. Double insulated tools can   
					use either a two or three wire extension cord. As the distance from the power supply outlet increases,   
					you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire   
					causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the   
					table shown below to determine the required minimum wire size.   
					The smaller the gauge number of the wire, the greater the capacity of the cord. For example: a   
					14-gauge cord can carry a higher current than a 16-gauge cord. When using more than one extension   
					cord to make up the total length, be sure each cord contains at least the minimum wire size required.   
					If you are using one extension cord for more than one tool, add the nameplate amperes and use the   
					sum to determine the required minimum wire size.   
					Guidelines for Using Extension Cords   
					• If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A” (“W” in   
					Canada) to indicate that it is acceptable for outdoor use.   
					• Be sure your extension cord is properly wired and in good electrical condition. Always replace a   
					damaged extension cord or have it repaired by a qualified person before using it.   
					• Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.   
					Recommended Minimum Wire Gauge for Extension Cords (120 Volt)   
					Nameplate   
					Amperes   
					(At Full Load)   
					Extension Cord Length   
					25 Feet   
					50 Feet   
					75 Feet   
					100 Feet   
					150 Feet   
					200 Feet   
					0–2.0   
					2.1–3.4   
					18   
					18   
					18   
					18   
					18   
					14   
					12   
					18   
					18   
					18   
					16   
					14   
					12   
					10   
					18   
					18   
					16   
					14   
					12   
					10   
					8 
					18   
					16   
					14   
					12   
					10   
					10   
					8 
					16   
					14   
					12   
					12   
					8 
					16   
					14   
					12   
					10   
					8 
					3.5–5.0   
					5.1–7.0   
					7.1–12.0   
					12.1–16.0   
					16.1–20.0   
					8 
					6 
					6 
					6 
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					5 
				SPECIFIC SAFETY RULES FOR BENCH GRINDERS   
					WARNING: DO NOT LET COMFORT OR FAMILIARITY WITH PRODUCT   
					(GAINED FROM REPEATED USE) REPLACE STRICT ADHERENCE TO PRODUCT   
					SAFETY RULES. If you use this tool unsafely or incorrectly, you can suffer   
					serious personal injury!   
					• Make sure the bench grinder is on a firm, level surface and properly   
					secured to avoid injury from unexpected movement. Firmly clamp or bolt the bench grinder   
					to a support surface to prevent slipping or sliding during the operation.   
					• Unplug the tool before making adjustments, repairs, maintenance   
					or storing.   
					• Always switch off the tool before unplugging it to avoid accidental starting   
					when replugging the tool into a power source.   
					• Wear eye protection. Do not wear gloves, necktie, or loose clothing.   
					• Do not operate the bench grinder until it is assembled and installed according to   
					this manual’s instructions.   
					• Always make sure the wheel guards and eye shields are in place, properly   
					adjusted and secured in place.   
					• Use only attachments rated for 3600 RPM or higher with a 1/2" arbor hole   
					or appropriate sized bushing. Never use an attachment rated lower than 3600 RPM or attempt to   
					machine an undersized wheel to fit the arbor.   
					• Always use the wheel flanges furnished with this tool to mount grinding   
					wheels on the grinder shafts.   
					• Do not overtighten the wheel nut. Excessive tightening can cause the wheel to   
					crack prior to or during operation.   
					• Inspect grinding wheels before starting the machine for visible defects   
					such as fissures, cracks or chips. Replace damaged grinding wheels immediately.   
					• Keep the spark guards close to the wheel and readjust them as the   
					wheel wears.   
					• Adjust tool rest distance from the grinding wheel to maintain a separation   
					of 1/8" or less as the wheel diameter decreases from use.   
					• Do not use a grinding wheel that vibrates when used. If dressing the   
					wheel does not solve the vibration, replace it. Also inspect the machine for other causes of   
					vibration such as worn bearings or bent shaft. Repair or replace broken components immediately   
					before reusing the machine.   
					• Do not use the machine if the switch does not turn it on and off. Defective switches   
					should be immediately replaced by an authorized service center and the machine not used under   
					repairs are completed.   
					• Do not rapidly turn the machine on and off. This action can cause the wheel to   
					loosen and create a possible hazard.   
					8" Bench Grinder with Lights   
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					Operator’s Manual   
					GBG800L   
				• Do not stand directly in front of the machine when turning it "ON".   
					Always stand off to the side of the machine and do not allow any part of your body to be in line   
					with the path of the wheel.   
					• Never grind on a cold wheel. The grinder should always be started and allowed to   
					run at idle speed for on full minute before applying work to the grinding wheel.   
					• Never grind on the side of the wheel. Always grind on the face of the wheel only.   
					• Never apply coolant directly to the grinding wheel. Coolant may weaken   
					the bonding strength of the wheel causing it to fail. Dip the hot work piece into water to cool it.   
					• Never start the grinder with the work piece pressed against the grinding wheel or   
					other attachments (wire brushes, buffing wheels, etc.)   
					• Always ease the work piece against the wheel when starting to grind. Use   
					light pressure when applying the work piece to the grinding wheel. Excessive pressure can   
					cause the wheel to crack or overload the motor.   
					• Avoid awkward operations and hand positions where an unexpected or   
					sudden slip that could cause your hand or fingers to move into the grinding wheel, wire brush,   
					buffing wheel, etc.   
					• Always keep hands and fingers away from rotating attachments.   
					• Always hold the work piece firmly against the tool rest. Be sure the tool   
					rest is securely tightened in place to prevent movement during use.   
					• Do not grind magnesium or aluminum, fire may result.   
					• Grinding creates hazardous sparks, never operate the grinder near   
					flammable gas, liquids, or in an explosive atmosphere.   
					• Dress the grinding wheel face only. Dressing the wheel sides can cause it to   
					become too thin for safe use.   
					• If any part of the grinder is missing, damaged or fails in any way,   
					or should any electrical component fail to perform properly, shut off the switch. Remove the   
					machine plug from the power source and have damaged, missing, or failed parts replaced   
					before resuming operation.   
					• Clean the grinding dust from beneath the grinder frequently   
					• Do not operate in rain or in damp locations.   
					• Grounding required.   
					SAVE THESE INSTRUCTIONS   
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					7 
				YOUR 8" BENCH GRINDER   
					8 
					5 
					6 
					7 
					4 
					10   
					9 
					2 
					2 
					3 
					13   
					14   
					13   
					1 
					12   
					FIG 1   
					11   
					10   
					1. ON/OFF Switch   
					2. Tool Rest   
					9. Wheel Guard   
					10. Grinding Wheel   
					3. Tool Rest Locking Knob   
					4. Eye Shield   
					5. Eye Shield Locking knob   
					6. Spark Guard   
					11. Grinding Wheel Locking Nut   
					12. Grinding Wheel Outer Flange   
					13. Mounting Holes   
					14. Base   
					7. Motor   
					8. Work Lights   
					8" Bench Grinder with Lights   
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					Operator’s Manual   
					GBG800L   
				UNPACKING AND CONTENT   
					IMPORTANT: Due to modern mass production techniques, it is   
					unlikely the tool is faulty or that a part is missing. If you find anything   
					wrong, do not operate the tool until the parts have been replaced or   
					the fault has been rectified. Failure to do so could result in serious   
					personal injury.   
					C 
					D 
					E 
					F 
					B 
					I 
					H 
					G 
					O 
					J 
					L 
					K 
					J 
					M 
					N 
					P 
					P 
					FIG 2   
					Contents in Package: (FIG 2)   
					Item Description   
					QTY   
					Item Description   
					QTY   
					A 
					B 
					C 
					D 
					E 
					F 
					G 
					H 
					I 
					Bench Grinder   
					1 
					2 
					1 
					1 
					1 
					1 
					J 
					K 
					L 
					M 
					N 
					O 
					P 
					Q 
					Small Flat Washers   
					Big Flat Wahsers   
					Small Lock Washers   
					Big Lock Washers   
					Star Lock Washers   
					Tool Rest Bolts   
					4 
					2 
					2 
					2 
					2 
					2 
					2 
					Eye Shield Brackets   
					Left Spark Guard   
					Right Spark Guard   
					Left Tool Rest   
					Right Tool Rest   
					Eye Shield Locking Knobs 2   
					Eye Shields   
					Operator's Manual (not shown)   
					Bracket Locking Knobs   
					Tool Rest Locking Knobs   
					2 
					2 
					WARNING: If any parts are missing or damaged, do not attempt to   
					assemble the tool, plug in power cord or turn the switch on until the missing or   
					damaged parts are replaced.   
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					9 
				ASSEMBLY AND ADJUSTMENTS   
					WARNING: Always be sure that the tool is switched off and unplugged   
					from the power source before adjusting, adding accessories, or checking a   
					function on the tool   
					. 
					Attaching and Adjusting Spark Guards and Eye Shields (FIG 3,4)   
					NOTE: Always check to ensure the eye shields are correctly attached and the spark guards are   
					correctly adjusted each time the grinder is used. Eye shields and spark guards must be attached over   
					each grinding wheel.   
					FIG 3   
					There is a left and a right spark guard. Consult FIG 3 to   
					properly determine the mounting position of each spark guard.   
					Follow the steps to attach the Spark Guard and Eye Shield on   
					the LEFT side of the grinder.   
					K 
					M 
					H 
					1. Insert Bracket Locking Knob (H) through a big lock washer   
					(M), a big flat washer (K), the eye shield bracket (B) and the   
					LEFT spark guard (C), then screw into the hole in the left   
					wheel guard. Tighten sufficiently to hold the spark guard   
					and the eye shield bracket in place. (See FIG 3)   
					2. Adjust the spark guard to make its lower edge about 1/8"   
					(3.2 mm) away from the grinding wheel face. Rotate the   
					wheel by hand one revolution to ensure the wheel can rotate   
					without contacting with the spark guard. Firmly tighten the   
					locking knob (H) to secure the spark guard and eye shield   
					bracket onto the wheel guard.   
					C 
					FIG 4   
					N J   
					B 
					G 
					P 
					3. Insert the shield locking knob (G) through a star washer (N)   
					and a small flat washer (J) and the eye shield (P), and then   
					screw and tighten securely onto the eye shield bracket (B)   
					(see FIG 4)   
					FIG 5   
					E 
					Repeat the above steps to attach the RIGHT spark guard and   
					the eye shield on the right side of the grinder.   
					I 
					Attaching and Adjusting Tool Rests (FIG 5,6)   
					O 
					The tool rests are required for each high speed grinding wheel   
					to assist in the grinding operation.   
					FIG 6   
					WARNING: Never use a bench grinder on   
					which tool rest has not been attached or where   
					the tool rest has not been correctly adjusted.   
					E 
					I 
					NOTE: There is a left and a right tool rest. The tool rest with   
					v-groove (E) is the left side tool rest (See FIG 5). When properly   
					mounted with the slotted portion of the tool rest bolted flush to   
					the tool rest bracket, the tool rest will be positioned directly in   
					front of the grinding wheel.   
					O 
					J L   
					2 
					1. Hold the LEFT tool rest (E) in the correct position against the tool rest bracket (2) on left wheel   
					guard (see FIG 6).   
					2. Insert tool rest bolt (O) through tool rest bracket (2) and tool rest (E), followed by a small flat washer   
					(J), a small lock washer (L), and the tool rest locking knob (I).   
					3. Tighten the locking knob (I) sufficiently to support the tool rest but still allowing the tool rest to slide   
					inwards and outwards.   
					8" Bench Grinder with Lights   
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					Operator’s Manual   
					GBG800L   
				4. Slide the tool rest to within a maximum of 1/16"(1.5 mm) from the wheel. Rotate the wheel one full   
					revolution by hand to ensure the wheel does not contact the tool rest.   
					5. Tighten the locking knob firmly to retain the assembly.   
					6. Repeat the assembly operation for the RIGHT tool rest.   
					Mounting Bench Grinder   
					If during operation of the bench grinder there is any tendency for the grinder to slide or "walk" or to   
					tip over, then the grinder must be secured to a work bench or other supporting surface using fasteners   
					(not supplied) through the two holes in the grinder base.   
					Before mounting the grinder to a work bench or similar surface, determine the ideal mounting position   
					by performing a series of non-powered tests with items that will typically be used on the grinder (e.g.   
					lawn mower blades, scissors, knives, wood chisels, wood turning tools, etc.) These tests runs will help   
					determine how near the work bench edge the grinder should be mounted so that the bench top does   
					interfere with grinding operations. Be sure the work bench or pedestal to which the bench grinder   
					will be mounted is flat, level, and sturdy enough to bear the weight of the grinder, other tools, and the   
					material being worked.   
					Changing the Grinding Wheels (FIG 7)   
					WARNING: Use only grinding wheels rated for 3,600 rpm or higher with   
					a 1/2" arbor hole or appropriate sized bushing. Never use a grinding wheel   
					rated lower than 3,600 rpm or attempt to machine an undersized wheel to fit   
					the arbor.   
					1. Remove the three bolts (1) attaching the protective side cover (2) to   
					the grinder; then remove the side cover.   
					1 
					2. Prevent the shaft from rotating by placing a wedge between the   
					wheel and the tool rest.   
					3. Facing the front of the bench grinder: to replace the wheel on   
					the left side, turn the arbor nut (3) clockwise to loosen and   
					counterclockwise to tighten the arbor nut.   
					4. To replace the wheel on the right: turn counterclockwise to loosen   
					and clockwise to tighten.   
					2 
					NOTE: Many grinding wheels use removable and adjustable arbor   
					bushings to allow adaptation to various machine arbor diameters.   
					Save this bushing for future use if not needed to install the   
					replacement wheel.   
					5. Remove the arbor nut (3), outer flange (4) and the old wheel.   
					6. Install the replacement wheel and outer flange on the shaft. Make   
					3 
					sure the wheel is slide fit (not loose) on the shaft.   
					7. Replace the arbor nut and tighten.   
					4 
					FIG 7   
					8. Replace the side cover. Reinsert the three bolts and tighten the side   
					cover in place.   
					9. Re-adjust tool rest, spark guard and eye shield.   
					10. Rotate the wheel by hand to check free movement and proper   
					adjustments.   
					WARNING: Do not overtighten wheel nuts when installing grinding   
					wheels. Tighten the wheel nut enough to drive the wheel and prevent slippage.   
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					11   
				OPERATION   
					IMPORTANT: Before each use of the bench grinder, inspect its general condition.   
					Check for loose screws, damaged electrical wiring, cracked, chipped, or damaged   
					wheels and misalignment or binding of the moving parts. If bench or pedestal   
					mounted, check that all fasteners are in place and tight.   
					CAUTION: Keep your bench grinder clean by removing dust from working parts,   
					the lower portion of the wheel guard assembly, and the work area surrounding the   
					grinder.   
					ON/OFF Switch (FIG 8)   
					The Switch (1) is located on the front of the grinder.   
					To turn the grinder "ON", push the right hand portion of   
					the switch, with the white dot, down.   
					To turn the grinder "OFF", push the left hand portion of   
					the switch down.   
					1 
					FIG 8   
					Work Light   
					Your grinder is equipped with two flexible work lights for better visibility in the work area during   
					operation. When the tool is turned on, the lights will turn on automatically and stay on until the tool is   
					turned off.   
					WARNING: Always be sure that the tool is switched off and unplugged   
					from the power source before adjusting, adding accessories, or checking a   
					function on the tool   
					. 
					Grinding Wheels   
					For best grinding results and maintaining good balance, always keep the wheel(s) properly dressed.   
					Never force a work piece against a cold wheel but use light pressure until the wheel becomes warm.   
					We strongly recommend using only balanced wheels on these grinders. Balanced wheels will add years   
					of life to grinder bearings and arbor shaft, and eliminate the most common cause of vibration, which   
					will yield more accurate work.   
					Dressing a Grinding Wheel   
					When the grinding wheel is out of balance, worn out of shape, or dull, loaded and glazed, it must be   
					trued and dressed. Truing or dressing the wheel is best done using a "star-wheel" dresser, silicone   
					carbide stick type dresser or a diamond faced dressing tool (not supplied). Dress the wheel by moving   
					the dresser forward on the tool rest until it just touches the highpoint on the face of the wheel, then   
					dress the wheel by moving the dresser back and forth across the wheel face. Repeat this procedure   
					until the face of the grinding wheel is clean and the corners of the wheels are square.   
					BASIC GRINDER OPERATIONS   
					WARNING: Always wear safety goggles or safety glasses with side   
					shields during operation of any power tool. If the operation is dusty, wear   
					appropriate protective mask.   
					Your Bench Grinder is equipped with one coarse grinding wheel and one medium grinding wheel. It   
					is the ideal tool for sharpening tools such as wood chisels, cold chisels, planer blades, scissors, lawn   
					mower blades, etc.   
					8" Bench Grinder with Lights   
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					Operator’s Manual   
					GBG800L   
				WARNING: Never sharpen or grind anything made of or containing   
					aluminum or magnesium.   
					Because grinders can remove material rapidly, a freshly dressed wheel and the amount of work piece   
					pressure applied to the wheel are keys to efficient grinding. Use the following basic guidelines to aid   
					in working metals and avoid overheating:   
					• Never force the work piece against the grinding wheel.   
					• Always keep the work piece constantly moving against the grinding wheel with light pressure   
					and even motion.   
					• Keep the work piece cool by maintaining a container of water nearby for dipping the work   
					piece.   
					• Always use the face of the grinding wheel with the wheel moving downward, into the object   
					being worked.   
					• Do not perform grinding operations on the side of the wheel.   
					Lawn Mower Blades   
					As you prepare to sharpen the lawn mower blade, ensure there is adequate working space to   
					maneuver the blade. Lawn mower blades are generally sharpened on the beveled side and then   
					dressed up slightly on the other side with the grinder or file.   
					First remove any nicks that may be present on the cutting edge by resting the blade flat on the tool   
					rest, moving the blade side to side until the edge is nick free. To sharpen the bevel, either adjust the   
					tool rest angle to match the blade’s bevel angle or hold the blade at the bevel angle while resting a   
					portion of the blade on the tool rest for added stability. Use a light touch, removing as little metal as   
					possible to attain the desired edge; then lightly dress-up the flat backside of the blade. Ideally, lawn   
					mower blades should not be honed to razor like sharpness; this increases the likelihood of nicking and   
					promotes rapid dulling. Use a file or the bench grinder to lightly face the cutting edge.   
					After the blade has been sharpened, be sure to check the blade’s balance with an appropriate shop   
					made jig or commercially available unit. Balance the blade by progressively removing metal until   
					balance is attained.   
					WARNING: An unbalanced lawn mower blade may cause excessive   
					vibration, causing damage to the mower and engine shaft.   
					Sharpening Twist Drill Bits:   
					Sharpening twist drills can be a tricky operation that even some experienced mechanics never master.   
					Sharpening twist bits freehand will require considerable practice and dry runs with the grinder   
					"OFF" to acquire the skill of rotating the bit while maintaining the original cutting edge angle. If you   
					anticipate sharpening numerous bits consider purchasing a specialized sharpening jig, available at   
					most hardware and home centers. A typical technique for sharpening a twist drill bit is as follows:   
					1. Set the grooved tool rest horizontal to the face of the grinding wheel.   
					2. Hold the drill shank between the thumb and index finger, resting the back of the index finger on the   
					tool rest.   
					3. Be sure that the cutting lip is straight across the face of the wheel before beginning each stroke   
					4. When the drill contacts the wheel, push the drill shank downward and to the left at a slight angle. At   
					the same time, rotate the drill so the other lip is just visible.   
					5. Repeat this process on the other lip to sharpen the entire twist drill.   
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					13   
				Sharpening Wood Chisels & Plane Irons:   
					As in all freehand sharpening operations, practicing the technique and actual sharpening experience   
					are the best teachers. Sharpening chisels and irons on the bench grinder will produce razor sharp   
					hollow ground bevels which must be followed by honing on a whetstone. Use the following tips to   
					help develop your sharpening skill and success.   
					1. The chisel cutting edge must be free of nicks and be 90° to the chisel edge. With the tool rest flat,   
					lightly dress the cutting edge if nicks are present or it’s out of square.   
					2. Adjust the tool rest angle to 25 - 30 degrees to the face of the grinding wheel. Rest the chisel on   
					the angled tool rest and move it laterally across the face of the wheel.   
					3. Be sure to occasionally cool the tool in water to maintain its hardness.   
					4. Continue grinding the cutting edge and bevel until the length of the bevel is roughly twice the   
					thickness of the chisel. Remove only the material necessary to achieve the desired bevel angle   
					with a sharp and square cutting edge.   
					5. This process produces a sharp hollow ground bevel with a small amount of "wire" burr which will   
					be removed by final honing on a whetstone.   
					Consult woodworking publications for additional tool sharpening information and examples of shop   
					made jigs and fixtures and techniques to finely tune your chisels, plane irons, planer blades, etc.   
					Refurbishing Screwdriver Tips:   
					Screwdriver tips often get worn or bent out of shape and must be reshaped by grinding to perform   
					properly.   
					1. Select a flat-head screw with a slot the same width as the screwdriver blade tip.   
					2. Grind screwdriver tip square and remove all gaps, nicks, and twists in the screwdriver blade.   
					Apply only light pressure to the blade while moving it back and forth across the grinding wheel   
					face.   
					3. Turn the screwdriver frequently to keep both sides parallel.   
					4. If ground correctly, the tip should fit completely into the screw slot with no visible gaps.   
					MAINTENANCE   
					CLEANING   
					Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from   
					various types of commercial solvents and may be damaged by their use. Use clean cloths to remove   
					dirt, dust, oil, grease, etc.   
					WARNING: Do not at any time let brake fluids, gasoline, petroleum-   
					based products, penetrating oils, etc., come in contact with plastic parts.   
					Chemicals can damage, weaken or destroy plastic which may result in serious   
					personal injury.   
					Electric tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to   
					accelerated wear and possible premature failure because the fiberglass chips and groundings are   
					highly abrasive to bearings, brushes, commutators, etc. Consequently, we do not recommend using   
					this tool for extended work on these types of materials. However, if you do work with any of these   
					materials, it is extremely important to clean the tool using compressed air.   
					LUBRICATION   
					This tool is permanently lubricated at the factory and requires no additional lubrication.   
					8" Bench Grinder with Lights   
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					Operator’s Manual   
					GBG800L   
				TWO-YEAR WARRANTY   
					This product is warranted free from defects in material and workmanship for 2 years after date   
					of purchase. This limited warranty does not cover normal wear and tear or damage from neglect   
					or accident. The original purchaser is covered by this warranty and it is not transferable. Prior to   
					returning your tool to store location of purchase, please call our Toll-Free Help Line for possible   
					solutions. THIS PRODUCT IS NOT WARRANTED IF USED FOR INDUSTRIAL OR COMMERCIAL   
					PURPOSES. ACCESSORIES INCLUDED ARE NOT COVERED BY THE 2 YEAR WARRANTY.   
					TOLL-FREE HELP LINE   
					For questions about this or any other GENESIS Product,   
					Please call Toll-Free: 888-552-8665. (Mon-Fri, 9:00 am to 4:30 pm EST.)   
					
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					15   
				Richpower Industries, Inc.   
					736 Hampton Road   
					Williamston, SC USA   
					
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