Ferris Industries Water Heater 45495KIT User Manual

Fuel Tank Replacement Kit  
Installation  
45494KIT & 45495KIT  
For Derby Colts & Stallions  
Instructions  
WARNING  
Before beginning any service work turn off the  
PTO, set the parking brake, turn off the ignition,  
and disconnect the spark plug wire(s).  
REMOVAL  
INSTALLATION  
1. Remove the bumper from the machine. Save the  
hardware.  
1. Install the iso mounts in the front inserts of the new  
tank.  
2. Remove the cross bar and mounts from the fuel  
tanks. Save the hardware.  
2. Install the new tank mount bracket onto the existing  
tank mount plate and secure with the supplied hard-  
ware. See Figure 1 below for mount and hardware  
orientation. Make sure to use to holes to mount the  
bracket.  
3. Remove the fuel supply hose from the bottom of the  
fuel tank and drain all remaining fuel into a suitable  
container.  
3. Install the fuel tank onto the machine and secure  
with all of the saved hardware.  
WARNING  
4. Reconnect the fuel supply hose to the new fitting on  
the inside surface of the tank and secure with the  
saved hose clamp. Secure the fuel supply hose to  
the frame rail, making sure not to contact the pump  
cooling fan.  
Gasoline is highly flammable and must be  
handled with care. Do not allow open flame,  
smoking or matches in the area.  
4. Remove the fuel tank from the machine and save all  
of the hardware. Discard the fuel tank and the rub-  
ber grommets.  
5. Reinstall the cross bar and mounts onto the new  
tank and secure with the saved hardware.  
5. Cut the tie wraps that fasten the fuel supply hose to  
the frame rail.  
6. Reinstall the bumper and secure with the saved  
hardware.  
6. Cut 10” (25,4cm) from the fuel supply hose and wire  
loom covering. Route on the inside of the frame rail.  
C
D
A
B
H
E
G
F
Figure 1. Fuel Tank Installation  
A. 3/8” x 1-1/4” Bolts  
B. 3/8” SAE Washers  
C. Tank Mount Bracket  
D. Tank Mount Plate  
E. 3/8” Fender Washers  
F. 3/8” Nylon Lock Nuts  
G. 5/16” x 1-1/4” Bolts  
H. 5/16” SAE Washers  
48714  
Rev. 03/2003  
TP 200-7125-00-SK-D  
© Copyright 2003 Ferris Industries. All Rights Reserved.  
1
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