FMI Indoor Fireplace F48HIRA User Manual

RESIDENTIAL WOOD BURNING FIREPLACE  
OWNER’S OPERATION AND INSTALLATION MANUAL  
F48H(I)(R)A AND  
VF48H(I)(R)A  
48" WOOD BURNING  
FIREPLACE  
PFS  
®
C
US  
WITH HERRINGBONE  
MASONRY BRICK  
IF FIREPLACE IS TO BE INSTALLED DIRECTLY ON  
ANY COMBUSTIBLE MATERIAL, A HEARTH SPACER  
IS REQUIRED.  
SAVE THIS BOOK  
This book is valuable. In addition to instructing you  
on how to install and maintain your appliance, it also  
contains information that will enable you to obtain re-  
placement parts or accessory items when needed. Keep  
it with your other important papers.  
This fireplace is approved for use as a wood burning fire-  
place or for use with a vented gas log approved to ANS  
Z21.60 or Z21.84 standards or for use with a vent-free gas  
log heater approved to ANS Z21.11.2 standard.  
This wood burning fireplace complies with UL127-CAN/  
ULC-S610-M87 standard as a FACTORYBUILTAPPLIANCE.  
FOR CANADA: The authority having jurisdiction (such  
as the municipal building department, fire department,  
etc.) should be contacted before installation to deter-  
mine the need to obtain a permit.  
INSTALLER: Leave this manual with the appliance.  
CONSUMER: Retain this manual for future reference.  
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SAFETY  
Continued  
WARNING:Alwaysleaveglass  
doorsfullyopenedorfullyclosed  
when operating fireplace.  
WARNING: If fireplace is  
to be installed on combustible  
material, a Hearth Spacer must  
be used. See Replacement and  
Accessory Parts on page 18.  
SPECIFICATIONS  
MODELS F48H(I)(R)A AND VF48H(I)(R)A  
SQUARE  
CHASE-TOP  
TERMINATION  
ROUND TOP  
TERMINATION  
No Combustible  
Material on Front  
Face Except for  
2" Chimney Airspace  
Clearance to Combustible  
Material  
Mantel Applications  
1.5" Airspace  
Back and Sides  
PLANTATION FIREPLACE  
WITH HEARTH SPACER  
(REQUIRED FOR  
COMBUSTIBLE FLOORS)  
18" Min. to  
Outside Air  
Access Location  
Perpendicular  
Wall  
Gas Line  
Access Location  
Hearth  
Extension  
72" X 20"  
Hearth Spacer  
(Required for  
Combustible Floor)  
0" to Bottom  
12" Min.  
Each Side  
42.375"  
33.5"  
15.625"  
30"  
24"  
14.375"  
0.625"  
30.31"  
48"  
60.625"  
22"  
71.5"  
65.75"  
76.25"*  
42"  
43.75"  
7.625"  
7.625"  
8.875"  
14.375"  
12.875"  
48"  
4.75"  
1"  
17.5"  
Secure Fireplace  
To Hearth Spacer  
Using Straps  
Provided  
60.625"  
*With Hearth Spacer  
124386-01A  
3
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INSTALLATION  
on a hearth spacer designed for use with  
this fireplace (see Replacement and Ac-  
cessory Parts, page 18).  
SELECTING FIREPLACE LOCATION  
To determine the safest and most efficient  
location for the fireplace, you must take into  
consideration the following guidelines:  
3. Set the fireplace directly in front of this  
opening and slide the unit back until the  
nailing flanges touch the side framing.  
1. The location must allow for proper clear-  
ances (see Figures 1 and 2).  
4. Check the level of the fireplace and shim  
with sheet metal if necessary.  
2. Consider a location where the fireplace  
will not be affected by drafts, air condition-  
ing ducts, windows or doors.  
5. Before securing fireplace to prepared fram-  
ing, the ember protector (provided) must be  
placed between the hearth extension (not  
supplied) and under the bottom front edge  
of the fireplace to protect against glowing  
embers falling through. If the fireplace is  
to be installed on a raised platform, a Z-  
type ember protector (not supplied) must  
be fabricated to fit your required platform  
height. The ember protector should extend  
under the fireplace a minimum of 1 1/2". The  
ember protector should be made of galva-  
nized sheet metal (28 gauge minimum to  
prevent corrosion.  
3. A location that avoids the cutting of  
joists or roof rafters will make installation  
easier.  
4. An outside air kit is available with this  
fireplace (see Optional Outside Air Kit on  
page 5).  
MINIMUM CLEARANCE TO  
COMBUSTIBLES  
1
2
Back and sides of fireplace  
Front of fireplace  
Floor**  
1 / " min.*  
48" min.  
0" min.  
Perpendicular wall to opening 18" min.  
6. Using screws or nails, secure the fireplace  
to the framing through flanges located on  
the sides of the fireplace.  
Top spacers  
0" min.  
Mantel clearance  
see Mantels,  
page 5  
Chimney outer pipe surface  
* Not required at nailing flanges  
** See step 2 of Framing  
2" min.  
71.5"  
65.7"  
WARNING: Do not pack re-  
quiredairspaceswithinsulation  
or other materials.  
76.375"*  
Minimum/Maximum Chimney Height  
31.625"  
60.875"  
Secure Fireplace  
The minimum height of the chimney, mea-  
sured from the base of the fireplace to the  
flue gas outlet of the termination, is 16 feet for  
straight flue or a flue with one elbow set. The  
maximum distance between elbows is 6 feet.  
For systems with two elbow sets, the minimum  
height is 22 feet. The maximum height of any  
system is 50 feet. This measurement includes  
the fireplace, chimney sections and the height  
of the termination assembly at the level of the  
flue gas outlet (see Figure 15, page 9).  
To Hearth Spacer  
Using Straps Provided  
(Sides and Rear)  
* With Hearth Spacer  
Figure 1 - Framing Dimensions  
Maintain 1 1/2"  
Clearance at Sides and  
Back of Fireplace  
1 1/2" Clearance  
Not Required at  
Nailing Flanges  
FRAMING  
1. Frame the opening for the fireplace using  
the dimensions shown in Figures 1 and 2.  
107.3"  
2. If the fireplace is to be installed directly  
on carpeting, tile (other than ceramic) or  
any combustible material including wood  
flooring, the fireplace must be installed  
Figure 2 - Corner Installation  
4
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124386-01A  
INSTALLATION  
Continued  
HEARTH EXTENSION  
MANTELS  
A hearth extension projecting a minimum of A mantel may be installed if desired (see  
20" in front of and a minimum of 12" beyond Figure 4). Woodwork such as wood trims,  
each side of the fireplace opening is required mantels or any other combustible material  
to protect combustible floor construction projecting from the front face must not be  
in front of the fireplace. Fabricate a hearth placed within 12" of the fireplace opening.  
extension using a material which meets the Combustible materials above 12" and pro-  
following specifications: a layer of noncom- jecting more than 1 1/2" from the fireplace  
bustible, inorganic material having a thermal must not be placed less than 15" from the  
conductivity of K=0.84 BTU IN/FT, HR. F (or top opening of the fireplace (NFPA STD 211,  
less) at 1" thick. For example, if the material Sec. 7-3.3.3).  
selected has a K factor of 0.25, such as glass  
fiber, the following formula would apply:  
Mantels or any other combustible material  
also may come up to the side edge of the  
black metal face of the fireplace just as long  
as the projection from the front face fall within  
the limit shown in Figure 4.  
0.25 x 1.0" = 0.30" thickness required  
0.84  
Thermal conductivity "K" of materials can be  
obtained from the manufacturer or supplier of  
the noncombustible material. If the hearth ex-  
tension is to be covered, use noncombustible  
material such as tile, slate, brick, concrete,  
metal, glass, marble, stone, etc. Provide a  
means to prevent the hearth extension from  
shifting and seal gap between the fireplace  
frame and hearth extension with a noncom-  
bustible material (see Figure 3).  
Combustible  
Material  
12 1/4" Ref.  
Safe  
Zone for  
6"  
Projection of  
Combustible  
Materials  
Ref.  
33°  
3" Nom.  
WARNING:Hearthextension  
is to be installed only as shown  
in Figure 3.  
15" Min.  
11/2" Max.  
12" Min.  
Upper  
Section of  
Fireplace  
Seal Gap  
Fireplace Front  
Ember Protector  
Fireplace Opening  
Figure 4 - Mantel Clearances to  
Combustible Material  
Fireplace Front  
Raised Hearth  
OPTIONAL OUTSIDE AIR KIT  
(MODEL AK4/AK4F)  
Ember Protector  
Hearth  
Extension  
Installation of an outside air kit should be per-  
formed during rough framing of fireplace due  
to nature of it's location. Outside combustion  
air is accessed through a vented crawl space  
(AK4F) or through a sidewall (AK4). This fire-  
place is equipped with a barometric damper  
which allow outside air to flow into fireplace  
automatically when needed.  
Fireplace Front  
Elevated  
Seal Gap  
Ember Protector  
Figure 3 - Hearth Extension  
124386-01A  
5
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INSTALLATION  
Continued  
LINEAL GAIN  
PART NO.  
DESCRIPTION GAIN (IN)  
CAUTION: Combustion air  
inlet ducts shall not terminate  
in attic space.  
48" Plantation  
Fireplace  
66 1/2"  
12-12DM  
12-12HT  
18-12DM  
18-12HT  
24-12DM  
24-12HT  
36-12DM  
36-12HT  
48-12DM  
48-12HT  
RLT-12D  
RLT-12HT  
Pipe Section  
10 5/8"  
Pipe Section  
Pipe Section  
Pipe Section  
Pipe Section  
16 5/8"  
23 5/8"  
34 5/8"  
46 5/8"  
The maximum height for the  
air vent can not exceed 3 feet  
below the flue gas outlet of the  
termination.  
Secure to Collars with Metal Tape, Screws  
or Straps (Min. of 1/4" x 20" in size)  
Round  
Termination  
Square Chase-  
Top with Slip  
Section  
7 3/4"  
*
Air Inlet  
STL-12D  
7
"
to 15  
"*  
Location  
Must Allow  
For Bushes  
or Snow  
* The lineal gain for the terminations is mea-  
sured to the flue gas outlet height.  
15" Galvanized  
Outer Pipe  
Hemmed  
End  
12 3/8"  
Stainless  
Air Inlet  
Eyebrow  
Inner Pipe  
Vented Crawl Space  
(Check Local Codes  
Before Installing in a  
Vented Crawl Space)  
Vent Hood  
Required for  
Wall Installation  
Figure 6 - Lineal Gain  
ASSEMBLY AND INSTALLATION OF  
DOUBLE WALL CHIMNEY SYSTEM  
Figure 5 - Outside Air Kit  
CHIMNEY PIPE  
Each double wall chimney section consists of  
a galvanized outer pipe, a stainless steel in-  
ner flue pipe and a wire spacer. Pipe sections  
must be assembled independently as chimney  
is installed. When connecting chimney directly  
to fireplace, inner flue pipe section must be  
installed first with lanced side up. Outer pipe  
section can then be installed over flue pipe  
section with hemmed end up. Press down  
on each pipe section until lances securely  
engage hem on fireplace starter. Wire will  
assure proper spacing between inner and  
outer pipe sections.  
FMI PRODUCTS, LLC chimney system  
consists of 12", 18", 24", 36"' and 48" snap-  
lock, double-wall pipe segments, planned  
for maximum adaptability to individual site  
requirements. Actual lengths gained after fit-  
ting overlaps must be taken into consideration  
(lineal gain) and are given in lineal gain chart  
(see Figure 6). Lineal gain is the actual mea-  
surable length of a part after two or more parts  
are connected. For Canada, use chimney parts  
designated "HT".  
Continue to assemble chimney sections as  
outlined above, making sure both inner and  
outer pipe sections are locked together. When  
installing double wall snap-lock chimney to-  
gether, it is important to assure joint between  
chimney sections is locked. Check by pulling  
chimney upward after locking. Chimney will  
not come apart if properly locked. It is not  
necessary to add screws to keep chimney  
together (exception, see Figure 9, page 8).  
WARNING: The opening in the  
collar around the chimney at the  
top of the fireplace must not be  
obstructed.Neveruseblowninsula-  
tion to fill the chimney enclosure.  
6
124386-01A  
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INSTALLATION  
Continued  
2. Chimney weight above offset rests on re-  
USING ELBOW OFFSETS (30E-12DM)  
turn elbow. Straps must be securely nailed  
to rafters or joists (see Figure 8, details A  
and B).  
1. To achieve desired offset, you may install  
combinations of 12", 18", 24", 36" and 48"  
length of double wall pipe (see offset chart  
and Figure 7).  
3. Maximum length of pipe between supports  
(return elbow or 12S-12DM) is 6' of angle  
run. Maximum of two 6' angle run sections  
per chimney system (see Figure 7).  
OFFSET RISE  
CHIMNEY LENGTH  
A
B
12" 18" 24" 36" 48"  
4 3/8" 16 3/8"  
9 3/4" 25 1/2"  
12 3/4" 30 3/4"  
15"  
18"  
ELBOW SET ONLY  
4. All pipe connections between the offset  
and return must be secured with two  
screws on the outer pipe only (see Figure  
9, page 8). Do not penetrate the inner  
stainless.  
1
1
1
34 3/4"  
40"  
1
1
1
1
1
1
1
21 1/4" 46 1/4"  
23 3/4" 49 1/4"  
27 3/4" 56 3/4"  
1
1
See Detail A  
2" Min.  
1
1
30"  
33"  
60 3/4"  
66"  
1
1
36"  
71"  
75"  
38 1/4"  
2
1
2
41 1/4" 80 1/4"  
45"  
46 3/4" 89 1/2"  
1
1
Straps  
Straps  
86 3/4"  
Detail B  
Angle Firestop  
See Detail B  
1
1
51"  
53 1/4"  
97"  
101"  
1
2
56 1/4" 106 1/4"  
59 1/4" 111 1/2"  
61 3/4" 115 1/2"  
64 3/4" 120 3/4"  
127"  
130"  
74 1/4" 137 1/2"  
76 3/4" 141 1/2"  
79 3/4" 146 3/4"  
2
1
2
2
1
2
1
1
1
1
1
1
1
2
Straps  
1
Straps  
Detail A  
68 1/4"  
70"  
1
1
Return Elbow  
2
2
4
Figure 8 - Ceiling Support Pipe  
12S-12DM  
OFFSET CHART (22-50 FT. SYSTEM HEIGHT)  
Return  
Elbow  
Return  
Elbow  
Return  
Elbow  
Ceiling  
Support Pipe  
12S-12DM  
Offset  
Offset  
Elbow  
Elbow  
6' Max.  
6' Max.  
Return  
6' Max.  
Return  
Elbow  
Elbow  
6' Max.  
Offset  
Offset  
Elbow  
6' Max.  
Elbow  
6' Max.  
Offset  
Elbow  
A
B
C
Figure 7 - Typical Offset Terminations  
124386-01A  
7
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INSTALLATION  
Continued  
PENETRATING ROOF  
To maintain a 2" clearance to pipe on roof with  
a pitch, a rectangular opening must be cut.  
1. Determine center point through which pipe  
will penetrate roof.  
Screws  
B
2. Determine center point of roof. Pitch is  
the distance the roof drops over a given  
span, usually 12".  
3. Use roof opening chart (Figure 12) to  
determine correct opening length and  
flashing required.  
A
4. Remove shingles around opening mea-  
Figure 9 - Elbow Offset  
sured. Cut out this section.  
5. Add next sections of pipe until end  
penetrates roof line. Check to see that  
proper clearances are maintained. Extend  
chimney by adding sections of double wall  
pipe until pipe is minimum of 30" above  
highest point of roof cutout. Termination  
and chimney must extend a minimum of  
36" above highest point where it passes  
through roof.  
FIRESTOP SPACERS (FS-10)  
Firestop spacers are required at each point  
where chimney penetrates a floor space.  
Their purpose is to establish and maintain  
required clearance between chimney and  
combustible materials. When pipe passes  
through a framed opening into a living space  
above, firestop must be placed onto ceiling  
from below as shown in Figure 10.  
They also provide complete separation from  
one floor space to another or attic space as  
required by most codes. When the double wall  
pipe passes through a framed opening into an  
attic space, the firestop must be placed into  
an attic floor as shown in Figure 11.  
19.5" Min.  
30" Min.  
2" Min.  
2" Min.  
Existing  
Ceiling  
Frame  
2" Min.  
Firestop  
Spacer  
Opening "A"  
Screws or  
Staples  
(Min. of 8)  
Pitch  
Slope Opening Used Flashing  
"A" Max.  
19.5"  
22'  
Model No.  
V6F-10DM  
V6F-10DM  
V12F-10DM  
Flat  
0-6/12  
6/12-12/12 45.0°  
0°  
26.6°  
Figure 10 - Firestop Spacer with Living  
Space Above Ceiling  
27"  
Screws or Staples  
(Min. of 8)  
Figure 12 - Roof Opening Measurements  
Firestop  
Spacer  
Existing  
Ceiling  
Frame  
Figure 11 - Firestop Spacer with Attic  
Space Above Ceiling  
8
124386-01A  
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INSTALLATION  
Continued  
Terminations/Spark Arrestor  
FLASHING INSTALLATION (V6F-10DM  
OR V12F-10DM)  
Fireplace system must be terminated with  
listed round top or chase terminations. In any  
case, refer to installation instructions supplied  
with termination.  
Determine flashing to be used with roof open-  
ing chart. Slide flashing over pipe until base is  
flat against roof. Replace as many shingles as  
needed to cover exposed area and flashing  
base. Secure in position by nailing through  
shingles (see Figure 13). DO NOT NAIL  
THROUGH FLASHING CONE.  
CAUTION: Do not seal open-  
ings on the rooftop flashing.  
Follow installation instructions  
providedwithterminationbeing  
used.  
Storm  
Overlap  
Collar  
Shingles Top  
and Sides Only  
Flashing  
Cone  
RLT-12D  
(Shown)  
Nail Only  
Outer  
Perimeter  
of Flashing  
Stainless  
Inner Flue  
Pipe  
Level of  
Flue Gas  
Outlet  
Secure  
Termination  
to Outer  
Pipe with 3  
Screws  
Waterproof  
Caulking  
Storm  
Collar  
Underlap  
Shingles  
at Bottom  
Flashing  
Figure 13 - Flashing Installation  
Installing Flashing on a Metal Roof  
Overlap  
When installing the flashing on a metal roof,  
it is required that putty tape be used between  
the flashing and the roof. The flashing must be  
secured to the roof using #8 x 3/4" screws and  
then sealed with roof coating to prevent leak-  
age through the screw holes. A roof coating  
must also be applied around the perimeter of  
the flashing to provide a proper seal.  
Shingles (Top  
and Sides of  
Flashing Base)  
Underlap  
Shingles  
Figure 15 - Termination  
CHASE INSTALLATIONS  
Instructions for chase installations are includ-  
ed with the chase style termination chosen.  
In a multiple chase installation, be sure to  
provide adequate distance between termi-  
nations to prevent smoke spillage from one  
termination to another. Terminations must be  
separated a minimum of 24" center to center  
and stacked at a minimum vertical height dif-  
ference of 18" (see Figure 16, page 10).  
Storm Collar Installation (SC2-1)  
Place storm collar over pipe and slide down  
until it is snug against open edge of flashing  
(see Figure 14).Apply waterproof caulk around  
perimeter of collar to provide a proper seal.  
Chimney  
Pipe  
Waterproof  
Caulk  
Note: If a decorative shroud is to be installed,  
contact the manufacturer for specifications.  
Storm  
Collar  
Flashing  
Figure 14 - Storm Collar  
124386-01A  
9
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INSTALLATION  
Continued  
CAUTION: All gas piping  
andconnectionsmustbetested  
for leaks after the installation  
is completed. After ensuring  
that the gas valve is on, apply  
soap and water solution to all  
connectionsandjoints.Bubbles  
forming show a leak. Correct  
all leaks at once. DO NOT USE  
AN OPEN FLAME FOR LEAK  
TESTING AND DO NOT OPER-  
ATEANYAPPLIANCEIFALEAK  
IS DETECTED. LEAK TESTING  
SHOULDBEDONEBYAQUALI-  
FIED SERVICE PERSON.  
18"  
Min.  
Typ.  
24" Min.  
24" Min.  
Figure 16 - Multiple Chase Installation  
10 FOOT RULE  
All flue gas outlet chimney terminations must  
extend a minimum of 3 feet in height above  
highest point where it passes through the roof  
and must be at least 2 feet above highest point  
of the roof that is within a horizontal distance  
of 10 feet (see Figure 17).  
WARNING:Donotoperatean  
unvented gas log set in this fire-  
placewiththechimneyremoved.  
If you install a decorative gas appliance  
(vented gas log), the decorative gas appliance  
must comply with the Standard for Decorative  
Gas Appliance for Installation in Solid Fuel  
Burning Fireplaces, ANS Z21.60 or Z21.84  
and shall also be installed in accordance with  
the National Fuel Gas Code, ANSI Z223.1/  
NFPA 54 latest edition.  
Level of  
Flue Gas  
Outlet  
10'  
10'  
2' Min.  
3' Min.  
2' Min.  
3' Min.  
WARNING: If fireplace has  
been used for wood burning,  
firebox and chimney must be  
cleaned of soot, creosote and  
ashes by a qualified chimney  
cleaner. Creosote will ignite if  
heavily heated.  
Figure 17 - 10 Foot Rule  
FINISHING FIREPLACE  
Combustible materials, such as wallboard,  
gypsum board, sheet rock, drywall, plywood,  
etc. may make direct contact with sides and  
top around the fireplace face. It is important  
that combustible materials do not overlap face  
itself. Brick, glass, tile or other noncombustible  
materials may overlap front face provided they  
do not obstruct essential openings like louvered  
slots or any other opening. When overlapping  
with a noncombustible facing material, use only  
noncombustible mortar or adhesive.  
WARNING: When using  
a decorative vented gas log,  
damper must be removed or  
permanently locked in the fully  
open position and glass doors  
must be in fully open position.  
10  
124386-01A  
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FIREBRICK WALL INSTALLATION  
3. Secure the firebrick wall using two of the  
IMPORTANT:Installationofbrick  
should be done after the fire-  
place is placed in a permanent  
location.  
side retaining brackets provided. The  
bracket will slip underneath the metal lip  
on the top of the wall and screw into the  
inner dome of the fireplace (Figure 21).  
1. The fireplace is shipped with the hearth Right Wall  
preinstalled. It is held in place for ship-  
ping with 3 shipping brackets (Figure 19).  
Remove these brackets before installing  
any of the other firebrick walls.  
Retaining  
Bracket  
Leading  
Bricks  
Figure 21 - Installing Side Walls  
4. Install the bottom rear firebrick wall. Place  
the wall face side down on the hearth with  
the bottom of the wall toward the rear of  
the firebox and the top toward the front  
of the fireplace. Tilt the wall up toward  
the back of the firebox. Secure bracket at  
top of the firebrick wall to the rear firebox  
surround (Figure 22).  
Shipping  
Brackets  
Figure 19 - Removing Shipping Brackets  
2. Install the left and right firebrick walls.  
There is a bracket with 2 tabs on the  
bottom of each firebrick wall. Angle the  
wall into the fireplace opening and into  
the slots on the side of the hearth (Figure  
20), then tilt the top of the panel toward  
the firebox surround.  
Top  
Bracket  
Slot  
Right Face  
Hearth  
Figure 22 - Installing Bottom Rear Wall  
Figure 20 - Slots for Firebrick Walls  
124386-01A  
11  
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FIREBRICK WALL INSTALLATION  
Continued  
5. Install the rear top firebrick wall. Lift the  
GROUTING INSTRUCTIONS  
Material provided:  
Bag of cement  
panel up with the front of the firebrick wall  
facing toward the front of the fireplace.  
The bottom of the panel has two tabs  
that slide into the bracket on the top of  
the bottom rear panel (Figure 23). Secure  
the top of the firebrick wall with the rear  
retaining bracket provided. The bracket  
will slip underneath the metal lip on the  
top of the firebrick wall and screw into the  
inner dome of the fireplace (Figure 24).  
Bag of sand  
Material required:  
Piping bag  
Joints striker  
Heavy duty mixing bucket  
Sponge or Wet Cloth  
1. Moisten brick surface with damp sponge  
or spray bottle just prior to application.  
When bricks are wet, any excess grout  
mixture on bricks will easily wipe off.  
Top  
Rear  
Tab  
2. In a heavy duty mixing bucket, add equal  
parts cement and sand.Add enough water  
and mix together well using a power drill  
with mixing wand attachment to a yogurt  
like consistency. Not adding enough water  
can lead to grout falling out after burning.  
3. The overall length of piping bag should be  
about 16". If the bag is longer than 16",  
cut it down to size by removing end with  
larger opening. This will make the bag  
easier to handle.  
Slot  
Bottom  
Rear  
4. Put grout mixture into piping bag making  
sure the smaller opening is downward and  
over a moist towel to avoid spilling. Place  
a wet towel over the bucket making sure it  
is directly on the surface of grout mixture.  
This will keep the mixture moist and it will  
not dry out before use.  
Figure 23 - Installing Top Rear Wall  
Retaining  
Bracket  
5. Grout all joints where two firebrick walls  
come together.  
6. Using a trowel, remove excess grout mix-  
ture by moving trowel in the direction of  
the joint. Grout mixture in the joint should  
now be flush with brick surface. If not  
enough grout is applied into each space,  
grout may fall out after burning.  
Figure 24 - Installing Top Rear Wall  
6. It is recommended that the joints between  
all firebrick walls be grouted for a more  
finished look. For grouting instructions.  
7. Using a joint striker, smooth out grout line.  
Allow 72 hours before  
operating fireplace.  
For more information and to watch a how to  
Technical Support.  
12  
124386-01A  
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INSTALLATION  
Continued  
INSTALLING SCREEN  
WARNING: Risk of fire! Re-  
placegratewithFMIPRODUCTS,  
LLC grate only (see Parts, page  
23). This grate has been de-  
signed to keep the operation of  
yourreplacesafeandefficient.  
1. Slide round end of screen rod into rings at  
top of screen.Attach one push-on nut to end  
of rod before attaching last ring of screen.  
2. Insert the round end screen rod into hole  
on the left and right side of smoke shelf  
(Figure 25).  
3. Mount flat end of screen rod with #10 x 5/8"  
to center of smoke shelf.  
4. Install other screen rod in same manner.  
Rating  
Plate  
Hole for Screen  
Rod  
Leading Bricks  
Figure 25 - Installing Fireplace Screen  
Figure 26 - Installing Grate Retainers  
INSTALLING GRATE RETAINERS  
1. Place the provided grate retainers on the  
hearth as shown in Figure 26. The back  
of the retainer will be flush with the rear  
firebrick wall. Mark the center of the hole  
on the hearth with a marker.  
2. Drill two holes in the hearth in the marked  
locations using a masonry 3/16" drill bit.  
3. Secure grate retainer with masonry screws  
provided.  
124386-01A  
13  
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OPTIONAL GAS LINE INSTALLATION  
Gas line hook up should be done by your  
supplier or a qualified service person.  
If you install a decorative gas appliance  
(vented gas log), the decorative gas appliance  
must comply with the Standard for Decorative  
Gas Appliance for Installation in Solid Fuel  
Burning Fireplaces, ANS Z21.60 or Z21.84  
and shall also be installed in accordance with  
the National Fuel Gas Code, ANSI 7223NFPA  
54 latest edition.  
Note: Before you proceed, make sure your  
gas supply is turned off.  
Use only a 1/2" black iron pipe and appropri-  
ate fittings.  
1. Remove knockout indentation on refrac-  
tory or firebrick wall located above refrac-  
tory hearth floor. Knockout indentation  
must be firmly tapped with any solid object  
such as a 1/2" dowel until it is released.  
Remove fragmented portions of refractory  
(see Figure 27).  
WARNING: If the fireplace  
hasbeenusedforwoodburning,  
thereboxandchimneymustbe  
cleaned of soot, creosote and  
ashes be a qualified chimney  
cleaner. Creosote will ignite if  
heavily heated.  
2. Remove gas line cover plate located on  
either side of fireplace and pull out insula-  
tion from gas line conduit sleeve. Save  
insulation for reuse. Replace screws.  
3. Run a 1/2" black iron gas line into fireplace  
through the rear at gas line conduit sleeve (if  
using a raised platform, add height). Provide  
sufficient gas line into fireplace chamber for  
fitting connection (see Figure 28).  
WARNING: When using a  
decorative vented gas log, the  
damper must be removed or  
permanently locked in the fully  
openpositionandtheglassdoors  
mustbeinthefullyopenposition.  
Note: Secure incoming gas line to wood  
framing to provide rigidity for threaded end.  
4. Repack insulation around gas line and into  
sleeve opening. Seal any gaps between  
gas line and refractory knockout hole with  
refractory cement or commercial furnace  
cement, Install the gas appliance or cap-off  
gas line if desired.  
Outside of  
Fireplace  
Side  
Firebrick  
Finished  
Side  
Gas Line  
Conduit  
Remove  
Knockout  
1/2" Dowel  
Insulation  
CAUTION: All gas piping  
andconnectionsmustbetested  
for leaks after the installation  
is completed. After ensuring  
that the gas valve is on, apply  
soap and water solution to all  
connectionsandjoints.Bubbles  
forming show a leak. Correct  
all leaks at once. DO NOT USE  
AN OPEN FLAME FOR LEAK  
TESTING AND DO NOT OPER-  
ATEANYAPPLIANCEIFALEAK  
IS DETECTED. LEAK TESTING  
SHOULDBEDONEBYAQUALI-  
FIED SERVICE PERSON.  
Gas  
Conduit  
Cover  
Brick with  
Access  
Hole  
Figure 27 - Gas Line Access  
Side  
Outside of  
Fireplace  
Firebrick  
Finished  
Side  
Incoming  
1/2" Black  
Iron Pipe  
Gas Line  
Conduit  
Seal  
Opening  
with  
Refractory  
Cement  
Repack  
Insulation  
Provide Enough  
Threaded  
End for Fitting  
Connection  
WARNING: Do not operate an  
unvented gas log set in this fire-  
place with the chimney removed.  
Figure 28 - Gas Line Installation  
14  
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124386-01A  
GLASS DOOR INSTALLATION  
IMPORTANT:Installtopandbot-  
tom rails and hardware before  
installing glass door panels.  
Top Rail  
Rail installation  
1. Remove screws securing top face to  
firebox (see Figure 29).  
2. Align holes on rail to be installed at top  
and replace screws. Note: Door rails are  
identical until spring clips are in place.  
3. Using remaining door rail as a template,  
place along front row of bricks at bottom  
making sure rail front surface is flush with  
fireplace bottom face surface. Mark hole  
centers and remove rail (see Figure 29).  
Retaining  
Clip  
4. Drill 9 - 5/32" diameter holes about 1"  
deep directly into bricks using a 5/32"  
concrete drill bit (not provided).  
5. Place rail back on bricks and align holes.  
Secure using 9 concrete screws provided  
with glass door kit.  
Bottom Rail  
6. Secure retaining clips to top and bottom  
rails (see Figure 30).  
Figure 30 - Mounting Door Retaining  
Clips  
Installing Glass Doors  
After spring clips have been installed some  
adjustments may be needed. Install the doors  
using the following steps:  
1. With bi-fold doors completely folded, insert  
bottom pivot pin into bottom retaining clip  
located at far left and far right side of bot-  
tom rail. Swing door to vertical position  
making sure top pins slide into top door rail.  
Door is installed when top door pin snaps  
into spring clip (see Figure 31).  
Top Rail  
Remove Screws  
then Replace to  
Secure Top Rail  
2. Repeat step 1 for remaining door.  
If you find the doors do not close properly or  
do not appear level or straight, proceed with  
section on door adjustment.  
Slide Top  
Pin Into Top  
Retaining Clip  
Spring  
Clip  
Bottom Rail  
(Use as a  
Template before  
Drilling)  
Bottom  
Retaining  
Clip  
Drill Holes  
Concrete  
into Bricks  
Screws  
Figure 29 - Securing Door Rails to  
Fireplace  
Figure 31 - Installing Doors  
124386-01A  
15  
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GLASS DOOR INSTALLATION  
Continued  
Side Front  
Face  
DOOR ADJUSTMENT  
Spring Clip  
Remove doors and slightly loosen upper spring  
clips. Replace and fully close doors. Use 1/8"  
shims (any material) to level doors. Once proper  
setting is achieved, carefully open doors enough  
to access top retaining clips with a phillips  
screwdriver. Tighten screws. See Figure 32.  
Partially  
Opened  
Door  
Figure 32 - Adjusting Bi-Fold Doors  
OPERATION AND MAINTENANCE  
IMPORTANT: The glass must be allowed to  
warm slowly and evenly. Such materials as  
pitch/wax laden logs, very dry mill end lumber  
and large amounts of paper or cardboard  
boxes can create an excessively hot fire and  
should not be burned in this fireplace. Always  
keep the fire well back from the doors and  
never allow flames to contact the glass.  
GLASS DOORS  
Glass doors are optional with fireplace. When  
fireplace is in operation, doors must be fully  
opened or fully closed position only or a fire  
hazard may be created (see Figure 33).  
A fireplace equipped with glass doors oper-  
ates much differently than a fireplace with an  
open front. A fireplace with glass doors has a  
limited amount of air for combustion.  
WARNING: Fireplaces  
equipped with glass doors  
should be operated only with  
doorsfullyopenedordoorsfully  
closed.Doors,ifleftpartlyopen,  
may draw gas and flame out of  
the fireplace opening creating  
risks of both fire and smoke.  
Excessive heat within the fireplace can result if  
too large a fire is built or if combustion air gate is  
not completely open. The following tips should  
be followed to assure that both the fireplace  
and glass door retain their beauty and func-  
tion properly. Both the flue damper and glass  
doors must be fully opened before starting fire.  
This will provide sufficient combustion air and  
maintain safe temperatures in firebox.  
Cleaning Glass  
Clean glass with any commercial glass  
cleaner or soap and water. Do not use any  
abrasive material to clean glass. Do not clean  
glass with any cool water if glass is still hot  
from the fire and smoke.  
Doors Fully Closed  
Fireplace Front  
A gas line or gas log lighter may be installed  
for the purpose of installing a vented or vent-  
free decorative gas appliance incorporating an  
automatic shutoff device and complying with  
the Standard for Decorative GasAppliances for  
Installation in Vented Fireplaces, ANSI Z21.60  
or American GasAssociation draft requirements  
for Gas Fired Log Lighters for Wood Burning  
Fireplaces, Draft NO. 4 dated August, 1993.  
Fireplace Front  
Doors  
Fully Opened  
Figure 33 - Bi-Fold Glass Doors  
16  
124386-01A  
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OPERATION AND MAINTENANCE  
Continued  
If you wish to install an unvented (vent-free)  
FULLY CLOSED POSITION  
gas log set, only unvented gas log sets which  
have been found to comply with the standard  
for unvented room heaters,ANSI Z21.11.2 are  
to be installed in this fireplace.  
Retaining  
Bracket  
(Holds  
Damper  
Door  
DAMPER HANDLE OPERATION  
Closed)  
The damper handle opens and closes the  
damper blade and is located in the upper rear  
side of fireplace just above rear bricks. Rotate  
handle counterclockwise slightly to disengage  
from retaining bracket. Swing slowly toward  
opening of fireplace. Engage handle to sec-  
ondary bracket located at front of fireplace  
inner wall (see Figure 34).  
Damper  
Handle  
Swing Door Down to Open  
FULLY OPEN POSITION  
CAUTION: When operating  
damperdoor,pleasebeawareof  
sharp edges and corners. Open  
andclosedamperdoorslowlyto  
avoid injury.  
Secondary  
Retaining  
Bracket  
(Holds  
Damper  
Door  
Open)  
WARNING: Risk of fire! Re-  
placegratewithFMIPRODUCTS,  
LLC model 109496-01 grate only.  
This grate has been designed to  
keep the operation of your fire-  
place safe and efficient.  
Swing Door  
Up to Close  
Figure 34 - Operating Damper Handle  
TECHNICAL SERVICE  
You may have further questions about in- You can also visit our web site at  
stallation, operation, or troubleshooting. www.fmiproducts.com.  
If so, contact FMI PRODUCTS, LLC at  
1-866-328-4537. When calling please have  
your model and serial numbers of your heater  
ready.  
REPLACEMENT PARTS  
If this product is missing a part or has a broken When calling or writing, please have your  
component, please do not return it to the store. model and serial numbers of your fireplace  
Call FMI PRODUCTS, LLC at 1-866-328-4537 ready.  
to answer questions and replace parts under  
warranty.  
Model and serial number information are in the  
fireplace's rating plate located on the fireplace  
Note: Use only original replacement parts. smoke shelf.  
This will protect your warranty coverage for  
parts replaced under warranty.  
124386-01A  
17  
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PARTS  
9
6
4
8
8
8
7
8
5
1
3
2
KEY  
NO. PART NO.  
DESCRIPTION  
QTY.  
1
1
1
1
1
2
3
4
5
6
7
124652-01 Left Leading Brick Red  
124652-03 Left Leading Brick Ivory  
124652-02 Right Leading Brick 36" Red  
124652-04 Right Leading Brick 42"/50" Red  
125634-01 Hearth Red  
1
125634-02 Hearth Ivory  
124646-01 Rear Top Red  
124646-02 Rear Top Ivory  
124648-01 Right Red  
124648-02 Right Ivory  
124650 01 Left Red  
124650-02 Left Ivory  
124644-01 Rear Bottom Red  
124644-02 Rear Bottom Ivory  
124134-07 Side Retaining Brackets  
125553-01 Rear Retaining Brackets  
1
1
1
1
1
1
1
8
9
4
1
18  
124386-01A  
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PARTS  
Continued  
GRATE  
109496-01 (for F48 Series)  
SCREEN - 118115-01  
EMBER PROTECTOR - 20093  
ROD - 110146-02  
PUSH-ON NUT - 11418  
ACCESSORIES  
OPTIONAL OUTSIDE AIR KIT FOR  
FLOOR INSTALLATION - AK4F  
BI-FOLD GLASS MASONRY DOOR  
BDMO48E - 48" Ebony  
BDMO48G - 48" Pewter  
BDMO48C - 48" Oiled Bronze  
OPTIONAL OUTSIDE AIR KIT FOR  
SIDEWALL INSTALLATION - AK4  
DOUBLE WALL PIPE - 12-12DM,  
18-12DM, 24-12DM, 36-12DM, 48-12DM,  
12-12HT, 18-12HT, 24-12HT, 36-12HT and  
48-12HT  
STORM COLLAR - SC2-1  
30° OFFSET AND RETURN  
30E-12DM and 30E-12HT  
124386-01A  
19  
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ACCESSORIES  
Continued  
SQUARE CHASE-TOP  
TERMINATION - STL-12D  
OPTIONAL HEARTH SPACER  
HS48  
ROUND TOP TERMINATIONS  
RLT-12D AND RLT-12HT  
24" ROUND WOODNOOK - DHR-24  
ROOF FLASHING  
V6F-10DM - 0 to 6/12 Pitch  
V12F-10DM - 6/12 to 12/12 Pitch  
FIRESTOP SPACER - FS-10  
2701 S. Harbor Blvd.  
Santa Ana, CA 92704  
1-866-328-4537  
124386-01  
Rev. A  
10/10  
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