Edelbrock Automobile Parts Jeep Grand Cherokee User Manual

TUBULAR EXHAUST SYSTEM  
for 1992 – 1998 Jeep Grand Cherokee, 5.2L V8, Auto  
Transmission, 4 W.D.  
®
Catalog #66042, #66043  
INSTALLATION INSTRUCTIONS  
PLEASE study these instructions carefully before installing your new Tubular Exhaust System (TES). If you have any questions, please contact our  
Technical Hotline at : 1-800-416-8628 from 7 am - 5pm, Monday-Friday, Pacific Standard Time or e-mail us at  
[email protected]. Please complete and mail your warranty card. Be sure to write the model number of this product in the “Part  
#___” space. THANK YOU.  
TUBULAR EXHAUST SYSTEM: These components are designed as a system to improve the exhaust efficiency of the Jeep 5.2 Liter V8 engine.  
They are constructed of 409 HP stainless steel to better withstand the high heat present with the fuel injected engine, especially when used for  
towing or other heavy duty applications. The stainless steel used for these systems is much more durable than mild steel, although it does not  
appear different in appearance. These systems can be identified by the part numbers on each of the major components. Note that a magnet will  
stick to this type of stainless steel; magnetic attraction is not a valid test for these systems. A performance gain can be expected by the  
installation of the system. This system does not require welding for installation and retains all O.E.M. emissions equipment.  
SUGGESTED TOOLS FOR INSTALLATION: This vehicle has some metric fasteners.  
3/8” ratchet socket set with extensions and  
universal 13mm and 15mm swivel sockets  
Combination set of open-end wrenches  
Hack saw  
Jackstands, screwdrivers, pliers, crescent wrench, etc.  
Liquid penetrant (GM #1052627), anti-seize compound  
(GM #5613695)  
SPECIAL NOTICE: This Edelbrock part has received an Executive Order number (E.O. #) from the California Air Resources Board (C.A.R.B.)  
making it legal for street use on pollution-controlled motor vehicles in all 50 states. To assist you with emissions equipment certification, we have  
included a silver fan shroud decal to verify that this part is a legal replacement part on the vehicle for which it is cataloged. The adhesive-backed  
decal should be affixed to your fan shroud next to the existing emission and engine specification decal. Do not cover your original equipment  
specification decal with the Edelbrock fan shroud decal.  
WARNING: The use of “Thermal Wrap” or any aftermarket coating process will void the warranty on your Tubular Exhaust System. Those  
products can cause excessive heat and moisture buildup resulting in corrosion and early failure of the system.  
NOTE: High temperature spark plug wires and boots are recommended to withstand heat from T.E.S.  
IMPORTANT NOTE:  
Proper installation is the responsibility of the installer. Improper installation will void warranty and may result in poor performance  
and engine or vehicle damage.  
Kit Contents  
Catalog #66042 (Ceramic-Coated), #66043 (Ti-Tech Coated)  
Qty.  
1  
1  
1  
1  
1  
1  
14  
14  
4  
8  
4  
2  
2  
1  
1  
Description  
Manifold left side #25-9452 (#66042)  
Manifold right side #25-9453 (#66042)  
Manifold left side #25-9084 (#66043)  
Manifold right side #25-9085 (#66043)  
Y-pipe #25-9621  
Crossover pipe #25-9620  
Header bolts; 5/16"-18 x 1"  
Lock washers; 5/16"  
Lock washers; 3/8"  
Flat washers; 5/16"  
Hex capscrews; 3/8"-16 x 2"  
Jeep V8 port gaskets  
Donut gaskets  
EGR gasket  
U-clamp; 2-1/4"  
Catalog #66042 & #66043  
©2006 Edelbrock Corporation  
Brochure #63-66042  
Rev. 5/06 - DA/mc  
Page 1 of 2  
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