Echo Trimmer PPFD 2400 User Manual

Power PrunerTM  
Hedge Clipper Attachment  
Operator's Manual  
Model  
99946400060  
Serial Number 001001 & Up  
Models used on:  
PPT-230/231  
PPT-260/261  
PPT-2100  
PPT-2400  
PPFD-2400  
WARNING  
DANGER  
Readrulesforsafeoperationandinstructionscarefully. ECHOprovidesan  
Operator'sManualandaSafetyManual,withyourHedgeClipperAttachment.  
Thesemanualsmustbereadandunderstoodforproperandsafeoperation,otherwise  
seriouspersonalinjurymayresult.  
89865026160  
01/03  
X7502303200  
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SHAFT HEDGE CLIPPER ATTACHMENT  
OPERATOR'S MANUAL  
3
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION  
Throughout this manual and on the product itself, you will find safety  
alerts and helpful, information messages preceded by symbols or key  
words. The following is an explanation of those symbols and key words  
and what they mean to you.  
This symbol accompanied by the words WARNING and  
DANGER calls attention to an act or condition that can lead  
to serious personal injury to operator and bystanders.  
IMPORTANT The enclosed message  
provides information necessary for the  
protection of the unit.  
The circle with the slash symbol means whatever is shown  
within the circle is prohibited.  
NOTE This enclosed message provides tips for  
use, care and maintenance of the unit.  
SAFETY  
DECALS  
Locate these safety decals on your Power PrunerTM unit. The complete unit illustration found in the "DESCRIPTION"  
section of your Power PrunerTM Operator's Manual, will help you locate them. Make sure the decals are legible and that  
you understand and follow the instructions on them. If a decal cannot be read, a new one can be ordered from your ECHO  
dealer. SeePARTSORDERINGinstructionsforspecificinformation.  
Shaft Coupler  
P/N 89016022660  
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4
INTERNATIONAL SYMBOLS  
Symbol  
description/application  
Symbol  
description/application  
Symbol  
description/application  
Symbol  
description/application  
Symbol form/shape  
Symbol form/shape  
Symbol form/shape  
Symbol form/shape  
DO NOT allow  
flames or sparks  
near fuel.  
Wear slip resistant  
foot wear.  
Read and understand  
Operator's Manual.  
Fuel and oil mixture  
Finger Severing  
Engine choke  
control.  
Ignition  
ON/OFF  
Wear eyes, ears and  
head protection  
Wear hand  
protection. Use  
two handed.  
Hot  
Surface  
Emergency stop  
Primer bulb  
DO NOT smoke  
near fuel.  
Safety/Alert  
Carburetor adjustment  
- High speed mixture  
Chain lubrication  
Avoid all power  
lines. This unit is not  
insulated against  
electrical current.  
Do not operate clos-  
er than 15 M (50 ft.)  
from electrical  
hazards.  
Carburetor adjustment  
- Idle speed  
Carburetor adjustment  
- Low speed mixture  
15 M  
(50 ft.)  
Plan retreat path  
from falling  
objects.  
Keep bystanders at  
least 15 meters  
(50 feet) away.  
SAFETY INSTRUCTIONS  
PERSONAL CONDITION AND SAFETY EQUIPMENT  
WARNING  
DANGER  
Hedge Clipper users risk injury to themselves and others if the hedge clipper is used improperly and or safety  
precautions are not followed. Proper clothing and safety gear must be worn when operating a hedge clipper.  
Physical Condition  
Your judgment and physical dexterity may not be good:  
• if you are tired or sick,  
Hearing Protection  
Wear hearing protection. ECHO recommends wearing  
hearing protection whenever unit is used.  
• if you are taking medication,  
• if you have taken alcohol or drugs.  
Operate unit only if you are physically and mentally well.  
Proper Clothing  
Wear snug fitting, durable clothing;  
• Pants should have long legs, shirts with long sleeves.  
• DONOTWEARSHORTS,  
Eye Protection  
Eye protection that meet ANSI Z87.1 or CE requirements  
must be worn whenever you operate the unit.  
• DONOTWEARTIES,SCARFS,JEWELRY.  
Wear protective hair covering to contain long hair.  
Hand Protection  
Wear sturdy work shoes with nonskid soles;  
• DONOTWEAROPENTOEDSHOES,  
• DONOTOPERATEUNITBAREFOOTED.  
Wear no-slip, heavy duty work gloves to improve your  
grip on the handles. Gloves also reduce the transmission  
of machine vibration to your hands.  
Wear no-slip, heavy duty work gloves.  
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SHAFT HEDGE CLIPPER ATTACHMENT  
OPERATOR'S MANUAL  
5
EXTENDED OPERATION/EXTREME CONDITIONS  
Vibration and Cold  
To reduce the risk of RSI/CTS, do the  
following:  
It is believed that a condition called Raynaud’s Phenomenon, which  
affects the fingers of certain individuals may be brought about by  
exposure to vibration and cold. Exposure to vibration and cold may  
cause tingling and burning sensations followed by loss of color and  
numbness in the fingers. The following precautions are strongly  
recommended because the minimum exposure which might trigger the  
ailment is unknown.  
• Avoid using your wrist in a bent, extended  
or twisted position. Instead try to maintain  
a straight wrist position. Also, when  
grasping, use your whole hand, not just  
the thumb and index finger.  
• Takeperiodicbreakstominimizerepetition  
and rest your hands.  
• Reduce the speed and force with which  
you do the repetitive movement.  
• Do exercises to strengthen the hand and  
armmuscles.  
• Immediately stop using all power equip-  
ment and consult a doctor if you feel  
tingling, numbness or pain in the fingers,  
hands, wrists or arms. The sooner RSI/  
CTS is diagnosed, the more likely perma-  
nent nerve and muscle damage can be  
prevented.  
• Keep your body warm, especially the head, neck, feet, ankles, hands  
and wrists.  
• Maintain good blood circulation by performing vigorous armexercises  
during frequent work breaks and also by not smoking.  
• Limit the hours of operation. Try to fill each day with jobs where  
operating the trimmer or other hand-held power equipment is not  
required.  
• If you experience discomfort, redness and swelling of the fingers  
followed by whitening and loss of feeling, consult your physician  
before further exposing yourself to cold and vibration.  
Repetitive Stress Injuries  
It is believed that overusing the muscles and tendons of the fingers,  
hands, arms and shoulders may cause soreness, swelling, numbness,  
weakness and extreme pain in those areas. Certain repetitive hand  
activities may put you at a high risk for developing a Repetitive Stress  
Injury(RSI). AnextremeRSIconditionisCarpalTunnelSyndrome  
(CTS), which could occur when your wrist swells and squeezes a vital  
nerve that runs through the area. Some believe that prolonged exposure  
to vibration may contribute to CTS. CTS can cause severe pain for  
months or even years.  
EQUIPMENT  
WARNING  
DANGER  
Use only ECHO approved attachments. Serious injury may result from the use of a non approved attachment  
combination. ECHO, INC. will not be responsible for the failure of cutting devices, attachments or accessories which  
have not been tested and approved by ECHO. Read and comply with all safety instructions listed in this manual and  
safety manual.  
• Check unit for loose/missing nuts, bolts and screws. Tighten and/or  
replace as needed.  
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO  
NOT operate unit if leaks are found.  
• Never adjust blades when the engine is operating.  
• Inspect hand guard for damage. Replace if damaged or missing.  
• Check that the blade assembly is firmly attached and in safe operating  
condition. Dull, loose or damaged blades should not be used.  
• ECHO, INC. will not be responsible for the failure of cutting devices  
or accessories which have not been tested and approved by ECHO  
for use with this unit.  
• Keep exhaust area clear of flammable debris. Avoid contact during  
andimmediatelyafteroperation.  
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6
SAFE OPERATION  
WARNING  
DANGER  
Do not operate this product indoors or in inadequately ventilated  
areas. Engine exhaust contains poisonous emissions and can  
cause serious injury or death.  
ProvideSafetyAndOperatingInstructionsToAllOperators  
• Provide all users of this equipment with the Operator's Manual and  
Safety Manual for instructions on Safe Operation.  
KeepaSolidStance  
• Maintain footing and balance at all times. Do not stand on slippery,  
uneven or unstable surfaces. Do not work in odd positions or on  
ladders. Do not over reach.  
KeepaFirmGrip  
• Hold the front and rear handles with both hands, with thumbs and  
fingers tightly encircling the handles.  
OnlyMakeCuttingAngleAdjustmentsWithUnitOffAndOnFlat  
Ground  
• Only adjust cutting blade angle with unit flat on the ground, with the  
engine stop switch in the “STOP” position. Never adjust cutting  
angle with unit standing upright.  
AvoidContactWithGearBoxAssemblyDuringUse  
• Gear box assembly becomes hot during use. Avoid contact with gear  
box assembly when using unit or making cutting angle adjustments.  
WARNING  
DANGER  
Never remove hands from handles with engine running or serious  
injury may result.  
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SHAFT HEDGE CLIPPER ATTACHMENT  
OPERATOR'S MANUAL  
7
DESCRIPTION  
The ECHO product you have purchased has been factory pre-assembled for your convenience.  
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing  
parts. Use the contents list to check for missing parts.  
CONTENTS LIST  
_____ 1 - Shaft Hedge Clipper Attachment  
_____ 1 - Operators Manual  
_____ 1 - Hedge Clipper Safety Manual  
_____ 1 - Blade Cover  
_____ 1 - Safety Glasses  
_____ 1 - Warranty Registration Card  
1
2
3
9
4
5
8
7
6
1. CUTTING BLADES - Double reciprocating blades mounted to a blade support bar. Double sided blades are capable  
of cutting on either side of the blade.  
2. GEARTENSIONRELEASELEVER- Movingleverupreleasestensionongearstopermitadjustmentofblade  
cutting angle when indexing lever is pressed. The gear tension release lever MUST be placed in the down position to  
remove internal gear play before operating the hedge clipper. The gear tension lever DOES NOT secure gear box  
angle setting.  
3. INDEXING LEVER - Spring loaded lever that engages with a notch every 15 degrees, from the straight (in line with  
shaft tube) position to right angle with the shaft tube.  
4. ADAPTER - Allows Hedge Clipper Attachment to be rotated 360 degrees (in 90 degrees increments) on the Power  
PrunerTM shaft tube.  
5. CLAMP - Provides secure attachment to Power Pruner TM shaft.  
6. ATTACHMENTHANDLE- Providessecurehandgripforadjustingcuttingbladeangle.  
7. GREASE FITTINGS - Grease gear case every 15-20 hours of operation or on a weekly schedule.  
8. BLADE COVER - Used to cover blades during transport and storage. Remove blade cover before operating unit.  
9. SAFETYVIDEO-(Notincludedwithunit)P/N99922202800EnglishversionandP/N99922203513Spanishversionare  
available at a cost of $5.00 from ECHO, INC. or any authorized ECHO dealer. The video overviews safety precautions  
and proper operating techniques and is supplemental to the Safety Manual. Read and understand the Safety Manual  
for complete information on safe operation.  
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8
SPECIFICATIONS  
MODEL ---------------------------------------------------- HEDGE CLIPPER ATTACHMENT  
Length ------------------------------------------------------- 775mm(30.5 in.)  
Width-------------------------------------------------------- 121mm(4.75 in.)  
Weight ------------------------------------------------------ 2.45kg(5.4lbs.)  
GearCaseRatio -------------------------------------------- 3.5:1  
Cutter -------------------------------------------------------- Double Reciprocating Blade - Double Edge  
Cutter Length ----------------------------------------------- 450mm(17.7in.)  
Cutter Pitch ------------------------------------------------- 28mm(1.1in.)  
MaximumDiameterCut ------------------------------------ 9.5mm(3/8in.)  
ApprovedforusewiththefollowingPowerPrunerTM modelsonly.  
PPT-230/231  
PPT-2100/2400  
PPT-260/261  
PPFD-2400  
ASSEMBLY  
CUTTING ATTACHMENT TO SHAFT TUBE INSTALLATION  
Tools Required: Screwdriver,Cross-HeadScrewdriver  
Parts Required: Power PrunerTM, Hedge Clipper Attachment  
WARNING  
DANGER  
Hedge Clipper cutting blades are very sharp! Always wear gloves  
when handling assembly, otherwise serious personal injury may  
result.  
C
1. Loosen the four (4) screws (A) and locator screw (B) on Chain Saw  
Cutting Attachment, then slide attachment off upper shaft tube (C).  
D
NOTE  
Do not remove locator screw (B) completely from cutting attach-  
ment, otherwise inner lock nut will come off and be lost.  
C
(Models:PPTModelsOnly)  
2. Loosen center clamp knob (D).  
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SHAFT HEDGE CLIPPER ATTACHMENT  
OPERATOR'S MANUAL  
9
WARNING  
DANGER  
Hedge Clipper cutting blades are very sharp! Always wear gloves  
when handling assembly, otherwise serious personal injury may  
result.  
F
G
C
3. Pull upper shaft tube (C) out of fiberglass lower shaft tube 127-152  
mm (5-6 in.), then slide (C) back into fiberglass lower shaft tube  
exposing inner drive shaft (E).  
E
(AllModels)  
4. Remove locator screw (F) in bottom of attachment adapter clamp.  
5. Align star shaped drive of inner drive shaft (E) with Hedge Clipper  
Attachment shaft (G).  
H
I
6. Align ridges on upper shaft tube (H) with seams (I) in cutting  
attachment clamp and adapter.  
BOTTOM  
VIEW  
J
7. Slide upper shaft tube into attachment, aligning hole for locator  
screw (K) in bottom of cutting attachment adapter with locating  
hole (L) in upper shaft tube.  
8. Install and tighten locator screw (F). Tighten six (6) cutting  
attachment clamp screws (J).  
K
L
J
OPERATION  
WARNING  
DANGER  
All over head electrical conductors and communications wires can have electricity flow with high voltages. Never  
touch wires directly or indirectly when pruning, otherwise serious injury or death may result.  
• Provide all operators of this equipment with the Operator's Manual  
and instructions for safe operation.  
• Review area to be trimmed. Look for hazards that could contribute to  
unsafe conditions. DO NOT operate unit if any wires (power, tele-  
phone, cable, etc.) are closer than 15 m (50 ft.) to any part of the  
operator or unit.  
15 m  
• Before starting the unit, equip yourself and any other person working  
(50 ft.)  
within the 15 m (50 ft.) Safety Zone with the required protective  
equipment and clothing.  
• Always evaluate the area being cut for overhead hazards, such as  
dead branches which may fall and strike the operator or helpers.  
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10  
B
ADJUST ATTACHMENT POSITION  
A
1. Hard to reach areas can be trimmed by rotating the attachment in 90°  
increments. Loosen (do not remove) bolts (A). Rotate attachment in  
adapter (B) until desired blade attachment position is achieved.  
Align holes and tighten bolts (A).  
ADJUSTING CUTTING ANGLE OF BLADE  
1. Place unit on a flat, clear area. Make sure stop switch is in the  
“STOP” position.  
D
C
2. Move gear tension release lever (C) to “up” position.  
3. Grip hedge clipper attachment at adapter (B).  
4. Grip rear handle of cutter assembly, and hold securely.  
5. Depress blade indexing lever (D) to release cutter assembly.  
6. Adjust cutter assembly angle to desired position, and release  
indexing lever into notch.  
7. Move gear tension release lever (C) to full “down” position.  
IMPORTANT  
E
DO NOT tighten gear tension release lever nut (E) to secure angle  
setting of gear box. Damage to gears will result. Adjust nut ONLY  
if gear tension release lever is too loose, or too tight. Tighten nut  
for snug 90° movement.  
WARNING  
DANGER  
Gear Case Assembly becomes HOT during use. Always grip  
assembly at black rear handle when making cutting angle adjust-  
ments, otherwise serious injury may result.  
C
WARNING  
DANGER  
DO NOT stand hedge clipper on end when adjusting cutting angle,  
otherwise serious injury may result.  
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SHAFT HEDGE CLIPPER ATTACHMENT  
OPERATOR'S MANUAL  
11  
MAINTENANCE  
Your ECHO product is designed to provide many hours of trouble free service. Regular scheduled maintenance will help  
achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an  
ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO  
Dealer do it, each maintenance task has been graded. If the task is not listed, see your ECHO dealer for repairs.  
SKILL LEVEL  
Level1=  
Level2=  
Level3=  
Easy to do. Most required tools come with unit.  
Moderate difficulty. Some specialized tools may be required.  
Experience required. Specialized tools are required. ECHO recommends the unit be returned to your  
ECHOdealerforservice  
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Just below each task  
heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.  
MAINTENANCE INTERVALS  
Component/System  
Maintenance Procedure  
SkillLevel  
Frequency  
Cutting Blades  
Gear Housing  
Screws/Nuts/Bolts  
Inspect/Clean  
Grease  
Inspect/Tighten/Replace  
1
1
1
Before and during use  
Every 15 - 20 hours of use  
Before each use  
LUBRICATION  
Cutting Blades  
Level1.  
Tools Required: Clean Rag, Brush, Oil Can, (2) 10 mm Wrenches  
PartsRequired: 20WEngineOil(lubrication), 50-50mixtureofkerosene  
and 20W oil (cleaning).  
WARNING  
DANGER  
Hedge Clipper Blades are very sharp. Wear gloves to protect  
hands, otherwise serious personal injury may result.  
1. Brush loose debris from cutting blade and coat both sides of  
cuttingbladewiththe50-50cleaningmixture.  
2. Allow cleaning mixture to soften the remaining gummy residue then  
wipe it from the cutting blade.  
3. Apply clean oil to the entire length of the cutting blade. Be certain  
the cutting blade bolts are lubricated.  
4. Wipe excess oil from the cutting blade before putting the unit back  
in service.  
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12  
5. Check cutting blade tightness. Tighten blade bolts (A) until snug  
with 10 mm wrench. Loosen bolts 1/2 turn. Hold bolts (A) from  
turning and tighten locknuts (B) with other 10 mm wrench.  
B
A
Gear Case  
Tools Required: GreaseGunwith ECHO® LUBETM 14oz.cartridge  
P/N91015orLithiumBasedGrease.  
Parts required: ECHO® LUBETM or Lithium Based Grease.  
1. Clean dirt from grease fittings.  
2. Carefully pump grease in each fitting. DO NOT force grease.  
Too much pressure will force grease past seals and cause damage.  
Apply 1-2 pumps of grease every 25 hours of operation.  
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SHAFT HEDGE CLIPPER ATTACHMENT  
OPERATOR'S MANUAL  
13  
SHARPENING BLADES  
Level1.  
Tools Required: FlatFile,SmallScrewdriver.  
Parts required: Gearboxgasket,ECHO® LUBETM or  
LithiumBasedGrease.  
NOTE  
Blades are very sharp. Wear gloves to protect hands.  
1. Use screwdriver to separate upper and lower cutters equal distance  
apart.  
2. File each edge carefully. Follow the original shape of the blade.  
IMPORTANT  
If a power grinder is used DO NOT allow blade to over heat.  
3. Lubricate cutting blades. See "Blade Lubrication Instructions",  
page 13 this section.  
STORAGE  
IMPORTANT  
Always store and transport shaft hedge clippers in a stable,  
horizontal position. Support gear case and cutting blades to  
prevent excessive flexing which may cause damage to the cutting  
attachment. Always install blade cover when transporting or  
storing unit.  
1. Clean and lubricate cutting blades and gear case.  
2. Sharpen cutting blades as required.  
3. Install blade cover onto hedge clipper cutting blades.  
4. Store hedge clipper attachment in a dry, dust free place in a horizon-  
tal position, out of the reach of children.  
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14  
NOTES  
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SHAFT HEDGE CLIPPER ATTACHMENT  
OPERATOR'S MANUAL  
15  
NOTES  
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SERVICING INFORMATION  
PARTS  
GenuineECHOPartsandECHOREPOWERTM PartsandAssembliesfor  
your ECHO products are available only from an Authorized ECHO  
Dealer.  
DEALER?  
Call  
1-800-432-ECHO  
or  
SERVICE  
Service of this product during the warranty period must be performed  
by an Authorized ECHO Service Dealer. For the name and address of  
the Authorized ECHO Service Dealer nearest you, ask your retailer or  
call:1-800-432-ECHO(3246). Dealerinformationisalsoavailableonour  
Web Site. When presenting your unit for Warranty service/repairs,  
proof of purchase is required.  
ECHO CONSUMER PRODUCT SUPPORT  
CONSUMER PRODUCT  
SUPPORT  
1-800-673-1558  
8:30 - 4:30 Mon - Fri C.S.T.  
If you require assistance or have questions concerning the application,  
operation or maintenance of this product you may call the ECHO  
ConsumerProductSupportDepartmentat1-800-673-1558from8:30am  
to 4:30 pm (Central Standard Time) Monday through Friday. Before  
calling, please know the model and serial number of your unit to help  
your Consumer Product Support Representative.  
WARRANTY REGISTRATION  
You may register your Echo equipment using the warranty registration  
direct link between you and ECHO if we find it necessary to contact  
you.  
ADDITIONAL OR REPLACEMENT MANUALS  
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at  
Operator'sandPartsManualsareavailableby:  
Downloadingfreefromwww.echo-usa.com  
Purchasing from your Echo Dealer.  
Sending a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO,  
INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part  
number of the manual (if known), your name and address and mail to address below.  
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.  
Available Parts Catalog  
POWERPRUNERTM  
Shaft Hedge Clipper Attachment  
99946400060  
SerialNumber001001&UP  
PartNumber99922203038  
ECHO, INCORPORATED  
400OAKWOOD ROAD  
LAKE ZURICH,IL 60047  
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