GEAppliances.com
Safety Instructions. . . . . . . . . . . 2
Owner’s Manual and
Installation Instructions
Operating Instructions
Controls—Dip Switches . . . . . . . . . 3–5
Controls—Terminal
Connections . . . . . . . . . . . . . . . . . . . 6, 7
On/Off Switch . . . . . . . . . . . . . . . . . . . . 8
Ventilation Control . . . . . . . . . . . . . . . 8
Cool Only, Heat/Cool and
Heat Pump Models
8500 Series
Care and Cleaning
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . 9
Base Pan . . . . . . . . . . . . . . . . . . . . . . . . 9
Exhaust Coils. . . . . . . . . . . . . . . . . . . . . 9
Installation Instructions
Español
Electrical Supply. . . . . . . . . . . . . .11–13
Installing the Zoneline . . . . . . . .14–21
Preparation . . . . . . . . . . . . . . . . . . . . . 10
Servicing. . . . . . . . . . . . . . . . . . . . . . . . 22
For a Spanish version of this manual, visit our
Website at GEAppliances.com.
Para consultar una version en español deeste
manual de instrucciones, visite nuestrositio
de internet GEAppliances.com.
Troubleshooting Tips . . . . . . . 23
Normal Operating Sounds . . . . . . . 24
Française
For a French version of this manual, visit our
Website at GEAppliances.com.
Consumer Support
Consumer Support . . . . . . Back Cover
Warranty . . . . . . . . . . . . . . . . . . . . . . . 27
Pour une version française de ce manuel
d’utilisation, veuillez visiter notre site web à
l’adresse GEAppliances.com.
Write the model and serial numbers
here:
Model # ________________________
Serial # _________________________
You can find them on a label on the front
case panel.
Printed in China
TINSEA612JBRZ 49-7639 01-10 GE
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Controls–dip switches.
GEAppliances.com
Controls–Dip Switches
The dip switch controls are located behind
the front case panel, through an opening
on the front of the unit.
Dip
Switches
To access the dip switches, remove the front
case panel by removing the filter, taking out
the four front screws, the upper two screws from
the top of the panel and the shipping screws on
each side, if present. (Discard the four side shipping
screws, if present).
NOTE: The owner is responsible for setting
the appropriate dip switches and connecting
terminals.
Side
shipping
screw
Side
shipping
screw
TL3 (C) (Temp. Limit 3–Cool)
TL2 (C) (Temp. Limit 2–Cool)
TL1 (C) (Temp. Limit 1–Cool)
TL1 (H) (Temp. Limit 1–Heat)
TL2 (H) (Temp. Limit 2–Heat)
TL3 (H) (Temp. Limit 3–Heat)
2
No Function (Reserved for future use)
DUCT (Blower Fan)
OCCUPIED (Occupancy Sensor)
ALL I R (All Electric Heat) (Heat-pump models only)
FREEZ S (Freeze Sentinel)
CONST FAN (Constant ON Fan)
All Electric Heat (Heat pump models only)
When this switch is enabled (UP), heat pump
operation is locked out, causing the unit to provide
only electric resistance heat.
2
ALL I R (All Electric Heat)
3
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Controls–dip switches.
Freeze Sentinel (Requires room air sensor kit–RAVRMS)
When this switch is enabled (UP), it turns OFF
the freeze sentinel protection feature. With the
switch disabled (DOWN), the freeze sentinel is
activated which automatically provides heat
without user interface. This helps to prevent
plumbing damage by turning the heater
and fans ON at 41° F and OFF at 46° F.
FREEZE S (Freeze Sentinel)
Constant ON Fan
When this switch is enabled (UP), it allows the fan
to run continuously.
CONST FAN (Constant
ON Fan)
Occupancy Sensor (Field Supplied)
When this switch is enabled (UP), it allows the unit
to utilize an infrared motion sensor and a door
switch for occupancy detection. This feature
combined with field devices automatically cycles
the unit between normal operation and a preset
energy management operation.
OCCUPIED
(Occupancy Sensor)
Duct
The duct select function allows the indoor
fan to be operated at two variable fan speeds.
When this switch is enabled (UP), the unit
automatically selects either high or middle fan
speed (for longer ductwork applications). When
set in the down position, the unit is automatically
operated in either the middle or low fan speed
(for shorter ductwork applications).
DUCT
(Blower Fan)
4
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Temperature Limiting (Requires room air sensor kit–RAVRMS)
Temperature limiting can reduce energy costs
by limiting the lowest temperature that can be
set for cooling and the highest temperature that
can be set for heating. Temperature limiting is
controlled by switches 1–6 on the top block
of auxiliary controls. The first three switches are
used to select the cooling limits. The next three
switches are used to control the heating limits.
TL3 (C) (Temp. Limit 3–Cool)
TL2 (C) (Temp. Limit 2–Cool)
TL1 (C) (Temp. Limit 1–Cool)
TL1 (H) (Temp. Limit 1–Heat)
TL2 (H) (Temp. Limit 2–Heat)
TL3 (H) (Temp. Limit 3–Heat)
Temperature limiting during HEAT mode
(all temperatures shown in °F)*
Temperature limiting during COOL mode
(all temperatures shown in °F)
UP
NONE
4
4, 5
5
DOWN
4, 5, 6
5, 6
6
4, 6
4
Minimum
60°
Maximum
85°
UP
NONE
1
1, 2
2
DOWN
1, 2, 3
2, 3
3
1, 3
1
Minimum
60°
Maximum
85°
60°
60°
60°
60°
80°
78°
76°
74°
64°
66°
68°
70°
85°
85°
85°
85°
5,6
2,3
4, 5, 6
4, 6
6
NONE
5
4, 5
60°
60°
60°
72°
70°
65°
1, 2, 3
1, 3
3
NONE
2
1, 2
72°
74°
76°
85°
85°
85°
* Not applicable to Cool-Only models
5
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Controls—terminal connections.
Controls–Terminal Connections
The terminal connections are located behind
the front case panel through an opening
on the front of the unit.
CAUTION:
Improper CDC wiring may damage the Zoneline
electronics or cause erratic Zoneline operation.
No common busing is permitted. A separate wire
pair must be run from each separate controlling
switch to each individual Zoneline.
To access the terminal connections, remove
the front panel by removing the filter, taking out
the four front screws, the upper two screws from
the top of the panel and the shipping screws on
each side, if present. (Discard the four side shipping
screws, if present.)
Insert the building hook-up wires into the bottom
of the terminals and tighten screws securely
to make the desired connections.
Route the wires from the terminal connections
through the unit wire guides and out through
the case wire guide.
Route wires
through
wire guides
NOTE: The owner is responsible for setting
the appropriate dip switches and connecting
terminals.
Terminal
connections
Common–Ground
White–Heater
Yellow–Compressor
Black–Reversing Valve
Green–High Speed Fan
Green–Low Speed Fan
Red–24V AC only
Room Air Sensor
Motion Sensor
Door Sensor
Central Desk Control
Room Air Sensor (Requires room air sensor kit – RAVRMS)
When connected, the room air sensor will allow
utilization of the temperature limiting and freeze
sentinel features.
NOTE: If GE thermostat RAK148D1, RAK148P1
or RAK164D1, RAK164P1 is used with the unit,
the room sensor kit is not needed for temperature
limiting since this feature is incorporated in the
thermostats.
Room Air Sensor
Hydronic Heating (Requires Hydronic Heating Kit – RAVHW1, RAVHW2 or RAVHW3)
Required connections for hydronic heating kit.
NOTE: R, W, C terminal connections will
also be connected to the remote thermostat
if applicable.
Hydronic Heating
6
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Motion Sensor (Obtained locally)
The Occupancy Sensor dip switch must be in
the up position to use this feature.
When connected, the wall mounted motion sensor
will detect motion in the room and automatically
cycle the unit between normal operation and
energy management operation.
Motion
Sensor
The door and motion sensors work together
to automatically cycle the unit between normal
operation and energy management operation.
Door Sensor (Obtained locally)
The Occupancy Sensor dip switch must be
in the up position to use this feature.
When connected, the door sensor will detect
when the door in the room is opened or closed.
This feature must be used in conjunction with
the motion sensor.
Door Sensor
The door and motion sensors work together
to automatically cycle the unit between normal
and energy management operations.
Central Desk Control
When connected, the unit lock-out is released
and it can be turned ON or OFF with a switch
located at the Central Desk Control. A separate
wire pair must be run from each separate
controlling switch to each individual Zoneline. A
24V AC circuit powers the CDC system. No external
power is required.
Central Desk Control
Remote Thermostat
The unit will be controlled by a remote
thermostat.
IMPORTANT:
The Zoneline thermostat connections
provide 24V AC only.
If using a digital/electronic wall thermostat,
you must set it to the 24V AC setting. See the
Installation Instructions for the wall thermostat.
Red–24V AC only
Green–Low Speed Fan
Green–High Speed Fan
Black–Reversing Valve
Yellow–Compressor
White–Heater
NOTICE:
Damage to a wall thermostat or to the
Zoneline electronics can result from improper
connections. Exercise extra attention when
connecting blue and black wires. No line
voltage connections should be made to any circuit
in the thermostat. Isolate all wires in building from
line voltage.
Common–Ground
7
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Other features of your Zoneline.
On/Off Switch
The unit on/off switch is located on the front
of the Zoneline.
To turn on the unit, press the top of the switch in.
ON/OFF
switch
To turn off the unit, press the bottom
of the switch in.
NOTE: The on/off switch does not remove power
from the unit.
Ventilation Control
The ventilation control lever is located on the left
side of the Zoneline unit, behind the front case
panel.
To access the ventilation control lever, remove
the front panel by removing the filter, taking out
the four front screws, the upper two screws from
the top of the panel and the shipping screws on
each side, if present. (Discard the four side shipping
screws, if present).
Close
Open
Vent control (push
lever down and
pull forward or
back to operate)
When the lever is in the CLOSE position, only the air
inside the room is circulated and filtered.
Energy Tip: Keep the vent control in the CLOSE
position. The room air will be filtered and circulated.
When the lever is in the OPEN position, some
outdoor air will be drawn into the room. This
will reduce the heating or cooling efficiency.
NOTE: Ventilation openings are not intended to be
the source of make-up air for building ventilation
systems due to the additional heating and cooling
loads generated.
To close the vent, push the vent lever handle
down, pull it forward and lock it up in place.
To open the vent, push the vent lever handle
down, push it back and lock it up in place.
About Heat Pumps (on some models)
Heat pumps can reduce operating costs by
exchanging heat from the outside air—even
when the outside temperature is below freezing—
and releasing that heat indoors.
There is a three minute minimum compressor run
time at any setting to prevent short cycling.
The indoor fan motor starts before the compressor
and stops after the compressor cycles off.
To get the best economic benefit from your heat
pump, don’t change the room thermostat setting
very often. Raising the heat setting 2–3 degrees
will cause the Zoneline to use its electric heating
elements in order to reach the new temperature
setting quickly.
The electric heating elements use much
more electricity than heat pumps and cost
more to operate.
Do Not Operate the Air Conditioner (cool mode) in Freezing Outdoor Conditions
Air conditioners are not designed for use when
freezing outdoor conditions exist. They must not be
used in freezing outdoor conditions.
8
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Care and cleaning.
GEAppliances.com
Turn off the Zoneline and disconnect the power supply before cleaning.
Indoor/Outdoor Coils
The exhaust coils on the Zoneline should be
checked regularly. If they are clogged with dirt
or soot, they may be professionally steam cleaned
by your GE service center. You will need to remove
the unit from the case to inspect the coils because
the dirt build-up occurs on the exhaust side.
Outdoor coils
Have the coils cleaned regularly.
Drain
Clean the drain system regularly to prevent
clogging.
Base Pan
In some installations, dirt or other debris may
be blown into the unit from the outside and settle
in the base pan (the bottom of the unit).
In some areas of the United States, a “gel-like”
substance may be present in the base pan.
Check it periodically and clean, if necessary.
Air Filters
To maintain optimum performance, change the filter at least every 30 days.
The most important thing you can do to maintain
the Zoneline is to change the filter at least every
30 days. Dirty filters reduce cooling, heating
and air flow.
To remove
and replace
the filter:
Remove filter
Changing the filter will: Decrease cost of
operation, save energy, prevent clogged heat
exchanger coils and reduce the risk of premature
component failure.
NOTICE:
Do not operate
Unit-mounted filter
the Zoneline without the filter in place. If a filter
becomes torn or damaged, it should be replaced
immediately.
Operating without the filter in place or with
a damaged filter will allow dirt and dust to reach
the indoor coil and reduce the cooling, heating,
airflow and efficiency of the unit.
Filter
Replacement filters should be purchased
from your local retailer where air conditioner
and furnace accessories are sold.
Filter
Return air grille
Filter size required is 20” x 20” x 1".
Access-panel with
return air grille
9
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Installation
Instructions
Zoneline Air
Conditioners
Questions? Visit our Website at: GEAppliances.com or call 800.GE.CARES (800.432.2737).
BEFORE YOU BEGIN
IMPORTANT ELECTRICAL
SAFETY–READ CAREFULLY
Read these instructions completely and carefully.
•
IMPORTANT
Save these instructions
Observe all governing
–
–
for local inspector’s use.
WARNING: RISK OF ELECTRIC SHOCK.
• All electrical connections and wiring MUST
be installed by a qualified electrician.
• Follow the National Electrical Code (NEC)
and/or local codes and ordinances.
• For personal safety, this Zoneline unit and case must
be properly grounded.
•
IMPORTANT
codes and ordinances.
• Note to Installer – Be sure to leave these
instructions with the owner.
• Note to Owner – Keep these instructions
for future reference.
• Proper installation is the responsibility of the installer.
• Product failure due to improper installation is not
covered under the Warranty.
• You MUST use all supplied parts and use proper
installation procedures as described in these
instructions when installing this air conditioner.
• Protective devices (fuses or circuit breakers)
acceptable for Zoneline installations are specified on
the nameplate of each unit.
• Do not use an extension cord with this unit.
• Aluminum building wiring may present special
problems—consult a qualified electrician.
• When the unit is not running there is still voltage to
the electrical controls.
• Disconnect the power to the unit before
servicing by:
TOOLS YOU WILL NEED
1. Removing the power cord (if it has one) from
the wall receptacle.
Phillips screwdriver
Adjustable wrench
Hammer
OR
2. Removing the branch circuit fuses or turning
the circuit breakers off at the panel.
Saw
Tape measure
WARNING: RISK OF ELECTRIC SHOCK.
Can cause injury or death. This appliance must be
properly grounded. Where a 2-prong wall outlet is
encountered, it is your responsibility and obligation
to have it replaced with a properly grounded 3-prong
outlet.
10
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Installation Instructions
ELECTRICAL REQUIREMENTS
• Use ONLY the wiring size recommended for single
FOR 230/208 VOLT CORD
CONNECTIONS ONLY
1. Remove the front panel by taking out the four
front screws, the upper two screws from the top
of the panel and the shipping screws on each side,
if present. (Discard the four side shipping screws,
if present.)
outlet branch circuit.
• Proper current protection is the responsibility
of the owner.
Recommended branch circuit wire sizes*
Nameplate
maximum circuit
breaker size
AWG Wire
size**
15A
20A
30A
14
12
10
Side
shipping
screw
AWG – American Wire Gauge
*
Single circuit breaker from main box
** Based on copper wire, single insulated conductor at 60° C
Side
shipping
screw
NOTE: Use copper conductors only.
230/208 VOLT
2. Remove the junction box cover and the junction box
and discard.
ELECTRICAL SUPPLY
A power supply kit must be used to supply power
to the Zoneline unit. The appropriate kit is determined
by the voltage, the means of electrical connection
and the amperage of the branch circuit. See the
POWER CONNECTION CHART on page 13 to select the
appropriate kit.
Remove
junction box
and cover
Power supply kit
All wiring, including installation of the receptacle,
must be in accordance with the NEC and local codes,
ordinances and regulations.
3. Connect the power cord, with a loop, through
the strain relief.
Tandem
Perpendicular
Large Tandem
15 Amp
20 Amp
30 Amp
Strain relief
230/208 volt receptacle configuration
IMPORTANT:
Power cord must
have a loop.
11
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Installation Instructions
DIRECT CONNECT APPLICATIONS
FOR 265 VOLT DIRECT CONNECT
FOR 230/208 VOLT DIRECT CONNECT
APPLICATIONS ONLY
APPLICATIONS ONLY
Direct connection to branch circuit wiring inside
the provided junction box must be made by connecting
as follows in steps 1–3 below.
IMPORTANT: Connection of a 265V AC product
to a branch circuit MUST be done by direct connection
in accordance with the National Electrical Code. Plugging
this unit into a building mounted exposed receptacle
is not permitted by code.
These models must be installed using the appropriate
GE power supply kit for the branch circuit amperage
and the electrical resistance heater wattage desired.
See the POWER CONNECTION CHART on page 13
to select the appropriate kit.
Connector
It is the responsibility of the installer to ensure
the connection of components is done in accordance
with electrical codes.
Direct connection to branch circuit wiring inside
the provided junction box must be made by connecting
as follows in steps 1–3 below.
ATTACH CONDUIT
2
REMOVE JUNCTION BOX COVER
• Remove the junction box cover by taking out the front
two screws.
1
• Use the round knockout hole at the top
of the junction box to install conduit coming
from the branch circuit. Install and clamp the conduit
through the conduit clamp and bring wire leads into
the junction box. Leave 8" of wire free from the end
of the conduit.
Conduit
Conduit
clamp
Junction box
Junction box cover
12
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Installation Instructions
DIRECT CONNECT APPLICATIONS
MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX
3
1.
2.
Make all wire connections by using appropriate UL-listed electrical connectors and techniques.
Select the applicable wiring situation and follow the instructions accordingly:
• 1-Phase 220-240 VAC
• 3-Phase 208 VAC with “Crazy Leg”
When connecting the Zoneline to a single-phase circuit
for 230V applications:
When connecting the Zoneline to a three-phase circuit
with “Crazy Leg” for 208V applications:
Connect the white and black leads of the Zoneline
power supply kit to the branch circuit L1 and L2 leads.
(The white lead of the power supply kit should be
identified by the installer using electrical tape with some
color other than green or white.) Connect the green lead
of the power supply kit to the power supply and branch
circuit ground.
Connect the white and black leads of the Zoneline
power supply kit to the branch circuit Neutral and L1
leads. (The white lead of the power supply kit should
be connected to neutral.) Connect the green lead of
the power supply kit to the power supply and branch
circuit ground.
• 3-Phase 253-277 VAC
• 3-Phase 208 VAC
When connecting the Zoneline to a three-phase circuit
for 265V applications:
When connecting the Zoneline to a three-phase circuit
for 208V applications:
Connect the white and black leads of the Zoneline
power supply kit to the branch circuit Neutral and L1
leads. (The white lead of the power supply kit should
be connected to neutral.) Connect the green lead of
the power supply kit to the power supply and branch
circuit ground.
Connect the white and black leads of the Zoneline
power supply kit to the branch circuit L1 and L2 leads.
(The white lead of the power supply kit should be
identified by the installer using electrical tape with some
color other than green or white.) Connect the green lead
of the power supply kit to the power supply and branch
circuit ground.
3.
Be sure that all wire leads are inside the junction box and not
pinched between the box and the unit. The green insulated
ground wire from the Zoneline MUST be connected to the branch
circuit ground wire.
Conduit
4.
5.
Plug the 9-pin connector into the 9-pin receptacle in the junction box.
Replace the junction box cover by replacing the two screws
removed earlier.
Make wire lead
connections
POWER CONNECTION CHART
Power Cord Connections
Circuit Protective Device
230/208 Volt
Wall Plug
Configuration
Heater Wattage
@ 230/208 Volts
Power Supply Kits
RAK3152
RAK3202
RAK3302
Tandem
Perpendicular
Large Tandem
15-Amp Time-Delay Fuse or Breaker
20-Amp Time-Delay Fuse or Breaker
30-Amp Time-Delay Fuse or Breaker
2.55/2.09 KW
3.45/2.82 KW
5.00/4.10 KW
Direct Connections
230/208 Volt
Power Supply Kits
Heater Wattage
@ 230/208 Volts
Circuit Protective Device
RAK4157
RAK4207
RAK4307
2.55 KW/2.09 KW
3.45 KW/2.82 KW
5.00 KW/4.10 KW
15-Amp Time-Delay Fuse or Breaker
20-Amp Time-Delay Fuse or Breaker
30-Amp Time-Delay Fuse or Breaker
265 Volt
Power Supply Kits
Heater Wattage
@ 265 Volts
Circuit Protective Device
RAK5157
RAK5207
RAK5307
2.55 KW
3.45 KW
5.00 KW
15-Amp Time-Delay Fuse or Breaker
20-Amp Time-Delay Fuse or Breaker
30-Amp Time-Delay Fuse or Breaker
13
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Installation Instructions
ZONELINE COMPONENTS
Case
Zoneline unit
Front Case Panel
REQUIRED ACCESSORIES
(Check the “Essential Elements” label on the unit.)
Cutout
Dimensions:
20" W x 321⁄4”H
Wall Plenum
RAVWP6 - 6"D x 193⁄4”W x 32”H
RAVWP8 - 8”D x 193⁄4”W x 32”H
RAVWP12 - 12”D x 193⁄4”W x 32”H
RAVWP15 - 15”D x 193⁄4”W x 32”H
Architectural Louver
RAVAL1
30”
Cutout
Dimensions:
203⁄8”W x 203⁄8”H
Cutout
Dimensions:
22 1⁄2
”
28”W x 48”H
50”
Access Panel with
Return Air Grille
RAVRG1
Return Air Grille
OR
RAVRG2
22 1⁄2
”
Wall Thermostat
Model Type
Mechanical Thermostat Electronic Thermostat
Heat/Cool Models
Heat Pump Models
4-wire
6-wire
5-wire
6-wire
Check the thermostat instructions for correct wiring and installation requirements.
14
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Installation Instructions
TYPICAL UTILITY CLOSET AND DIMENSIONS
(FOR REFERENCE ONLY)
UNIT INSTALLED THROUGH FRONT OF CASE
UNIT INSTALLED THROUGH SIDE OF CASE
Top View
Top View
Architectural Louver
Architectural Louver
111⁄2”
111⁄2”
5” min.
3" min.
10”
10"
Door/access panel
duct
10”
10”
duct
3”
min.
3"
min.
4" min.
Unit
front
Unit front
5” min.
Door/access panel
Side View
Rigid
ductwork
Inside wall
Outside wall
Flexible or
rigid duct
14” min. – Required only if optional
Hydronic Heating Kit (RAVHW1, RAVHW2,
RAVHW3) is to be installed. Clearance
for installation should be taken into
consideration if this kit is to be used.
• 4" min. from front of case – Unit
installed through FRONT of case.
Air discharge
outlet
• 5" min. from front of case – Unit
installed through SIDE of case.
Unit
Wall
plenum
• 3" min. from two sides of case.
(5” for side install).
31”
Wall plenum
divider
Plenum
cutout
Option 1
Access panel with
return air grille
321⁄4” H
x 20” W
Exterior/Outside
Filter bracket
Option 2
Return air grille
Drain fittings 3⁄4”
Bottom of case approx. 2”
above bottom of plenum
A
Secure platform
to the floor
Wall plenum
Platform: 231⁄4” x 231⁄4” square
Min. load capacity: 175 lbs.
8”min.
for drain
access
Bottom of case approx. 2”
above bottom of plenum
B
Platform
Field supplied
outer flashing
A
B
Minimum recommended access door width: 30”
Minimum recommended access door height: 50”
Outside wall
15
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Installation Instructions
UTILITY CLOSET CONNECTION LOCATIONS
IMPORTANT: Plan and locate plenum, wall plug, drains and
thermostat carefully to avoid interference. Hard-to-reach locations
will make installation and service difficult!
Reference Dimensions
A Thermostat cable: 91⁄2” long
Flex duct may be used
for transitions only
Use rigid duct for
90° bends and tees
B Power cord: 60” long
C Case width and depth: 231⁄8”
D Case height: 31”
Outside wall
E Condensate drains: 3/4” connector
• Primary Drain – Centerline of cutout is
approximately 51⁄4” from left case wall
and 81⁄2” from back case wall.
• Secondary Drain – Centerline of cutout is
approximately 61⁄2” from left case wall
and 51⁄4” from back case wall.
230/208 VAC
F Typical wall plug: 6”–12” above case
G Room air sensor kit: 10’ long
wall receptacle
or
conduit
G
A
B
for direct
connection
F
C
C
D
E
Platform
16
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Installation Instructions
RETURN AIR GRILLE INSTALLATION OPTIONS
The room return air grille may be installed toward the front or either side of the unit. Improper return air arrangements
will cause performance problems.
There are three indoor return air grille installation options. Choose the option that best suits your installation
requirements. Follow the Installation Instructions provided with the return air grille accessory for installation details.
NOTE: Use only one filter in the installation. The filter may be installed on the unit or in the access panel/door.
Outside wall
RAVRG1 – Access panel with
return air grille
Filter
Option 1
RAVRG2 – Return air grille
Unit-mounted filter with a field-supplied return
air grille and access door/panel
Filter
Filter
Option 3
Option 2
17
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Installation Instructions
WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION
• Install the appropriate wall plenum through the exterior wall in accordance with the Installation Instructions provided
with the plenum.
IMPORTANT: The wall plenum is not designed to carry structural loads.
Proper wall header construction is required. The plenum requires proper flashing,
shim and caulk for a weather resistant installation.
Proper header for
structural support.
Apply proper caulking
and flashing.
Properly square
and level plenum.
Architectural
Louver—RAVAL1
Exterior/Outside Wall
Wall Plenum
RAVWP6 – 6”D x 193⁄4”W x 32”H
RAVWP8 – 8”D x 193⁄4”W x 32”H
RAVWP12 – 12”D x 193⁄4”W x 32”H
Case
RAVWP15 – 15”D x 193⁄4”W x 32”H
2. Make drain hole cutout(s):
BUILD AND INSTALL THE ZONELINE
BASE PLATFORM
1
• Primary Drain – Centerline of drain is
approximately 51⁄4” from left platform edge
and 81⁄2” from back platform edge.
1. Construct a 231⁄4” min. x 231⁄4” min. square platform with legs to
raise the platform a minimum of 8”.
• Secondary Drain – Centerline of drain
is approximately 61⁄2” from left platform edge
and 51⁄4” from back platform edge.
NOTE: The platform must have a load-bearing capacity of
175 lbs. minimum.
Left side of platform
Back of platform
231⁄4” min.
3. Place the platform in the utility closet
with the following clearance between it
and the interior surface of the walls/door/panel:
• 4” min. from front of the case –
231⁄4” min.
8”min.
for
drain
access
Cutout for drain
connection(s)
(see NOTE below)
Unit to be installed through FRONT of case
51⁄4
61⁄2
”
• 5” min. from front of the case –
Unit to be installed through SIDE of case
”
•
3” min. from two sides of the case (5” for side
installation).
NOTE: Specific cutout size
51⁄4
”
for drain connections needs
to be determined by the installer
for the given installation situation.
81⁄2
”
4. Align the platform with the opening of
the wall plenum and secure to the floor
using appropriate brackets and bolts.
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Installation Instructions
DUCTWORK
2
3
INSTALL THE DRAIN(S)
An external or an internal drain must be attached
to the primary drain connector. A secondary drain
is supplied if required by state and local codes. Refer
to the local codes for proper installation of the drains.
If the secondary drain is not used, seal its drain port
with a 3/4” MNPT plug.
Prepare the closet ductwork for later connection
to the case.
The total flow rate (CFM) and external static pressure
(ESP) available can be estimated from the chart below.
Use these charts to select your fan speed setting. The
collar on top of the case accepts standard 10 duct.
Pull all duct tight. Extra duct slack can greatly increase
static pressure.
”
External Drain
Attach a 90° PVC elbow to the unit’s female 3/4” NPT
drain connector. Use the other end of the elbow to run
a 3/4” Sch. 40 PVC pipe through the knockout holes of
both the wall plenum and the architectural louver to the
outside. Seal the gap between the plenum hole and PVC
tube. See the Installation Instructions in the RAVAL1.
NOTICE:
Flex duct can collapse and cause
airflow restrictions. Do not use flex duct for 90° bends
or unsupported runs of 5 ft. or more.
Airflow – CFM @ 230 Volts and @ 265 Volts
Indoor Fan CFM
Inside wall
Side View
DUCT SELECT SWITCH
UP
DOWN
High
CFM
Medium Medium
Low
CFM
ESP
(in. water)
CFM
CFM
0.0
0.1
0.2
0.3
0.4
0.0
0.1
0.2
0.3
0.4
0.0
0.1
0.2
0.3
0.4
520
500
480
440
400
590
570
550
480
410
600
585
570
510
450
460
415
370
265
160
500
465
430
345
260
520
485
450
375
300
460
415
370
265
160
500
465
430
345
260
520
485
450
375
300
360
290
220
-
-
Female drain
fitting 3⁄4
”
380
325
270
-
PVC
(External drain)
-
PVC
400
340
280
-
90° Elbow
Internal Drain
-
Attach PVC to the unit’s female 3/4” NPT drain
connector. See the Installation Instructions
in the RAVAL1. Local codes may apply.
To correct for 208 volts: 0.91
Your airflow should be balanced based on many
factors, such as available ESP, room CFM, and ductwork.
Consult an HVAC engineer for proper applications.
External static pressure (ESP) can be measured with a
manometer or pitot tube. Once this ESP is established,
you can calculate the CFM using the above chart.
Side View
Inside wall
CFM Recommendations
9,000 BTU
12,000 BTU
18,000 BTU
390 415 440 440 465 490 435 485 535
•
•
•
Female drain
• = Recommended Mid Range
fitting 3⁄4
”
Higher CFMs tend to increase Sensible capacity,
enhance room circulation and increase duct noise,
while lower CFMs tend to increase Latent capacity
and reduce noise.
PVC
(Internal drain)
19
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Installation Instructions
4
INSTALL AND GROUND
5a
INSTALL AND CONNECT THE CASE
THE UNIT TO THE CASE
1. Remove the front case panel and pull
the unit out of the case. Place the empty case onto
the platform in the closet with the outdoor side facing
the wall plenum opening. Align the case with plenum
opening and attach with six field-supplied sheet metal
screws (corrosion-resistant screws recommended).
UNIT INSTALLED THROUGH FRONT OF CASE
1. Slide the back of the unit into the case. Push the unit
all of the way into the case until it stops.
NOTE: Either of the case sides may be removed
to enable the unit to be slid into the case.
2. Adjust all four leveling legs until the case is level.
2. Ground the unit to the case by installing the front
case-to-unit hex-bolt and discard the two case-to-unit
side screw.
Inside
wall
Rigid
ductwork
Side screw
Air
discharge
outlet
Hex bolt
Side screw
Leveling legs
INSTALL AND GROUND
5b
THE UNIT TO THE CASE
UNIT INSTALLED THROUGH SIDE OF CASE
1. Slide the side of the unit into the case. Push the unit
all of the way into the case until it stops.
3. Using field-supplied screws, bolt the case
to the platform.
NOTE: Either of the case sides may be removed
4. Connect the internal or external drain(s) as necessary.
to enable the unit to be slid into the case.
Secondary 3⁄4” drain
option. If not used,
seal with a MNPT plug
2. Attach the case side panel to the main case.
3. Ground the unit to the case by installing the front
unit-to-case hex-bolt and discard the two case-to-
unit side screw.
Primary female
drain fitting 3⁄4
”
External
drain
Side screw
OR
NOTE: Piping is not
supplied with the unit.
Obtain locally.
Bolt case
to platform
Internal
drain(s)
Side screw
(may be
installed on
either side)
Hex bolt
20
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Installation Instructions
CONNECT THE TOP DUCT
7
MAKE UNIT ELECTRICAL
CONNECTIONS
6
1. Install the duct onto the air discharge outlet.
1. Connect the thermostat wires to the unit and set
the dip switches to the appropriate settings.
NOTE: See the Controls–Terminal Connections
and Controls–Dip Switches sections
Inside
wall
Rigid
ductwork
Flexible or rigid
ductwork
of this manual and the manual with
the separate thermostat for proper
connections and settings.
Thermostat
Air
discharge
outlet
Maximum Wiring
Length for Thermostat
Connection to the Unit
66 ft. for AWG 18
60 ft. for AWG 20
40 ft. for AWG 24
AWG – American Wire Gauge
Unit Connections
2. Secure the top duct to the unit by turning the four
case top duct adjusting screws until they are tight.
Use a field supplied clamp to lock the top duct
to the case.
2. Make power connections to the unit.
NOTE: See the ELECTRICAL REQUIREMENTS and
DIRECT CONNECT APPLICATIONS sections,
as appropriate, of this manual for proper
connections.
3. Replace the case front panel by replacing the four
front screws and the two top screws.
Top duct
Clamp
Case top
duct adjusting
screws
21
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Installation Instructions
SERVICING
FINAL CHECK
8
Review this Checklist before restoring power.
• Correct line voltage?
WARNING:Risk of Electric Shock,
can cause injury or death.
Before servicing,
• Single circuit only?
• HVACR type breaker/fuse?
• Ductwork connected?
• Case and unit level?
• Wall plenum caulked? Level? Flashing?
• Drain connected?
• Wall thermostat wired correctly?
• Unit wired correctly?
• Hydronic plumbing connections (if applicable)
• Hydronic wiring connections (if applicable)
switch power off at the service panel and lock
the area to prevent power from being switched
on accidentally. When the area cannot be locked,
securely fasten
a prominent warning device, such as a tag,
to the service panel.
NOTE: We strongly recommend that any servicing
be performed by a qualified individual.
For ease of service, the unit can be removed
from the case:
1. Remove the front case panel.
2. Unplug the power cord and disconnect the wall
thermostat connections.
3. Raise the top duct by turning all four case top duct
adjusting screws counterclockwise.
4. Remove the front and/or side case-to-unit grounding
screw, if present.
CONNECT POWER
1. If all the above items are correct, turn the power
on at the main service panel.
9
5. Slide the unit out of the case.
2. Turn the unit power switch, on the front of the unit,
to ON by pressing the top of the switch in.
22
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Before You Call For Service…
GEAppliances.com
Troubleshooting Tips
Problem
Possible Causes
What To Do
Zoneline does
not start
The unit is unplugged.
• Make sure the Zoneline plug is pushed completely
into the outlet.
The fuse is blown/circuit
breaker is tripped.
• Check the house fuse/circuit breaker box and replace
the fuse or reset the breaker.
The unit is waiting for
the compressor overload
protector to reset.
• This is normal. The Zoneline will start again after it resets.
Power failure.
• There is a protective time delay (up to 3 minutes) to
prevent tripping of the compressor overload. For this
reason, the unit may not start normal heating or cooling
for 3 minutes after it is turned back on.
Zoneline does not cool
or heat as it should
Indoor airflow is restricted.
• Make sure there are no curtains, blinds or furniture
blocking the air discharge grille or the return air grille.
Outdoor airflow is
restricted or recirculated.
• Make sure the architectural louver is not restricted.
This can cause the unit to cycle off due to the compressor
overload.
• Outdoor grille must have a minimum of 65% free area.
Non-GE grilles may be too restrictive for proper
performance. Consult your salesperson for assistance.
The air filter is dirty.
• Change the filter at least every 30 days.
See the Care and Cleaning–Air Filters section.
The room may have
been hot or cold.
• When the Zoneline is first turned on you need to
allow time for the room to cool down or warm up.
Outdoor air is
entering the room.
• Set the vent control to the CLOSE position.
Burning odor
Dust is on the surface
of the heating element.
• This can cause a “burning” odor at the beginning of
the heating operation. This odor should quickly fade.
at the start
of heating operation
The air is not always
cool or hot during
operation
The heat pump is not
producing hot air.
• This is normal. The heat pump will produce warm air
but not as hot as air produced when the higher-cost
electric heat is used.
The fan switch may be
set at continuous fan.
• This causes the fan to blow room temperature air
even when the compressor or heater cycles off.
The continuous air movement provides better
overall temperature control.
The air does not feel
warm enough during
heating operation
The heat pump alone
produces air that feels
cooler than desired.
• Use the Electric Heat Option. This turns off the heat
pump and warms with electric heat only.
NOTE: Use of this option will result in increased energy
consumption.
23
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Things that are normal.
Normal Operating Sounds
You may hear a pinging noise caused by water being
picked up and thrown against the condenser on rainy
days or when the humidity is high. This design feature
helps remove moisture and improve efficiency.
You may hear relays click when the controls cycle
on and off or are adjusted to change the room
temperature.
“CLICK”
Water will collect in the base pan during high humidity
or on rainy days. The water may overflow and drip
from the outdoor side of the unit.
The indoor fan runs continuously when the unit is
operating in the cooling mode, unless the fan switch
behind the case front panel is set at fan cycle (up).
This will cause the fan to cycle on and off with
the compressor. You may also hear a fan noise
stop and start.
You may notice a few minutes delay in starting
if you try to restart the Zoneline too soon after
turning it off or if you adjust the thermostat right after
the compressor has shut off. This is due to a built-in
restart protector for the compressor that causes
a 3-minute delay.
During the defrost cycle, both indoor and outdoor
fans stop and the compressor will operate in the
cooling mode to remove frost from the outdoor coil.
After defrost, the unit will restart in electric heat to
quickly warm the room to the desired comfort level.
SILENCE
To protect the compressor and prevent short cycling,
the unit is designed to run for a minimum of 3 minutes
after the compressor starts at any thermostat setting.
COMPRESSOR
PROTECTION
24
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Notes.
GEAppliances.com
25
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Notes.
26
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Vertical Zoneline Warranty.
All warranty service provided by our Factory Service Centers, or an
Staple your receipt here.
Proof of the original purchase
date is needed to obtain service
under the warranty.
®
authorized Customer Care technician. To schedule service, on-line, visit
us at GEAppliances.com, or call 800.GE.CARES (800.432.2737). For service
in Canada, contact Gordon Williams Corp. at 1.888.209.0999. Please have
serial number and model number available when calling for service.
For The Period Of: GE Will Replace:
One Year
From the date of the
original purchase
Any part of the Zoneline which fails due to a defect in materials or workmanship. During this
limited one-year warranty, GE will also provide, free of charge, all labor and related service
to replace the defective part.
Five Years
From the date of the
original purchase
Any part of the sealed refrigerating system (the compressor, condenser, evaporator
and all connecting tubing) which fails due to a defect in materials or workmanship.
During this four-year limited additional warranty, GE will also provide, free of charge,
all labor and related service to replace the defective part.
Five Years
From the date of the
original purchase
For the second through the fifth year from the date of original purchase, GE will replace
certain parts that fail due to a defect in materials or workmanship. Parts covered are fan
motors, switches, thermostats, electric resistance heater, electric resistance heater protectors,
compressor overload, solenoids, circuit boards, auxiliary controls, thermistors, frost controls,
ICR pump, capacitors, varistors and indoor blower bearing. During this four-year limited
additional warranty, you will be responsible for any labor or on-site service costs.
What GE Will Not Cover:
n Service trips to your site to teach you how to use
the product.
n Failure of the product resulting from modifications
to the product or due to unreasonable use including
failure to provide reasonable and necessary
maintenance.
n Improper installation, delivery or maintenance.
n If you have an installation problem, or if the air
conditioner is of improper cooling or heating capacity
for the intended use, contact your dealer or installer.
You are responsible for providing adequate electrical
connecting facilities.
n Failure or damage resulting from corrosion due
to installation in a coastal environment, except
for models treated with special factory-applied
anti-corrosion protection as designated
in the model number.
n In commercial locations, labor necessary to move
the unit to a location where it is accessible for service
by an individual technician.
n Damage to product caused by improper power supply
voltage, accident, fire, floods or acts of God.
n Incidental or consequential damage caused
by possible defects with this air conditioner.
n Failure or damage resulting from corrosion due
to installation in an environment containing corrosive
chemicals.
n Damage caused after delivery.
n Replacement of fuses or resetting of circuit breakers.
n Filters.
n Product not accessible to provide required service.
EXCLUSION OF IMPLIED WARRANTIES—Your sole and exclusive remedy is product repair as provided in this Limited Warranty.
Any implied warranties, including the implied warranties of merchantability or fitness for a particular purpose, are limited
to one year or the shortest period allowed by law.
This warranty is extended to the original purchaser and any succeeding owner for products purchased
for use within the USA and Canada. If the product is located in an area where service by a GE Authorized
Servicer is not available, you may be responsible for a trip charge or you may be required to bring
the product to an Authorized GE Service location for service. In Alaska, the warranty excludes
the cost of shipping or service calls to your site.
Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state or province to province. To know what your legal rights are, consult your local, state or provincial
consumer affairs office or your state’s Attorney General.
27
Warrantor: General Electric Company. Louisville, KY 40225
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Consumer Support.
GE Appliances Website
GEAppliances.com
Have a question or need assistance with your appliance? Try the GE Appliances Website 24 hours a day,
any day of the year! For greater convenience and faster service, you can now download Owner’s Manuals,
order parts or even schedule service on-line.
Schedule Service
GEAppliances.com
Expert GE repair service is only one step away from your door. Get on-line and schedule your service at
your convenience any day of the year! Or call 800.GE.CARES (800.432.2737) during normal business hours.
For service in Canada, contact Gordon Williams Corp. at 1.888.209.0999.
Real Life Design Studio
GEAppliances.com
GE supports the Universal Design concept—products, services and environments that can be used by
people of all ages, sizes and capabilities. We recognize the need to design for a wide range of physical and
mental abilities and impairments. For details of GE’s Universal Design applications, including kitchen design
ideas for people with disabilities, check out our Website today. For the hearing impaired, please call 800.TDD.
GEAC (800.833.4322).
Parts and Accessories
GEAppliances.com
Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes
(VISA, MasterCard and Discover cards are accepted). Order on-line today, 24 hours every day or by phone
at 800.626.2002 during normal business hours.
Instructions contained in this manual cover procedures to be performed by any user. Other servicing
generally should be referred to qualified service personnel. Caution must be exercised, since improper
servicing may cause unsafe operation.
Contact Us
GEAppliances.com
If you are not satisfied with the service you receive from GE, contact us on our Website with all the details
including your phone number, or write to:
General Manager, Customer Relations
GE Appliances, Appliance Park
Louisville, KY 40225
Register Your Appliance
GEAppliances.com
Register your new appliance on-line—at your convenience! Timely product registration will allow for enhanced
communication and prompt service under the terms of your warranty, should the need arise.
You may also mail in the pre-printed registration card included in the packing material.
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