GE Air Conditioner 8500 Series User Manual

GEAppliances.com  
Safety Instructions. . . . . . . . . . . 2  
Owner’s Manual and  
Installation Instructions  
Operating Instructions  
Controls—Dip Switches . . . . . . . . . 3–5  
Controls—Terminal  
Connections . . . . . . . . . . . . . . . . . . . 6, 7  
On/Off Switch . . . . . . . . . . . . . . . . . . . . 8  
Ventilation Control . . . . . . . . . . . . . . . 8  
Cool Only, Heat/Cool and  
Heat Pump Models  
8500 Series  
Care and Cleaning  
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . 9  
Base Pan . . . . . . . . . . . . . . . . . . . . . . . . 9  
Exhaust Coils. . . . . . . . . . . . . . . . . . . . . 9  
Installation Instructions  
Español  
Electrical Supply. . . . . . . . . . . . . .11–13  
Installing the Zoneline . . . . . . . .14–21  
Preparation . . . . . . . . . . . . . . . . . . . . . 10  
Servicing. . . . . . . . . . . . . . . . . . . . . . . . 22  
For a Spanish version of this manual, visit our  
Website at GEAppliances.com.  
Para consultar una version en español deeste  
manual de instrucciones, visite nuestrositio  
de internet GEAppliances.com.  
Troubleshooting Tips . . . . . . . 23  
Normal Operating Sounds . . . . . . . 24  
Française  
For a French version of this manual, visit our  
Website at GEAppliances.com.  
Consumer Support  
Consumer Support . . . . . . Back Cover  
Warranty . . . . . . . . . . . . . . . . . . . . . . . 27  
Pour une version française de ce manuel  
d’utilisation, veuillez visiter notre site web à  
l’adresse GEAppliances.com.  
Write the model and serial numbers  
here:  
Model # ________________________  
Serial # _________________________  
You can find them on a label on the front  
case panel.  
Printed in China  
TINSEA612JBRZ 49-7639 01-10 GE  
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Controls–dip switches.  
GEAppliances.com  
Controls–Dip Switches  
The dip switch controls are located behind  
the front case panel, through an opening  
on the front of the unit.  
Dip  
Switches  
To access the dip switches, remove the front  
case panel by removing the filter, taking out  
the four front screws, the upper two screws from  
the top of the panel and the shipping screws on  
each side, if present. (Discard the four side shipping  
screws, if present).  
NOTE: The owner is responsible for setting  
the appropriate dip switches and connecting  
terminals.  
Side  
shipping  
screw  
Side  
shipping  
screw  
TL3 (C) (Temp. Limit 3–Cool)  
TL2 (C) (Temp. Limit 2–Cool)  
TL1 (C) (Temp. Limit 1–Cool)  
TL1 (H) (Temp. Limit 1–Heat)  
TL2 (H) (Temp. Limit 2–Heat)  
TL3 (H) (Temp. Limit 3–Heat)  
2
No Function (Reserved for future use)  
DUCT (Blower Fan)  
OCCUPIED (Occupancy Sensor)  
ALL I R (All Electric Heat) (Heat-pump models only)  
FREEZ S (Freeze Sentinel)  
CONST FAN (Constant ON Fan)  
All Electric Heat (Heat pump models only)  
When this switch is enabled (UP), heat pump  
operation is locked out, causing the unit to provide  
only electric resistance heat.  
2
ALL I R (All Electric Heat)  
3
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Controls–dip switches.  
Freeze Sentinel (Requires room air sensor kit–RAVRMS)  
When this switch is enabled (UP), it turns OFF  
the freeze sentinel protection feature. With the  
switch disabled (DOWN), the freeze sentinel is  
activated which automatically provides heat  
without user interface. This helps to prevent  
plumbing damage by turning the heater  
and fans ON at 41° F and OFF at 46° F.  
FREEZE S (Freeze Sentinel)  
Constant ON Fan  
When this switch is enabled (UP), it allows the fan  
to run continuously.  
CONST FAN (Constant  
ON Fan)  
Occupancy Sensor (Field Supplied)  
When this switch is enabled (UP), it allows the unit  
to utilize an infrared motion sensor and a door  
switch for occupancy detection. This feature  
combined with field devices automatically cycles  
the unit between normal operation and a preset  
energy management operation.  
OCCUPIED  
(Occupancy Sensor)  
Duct  
The duct select function allows the indoor  
fan to be operated at two variable fan speeds.  
When this switch is enabled (UP), the unit  
automatically selects either high or middle fan  
speed (for longer ductwork applications). When  
set in the down position, the unit is automatically  
operated in either the middle or low fan speed  
(for shorter ductwork applications).  
DUCT  
(Blower Fan)  
4
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GEAppliances.com  
Temperature Limiting (Requires room air sensor kit–RAVRMS)  
Temperature limiting can reduce energy costs  
by limiting the lowest temperature that can be  
set for cooling and the highest temperature that  
can be set for heating. Temperature limiting is  
controlled by switches 1–6 on the top block  
of auxiliary controls. The first three switches are  
used to select the cooling limits. The next three  
switches are used to control the heating limits.  
TL3 (C) (Temp. Limit 3–Cool)  
TL2 (C) (Temp. Limit 2–Cool)  
TL1 (C) (Temp. Limit 1–Cool)  
TL1 (H) (Temp. Limit 1–Heat)  
TL2 (H) (Temp. Limit 2–Heat)  
TL3 (H) (Temp. Limit 3–Heat)  
Temperature limiting during HEAT mode  
(all temperatures shown in °F)*  
Temperature limiting during COOL mode  
(all temperatures shown in °F)  
UP  
NONE  
4
4, 5  
5
DOWN  
4, 5, 6  
5, 6  
6
4, 6  
4
Minimum  
60°  
Maximum  
85°  
UP  
NONE  
1
1, 2  
2
DOWN  
1, 2, 3  
2, 3  
3
1, 3  
1
Minimum  
60°  
Maximum  
85°  
60°  
60°  
60°  
60°  
80°  
78°  
76°  
74°  
64°  
66°  
68°  
70°  
85°  
85°  
85°  
85°  
5,6  
2,3  
4, 5, 6  
4, 6  
6
NONE  
5
4, 5  
60°  
60°  
60°  
72°  
70°  
65°  
1, 2, 3  
1, 3  
3
NONE  
2
1, 2  
72°  
74°  
76°  
85°  
85°  
85°  
* Not applicable to Cool-Only models  
5
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Controls—terminal connections.  
Controls–Terminal Connections  
The terminal connections are located behind  
the front case panel through an opening  
on the front of the unit.  
CAUTION:  
Improper CDC wiring may damage the Zoneline  
electronics or cause erratic Zoneline operation.  
No common busing is permitted. A separate wire  
pair must be run from each separate controlling  
switch to each individual Zoneline.  
To access the terminal connections, remove  
the front panel by removing the filter, taking out  
the four front screws, the upper two screws from  
the top of the panel and the shipping screws on  
each side, if present. (Discard the four side shipping  
screws, if present.)  
Insert the building hook-up wires into the bottom  
of the terminals and tighten screws securely  
to make the desired connections.  
Route the wires from the terminal connections  
through the unit wire guides and out through  
the case wire guide.  
Route wires  
through  
wire guides  
NOTE: The owner is responsible for setting  
the appropriate dip switches and connecting  
terminals.  
Terminal  
connections  
Common–Ground  
White–Heater  
Yellow–Compressor  
Black–Reversing Valve  
Green–High Speed Fan  
Green–Low Speed Fan  
Red–24V AC only  
Room Air Sensor  
Motion Sensor  
Door Sensor  
Central Desk Control  
Room Air Sensor (Requires room air sensor kit – RAVRMS)  
When connected, the room air sensor will allow  
utilization of the temperature limiting and freeze  
sentinel features.  
NOTE: If GE thermostat RAK148D1, RAK148P1  
or RAK164D1, RAK164P1 is used with the unit,  
the room sensor kit is not needed for temperature  
limiting since this feature is incorporated in the  
thermostats.  
Room Air Sensor  
Hydronic Heating (Requires Hydronic Heating Kit – RAVHW1, RAVHW2 or RAVHW3)  
Required connections for hydronic heating kit.  
NOTE: R, W, C terminal connections will  
also be connected to the remote thermostat  
if applicable.  
Hydronic Heating  
6
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Motion Sensor (Obtained locally)  
The Occupancy Sensor dip switch must be in  
the up position to use this feature.  
When connected, the wall mounted motion sensor  
will detect motion in the room and automatically  
cycle the unit between normal operation and  
energy management operation.  
Motion  
Sensor  
The door and motion sensors work together  
to automatically cycle the unit between normal  
operation and energy management operation.  
Door Sensor (Obtained locally)  
The Occupancy Sensor dip switch must be  
in the up position to use this feature.  
When connected, the door sensor will detect  
when the door in the room is opened or closed.  
This feature must be used in conjunction with  
the motion sensor.  
Door Sensor  
The door and motion sensors work together  
to automatically cycle the unit between normal  
and energy management operations.  
Central Desk Control  
When connected, the unit lock-out is released  
and it can be turned ON or OFF with a switch  
located at the Central Desk Control. A separate  
wire pair must be run from each separate  
controlling switch to each individual Zoneline. A  
24V AC circuit powers the CDC system. No external  
power is required.  
Central Desk Control  
Remote Thermostat  
The unit will be controlled by a remote  
thermostat.  
IMPORTANT:  
The Zoneline thermostat connections  
provide 24V AC only.  
If using a digital/electronic wall thermostat,  
you must set it to the 24V AC setting. See the  
Installation Instructions for the wall thermostat.  
Red–24V AC only  
Green–Low Speed Fan  
Green–High Speed Fan  
Black–Reversing Valve  
Yellow–Compressor  
White–Heater  
NOTICE:  
Damage to a wall thermostat or to the  
Zoneline electronics can result from improper  
connections. Exercise extra attention when  
connecting blue and black wires. No line  
voltage connections should be made to any circuit  
in the thermostat. Isolate all wires in building from  
line voltage.  
Common–Ground  
7
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Other features of your Zoneline.  
On/Off Switch  
The unit on/off switch is located on the front  
of the Zoneline.  
To turn on the unit, press the top of the switch in.  
ON/OFF  
switch  
To turn off the unit, press the bottom  
of the switch in.  
NOTE: The on/off switch does not remove power  
from the unit.  
Ventilation Control  
The ventilation control lever is located on the left  
side of the Zoneline unit, behind the front case  
panel.  
To access the ventilation control lever, remove  
the front panel by removing the filter, taking out  
the four front screws, the upper two screws from  
the top of the panel and the shipping screws on  
each side, if present. (Discard the four side shipping  
screws, if present).  
Close  
Open  
Vent control (push  
lever down and  
pull forward or  
back to operate)  
When the lever is in the CLOSE position, only the air  
inside the room is circulated and filtered.  
Energy Tip: Keep the vent control in the CLOSE  
position. The room air will be filtered and circulated.  
When the lever is in the OPEN position, some  
outdoor air will be drawn into the room. This  
will reduce the heating or cooling efficiency.  
NOTE: Ventilation openings are not intended to be  
the source of make-up air for building ventilation  
systems due to the additional heating and cooling  
loads generated.  
To close the vent, push the vent lever handle  
down, pull it forward and lock it up in place.  
To open the vent, push the vent lever handle  
down, push it back and lock it up in place.  
About Heat Pumps (on some models)  
Heat pumps can reduce operating costs by  
exchanging heat from the outside air—even  
when the outside temperature is below freezing—  
and releasing that heat indoors.  
There is a three minute minimum compressor run  
time at any setting to prevent short cycling.  
The indoor fan motor starts before the compressor  
and stops after the compressor cycles off.  
To get the best economic benefit from your heat  
pump, don’t change the room thermostat setting  
very often. Raising the heat setting 2–3 degrees  
will cause the Zoneline to use its electric heating  
elements in order to reach the new temperature  
setting quickly.  
The electric heating elements use much  
more electricity than heat pumps and cost  
more to operate.  
Do Not Operate the Air Conditioner (cool mode) in Freezing Outdoor Conditions  
Air conditioners are not designed for use when  
freezing outdoor conditions exist. They must not be  
used in freezing outdoor conditions.  
8
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Care and cleaning.  
GEAppliances.com  
Turn off the Zoneline and disconnect the power supply before cleaning.  
Indoor/Outdoor Coils  
The exhaust coils on the Zoneline should be  
checked regularly. If they are clogged with dirt  
or soot, they may be professionally steam cleaned  
by your GE service center. You will need to remove  
the unit from the case to inspect the coils because  
the dirt build-up occurs on the exhaust side.  
Outdoor coils  
Have the coils cleaned regularly.  
Drain  
Clean the drain system regularly to prevent  
clogging.  
Base Pan  
In some installations, dirt or other debris may  
be blown into the unit from the outside and settle  
in the base pan (the bottom of the unit).  
In some areas of the United States, a “gel-like”  
substance may be present in the base pan.  
Check it periodically and clean, if necessary.  
Air Filters  
To maintain optimum performance, change the filter at least every 30 days.  
The most important thing you can do to maintain  
the Zoneline is to change the filter at least every  
30 days. Dirty filters reduce cooling, heating  
and air flow.  
To remove  
and replace  
the filter:  
Remove filter  
Changing the filter will: Decrease cost of  
operation, save energy, prevent clogged heat  
exchanger coils and reduce the risk of premature  
component failure.  
NOTICE:  
Do not operate  
Unit-mounted filter  
the Zoneline without the filter in place. If a filter  
becomes torn or damaged, it should be replaced  
immediately.  
Operating without the filter in place or with  
a damaged filter will allow dirt and dust to reach  
the indoor coil and reduce the cooling, heating,  
airflow and efficiency of the unit.  
Filter  
Replacement filters should be purchased  
from your local retailer where air conditioner  
and furnace accessories are sold.  
Filter  
Return air grille  
Filter size required is 20” x 20” x 1".  
Access-panel with  
return air grille  
9
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Installation  
Instructions  
Zoneline Air  
Conditioners  
Questions? Visit our Website at: GEAppliances.com or call 800.GE.CARES (800.432.2737).  
BEFORE YOU BEGIN  
IMPORTANT ELECTRICAL  
SAFETY–READ CAREFULLY  
Read these instructions completely and carefully.  
IMPORTANT  
Save these instructions  
Observe all governing  
for local inspector’s use.  
WARNING: RISK OF ELECTRIC SHOCK.  
• All electrical connections and wiring MUST  
be installed by a qualified electrician.  
• Follow the National Electrical Code (NEC)  
and/or local codes and ordinances.  
• For personal safety, this Zoneline unit and case must  
be properly grounded.  
IMPORTANT  
codes and ordinances.  
Note to Installer Be sure to leave these  
instructions with the owner.  
Note to Owner Keep these instructions  
for future reference.  
• Proper installation is the responsibility of the installer.  
• Product failure due to improper installation is not  
covered under the Warranty.  
• You MUST use all supplied parts and use proper  
installation procedures as described in these  
instructions when installing this air conditioner.  
• Protective devices (fuses or circuit breakers)  
acceptable for Zoneline installations are specified on  
the nameplate of each unit.  
• Do not use an extension cord with this unit.  
• Aluminum building wiring may present special  
problems—consult a qualified electrician.  
• When the unit is not running there is still voltage to  
the electrical controls.  
• Disconnect the power to the unit before  
servicing by:  
TOOLS YOU WILL NEED  
1. Removing the power cord (if it has one) from  
the wall receptacle.  
Phillips screwdriver  
Adjustable wrench  
Hammer  
OR  
2. Removing the branch circuit fuses or turning  
the circuit breakers off at the panel.  
Saw  
Tape measure  
WARNING: RISK OF ELECTRIC SHOCK.  
Can cause injury or death. This appliance must be  
properly grounded. Where a 2-prong wall outlet is  
encountered, it is your responsibility and obligation  
to have it replaced with a properly grounded 3-prong  
outlet.  
10  
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Installation Instructions  
ELECTRICAL REQUIREMENTS  
• Use ONLY the wiring size recommended for single  
FOR 230/208 VOLT CORD  
CONNECTIONS ONLY  
1. Remove the front panel by taking out the four  
front screws, the upper two screws from the top  
of the panel and the shipping screws on each side,  
if present. (Discard the four side shipping screws,  
if present.)  
outlet branch circuit.  
• Proper current protection is the responsibility  
of the owner.  
Recommended branch circuit wire sizes*  
Nameplate  
maximum circuit  
breaker size  
AWG Wire  
size**  
15A  
20A  
30A  
14  
12  
10  
Side  
shipping  
screw  
AWG – American Wire Gauge  
*
Single circuit breaker from main box  
** Based on copper wire, single insulated conductor at 60° C  
Side  
shipping  
screw  
NOTE: Use copper conductors only.  
230/208 VOLT  
2. Remove the junction box cover and the junction box  
and discard.  
ELECTRICAL SUPPLY  
A power supply kit must be used to supply power  
to the Zoneline unit. The appropriate kit is determined  
by the voltage, the means of electrical connection  
and the amperage of the branch circuit. See the  
POWER CONNECTION CHART on page 13 to select the  
appropriate kit.  
Remove  
junction box  
and cover  
Power supply kit  
All wiring, including installation of the receptacle,  
must be in accordance with the NEC and local codes,  
ordinances and regulations.  
3. Connect the power cord, with a loop, through  
the strain relief.  
Tandem  
Perpendicular  
Large Tandem  
15 Amp  
20 Amp  
30 Amp  
Strain relief  
230/208 volt receptacle configuration  
IMPORTANT:  
Power cord must  
have a loop.  
11  
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Installation Instructions  
DIRECT CONNECT APPLICATIONS  
FOR 265 VOLT DIRECT CONNECT  
FOR 230/208 VOLT DIRECT CONNECT  
APPLICATIONS ONLY  
APPLICATIONS ONLY  
Direct connection to branch circuit wiring inside  
the provided junction box must be made by connecting  
as follows in steps 1–3 below.  
IMPORTANT: Connection of a 265V AC product  
to a branch circuit MUST be done by direct connection  
in accordance with the National Electrical Code. Plugging  
this unit into a building mounted exposed receptacle  
is not permitted by code.  
These models must be installed using the appropriate  
GE power supply kit for the branch circuit amperage  
and the electrical resistance heater wattage desired.  
See the POWER CONNECTION CHART on page 13  
to select the appropriate kit.  
Connector  
It is the responsibility of the installer to ensure  
the connection of components is done in accordance  
with electrical codes.  
Direct connection to branch circuit wiring inside  
the provided junction box must be made by connecting  
as follows in steps 1–3 below.  
ATTACH CONDUIT  
2
REMOVE JUNCTION BOX COVER  
• Remove the junction box cover by taking out the front  
two screws.  
1
• Use the round knockout hole at the top  
of the junction box to install conduit coming  
from the branch circuit. Install and clamp the conduit  
through the conduit clamp and bring wire leads into  
the junction box. Leave 8" of wire free from the end  
of the conduit.  
Conduit  
Conduit  
clamp  
Junction box  
Junction box cover  
12  
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Installation Instructions  
DIRECT CONNECT APPLICATIONS  
MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX  
3
1.  
2.  
Make all wire connections by using appropriate UL-listed electrical connectors and techniques.  
Select the applicable wiring situation and follow the instructions accordingly:  
1-Phase 220-240 VAC  
3-Phase 208 VAC with “Crazy Leg”  
When connecting the Zoneline to a single-phase circuit  
for 230V applications:  
When connecting the Zoneline to a three-phase circuit  
with “Crazy Leg” for 208V applications:  
Connect the white and black leads of the Zoneline  
power supply kit to the branch circuit L1 and L2 leads.  
(The white lead of the power supply kit should be  
identified by the installer using electrical tape with some  
color other than green or white.) Connect the green lead  
of the power supply kit to the power supply and branch  
circuit ground.  
Connect the white and black leads of the Zoneline  
power supply kit to the branch circuit Neutral and L1  
leads. (The white lead of the power supply kit should  
be connected to neutral.) Connect the green lead of  
the power supply kit to the power supply and branch  
circuit ground.  
3-Phase 253-277 VAC  
3-Phase 208 VAC  
When connecting the Zoneline to a three-phase circuit  
for 265V applications:  
When connecting the Zoneline to a three-phase circuit  
for 208V applications:  
Connect the white and black leads of the Zoneline  
power supply kit to the branch circuit Neutral and L1  
leads. (The white lead of the power supply kit should  
be connected to neutral.) Connect the green lead of  
the power supply kit to the power supply and branch  
circuit ground.  
Connect the white and black leads of the Zoneline  
power supply kit to the branch circuit L1 and L2 leads.  
(The white lead of the power supply kit should be  
identified by the installer using electrical tape with some  
color other than green or white.) Connect the green lead  
of the power supply kit to the power supply and branch  
circuit ground.  
3.  
Be sure that all wire leads are inside the junction box and not  
pinched between the box and the unit. The green insulated  
ground wire from the Zoneline MUST be connected to the branch  
circuit ground wire.  
Conduit  
4.  
5.  
Plug the 9-pin connector into the 9-pin receptacle in the junction box.  
Replace the junction box cover by replacing the two screws  
removed earlier.  
Make wire lead  
connections  
POWER CONNECTION CHART  
Power Cord Connections  
Circuit Protective Device  
230/208 Volt  
Wall Plug  
Configuration  
Heater Wattage  
@ 230/208 Volts  
Power Supply Kits  
RAK3152  
RAK3202  
RAK3302  
Tandem  
Perpendicular  
Large Tandem  
15-Amp Time-Delay Fuse or Breaker  
20-Amp Time-Delay Fuse or Breaker  
30-Amp Time-Delay Fuse or Breaker  
2.55/2.09 KW  
3.45/2.82 KW  
5.00/4.10 KW  
Direct Connections  
230/208 Volt  
Power Supply Kits  
Heater Wattage  
@ 230/208 Volts  
Circuit Protective Device  
RAK4157  
RAK4207  
RAK4307  
2.55 KW/2.09 KW  
3.45 KW/2.82 KW  
5.00 KW/4.10 KW  
15-Amp Time-Delay Fuse or Breaker  
20-Amp Time-Delay Fuse or Breaker  
30-Amp Time-Delay Fuse or Breaker  
265 Volt  
Power Supply Kits  
Heater Wattage  
@ 265 Volts  
Circuit Protective Device  
RAK5157  
RAK5207  
RAK5307  
2.55 KW  
3.45 KW  
5.00 KW  
15-Amp Time-Delay Fuse or Breaker  
20-Amp Time-Delay Fuse or Breaker  
30-Amp Time-Delay Fuse or Breaker  
13  
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Installation Instructions  
ZONELINE COMPONENTS  
Case  
Zoneline unit  
Front Case Panel  
REQUIRED ACCESSORIES  
(Check the “Essential Elements” label on the unit.)  
Cutout  
Dimensions:  
20" W x 3214H  
Wall Plenum  
RAVWP6 - 6"D x 1934”W x 32”H  
RAVWP8 - 8”D x 1934”W x 32”H  
RAVWP12 - 12”D x 1934”W x 32”H  
RAVWP15 - 15”D x 1934”W x 32”H  
Architectural Louver  
RAVAL1  
30”  
Cutout  
Dimensions:  
2038W x 2038H  
Cutout  
Dimensions:  
22 12  
28W x 48H  
50”  
Access Panel with  
Return Air Grille  
RAVRG1  
Return Air Grille  
OR  
RAVRG2  
22 12  
Wall Thermostat  
Model Type  
Mechanical Thermostat Electronic Thermostat  
Heat/Cool Models  
Heat Pump Models  
4-wire  
6-wire  
5-wire  
6-wire  
Check the thermostat instructions for correct wiring and installation requirements.  
14  
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Installation Instructions  
TYPICAL UTILITY CLOSET AND DIMENSIONS  
(FOR REFERENCE ONLY)  
UNIT INSTALLED THROUGH FRONT OF CASE  
UNIT INSTALLED THROUGH SIDE OF CASE  
Top View  
Top View  
Architectural Louver  
Architectural Louver  
1112”  
1112”  
5” min.  
3" min.  
10”  
10"  
Door/access panel  
duct  
10”  
10”  
duct  
3”  
min.  
3"  
min.  
4" min.  
Unit  
front  
Unit front  
5” min.  
Door/access panel  
Side View  
Rigid  
ductwork  
Inside wall  
Outside wall  
Flexible or  
rigid duct  
14” min. – Required only if optional  
Hydronic Heating Kit (RAVHW1, RAVHW2,  
RAVHW3) is to be installed. Clearance  
for installation should be taken into  
consideration if this kit is to be used.  
4" min. from front of case – Unit  
installed through FRONT of case.  
Air discharge  
outlet  
5" min. from front of case – Unit  
installed through SIDE of case.  
Unit  
Wall  
plenum  
3" min. from two sides of case.  
(5” for side install).  
31”  
Wall plenum  
divider  
Plenum  
cutout  
Option 1  
Access panel with  
return air grille  
3214” H  
x 20” W  
Exterior/Outside  
Filter bracket  
Option 2  
Return air grille  
Drain fittings 34”  
Bottom of case approx. 2”  
above bottom of plenum  
A
Secure platform  
to the floor  
Wall plenum  
Platform: 2314x 2314” square  
Min. load capacity: 175 lbs.  
8”min.  
for drain  
access  
Bottom of case approx. 2”  
above bottom of plenum  
B
Platform  
Field supplied  
outer flashing  
A
B
Minimum recommended access door width: 30”  
Minimum recommended access door height: 50”  
Outside wall  
15  
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Installation Instructions  
UTILITY CLOSET CONNECTION LOCATIONS  
IMPORTANT: Plan and locate plenum, wall plug, drains and  
thermostat carefully to avoid interference. Hard-to-reach locations  
will make installation and service difficult!  
Reference Dimensions  
A Thermostat cable: 912” long  
Flex duct may be used  
for transitions only  
Use rigid duct for  
90° bends and tees  
B Power cord: 60” long  
C Case width and depth: 2318”  
D Case height: 31”  
Outside wall  
E Condensate drains: 3/4” connector  
• Primary Drain – Centerline of cutout is  
approximately 514” from left case wall  
and 812” from back case wall.  
• Secondary Drain – Centerline of cutout is  
approximately 612” from left case wall  
and 514” from back case wall.  
230/208 VAC  
F Typical wall plug: 6”–12” above case  
G Room air sensor kit: 10’ long  
wall receptacle  
or  
conduit  
G
A
B
for direct  
connection  
F
C
C
D
E
Platform  
16  
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Installation Instructions  
RETURN AIR GRILLE INSTALLATION OPTIONS  
The room return air grille may be installed toward the front or either side of the unit. Improper return air arrangements  
will cause performance problems.  
There are three indoor return air grille installation options. Choose the option that best suits your installation  
requirements. Follow the Installation Instructions provided with the return air grille accessory for installation details.  
NOTE: Use only one filter in the installation. The filter may be installed on the unit or in the access panel/door.  
Outside wall  
RAVRG1 – Access panel with  
return air grille  
Filter  
Option 1  
RAVRG2 – Return air grille  
Unit-mounted filter with a field-supplied return  
air grille and access door/panel  
Filter  
Filter  
Option 3  
Option 2  
17  
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Installation Instructions  
WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION  
• Install the appropriate wall plenum through the exterior wall in accordance with the Installation Instructions provided  
with the plenum.  
IMPORTANT: The wall plenum is not designed to carry structural loads.  
Proper wall header construction is required. The plenum requires proper flashing,  
shim and caulk for a weather resistant installation.  
Proper header for  
structural support.  
Apply proper caulking  
and flashing.  
Properly square  
and level plenum.  
Architectural  
Louver—RAVAL1  
Exterior/Outside Wall  
Wall Plenum  
RAVWP6 – 6D x 1934W x 32H  
RAVWP8 – 8D x 1934W x 32H  
RAVWP12 – 12D x 1934W x 32H  
Case  
RAVWP15 – 15D x 1934W x 32H  
2. Make drain hole cutout(s):  
BUILD AND INSTALL THE ZONELINE  
BASE PLATFORM  
1
• Primary Drain – Centerline of drain is  
approximately 514” from left platform edge  
and 812” from back platform edge.  
1. Construct a 2314” min. x 2314” min. square platform with legs to  
raise the platform a minimum of 8”.  
• Secondary Drain – Centerline of drain  
is approximately 612” from left platform edge  
and 514” from back platform edge.  
NOTE: The platform must have a load-bearing capacity of  
175 lbs. minimum.  
Left side of platform  
Back of platform  
2314min.  
3. Place the platform in the utility closet  
with the following clearance between it  
and the interior surface of the walls/door/panel:  
• 4” min. from front of the case –  
2314min.  
8”min.  
for  
drain  
access  
Cutout for drain  
connection(s)  
(see NOTE below)  
Unit to be installed through FRONT of case  
514  
612  
• 5” min. from front of the case –  
Unit to be installed through SIDE of case  
3” min. from two sides of the case (5” for side  
installation).  
NOTE: Specific cutout size  
514  
for drain connections needs  
to be determined by the installer  
for the given installation situation.  
812  
4. Align the platform with the opening of  
the wall plenum and secure to the floor  
using appropriate brackets and bolts.  
18  
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Installation Instructions  
DUCTWORK  
2
3
INSTALL THE DRAIN(S)  
An external or an internal drain must be attached  
to the primary drain connector. A secondary drain  
is supplied if required by state and local codes. Refer  
to the local codes for proper installation of the drains.  
If the secondary drain is not used, seal its drain port  
with a 3/4” MNPT plug.  
Prepare the closet ductwork for later connection  
to the case.  
The total flow rate (CFM) and external static pressure  
(ESP) available can be estimated from the chart below.  
Use these charts to select your fan speed setting. The  
collar on top of the case accepts standard 10 duct.  
Pull all duct tight. Extra duct slack can greatly increase  
static pressure.  
External Drain  
Attach a 90° PVC elbow to the unit’s female 3/4NPT  
drain connector. Use the other end of the elbow to run  
a 3/4Sch. 40 PVC pipe through the knockout holes of  
both the wall plenum and the architectural louver to the  
outside. Seal the gap between the plenum hole and PVC  
tube. See the Installation Instructions in the RAVAL1.  
NOTICE:  
Flex duct can collapse and cause  
airflow restrictions. Do not use flex duct for 90° bends  
or unsupported runs of 5 ft. or more.  
Airflow – CFM @ 230 Volts and @ 265 Volts  
Indoor Fan CFM  
Inside wall  
Side View  
DUCT SELECT SWITCH  
UP  
DOWN  
High  
CFM  
Medium Medium  
Low  
CFM  
ESP  
(in. water)  
CFM  
CFM  
0.0  
0.1  
0.2  
0.3  
0.4  
0.0  
0.1  
0.2  
0.3  
0.4  
0.0  
0.1  
0.2  
0.3  
0.4  
520  
500  
480  
440  
400  
590  
570  
550  
480  
410  
600  
585  
570  
510  
450  
460  
415  
370  
265  
160  
500  
465  
430  
345  
260  
520  
485  
450  
375  
300  
460  
415  
370  
265  
160  
500  
465  
430  
345  
260  
520  
485  
450  
375  
300  
360  
290  
220  
-
-
Female drain  
fitting 34  
380  
325  
270  
-
PVC  
(External drain)  
-
PVC  
400  
340  
280  
-
90° Elbow  
Internal Drain  
-
Attach PVC to the unit’s female 3/4NPT drain  
connector. See the Installation Instructions  
in the RAVAL1. Local codes may apply.  
To correct for 208 volts: 0.91  
Your airflow should be balanced based on many  
factors, such as available ESP, room CFM, and ductwork.  
Consult an HVAC engineer for proper applications.  
External static pressure (ESP) can be measured with a  
manometer or pitot tube. Once this ESP is established,  
you can calculate the CFM using the above chart.  
Side View  
Inside wall  
CFM Recommendations  
9,000 BTU  
12,000 BTU  
18,000 BTU  
390 415 440 440 465 490 435 485 535  
Female drain  
• = Recommended Mid Range  
fitting 34  
Higher CFMs tend to increase Sensible capacity,  
enhance room circulation and increase duct noise,  
while lower CFMs tend to increase Latent capacity  
and reduce noise.  
PVC  
(Internal drain)  
19  
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Installation Instructions  
4
INSTALL AND GROUND  
5a  
INSTALL AND CONNECT THE CASE  
THE UNIT TO THE CASE  
1. Remove the front case panel and pull  
the unit out of the case. Place the empty case onto  
the platform in the closet with the outdoor side facing  
the wall plenum opening. Align the case with plenum  
opening and attach with six field-supplied sheet metal  
screws (corrosion-resistant screws recommended).  
UNIT INSTALLED THROUGH FRONT OF CASE  
1. Slide the back of the unit into the case. Push the unit  
all of the way into the case until it stops.  
NOTE: Either of the case sides may be removed  
to enable the unit to be slid into the case.  
2. Adjust all four leveling legs until the case is level.  
2. Ground the unit to the case by installing the front  
case-to-unit hex-bolt and discard the two case-to-unit  
side screw.  
Inside  
wall  
Rigid  
ductwork  
Side screw  
Air  
discharge  
outlet  
Hex bolt  
Side screw  
Leveling legs  
INSTALL AND GROUND  
5b  
THE UNIT TO THE CASE  
UNIT INSTALLED THROUGH SIDE OF CASE  
1. Slide the side of the unit into the case. Push the unit  
all of the way into the case until it stops.  
3. Using field-supplied screws, bolt the case  
to the platform.  
NOTE: Either of the case sides may be removed  
4. Connect the internal or external drain(s) as necessary.  
to enable the unit to be slid into the case.  
Secondary 34drain  
option. If not used,  
seal with a MNPT plug  
2. Attach the case side panel to the main case.  
3. Ground the unit to the case by installing the front  
unit-to-case hex-bolt and discard the two case-to-  
unit side screw.  
Primary female  
drain fitting 34  
External  
drain  
Side screw  
OR  
NOTE: Piping is not  
supplied with the unit.  
Obtain locally.  
Bolt case  
to platform  
Internal  
drain(s)  
Side screw  
(may be  
installed on  
either side)  
Hex bolt  
20  
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Installation Instructions  
CONNECT THE TOP DUCT  
7
MAKE UNIT ELECTRICAL  
CONNECTIONS  
6
1. Install the duct onto the air discharge outlet.  
1. Connect the thermostat wires to the unit and set  
the dip switches to the appropriate settings.  
NOTE: See the Controls–Terminal Connections  
and Controls–Dip Switches sections  
Inside  
wall  
Rigid  
ductwork  
Flexible or rigid  
ductwork  
of this manual and the manual with  
the separate thermostat for proper  
connections and settings.  
Thermostat  
Air  
discharge  
outlet  
Maximum Wiring  
Length for Thermostat  
Connection to the Unit  
66 ft. for AWG 18  
60 ft. for AWG 20  
40 ft. for AWG 24  
AWG – American Wire Gauge  
Unit Connections  
2. Secure the top duct to the unit by turning the four  
case top duct adjusting screws until they are tight.  
Use a field supplied clamp to lock the top duct  
to the case.  
2. Make power connections to the unit.  
NOTE: See the ELECTRICAL REQUIREMENTS and  
DIRECT CONNECT APPLICATIONS sections,  
as appropriate, of this manual for proper  
connections.  
3. Replace the case front panel by replacing the four  
front screws and the two top screws.  
Top duct  
Clamp  
Case top  
duct adjusting  
screws  
21  
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Installation Instructions  
SERVICING  
FINAL CHECK  
8
Review this Checklist before restoring power.  
• Correct line voltage?  
WARNING:Risk of Electric Shock,  
can cause injury or death.  
Before servicing,  
• Single circuit only?  
• HVACR type breaker/fuse?  
• Ductwork connected?  
• Case and unit level?  
• Wall plenum caulked? Level? Flashing?  
• Drain connected?  
• Wall thermostat wired correctly?  
• Unit wired correctly?  
• Hydronic plumbing connections (if applicable)  
• Hydronic wiring connections (if applicable)  
switch power off at the service panel and lock  
the area to prevent power from being switched  
on accidentally. When the area cannot be locked,  
securely fasten  
a prominent warning device, such as a tag,  
to the service panel.  
NOTE: We strongly recommend that any servicing  
be performed by a qualified individual.  
For ease of service, the unit can be removed  
from the case:  
1. Remove the front case panel.  
2. Unplug the power cord and disconnect the wall  
thermostat connections.  
3. Raise the top duct by turning all four case top duct  
adjusting screws counterclockwise.  
4. Remove the front and/or side case-to-unit grounding  
screw, if present.  
CONNECT POWER  
1. If all the above items are correct, turn the power  
on at the main service panel.  
9
5. Slide the unit out of the case.  
2. Turn the unit power switch, on the front of the unit,  
to ON by pressing the top of the switch in.  
22  
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Before You Call For Service…  
GEAppliances.com  
Troubleshooting Tips  
Problem  
Possible Causes  
What To Do  
Zoneline does  
not start  
The unit is unplugged.  
• Make sure the Zoneline plug is pushed completely  
into the outlet.  
The fuse is blown/circuit  
breaker is tripped.  
• Check the house fuse/circuit breaker box and replace  
the fuse or reset the breaker.  
The unit is waiting for  
the compressor overload  
protector to reset.  
• This is normal. The Zoneline will start again after it resets.  
Power failure.  
• There is a protective time delay (up to 3 minutes) to  
prevent tripping of the compressor overload. For this  
reason, the unit may not start normal heating or cooling  
for 3 minutes after it is turned back on.  
Zoneline does not cool  
or heat as it should  
Indoor airflow is restricted.  
• Make sure there are no curtains, blinds or furniture  
blocking the air discharge grille or the return air grille.  
Outdoor airflow is  
restricted or recirculated.  
• Make sure the architectural louver is not restricted.  
This can cause the unit to cycle off due to the compressor  
overload.  
• Outdoor grille must have a minimum of 65% free area.  
Non-GE grilles may be too restrictive for proper  
performance. Consult your salesperson for assistance.  
The air filter is dirty.  
• Change the filter at least every 30 days.  
See the Care and Cleaning–Air Filters section.  
The room may have  
been hot or cold.  
• When the Zoneline is first turned on you need to  
allow time for the room to cool down or warm up.  
Outdoor air is  
entering the room.  
• Set the vent control to the CLOSE position.  
Burning odor  
Dust is on the surface  
of the heating element.  
• This can cause a “burning” odor at the beginning of  
the heating operation. This odor should quickly fade.  
at the start  
of heating operation  
The air is not always  
cool or hot during  
operation  
The heat pump is not  
producing hot air.  
• This is normal. The heat pump will produce warm air  
but not as hot as air produced when the higher-cost  
electric heat is used.  
The fan switch may be  
set at continuous fan.  
• This causes the fan to blow room temperature air  
even when the compressor or heater cycles off.  
The continuous air movement provides better  
overall temperature control.  
The air does not feel  
warm enough during  
heating operation  
The heat pump alone  
produces air that feels  
cooler than desired.  
• Use the Electric Heat Option. This turns off the heat  
pump and warms with electric heat only.  
NOTE: Use of this option will result in increased energy  
consumption.  
23  
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Things that are normal.  
Normal Operating Sounds  
You may hear a pinging noise caused by water being  
picked up and thrown against the condenser on rainy  
days or when the humidity is high. This design feature  
helps remove moisture and improve efficiency.  
You may hear relays click when the controls cycle  
on and off or are adjusted to change the room  
temperature.  
“CLICK”  
Water will collect in the base pan during high humidity  
or on rainy days. The water may overflow and drip  
from the outdoor side of the unit.  
The indoor fan runs continuously when the unit is  
operating in the cooling mode, unless the fan switch  
behind the case front panel is set at fan cycle (up).  
This will cause the fan to cycle on and off with  
the compressor. You may also hear a fan noise  
stop and start.  
You may notice a few minutes delay in starting  
if you try to restart the Zoneline too soon after  
turning it off or if you adjust the thermostat right after  
the compressor has shut off. This is due to a built-in  
restart protector for the compressor that causes  
a 3-minute delay.  
During the defrost cycle, both indoor and outdoor  
fans stop and the compressor will operate in the  
cooling mode to remove frost from the outdoor coil.  
After defrost, the unit will restart in electric heat to  
quickly warm the room to the desired comfort level.  
SILENCE  
To protect the compressor and prevent short cycling,  
the unit is designed to run for a minimum of 3 minutes  
after the compressor starts at any thermostat setting.  
COMPRESSOR  
PROTECTION  
24  
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Notes.  
GEAppliances.com  
25  
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Notes.  
26  
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Vertical Zoneline Warranty.  
All warranty service provided by our Factory Service Centers, or an  
Staple your receipt here.  
Proof of the original purchase  
date is needed to obtain service  
under the warranty.  
®
authorized Customer Care technician. To schedule service, on-line, visit  
us at GEAppliances.com, or call 800.GE.CARES (800.432.2737). For service  
in Canada, contact Gordon Williams Corp. at 1.888.209.0999. Please have  
serial number and model number available when calling for service.  
For The Period Of: GE Will Replace:  
One Year  
From the date of the  
original purchase  
Any part of the Zoneline which fails due to a defect in materials or workmanship. During this  
limited one-year warranty, GE will also provide, free of charge, all labor and related service  
to replace the defective part.  
Five Years  
From the date of the  
original purchase  
Any part of the sealed refrigerating system (the compressor, condenser, evaporator  
and all connecting tubing) which fails due to a defect in materials or workmanship.  
During this four-year limited additional warranty, GE will also provide, free of charge,  
all labor and related service to replace the defective part.  
Five Years  
From the date of the  
original purchase  
For the second through the fifth year from the date of original purchase, GE will replace  
certain parts that fail due to a defect in materials or workmanship. Parts covered are fan  
motors, switches, thermostats, electric resistance heater, electric resistance heater protectors,  
compressor overload, solenoids, circuit boards, auxiliary controls, thermistors, frost controls,  
ICR pump, capacitors, varistors and indoor blower bearing. During this four-year limited  
additional warranty, you will be responsible for any labor or on-site service costs.  
What GE Will Not Cover:  
n Service trips to your site to teach you how to use  
the product.  
n Failure of the product resulting from modifications  
to the product or due to unreasonable use including  
failure to provide reasonable and necessary  
maintenance.  
n Improper installation, delivery or maintenance.  
n If you have an installation problem, or if the air  
conditioner is of improper cooling or heating capacity  
for the intended use, contact your dealer or installer.  
You are responsible for providing adequate electrical  
connecting facilities.  
n Failure or damage resulting from corrosion due  
to installation in a coastal environment, except  
for models treated with special factory-applied  
anti-corrosion protection as designated  
in the model number.  
n In commercial locations, labor necessary to move  
the unit to a location where it is accessible for service  
by an individual technician.  
n Damage to product caused by improper power supply  
voltage, accident, fire, floods or acts of God.  
n Incidental or consequential damage caused  
by possible defects with this air conditioner.  
n Failure or damage resulting from corrosion due  
to installation in an environment containing corrosive  
chemicals.  
n Damage caused after delivery.  
n Replacement of fuses or resetting of circuit breakers.  
n Filters.  
n Product not accessible to provide required service.  
EXCLUSION OF IMPLIED WARRANTIES—Your sole and exclusive remedy is product repair as provided in this Limited Warranty.  
Any implied warranties, including the implied warranties of merchantability or fitness for a particular purpose, are limited  
to one year or the shortest period allowed by law.  
This warranty is extended to the original purchaser and any succeeding owner for products purchased  
for use within the USA and Canada. If the product is located in an area where service by a GE Authorized  
Servicer is not available, you may be responsible for a trip charge or you may be required to bring  
the product to an Authorized GE Service location for service. In Alaska, the warranty excludes  
the cost of shipping or service calls to your site.  
Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state  
to state or province to province. To know what your legal rights are, consult your local, state or provincial  
consumer affairs office or your state’s Attorney General.  
27  
Warrantor: General Electric Company. Louisville, KY 40225  
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Consumer Support.  
GE Appliances Website  
GEAppliances.com  
Have a question or need assistance with your appliance? Try the GE Appliances Website 24 hours a day,  
any day of the year! For greater convenience and faster service, you can now download Owner’s Manuals,  
order parts or even schedule service on-line.  
Schedule Service  
GEAppliances.com  
Expert GE repair service is only one step away from your door. Get on-line and schedule your service at  
your convenience any day of the year! Or call 800.GE.CARES (800.432.2737) during normal business hours.  
For service in Canada, contact Gordon Williams Corp. at 1.888.209.0999.  
Real Life Design Studio  
GEAppliances.com  
GE supports the Universal Design concept—products, services and environments that can be used by  
people of all ages, sizes and capabilities. We recognize the need to design for a wide range of physical and  
mental abilities and impairments. For details of GE’s Universal Design applications, including kitchen design  
ideas for people with disabilities, check out our Website today. For the hearing impaired, please call 800.TDD.  
GEAC (800.833.4322).  
Parts and Accessories  
GEAppliances.com  
Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes  
(VISA, MasterCard and Discover cards are accepted). Order on-line today, 24 hours every day or by phone  
at 800.626.2002 during normal business hours.  
Instructions contained in this manual cover procedures to be performed by any user. Other servicing  
generally should be referred to qualified service personnel. Caution must be exercised, since improper  
servicing may cause unsafe operation.  
Contact Us  
GEAppliances.com  
If you are not satisfied with the service you receive from GE, contact us on our Website with all the details  
including your phone number, or write to:  
General Manager, Customer Relations  
GE Appliances, Appliance Park  
Louisville, KY 40225  
Register Your Appliance  
GEAppliances.com  
Register your new appliance on-line—at your convenience! Timely product registration will allow for enhanced  
communication and prompt service under the terms of your warranty, should the need arise.  
You may also mail in the pre-printed registration card included in the packing material.  
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