Five Star Ranges Cooktop PN047 7 User Manual

INSTALLATION INSTRUCTIONS  
PROFESSIONAL COOKTOP MODELS  
48” GAS COOKTOP WITH SEALED BURNERS**  
48” NATURAL GAS MODEL  
*TN047-7  
**THIS MODEL IS NOT FIELD CONVERITBLE FOR LP/PROPANE GAS. IT MUST BE ORDERED  
FROM THE FACTORY SET FOR NATURAL OR LP/PROPANE.**  
48” LP/PROPANE GAS MODEL  
*PN047-7  
**THIS MODEL IS NOT FIELD CONVERITBLE FOR NATURAL GAS. IT MUST BE ORDERED FROM  
THE FACTORY SET FOR NATURAL OR LP/PROPANE.**  
IF YOU HAVE QUESTIONS, CALL 800-251-7224, 8 AM TO 5 PM EASTERN TIME, OR VISIT OUR  
WEBSITE, WWW.FIVESTARRANGE.COM.  
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INSTALLATION INSTRUCTIONS  
Please read these instructions  
before attempting to install this  
cooktop.  
Inspection and Unpacking  
Check the cooktop carton for visible  
damage. If there is damage or even  
creases in the carton, contact the  
carrier, request an inspection and file  
the appropriate freight claim. Do not  
refuse shipment. Responsibility for  
shipping damage is with the carrier  
and the dealer or end user. Cut the  
shipping straps, then carefully lift the  
carton up from the cooktop. This will  
help eliminate possible damage.  
Remove, unwrap and temporarily lay  
aside any parts that are not attached  
to the cooktop. Make sure no parts are  
left in the carton for accidental  
disposal. Carefully inspect the  
cooktop for damage.  
48” COOKTOP = 48 3/16”  
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STEP 1  
REMOVE PACKAGING  
Before moving the cooktop indoors:  
ƒ Remove outer carton and packing material from the  
shipping base. The cooktop is now ready for removal  
from the wooden base.  
STEP 2  
To simplify handling and to reduce the weight of  
the cooktop:  
ƒ Remove the grates.  
ƒ Remove griddle/grill and housing.  
STEP 3  
POSITIONING/LEVELING  
Built-in cooktops must be level to obtain  
proper cooking results.  
Built-in cooktops must be installed in a  
cut-out and on a level surface, as illustrated.  
SEALED TOP BURNER MODELS ARE  
FACTORY SET FOR THE GAS FOR  
WHICH THEY ARE TO BE USED. THEY  
CANNOT BE CHANGED FROM ONE GAS  
TO ANOTHER WITHOUT FACTORY  
AUTHORIZATION.  
Cooktops will either be set for use with  
Natural gas or Propane (LP) gas. The  
factory orifice setting is indicated by a  
second alpha prefix letter in the model  
number. The letter “T” indicates a Natural  
gas setting. The letter “P” indicates a  
Propane (LP) setting.  
IMPORTANT: The cooktop should always  
be installed at countertop height or higher.  
DO NOT INSTALL THE COOKTOP LOWER  
THAN ADJACENT COUNTERTOP HEIGHT,  
DUE TO RISK OF A FIRE HAZARD.  
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STEP 4  
ELECTRIC CONNECTION  
This cooktop must be supplied with 120 volt, 60 Hz.  
and connected to an individual, properly grounded  
branch circuit protected by a 5 amp circuit breaker  
or time delay fuse.  
The power cord of this appliance is equipped with a  
three-prong (grounding) plug which mates with a  
standard three-prong grounding wall receptacle to  
minimize the possibility of shock hazard from this  
appliance.  
If the electrical service provided does not meet the  
above specifications, it is recommended that a  
licensed electrician install an approved outlet.  
DO NOT, UNDER ANY CIRCUMSTANCES, CUT  
OR REMOVE THE THIRD (GROUND) PRONG  
FROM THE POWER CORD.  
DO NOT USE AN EXTENSION CORD WITH THIS  
APPLIANCE.  
ƒLocate the electric supply within the area shown or  
within reach of the cooktop’s six foot power cord.  
ƒTo avoid tangling cord with items stored in the  
cabinet, locate the receptacle or rear wall, inside  
the cabinet.  
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STEP 5  
CONNECTING THE COOKTOP TO GAS  
Because hard piping restricts  
movement of the cooktop, the us  
of an A.G.A. certified flexible metal  
appliance connector is recommended  
unless local codes require a hard-  
piped connection.  
5-6. When using test pressures greater than  
½ psig to pressure test the gas supply  
system of the residence, disconnect the  
range and individual shut-off valve  
from the gas supply piping. When  
using test pressures of ½ psig or less to  
test the gas supply system, simply  
isolate the range from the gas supply  
system by closing the individual shut-  
off valve.  
Never use an old connector when  
installing a new product. If the hard  
piping method is used, you must  
carefully align the pipe; the cooktop  
cannot be moved after the connection  
is made.  
To prevent gas leaks, put pipe joint  
compound on, or wrap pipe thread  
with Teflon* tape all around male  
(external) pipe threads.  
*Teflon: Registered trademark of Dupont.  
5-1. Install a manual gas shut-off valve  
in the gas line in an easily accessed  
location outside the cooktop. Make  
sure everyone operating the cooktop  
knows where and how to shut off the  
gas supply to the cooktop.  
5-2. Install male ½” flare union adapter  
to the ½” NPT internal thread at  
inlet of the 90° elbow. Use a backup  
wrench on the elbow fitting to avoid  
damage.  
5-3. Install male ½” or ¾” flare union  
adapter to the NPT internal thread  
of the manual shut-off valve, taking  
care to use a wrench to back-up the  
shut-off valve to keep it from turning.  
5-4. Connect flexible metal appliance  
connector to the adapter on the cooktop.  
Position cooktop to permit connection at  
the shut-off valve or vise versa.  
5-5. When all connections have been made,  
make sure all cooktop controls are in the  
off position and turn on the main gas  
supply valve. Use a liquid leak detector  
at all joints and connections to check  
for leaks in the system.  
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STEP 6  
SURFACE BURNER OPERATION  
SEALED BURNERS  
Assemble top burners as shown. Check to be sure that  
burner caps are securely seated. Burner cap  
must completely engage into burner base to ensure  
proper assembly.  
Check for proper ignition:  
Push in one control knob and turn 45° counter clock-  
wise to LITE position.  
The igniter will spark and the burner will light; the  
igniter will cease sparking when the burner is lit.  
First test may require some time, while air is flushed  
out of the gas line.  
Turn knob to OFF.  
Repeat the procedure for each burner.  
Burner flames should be blue and stable with no  
yellow or yellow tips, excessive noise or lifting of the  
flame from the burner. If any of these conditions exist,  
check that the burner ports are not blocked, and check  
the air mixture. If one of these conditions continues,  
call for service.  
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STEP 7  
CHECKLIST FOR SEALED BURNER INSTALLATION  
MAKE SURE ALL CONTROLS ARE IN THE “OFF” POSITION.  
Gas supply is “on”  
Electric power is “on”  
Check for proper seating of burner caps into burner base.  
Burner grates in position  
Surface burner ignition test  
Griddle/Grill burner ignition test  
Griddle/Grill assembly in position  
MAKE SURE ALL CONTROLS ARE LEFT IN THE “OFF” POSITION  
Date Installed & Inspected __________________________________________________  
Authorized Installer’s Signature _____________________________________________  
Please Print Name ________________________________________________________  
NOTE: Please leave this checklist, Use & Care manual and product registration  
card with the Homeowner.  
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