Excell Precision Scale High Precesion Counting Scale User Manual

EXCELL PRECISION CO., LTD.  
© Excell Precision Limited 2006. All rights reserved Worldwide.  
The information contained herein is the property of Excell Precision Limited and is supplied  
without liability for errors or omissions. No part may be reproduced or used except as  
authorised by contract or other written permission. The copyright and the foregoing  
restriction on reproduction and use extend to all media in which the information may be  
embodied.  
ZSME200000007  
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TABLE OF CONTENT  
BEFORE USING THE SCALE ........................................................................................2  
INSTRUCTIONS FOR USE..........................................................................................2  
PREPARING TO USE THE SCALE..............................................................................2  
CHAPTER 1 INTRODUCTION........................................................................................3  
1-1 FEATURES.............................................................................................................3  
1-2 EXPLANATION OF DISPLAY.................................................................................4  
1-3 KEY FUNCTION .....................................................................................................6  
1-4 POWER SUPPLY ...................................................................................................8  
CHAPTER 2 OPERATION ..............................................................................................9  
2-1 MACHINE ON.........................................................................................................9  
2-2 MACHINE OFF.......................................................................................................9  
2-3 SCALE WITH TWO WEIGHING UNITS ...............................................................10  
2-4 SCALE WITH ONE WEIGHING UNIT ..................................................................10  
2-5 COUNTING...........................................................................................................12  
2-6 DEDUCTION OF PACKAGE WEIGHT.................................................................14  
2-7 ACCUMULATION .................................................................................................17  
2-8 QUANTITY CHECK-WEIGHING..........................................................................18  
2-9 CHECK-WEIGHING .............................................................................................19  
2-10 ZERO FUNCTION ..............................................................................................20  
2-11 BACKLIGHT FUNCTION....................................................................................20  
2-12AUTO CALIBRATION .........................................................................................21  
CHAPTER 3 USER INTERFACE SETTING .................................................................22  
APPENDIX SPECIFICATION TABLE............................................................................28  
1
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BEFORE USING THE SCALE  
To enable you to use this scale correctly, we suggest that you read this manual carefully.  
INSTRUCTIONS FOR USE  
1. Please keep scale in a cool and dry place. Do not store at high temperatures.  
2. Do not allow any liquids to come into or contact with the scale. If it is happened, wipe the scale  
dry with a cloth.  
3. Avoid objects impacting with the scale. Do not drop loads onto the scale or subject the weigh  
pan to any strong shock loads.  
4. The load placed on the weigh pan must not exceed the maximum weighing capacity of the  
scale.  
5. If the scale is not going to be used for some time, please clean it and store it in a plastic bag in  
dry conditions. A desiccant sachet may be included to prevent moisture build up.  
PREPARING TO USE THE SCALE  
1. For accurate weight readings locate the scale on a firm level surface free from vibrations.  
2. Avoid operating the scale in direct sunlight or drafts of any kind.  
3. Remove any weight that might be on the weigh pan before the scale is switched on and avoid  
leaving weight on the pan for long periods of time.  
4. Once the scale has been switched on, it will go through a LCD display test and then re-zero to  
be ready for use.  
5. The scale requires 15~20 minutes warming up the machine before operation to ensure best  
accuracy.  
6. Please note when  
symbol appears on the screen, the dry batteries need to be replaced.  
7. All goods weighed should be placed in the centre of the weigh pan for accurate weighing. The  
overall dimensions of the goods being weighed should not exceed the dimension of the weigh  
pan.  
2
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CHAPTER 1 INTRODUCTION  
1-1 FEATURES  
1. Up to 1/30,000 display resolution (Internal resolution 1/600,000)  
2. Auto calibration  
3. Kilogram (kg) and pound (lb) weighing modes  
4. Full range tare, Auto zero tracking, Pre-tare  
5. Data accumulations (weight and quantity)  
6. Auto average unit weight, 10 preset unit weight  
7. Weight and quantity over-limit warning  
8. Standby function to keep the scale more stable and accurate  
9. Auto temperature linearity compensation  
10. Counting by sample or unit weight setting  
11. Selectable sampling speed  
12. Low power and charging status indication  
13. Easily adjusted leveling feet for stability of the scale  
3
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1-2 EXPLANATION OF DISPLAY  
SCALE WITH TWO WEIGHING UNITS:  
WEIGHT  
UNIT WEIGHT (per1000)  
QUANTITY  
.
.
.
.
.
.
.
.
0←  
.
.
3
3
3
3
3
kg  
+
T
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Pcs  
stable  
3
SCALE WITH ONE WEIGHING UNIT:  
WEIGHT  
UNIT WEIGHT  
QUANTITY  
.
.
.
.
.
.
.
.
0←  
kg  
.
.
3
3
3
3
3
3
+
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
Pcs  
stable  
T
DIGITAL DISPLAY  
1. WEIGHT: (5 digits)  
To indicate the weight of objects on the platter or the accumulation of total weight , the utmost left  
digit can be a negative sign .  
2. SCALE WITH TWO WEIGHING UNITS (lb & kg)  
UNIT WEIGHT (PER 1000): (5 digits)  
To indicate the unit weight ×1000pcs of objects, the decimal point can be floating.  
SCALE WITH ONE WEIGHING UNIT (kg or lb only)  
UNIT WEIGHT: (5 digits)  
To indicate the unit weight of objects, the decimal point can be floating.  
3. QUANTITY: (6 digits)  
To indicate the quantities of objects on the platter or totality of quantities.  
4
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INDICATION SYMBOL 3”  
T
1.  
: Showing after deduction of package weight (Tare).  
2. 0: Showing the scale is in zero position.  
3. M+ : Accumulation.  
4. Stable : Showing the scale is in stable condition.  
.
.
.
.
.
5.  
: If the sample weight is too small, the sign 3 will appear. In other words, the sample  
should be added until the sign 3 disappear.  
.
.
.
.
.
6.  
: If the unit weight of the object is too small, the sign 3 will appear. Under this status, the  
scale can still work but may result a deviation of the accuracy.  
Pcs  
5
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1-3 KEY FUNCTION  
1. 0 - 9 key and the decimal point  
: For setting the unit weight, total count & package weight.  
2. CE : Press this key to clear all input digits.  
3. 0: Press this key , the display will return to 0.  
4. HIGH PRECISION COUNTING SCALE:  
T
: Press this key to deduct the weight of container and also with STANDBYfunction.  
STANDARD COUNTING SCALE:  
T
: Press this key to deduct the weight of container.  
: For setting the sample count.  
.
.
.
.
.
.
R
.
.
.
.
5.  
6.  
7.  
R
: For setting the unit weight of sample.  
: For pre-setting the upper limit of count. If the calculated count is larger than the limit, the  
scale will send a warning sound.  
8. SCALE WITH TWO WEIGHING UNITS:  
lb/kg : Press this key to choose the weighing units.  
SCALE WITH ONE WEIGHING UNIT ( kgor lbonly ):  
U.W.  
PST  
: Press this key to preset the unit weight of sample.  
6
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.
.
.
.
.
.
.
.
+
.
.
9.  
: Press this key, the total count including the previous calculation will be stored in the  
memory.  
+
10.  
: For clearing the stored memory.  
7
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1-4 POWER SUPPLY  
ALTERNATIVE POWER SUPPLIES  
1. AC 115V ± 10%  
2. AC 230V ± 10%  
3. 4Ah internal rechargeable battery  
4. 10Ah internal rechargeable battery  
POWER CONSUMPTION  
About DC 25 mA (without internal rechargeable battery)  
About DC 30 mA (with internal rechargeable battery)  
LOW BATTERY WARMING  
When  
appears in the right corner of the WEIGHT display, the battery needs recharging.  
When the low battery sign is shown, if the scale cant be charged in time, the power will be auto-cut  
after 20~30 Hours operation and enter the protection mode for the battery. The scale should be  
recharged for turn on again.  
8
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CHAPTER 2 OPERATION  
2-1 MACHINE ON  
Turn on machine by pressing ON/OFF power switch. Then, the display will count down and  
revert to zero.  
F If the machine is equipped with PRINTER & RS232options, the display will appear the card no.  
and revert to zero.  
2-2 MACHINE OFF  
Turn off machine by pressing ON/OFF power switch.  
F The High Precision Counting Scalecan also be switched standby key (  
).  
T
Please press  
while. In this way, the machine can be kept in a warm-up condition. When you continue to use  
the scale, press key once more, the scale will be on again.  
key until display appears “  
if you dont use the scale for a short  
T
«Use the standby key only let you save warm-up time before operation. But please be reminded  
that the power is still in the consumption when you press standbykey. If you dont use the  
scale for a long period of time, youd better to turn the main power off by the ON / OFF switch.  
9
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2-3 SCALE WITH TWO WEIGHING UNITS  
UNIT SELECTION:  
Press lb/kg to choose the weighing unit and the display will be shown kgor lb.  
The unit status will be memorized.  
2-4 SCALE WITH ONE WEIGHING UNIT  
[[[ kgor lbonly  
UNIT WEIGHT PRESET:  
A. How to preset the unit weight:  
(1) Use 0 ~ 9 to key in the unit weight.  
03  
.
Stable 3  
U.W.  
(2) Press  
key.  
key.  
PST  
03  
Stable 3  
U.W.  
PST  
(3) Press  
03  
Stable 3  
(4) Press one of the key 0 ~ 9 to preset the unit weight.  
03  
.
Stable 3  
10  
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B. How to recall the preset unit weight:  
U.W.  
PST  
(1) Press  
key.  
03  
Stable 3  
(2) Press one of the key 0 ~ 9 to recall the preset weight.  
03  
.
Stable 3  
F«When scale with two weighing units, the number of UNIT WEIGHT (PER1000)display is unit  
weight ×1000pcs of the object on platter.  
«When scale with one weighing unit, the number of UNIT WEIGHTdisplay is unit weight of the  
object on platter.  
11  
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2-5 COUNTING  
In order to obtain the unit weight of the sample, carry out the sampling formalities before counting.  
There are two ways as follow:  
A. The unit weight of the object to be weighed is unknown:  
(1) Put the sample on platter.  
.
the weight of the sample  
(2) Key in the number of sample which put on the platter.  
.
ï
the weight of the sample  
the number of keyin  
.
.
.
.
.
R
.
.
.
.
.
(3) Press  
key.  
- - - - - -  
.
the weight of the sample  
(4) When the scale is stable, it is finished for sampling and enters in the counting mode.  
.
.
Stable 3  
the weight of the sample  
unit weight× 1000 pcs  
the Qty of the sample  
(if scale with two weighing units, the display will show 1000 pcsweight)  
(if scale with one weighing unit, the display will showunit weight)  
12  
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B. The unit weight of the object to be weighed is known:  
(1) Key in the weight value of 1000 pcs (unit weight × 1000 pcs).  
(If scale with one weighing unit, please key in the unit weight.)  
03  
.
.
ï
Stable 3  
unit weight× 1000 pcs  
R
(2) Press  
key.  
03  
.
.
Stable 3  
unit weight × 1000 pcs  
When both columns in UNIT WEIGHT (PER 1000)& QUANTITYare in zero, pressing  
.
.
.
R
.
.
.
R
.
.
.
.
and  
key can recall the latest weight value of 1000 pcs.  
If the sampling size is larger, the unit weight will be more accurate.  
PIECE WEIGHT TOO SMALL (  
)
Pcs  
High Precision Counting Scale: If piece weight less than 1/5 of a division.  
Standard Counting Scale: If piece weight less than 4/5 of a division.  
.
.
.
.
.
.
SAMPLE TOO SMALL (  
)
.
.
.
.
High Precision Counting Scale:  
If sample weight less than 20 divisions.  
Standard Counting Scale:  
If sample weight less than 40 divisions.  
FSuch condition as above-mentioned, the scale still works, but may result in a deviation of the  
accuracy.  
13  
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2-6 DEDUCTION OF PACKAGE WEIGHT  
T
Initiates a tare or cancels a tare.  
There are two ways as follow:  
A. The weight of the container is unknown (Tare):  
(1) Put the container on the platter.  
.
the weight of the container  
T
(2) Press  
key.  
- - - - -  
- - - - - -  
(3) When the scale is stable and enters the counting mode.  
03  
.
Stable 3  
T
3
14  
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B. The weight of the container is known (Pre-Tare):  
Please refer to page 23 B. Set the form of pre-tarefunctionfirst and pre-set the function to 0or  
1.  
B-1) Setting 0for the form of pre-tare:  
(1) There is no object on the platter.  
03  
.
Stable 3  
T
(2) Press  
key.  
03  
- - - - - -  
- - - - - -  
.
Stable 3  
(3) Key in the weight value of the container.  
03  
.
Stable 3  
the weight of key in  
T
(4) Press  
key.  
- - - - - -  
-
.
T
Stable  
3
3
15  
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B-2) Setting 1for the form of pre-tare:  
(1) There is object on the platter.  
.
.
Stable 3  
the weight on platter  
unit weight× 1000 pcs  
the Qty on platter  
(if scale with two weighing units, the display will show 1000 pcsweight)  
(if scale with one weighing unit, the display will showunit weight)  
(2) Key in the weight value of the container.  
.
.
ï
Stable 3  
T
(3) Press  
key.  
.
.
T
Stable  
3
3
the net weight excluding container  
unit weight × 1000 pcs  
the Qty excluding container  
(if scale with two weighing units, the display will show 1000 pcsweight)  
(if scale with one weighing unit, the display will showunit weight)  
FWhen no load on the scale and the WEIGHT display shows the negative value of the  
T
containers weight, press  
again can make the display revert to zero. The sign k of  
T
will disappear at this moment.  
16  
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2-7 ACCUMULATION  
(1) Put object on the platter.  
.
.
the present weight on platter  
unit weight× 1000 pcs  
the present Qty on platter  
(if scale with two weighing units, the display will show 1000 pcsweight)  
(if scale with one weighing unit, the display will showunit weight)  
.
.
.
.
.
.
.
.
+
.
.
(2) Press  
key.  
- - - - -  
- - - - - -  
(3) When the scale is stable.  
3
+
.
Stable 3  
the total weight of accumulation the total accumulative number  
the total Qty of accumulation  
(4) After 3 seconds, the scale will return to the counting mode.  
3
+
.
.
Stable 3  
the present weight on platter  
unit weight× 1000 pcs  
the present Qty on platter  
(if scale with two weighing units, the display will show 1000 pcsweight)  
(if scale with one weighing unit, the display will showunit weight)  
F «The maximum accumulation is up to 99 times and the maximum display digits is 6 only.  
+
«Pressing  
key can clear all accumulated count in the memory, and the sign 3of M+”  
will disappear.  
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2-8 QUANTITY CHECK-WEIGHING  
If the quantity on the scale is over the preset quantity, the beep will sound and the UNIT WEIGHT  
(PER 1000) display will show - .  
and flash.  
SETTING MAXIMUM LIMIT OF QUANTITY:  
(1) Press  
key (when the scale is loaded or unload).  
03  
- - - -  
Stable  
3
the latest preset quantity  
(2) Key in the maximum limit (Use CE key to make any change).  
03  
- - - -  
Stable  
3
(The value of maximum quantity)  
.
.
.
.
.
R
.
.
.
.
.
(3) Press  
key (Use CE key to make any change).  
03  
- - - -  
Stable  
3
(4) Press  
key, the scale will return to the counting mode.  
03  
.
Stable  
3
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2-9 CHECK-WEIGHING  
If the weight on the platter is over the preset weight, the beep will sound and the UNIT WEIGHT  
(PER 1000) display will show  
and flash.  
SETTING MAXIMUM LIMIT OF WEIGHT:  
(1) Press  
key (when the scale is loaded or unload).  
03  
- - - -  
Stable  
3
the latest preset weight  
(2) Key in the maximum limit (Use CE key to make any change).  
03  
- - - -  
Stable  
3
The value of maximum weight (100=10.0)  
FThe weighing unit and decimal of the maximum weight value which you input should be same as  
WEIGHT display.  
R
(3) Press  
key (Use CE key to make any change).  
03  
- - - -  
Stable  
3
(4) Press  
key, the scale will return to the counting mode.  
03  
.
Stable  
3
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CLEARING MAXIMUM LIMIT OF QUANTITY OR WEIGHT:  
Clearing maximum limit of quantity or weight, please do the same procedure as above step by step  
(In procedure (2), key in 0instead of the other numbers).  
2-10 ZERO FUNCTION  
There may sometimes be happened Zero point shifts during operating the scale (some minor  
weight would still appear on the display visor although nothing placed on the scale).  
Press 0to reset the display if the reading is not at zero.  
F The range of the zero key is 4% (±2%) of the full capacity.  
(High Precision Counting Scale will take more time to get Zerodisplay.)  
2-11 BACKLIGHT FUNCTION  
To initiate the backlight function:  
Press 0followed by 5 to set up the Auto-Backlight. When the scale is loaded (must be  
over 10d) or pressing any key of keyboard, the backlight will be on. The backlight will be off  
automatically 5 seconds after the displays return to zero.  
Press 0followed by 4 . The backlight will be on all the time.  
To cancel the backlight function:  
Press 0followed by 6 to cancel the backlight.  
FThe backlight status will be memorized when the next turn on.  
20  
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2-12 AUTO CALIBRATION  
(1) When the displays are zero, press . key then lb/kg key at the same time. Dont release your  
fingers from the keys until the weight display is appeared - - - - - .  
03  
.
.
Stable  
3
the value of full capacity of the scale  
(2) Put the mass (full capacity) on the platter. The scale will be calibrated automatically when it is  
stable. While the scale is reverting to zero, please take the mass away from the platter.  
Press CE can escape from the calibration mode.  
F When the display appears the value of full capacity, you can directly input the value of the  
weight which you want to calibrate. Then, place the mass (calibrated weight) on the platter.  
The scale will be calibrated automatically when it is stable.  
RECALL THE ORGINAL VALUES OF CALIBRATION  
If there is something wrong with the auto calibration, press CE then lb/kg at the same time.  
Release your finger from the lb/kg then CE key while the scale is counting down. The scale will  
return to the original values of which had been calibrated in factory.  
U.W.  
PST  
If scale with one weighing unit, please use  
key to instead of lb/kg key.  
21  
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CHAPTER 3 USER INTERFACE SETTING  
There are 6 kinds of interface modes for user to free-setting.  
.
.
.
.
.
.
.
.
+
.
.
A. Set the appearance of  
function.  
(1) Press 0key.  
03  
- - - - -  
- - - - - -  
Stable  
3
(2) Press 1 to enter the setting mode.  
(3) Press 1 key.  
X
Please choose 0,1 or 2 by pressing 0 , 1 or 2 key  
.
.
.
.
.
.
.
.
+
0: The total value in memory will be shown on the display for 3 seconds while pressing  
key.  
.
.
1: The total value in memory is shown on the display and will not disappear until pressing CE key.  
.
.
.
.
.
.
.
.
+
.
.
2: While pressing the  
key, the total value in memory will not be shown on the display  
(hidden) but only has a beep.  
If to abandon and escape from the setting mode, press . key.  
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B. Set the form of pre-tarefunction.  
(1) Press 0key.  
03  
- - - - -  
- - - - - -  
Stable  
3
(2) Press 1 to enter the setting mode.  
(3) Press 2 key.  
X
Please choose 0 or 1 by pressing 0 or 1 key  
0 : The tare value can not be preset when the scale is loaded.  
1 : The tare value can be preset when the scale is loaded or unload.  
Factory setting 1  
If to abandon and escape from the setting mode, press . key.  
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C. Set the form of  
function  
(1) Press 0key.  
03  
- - - - -  
- - - - - -  
Stable  
3
(2) Press 1 to enter the setting mode.  
(3) Press 3 key.  
X
.
Function reservation!  
If to abandon and escape from the setting mode, press . key.  
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.
.
.
.
.
.
.
.
+
.
.
D. Set the action of  
function  
(1) Press 0key.  
03  
- - - - -  
- - - - - -  
Stable  
3
(2) Press 1 to enter the setting mode.  
(3) Press 4 key.  
X
Please choose 0 or 1 by pressing 0 or 1 key  
.
.
.
.
.
.
.
.
+
.
.
0: The  
function can only be used when scale is stable.  
.
.
.
.
.
.
.
.
+
.
.
1: However stability it is, the  
function can be used.  
Factory setting 0  
If to abandon and escape from the setting mode, press . key.  
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.
.
.
.
.
.
.
.
+
.
.
E. Set the next action of  
function  
(1) Press 0key.  
03  
- - - - -  
- - - - - -  
Stable  
3
(2) Press 1 to enter the setting mode.  
(3) Press 5 key.  
X
Please choose 0 or 1 by pressing 0 or 1 key  
.
.
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+
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0: The  
1: The  
function can not work for the next until the displays show zero.  
function can work for the next accumulation at any time or condition.  
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+
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Factory setting 0  
If to abandon and escape from the setting mode, press . key.  
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F. How to set the speed of sampling and zero range  
The speed of sampling:  
The speed setting is from 01~15. The smaller number you set, the slower speed for sampling is.  
The slower speed you set, the scale will show more accurate. If faster speed you set, the scale will  
sacrifice the accuracy.  
Factory setting for sampling is 01  
Zero display range:  
Zero display range: 0 Normal standard status  
1 The 1st division hidden, not appeared  
Factory setting for zero range 1  
(1) Press 0key followed by 8 key.  
XX  
Please use 6 or 4 key to input 0or 1.  
(0)  
(1)  
Please use 8 or 2 key to choose the number 01~15 of speed you need.  
(#)  
($)  
(2) Press  
key, the scale will return to the counting mode.  
03  
.
Stable  
3
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APPENDIX SPECIFICATION TABLE  
Standard counting scale:  
External resolution: 1/6000  
CAPACITY  
DIVISION  
MINIMUM RESOLUTION  
300 g  
600 g  
1.2 kg  
3 kg  
0.05 g  
0.1 g  
0.2 g  
0.5 g  
1 g  
0.01 g  
0.02 g  
0.04 g  
0.1 g  
0.2 g  
0.4 g  
1 g  
6 kg  
12 kg  
30 kg  
60 kg  
120 kg  
300 kg  
600 kg  
2 g  
5 g  
10 g  
20 g  
50 g  
100 g  
2 g  
4 g  
10 g  
20 g  
High precision counting scale:  
External resolution: 1/15000  
CAPACITY  
DIVISION  
MINIMUM RESOLUTION  
300 g  
1.5 kg  
3 kg  
0.02 g  
0.1 g  
0.2 g  
0.5 g  
1 g  
0.001 g  
0.005 g  
0.01 g  
0.025 g  
0.05 g  
0.1 g  
7.5 kg  
15 kg  
30 kg  
75 kg  
150 kg  
300 kg  
2 g  
5 g  
0.25 g  
0.5 g  
10 g  
20 g  
1 g  
28  
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External resolution: 1/30000  
CAPACITY  
DIVISION  
MINIMUM RESOLUTION  
300 g  
600 g  
3 kg  
0.01 g  
0.02 g  
0.1 g  
0.2 g  
1 g  
0.0005 g  
0.001 g  
0.005 g  
0.01 g  
0.05 g  
0.1 g  
6 kg  
30 kg  
60 kg  
300 kg  
600 kg  
2 g  
10 g  
20 g  
0.5 g  
1 g  
29  
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