Eaton Electrical Switch D77A User Manual

Intelligent Technologies (IT.)  
D77A I/O Module Products  
Installation and User Manual  
November 2006  
Supersedes October 2005  
Part Numbers  
D77A-DI8  
D77A-RQ8  
D77A-DI16  
D77A-DQ8  
D77A-DQ16  
D77A-AI8  
D77A-RQ16  
D77A-DI8DQ8  
D77A-DI8RQ8  
D77A-AI8AQ8  
D77A-AI8RQ8  
D77A-NI4  
D77A-AI16  
D77A-AQ8  
D77A-AQ16  
D77A-NQ2  
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Important Notice — Please Read  
The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole  
source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.  
NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR  
MERCHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE  
INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN. In no event will Eaton Electrical Inc. be responsible  
to the purchaser or user in contract, in tort (including negligence), strict liability or otherwise for any special, indirect, incidental or  
consequential damage or loss whatsoever, including but not limited to damage or loss of use of equipment, plant or power system,  
cost of capital, loss of power, additional expenses in the use of existing power facilities, or claims against the purchaser or user by its  
customers resulting from the use of the information, recommendations and descriptions contained herein.  
The information contained in this manual is subject to change without notice.  
®
Cover Photo: Eatons Cutler-Hammer Intelligent Technologies (IT.) D77A I/O Module Products  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Table of Contents  
LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii  
LIST OF TABLES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii  
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v  
Definitions and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v  
Hazardous High Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v  
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi  
Output Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
IT. PUBLICATIONS AND SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53  
ii  
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List of Figures  
Figure 11: Analog Output Curves for 14 Bit Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
List of Tables  
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Table 24: Analog Input Signal Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Table 26: Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
Table 69: IT. Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53  
iv  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Safety  
Servicing and operating this I/O system, like all industrial control components and systems, involves significant hazards. The most  
obvious hazard is that of electrical shock. These hazards are not limited to electrical shock. They also involve hazards related to  
managing energy that is converted from electricity into mechanical energy as motors, solenoids controlled valves and other  
equipment perform work. Every effort is made to provide the safest equipment possible. Every effort is made to provide the safest  
operating and servicing procedures possible. It is, however, the users responsibility to ensure that the design and application are safe  
and appropriate.  
Throughout this document are found various safety warnings. Observe these messages carefully. Each is described as follows:  
Definitions and Symbols  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
This symbol indicates high voltage. It calls  
your attention to items or operations that  
could be dangerous to you and other  
Ce symbole indique la haute tension. Il sert à Este símbolo indica alto voltaje. Le llama su  
attirer votre attention aux articles et  
opérations qui pourraient vous être  
atención en cuanto a artículos u operaciones  
que pueden ser peligrosas para usted y  
otras personas que operan este equipo. Lea  
el mensaje y siga cuidadosamente las  
instrucciones.  
persons operating this equipment. Read the dangereux, ainsi qu’à tout autre personne  
message and follow the instructions  
carefully.  
utilisant cet équipement. Lisez ce message  
et suivez prudemment les instructions.  
.
CAUTION  
PRÉCAUTION  
PRECAUCIÓN  
Indicates a potentially hazardous situation  
Indique une situation potentiellement  
Indica que existe una situación  
which, if not avoided, can result in minor to dangereuse qui, si elle n’est pas évitée, peut potencialmente peligrosa, que si no es  
moderate injury, or serious damage to the  
product. The situation described in the  
CAUTION may, if not avoided, lead to  
serious results. Important safety measures  
are described in CAUTION (as well as  
WARNING).  
entraîner des blessures mineures à  
evitada, podrá resultar en heridas  
corporales menores o moderadas, o en  
serios daños al producto. La situación  
descrita en la PRECAUCIÓN podrá causar  
serios resultados si no es evitada. Medidas  
importantes de seguridad son descritas en la  
PRECAUCIÓN (como también en la  
ADVERTENCIA).  
modérées ou de graves dégâts au produit.  
La situation décrite dans l’article intitulé  
PRÉCAUTION peut, si elle n’est pas évitée,  
mener à de sérieux résultats. Les mesures  
de sécurité importantes sont décrites dans  
les articles intitulés PRÉCAUTION (aussi  
bien que AVERTISSEMENT).  
Hazardous High Voltage  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
Some control equipment and electronic  
Des commandes électroniques et  
Algunos equipos de control y controladores  
controllers are connected to hazardous line équipement de commande sont connectés à electrónicos están conectados a tensiones  
voltages. When servicing the I/O system,  
related starters and other electronic  
controllers, there may be exposure to  
des lignes de tension dangereuse. Lors de  
l’entretien du système I/O, des démarreurs  
et des commandes électroniques connexes, otros controladores electrónicos, pueda que  
de línea peligrosas. Al darle servicio al  
sistema de I/O, arranques relacionados y  
components with housings or protrusions at vous pourrez être exposé à des composants hayan componentes expuestos con carcasas  
or above line potential. Extreme care should dont le boîtier et les protubérances  
be taken to protect against shock. Stand on conduisent la tension de la ligne, voire  
an insulating pad and make it a habit to use même supérieure. Vous devriez faire  
only one hand when checking components. extrêmement attention à vous protéger  
Always work with another person in case an contre les électrochocs. Tenez-vous sur un  
emergency occurs. Disconnect power before tapis isolant et habituez-vous à n’utiliser  
o protuberancias en el potencial de línea o  
más altos. Se deberá tener extremo cuidado  
para protegerse contra electrochoque.  
Párese sobre un tapete aislante y habitúese  
a usar sólo una mano al comprobar  
componentes. Siempre trabaje con otra  
persona en caso que ocurra una  
checking controllers or performing  
qu’une main quand vous contrôlez des  
maintenance. Be sure equipment is properly composants. Travaillez toujours en  
emergencia. Desconecte la energía antes de  
comprobar controladores o efectuar  
mantenimiento. Asegúrese de que el equipo  
esté conectado apropiadamente a tierra. Use  
grounded. Wear safety glasses whenever  
working on electronic components or  
industrial machinery.  
compagnie d’une autre personne en cas  
d’urgence. Coupez le courant avant de  
vérifier les commandes ou de réaliser  
l’entretien. Assurez-vous que l’équipement gafas de seguridad cuando trabaje en  
est correctement mis à la terre. Portez des  
lunettes de sécurité quand vous travaillez  
sur des composants électroniques ou la  
machinerie industrielle.  
componentes electrónicos o en maquinas  
industriales.  
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Intelligent Technologies (IT.) D77A I/O Module Products  
General Safety  
Notice  
Avis  
Aviso  
Make sure you read and understand the  
installation procedures in this manual  
Assurez-vous de lire et comprendre les  
Asegúrese de leer y comprender los  
procédures d’installation comprises dans ce procedimientos de instalación dados en este  
before you attempt to operate or set up the manuel avant d’essayer d’utiliser ou  
manual antes de intentar operar o  
configurar el equipo.  
equipment.  
d’installer l’équipement.  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
This instruction manual should be used for Ce mode d’emploi devrait être utilisé pour  
Este manual de instrucciones deberá ser  
usado para instalar, configurar y operar  
apropiadamente el IT. Módulos I/O D77A El  
instalar y mantener impropiamente este  
producto podrá resultar en serias heridas  
corporales o en daños a la propiedad. Antes  
proper installation, setup and operation of  
installer ou opérer correctement les  
the IT. D77A I/O modules. Improperly  
modules IT. D77A I/O. Mal installer et  
installing and maintaining this product can maintenir ce produit peut entraîner de  
result in serious personal injury or property graves blessures corporelles ou de grands  
damage. Before attempting installation,  
setup or operation, read and understand this l’installer ou de l’utiliser, lisez et comprenez de comenzar la instalación, configuración o  
dégâts matériels. Avant d’essayer de  
entire manual.  
ce manuel dans son intégralité.  
la operación, lea y comprenda el manual  
completo.  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
Hazardous voltage can cause electric shock La tension dangereuse peut causer des  
and burns. Always disconnect power before électrochocs et des brûlures. Coupez  
Los voltajes peligrosos pueden causar  
electrochoque y quemaduras. Siempre  
desconecte la energía antes de proceder con  
cualquier trabajo en este producto.  
proceeding with any work on this product.  
toujours le courant avant d’entreprendre  
tout travail sur ce produit.  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
Only apply 24V DC to the I/O module power N’appliquez que du courant continu de 24 V Sólo aplique 24V CD a los terminales de  
terminals. Use of any other voltage may  
result in personal injury, property damage  
and damage to the IT. D77A I/O module.  
aux bornes de courant des modules I/O.  
Lemploi de toute autre tension peut  
entraîner des blessures corporelles, des  
dégâts matériels et des dégâts au module  
IT. D77A I/O.  
energía del módulo I/O. El uso de cualquier  
otro voltaje podrá resultar en heridas  
corporales, daños a la propiedad o daños al  
IT. Módulo I/O D77A.  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
To provide continued protection against fire Pour fournir une protection continue contre Con el fin de suministrar protección  
or shock hazard, the complete IT. D77A I/O  
modules must be replaced if they become  
inoperative.  
le risque d’incendie ou d’électrochoc, les  
continua contra peligro de fuego o  
modules IT. D77A I/O complets doivent être electrochoque, los módulos I/O D77A  
remplacés s’ils deviennent inopérables.  
completos del IT. tendrán que ser  
reemplazados si se tornan inoperantes.  
vi  
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Introduction  
Description  
®
®
Cutler-Hammer Intelligent Technologies (IT.) D77A I/O Modules from Eaton Corporation are part of the IT. family of products that  
are best by design. These modules are designed and built for industrial applications with standard features including removable  
locking terminal blocks and connectivity to IT. motor control. The size and features are a substantive engineering and marketing effort,  
involving extensive customer input. For more information on the IT. family of products, visit our website:  
IT. D77A I/O discrete modules are available in 8 and 16 point densities, and in AC or DC voltage configurations. Input modules have  
two points per isolated common. Output modules are available in relay and solid-state configurations with two points per isolated  
common.  
The IT. D77A I/O analog modules are available in variable voltage and current loop modules. Input modules support four analog  
channels and output modules support two analog channels.  
D77A I/O products are designed for industrial applications, installed in a manner consistent with the guidelines outlined in this  
document. They are designed for Pollution Degree 2 environments (clean and dry).  
Component Characteristics  
This section identifies special features engineered into the Cutler-Hammer IT. D77A I/O modules.  
All Modules  
The IT. D77A I/O modules have the following common features:  
LED Status — When the LED is illuminated the proper ON state signal is received at the input or at the output point.  
Removable Lockable Terminals Terminals are easily removable for I/O module replacement and are lockable so they will not  
vibrate loose. Terminals are available in screw type, cage clamp and insulation displacement.  
Terminal Identification — Each terminal is marked for ease of wiring and troubleshooting.  
Isolation — Each module is optically isolated between the field I/O and the backplane communication.  
Securing Tabs — Each I/O module has a locking mechanism to secure it to the DIN rail.  
Barrier Type Terminals — Each terminal has a barrier to minimize shorting of field wiring.  
Discrete Input Modules  
The IT. D77A Input modules have the following common feature:  
Adjustable Debounce — Each point has adjustable debounce from 1 to 65 ms.  
Sink/source — Each DC input module has back-to-back LEDs in the optical isolating circuit that can accept sinking or sourcing  
signals.  
Discrete Output Modules  
The IT. D77A I/O Output modules have the following common features:  
Configurable Safe State — Each output point has a loss of communication safe state setting.  
Configurable Power ON State — Each output point has a power-up setting.  
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Discrete Combination Modules  
The input and output features found in the input and output modules are also found in the combination modules.  
Analog Input Modules  
Four Analog Channels — Each module has four analog input channels.  
Adjustable Input Filter — Each analog channel can be set for frequencies between 50 and 500 Hz.  
Type Selection — Each analog channel can be set as a voltage input or a current loop input.  
Analog Output Modules  
Two Analog Channels — Each analog channel has two analog output channels.  
Type Selection — Each module can be set as a voltage output or a current loop output.  
Approval Certifications  
Table 1: Approvals/Certifications  
Standard  
Approval/Certifications  
Agency Certifications  
UL 508  
CE (Low Voltage Directive, ATEX Directive)  
CUL (CSA C22.2 No. 14)  
Radiated and Conducted Emissions  
Electrical/EMC  
EN 5011 Class A  
ESD Immunity (IEC 61000-4-2)  
Radiated Immunity (IEC 61000-4-3)  
Fast Transient (IEC 61000-4-4)  
8 kV air, 4 kV contact  
10 V/m 80 – 1000 MHz, 80% amplitude modulation @ 1 kHz  
2 kV supply and control  
1 kV communications  
Surge (IEC 61000-4-5)  
1 kV line-to-line  
2 kV line-to-ground  
RF Conducted (IEC 61000-4-6)  
Magnetic Field (IEC 61000-4-8)  
Ingress Protection Code  
10V, 0.15 – 80 MHz  
30 A/m, 50 Hz  
IP20  
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Catalog Numbering System  
Catalog numbers have three or five groups of characters, depending on the kind of module the catalog number represents. The  
catalog numbering system used for IT. D77A I/O modules is illustrated as follows:  
For discrete digital and analog I/O, the first four positions in the first group indicate the product family. The next two places in the  
second group indicate the I/O type. The third group uses one or two places to indicate the number of points in the module. The last  
group is used only for combination modules.  
Table 2: Catalog Numbering System  
D77A  
-
A Q 16 XX  
Product Line Prefix  
D77A = I/O Module Products  
Expansion Module  
DQ8 (DC Output, 8 Points)  
RQ8 (Relay Output, 8 Points)  
AQ8 (AC Output, 8 Points)  
I/O Type  
A = AC  
Number of Points  
2 = 2 Points  
4 = 4 Points  
D = DC  
R = Relay  
N = Analog  
8 = 8 Points  
16 = 16 Points  
Input or Output  
I = Input  
Q = Output  
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Specifications  
Physical Description  
Figure 1 illustrates the front and back of a typical IT. D77A I/O module.  
a
j
b
I
24V 8Pt  
I
24V 8Pt  
i
0
2 IT.  
14  
0
2 IT.  
14  
12  
4
12  
4
6
6
10  
10  
8
8
h
g
0
1
0
0
1
1
C0  
C0  
C0  
2
3
2
3
2
3
c
f
C1  
C1  
C1  
4
5
4
5
4
5
e
d
D
I
C2  
6
C2  
6
C2  
8
6
7
7
7
C3  
C3  
C3  
D77A-001  
Figure 1: I/O Module Component Location  
a) Number of points  
b) Terminal Blocks (Removable)  
c) DIN Rail Locking Tab  
d) D77 Part Number  
e) QC Port, Backplane Connector  
f) I/O Status LED  
g) Group ID Selector Switch (Address)  
h) Status LED  
i) I/O Type (“I” for Input, “Q” for Output)  
j) Voltage (AC, DC, Relay, Analog)  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Dimensional Data  
Figure 2 illustrates the dimensional data of the IT. D77A I/O modules.  
90  
[3.5]  
90  
[3.5]  
22.5  
[0.9]  
45  
[1.8]  
68  
[2.7]  
12  
[0.5]  
a
b
D77A-002  
Figure 2: Module Physical Dimensions, mm [in]  
a) Single Wide Module  
b) Double Wide Module  
Note: Ventilation requirements necessitate a minimum of 50 mm (2 in) on the top and bottom of each module and to each side of a  
module grouping.  
Power Requirements  
The current draw for the IT. D77A I/O modules can be found in the module specification table for each specific module type. When  
specifying the 24 volt DC power supply, the power rating must support the sum of all the modules’ current draw added to the system  
power requirements.  
For more information on the sizing of power supplies, refer to the IT. QCPort System Install and Planning Guide (Publication No.  
MN05001002E).  
Surge Suppression  
IT. D77A Discrete I/O output modules have built-in surge suppression (snubbers) to reduce the effects of transient voltages. When  
connecting output devices that have inductive loads (e.g., solenoids, relays, motor starters, etc.) additional surge suppression is  
recommended and should be added across the load. The addition of customer-supplied surge suppression for inductive loads  
prolongs the D77A output life.  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Environmental Specifications  
Table 3: Environmental Ratings  
Category  
Description  
Specification  
Transportation  
and Storage  
Temperature  
Humidity  
-50°C to 80°C [-58°F to 176°F]  
5 – 95% non-condensing  
Operating  
Temperature  
-25°C to 55°C [-13°F to 131°F]  
0°C to 55°C [32°F to 131°F] (analog I/O only)  
Humidity  
Altitude  
5% – 95% non-condensing  
Above 2000 meters [6600 feet] consult factory  
Shock  
(IEC 68-2-27)  
15G any direction for 11 milliseconds  
Relay Operation 8G any direction  
Vibration  
(IEC 68-2-6)  
5 – 150 Hz, 5G, 0.7 mm maximum peak-to-peak  
Relay Operation 10 – 55 Hz, 3G, 0.7 mm maximum peak-to-peak  
Pollution Degree  
Devices are intended to be installed in a pollution degree 2  
environment.  
Device Default I/O Data  
The following tables display the device default data mapping for D77A I/O modules as the data would appear on a network.  
Table 4: 8 Point Discrete Input Module (Produced)  
Bit 7  
Bit 6  
Bit 5  
Bit 4  
Bit 3  
Bit 2  
Bit 1  
Bit 0  
Byte  
I7  
I6  
I5  
I4  
I3  
I2  
I1  
I0  
0
Table 5: 8 Point Discrete Output Module (Consumed)  
Bit 7  
Bit 6  
Bit 5  
Bit 4  
Bit 3  
Bit 2  
Bit 1  
Bit 0  
Byte  
Q7  
Q6  
Q5  
Q4  
Q3  
Q2  
Q1  
Q0  
0
Table 6: 16 Point Discrete Input Module (Produced)  
Bit 7  
Bit 6  
Bit 5  
Bit 4  
Bit 3  
Bit 2  
Bit 1  
Bit 0  
Byte  
I7  
I6  
I5  
I4  
I3  
I2  
I1  
I9  
I0  
I8  
0
1
I15  
I14  
I13  
I12  
I11  
I10  
Table 7: 16 Point Discrete Output Module (Consumed)  
Bit 7  
Bit 6  
Bit 5  
Bit 4  
Bit 3  
Bit 2  
Bit 1  
Bit 0  
Byte  
Q7  
Q6  
Q5  
Q4  
Q3  
Q2  
Q1  
Q9  
Q0  
Q8  
0
1
Q15  
Q14  
Q13  
Q12  
Q11  
Q10  
Table 8: 16 Point Discrete Combination Module (Produced)  
Bit 7  
Bit 6  
Bit 5  
Bit 4  
Bit 3  
Bit 2  
Bit 1  
Bit 0  
Byte  
I7  
I6  
I5  
I4  
I3  
I2  
I1  
I0  
0
Table 9: 16 Point Discrete Combination Module (Consumed)  
Bit 7  
Bit 6  
Bit 5  
Bit 4  
Bit 3  
Bit 2  
Bit 1  
Bit 0  
Byte  
Q7  
Q6  
Q5  
Q4  
Q3  
Q2  
Q1  
Q0  
1
Table 10: 4 Channel Analog Input Module (Produced)  
Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9  
Bit 8  
Bit 7  
Bit 6  
Bit 5  
Bit 4  
Bit 3  
Bit 2  
Bit 1  
Bit 0  
WORD  
SB *  
SB *  
SB *  
SB *  
Analog Input Data/Channel 0  
Analog Input Data/Channel 1  
Analog Input Data/Channel 2  
Analog Input Data/Channel 3  
N/A**  
N/A**  
N/A**  
N/A**  
0
1
2
3
*Sign Bit  
1 = True (-)  
0 = False (+)  
**Not Used  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Table 11: 2 Channel Analog Output Module (Consumed)  
Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9  
Bit 8  
Bit 7  
Bit 6  
Bit 5  
Bit 4  
Bit 3  
Bit 2  
Bit 1  
Bit 0  
WORD  
SB *  
SB *  
Analog Output Data/Channel 0  
Analog Output Data/Channel 1  
N/A**  
N/A**  
0
1
*Sign Bit  
1 = True (-)  
0 = False (+)  
**Not Used  
I/O Module Summary  
Table 12: I/O Devices  
Voltage  
(Current)  
Part Number  
Type (I/O)  
Description  
Page  
AC  
DC  
D77A-AI8  
D77A-AI16  
D77A-AQ8  
D77A-AQ16  
D77A-DI8  
D77A-DI16  
D77A-DQ8  
120V AC  
120V AC  
120V AC  
120V AC  
24V DC  
24V DC  
24V DC  
Input  
AC Input Module  
AC Input Module  
AC Output Module  
AC Output Module  
DC Input Module  
DC Input Module  
Input  
Output  
Output  
Input  
Input  
Output  
DC Sink Output  
Module  
D77A-DQ16  
D77A-RQ8  
24V DC  
Output  
Output  
DC Sink Output  
Module  
Relay  
0 – 30V DC  
0 – 125V AC  
0 – 30V DC  
0 – 125V AC  
24V DC  
Relay Output Module Page 15  
Relay Output Module Page 15  
Combination Module Page 18  
Combination Module Page 19  
Combination Module Page 20  
Combination Module Page 21  
D77A-RQ16  
D77A-DI8DQ8  
D77A-DI8RQ8  
D77A-AI8AQ8  
D77A-AI8RQ8  
D77A-NI4  
Output  
Combo  
Input  
24V DC  
Output  
Input  
24V DC  
Relay  
Output  
Input  
120V AC  
120V AC  
120V AC  
Relay  
Output  
Input  
Output  
Input  
Analog  
0 – 5V  
Analog Module  
1 – 5V  
0 – 10V  
0 – 20 mA  
4 – 20 mA  
0 – 5V  
D77A-NQ2  
Output  
Analog Module  
1 – 5V  
0 – 10V  
0 – 20 mA  
4 – 20 mA  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Input Specifications  
AC Input Module Specifications  
Table 13: AC Input Module Specifications  
Catalog Number  
D77A-AI8  
D77A-AI16  
Nominal Input Voltage  
Operating Voltage  
Number of Inputs  
Points per Common  
OFF State Voltage  
ON State Voltage  
Nominal Input Current  
Signal Delay  
120V AC, 50/60 Hz  
120V AC, 50/60 Hz  
80 – 140V AC, 50/60 Hz  
80 – 140V AC, 50/60 Hz  
8
16  
2
2
0 – 30V AC *  
0 – 30V AC *  
80V AC – 140V AC  
80V AC – 140V AC  
15 mA  
15 mA  
8.33 ms @ 60 Hz / 10 ms @ 50 Hz  
8.33 ms @ 60 Hz / 10 ms @ 50 Hz  
QCPort Current Draw  
Isolation  
33 mA  
1.5kV  
46 mA  
1.5kV  
Terminal Screw Torque  
4.5 inch-pounds  
(0.51 Newton-meters)  
4.5 inch-pounds  
(0.51 Newton-meters)  
* A 50V transition range exists between 30V and 80V.  
Ø
1
Ø
1
8
9
CØ  
2
V A C  
V A C  
CØ  
2
C4  
10  
11  
C5  
12  
13  
C6  
14  
15  
C7  
V A C  
V A C  
V A C  
V A C  
COM  
IN  
3
3
C1  
4
C1  
4
5
5
IN  
C2  
6
V A C  
C2  
6
V A C  
V A C  
V A C  
V A C  
c
7
7
V A C  
C3  
C3  
D77A-006  
a
b
Figure 3: AC Input Module Diagrams  
a) D77A-AI8, Eight-Point Module  
b) D77A-AI16, Sixteen-Point Module  
c) Internal Circuit  
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Intelligent Technologies (IT.) D77A I/O Module Products  
DC Input Module Specifications  
Table 14: DC Input Module Specifications  
Catalog Number  
D77A-DI8  
D77A-DI16  
Type  
Sink/Source  
24V DC  
18 – 30V DC  
8
Sink/Source  
24V DC  
18 – 30V DC  
16  
Nominal Input Voltage  
Operating Voltage  
Number of Inputs  
Points per Common  
Signal Delay  
2
2
5 ms  
5 ms  
OFF State Voltage  
ON State Voltage  
Nominal Input Current  
QCPort Current Draw  
Isolation  
0 – 6V DC *  
18V – 30V DC  
5 mA  
0 – 6V DC *  
18V – 30V DC  
5 mA  
35 mA  
63 mA  
1.5kV  
1.5kV  
Terminal Screw Torque  
4.5 inch-pounds  
(0.51 Newton-meters)  
4.5 inch-pounds  
(0.51 Newton-meters)  
* A 12V transition range exists between 6V and 18V.  
Ø
1
Ø
1
8
9
CØ  
2
CØ  
2
C4  
1 0  
11  
V DC  
V DC  
V DC  
IN  
3
3
V DC C1  
V DC C1  
V DC C5  
IN  
4
5
4
5
1 2  
1 3  
COM  
C2  
6
C2  
C6  
V DC  
V DC  
V DC  
V DC  
6
7
1 4  
1 5  
c
7
C3  
V DC C3  
V DC C7  
D77A-008  
a
b
Figure 4: DC Input Module Diagrams  
a) D77A-DI8, Eight-point Module  
b) D77A-DI16, Sixteen-point Module  
c) Internal Circuit  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Analog Input Module Specifications  
Table 15: D77A-NI4 Analog Input Module Specifications  
D77A-NI4  
Catalog Number  
Voltage Input  
Current Loop Input  
Voltage Input  
Current Input  
Input Type  
0 – 5V, 1 – 5V, 0 – 10V DC  
4 – 20 mA, 0 – 20 mA  
Single End, Uni-polar  
Resolution  
Voltage  
0-5VDC  
0-10VDC  
1-5VDC  
0-5VDC  
0-10VDC  
1-5VDC  
0-5VDC  
0-10VDC  
1-5VDC  
0-5VDC  
0-10VDC  
1-5VDC  
Resolution  
14 bit  
14 bit  
14 bit  
14 bit  
14 bit  
14 bit  
14 bit  
13 bit  
12 bit  
9 bit  
Current  
0-20mA  
4-20mA  
Resolution  
50Hz  
14 bit  
14 bit  
Note: Input filter settings affect the  
effective resolution of the channels.  
60Hz  
0-20mA  
4-20mA  
14 bit  
14 bit  
250Hz  
500Hz  
0-20mA  
4-20mA  
12 bit  
12 bit  
0-20mA  
4-20mA  
9 bit  
9 bit  
10 bit  
9 bit  
Input Full Scale Range  
0 – 10.5V or 0 – 5.25V  
30VDC  
0 – 21 mA  
32 mA  
Maximum Overload at Input Terminal  
Number of Channels  
4
Selectable Input Filter Frequency  
Input Group-to-Bus Isolation  
Common Mode Rejection  
Normal Mode Rejection ratio  
Accuracy  
50Hz, 60Hz, 250Hz, 500Hz  
500 VAC for 60 seconds  
Greater than 60 db @ 50/60 Hz  
-50 db @ 50/60 Hz  
+/– 0.3% Full Scale @ 25°C  
+/– 0.4% Full Scale @ 0-55°C  
+/– 0.45% Full Scale @ 25°C  
+/– 0.5% Full Scale @ 0-55°C  
Input Impedance  
15M ohm  
250 ohm  
Operating Temperature  
Status LED Indication  
QCPort Current Draw  
Terminal Screw Torque  
0–55°C  
Module Status  
60 mA  
4.5 inch-pounds (0.51 Newton-meters)  
(See Figure 5 for circuit diagram)  
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V0  
I0  
+
V0  
(I)  
(I)  
(I)  
(V)  
NC  
NC  
NC  
NC  
I0  
C0  
V1  
I1  
-
C0  
V1  
I1  
+
(V)  
-
C1  
V2  
I2  
C1  
V2  
I2  
+
(V)  
-
C2  
V3  
I3  
C2  
V3  
I3  
+
(I)  
(V)  
-
C3  
C3  
a
b
JIC-0013  
Figure 5: D77A-NI4 Analog Input Module Diagrams  
a) D77A-NI4 Voltage Input Channels  
b) D77A-NI4 Current Input Channels  
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Intelligent Technologies (IT.) D77A I/O Module Products  
32766  
31206  
32766  
31206  
32766  
31206  
6242  
3120  
0
0
0
0V  
0V  
0V  
5V 5.25V  
1V  
0.5V  
5V 5.25V  
10V 10.5V  
(A)  
(B)  
(C)  
32766  
31206  
32766  
31206  
6242  
4992  
0
0
0mA  
20mA 21mA  
0mA 4mA  
3.2mA  
20mA 21mA  
(D)  
D77A-031  
(E)  
Figure 6: Analog Input Curves  
a) 0-5V Range Setting  
b) 1-5V Range Setting  
c) 0-10V Range Setting  
d) 0-20mA Range Setting  
e) 4-20mA Range Setting  
14 Bit Resolution Equations  
Vdc = Voltage input value  
mA = Current input value  
N = Decimal value  
0-5 Vdc, 1-5 Vdc  
Vdc = (1/6241.2) x N  
0-10 Vdc  
Vdc = (1/3120.6) x N  
4-20 mA, 0-20 mA  
mA = (1/1560.2) x N  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Output Specifications  
AC Output Module Specifications  
Table 16: AC Output Module Specifications  
Catalog Number  
D77A-AQ8  
D77A-AQ16  
Nominal Output Voltage  
Operating Voltage  
120V AC, 50/60 Hz  
120V AC, 50/60 Hz  
80 – 140V AC, 50/60 Hz  
80 – 140V AC, 50/60 Hz  
Number of Outputs  
8
16  
Points per Common  
2
2
Minimum Load Current (Resistive)  
Max. Current/Point (Resistive)  
15 mA  
15 mA  
.5A @ 30°C  
.1A @ 55°C  
.5A @ 30°C  
.1A @ 55°C  
Max. Current/Module (Resistive)  
.4A @ 30°C  
.8A @ 0-55°C  
8A @ 30°C  
1.6A @ 0-55°C  
Surge Current (10 ms)  
OFF State Leakage  
Signal Delay  
10A  
10A  
2 mA  
2 mA  
8.33 ms @ 60 Hz  
10 ms @ 50 Hz  
8.33 ms @ 60 Hz  
10 ms @ 50 Hz  
QCPort Current Draw  
Isolation  
120 mA  
1.5kV  
220 mA  
1.5kV  
Terminal Screw Torque  
4.5 inch-pounds  
(0.51 Newton-meters)  
4.5 inch-pounds  
(0.51 Newton-meters)  
Ø
1
1
2
8
9
CR  
CR  
CR  
CR  
CR  
CR  
V AC  
V AC  
V AC  
CØ  
2
CØ  
2
C4  
10  
11  
CR  
CR  
CR  
CR  
CR  
CR  
L2  
3
3
V AC C1  
V AC C1  
V AC C5  
OUT  
4
5
4
5
1 2  
1 3  
CR  
CR  
CR  
CR  
CR  
CR  
V AC C2  
V AC C2  
V AC C6  
6
7
6
1 4  
CR  
CR  
CR  
CR  
OUT  
7
1 5  
C7  
CR  
CR  
C3  
C3  
V AC  
V AC  
V AC  
c
D77A-007  
a
b
Figure 7: AC Output Module Diagrams  
a) D77A-AQ8, Eight-Point Module  
b) D77A-AQ16, Sixteen-Point Module  
c) Internal Circuit  
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Intelligent Technologies (IT.) D77A I/O Module Products  
DC Output Module Specifications  
Table 17: DC Output Module Specifications  
Catalog Number  
D77A-DQ8  
D77A-DQ16  
Type  
MOSFET Sink  
MOSFET Sink  
24V DC  
18 – 30V DC  
16  
Nominal Output Voltage  
Operating Voltage  
Number of Inputs  
Points per Common  
Signal Delay  
24V DC  
18 – 30V DC  
8
4
4
1 ms  
0.75A  
6A  
1 ms  
Max. Current/Point  
Max. Current/Module (Resistive)  
Surge Current (10 ms)  
OFF State Leakage  
QCPort Current Draw  
Isolation  
0.75A  
12A  
4A  
4A  
1 mA  
85 mA  
1.5kV  
1 mA  
126 mA  
1.5kV  
Terminal Screw Torque  
4.5 inch-pounds  
(0.51 Newton-meters)  
4.5 inch-pounds  
(0.51 Newton-meters)  
Ø
1
2
3
-
CR  
CR  
CR  
CR  
Ø
1
2
3
-
CR  
CR  
CR  
CR  
8
9
CR  
CR  
CR  
10  
11  
-
+24  
CR  
OUT  
COM  
COM  
COM  
+
4
5
6
7
-
+
4
5
6
7
-
+
V D C  
CR  
V D C  
CR  
V D C  
CR  
1 2  
1 3  
1 4  
1 5  
-
OUT  
C
CR  
CR  
CR  
CR  
CR  
CR  
CR  
CR  
CR  
COM  
COM  
V D C  
COM  
V D C  
c
+
+
+
V D C  
D77A-009  
a
b
Figure 8: DC Output Module Diagrams  
a) D77A-DQ8, Eight-Point Module  
b) D77A-DQ16, Sixteen-Point Module  
c) Internal Circuit  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Relay Output Module Specifications  
Table 18: Relay Output Module Specifications  
Catalog Number  
D77A-RQ8  
D77A-RQ16  
Nominal Output Voltage  
0 – 140V AC  
0 – 30V DC  
0 – 140V AC  
0 – 30V DC  
Number of Outputs  
Points per Common  
Relay OFF Time  
8
16  
2
2
6 ms  
6 ms  
Relay ON Time  
3 ms  
3 ms  
Max. Current/Point (Resistive)  
Max. Current/Module (Resistive)  
Electrical Life  
3 A  
3 A  
24 A  
48 A  
100,000 Cycles  
1,000,000 Cycles  
92 mA  
100,000 Cycles  
1,000,000 Cycles  
164 mA  
1.5 kV  
Mechanical Life  
QCPort Current Draw  
Isolation  
1.5 kV  
Terminal Screw Torque  
4.5 inch-pounds  
(0.51 Newton-meters)  
4.5 inch-pounds  
(0.51 Newton-meters)  
CR  
Ø
1
CR  
CR  
Ø
1
8
CR  
CR  
CR  
9
V A C/DC  
V A C/DC  
V A C/DC  
CØ  
2
CØ  
2
C4  
10  
11  
C5  
1 2  
1 3  
C6  
1 4  
1 5  
C7  
CR  
CR  
CR  
CR  
CR  
OUT  
3
3
CR  
V A C/DC  
C1  
4
V A C/DC  
V A C/DC  
C1  
4
CR  
CR  
CR  
5
5
CR  
CR  
CR  
OUT  
C
V A C/DC  
V A C/DC  
V A C/DC  
C2  
6
C2  
6
CR  
CR  
CR  
CR  
7
7
CR  
CR  
V A C/DC C3  
V A C/DC  
V A C/DC  
C3  
c
D77A-010  
a
b
Figure 9: Relay Output Module Diagrams  
a) D77A-RQ8, Eight-point Module  
b) D77A-RQ16, Sixteen-point Module  
c) Internal Circuit  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Analog Output Module Specifications  
Table 19: D77A-NQ2 Analog Output Module Specifications  
D77A-NI4  
Catalog Number  
Voltage Output  
Current Loop Output  
Voltage Output  
Current Output  
Output Type  
Resolution  
0 – 5V, 1 – 5V, 0 – 10V DC  
4 – 20 mA, 0 – 20 mA  
Single End, Uni-polar  
Voltage  
0-5VDC  
0-10VDC  
1-5VDC  
Resolution  
13bit  
Current  
0-20mA  
4-20mA  
Resolution  
14 bit  
14 bit  
14 bit  
13 bit  
Output Full Scale Range  
Maximum Overload at Input Terminal  
Number of Channels  
Resistive Load  
0 – 10.5V or 0 – 5.25V  
0 – 21 mA  
36V DC  
2
Less than 500 ohms  
Load Range  
Greater than 1k ohm  
Maximum Inductive Load  
Maximum Capacitive Load  
Accuracy  
0.1 mH  
1 µF  
+/– 0.8% Full Scale @ 25°C  
+/– 1.0% Full Scale @ 0-55°C  
Update Rate  
350 NS  
Output Impedance  
Output Ripple (0-50 Hz)  
Operating Temperature  
Status LED Indication  
QCPort Current Draw  
External Power  
10 ohm  
+/-0.1%  
0–55°C  
Module Status  
40 mA  
24 VDC, 60 mA Maximum  
1.5kV for 60 Sec.  
12 Pins (Pitch, 5.2 mm)  
4.5 inch-pounds (0.51 Newton-meters)  
Output group-to-bus Isolation  
Terminal  
Terminal Screw Torque  
V0  
I0  
V0  
+
(V)  
I0  
C0  
V1  
I1  
(I)  
-
C0  
V1  
I1  
+
(V)  
-
(I)  
C1  
NC  
C1  
NC  
NC  
NC  
NC  
-
NC  
NC  
NC  
-
24VDC  
24VDC  
+
-
+
-
+
+
a
b
JIC-0014  
Figure 10: D77A-NQ2 Combination Module Diagrams  
a) D77A-NQ2 Module, Voltage Output Channels  
b) D77A-NQ2 Module Current Output Channels  
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MN05002001E  
     
Intelligent Technologies (IT.) D77A I/O Module Products  
32766  
31206  
32766  
31206  
32766  
31206  
6242  
3120  
0
0
0
0V  
0V  
0V  
5V 5.25V  
1V  
0.5V  
5V 5.25V  
10V 10.5V  
(A)  
(B)  
(C)  
32766  
31206  
32766  
31206  
6242  
4992  
0
0
0mA  
20mA 21mA  
0mA 4mA  
3.2mA  
20mA 21mA  
(D)  
D77A-031  
(E)  
Figure 11: Analog Output Curves for 14 Bit Resolution  
a) 0-5V Range Setting  
b) 1-5V Range Setting  
c) 0-10V Range Setting  
d) 0-20mA Range Setting  
e) 4-20mA Range Setting  
14 Bit Resolution Equations  
Vdc = Voltage input value  
mA = Current input value  
N = Decimal value  
0-5 Vdc, 1-5 Vdc  
Vdc = (1/6241.2) x N  
0-10 Vdc  
Vdc = (1/3120.6) x N  
4-20 mA, 0-20 mA  
mA = (1/1560.2) x N  
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Special I/O Specifications  
Combination Module Specifications  
Table 20: D77A-DI8DQ8 Combination Module Specifications  
D77A-DI8DQ8  
Catalog Number  
DC Sink/Source Input  
DC MOSFET Sink Output  
Nominal Voltage  
24V DC  
24V DC  
Operating Voltage  
Number of Points  
Points per Common  
Signal Delay  
18 – 30V DC  
18 – 30V DC  
8
8
2
2
5 ms  
OFF State Voltage  
ON State Voltage  
0 – 6V DC *  
18V – 30V DC  
Nominal Current  
5 mA  
Signal Delay  
1 ms  
0.75A  
6A  
4A  
1 mA  
Max. Current/Point (Resistive)  
Max. Current/Module (Resistive)  
Surge Current (10 ms)  
OFF State Leakage  
QCPort Current Draw  
Isolation  
99 mA  
1.5kV  
Terminal Screw Torque  
4.5 inch-pounds (0.51 Newton-meters)  
* A 12V transition range exists between 6V and 18V.  
Ø
1
Ø
1
CR  
CR  
CR  
+24  
V D C  
V D C  
2
3
-
CØ  
2
OUT  
CR  
IN  
COM  
3
+
C1  
4
V D C  
CR  
4
IN  
OUT  
C
5
5
6
7
-
CR  
CR  
V D C  
V D C  
C2  
6
COM  
CR  
7
COM  
c
b
+
C3  
V D C  
D77A-011  
a
Figure 12: D77A-DI8DQ8 Combination Module Diagrams  
a) D77A-DI8DQ8 Module  
b) Internal DC Input Circuit  
c) Internal DC Output Circuit  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Table 21: D77A-DI8RQ8 Combination Module Specifications  
D77A-DI8RQ8  
Catalog Number  
DC Sink/Source Input  
Relay Output  
Nominal Voltage  
Operating Voltage  
24V DC  
18-30V DC  
0-140V AC  
0-30V DC  
Number of Points  
Points per Common  
Signal Delay  
8
8
2
2
5 ms  
OFF State Voltage  
ON State Voltage  
Nominal Current  
Signal Delay  
0-6V DC *  
18V-30V DC  
5 mA  
Relay ON Time 3 ms  
Relay OFF Time 6 ms  
Max. Current/Point (Resistive)  
Max. Current/Module (Resistive)  
Mechanical Life  
3A  
24A  
1,000,000 Operations  
100,000 Operations  
Electrical Life  
QCPort Current Draw  
Isolation  
121 mA  
1.5kV  
Terminal Screw Torque  
4.5 inch-pounds (0.51 Newton-meters)  
* A 12V transition range exists between 6V and 18V.  
CR  
Ø
1
Ø
1
CR  
V A C/DC  
C4  
2
V D C  
V D C  
CØ  
2
OUT  
CR  
IN  
3
3
CR  
V A C/DC  
C1  
4
C5  
4
CR  
IN  
OUT  
C
5
5
CR  
V A C/DC  
C6  
6
C2  
6
COM  
V D C  
V D C  
CR  
CR  
7
7
c
b
V A C/DC C7  
C3  
D77A-028  
a
Figure 13: D77A-DI8RQ8 Combination Module Diagrams  
a) D77A-DI8RQ8 Module  
b) Internal DC Input Circuit  
c) Internal Relay Output Circuit  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Table 22: D77A-AI8AQ8 Combination Module Specifications  
D77A-AI8AQ8  
AC Input  
Catalog Number  
AC Output  
Nominal Voltage  
120V AC, 50/60 Hz  
120V AC, 50/60 Hz  
Operating Voltage  
Number of Points  
Points per Common  
OFF State Voltage  
ON State Voltage  
80-140V AC  
8
80-140 V AC  
8
2
2
0-30V AC *  
80V-140V AC  
15 mA  
Minimal Load Current (Resistive)  
Signal Delay  
8.33 ms @ 60 Hz  
10 ms @ 50 Hz  
Max. Current/Point (Resistive)  
Max. Current/Module (Resistive)  
0.5A @ 30°C  
0.1A @ 55°C  
4A @ 30°C  
0.8A @ 55°C  
Surge Current (10 ms)  
OFF State Leakage  
QCPort Current Draw  
Isolation  
10A  
2 mA  
132 mA  
1.5kV  
Terminal Screw Torque  
4.5 inch-pounds (0.51 Newton-meters)  
* A 50V transition range exists between 30V and 80V.  
CR  
Ø
1
Ø
1
CR  
V A C  
C4  
2
V A C  
V A C  
CØ  
2
COM  
IN  
L2  
CR  
CR  
3
3
OUT  
V A C  
C1  
4
C5  
4
CR  
5
5
CR  
OUT  
V A C  
C6  
6
V A C  
V A C  
C2  
6
IN  
CR  
7
7
CR  
c
b
V A C  
C3  
C7  
D77A-029  
a
Figure 14: D77A-AI8AQ8 Combination Module Diagrams  
a) D77A-AI8AQ8 Module  
b) Internal AC Input Circuit  
c) Internal AC Output Circuit  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Table 23: D77A-AI8RQ8 Combination Module Specifications  
D77A-AI8RQ8  
AC Input  
Catalog Number  
Relay Output  
Nominal Voltage  
Operating Voltage  
120V AC, 50/60 Hz  
80-140V AC  
0-140V AC  
0-30V DC  
Number of Points  
Points per Common  
Signal Delay  
8
8
2
2
5 ms  
OFF State Voltage  
ON State Voltage  
0-80V AC*  
180V-140V AC  
15 mA  
Maximum Load Current (Resistive)  
Signal Delay  
8.33 ms @ 60 Hz  
10 ms @ 50 Hz  
Relay ON Time 3 ms  
Relay OFF Time 6 ms  
Max. Current/Point (Resistive)  
Max. Current/Module (Resistive)  
Mechanical Life  
3A  
24A  
1,000,000 Operations  
100,000 Operations  
Electrical Life  
QCPort Current Draw  
Isolation  
104 mA  
1.5kV  
Terminal Screw Torque  
4.5 inch-pounds (0.51 Newton-meters)  
* A 60V transition range exists between 80V and 140V.  
Ø
1
Ø
1
CR  
CR  
V A C/DC  
C4  
2
COM  
IN  
AC  
AC  
CØ  
2
OUT  
CR  
3
3
CR  
V A C/DC  
C1  
4
C5  
4
OUT  
C
CR  
5
5
CR  
V A C/DC  
C6  
6
IN  
AC  
AC  
C2  
6
CR  
CR  
7
7
c
b
V A C/DC C7  
C3  
D77A-030  
a
Figure 15: D77A-AI8RQ8 Combination Module Diagrams  
a) D77A-AI8RQ8 Module  
b) Internal DC Input Circuit  
c) Internal Relay Output Circuit  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Theory of Operation  
The IT. D77A I/O system consists of a collection of input and output modules connected together by QCPort to a network adapter. The  
network adapter connects to the industrial network where the controller usually is a PLC or DCS. The input modules collect digital or  
linear signals from sensors (limit switches, proximity sensors, temperature transmitters, etc.) and deliver these data to the control  
device. In the control device, input data values are placed in data registers. Based on the input data, the control algorithm manipulates  
values in the output registers. With each scan of the network, the input and output data registers are updated. With this update, the  
output modules have their digital or linear data changed to reflect the control algorithm found in the control device software. The  
output devices (solenoid valves, motor starters, temperature gauges, etc.) effect changes to the machinery being controlled.  
Out-of-box Default Operation  
When the IT. D77A I/O modules are properly installed and each has a properly configured Group ID (address), no additional  
configuration is needed for standard operation. To customize the configuration, refer to Configuration on page 34. After customizing  
the configuration, the system can be restored to the default out-of-box configuration without a software tool such as CH Studio by  
following these steps.  
1. Using a screwdriver, rotate the Group ID Switch from the “0” position to the “1” position.  
2. Repeat this action five times.  
The status LED rapid flashes, signaling that the system is reset to the out-of-box default settings.  
Typical Application  
Figure 16 illustrates a typical D77A I/O module application this is integrated with a number of IT. starters with QSNAPs. In this  
example, a D77A I/O is part of a larger system where motor control and I/O are required within a single panel. On the same QCPort  
connection, both the I/O and the motor control are connected to a single network Adapter. The network adapter then represents the  
D77A I/O and motor control as remote I/O, allowing for control and monitoring of the QCPort devices.  
b
e
d
a
f
c
D77A-003  
Figure 16: Panel Layout: Adapter, I/O and QSNAP  
a) PC or PLC Connection  
b) I/O Modules  
c) QCPort Connection  
d) IT. Starters with QSNAPs  
e) Power Tap/Terminator Resistor  
f) 24 V DC Power Supply  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
I/O Function  
Discrete Input Modules  
Figure 17 illustrates the basic signal processing operation. When a signal is present at the input point, the module responds with the  
following sequence:  
1. Optical Isolation — Optical isolation protects the I/O circuits and communication circuits from possible damage due to  
transients and over-voltage.  
2. Debounce Logic/Control — A debounce circuit and software limits the effects of transients and electrical noise by requiring the  
input to be true for a certain period of time before the logic acknowledges a true signal. Once a true signal is achieved, the logic  
turns on the LED.  
3. QCPort Com./Logic — The logic updates the QCPort communication on a regular, scheduled basis as to the status of the input  
point.  
Optical  
Isolation  
Debounce  
Logic/Control  
QCPort  
Com.  
Input  
LED  
Indication  
D77A-004  
Figure 17: Discrete Input Module Operation  
Discrete Output Modules  
Figure 18 illustrates the basic logic processing operation. When the processor activates an output point, the module responds with  
the following sequence:  
1. QCPort Com./Logic — QCPort communication updates the logic circuit on a regular, scheduled basis as to the status of the  
output points.  
2. Optical Isolation — Optical isolation protects the I/O circuits and communication circuits from possible damage due to  
transients and over-voltage. Once an active signal is transmitted to the optical isolation circuit, the LED is forward-biased.  
3. Output Drivers — The driver activates the output point.  
QCPort  
Com.  
Optical  
Isolation  
Output  
Drivers  
Output  
LED  
Indication  
D77A-005  
Figure 18: Discrete Output Module Operation  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Discrete Combination Modules  
Combination modules have the properties of both input and output points in a single module. The behavior of the combination  
modules input and output points are the same as those found in discrete input and output modules.  
QCPort  
Comm  
Optical  
Isolation  
Debounce  
Logic/Control  
Input  
LED  
Indication  
Output  
Drivers  
Optical Isolation  
Output  
D77A-032  
Figure 19: Discrete Combination Module Operation  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Analog Input Modules  
Figure 20 illustrates the basic signal processing operation. Analog signals from four separate channels are received by a multiplexer  
(MUX). The MUX sequentially transfers this data to an analog-to-digital converter (ADC). The ADC measures the analog signal and  
converts it to a digital value. This digital value is presented to the controllers central processes unit (CPU). This data is then presented  
to the QCPort for external processing.  
V0  
I0  
V1  
M
U
X
I1  
V2  
I2  
ADC  
CPU  
QC Port  
V3  
I3  
C0  
C1  
C2  
C3  
V1  
+V2 -V2  
SCHEM-001  
Figure 20: Analog Input Module Operation  
Analog input signal delays are associated with multiplexer switching, channel updating and channel reconfiguration. These delays are  
all influenced by analog input filter frequency selection.  
Table 24: Analog Input Signal Delays  
Filter Setting  
Total Update Time  
50 Hz  
60Hz  
336 ms  
283.2 ms  
80 ms  
250 Hz  
500 Hz  
44 ms  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Analog Output Modules  
Figure 21 illustrates the basic signal processing operation. Digital data from external sources are extracted from the QCPort and  
transferred to the controllers central processor unit (CPU). The digital data from the CPU is transferred to the digital-to-analog  
converters (DAC). The DAC system converts the digital values to linear signals and provides them to the output terminals.  
QC Port  
CPU  
DAC  
DAC  
V0  
I0  
V1  
I1  
C0  
C1  
+24V  
G
P. S.  
SCHEM-002  
Figure 21: Analog Output Module Operation  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Installation  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
Indicates a potentially hazardous situation  
which, if not avoided, can result in serious  
injury or death.  
Indique une situation potentiellement  
Indica que existe una situación  
dangereuse qui, si elle n’est pas évitée, peut potencialmente peligrosa, que si no es  
entraîner de graves blessures, voire la mort. evitada, podrá resultar en serias heridas  
corporales o en la muerte.  
Setting Group ID  
A unique Group ID must be assigned to each module. The modules are shipped with a factory-set default setting of zero.  
To set the Group ID, use a screwdriver to rotate the rotary switch located on the top of the module.  
0
0
0
0
14  
10  
14  
10  
14  
10  
14  
10  
2
6
2
6
2
6
2
6
12  
4
12  
4
12  
4
12  
4
8
8
8
8
a
c
b
d
D77A-015  
Figure 22: Group ID Switch  
a) Discrete I/O Group ID Three  
b) Discrete I/O Group ID Ten  
c) Analog I/O Group ID Three  
d) Analog I/O Group ID Ten  
Notice  
Avis  
Aviso  
In the examples above, the left module has a Dans les exemples ci-dessus, le module de En los ejemplos de arriba, el módulo  
Group ID of 3 and the right a Group ID of 10. gauche porte un numéro d’identification de izquierdo tiene una identificación de Grupo  
The arrow indicates the Group ID setting  
groupe n° 3 et celui de droite un de 10. La  
3 y el de la derecha una identificación de  
Grupo 10. La fecha indica la configuración de  
(not the line). Refer to the IT. QCPort System flèche indique le réglage du numéro  
Install and Planning Guide (Publication No. d’identification de groupe (non pas la ligne). identificación de Grupo (no la línea).  
MN05001002E) for more information on  
setting the Group ID.  
Reportez-vous au Guide de planification et  
d’installation du système bâbord IT. QCPort Instalación del Sistema QCPort del IT. (  
Refiérase a la Guía de Planificación e  
(publication no. MN05001002E) pour plus  
d’information sur les réglages du numéro  
d’identification de groupe.  
Publicación No. MN05001002E) para obtener  
más información de cómo configurar la  
identificación de Grupo.  
DIN rail installation requires one of two procedures:  
DIN Rail installation without Backplane  
DIN Rail installation with Backplane  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Installation Without Backplane  
Module Preparation  
The DIN rail locking tab is located under the removable terminal on the front of the device. Remove the terminal to gain access to the  
locking tab.  
1. Remove the terminal by unlocking the terminal tabs.  
1
4
0
8
12  
2
6
10  
4
D77A-016  
Figure 23: Removable Terminal Locking Tabs  
2. Remove the terminal strip from the module.  
3. Insert a screwdriver under the DIN rail locking tab and lift up to unlock the locking tab.  
a
b
c
D77A-017  
Figure 24: Unlock DIN Rail Locking Tab  
a) Tab  
b) Locking Tab Captured  
c) Locking Tab Released  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Installing the Module  
The module is now ready for installation on the DIN rail.  
CAUTION  
PRÉCAUTION  
PRECAUCIÓN  
Do no “rock” the module onto the DIN rail.  
The rocking action could damage the  
module.  
Ne « basculez » pas le module sur le rail DIN. No “meza” el módulo sobre el riel DIN. El  
Laction de basculement pourrait  
endommager le module.  
mecerlo podrá dañar el módulo.  
1. The module must always be inserted perpendicular onto the DIN rail. Push the module straight back onto the DIN rail.  
2. Depress the locking tab to secure the module to the DIN rail.  
a
b
D77A-018  
Figure 25: Lock DIN Rail Locking Tab  
a) Locking Tab  
b) Locking Tab Captured  
3. Install the terminal strip on the front of the module.  
4. Lock the terminal strip into place using the locking tabs.  
14  
0
12  
2
10  
4
8
6
D77A-019  
Figure 26: Removable Terminal Locking Tab  
Notice  
Avis  
Aviso  
After the strip is installed, install  
Après avoir installé la bande, installez les  
Después de instalada la banda, instale los  
interconectadores, vea la Guía de  
Planificación e Instalación del Sistema  
QCPort del IT. ( Publicación No.  
MN05001002E) para obtener más  
información.  
interconnects; see the IT. QCPort System  
interconnecteurs ; voyez le Guide de  
Install and Planning Guide (Publication No. planification et d’installation du système  
MN05001002E) for more information.  
bâbord IT. QCPort (publication no.  
MN05001002E) pour plus d’information.  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Installation With Backplane  
Module Preparation  
The DIN rail locking tab is underneath the removable terminal (on the front of the device). The terminal must be removed to gain  
access to the locking tab.  
1. To remove the terminal, unlock the terminal tabs.  
14  
0
12  
2
10  
4
8
6
D77A-016  
Figure 27: Removable Terminal Locking Tabs  
2. Remove the terminal strip from the module.  
3. Insert a screwdriver under the DIN rail locking tab and lift up to unlock the locking tab.  
a
b
c
D77A-017  
Figure 28: Unlock DIN Rail Locking Tab  
a) Tab  
b) Locking Tab Captured  
c) Locking Tab Released  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Installing the Module  
The module is now ready for installation on the DIN rail.  
CAUTION  
PRÉCAUTION  
PRECAUCIÓN  
Do not “rock” the module onto the DIN rail. Ne « basculez » pas le module sur le rail DIN. No “meza” el módulo sobre el riel DIN. El  
The rocking action could damage the  
module.  
Laction de basculement pourrait  
endommager le module.  
mecerlo podrá dañar el módulo.  
1. Line the center of the module up with the backplane connector on the DIN rail. Ensure the backplane connector is installed with  
the arrows up. The module must always be inserted perpendicular onto the DIN rail.  
2. Push the module straight back onto the DIN rail and backplane connector.  
3. Depress the locking tab to secure the module to the DIN rail.  
a
b
D77A-018  
Figure 29: Lock DIN Rail Locking Tab  
a) Locking Tab  
b) Locking Tab Captured  
4. Install the terminal strip on the front of the module.  
5. Lock the terminal strip into place using the locking tabs.  
14  
0
12  
2
10  
4
8
6
D77A-019  
Figure 30: Removable Terminal Locking Tab  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
QCPort Connections  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
Hazardous voltage can cause electric shock La tension dangereuse peut causer des  
and burns. Always disconnect power before électrochocs et des brûlures. Coupez  
Los voltajes peligrosos pueden causar  
electrochoque y quemaduras. Siempre  
desconecte la energía antes de proceder con  
cualquier trabajo en este producto.  
proceeding with any work on this product.  
toujours le courant avant d’entreprendre  
tout travail sur ce produit.  
Interconnects/Connections  
Connecting the I/O modules together and to other IT. family products involves using one or more of the interconnect connectors. The  
I/O product family uses two types of connectors:  
The backplane interconnect  
The short run interconnect  
These interconnects provide the I/O module with power and communications.  
For more information on making interconnects, the use of interconnects and the restrictions placed upon interconnects, refer to the IT.  
QCPort System Install and Planning Guide (Publication No. MN05001002E).  
QCPort Backplane Interconnect  
The QCPort backplane interconnect is used when connecting the Adapter and I/O modules on a DIN rail. The interconnect fits inside  
the channel of the DIN rail and provides for connection to power and communication to the Adapter and I/O products (Figure 31 and  
6
GND  
B
A
+24  
1
D77A-020  
Figure 31: QCPort Backplane Interconnect  
6
GND  
B
a
b
A
+24  
1
D77A-021  
Figure 32: QCPort Interconnect Backplane Connectors  
a) Module Side  
b) Backplane Side  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Pre-manufactured QCPort Interconnect Cables  
To connect the D77A I/O modules together without using a QCPort backplane, use the QCPort connectors that are located at the bottom  
of the D77A I/O module. There are two QCPort connections next to each other. They are configured parallel with each other so that  
they can be daisy chained together using QCPort Interconnect cables. There are standard sizes for the QCPort Interconnect cables.  
These sizes are listed in the “Renewal Parts” portion of “Troubleshooting and Maintenance.”  
Note: The maximum current allowed through a QCPort interconnect cable is 1 Amp. The maximum number of modules that may be  
daisy chained together using QCPort interconnect cables is calculated by adding the current rating of each device and keeping  
the total less than 1 Amp.  
When making this interconnect, refer to the IT. QCPort System Install and Planning Guide (Publication No. MN05001002E) for the  
recommended cable and connections.  
1 – +24  
a
2 – GND  
3 –  
4 –  
B
1
A
5 – +24  
6 – GND  
b
1
D77A-022  
Figure 33: QCPort Connector  
a) Connector Half  
b) Keyed Insert  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Configuration  
There are parameters associated with the D77A I/O products that can be set using a software tool such as CH Studio for enhanced  
functionality.  
All of the enhanced features are selectable through CH Studio either in the Property Window or the Property Pages of the device.  
Figure 34: I/O Property Page  
MN05002001E  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Field Wiring  
Notice  
Avis  
Aviso  
Install all field wiring on the modules in  
compliance with all applicable regularity  
codes.  
Installez tout le câblage de terrain sur les  
modules en accord avec tous les codes de  
réglementation applicables.  
Instale todo el cableado del inductor en los  
módulos cumpliendo con todos los códigos  
de regularidad que apliquen.  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
Hazardous voltage can cause electric shock La tension dangereuse peut causer des  
and burns. Always disconnect power before électrochocs et des brûlures. Coupez  
Los voltajes peligrosos pueden causar  
electrochoque y quemaduras. Siempre  
desconecte la energía antes de proceder con  
cualquier trabajo en este producto.  
proceeding with any work on this product.  
toujours le courant avant d’entreprendre  
tout travail sur ce produit.  
WARNING  
AVERTISSEMENT  
ADVERTENCIA  
Only apply 24V DC to the I/O module power N’appliquez que du courant continu de 24 V Sólo aplique 24V CD a los terminales de  
terminals. Use of any other voltage may  
result in personal injury, property damage  
and damage to the IT. D77A I/O module.  
aux bornes de courant des modules I/O.  
Lemploi de toute autre tension peut  
entraîner des blessures corporelles, des  
dégâts matériels et des dégâts au module  
IT. D77A I/O.  
energía del módulo I/O. El uso de cualquier  
otro voltaje podrá resultar en heridas  
corporales, daños a la propiedad o daños al  
IT. Módulo I/O D77A.  
Table 25: Symbol Definitions  
Symbol  
Definition  
MOSFET  
D
S
G
Selector Switch  
Push Button  
Contact (normally closed)  
Pilot Light  
G
Overload  
Capacitor  
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Symbol  
Definition  
Earth Ground  
Chassis Ground  
Fuse  
Control Relay  
CR  
Limit Switch  
Resistor  
Diode  
Contact (normally open)  
MOV  
Relay Module Output Point  
Optical Isolator AC Output Point  
Solenoid  
Control Transformer  
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AC Inputs  
AC power is typically used to energize loads related to machinery function such as solenoid valves and motor starters. The same AC  
power source is often used as signal power for inputs as illustrated in Figure 35. The input devices to which AC inputs are wired are  
typically two-lead devices like push buttons, limit switches and selector switches. One side of the input device is wired to an AC power  
source while the other is wired to the input terminal. Another input terminal is wired to a grounded neutral wire. Refer to AC Output  
Module Specifications on page 13 for module details.  
L1  
L2  
L3  
1FU  
2FU  
3FU  
a
H1  
H4  
H3  
H2  
g
L1  
L2  
X1  
X2  
b
c
f
0
1
C0  
C1  
e
d
2
3
N/C  
JIC-0002  
Figure 35: AC Input Wiring  
a) Three-phase Motor Circuits  
b) First Point of Input Module  
c) Second Point of Module  
d) Selector Switch  
e) Push Button  
f) Limit Switch  
g) Control Transformer  
MN05002001E  
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DC Inputs  
DC Input modules are designed to operate with either sinking or sourcing devices. They are typically used with proximity sensors and  
other solid-state devices. (Figure 36) Input modules may need to be installed relatively close to the sensor location. Refer to DC Input  
H1  
H4  
H3  
H2  
a
b
X1  
X2  
24VDC  
NEU  
120VAC  
+
-
-
+
c
0
1
e
C0  
-
+
d
JIC-0007  
Figure 36: DC Input Wiring  
a) Control Transformer  
b) 24 VDC Power Supply  
c) DC Input Module  
d) Sinking Input Device  
e) DC Sourcing Device  
MN05002001E  
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Analog Inputs  
Analog signals are typically used to transmit or indicate linear data like temperature, pressure or flow, as illustrated in Figure 37. The  
analog input devices to which analog inputs are wired are typically current loop or voltage range devices like 4-20 mA transmitters or  
0-10V transmitters. Refer to Analog Input Module Specifications on page 10 for module details.  
Note: Ground the shield on one end only. It is recommended to limit the cable impedance by keeping the cable length as short as  
TM  
possible. Limiting the distance from ground to the shield is also recommended. The recommended cable is a Belden  
equivalent.  
8761 or  
Wire Type  
Solid Cu-90°C  
Stranded Cu-90°C  
Wire Size  
#14 - # 22 AWG  
#16 - # 22 AWG  
Terminal Torque  
4.5 in-lbs  
4.5 in-lbs  
Note: When an input channel in not used, jumper from V to C eliminating noise from causing erroneous readings for that channel.  
e
f
a
V
-
+
V0  
I0  
1
2
3
C0  
d
I
V1  
I1  
4
5
6
C1  
V2  
I2  
7
8
9
c
C2  
b
V3  
I3  
10  
11  
12  
C3  
JIC-0012  
Figure 37: Analog Input Wiring  
a) Input Module  
b) Jumper  
c) Shield (Ground One End Only)  
d) Current Input Device  
e) Voltage Input Device  
f) Shield (Ground One End Only)  
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AC Outputs  
AC power is typically used to energize loads related to machinery function such as solenoid valves and motor starters. These devices  
are generally two-lead devices as illustrated in Figure 38. One side is wired to a grounded neutral wire while the other is wired to the  
output terminal. Refer to AC Output Module Specifications on page 13 for module details.  
M1  
M2  
OLDS  
M1  
OLDS  
M2  
L1  
L2  
L3  
1FU  
2FU  
3FU  
H1  
H4  
H3  
H2  
a
L1  
L2  
X1  
X2  
b
OLDS  
OLDS  
M1  
C0  
C1  
0
1
SOL1  
M2  
g
f
c
d
2
3
G
PL1  
e
JIC-0001  
Figure 38: AC Output Wiring  
a) Control Transformer  
b) M1 Motor Starter Coil  
c) Solenoid Valve  
d) M2 Motor Starter Coil  
e) Pilot Light  
f) Second Point of Module  
g) First Point of Module  
MN05002001E  
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DC Outputs  
DC power is typically used for instrumentation or light control circuits. Examples might be solenoid valves, indicator lamps or sinking  
or sourcing signals to other equipment. These devices are generally two-lead devices as illustrated in Figure 39. Refer to DC Output  
Module Specifications on page 14 for module details.  
H1  
H4  
H3  
H2  
a
X1  
X2  
b
24VDC  
NEU  
120VAC  
+
-
+
-
0
1
c
d
e
f
SOL1  
C0  
PL1  
G
2
3
CR  
CR  
g
JIC-0015  
Figure 39: DC Output Wiring  
a) Control Transformer  
b) 24 VDC Power Supply  
c) Solenoid  
d) Pilot Light  
e) Control Relay 1  
f) Control Relay 2  
g) DC Output Module Points 2 and 3  
h) DC Output Module Points 0 and 1  
MN05002001E  
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Relay Outputs  
Relay outputs can be used to control a variety of different loads. They can be used in AC or DC circuits or they can be used to provide  
a dry contact to other equipment. (Figure 40) Refer to Relay Output Module Specifications on page 15 for module details.  
H1  
H4  
H3  
H2  
a
X1  
X2  
b
24VDC  
NEU  
120VAC  
c
+
-
0
SOL1  
C0  
PL1  
G
1
j
i
2
3
C1  
d
e
f
4
5
SOL2  
C2  
CR  
JIC-0011  
h
g
Figure 40: Relay Output Wiring  
a) Control Transformer  
b) 24 VDC Power Supply  
c) DC Solenoid  
d) DC Pilot Light  
e) AC Solenoid  
f) Dry Contact to Other Equipment  
g) AC Control Relay  
h) Relay Output Points 4 and 5  
i) Relay Output Points 2 and 3  
j) Relay Output Points 0 and 1  
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Analog Outputs  
Analog signals are typically used to transmit or indicate linear data like pressure or linear actuation, as illustrated in Figure 41. The  
analog output devices to which analog outputs are wired are typically current loop or voltage range devices like 4-20 mA signals or  
0-10V signals. Refer to Analog Output Module Specifications on page 16 for module details.  
Note: Ground the shield on one end only. It is recommended to limit the cable impedance by keeping the cable length as short as  
TM  
possible. Limiting the distance from ground to the shield is also recommended. The recommended cable is a Belden  
equivalent.  
8761 or  
Wire Type  
Solid Cu-90°C  
Stranded Cu-90°C  
Wire Size  
#14 - # 22 AWG  
#16 - # 22 AWG  
Terminal Torque  
4.5 in-lbs.  
4.5 in-lbs.  
H1  
H3  
H4  
H2  
a
b
X1  
X2  
24VDC  
NEU  
120VAC  
+
-
V0  
+
1
I0  
V
2
3
C0  
-
c
V1  
I1  
4
5
I
C1  
NC  
NC  
NC  
NC  
-
6
d
7
8
9
10  
11  
12  
+
e
JIC-0008  
Figure 41: Analog Output Wiring  
a) Control Transformer  
b) 24 VDC Power Supply  
c) Voltage Output Device  
d) Current Output Device  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Combination I/O  
Combination I/O modules incorporate the features of input points and output points into a single module. Figure 42 illustrates a  
typical dual purpose module application. The advantage is improved I/O density and greater flexibility for many applications. Refer to  
H1  
H4  
H3  
H2  
a
X1  
X2  
24VDC  
120VAC  
NEU  
+
-
e
R
G
A
B
PLT1  
0
1
2
PLT2  
PLT3  
PLT4  
b
3
+
-
c
JIC-0003  
d
LS1  
PB1  
0
1
C0  
Figure 42: Combination I/O Wiring  
a) Control Transformer  
b) DC Loads  
c) Output Points  
d) Inputs  
e) 24 VDC Power Supply  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Troubleshooting and Maintenance  
Status LED  
The status LED is located on the upper left of the D77A I/O module as pictured in Figure 1,  
Module Component Location. The LEDs status changes depending on the state of the I/O module.  
Table 26: Status LED  
State  
LED Behavior  
No Power  
OFF  
Power-Up Routine  
Off-Line, OK (mostly off)  
OFF – CRC corrupt  
On-Line (mostly on)  
Faulted (50%)  
Identify device (burst)  
Undiscovered  
Fault Codes  
Table 27: Analog 10 Fault Codes  
0 x 41 (65)  
0 x 42 (66)  
0 x 44 (68)  
0 x 45 (69)  
Analog input over range.  
Analog input under range.  
Analog input open.  
Analog input shorted.  
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Intelligent Technologies (IT.) D77A I/O Module Products  
Troubleshooting  
Table 28: Troubleshooting  
Observation  
Possible Cause/Corrective Action  
The input LED will not illuminate.  
Verify that the module is powered; the LED is controlled by the micro controller  
in the device.  
The power for the input itself may not be applied. Verify that there is a valid  
signal on the input point.  
The screws on the terminal may be loose; tighten the screws.  
Replace the device.  
The output LED is illuminated but the output is not on.  
Check that the switch closes on the output using a multi meter.  
The screws on the terminal may be loose; tighten the screws.  
Replace the device.  
The status LED has a “fast blink” while all other devices  
status LEDs are “mostly on.” See Table 26 Status LED.  
The “fast blink” device may have the same Group ID as another device. Verify  
that all devices have unique Group IDs.  
The “fast blink” device was not accepted into the scan list. Reasons include it  
was replaced and the device is not the same as the original device (parameters  
are different or the product is different).  
An out-of-box device was inserted into an actively scanning QCPort; power will  
need to be cycled on QCPort to be accepted.  
While On-Line with CH Studio the I/O Module disappears.  
It may be that the controller is not allowing enough time for the CH Studio  
messages and the connection between CH Studio and the Network Adapter is  
timing out. You may have to take the system controller off-line to continue or  
add an interscan delay to the industrial network scan.  
While looking at the I/O Module it is noticed that the status If no other LEDs are on it is possible the I/O Module was placed into a firmware  
LED is solid on.  
download mode, cycle power to the I/O Module and see if the LED behaves  
properly.  
The module may have corrupt memory or damage to the circuit board and the  
module will need to be replaced.  
Renewal Parts  
Table 29: I/O Module Renewal Parts  
Description  
Part Number  
7-Position QCPort Backplane  
12-Position QCPort Backplane  
25-Position QCPort Backplane  
QCPort RJ Terminator  
D77E-BP7  
D77E-BP12  
D77E-BP20  
D77E-TERRJ  
D77E-QPIP25  
D77E-QPIP100  
D77E-QPIP200  
D77E-QPIP300  
D77E-QPLR  
25 cm Powered QCPort Interconnect  
1 Meter QCPort Interconnect  
2 Meter QCPort Interconnect  
3 Meter QCPort Interconnect  
QCPort Terminator and Power Tap  
Communication Troubleshooting Hints  
Explanation of LED Duty Cycle States  
Table 30: Explanation of LED Duty Cycle States  
LED Duty Cycle State  
Explanation  
Mostly Off  
Mostly On  
50%  
One short blink ON every 2 seconds  
One short blink OFF every 2 seconds  
ON and OFF blinking same amount of time; 1/2 second cycle  
Strobe  
Rapid Flash  
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Table 31: Status LED  
Status LED  
Description  
Explanation  
Mostly Off  
Offline  
Everything is OK with in the I/O Module and the I/O Module is not being scanned.  
Check that the Network Adapter is commanded to scan QCPort. This is generally done by setting bit 0 of byte  
0, for channel A, in the output assembly.  
Mostly On  
50%  
Online  
Everything is OK with in the I/O Module and the I/O Module is being scanned.  
Internal memory fault (cycle power).  
Faulted  
Verify that there are not any duplicate Group IDs (address). Check that the address is unique for the QCPort  
system.  
The Group ID was changed and a reset is required.  
Buss fault. All the devices on the QCPort will have the same status LED behavior. A buss fault is caused by an  
open or QCPort shorted buss.  
Rapid Flash  
Unacquired  
The I/O Module has not been discovered/acquired by the Network Adapter, verify that the node ID is set  
correctly for the system.  
The Network Adapter has not auto configured the QCPort system. In this case all the I/O Modules will have  
the same behavior of the status LED. Perform an auto configuration.  
CH Studio is identifying that device. When the device is highlighted in CH Studio this is a way to identify in  
the field which device is being highlighted. Remove the highlight from CH Studio and verify that the Rapid  
Flash disappears.  
Solid On  
Off  
It is possible the I/O Module is in firmware download mode, cycle power to exit that mode. If the LED stays  
solid On after the power cycle, it is possible that the I/O Module has in internal failure and will need to be  
replaced.  
No Power  
The I/O Module is not powered or a memory fault in NV RAM has occurred that will require the I/O Module to  
be replaced.  
Communication Hints  
Table 32: Communication Hints  
Problem  
Solution  
Are all the QCPort devices  
connected to one Network  
Gateway are not  
communicating? Are all the  
Status LEDs either Rapid  
Flash or 50% On  
Check the Network Adapter, is the ST LED Green? – If the LED is green, then perform an auto configuration of  
the Network Adapter and see if the problem goes away.  
There may be a damaged I/O Module or a shorted QCPort communication wire that is prohibiting QCPort  
communications. Remove all the I/O Modules from the QCPort system.  
Unplug the Network Adapter from the industrial network.  
Cycle power to the Network Adapter.  
One by one plug the I/O Modules back in and verify that the status LED is mostly off as they are plugged back in.  
When the I/O Module the causes the system to fail is plugged in, the I/O Module’s status LED will rapid flash or  
50% flash only.  
Remove the I/O Module and check the QCPort connections for shorted or damaged wires or connections.  
When all the I/O Modules are online, plug the Network Adapter into the industrial Network.  
It is possible that the terminating resistors are damaged, replace the terminating resistors.  
Is there a single I/O Module  
in the system that is not  
communicating?  
The problem may be that the I/O Module has a fixable internal communication failure. Perform a reset by  
toggling the rotary switch from 0 to 1 five times, reset the rotary switch to the correct group ID (address).  
It is also possible the Group ID rotary switch was changed after auto configuration. Check the rotary switch and  
verify that they are in the correct position for that address. Physically move the rotary switch from one position  
to another to verify that it is in the correct position (there will be a “snap” when it reaches the next state).  
Unplug and replug the device and check that the problem disappears.  
It is possible that the communication connections are damaged or unplugged.  
It is possible that the terminating resistors are damaged, replace the terminating resistors.  
Check the status LEDs on the I/O Module units, if the LEDs are rapid flashing or 50% On refer to the above  
During auto configuration  
the Network Adapter will not problem for a solution.  
detect any of the I/O  
If the status LEDs on the I/O Module units are all slow flashing, the Network Adapter has already connected to  
the I/O Module units and the problem is that the CH Studio software is not displaying the I/O Module units. This  
can be because the scanner is not allowing CH Studio to send long messages.  
Modules.  
The Network Adapter cannot perform an auto configuration if the system controller is scanning the Network  
Adapter. Disconnect the Network Adapter from the industrial network and reattempt the auto configuration.  
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Appendix A  
Data Parameters  
Table 33: 0x0001 (1) Production Data  
Size  
Description  
Varies  
This list contains the concatenated values of QCPort Parameters specified in QCPort Configuration Parameter  
0x800C, Production List.  
Table 34: 0x0002 (2) Consumption Data  
Size  
Description  
Varies  
This list contains the concatenated values of QCPort Parameters specified in QCPort Configuration Parameter  
0x800D, Consumption List.  
Table 35: 0x0003 (3) QCPort Status  
Size  
Description  
1 Byte  
This parameter indicates the QCPort fault condition that caused a device to enter the Fault Mode, as indicated  
below:  
0x00 — No QCPort Fault  
0x01 — Node ID Conflict  
0x02 — Invalid Node ID in Master/Slave  
0x03 — Physical Node ID does not match actual ID  
0x04 — Duplicate configured nodes online  
0x05 — Dynamic Node ID overflow  
0x06 — Invalid baud rate selected  
0x07 — Errant Device fault  
0x08 — Problem with data in non-volatile memory  
Table 36: 0x0004 (4) Application Status (Available in I/O As Control Elements)  
Size  
Description  
2 Bytes  
This parameter indicates the application status of the QCPort device. It reports the most recent fault or warning.  
If there have been no faults or warnings, it reports 0. Reset clears this parameter.  
Table 37: 0x0005 (5) Discrete Data Input (Available in I/O As Control Elements)  
Size  
Description  
n Bytes  
A series of BYTES that represent discrete digital inputs on a device. This parameter is used in any input module  
having discrete inputs.  
The least significant bit of byte 0 corresponds to input point 0.  
Table 38: 0x0006 (6) Discrete Data Output (Available in I/O As Control Elements)  
Size  
Description  
n Bytes  
A series of BYTES representing the state of the outputs of a discrete output device. This parameter is used in  
any module having discrete outputs. The least significant bit of byte 0 corresponds to output point 0.  
Parameter 0x8023, “Output Comm Loss Behavior” is used in conjunction with this parameter.  
Table 39: 0x006B (107) Analog Input Status (Available in I/O As Control Elements)  
Size  
Description  
n Bytes  
This provides channel status for the analog inputs.  
U = Under Range  
O = Over Range  
Byte  
Bit 7  
Bit 6  
Bit 5 *  
O1  
Bit 4 *  
U1  
Bit 3  
Bit 2  
Bit 1 *  
O0  
Bit 0 *  
U0  
0
1
O3  
U3  
O2  
U2  
* Setting the bit from “0” to “1” indicates that the condition is true.  
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Table 40: 0x006C (108) Analog Output Status (Available in I/O As Control Elements)  
Size  
Description  
n Bytes  
This provides channel status for the analog outputs.  
U = Under Range  
O = Over Range  
Byte  
Bit 7  
Bit 6  
Bit 5 *  
Bit 4 *  
Bit 3  
Bit 2  
Bit 1 *  
Bit 0 *  
0
O1  
U1  
O0  
U0  
Table 41: 0x006F (111) 16 bit Signed Analog Input Data (Available in I/O As Control Elements)  
Size  
Description  
Word  
This provides the 16 bit signed analog input data for the module.  
Bit Position  
Word  
15  
14  
13  
12  
11  
10  
9
8
7
6
5
4
3
2
1
0
0
0
0
0
0
1
2
3
SB*  
SB*  
SB*  
SB*  
Analog Input Data Channel 0  
Analog Input Data Channel 1  
Analog Input Data Channel 2  
Analog Input Data Channel 3  
Sign Bit*  
1 = True (-)  
0 = False (+)  
Table 42: 0x0070 (112) 16 bit Signed Analog Output Data (Available in I/O As Control Elements)  
Size  
Description  
Word  
This provides the 16 bit signed analog output data for the module.  
Bit Position  
Word  
15  
14  
13  
12  
11  
10  
9
8
7
6
5
4
3
2
1
0
0
0
0
1
SB*  
SB*  
Analog Input Data Channel 0  
Analog Input Data Channel 1  
Sign Bit*  
1 = True (-)  
0 = False (+)  
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Configuration Parameters  
None of the Configuration Parameters support I/O data.  
Table 43: 0x8001 (32769) Device Identity  
Size  
Description  
14 bytes  
This read-only parameter contains information that uniquely identifies a device, including the following elements:  
Product Code  
(2 bytes)  
A devices unique product code must be reported. Each  
vendor must maintain its own list of product codes.  
Vendor ID  
(2 bytes)  
Each QCPort vendor must use their unique ID as assigned  
by Eaton Electrical.  
Serial Number  
(4 bytes)  
A devices serial number must be reported. This value must  
be unique for a particular manufacturer across all device  
types.  
Hardware Revision  
(2 bytes)  
Major revision must be reported in the MSB. Minor revision  
must be reported in the LSB.  
Firmware Revision  
(2 bytes)  
Major revision must be reported in the MSB. Minor revision  
must be reported in the LSB.  
QCPort Revision  
(2 bytes)  
Major revision must be reported in the MSB. Minor revision  
must be reported in the LSB.  
Table 44: 0x8002 (32770) Configuration CRC  
Size  
Description  
2 bytes  
Used for confirmation of a devices configuration. Normally, the initial values of selected configuration  
parameters would be included in the calculation. The product instruction leaflet should describe which  
parameters are actually included. To facilitate node replacement, Device Identity information should not be  
included in this calculation.  
Table 45: 0x8003 (32771) Node ID  
Size  
Description  
2 bytes  
This parameter specifies a devices Node ID. The Group ID is the Most Significant Byte and the Member ID is the  
Least Significant Byte.  
An Initial Value of 0x0000 indicates an unconfigured state. In this state, a device assumes a current value based  
on the level of switch support implemented in hardware.  
Table 46: 0x8004 (32772) Operating Mode  
Size  
Description  
1 byte  
This parameter specifies a devices operating mode, as follows:  
Mode  
Description  
Active/Passive  
0x00  
0x01  
0x02  
0x03  
0x04  
Unconfigured  
Simple System  
Master/Slave  
Wire Replacer  
Faulted  
Passive  
Passive  
Active  
Passive  
Passive  
Table 47: 0x8005 (32773) QCPort Baud Rate  
Size  
Description  
1 byte  
This parameter specifies the QCPort baud rate for a device as indicated below:  
0x00 — 9,600  
0x01 — 19,200  
0x02 — 38,400  
0x03 — 57,600  
0x04 — 115,200  
0x05 — 230,400  
0x06 — 460,800  
Note that the current value of the baud rate cannot be directly modified. The current value is set to the initial  
value upon reset. Therefore, writing to the initial value and resetting the device sets a new current value.  
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Table 48: 0x8006 (32774) Slave Address  
Size  
Description  
1 byte  
This parameter specifies the address used by a Master for data transfers in the Master/Slave Data Protocol.  
The default value must be 0x00 (unconfigured), requiring a Master to set this value prior to using the Master/  
Slave Data Protocol.  
Table 49: 0x8007 (32775) Production Destination  
Size  
Description  
2 bytes  
This parameter specifies the destination Node ID to be used by a device in either the Simple System or Wire  
Replacer Data Protocols. The MSB indicates the Group ID; the LSB indicates the Member ID.  
An Initial Value of 0x0000 indicates an unconfigured state. In this state, a device assumes a current value equal  
to its Group ID and a Member ID of 0x00. This results in its Production Data being targeted at all members of its  
Group.  
Table 50: 0x8008 (32776) Device ID Tag  
Size  
Description  
32 bytes  
This parameter specifies the 32-character ASCII string ID tag assigned to a device, pre-assigned at the factory  
but can be set by the user.  
Table 51: 0x8009 (32777) Production Interval  
Size  
Description  
2 bytes  
This parameter specifies the rate, in milliseconds, at which a producing device generates a Data Protocol  
message in either Simple System or Wire Replacer mode.  
A value of 0 disables this timer.  
Table 52: 0x800A (32778) Consumption Interval  
Size  
Description  
2 bytes  
This parameter is the value to which the consumption timer is set whenever there is a set of the current value of  
any parameter on the consumption list.  
Expiration of this interval causes the module to execute communications loss behavior.  
A value of 0 disables this timer.  
Table 53: 0x800B (32779) Parameter List  
Size  
Description  
92 bytes  
This read-only list specifies the n QCPort Parameters that a device supports.  
Table 54: 0x800C (32780) Production List  
Size  
Description  
2 bytes  
This 2n-byte read-only list specifies the n QCPort Parameters included in a devices QCPort Data Parameter  
0x0001, Production Data.  
Setting Parameter Attribute 0x09, “Production List Member,” to TRUE, designates a Parameter’s membership in  
this list. Only Parameters supporting Attribute 0x09 are eligible for inclusion in this list.  
Ordering of Parameter IDs in the Production List is based first on Parameter data size and then sequentially  
within Parameters of like size. For example, all Parameters with an even number of bytes would appear first  
sequentially, followed by Parameters with an odd number of bytes.  
Table 55: 0x800D (32781) Consumption List  
Size  
Description  
2 bytes  
This 2n-byte read-only list specifies the n QCPort Parameters included in a devices QCPort Data Parameter  
0x0002, Consumption Data.  
Setting Parameter Attribute 0x0A, “Consumption List Member,” to TRUE, designates a Parameters membership  
in this list. Only Parameters supporting Attribute 0x0A are eligible for inclusion in this list.  
Ordering of Parameter IDs in the Consumption List is based first on Parameter data size and then sequentially  
within Parameters of like size. For example, Parameters with an even number of bytes would appear first  
sequentially, followed by Parameters with an odd number of bytes.  
Table 56: 0x800E (32782) Languages Supported  
Size  
Description  
n bytes  
This is a list of languages supported in the product. It consists of a list of bytes, each representing a different  
language.  
0x00 — English  
0x01 — Spanish  
0x02 — French  
0x03 — German  
0x04 — Italian  
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Table 57: 0x800F (32783) Language Selection  
Size  
Description  
1 byte  
Holds the currently selected language from the list in parameter 800E.  
Table 58: 0x8010 (32784) Device Semaphore  
Size  
Description  
4 bytes  
The purpose of this parameter is to provide a method for tools to access a QCPort node in a non-conflicting  
manner.  
This parameter consists of a field of 2 UNITs organized as follows:  
Byte  
Node ID Low byte  
Node ID High byte  
Lockout Time in tenths of seconds Low byte  
Lockout Time in tenths of seconds High byte  
If the above 4 bytes are 0, anyone can write to this parameter. This parameter is cleared by the Clear Semaphore  
command that can be sent by anyone. If all 4 bytes are not 0 and a write (other than a clear) to this parameter is  
attempted, an error message will be returned. The parameter will be cleared when the timer counts down to 0.  
If the node ID field is 0, all set parameters to the node will be accepted. If the node ID field is not 0, set parameter  
commands to the node will only be accepted from the device having the same node ID as that contained in this  
parameter. Note that if the node ID is set to zero at the same time that a non-zero value is loaded to the timer, the  
timer will not decrement.  
Table 59: 0x8023 (32803) Output Comm Loss Action  
Size  
Description  
The n bytes  
Used in discrete output modules. Each bit of this parameter is associated with an output bit and defines the  
behavior of that output upon detection of communications loss.  
If a bit in this parameter is 1, the output bit holds the last state.  
If a bit is 0, the output bit is determined by the initial value.  
Table 60: 0x8024 (32804) Input Debounce  
Size  
Description  
The n bytes  
Used with discrete input devices. This parameter consists of a series of UNITs, two bytes for each discrete input  
and holds the debounce time for that input.  
Table 61: 0x804D (32845) Physical Node ID Setting  
Size  
Description  
2 bytes  
This parameter may be used with modules having a hardware node ID switch and represents the actual setting  
of that switch.  
Table 62: 0x80CF (32975) Analog Output Communication Loss Behavior  
Size  
Description  
n Bytes  
Determines the communication loss behavior of the output module.  
0 = Hold last state  
1 = Use Communication Loss Value  
2 = Use Initial Value  
Table 63: 0x80D0 (32976) Analog Output Communication Loss Value  
Size  
Description  
Word  
Value that the output channel will go to if selected using the communication loss behavior.  
1-32767  
Table 64: 0x80D1 (32977) Input Range Setting  
Size  
Description  
1 Word  
Determines analog input data range:  
0 = 0 - 10V  
1 = 0 - 5V  
2 = 1 - 5v  
3 = 0 - 20mA  
4 = 4 - 20mA  
Table 65: 0x80D2 (32978) Analog Output Range  
Size  
Description  
1 Word  
Determines analog output data range.  
0 = 0 - 10V  
1 = 0 - 5V  
2 = 1 - 5v  
3 = 0 - 20mA  
4 = 4 - 20mA  
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Analog Data Registers  
Table 66: Register 1; Serial Number  
Size  
Description  
4 bytes, read only  
Serial number of module  
Table 67: Register 2; Hardware Revision  
Size  
Description  
2 bytes, read only  
Hardware version of module  
Table 68: Register 3; Analog Filter Setting  
Size  
Description  
2 bytes, read only  
Filter setting of analog input channel  
0 = 50 Hz  
1 = 60 Hz  
2 = 250 Hz  
3 = 500 Hz  
IT. Publications and Support  
Publications  
Table 69: IT. Publications  
Publication  
Description  
MN05002001E  
MN05001002E  
MN05004002E  
IT. D77A I/O Module Products Installation and Users Manual  
IT. QCPort System Install and Planning Guide  
IT. DeviceNet Adapter Installation and User Manual  
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Company Information  
Eaton’s electrical business is a global leader in electrical control, power distribution, and industrial automation products and services.  
Through advanced product development, world-class manufacturing methods, and global engineering services and support, Eaton’s  
electrical business provides customer-driven solutions under brand names such as Cutler-Hammer®, Powerware®, Durant®,  
Heinemann®, Holec® and MEM®, which globally serve the changing needs of the industrial, utility, light commercial, residential, and OEM  
Eaton Corporation is a diversified industrial manufacturer with 2004 sales of $9.8 billion. Eaton is a global leader in electrical systems and  
components for power quality, distribution and control; fluid power systems and services for industrial, mobile and aircraft equipment;  
intelligent truck drivetrain systems for safety and fuel economy; and automotive engine air management systems, powertrain solutions  
and specialty controls for performance, fuel economy and safety. Eaton has 56,000 employees and sells products to customers in more  
Eaton Electrical Inc.  
1000 Cherrington Parkway  
Moon Township, PA 15108-4312  
USA  
tel: 1-800-525-2000  
© 2005 Eaton Corporation  
All Rights Reserved  
Publication No. MN05002001E  
Revision 4/ November 2006  
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