Eaton Electrical Paint Sprayer PVH131 141 User Manual

Vickers®  
Service Data  
Piston Pumps  
PVH131/141 Variable Displacement  
Piston Pump - 11 Design  
M-2209-S  
Revised 05/01/97  
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Model  
Piston & Shoe  
Rotating Group  
Kit  
877419  
Cylinder Shoe  
Block Cage  
680628 683791  
Housing Flange/Seal  
Designation S/A (9 reqd)  
692944  
876277  
864310  
-C-*S  
-C-*D  
-C3-*S  
131 Size 02-159749  
141 Size  
02-306332  
Key  
928786 928776 02-322898  
Shaft  
Type  
Note  
Complete replacement via rotating  
group kits is recommended.  
876177 3 Splined thru-drive  
860594 12 Splined thru-drive  
876176 16 Straight keyed  
thru drive  
860802 2 - Splined  
877042 3 - Splined  
Housing (See table)  
633260  
3
9
6
1
0
2
O
R
i
n
g
Valve Plate Table  
Pump Type  
RH  
LH  
131  
131QI  
527164  
864381  
527163  
876045  
513602 Plug  
Torque 97-106 N.m.  
(71-78 lb. ft.)  
860593 12 - Splined  
876175 13 - Straight keyed  
131QP  
141  
141QI  
141QP  
913578  
928774  
934242  
934241  
N/A  
934240  
934243  
N/A  
140282  
3
9
6
1
0
0
O
R
i
n
g
181792 Plug  
Torque 75-83 N.m.  
(40-43 lb. ft.)  
3
8
8
2
0
6
B
e
a
r
i
n
g
S
/
A
6
9
2
9
4
8
S
a
d
d
l
e
b
e
a
r
i
n
g
6
9
2
9
4
9
S
a
d
d
l
e
b
e
a
r
i
n
g
690339 Screw (2 Reqd)  
Torque 3.6-4.4 N.m.  
(2.3-3 lb. ft.)  
692941 Yoke S/A  
526757 Spacer  
(2 Reqd)  
Shoe cage (See table)  
Rotating group kit (See table)  
4
7
3
7
6
4
S
c
r
e
w
(4 Reqd)  
Torque 31-37 N.m.  
(23-27 lb. ft.)  
Shaft (See table)  
3
3
5
6
5
9
O
R
i
n
g
5
2
6
7
5
8
L
i
m
i
t
e
r
470794 Screw  
(3 Reqd)  
(2 Reqd)  
Torque 7-9 N.m.  
(5-6.6 lb. ft.)  
Piston & Shoe S/A  
(See table)  
692946 Cover  
2
6
2
3
5
5
O
R
i
n
g
864200 Shaft seal  
(2 Reqd if dual seal)  
526754 Control rod  
Torque 82-91 N.m. (60-67 lb. ft.)  
Grade RC30 compound  
194030 Retaining ring  
526753 Control piston  
(2 Reqd if dual seal)  
2
6
2
3
5
5
O
R
i
n
g
N
O
T
E
5
2
6
7
5
2
B
i
a
s
r
o
d
Right hand rotation shown. View  
is opposite for left hand rotation.  
Please refer to Overhaul Manual  
M-2210-S.  
Torque 82-91 N.m. (60-67 lb. ft.)  
Grade RC30 compound  
5
2
6
6
9
0
S
p
r
i
n
g
N
O
T
E
6
9
2
1
5
2
B
i
a
s
p
i
s
t
o
n
Use shims as required to obtain  
0.010.10 mm (.0004.004 in.) axial  
shaft end play.  
N
o
n
-
t
o
r
q
u
e
c
o
n
t
r
o
l
m
o
d
e
l
s
Available in PVH131 rotating group kit.  
Available in PVH141 rotating group kit.  
Available in double shaft  
NOTE  
seal kit 02102266  
Available in bearing kit 877426  
For satisfactory service life of these  
components in industrial applications,  
use full flow filtration to provide fluid  
which meets cleanliness code 16/14/12  
or cleaner.  
Available in bearing/yoke  
kit 02-334838  
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Load Sensing & Pressure  
Compensator Control C(M)*V  
3
9
6
1
0
0
O
-
R
i
n
g
857674 Spring guide  
857679 Pin spring stop  
860748 Plug  
Torque 75-83 N.m.  
(55-60 lb. ft.)  
857688 Load sense spring  
857674 Spring guide  
860747 Nut  
(2 Reqd)  
181728 Plug Torque 29-32 N.m. (21-24 lb. ft.)  
Torque 14-20 N.m.  
(10-14 lb. ft.)  
3
9
6
0
9
6
O
-
R
i
n
g
860749 Plug  
Torque 97-106 N.m.  
(71-78 lb. ft.)  
473765 Screw  
(4 Reqd) Torque 31-37 N.m. (23-28 lb. ft.)  
857733 CV Body  
3
9
6
1
0
2
O
-
R
i
n
g
857673 Load sense spool  
860750 Adj. screw (2 Reqd)  
857734 Spring guide  
857681 Control spring  
857734 Spring guide  
627391 Plug  
(2 Reqd)  
Torque 29-32 N.m.  
(21-24 lb. ft.)  
Control Control Kit  
Type  
Pressure  
range  
Orifice  
Plug  
Spring Body  
857733  
396096 O-Ring  
(2 Reqd)  
02125161  
02160591  
02306056  
CV  
CVB  
CMV  
857672 Pressure limiter spool  
140280 Bar 857681  
928442 433543  
35140 Bar  
857675  
857733  
1
7
7
9
6
9
O
-
R
i
n
g
(
3
R
e
q
d
)
All parts shown are included in control kit.  
Kit must be set by user to circuit requirements.  
Pressure Compensator Control C & CM  
Control spring (See table)  
857734 Spring guide (2 Reqd)  
857722 Body  
3
9
6
1
0
2
O
-
R
i
n
g
860750 Adj. screw  
473765 Screw (4 Reqd)  
Torque 31-37 N.m. (23-28 lb. ft)  
860749 Plug  
Torque 97-106 N.m.  
(71-78 lb. ft.)  
857672 Spool  
3
9
6
0
9
6
O
-
R
i
n
g
860747 Nut  
Torque 14-20 N.m.  
(10-14 lb. ft.)  
627391 Plug  
Torque 29-32 N.m.  
(21-24 lb. ft.)  
1
7
7
9
6
9
O
-
R
i
n
g
(
3
R
e
q
d
)
Control Type  
Control Kit Pressure range Spring  
857681  
857675  
C
CM  
02125160 70-250 Bar  
02125162 40-130 Bar  
All parts shown are included in control kit.  
Pressures must be set by user to circuit requirements.  
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Industrial Control (IC)  
473765 Screw  
(2 Reqd) Torque 31-37 N.m. (23-28 lb. ft.)  
473769 Screw (2 Reqd)  
Torque 31-37 N.m. (23-28 lb. ft.)  
407533 Plug  
113000 Plug  
Torque 5.1-5.9 N.m. (3.7-4.4 lb. ft.)  
860566 Orifice plug  
Torque 1.7-2.3 N.m.  
(1.2-1.7 lb. ft.)  
Torque 12.1-12.4 N.m. (8.9-9.1 lb. ft.)  
3
9
6
0
9
3
O
-
R
i
n
g
3
9
6
0
9
2
O
-
R
i
n
g
(
3
R
e
q
d
)
3
9
6
0
9
6
O
-
R
i
n
g
398071 Plug (3 Reqd)  
Torque 9.8-10.2 N.m. (7.2-7.5 lb. ft.)  
181728 Plug  
Torque 29-32 N.m.  
(21-24 lb. ft.)  
Body (see table)  
626157 Spring  
627391 Plug  
Torque 29-32 N.m.  
(21-24 lb. ft.)  
860606 Spring guide (2 Reqd)  
396100 O-Ring  
3
9
6
0
9
6
O
-
R
i
n
g
939816 Spool  
177969 O-Ring  
(2 reqd)  
216630 O-Ring  
NOTE  
860747 Nut  
Torque 14-20 N.m.  
(10-14 lb. ft.)  
Control Kit  
02151906  
02151907  
Threads  
inch  
metric  
Body  
883386  
860628  
IC kits pre-set to 20-30 bar differential  
pressure with all orifices/plugs in  
place. Reference Vickers Overhaul  
Manual M-2210-S for proper orifice/  
plug configuration in various circuits  
prior to control installation.  
860750 Adj. screw  
All parts shown are included in control  
kit. Pressures must be set by user to circuit  
requirements.  
860748 Plug  
Torque 75-83 N.m. (55-60 lb. ft.)  
Torque Limiter T Option  
928388 Guide  
857675 Spring  
857734 Guide  
263069 O-ring  
913453 Guide  
473773 Screw (4 reqd)  
Torque to 31-37 N.m  
(42-50 lb. ft.)  
860749 Plug  
197594 Back-up ring  
262356 O-ring  
Torque 75-83 N.m  
(102-112 lb. ft.)  
860750 Adjusting Screw  
860747 Nut  
Torque 8-10 N.m  
(11-14 lb. ft.)  
860655 Plug Torque 75-83  
N.m (102-112 lb. ft.)  
2
4
8
8
2
3
P
i
n
1649 Ball  
186580 Plug  
Torque 54-59 N.m  
(73-80 lb. ft.)  
471627 Pin  
937272 Check valve  
Torque 1.7-2.3 N.m  
(2.3-3.1 lb. ft.)  
263497 O-ring  
217669 O-ring  
113000 Plug  
Torque 15-17 N.m  
(20-23 lb. ft.)  
177969 O-ring  
(2 reqd)  
913454 Spool  
860653 Body  
177969 O-ring (5 reqd)  
577639 Sleeve  
262499 O-ring  
248845 Pin  
932716Connector  
Torque 54-59 N.m  
(73-80 lb. ft.)  
932716 Retainer Ring  
(Screw into bottom of thread)  
2
6
3
4
9
7
O
-
r
i
n
g
Model designation Control Kit  
02314944  
02335254  
C**T**-31  
C**T**S-31  
T
o
r
q
u
e
s
u
m
m
a
t
i
o
n
p
a
r
t
s
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*A* Thrudrive  
473833 Screw (2 reqd)  
Torque 257-315 N.m. (189-232 lb. ft.)  
Valve block  
(See table)  
473800 Screw (2 Reqd, SAE  
B/Cpad) Torque 103-127 N.m.  
(76-94 lb. ft.)  
Coupling  
(See table)  
Rear  
Pump  
Thrudrive  
Adapter location  
(See table)  
O-Ring  
(See table)  
473806 Screw (4 Reqd)  
Torque 83-102 N.m. (61-75 lb. ft.)  
‘‘A’’ Thrudrive  
Coupling  
Type  
Valve block  
w/ SAE ‘‘A’’ Pad  
928713  
928714  
928736  
928737  
860843  
860844  
860834  
Model designation  
O-Ring  
576601  
LAF11C*  
LAM11C*  
RAF11C*  
RAM11C*  
LAF11CT  
LAM11CT  
RAF11CT  
RAM11CT  
SAEA, 2Bolt Cover  
Plate 939790  
877039  
(Fits 031 Suffix Pumps)  
860835  
B
&
C
T
h
r
u
d
r
i
v
e
A
d
a
p
t
e
r
*AF Units use Screw 170177  
(2 reqd)  
Adapter Adapter  
Model Designation  
O-Ring  
401525  
CouplingTypes  
Pad Kit  
Flange  
**AM Units use Screw 470837  
**BF11*  
**BM11*  
**CF11*  
**CM11*  
876390  
526670  
877040 SAE-B 13 tooth  
877044 SAE-BB 15 tooth  
877045 SAE-C 14 tooth  
877046 SAE-CC 17 tooth  
(2 reqd)  
876394  
876393  
876389 692934  
876391  
353264  
876392  
Notes:  
1.‘‘F’’ type equal SAE threads  
2. ‘‘M’’ type equal metric threads  
3. ‘‘B’’ and ‘‘C’’ thru-drives created from  
‘‘A’’ thru-drive pump with ‘‘B’’ or ‘‘C’’  
thru-drive adapter kit installed.  
4. All screws/O-rings are included with  
each ‘‘kit’’ to convert from ‘‘A’’ to  
‘‘B’’ or ‘‘C’’ thru-drive unit.  
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Typical Cross Section  
Control Piston  
Control Rod  
Valve Block  
Port #1  
Valve Block  
Port #2  
Bias Rod  
Bias Piston  
Spring  
Position outer shaft  
seal facing shaft end  
Position inner shaft  
seal facing bearing  
Note  
Parts are shown as installed for right  
hand rotation. For left hand rotation,  
install control rod and control piston  
in valve block port #2. Install bias  
rod, bias piston and spring in valve  
block port #2.  
Pump Startup  
Make sure the reservoir and circuit are  
clean and free of dirt and debris prior  
to filling with hydraulic fluid.  
When initially starting the pump, remove  
all trapped air from the system. This can  
be accomplished by loosening the pump  
outlet fittings or connections before  
starting the pump, or by using an air  
bleed valve. All inlet connections must  
be tight to prevent air leaks.  
After the pump is primed, tighten the  
loose outlet connections, then operate  
for five to ten minutes (unloaded) to re-  
move all trapped air from the circuit. If  
reservoir has a sight gage, make sure  
the fluid is clearnot milky.  
Fill the reservoir with filtered oil to a  
level sufficient to prevent vortexing at  
suction connection to pump inlet. It is  
good practice to clean the system by  
flushing and filtering using an external  
slave pump.  
Add fluid to the reservoir up to the prop-  
er fill level.  
Once the pump is started, it should  
prime within a few seconds. If the pump  
does not prime, check to make sure that  
there are no air leaks in the inlet line  
and connections. Also check to make  
sure that trapped air can escape at the  
pump outlet.  
Before starting the pump, fill with fluid  
through one of the ports. This is par-  
ticularly important if the pump is above  
the fluid level of the reservoir.  
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Model Code  
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
1
2
3
4
5
6
1
2
Piston pump, variable  
displacement  
7
Main ports  
13  
Optional pressure control  
functions  
F - SAE 4-bolt flange ports (standard)  
M - SAE 4-bolt pads with metric  
mounting bolt threads  
Blank - Leave blank for basic compensator  
controls of IC models.  
V - Load sensing, 20 bar (290 psi)  
factory ‘‘differential’’ pressure setting  
T - Torque limiting control (Used with  
15  
Maximum geometric  
displacement  
3
3
131 - 131.1 cm /r (8.0 in /r)  
141 -141.6 cm /r (8.64 in /r)  
8
Shaft-end type, at prime mover end  
3
3
2 - SAE-C 14 tooth spline  
3 - SAE-CC 17 tooth spline  
12 - SAE-D 13 tooth spline  
13 - SAE-CC straight keyed  
16 - SAE-D straight keyed  
sections 14 and  
.
VT - Load sensing with torque limiting  
VB - Load sensing with internal bleed  
down (0.15dia. orifice)  
VBT- Load sensing with internal bleed  
down and torque limiting  
3
Application style  
Blank - Mobile application (rated speed  
& 250/280 bar (3600-4000 psi)  
pressures)  
QI - Quiet industrial application (1500 -  
1800 rpm & 250/280 bar  
9
Shaft seal, prime mover end  
14 Torque limiting control pressure  
S - Single, one-way  
D - Double, two-way  
(3600-4000 psi) pressures)  
setting  
QP - Quiet power unit application (1800  
rpm & 140 bar (2000 psi) max.  
pressures R.H. rotation only)  
Blank - Leave blank if no torque limiting  
control is used  
4 - Standard minimum 40 bar setting of  
‘‘T’’ torque control option  
10  
Pump design number  
11 - (Subject to change. Installation  
dimensions unaltered for design  
numbers 10 to 19 inclusive. )  
Mounting flange, prime  
mover end  
4
15 Torque limiting control  
C - SAE C4bolt type (SAE  
J744-127-4 )  
C3 - Optional 4-bolt SAE-C pilot for  
vertical pump mounting  
summation  
11  
Pressure control type  
Blank - Standard torque control  
S - Optional torque control with  
summation feature  
C - Compensator, 140-280 bar  
(2000-4000 psi)  
CM - Compensator, 35-140 bar  
(500-2000 psi)  
IC - CETOP 3 interface compensator,  
20 bar factory ‘‘differential’’ pressure  
setting (QI and QP models only)  
5
Shaft rotation, viewed at prime  
mover end  
16  
Control design number  
31 - All control options  
R - Right hand, clockwise  
L - Left hand, counterclockwise  
Special feature suffix  
17  
12  
Factory compensator pressure  
setting  
6
Configuration  
031- Mounting with SAE-A, 2-bolt cover  
plate  
Blank - Non-thru-drive (single pump)  
A - SAE-A thru-drive pump, standard  
(SAE J744-82-2)  
B - SAE-B thru-drive pump, optional  
(SAE J744-101-2/4)  
C - SAE-C thru-drive pump, optional  
(SAE J744-127-2/4)  
S - Adjustable maximum volume  
stop (‘‘S’’ option not available on  
thru-drive and torque control pump  
models.)  
Blank - Leave blank for ‘‘IC’’ controls only  
7 - 70 bar (1015 psi) normal ‘‘CM7’’  
setting (all pump sizes)  
23 - 230 bar (3335 psi) normal ‘‘C23’’  
setting (63, 81, 106, 141 models)  
25 - 250 bar (3625 psi) normal ‘‘C25’’  
setting (57, 74, 98, 131 models)  
Printed in U.S.A.  
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Eaton Hydraulics  
15151 Highway 5  
46 New Lane, Havant  
Hampshire PO9 2NB  
England  
Telephone: (44) 170-548-6451  
Fax: (44) 170-548-7110  
Eden Prairie, MN 55344  
Telephone: 612 937-7254  
Fax: 612 937-7130  
Form No. 00-000  
Copyright Eaton Corporation, 0000  
All rights reserved.  
Printed in U.S.A  
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