TECHNICAL DATA BROCHURE - ZTR 424 & 427
DATE 8/85
PAGE 1 OF 8
IMPORTANT - READ OPERATOR'S MANUAL BEFORE OPERATION OR MAKING ADJUSTMENTS
Deluxe Seat Adjustment
Easy hand lever action allows forward and back movement of seat. No bolts to loosen
or tighten.
Mower Blade Operation
To start mower blades, pull out on blade drive switch handle, then lift to "ON"
position.
To stop mower blades, move switch handle to "OFF" position.
Body Removal
1. Disconnect throttle cable from engine.
2. Disconnect the rear wiring loom from the body by lightly squeezing the
Econo-Seal plug. This plug is located at the left rear of the body.
3. Remove 4 control lever bolts and remove upper control levers (P/N 9079 &
9080).
4. Remove the 2 attach nuts on floor of body and unfasten latches located on
each side of body at rear.
5. Place height adjustment lever in vertical position, engage parking brake
and carefully lift body up and off chassis.
6. Reverse the above procedure for assembly.
Safety Checks - "Important"
1. After reassembly, while on seat, attempt to start engine with mower deck
engaged. Engine should not start. If engine does start, return to an
Authorized Dixon Dealer for adjustment or repair.
2. Disengage the mower deck and start the engine. With operator in normal mowing
position, engage mower deck and remove weight from seat. The engine should stop.
If engine does not stop when operator rises from seat, return to an Authorized
Dixon Dealer for adjustment or repair.
Parking Brake Adjustment
Remove body as described above. Adjustment points are located at rear of trans-axle
on each side. Remove cotter pin from swivel fitting (P/N 2172). Turn swivel fitting
on brake rod (P/N 5100) in to tighten - just enough to prevent brake from slipping
when engaged. CAUTION: Over tightening may cause premature wear on brake band (P/N
5085).
Mower Drive Belt Adjustment
No adjustment necessary, the spring-loaded idler pulley maintains proper tension
throughout belt life.
Removing Mower Deck
1. Remove mower deck drive belt (P/N 6111) by pulling idler assembly (P/N 1671)
away from belt, and remove belt from rear pulley.
2. Remove 4 attach pins (P/N 6107) and clips from 4 mower deck attach points and 2
stabilizer bars (P/N 6159).
3. Raise front of mower chassis and roll free of mower deck for service and/or
replacement.
4. To re-install, reverse the above procedure.
Removing Mower Cutter Blade
Secure mower cutter blade (P/N 6013) from turning (observe blade position when
removing) remove blade bolt from center of blade.
WARNING: Due to possible sharp edges on the cutter blade, caution should be used
when service is required on the blades to prevent injury.
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PART
1015
1022
1030
NAME
Caster
Caster Wheel 4 Tire
Upper Lift Link
PART
NAME
PARTINAME
3605 Clutch Decal (Notice)
3079
3083
3085
3087
3088
3090
3091
3093
3101
3105
3106
3107
3118
3128
3133
3/8-16 x 3/4 HH Bolt
1/4-20 UNC x 1/2 Rd.
3/8-16 UNC Acorn Nut
5109 Molded Cone/Keyed (ea.)
5110 Cone Frame Shaft
5111 Sleeve (fits 5110 shaft)
5112 KeySq. 3/16x1 l/2(f1ts 5110)
5133 Spring
3606 J Bolt
Hd.
Bolt
3611 Body Latch
1039
1108
1109
1110
1140
1160
1164
1166
1502
1506
1512
1536
Lower Lift Link
3638 Decal (427)
5/16-18 UNC x 3/4 HH Bolt Gr5
1/4-20 x 1 HH Bolt Gr 5
Tire - Front Wheel
Inner Tube - Front Wheel
Caster Axle Bushing
Caster Wheel Bearing
3641 Body Plug
3649 Fuel Line Clamp (427)
3650 Fuel Line Filter (427)
3651 Fuel Line 10" (427)
3652 Fuel Line 21" (427)
3657 Exhaust Pipe (427)
3658 Muffler (427) .
3659 Heat Shield (427)
3660 Spacer (427)
1/2-20 UNF x
1
1/4 HH Bolt Gr2
5136 #1 Tool (4.06 x 9/16 dia.)
5137 #2A Tool (5.63 x 9/16 dia.)
5138 #2B Tool
1/4-20 UNF Hex Lug Nut
5/16-18 .UNC x 1 HH Bolt Gr5
7/16 Helical Lockwasher
Frame
5139 #3 Tool
Regulator Mount (427)
1/4 x 1 1/4
Spirol Pin
5140 #4 Tool
1/4 x 1 Spirol Pin
1/4 x 1 1/2 Spirol Pin
Disc Spring
7/16-14 UNC Hex Jam Nut
#8-32 x 1 1/2 TR 3 Screw
1/4-28 x 1/4 Soc. Set Screw
5/16-24 UNF Nut LH Thread
Tie Bar
5152 Torque Rod
Control Rod Assembly
Hub Flange
5153 Cradle Frame
5154 Front Tube
3661 Spring (427)
Rear Tire
5155 Transaxle Assembly
5156 Cradle Shaft
3662 Muffler Bracket (427)
3663 Regulator (427)
3664 Clamp (427)
Chain Connecting Link
1544
Bellcrank
3134
5158 Support Assembly L
5159 Support Assembly R
5162 Support L
1636
Bellcrank Kit
3161
4009 Wire Clip
1647
1655
1657
1667
1668
1671
1672
1673
1675
1684
Control Pin
3174
3175
3178
3180
3181
3182
3184
3187
3188
3189
3191
3193
3194
3195
1/2-13 x 1 HH Bolt
4013 Wire Tie
Transaxle Idler Pulley
Transaxle Idler Spring
Lower Control Lever
Drive Pulley
1/2-13 x 1 1/2 HH Bolt
3/18-16 x 2 1/2 HH Bolt Gr5
1/4-20 Hex Locknut
5163 Support R
4047 Seat Switch
5164 9T Sprocket
4058 Arm Rest Bracket R
4059 Arm Rest Bracket L
4065 Model Decal (424)
5165 Cone Frame
Woodruff Key #605
Flip Lock Bushing
5166 Cone Frame Assembly
5167 Rear Frame Tube
5170 HD Positive Neutral Spring
5185 Torque Rod Adjuster - Long
5189 Bushing
Idler Bracket
4075 10 Amp Fuse
5/16-18x1 l/4Pan HdPhillips Sew.
#10-32 Hex Nut
Bronze Bushing
4076 Headlight Assembly
4077 Headlight (Sealed Beam)
4092 Fuse Holder
Spring Mount
Clutch Anchor
#10 Ex.
Tooth Lockwasher
Transaxle Drive Belt
1/2-13x5 1/2 Carriage Bolt
Pop Rivet 5/32" Dia.
Washer .43 x 1.38 x .25
Face Nut 5/8-32
5198 Cradle Assembly R/L
5202 Spacer 5/8 x 1/4
6000 Center Deck Hub Assembly
6001 Outer Deck Hub Assembly
6002 Deck Hub Sub Assembly
6003 Center Shaft
4124 Solenoid w/Hardware
4139 Arm Rest (offset)
4144 Seat Slide w/o Adjuster
4145 Seat Slide w/Adjuster
4146 Nylon Washer
1685
1687
1693
"L" Rod
Idler Pulley
Control Rod
Face Nut 1/2-27
Face Nut 7/16-28
5/8-11 Jam Lock Nut
1/4-20 Wing Nut w/Nylok
1/4-20 Hex Nut w/Nylok
5/16-18 Hex Nut w/Nylok
3/8-16 Hex Nut w/Nylok
1/2-13 Hex Nut w/Nylok
#10-24 Hex Nut w/Nylok
1/2-20 Jam Nut
1699
1701
1702
1712
1713
1717
1727
1728
2127
2134
2166
2172
2408
2460
2823
3003
3005
3007
3008
3009
3010
3012
3013
3014
3019
3020
3029
3031
3033
3037
Bumper
3196
3197
Wheel/Deck Hub Bearing
Locking Collar
Battery Strap
Idler Roller (Nylon)
Idler Arm Bracket
Wheel Hub
Transaxle Idler Bracket
Quadrant Spring
Lift Handle
4151 Utility Box Trim
6005 Outer Shaft
4190 Body Wiring Loom (424)
4191 Rear Wiring Loom (424)
4197 Ignition Switch
6009 Deck Hub Spacer
6010 Deck Hub
3198
3204
3205
3206
3207
3208
3209
3220
3221
6011 MowerDeckBearing(use w/6010)
4198 Blade Drive Clutch Switch
4199 Light Switch
6013 Mower Blade
6014 Deck Flange
6032 Mower Deck V-Pulley
6058 V-Pulley
6059 Flat Idler Pulley
6065 Serpentine Idler Spring
6078 Pulley Spacer
4201 Switch Key (for 4197)
4204 Flex Guard Hiring Cover
4211 Solenoid Starter Cable
7/16-20x2 3/4 HH Bolt Gr 5 (424)
Flatwasher 5/32
Pivot Bolt
Swivel Fitting
Drive Chain Assembly
4216 Battery Ground Cable
4217 Battery
3222
3224
3225
3227
3240
3241
3242
3248
3300
3500
3502
3503
3404
3507
3508
3511
3531
3536
3552
3553
3554
3556
3558
3578
3579
3584
3585
3587
3589
3590
3597
5/8-24 Thin Profile Nylok
5/8-18x3/4 HH Bolt Gr5 w/Nylok
3/8-16 x 2 1/4 HH Bolt
5/16-18 x 2 HH Bolt Gr 5 (427)
M10x1.5x76.2 HH Bolt Gr8.8 (427)
M8x1.25x25.4 HH Bolt Gr8.8 (427)
M8x1.25x69.85 HH Bolt Gr8.8 (427)
5/16 ID x 1/8 Thick Washer
Foam Pad
4219 Name Decal
6100 Outer Shaft Key
6101 Center Shaft Key
6107 Deck Pin
Parking Brake Decal
4230 Throttle Cable
4234 Battery Cable
Oil Drain Assembly (424)
5/16-18 UNC x 1 1/2 HH Bolt Gr5
5/8-18 UNC Hex Nut
4254 Lt.Wire-Brown/White w/Term 48"
4255 Wire Tie - Long
4257 Utility Box w/Tr1m
4258 Seat Bottom
6109 Serpentine Blade Drive Belt
6111 Deck Drive Belt
6113 Blade Washer
1/4-20 UNC Hex Nut
1/4 ID x 3/4 OD Flatwasher
5/16-18UNCxl 3/4"HH BoltGr5(424!
1/2 Dia. x 2 1/4 Rd. Hd. Rivet
6159 Stabilizer Arm
6181 Deflector
4259 Seat Back
4261 Trim - Arm Bracket
Ball Joint/Control Rod RH Thread
Hand Grip
6192 Trash Guard
3/8-16 UNC Hex Nut
4277 Rear Wiring Loom (427)
4323 Body Wiring Loom (427)
5005 Discup
6195 Lift Attach Arm
6200 Mower Deck Assembly
6201 Mower Deck Pan
6203 Idler Bracket
8502 Caster Axle Kit
8503 Front Rim
1/2-13 UNC Hex Locknut
1/4-20 UNC x 3/4 HH Bolt Gr 5
5/16 Helical Lockwasher
5/16 Std. Flatwasher
Front Grommet
Ball Joint/Control Rod LH Thread
Double Ball Joint
5011 Support Shaft
Floor Pad - Long
5015 Sprocket - 24T
5019 Transaxle Chain
5028 Transaxle Bearing
5036 Pivot Spring
Floor Pad - Short
Adhesive Bumper Pad
5/16-18 UNC Acorn Nut
1/2 SAE Flatwasher
Decal - Operating Inst.
Warning Label - Danger
Tank Mount Bracket - Long
Tank Mount Bracket - Short
Fuel Cap/Gauge
8504 Seat Slide Spring
8505 Control Lever Adpt-Wide(ea.
3/8-24 UNF x
1
1/4 HH Bolt Gr5
5046 Positive Neutral Rod
5050 Positive Neutral Kit
5054 Transaxle Tool Kit
5056 Alignment Tool
5079 HO Transaxle Pulley
5084 Brake Drum
8506 Tie Bar Assembly
3046
3047
3052
3056
3057
3061
3063
3065
3066
3072
3074
3/8-16 UNC x 2 HH Bolt
3/8-24 UNF Hex Locknut
3/32 Dia. x 1" Cotter Pin
5/16 Fender Washer
8540 Seat Assembly
8541 Wiring Kit (424)
Tank Support L
8563 Rotor Assy. (Elec. Clutch)
8564 Armature Assy (Elec. Clutch
8565 Field Assy (Elec. Clutch)
8566 Body w/Decals (424)
8567 Body w/Decals (427)
8574 Wheel Hub Assembly
2 Gal Tank w/Cap-Gauge
Nylon Bushing
3/8 Std. Flatwasher
5/16-18UNCx3/4 Soc.
#10-24UNCxl 1/4 Rd.
Set Screw
Hd. Screw
5085 Brake Band
Electric Clutch
5087 Brake Spacer 3/8 x 1/2
5088 Brake Shaft
Decal-Ignition Switch/Bl. Drive
Decal - Cutting Height
Decal - Lights
3/8 Helical Lockwasher
3/16 Std.
Flatwasher
5097 Brake Lever
8576 Rear Rim
1/8 x 1 3/4 Hair Cotter Pin
5/16-24 UNF Hex Jam Nut
3/8-24 UNF Hex Nut
5100 Brake Rod
Spacer - Electric Clutch
Key 1/4 sq x 1/2
8582 Mower Deck Pan w/Lift Arms
8584 Wiring Kit (427)
5101 Brake Li nk
3076
5103 Eye Bolt
3077
5/16-18 UNC x 2 3/4 HH Bolt Gr5
Battery Cover
8602 Hardware Kit (Elec. Clutch)
9079 Upper Control Lever LHw/gr1
9080 Upper Control Lever RHw/grl
9090 Rear Wheel & T1re
Download from Www.Somanuals.com. All Manuals Search And Download.
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Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
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