NATURAL GAS LOG
VENTED DECORATIVE APPLIANCES
OWNER’S OPERATION AND INSTALLATION MANUAL
TESTED AND
LISTED BY
Model PCVDR24
RGA 2-72
APPROVED
Std RADCO Listing No. 1292
WARNING: Improper installa-
tion,adjustment,alteration,ser-
vice,ormaintenancecancause
WARNING:Iftheinformationinthismanualisnot
followed exactly, a fire or explosion may result
causing property damage, personal injury, or
injury or property damage. Re-
fer to this manual for correct
installation and operational
procedures. For assistance or
additional information consult
a qualified installer, service
agency, or the gas supplier.
loss of life.
— Donotstoreorusegasolineorotherflammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Donottouchanyelectricalswitch;donotuse
any phone in your building.
WARNING: This appliance is
for installation only in a solid-
fuelburningmasonryorUL127
factory-built fireplace, con-
structed of noncombustible
material, and connected to a
working flue. (See page 7 for
minimum flue opening.)
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call
the fire department.
— Installationandservicemustbeperformedby
a qualified installer, service agency, or the
gas supplier.
WARNING: This is a gas-fired appliance. It uses air (oxygen) from the room in which
it is installed. Provisions for adequate combustion and ventilation air must be
provided. RefertoAirforCombustionandVentilationsectiononpage4ofthismanual.
This appliance may be installed in an aftermarket* manufactured (mobile) home, where not prohibited by
state or local codes.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
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OWNER’S MANUAL
PRODUCT
IDENTIFICATION
OPTIONAL
PRODUCT
FEATURES
ON/OFF SAFETY VALVE/
PILOT KIT AND PROPANE/LP
CONVERSION
Grate Enhancer
An optional valve/safety pilot kit with a
piezo ignitor is available for this appliance.
This system requires no matches, batteries,
or other sources to light. You must use this
optionalsystemforpropane/LPconversion.
See Accessories, page 18.
Grate Steps
REMOTE CONTROL READY
(MILLIVOLT) SAFETY VALVE/
PILOT KIT
Grate
An optional millivolt safety valve/pilot kit
with a piezo ignitor is available for this
appliance.Thissystemrequiresnomatches,
batteries, or other sources to light. This
systemmaybeconnectedtoawallswitchor
hand-held wireless remote control. See Ac-
cessories, page 18.
Burner
Pan
REMOTE CONTROL
ACCESSORIES
Burner
Clamp
Burner Inlet
Fitting
There is an optional hand-held ON/OFF
remote control that can be purchased sepa-
rately for this log set. You must use the
millivolt safety valve/pilot kit to use remote
accessories with this appliance. See Acces-
sories, page 18.
Burner
Manifold
Figure 1 - Product Identification
Serial Number ________________________________________
LOCAL CODES
UNPACKING
Install and use log set with care. Follow all
localcodes.Intheabsenceoflocalcodes,use
the latest edition of The National Fuel Gas
CodeANSZ223.1,alsoknownasNFPA54*.
CAUTION: Do not remove the
metal data plates from the burner
pan. The data plates contain im-
portant product information.
*Available from:
1. Remove logs, hearth kit, pan materials,
and hardware from carton.
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
2. Remove all protective packaging ap-
plied to logs and base for shipment.
National Fire Protection Association, Inc.
Batterymarch Park
3. Check all items for any shipping dam-
age. If damaged, promptly inform
dealer where you bought the product.
Quincy, MA 02269
901747
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VENTED NATURAL GAS LOGS
Confined and Unconfined Space
PROVIDING ADEQUATE
VENTILATION
AIR FOR
The National Fuel Gas Code (ANS Z223.1,
1992 Section 5.3) defines a confined space
as a space whose volume is less than 50
cubic feet per 1,000 Btu per hour (4.8 m3 per
kw) of the aggregate input rating of all
appliances installed in that space and an
unconfined space as a space whose volume
is not less than 50 cubic feet per 1,000 Btu
per hour (4.8 m3 per kw) of the aggregate
inputratingofallappliancesinstalledinthat
space. Rooms communicating directly with
the space in which the appliances are in-
stalled*, through openings not furnished
with doors, are considered a part of the
unconfined space.
COMBUSTION AND
The following are excerpts from National
Fuel Gas Code. NFPA 54/ANS Z223.1, Sec-
tion5.3, AirforCombustionandVentilation.
VENTILATION
WARNING: This appliance
shall not be installed in a con-
fined space or unusually tight
construction unless provisions
are provided for adequate com-
bustion and ventilation air. Read
the following instructions to in-
sure proper fresh air for this and
other fuel-burning appliances in
your home.
All spaces in homes fall into one of the three
following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space
The information on pages 4 through 6 will
help you classify your space and provide
adequate ventilation.
Unusually Tight Construction
Today’s homes are built more energy effi-
This log set shall not be installed in a con-
fined space or unusually tight construction
unless provisions are provided for adequate
combustion and ventilation air.
cient than ever. New materials, increased The air that leaks around doors and win-
insulation, and new construction methods dows may provide enough fresh air for
helpreduceheatlossinhomes.Homeowners combustion and ventilation. However, in
weather strip and caulk around windows and buildings of unusually tight construction,
doorstokeepthecoldairoutandthewarmair you must provide additional fresh air.
in. During heating months, home owners
Unusually tight construction is de-
want their homes as airtight as possible.
fined as construction where:
* Adjoining rooms are communicating only
iftherearedoorlesspassagewaysorventila-
tion grills between them.
While it is good to make your home energy
efficient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning
appliances need fresh air for proper com-
bustion and ventilation.
a. walls and ceilings exposed to the
outside atmosphere have a con-
tinuous water vapor retarder with
a rating of one perm (6x10-11 kg
per pa-sec-m2) or less with open-
ings gasketed or sealed and
Exhaustfans, fireplaces, clothesdryers, and
fuel burning appliances draw air from the
house to operate. You must provide ad-
equate fresh air for these appliances. This
will insure proper venting of vented fuel-
burning appliances.
b. weather stripping has been
added on openable windows and
doors and
c. caulking or sealants are applied
to areas such as joints around
window and door frames, be-
tween sole plates and floors, be-
tween wall-ceiling joints, be-
tween wall panels, at penetra-
tions for plumbing, electrical, and
gas lines, and at other openings.
If your home meets all of the three
criteria above, you must provide ad-
ditional fresh air. See Ventilation Air
From Outdoors, page 6.
If your home does not meet all of the
three criteria above, proceed to De-
termining Fresh-Air Flow For Appli-
ance Location, page 5.
901747
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OWNER’S MANUAL
AIR FOR
COMBUSTION AND
VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR APPLIANCE LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install appliance plus any adjoining rooms with doorless passageways or ventilation grills
between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height = _________________cu. ft. (volume of space)
Example: Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of
the space.
2. Divide the space volume by 50 cubic feet to determine the maximum Btu/Hr the space can support.
_____________ (volume of space) ÷ 50 cu. ft. = (maximum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space) ÷ 50 cu. ft. = 51.2 or 51,200 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Gas fireplace logs
Gas water heater*
Gas furnace
Vented gas heater
Vent-free heater
_____________ Btu/Hr
_____________ Btu/Hr
_____________ Btu/Hr
_____________ Btu/Hr
_____________ Btu/Hr
Example:
Gas water heater
Gas fireplace logs + 55,000 Btu/Hr
Total 95,000 Btu/Hr
40,000 Btu/Hr
=
Other gas appliances* + _____________ Btu/Hr
Total = _____________ Btu/Hr
* Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_____________ Btu/Hr (maximum the space can support)
_____________ Btu/Hr (actual amount of Btu/Hr used)
Example: 51,200 Btu/Hr (maximum the space can support)
95,000 Btu/Hr (actual amount of Btu/Hr used)
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space cansupport.
You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoin-
ing room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 6.
B. Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 6.
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no
additional fresh air ventilation.
WARNING: If the area in which the appliance may be operated is smaller than that defined as an unconfined
spaceorifthebuildingisofunusuallytightconstruction, provideadequatecombustionandventilationairbyone
of the methods described in the National Fuel Gas Code, ANS Z223.1, 1992, Section 5.3 or applicable local codes.
Continued
901747
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VENTED NATURAL GAS LOGS
AIR FOR
12"
COMBUSTION AND
VENTILATION
Ventilation
Continued
Ventilation Grills
Into Adjoining Room,
Option 2
Grills
Into Adjoining
Room,
VENTILATION AIR
Or
Remove
Door into
Adjoining
Room,
Option
3
Ventilation Air From Inside
Building
Option 1
Thisfreshairwouldcomefromanadjoining
unconfined space. When ventilating to an
adjoining unconfined space, you must pro-
vide two permanent openings: one within
12" of the ceiling and one within 12" of the
floor on the wall connecting the two spaces
(see options 1 and 2, Figure 2). You can also
remove door into adjoining room (see op-
tion 3, Figure 2). Follow the National Fuel
Gas Code NFPA 54/ANS Z223.1, Section
5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
12"
Figure 2 - Ventilation Air from Inside Building
WARNING: Rework work-
sheet, adding the space of the
adjoining unconfined space. The
combined spaces must have
enough fresh air to supply all
appliances in both spaces.
Ventilated
Attic
Outlet
Air
Outlet
Air
To Attic
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation
grills or ducts. You must provide two per-
manent openings: one within 12" of the
ceiling and one within 12" of the floor.
Connect these items directly to the outdoors
orspacesopentotheoutdoors.Thesespaces
include attics and crawl spaces. Follow the
National Fuel Gas Code NFPA 54/ANS
Z223.1,Section5.3,AirforCombustionand
Ventilation for required size of ventilation
grills or ducts.
To
Crawl
Space
Inlet
Air
Ventilated
Crawl Space
Inlet Air
Figure 3 - Ventilation Air from Outdoors
IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a
thermostat-controlledpowervent.Heatedair
enteringtheatticwillactivatethepowervent.
901747
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OWNER’S MANUAL
Btu Input
Natural Gas
Btu Input
Propane Gas
Minimum
Vent Opening
INSTALLATION
MODEL
DESCRIPTION
PCVDR24 24" Dual Burner
65,000
55,000
8" dia.
CAUTION: Do not remove
the metal data plates attached
totheburnerpan. Thedataplates
contain important warranty in-
formation.
MINIMUM FIREBOX SIZES
LOG FRONT BACK
SIZE WIDTH* WIDTH** DEPTH HEIGHT
24" 17" 18"
29 3/4" 15 1/2"
WARNING: Before installing
in a solid fuel burning fireplace,
thechimneyflueandfireboxmust
be cleaned of soot, creosote,
ashes and loose paint by a quali-
fied chimney cleaner. Creosote
will ignite if highly heated. A dirty
chimney flue may create and dis-
tribute soot within the house. In-
spect chimney flue for damage.
*Add 6" if safety valve/pilot is used
**At depth indicated
FUEL INLET PRESSURE
SPECIFICATIONS ("W.C.)
BURNER ORIFICE
LOG NATURAL PROPANE/LP
SIZE IN. NUM. IN. NUM.
Min.
5.5
11
Max.
10.5
13
NG
LP
24" .129
30
.086
44
WARNING: Installation, ser-
vice, and repair of this appliance
must be performed by a qualified
installer, service agency, com-
panyorgassupplierexperienced
with this type of gas appliance.
Only factory authorized compo-
nents listed in these instructions
may be used in accordance with
the manufacturer’s instructions
and all codes and requirements
of the authority having jurisdic-
tion. Any modifications to this
kit, or use of unauthorized com-
ponents or accessory items will
voidthemanufacturer’swarranty,
and may result in a hazardous
condition.
Figure 4 - Technical Information Charts
CHECK GAS TYPE
INSTALLING DAMPER
CLAMP
Useonlynaturalgas. Ifyourgassupplyisnot
natural gas, you must install ON/OFF Safety
Valve/Pilot Kit (see Accessories, page 18).
Call dealer where you bought log set.
Secure the damper stop clamp provided to
the leading edge of the damper as shown in
Figure5. Ifforanyreasonthisclampdoesn't
work on your fireplace, another suitable
clamp or permanent stop must be installed,
orthedamperblademustbecutorremoved.
If the fireplace does not have a gas supply
shut-off valve, one must be installed.
Damper Clamp
VENTING SPECIFICATIONS
FOR INSTALLATION
Thefireplacechimneyflueandventmustbe
drafting properly. To check the vent for
proper drafting, light a tightly rolled news-
paper on one end and place it at the inside
front edge of the fireplace. Observe the
smoke and be sure the vent is properly
drawing it up the chimney. If the smoke
spillsoutintotheroom,extinguishtheflame
and remove any obstruction until proper
venting is achieved.
Damper
Damper
FLUE OPENING
SPECIFICATIONS
Note: This vented appliance must be in-
stalled only in a solid-fuel burning fireplace
with a working flue and constructed of non-
combustible material.
Manufactured
Fireplace
Masonry Fireplace
The chimney flue must remain open a mini-
mum of 3" at all times during the operation
of this log set.
The charts in Figure 4 indicate technical
information regarding the installation of
your gas log set. Please make sure that all of
the specifications shown are applicable be-
fore installation is attempted.
Damper
Clamp
Damper
The fireplace must include a working flue
andventingsystemwiththeminimumopen-
ings shown in the Figure 4.
Figure 5 - Attaching Damper Clamp
Continued
901747
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VENTED NATURAL GAS LOGS
Installsedimenttrapinsupplylineasshown
in Figure 6. Locate sediment trap where it is
within reach for cleaning. Locate sediment
INSTALLATION
Continued
trap where trapped matter is not likely to
freeze. A sediment trap traps moisture and
contaminants. This keeps them from going
into log set controls. If sediment trap is not
installed or is installed wrong, log set may
not run properly.
CONNECTING TO GAS
SUPPLY
WARNING: A qualified ser-
vicepersonmustconnectlogset
to gas supply. Follow all local
codes.
Approved Flexible Gas Hose (if
allowed by local codes)
Installation Items Needed
Before installing log set, make sure you
have the items listed below.
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• manual shutoff valve
• test gauge connection
• adjustable (crescent) wrench or pliers
• sediment trap
A.G.A. Design-Certified
Manual Shutoff Valve
With 1/8" NPT Tap*
3" Minimum
• tee joint
From Gas Meter (5" W.C.**
to 10.5" W.C. Pressure)
• pipe wrench
Cap
Pipe Nipple Tee Joint
CAUTION: Use only new,
black iron or steel pipe. Inter-
nally-tinned copper tubing may
be used in certain areas. Check
yourlocalcodes. Usepipeof1/2"
diameter or greater to allow
proper gas volume to log set. If
pipe is too small, undue loss of
pressure will occur.
Sediment Trap
Figure 6 - Gas Connection
* Purchase the optional A.G.A. design-certified manual shutoff valve from your dealer. See
Accessories, page 18.
** Minimum inlet pressure for purpose of input adjustment.
Pressure Testing Gas Supply
CHECKING GAS
Installation must include a manual shutoff
valve, union, and plugged 1/8" NPT tap.
Locate NPT tap within reach for test gauge
hook up. NPT tap must be upstream from
log set (see Figure 6).
Piping System
CONNECTIONS
TestPressuresInExcessOf1/2PSIG
WARNING: Test all gas pip-
ing and connections for leaks
after installing or servicing. Cor-
rect all leaks at once.
1. Disconnect log set and its individual
manual shutoff valve from gas supply
piping system.
Apply pipe joint sealant lightly to male
threads. This will prevent excess sealant
from going into pipe. Excess sealant in pipe
could result in a clogged burner injector.
2. Cap off open end of gas pipe where
manual shutoff valve was connected.
WARNING: Never use an
open flame to check for a leak.
Apply a mixture of liquid soap
and water to all joints. Bubbles
forming show a leak. Correct all
leaks at once.
3. Pressurize supply piping system by either
using compressed air or opening main gas
valve located on or near gas meter.
CAUTION:Usepipejointseal-
ant that is resistant to liquid pe-
troleum (LP) gas.
4. Check all joints of gas supply piping
system. Apply mixture of liquid soap
and water to gas joints. Bubbles form-
ing show a leak.
5. Correct all leaks at once.
6. Reconnect log set and manual shutoff
valve to gas supply. Check reconnected
fittings for leaks.
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OWNER’S MANUAL
3. Unscrew burner inlet fitting from 4. Install the gas connector tube to the gas
INSTALLATION
burner manifold (see Figure 9).
supply fitting. Carefully shape tube to
Continued
attach to adapter fitting.
4. Place burner manifold in pan with
threaded opening facing open knock-
out plug.
TestPressuresEqualToorLessThan
1/2 PSIG
Gas Connector
Tube
5. Using thread sealant (resistant to the
action of propane/LP gas) on larger
end of fitting, screw the burner inlet
fitting through hole and into burner
manifold. Tighten using a wrench. If
using propane/LP gas, see Propane/LP
Gas Conversion, page 10.
1. Close manual shutoff valve (see Fig-
ure 7).
2. Pressurize supply piping system by either
using compressed air or opening main gas
valve located on or near gas meter.
3. Check all joints from gas meter to manual
shutoff valve (see Figure 7).Apply mix-
ture of liquid soap and water to gas joints.
Bubbles forming show a leak.
Burner Pan
Assembly (Facing
Front of Fireplace)
Adapter
Fitting
6. Using burner clamp, screw, and nut pro-
vided, assemble clamp to pan. This will
hold the burner manifold in place.
Figure 10 - Connecting Gas to Appliance
4. Correct all leaks at once.
7. If using optional GA9050 series kit, go
to Optional GA9050 Series On/Off Safety
Valve/Pilot Kit section for installation in-
structions. If using optional GA9150 se-
Manual Shutoff Valve
OPTIONAL GA9050 SERIES
ON/OFF SAFETY VALVE/
ries kit, follow instructions included with PILOT KIT ASSEMBLY
kit for installation and operation.
Gas Meter
For additional convenience and safety, or
Nut
forpropane/LPconversion,anoptionalON/
OFF safety valve/pilot kit is available. See
Accessories, page 18.
Burner
Manifold
Burner
Clamp
WARNING: You must use an
ON/OFF safety valve/pilot kit for
propane/LP conversion.
Figure 7 - Checking Gas Joints
HEARTH KIT ASSEMBLY
AND INSTALLATION
Natural Gas Installation
1. Thread the gas control valve onto the
burner inlet fitting (see Figure 11). Use
thread sealant on the male threads of
the burner inlet fitting. Hold the burner
inlet fitting with a wrench to prevent
overtightening the connection to the
burner. Make sure the control rod is
facing the front (see Figure 11).
Kit Assembly
Burner
Pan
Note: Be sure all pipe threaded connections
are tight, and have thread compound to pre-
vent leaks.
Screw
Burner Inlet
Fitting
1. Determine which side the gas line will
be coming into the fireplace.
Figure 9 - Installing Burner
2. Using a hammer and screw driver, re-
move knock-out plug from the side of
the pan that corresponds to the gas line
(see Figure 8).
Installation and Gas Connection
1. Place the burner pan assembly in the
center of the fireplace floor. Make sure
the front of pan faces forward.
Gas
Control
Valve
2. Thread the gas supply fitting to the
fireplace gas supply pipe. Use thread
sealant.
Knock-Out Plugs
3. Install adapter fitting onto the burner
inlet fitting using thread sealant on
male threads of burner inlet fitting
(see Figure 10).
Burner Pan
Assembly
Burner Inlet
Fitting
Control Rod
Burner Pan
Assembly (Facing
Figure 11 - Installing Gas Control Valve
Front of Fireplace)
Figure 8 - Knock-Out Plug Locations
Continued
901747
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VENTED NATURAL GAS LOGS
Gas
Connector
Tube
2. Be sure to use the correct orifice for your
appliance. The hardware kit included
with this appliance contains two orifices
with a cone-like shape. These should be
discarded. The orifice for a 24" logset
is already installed inside the fitting.
INSTALLATION
Continued
2. Attach the pilot gas line to the pilot out-
let of the gas control valve and tighten.
Connect the thermocouple to the rear of
the gas control valve. See Figure 12. Do
not overtighten. If using propane/LP gas,
see Changing Pilot Orifice, page 11.
3. Using thread sealant (resistant to the
action of propane/LP gas) on larger end
of fitting, screw the burner inlet fitting
through hole and into burner manifold.
Tighten using a wrench.
3. Install the inlet fitting into the inlet
Inlet
Opening
Gas Control
Valve
Gas Inlet
Fitting
opening of the gas control valve (see
Figure 13). Use thread sealant on the
male pipe threads.
4 . Follow steps 1 through 12 under Natu-
ral Gas Installation, pages 9 and 10.
Figure 13 - Installing Inlet Fitting and Gas
Connector Tube
4. Place the burner pan assembly in the
center of the fireplace floor. Make sure
the front of pan faces forward.
Thermocouple
Screw
Injector for
Natural Gas
Injector for
Propane/LP
Gas
5. Thread the gas supply fitting to the fire-
place gas supply pipe. Adjust to most
convenient position.
Pilot
6. Install the gas connector tube to the gas
supply fitting. Carefully shape tube to
attach to adapter fitting.
Ignitor
NATURAL
GAS
FITTING
PROPANE/
LP GAS
FITTING
Control
Rod
7. Test for leaks following instructions
under Testing Burner for Leaks, page 11.
Figure 15 - Burner Inlet Fittings with
Injectors
8. Retighten and adjust the location of the
gas control as necessary. The gas con-
trol should be level, with the control rod
to the front.
Burner Inlet
Fitting for
Natural Gas
9. Install cover to burner pan using screws
provided.
Valve Cover
10. Install thermocouple, pilot, and ignitor
onto valve cover as shown in Figure 14.
Use the provided screws.
Piezo Ignitor
Control
Control
Knob
Rod
Extension
11. Push the control rod extension onto the
“D” shaped control rod through the cen-
ter hole in the cover (see Figure 14).
Figure 16 - Remove Burner Inlet Fitting
Changing Pilot Orifice
Figure14-InstallingCover,ControlKnob,
and Piezo Ignitor
12. Install the position decal and control
knob making sure to align the marks
with the correct stop positions of the
gas control. Pilot position will allow the
knob to push in about 1/2". Align the
decals in the pilot position.
Propane/LP Gas Conversion
The pilot is provided with a natural gas
orifice installed. For propane/LP gas you
must remove it and replace it with a pro-
pane/LP orifice. The hardware kit contains
a propane/LP orifice with a red stripe for
converting the pilot.
To convert to propane/LP gas, the burner
inlet fitting and pilot orifice must be re-
placed.Thepropane/LPburnerinletfittingis
supplied with the orifice installed for a 24"
log set.
Thermocouple and Line
Burner Inlet Fitting
1. Gently loosen and remove the pilot
line connection from the bracket (see
Figure 17, page 11).
Pilot and Line
1. Remove the burner inlet fitting from the
burner pan assembly. DO NOT remove
the orifice from this fitting. The pro-
pane/LP burner inlet fitting is included
in the hardware kit (see Figure 15).
2. Replace the pilot injector (see Figure
17, page 11) with the propane/LP pilot
injector with the red stripe.
Gas Control Valve
Figure 12 - Gas Control Valve with Ther-
mocouple and Pilot
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OWNER’S MANUAL
ADDING PAN MATERIAL
INSTALLATION
1. Open the bag ofAsh Bed Material (ver-
miculite) and spread it evenly across the
burner pan to the top. You may over-
flow the front and sides of the pan to
cover the entire pan and connecting
hardware. Do not cover GA9050 series
or GA9150 series valve.
Continued
3. Replace and tighten the pilot line to the
bracket.
4. Continue with step 3 under Natural Gas
Installation, page 10.
Bracket
Pilot Line
2. Open the glowing embers and evenly
cover the Ash Bed Material (vermicu-
lite) in the burner pan.
Pilot
Injector
INSTALLING THE GRATE
AND LOGS
1. Place the grate over the burner pan
where the two outer horizontal supports
on the grate fit into the two pan posi-
tioning notches in the rear vertical edge
of the pan (see Figure 18).
Figure 19 - Installing Front and Back Logs
Figure 17 - Installing Propane/LP Pilot
Orifice
2. Slide the two rear log grate steps over
the two outer horizontal supports on the
grate as shown in Figure 18.
TESTING BURNER FOR
LEAKS
1. Generously apply soapy solution to all
connections.
3. Place the front log on the grate and slide
forward against the front bars on the
grate (see Figure 19).
4. Place the back log on the grate onto the
grate steps (see Figure 19).
WARNING: Never check for
gas leaks with open flame.
5. Place the smaller top logs onto the bot-
tom logs (see Figure 20). Leave as
much open space between logs as pos-
sible to minimize flame impingement
and sooting. Note: Logs may chip if
they are handled roughly or if hit to-
gether while being placed.
2. Light the burner with the shut-off valve
no more than half open and holding a
match slightly in front of the pan (see
Lighting Instructions, page 12).
Figure 20 - Placement of Top Logs
3. Inspect all connections for bubbles, raw
gas odor, or flame from any area other
than the burner (leaks). If leaks are de-
tected, shut off the gas valve immedi-
ately. Tighten, or reassemble the loose
connection(s) using pipe joint com-
pound until burner system is leak free.
6. Rest the rear tabs of the grate enhancer
on the outside left and right grate bars.
The bottom of the enhancer will rest
against the front of these bars (see Fig-
ure 21).
Grate Enhancer
4. When the burner is tested and leak free,
observe the individual tongues of flame
on the burner. Note: The burner design
includes more ports on the outside of the
bar. Make sure that all ports are clear
and producing flame evenly across the
burner. If any ports appear blocked, clear
them by removing the burner manifold
and reaming the ports with a modified
paper clip or other suitable tool.
Grate Steps
Grate
5. When finished testing, turn the gas shut-
off valve OFF to extinguish all flames.
Figure 18 - Installing Grate (Pan Material
Not Shown)
Figure 21 - Installing Decorative Grill
901747
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VENTED NATURAL GAS LOGS
5. Turn control knob counterclockwise
to the PILOT position and
GAS SHUT-OFF
VALVE OPERATION
OPERATING
APPLIANCE
press in. Keep control knob pressed
in for five (5) seconds.
Flame Adjustment
1. Adjust the flame ON/OFF by turn-
Note: You may be running this log
set for the first time after hooking up
to gas supply. If so, the control knob
may need to be pressed in for 30 sec-
onds. This will allow air to bleed from
the gas system.
• If control knob does not pop out
when released, contact a qualified
service person or gas supplier for
repairs.
FOR YOUR SAFETY
READ BEFORE
ing the gas shut-off valve counter-
LIGHTING
clockwise
wise
to open or clock-
to close, as necessary.
WARNING: Keep flue open
when operating unit.
Shutting Off Appliance
1. Turn gas shut-off valve clockwise
to the OFF position.
WARNING: If you do not fol-
low these instructions exactly, a
fireorexplosionmayresultcaus-
ing property damage, personal
injury or loss of life.
CURING LOGS
6. With control knob pressed in, push
down and release ignitor button. This
will light pilot. The pilot is attached
to the rear of the front burner. If
needed, keep pressing ignitor button
until pilot lights.
During the 2-3 hour appliance break-in
period, you may detect an odor from the
appliance as the various paints and com-
pounds used in the manufacturing of this
log set cure. This is a normal and tempo-
rary situation that is not cause for alarm.
However, you may want to provide extra
ventilation to the room during this time.
To ensure proper curing of the logs:
• Ignite a 2" flame and maintain it for 1
hour.
• Burn the logs in consecutive 1 hour pe-
riods raising the flame an additional
2" to full flame height for a total of
three hours.
BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to
smell next to the floor because some gas is
heavier than air and will settle on the
floor.
Note: If pilot does not stay lit, con-
tact a qualified service person or gas
supplier for repairs. Until repairs are
made, light pilot with match.
7. Keep control knob pressed in for 30
seconds after lighting pilot. After 30
seconds, release control knob.
Note: If pilot goes out, repeat steps
3 through 7.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
8. Turn control knob counterclockwise
to the ON position. Burner
should light. If burner does not light,
call a qualified service person.
• If you cannot reach your gas supplier,
call the fire department.
OPERATING
INSTRUCTIONS FOR
GA9050
Control Knob
Ignitor
Pilot
LIGHTING
INSTRUCTIONS
Note:OperationinstructionsforGA9150
Remote Ready Valve/Pilot Kit will be
included with the kit.
ON
OFF
FROM "PILOT" POSITION
SLIGHT PUSH TO
TURN OFF
Off
On
1. STOP! Read the safety information,
above.
2. Turn the gas shut-off valve to OFF.
3. Wait five (5) minutes to clear out any
gas. If you then smell gas STOP! Fol-
low the safety information above. If
you don't smell gas, go on to the next
step.
PULL PUSH
1. STOP! Read the safety information,
column one, this page.
2. Make sure manual shutoff valve is
fully open.
Figure 22 - Ignitor and Control Knob
3. Press in and turn control knob clock-
wise
to the OFF position.
4. Wait five (5) minutes to clear out any
gas. Then smell for gas around log set
and near floor. If you smell gas,
STOP! See Safety Information, page
2 and Air For Combustion And Venti-
lation, pages 4 through 6. If you don’t
smell gas, go to the next step.
Thermo-
couple
4. Light a match and lay it on top of
the pan material about 2" from the
end of the supply side of the pan
5. Slowly turn the gas shut-off valve ON
until the burner ignites. If the burner
does not ignite within 10 seconds with
the match burning, turn the shut-off
valve OFF and repeat steps 1 through
4 again.
Pilot
Figure 23 - Thermocouple and Pilot
901747
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OWNER’S MANUAL
OPERATING
APPLIANCE
Continued
TO TURN OFF GAS
TO APPLIANCE
Shutting Off Appliance
1. Turn control knob clockwise
to the PILOT position.
2. Press in and turn control clockwise
to the OFF position.
Shutting Off Burner Only (pilot
stays lit)
Turn control knob clockwise
the PILOT position.
to
TROUBLESHOOTING
WARNING: Turn off log set
CAUTION: Never use a wire,
needle, or similar object to clean
ODS/pilot.ThiscandamageODS/
pilot unit.
Note: For additional help, visit DESA
International’s Technical Service web
andletcoolbeforeservicing.Only
aqualifiedservicepersonshould
service and repair log set.
Note:Alltroubleshootingitemsarelistedin
order of operation.
OBSERVED PROBLEM
POSSIBLE CAUSE
REMEDY
Log set is smoking/sooting excessively
(Note: It is natural and unavoidable for
vented gas log sets to produce moderate
levels of carbon (soot) where flames
contact the logs. This is especially true
with propane/LP gas.)
1. Poor fuel quality
1. Contact local natural or propane/LP gas
company
2. Fireplace venting system not drafting 2. Adjust damper wide open and/or have
properly
fireplace and venting professionally
cleaned and checked
3. Excessive flame impingement or block- 3. Separate the logs to allow more flame
age
passage
4. Improper fuel/air mixture
4. Remove any foreign items from the
flame pattern and/or check for proper
orifice sizing
5. Excessive gas supply/pressure
5. Preheat flue in very cold weather
Burner is excessively noisy
(Note: The movement and combustion of
gas will create low, unavoidable levels of
noise.)
1. Passage of air/gas across irregular sur- 1. Relieve any tight bends or kinks in gas
faces
supply line
Burner flame is too low or too high
1. Incorrect gas supply or pressure
1. Check for proper gas supply pressure
2. Blocked burner orifice or burner mani- 2. Free burner orifice and manifold ports
fold ports
3. Improper burner orifice size
of any burrs, paint, or other blockage
3. Verify proper burner orifice sizing (see
Figure 4, page 7)
Continued
901747
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VENTED NATURAL GAS LOGS
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
POSSIBLE CAUSE
REMEDY
When ignitor button is pressed, there is no 1. Ignitor electrode not connected to igni- 1. Reconnect ignitor cable
spark at pilot (GA9050 Only)
tor cable
2. Ignitor cable pinched or wet
2. Free ignitor cable if pinched by any
metal or tubing. Keep ignitor cable dry
3. Scrape away paint on bracket for better
contact with ground on piezo ignitor
4. Replace ignitor cable
3. Bad ground on piezo ignitor
4. Broken ignitor cable
5. Bad piezo ignitor
6. Ignitor electrode broken
7. Ignitor electrode positioned wrong
5. Replace piezo ignitor
6. Replace electrode
7. Reposition electrode
When ignitor button is pressed, there is 1. Gas supply turned off or manual shutoff 1. Turn on gas supply or open manual
sparkatpilotbutnoignition(GA9050Only)
valve closed
2. Control knob not in PILOT position
shutoff valve
2. Turn control knob to PILOT position
3. Control knob not pressed in while in 3. Press in control knob while in PILOT
PILOT position
4. Air in gas lines when installed
position
4. Continue holding down control knob.
Repeat igniting operation until air is re-
moved
5. Pilot adjustment screw closed
6. Pilot is clogged
5. Adjust pilot flame for approximately
2" blue flame
6. Clean pilot (see Cleaning and Mainte-
nance, page 18) or replace pilot assembly
7. Replace gas control
7. Low gas pressure
Pilot lights but flame goes out when control 1. Control knob not fully pressed in
1. Press in control knob fully
knob is released (GA9050 Only)
2. Control knob not pressed in long enough 2. After pilot lights, keep control knob
pressed in 30 seconds
3. Manual shutoff valve not fully open
3. Fully open manual shut-off valve
4. Pilot flame not touching thermocouple, 4. A) Contact local natural or propane/LP
which allows thermocouple to cool,
causing pilot flame to go out. This prob-
lem could be caused by one or both of
the following:
gas company
B) Clean pilot (see Cleaning and Mainte-
nance, page 18) or replace pilot assembly
A) Low gas pressure
B) Dirty or partially clogged pilot
5. Thermocouple connection loose at con- 5. Hand tighten until snug, then tighten
trol valve
6. Thermocouple damaged
7. Control valve damaged
1/4 turn more
6. Replace thermocouple
7. Replace control valve
Burner does not light after pilot is lit 1. Burner orifice clogged
1. Clean burner orifice
2. Contact local natural or propane/LP gas
company
(GA9050 Only)
2. Inlet gas pressure is too low
3. Burner orifice diameter is too small
3. Replace burner orifice
4. Thermocouple leads disconnected or im- 4. Reconnect leads
properly connected
Delayed ignition burner (GA9050 Only)
1. Pilot flame needs adjusting
2. Wrong pilot orifice
1. Adjust pilot flame for approximately
2" blue flame
2. Replace pilot orifice set
901747
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OWNER’S MANUAL
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in
your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
• Ifyoucannotreachyourgassupplier,callthefiredepartment.
IMPORTANT: Operating log set where impurities in air exist may create odors.
Cleaningsupplies,paint,paintremover,cigarettesmoke,cementsandglues,new
carpet or textiles, etc., create fumes. These fumes may mix with combustion air
and create odors. These odors will disappear over time.
POSSIBLE CAUSE
OBSERVED PROBLEM
REMEDY
1. Metal expanding while heating or con-
tracting while cooling
Log Set produces a clicking/ticking noise
just after burner is lit or shut off
1. This is common with most log sets. If
noise is excessive, contact qualified ser-
vice person
1. Log Set burning vapors from paint, hair
spray, glues, cleaners, chemicals, new
carpet, etc. (See IMPORTANT state-
ment above)
Log Set produces unwanted odors
1. Open flue to maximum. Stop using odor
causing products while log set is running
2. Gas leak. SeeWarning statement at
top of page
2. Locate and correct all leaks (see Check-
ing Gas Connections, page 8)
1. Gas leak. SeeWarning statement at
top of page
2. Control valve defective
Gas odor even when control knob is in OFF
position
1. Locate and correct all leaks (see Check-
ing Gas Connections, page 8)
2. Replace control valve
1. Gas leak. SeeWarning statement at
Gas odor during combustion
1. Locate and correct all leaks (see Check-
ing Gas Connections, page 8)
top of page
901747
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VENTED NATURAL GAS LOGS
ILLUSTRATED
PARTS
18
19
BREAKDOWN
17
20
MODEL PCVDR24
16
21
15
14
9
9
10
7
12
11
5
1
6
8
4
3
2
13
901747
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OWNER’S MANUAL
This list contains replaceable parts used in your log set. When ordering parts, follow the
instructions listed under Replacement Parts on page 18 of this manual.
PARTS LIST
MODEL PCVDR24
KEY PART
NO.
NUMBER
DESCRIPTION
QTY.
1
2
3
4
5
6
7
8
901058-01
901059-01
901066-01
901064-03
901209-02
901137-02
901242-01
101628-01
901431-01
901246-02
901681-01
901078-01
901076-01
901733-01
901566-07
901538-03
901524-03
901527-04
901676-03
901525-03
GA9360
Brass 3/8 FLR x 1/2 FPT Adapter
Brass 3/8 FLR x 3/8 FPT Adapter
Brass Air Mixer - Natural Gas
Natural Gas Injector
Burner Manifold
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Burner Pan
Damper Clamp - Std. Assembly
Gas Line - 10" Flex
Grate Steps
Log Grate
Burner Strap
9
10
11
12
13
14
15
16
17
18
19
20
21
Nut #8/32
Screw #8/32 x 3/8
Bottom Front Log
Bottom Rear Log
Top Log CS-13
Top Log CS-10
Top Log CS-12
Top Log CS-13Y
Top Log CS-11
Grate Enhancer
PARTS AVAILABLE — NOT SHOWN
901156-01
901155-01
.125# Bag Embers
1.5# Bag Ash Bed Material
(Vermiculite)
Aluminum Rating Plate-Radco Gen.
Instruction Manual - V/G RGA 2-72
1
1
1
1
901036-01
901265-01
901747
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VENTED NATURAL GAS LOGS
REMOTE READY VALVE/
PILOT KIT - GA9150-1
(Not Shown)
CLEANING AND
MAINTENANCE
ACCESSORIES
Purchasetheselogsetaccessoriesfromyour
local dealer. If they can not supply these
accessories,callDESAInternational’sSales
Department at 1-800-432-2382 for infor-
mation. You can also write to the address
listed on the back page of this manual.
• Keep the area around the log set clean
and clear of debris.
For all models.
• Occasionally, you may use a soft bristle
brush to clean logs.
INDIVIDUAL ROUND LOG
GA9450
(Not Shown)
• Once every year a qualified agency or
certified chimney sweep should exam-
ine and clean the venting system of the
fireplace.
For all models. Use when more logs are
desired. Carton of 6
INDIVIDUAL SPLIT LOG
GA9550
(Not Shown)
REPLACEMENT
PARTS
For all models. Carton of 6.
Note: Use only original replacement parts.
Thiswillprotectyourwarrantycoveragefor
parts replaced under warranty.
PINE CONES - GA9650
(Not Shown)
For all models. Use for additional decora-
tion only. Carton of 6 Boxes (3 pine cones
per box).
PARTS UNDER WARRANTY
MANUAL SHUTOFF VALVE
GA5010
Contact authorized dealers of this product or
Parts Central (see page 19). If they can’t
supply original replacement part(s), call
DESA International’s Technical Service De-
partment at 1-800-DESA LOG (1-800-337-
2564).
ASH BED MATERIAL
(Vermiculite) - GA9750
(Not Shown)
Forallmodels.Manualshutoffvalvewith1/8"
NPT tap. Fits 1/2" NPT pipe.
For all models. Carton of 6.
WhencallingDESAInternational,haveready
•
•
•
•
•
your name
your address
modelandserialnumbersofyourfireplace
how fireplace was malfunctioning
type of gas used (propane/LP or natural
gas)
GLOWING EMBERS - GA9950
(Not Shown)
For all models. Use for firebox decoration
only.
SILICA SAND - GA9850
(Not Shown)
RECEIVER AND HAND-
HELD REMOTE CONTROL
KIT - CGHRC Series
•
purchase date
For all models. Use for firebox decoration
only. Carton of 6.
Usually, we will ask you to return the defec-
tive part to the factory.
For all models. Allows the gas log set to be
turned on and off by using a hand-held
remote control. Valve/Pilot Kit GA9150
must be used with this remote.
LAVA ROCK - GA6067
(Not Shown)
PARTS NOT UNDER
WARRANTY
For all models. Use for firebox decoration
only.
Contact authorized dealers of this product
or Parts Central (see page 19). If they can’t
supply original replacement part(s), call
DESA International’s Parts Department at
1-800-972-7879 for referral information.
ON/OFF SAFETY VALVE/
PILOT KIT - GA9050-1
(Not Shown)
DECORATIVE ASH BED
CONTROL COVER - CDABK
(Not Shown)
For all models. Required for Propane/LP
installation.
When calling, have ready
An attractive way to cover control knob
and piezo ignitor.
•
•
model number of your logset
the replacement part number
901747
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OWNER’S MANUAL
East Coast Energy Products
707 Broadway
W. Long Branch, NJ 07764
732-870-8809
1-800-755-8809
Parts Department
PARTS CENTRALS
These Parts Centrals are privately-owned
businesses. Theyhaveagreedtosupportour
customer’s needs by providing original re-
placement parts and accessories.
Tarantin Tank Co.
P.O. Box 6129
Freehold, NJ 07728
908-780-9340
1-800-922-0724
Parts Department
Baltimore Electric
1348 Dixwell Avenue
Hamden, CT 06514
1-800-397-7553
203-248-7553
Parts Department
Dayton Hardware
P.O. Box 275
North Dayton Station
Dayton, OH 45404
All States
513-258-3721
OH 1-800-762-3426
Parts Department
Portable Heater Parts
342 N. County Rd. 400 E.
Valparaiso, IN 46383
All States
219-462-7441
1-800-362-6951
Parts Department
FBD
Halco Enterprises
208 Carter Drive, Unit 21
West Chester, PA 19382-4500
610-430-7717
1-800-368-0803
Parts Department
1349 Adams St.
Bowling Green, KY 42103
502-846-1199
1-800-654-8534
Fax: 1-800-846-0090
Four Flags Power Products
1115 Stateline Road
Niles, MI 49120
616-684-2697
1-800-268-4983
LaPorte’s Parts and Service
2444 North 5th Street
Hartsville, SC 29550-7704
803-332-0191
Parts Department
Parts Only
Cans Unlimited, Inc.
P.O. Box 645
Taylor, SC 29687
All States
803-879-3009
1-800-845-5301
Parts Department
Master Parts Distributor
1251 Mound Ave. NW
Grand Rapids , MI 49504-2672
616-791-0505
1-800-446-1446
Fax: 1-616-791-8270
Parts Department
Heater and Fireplace Store
1922 N. Route 9
Cape May Court, NJ 08210-1110
609-624-0678
Parts Department
Washer Equipment Co.
1715 Main Street
Kansas City, MO 64108-2195
KS, MO, AR
816-842-3911
Parts Department
901747
19
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WARRANTY INFORMATION
KEEP THIS WARRANTY
Model
Serial No.
Date Purchased
Always specify model and serial numbers when communicating with the factory.
We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written
warranty. We make no other warranty, expressed or implied.
LIMITED WARRANTY
COMFORT FLAME® VENTED GAS LOGS
DESA International warrants this product to be free from defects on burner system for three (3) years and logs for a lifetime from
the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all
applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this log set
toproperoperatingconditionandanallowanceforlaborwhenprovidedbyaDESAAuthorizedServiceCenter. Warrantypart(s)MUST
be obtained through authorized dealers of this product and/or DESA International who will provide original factory replacement parts.
Failuretouseoriginalfactoryreplacementpartsvoidsthiswarranty. ThelogsetMUSTbeinstalledbyaqualifiedinstallerinaccordance
with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become
damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost,
labor, transportation and any and all such other costs related to repairing a defective log set will be the responsibility of the owner.
TOTHE FULL EXTENT ALLOWEDBY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT;
THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURA-
TION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE TO THREE (3) YEARS ON BURNER SYSTEM AND A LIFETIME ON LOGS FROM THE
DATE OF FIRST PURCHASE; AND DESA INTERNATIONAL’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE
PRICE OF THE PRODUCT AND DESA INTERNATIONAL SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES
WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential
damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.
For information about this warranty write:
INTERNATIONAL
2701 Industrial Drive
P.O. Box 90004
Bowling Green, KY 42102-9004
901747-01
901747 01
Rev. A
08/99
NOT A UPC
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