Delta Electronics Power Supply NC30 User Manual

FEATURES  
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High efficiency:  
94% @ 12Vin, 5V/30A out  
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Voltage and resistor-based trim  
No minimum load required  
Output voltage programmable from  
0.9Vdc to 5.0Vdc via external resistors  
Fixed frequency operation  
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Input UVLO, output OVP, OTP, OCP, SCP  
Remote ON/OFF (default: positive)  
Power good output signal  
Output voltage sense  
ISO 9001, TL 9000, ISO 14001, QS 9000,  
OHSAS 18001 certified manufacturing  
facility  
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UL/cUL 60950 (US & Canada) Recognized,  
and TUV (EN60950) Certified  
CE mark meets 73/23/EEC and 93/68/EEC  
directives  
Delphi NC30 Series Non-Isolated Point of Load  
DC/DC Power Modules: 12Vin, 0.9V-5Vout, 30A  
OPTIONS  
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Vertical or horizontal versions  
The Delphi NC30 Series, 12V input, single output, non-isolated point of  
load DC/DC converters are the latest offering from a world leader in  
power systems technology and manufacturing Delta Electronics,  
Inc. The NC30 series operates from a 12V nominal input, provides up  
to 30A of power in a vertical or horizontal mounted through-hole  
package and the output can be resistor- or voltage-trimmed from  
0.9Vdc to 5.0Vdc. NC30 series has built-in current sharing control and  
multiple NC30/NC40 series modules could be paralleled together to  
provide even higher output currents. NC30 series provides a very cost  
effective point of load solution. With creative design technology and  
optimization of component placement, these converters possess  
outstanding electrical and thermal performance, as well as extremely  
high reliability under highly stressful operating conditions.  
Negative On/Off logic  
APPLICATIONS  
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DataCom  
Distributed power architectures  
Servers and workstations  
LAN / WAN applications  
Data processing applications  
DATASHEET  
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ELECTRICAL CHARACTERISTICS CURVES  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
100  
90  
80  
70  
60  
50  
40  
30  
20  
10  
0
10.2  
12  
13.8  
10.2  
12  
13.8  
0
2
4
6
8
10 12 14 16 18 20 22 24 26 28 30  
0
2
4
6
8
10 12 14 16 18 20 22 24 26 28 30  
Output Current (A)  
Output Current (A)  
Figure 1: Converter efficiency vs. output current  
Figure 2: Converter efficiency vs. output current  
(0.9V output voltage)  
(1.2V output voltage)  
100  
90  
80  
70  
60  
50  
40  
30  
20  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10.2  
12  
13.8  
10.2  
12  
13.8  
10  
0
10  
0
0
2
4
6
8
10 12 14 16 18 20 22 24 26 28 30  
0
2
4
6
8
10 12 14 16 18 20 22 24 26 28 30  
Output Current (A)  
Output Current (A)  
Figure 3: Converter efficiency vs. output current  
Figure 4: Converter efficiency vs. output current  
(1.5V output voltage)  
(1.8V output voltage)  
100  
90  
80  
70  
60  
50  
40  
30  
20  
100  
90  
80  
70  
60  
50  
40  
30  
20  
10.2  
12  
13.8  
10.2  
12  
13.8  
10  
0
10  
0
0
2
4
6
8
10 12 14 16 18 20 22 24 26 28 30  
0
2
4
6
8
10 12 14 16 18 20 22 24 26 28 30  
Output Current (A)  
Output Current (A)  
Figure 5: Converter efficiency vs. output current  
Figure 6: Converter efficiency vs. output current  
(2.5V output voltage)  
(3.3V output voltage)  
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ELECTRICAL CHARACTERISTICS CURVES (CON.)  
120  
100  
80  
60  
40  
20  
10.2  
12  
13.8  
0
0
2
4
6
8
10 12 14 16 18 20 22 24 26 28 30  
Output Current (A)  
Figure 7: Converter efficiency vs. output current  
Figure 8: Output ripple & noise at 12Vin, 0.9V/30A out  
(5.0V output voltage)  
Figure 9: Output ripple & noise at 12Vin, 1.2V/30A out  
Figure 10: Output ripple & noise at 12Vin, 1.5V/30A out  
Figure 11: Output ripple & noise at 12Vin, 1.8V/30A out  
Figure 12: Output ripple & noise at 12Vin, 2.5V/30A out  
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ELECTRICAL CHARACTERISTICS CURVES (CON.)  
Figure 14: Output ripple & noise at 12Vin, 5.0V/30A out  
Figure 13: Output ripple & noise at 12Vin, 3.3V/30A out  
Figure 15: Turn on delay time at Vin On/Off, 0.9V/30A out  
Figure 16:Turn on delay time at Remote On/Off, 0.9V/30A out  
Ch2:Vin Ch3:Vout Ch4:PWRGD  
Ch2:ENABLE Ch3:Vout Ch4:PWRGD  
Figure 17: Turn on delay time at 12vin, 5.0V/30A out  
Figure 18: Turn on delay time at Remote On/Off, 5.0V/30A out  
Ch2:Vin Ch3:Vout Ch4:PWRGD  
Ch2: ENABLE Ch3:Vout Ch4:PWRGD  
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ELECTRICAL CHARACTERISTICS CURVES (CON.)  
Figure 19: Typical transient response to step load change at  
10A/μS from 75% to 50% of Io, max at 12Vin, 1.2V out (Cout =  
1uF ceramic, 10μF tantalum)  
Figure 20: Typical transient response to step load change at  
10A/μS from 75% to 50% of Io, max at 12Vin, 1.5V out (Cout =  
1uF ceramic, 10μF tantalum)  
Figure 21: Typical transient response to step load change at  
10A/μS from 75% to 50% of Io, max at 12Vin, 1.8V out (Cout =  
1uF ceramic, 10μF tantalum)  
Figure 22: Typical transient response to step load change at  
10A/μS from 75% to 50% of Io, max at 12Vin, 2.5V out (Cout =  
1uF ceramic, 10μF tantalum)  
Figure 23: Typical transient response to step load change at  
10A/μS from 75% to 50% of Io, max at 12Vin, 3.3V out (Cout =  
1uF ceramic, 10μF tantalum)  
Figure 24: Typical transient response to step load change at  
10A/μS from 75% to 50% of Io, max at 12Vin, 5.0V out (Cout =  
1uF ceramic, 10μF tantalum)  
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FEATURES DESCRIPTIONS  
DESIGN CONSIDERATIONS  
ENABLE (On/Off)  
The NC30 is designed using two-phase synchronous  
buck topology. Block diagram of the converter is shown in  
Figure 25. The output can be trimmed in the range of  
0.9Vdc to 5.0Vdc by a resistor from trim pin to ground. A  
remote sense function is provided and it is able to  
compensate for a drop from the output of converter to  
point of load.  
The ENABLE (on/off) input allows external circuitry to put  
the NC converter into a low power dissipation (sleep) mode.  
Positive (active-high) ENABLE is available as standard.  
Positive ENABLE (active-high) units of the NC series are  
turned on if the ENABLE pin is high or floating. Pulling the  
pin low will turn off the unit. With the active high function,  
the output is guaranteed to turn on if the ENABLE pin is  
driven above 2.4V. The output will turn off if the ENABLE  
pin voltage is pulled below .8V.  
The converter can be turned ON/OFF by remote control.  
Positive on/off (ENABLE pin) logic implies that the  
converter DC output is enabled when this signal is driven  
high (greater than 2.4V) or floating and disabled when the  
signal is driven low (below 0.8V). Negative on/off logic is  
optional and could also be ordered.  
The ENABLE input can be driven in a variety of ways as  
shown in Figures 26, 27 and 28. If the ENABLE signal  
comes from the primary side of the circuit, the ENABLE can  
be driven through either a bipolar signal transistor (Figure  
26) or a logic gate (Figure 27). If the enable signal comes  
from the secondary side, then an opto-coupler or other  
isolation devices must be used to bring the signal across  
the voltage isolation (please see Figure 28).  
The converter provides an open collector signal called  
Power Good. The power good signal is pulled low when  
output is not within ±10% of Vout or Enable is OFF.  
The converter can protect itself by entering hiccup mode  
against over current and short circuit condition. Also, the  
converter will shut down when an over voltage protection  
is detected.  
NC30/NC40  
Vout  
Vin  
The converter has an over temperature protection which  
can protect itself by shutting down for an over  
temperature event. There is a thermal hysteresis of  
typically 30℃  
Enable  
Ground  
Trim  
Ground  
Figure 26: Enable Input drive circuit for NC series  
NC30/NC40  
5V  
Vout  
Vin  
Enable  
Trim  
Ground  
Ground  
Figure 27: Enable input drive circuit using logic gate.  
Figure 25: Block Diagram  
NC30/NC40  
Vout  
Vin  
Safety Considerations  
Enable  
Trim  
It is recommended that the user to provide two 12A very  
fast-acting type fuses (Little fuse R451 012) in parallel in  
the input line for safety.  
Ground  
Ground  
Figure 28: Enable input drive circuit example with isolation.  
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FEATURES DESCRIPTIONS (CON.)  
Over Temperature Protection (OTP)  
To provide additional over-temperature protection in a  
fault condition, the unit is equipped with a non-latching  
thermal shutdown circuit. The shutdown circuit engages  
when the temperature of monitored component exceeds  
approximately 130. The unit will cycle on and off while  
the fault condition exists. The unit will recover from  
shutdown when the cause of the over temperature  
condition is removed.  
Input Under-Voltage Lockout  
The input under-voltage lockout prevents the converter  
from being damaged while operating when the input  
voltage is too low. The lockout occurs between 7.7V to  
8.6V.  
Over-Current and Short-Circuit Protection  
Over Voltage Protection (OVP)  
The NC series modules have non-latching over-current  
and short-circuit protection circuitry. When over current  
condition occurs, the module goes into the non-latching  
hiccup mode. When the over-current condition is  
removed, the module will resume normal operation.  
The converter will shut down when an output over voltage  
is detected. Once the OVP condition is detected, the  
controller will stop all PWM outputs and will turn on  
low-side MOSFET driver to prevent any damage to load.  
An over current condition is detected by measuring the  
voltage drop across the high-side MOSFET. The voltage  
drop across the MOSFET is also a function of the  
MOSFET’s Rds(on). Rds(on) is affected by temperature,  
therefore ambient temperature will affect the current limit  
inception point.  
Current Sharing (optional)  
The parallel operation of multiple converters is available  
with the NC30/NC40 (option code B). The converters will  
current share to be within +/- 10% of each other. In  
addition to connect the I-Share pin together for the current  
sharing operation, the remote sense lines of the  
paralleled units must be connected at the same point for  
proper operation. Also, units are intended to be turned  
on/enabled at the same time. Hot plugging is not  
recommended. The current sharing diagram show in  
Figure 30.  
The unit will not be damaged in an over current condition  
because it will be protected by the over temperature  
protection.  
Remote Sense  
The NC30/NC40 provide Vo remote sensing to achieve  
proper regulation at the load points and reduce effects  
of distribution losses on output line. In the event of an  
open remote sense line, the module shall maintain local  
sense regulation through an internal resistor. The  
module shall correct for a total of 0.4V of loss. The  
remote sense connects as shown in Figures 29.  
NC30A/40A  
Vout  
Cout  
+SENSE  
-SENSE  
GROUND  
I-SHARE  
LOAD  
VIN  
Vo  
TRIM  
o
o
+SENSE  
NC30A/40A  
0
Cout  
GROUND  
Vout  
R
load  
+SENSE  
-SENSE  
GROUND  
-SENSE  
GROUND  
Contact and Distribution  
Losses  
I-SHARE  
TRIM  
Figure 29: Circuit configuration for remote sense  
0
Figure 30: NC30/NC40 Current Sharing Diagram  
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To use voltage trim, the trim equation for the NC30 is (please  
refer to Fig. 33) :  
FEATURES DESCRIPTIONS (CON.)  
Output Voltage Programming  
Rs(13.1Vt +Vout 12.69)  
Rt(kΩ) =  
The output voltage of the NC series is trimmable by  
connecting an external resistor between the trim pin and  
output ground as shown Figure 31 and the typical trim  
resistor values are shown in Figure 32. The output can  
also be set by an external voltage connected to trim pin as  
shown in Figure 32.  
0.9Rs Vout(Rs +1) +12.69  
Vout is the desired output voltage  
Vt is the external trim voltage  
Rs is the resistance between Trim and Ground (in K)  
Rt is the resistor to be defined with the trim voltage (in K)  
The NC30A/40A module has a trim range of 0.9V to  
5.0V. A plot of trim behavior is shown in Figure 33  
Below is an example about using this voltage trim equation :  
Example:  
+SENSE  
Vout  
Cout  
If Vt = 1.25V, desired Vout = 2.5V and Rs = 1 kΩ  
GROUND  
-SENSE  
Rs(13.1Vt +Vout 12.69)  
0.9Rs Vout(Rs +1) +12.69  
Rt(kΩ) =  
= 0.72kΩ  
Rs  
TRIM  
Power Good  
Figure 31: Trimming Output Voltage  
The converter provides an open collector signal called Power  
Good. This output pin uses positive logic and is open  
collector. This power good output is able to sink 5mA and set  
high when the output is within ±10% of output set point. The  
power good signal is pulled low when output is not within  
±10% of Vout or Enable is OFF.  
The NC30/NC40 modules have a trim range of 0.9V to  
5.0V. The trim resistor equation for the them is :  
12.69 Vout  
Rs (kΩ) =  
Vout 0.9  
Vout is the desired voltage setpoint,  
Rs is the trim resistance between TRIM and Ground,  
Rs values should not be less than 1.8 kΩ  
Output Capacitance  
There is no output capacitor on the NC series modules.  
Hence, an external output capacitor is required for stable  
operation. For NC30 modules, two external 6.3V/680μF  
output low ESR capacitors in parallel (for example, OSCON)  
are required for stable operation.  
Output Voltage  
+0.9 V  
Rs(Ω)  
OPEN  
38.3K  
18.7K  
12.1K  
6.34K  
3.92K  
1.87K  
+1.2 V  
+1.5 V  
It is important to places these low ESR capacitors as close to  
the load as possible in order to get improved dynamic  
response and better voltage regulation, especially when the  
load current is large. Several of these low ESR capacitors  
could be used together to further lower the ESR.  
+1.8 V  
+2.5 V  
+3.3 V  
+5.0 V  
Figure 32: Typical trim resistor values  
Please refer to individual datasheet for the maximum allowed  
start-up load capacitance for each NC series as it is varied  
between series.  
+SENSE  
Vout  
Cout  
GROUND  
-SENSE  
Rs  
Rt  
TRIM  
Vt  
Figure 33: Output voltage trim with voltage source  
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FEATURES DESCRIPTIONS (CON.)  
THERMAL CONSIDERATION  
Thermal management is an important part of the  
system design. To ensure proper, reliable operation,  
sufficient cooling of the power module is needed over  
the entire temperature range of the module. Convection  
cooling is usually the dominant mode of heat transfer.  
Voltage Margining  
Output voltage margining can be implemented in the  
NC30/NC40 modules by connecting a resistor, R margin-up,  
from the Trim pin to the ground pin for margining up the  
output voltage. Also, the output voltage can be adjusted  
lower by connecting a resistor, Rmargin-down, from the Trim  
pin to the output pin. Figure 34 shows the circuit  
configuration for output voltage margining adjustment.  
Hence, the choice of equipment to characterize the  
thermal performance of the power module is a wind  
tunnel.  
Thermal Testing Setup  
Vt  
+SENSE  
Rmargin-down  
Delta’s DC/DC power modules are characterized in  
heated vertical wind tunnels that simulate the thermal  
environments encountered in most electronics  
equipment. This type of equipment commonly uses  
vertically mounted circuit cards in cabinet racks in  
which the power modules are mounted.  
Vout  
Cout  
GROUND  
-SENSE  
Rs  
TRIM  
The following figure shows the wind tunnel  
characterization setup. The power module is mounted  
on a test PWB and is vertically positioned within the wind  
tunnel.  
Rmargin-up  
0
Figure 34: Circuit configuration for output voltage margining  
Thermal Derating  
Reflected Ripple Current and Output Ripple and  
Noise Measurement  
Heat can be removed by increasing airflow over the  
module. To enhance system reliability, the power  
module should always be operated below the  
maximum operating temperature. If the temperature  
exceeds the maximum module temperature, reliability  
of the unit may be affected.  
The measurement set-up outlined in Figure 35 has been  
used for both input reflected/ terminal ripple current and  
output voltage ripple and noise measurements on NC  
series converters.  
The maximum acceptable temperature measured at  
the thermal reference point is 125. This is shown in  
Figure 36 & 41.  
Cs=270uF*1 Ltest=1.4uH Cin=270uF*1 Cout=680uF*2  
Figure 35: Input reflected ripple/ capacitor ripple current and  
output voltage ripple and noise measurement setup for NC30  
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THERMAL CURVES (NC12S0A0V30)  
NC12S0A0V30(Standard) Output Current vs. Ambient Temperature and Air Velocity  
@ Vout = 3.3V(Either Orientation)  
Test Section for NC12S0A0V30  
Output Current(A)  
35  
30  
25  
20  
15  
10  
5
PWB  
FACING PWB  
MODULE  
Natural  
Convection  
100LFM  
200LFM  
300LFM  
AIR VELOCITY  
AND AMBIENT  
TEMPERATURE  
MEASURED BELOW  
THE MODULE  
50.8 (2.0”)  
AIR FLOW  
0
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
19 (0.75”)  
38 (1.5”)  
Figure 38: Output current vs. ambient temperature and air  
velocity@ Vout=3.3V(Either Orientation)  
Note: Wind Tunnel Test Setup Figure Dimensions are in  
millimeters and (Inches)  
NC12S0A0V30(Standard) Output Current vs. Ambient Temperature and Air Velocity  
@ Vout = 1.5V(Either Orientation)  
Output Current(A)  
35  
30  
25  
Natural  
Convection  
20  
15  
10  
5
100LFM  
200LFM  
300LFM  
0
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
Figure 39: Output current vs. ambient temperature and air  
Figure 36: Temperature measurement location  
velocity@ Vout=1.5V(Either Orientation)  
* The allowed maximum hot spot temperature is defined at 125℃  
NC12S0A0V30(Standard) Output Current vs. Ambient Temperature and Air Velocity  
NC12S0A0V30(Standard) Output Current vs. Ambient Temperature and Air Velocity  
@ Vout = 5V(Either Orientation)  
@ Vout = 0.9V(Either Orientation)  
Output Current(A)  
Output Current(A)  
35  
30  
25  
35  
30  
25  
20  
15  
10  
5
Natural  
Convection  
20  
15  
10  
5
Natural  
Convection  
100LFM  
200LFM  
300LFM  
400LFM  
100LFM  
200LFM  
0
0
25  
35  
45  
55  
65  
75  
85  
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
Ambient Temperature ()  
Figure 37: Output current vs. ambient temperature and air  
Figure 40: Output current vs. ambient temperature and air  
velocity@ Vout=5V(Either Orientation)  
velocity@ Vout=0.9V(Either Orientation)  
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THERMAL CURVES (NC12S0A0H30)  
Test Section for NC12S0A0H30  
NC12S0A0H30(Standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current(A)  
@ Vout = 3.3V(Either Orientation)  
35  
30  
25  
20  
15  
10  
5
PWB  
FACING PWB  
MODULE  
Natural  
Convection  
AIR VELOCITY  
AND AMBIENT  
TEMPERATURE  
MEASURED BELOW  
THE MODULE  
100LFM  
200LFM  
300LFM  
400LFM  
50.8 (2.0”)  
AIR FLOW  
0
25  
35  
45  
55  
65  
75  
85  
9.5 (0.38”)  
19 (0.75”)  
Ambient Temperature ()  
Figure 43: Output current vs. ambient temperature and air  
Note: Wind Tunnel Test Setup Figure Dimensions are in  
millimeters and (Inches)  
velocity@ Vout=3.3V(Either Orientation)  
NC12S0A0H30(Standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current(A)  
@ Vout =1. 5V(Either Orientation)  
35  
30  
25  
20  
15  
10  
5
Natural  
Convection  
100LFM  
200LFM  
300LFM  
0
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
Figure 41: Temperature measurement location  
* The allowed maximum hot spot temperature is defined at 125℃  
Figure 44: Output current vs. ambient temperature and air  
velocity@ Vout=1.5V(Either Orientation)  
NC12S0A0H30(Standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current(A)  
@ Vout = 5V(Either Orientation)  
35  
30  
25  
NC12S0A0H30(Standard) Output Current vs. Ambient Temperature and Air Velocity  
Output Current(A)  
@ Vout = 0.9V(Either Orientation)  
35  
30  
25  
20  
Natural  
20  
Convection  
15  
Natural  
100LFM  
Convection  
15  
200LFM  
100LFM  
10  
300LFM  
200LFM  
10  
400LFM  
300LFM  
5
500LFM  
5
0
0
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
25  
35  
45  
55  
65  
75  
85  
Ambient Temperature ()  
Figure 42: Output current vs. ambient temperature and air  
Figure 45: Output current vs. ambient temperature and air  
velocity@ Vout=5V(Either Orientation)  
velocity@ Vout=0.9V(Either Orientation)  
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MECHANICAL DRAWING  
VERTICAL  
HORIZONTAL  
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Part Numbering System  
NC  
12  
S
0A0  
V
30  
P
N
F
A
Product  
Series  
Input  
Voltage  
Number of  
outputs  
Output  
Voltage  
Output  
Current  
ON/OFF Pin Length  
Logic  
Mounting  
Option Code  
NC-  
12-  
S- Single  
0A0-  
H- Horizontal  
30- 30A P- Positive  
N- Negative  
R- 0.118”  
N- 0.140”  
F- RoHS 6/6 A- Standard  
(Lead Free) Functions  
Non-isolated 10.2~13.8V output  
Converter  
programmable V- Vertical  
MODEL LIST  
Efficiency  
12Vin @ 100% load  
Model Name  
Packaging  
Input Voltage  
Output Voltage Output Current  
NC12S0A0V30PNFA  
NC12S0A0H30PNFA  
Vertical  
10.2 ~ 13.8Vdc  
10.2 ~ 13.8Vdc  
0.9 V ~ 5.0Vdc  
0.9 V ~ 5.0Vdc  
30A  
30A  
94% (5.0V)  
Horizontal  
94% (5.0V)  
USA:  
Telephone:  
East Coast: (888) 335 8201  
West Coast: (888) 335 8208  
Fax: (978) 656 3964  
Europe:  
Telephone: +41 31 998 53 11  
Fax: +41 31 998 53 53  
Asia & the rest of world:  
Telephone: +886 3 4526107 x6220  
Fax: +886 3 4513485  
WARRANTY  
Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon  
request from Delta.  
Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta  
for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license  
is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these  
specifications at any time, without notice.  
DS_NC12S30A_05222008  
14  
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