Crown Equipment Automobile SR 5285H Series User Manual

C
Specifications  
SR 5285H Series  
Reach Truck  
SR 5285H  
Series  
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Specifications  
SR 5285H Series  
1.1  
1.2  
1.3  
1.4  
1.5  
1.6  
1.8  
1.9  
2.1  
3.1  
3.2  
3.3  
3.5  
4.1  
4.2  
4.3  
4.4  
4.5  
4.7  
4.8  
Manufacturer  
Model  
Crown Equipment Corporation  
SR 5285H  
Electric  
Power  
Operator Type  
Load Capacity  
Load Center  
Load Distance  
Wheelbase  
Weight  
Rider / Seat  
4500  
lb  
in  
in  
in  
lb  
in  
in  
in  
24  
Mast Extended  
8.54  
58.07  
Less Battery  
D / L  
8110** (Option 1 Straddle)  
Vulkollan  
Tire Type  
Tires  
Front  
13.50 x 5.51  
13.00 x 3.94  
1x / 2  
Tires  
Rear  
Wheels Number (x = driven)  
Forkcarriage Tilt  
Mast  
Front / Rear  
Forward / Backward  
Collapsed Height  
Load Backrest  
º
in  
in  
in  
in  
in  
in  
in  
in  
2 / 4  
See Table 3  
See Table 3  
See Table 3  
See Table 3  
84  
Free Lift*  
Lift  
Mast* (Extended Height)  
Overhead Guard Height  
Seat Height  
With Load Backrest  
Compressed  
40.55  
4.10 Outrigger Height  
4.15 Lowered Fork Height  
4.16 Head Room - Overhead Guard  
4.20 Headlength  
13.62  
1.77  
Not Compressed / Compressed in  
39.49 / 40.20  
58.03  
in  
in  
4.21 Overall Width  
See Table 1  
1.77 x 3.94 x 39.37  
42.01, 45.28, 48.03  
2 A  
4.22 Forks  
Standard H x W x L  
Optional Lengths  
ISO Class  
in  
in  
4.23 Fork Carriage  
4.24 Fork Carriage Width  
Fork Carriage Height  
With Load Backrest  
in  
in  
See Table 1  
45.67  
Optional Fork Carriage Height  
4.25 Width Across Forks  
4.26 Inside Straddle  
4.28 Reach  
in  
31.50, 35.43, 39.37, 43.31, 47.24  
See Table 1  
See Table 1  
18.70  
in  
in  
in  
4.32 Ground Clearance  
4.37 Length over Outriggers  
Center Wheelbase  
in  
2.99  
in  
74.92  
5.1  
5.2  
5.3  
5.4  
Travel Speed  
Lift Speed  
With / Without Load  
With / Without Load  
With / Without Load  
With / Without Load  
mph  
fpm  
fpm  
fpm  
7.45 / 7.45  
63 / 106  
Lower Speed  
Reach Speed  
112 / 98  
37 / 37  
5.10 Service Brake  
Hydraulic  
See Table 2  
48 / 1085  
2736  
6.3  
6.4  
6.5  
Max Battery Box Size  
in  
V/Ah  
lb  
Battery Voltage  
Battery Weight  
Max Capacity 6h Rating  
Minimum  
* With 47.24" Backrest  
**With lift height 426"  
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Specifications  
SR 5285H Series  
Table 1 - Straddle Options  
Option 1  
56.10  
30.71  
29.52  
43.50  
2.75  
Option 2  
62.01  
39.76  
38.58  
49.41  
3.94  
4.21 Overall width  
in  
in  
in  
in  
4.24 Fork carriage width  
4.25 Width across forks, max  
4.26 Width inside straddle  
Sideshift movement in each direction in  
Table 2 - Battery Size  
6.3  
Battery Size  
L x H x W  
46.97 x 30.56 x 19.64  
*48.15 x 30.56 x 19.64  
* Remove standard spacer  
Table 3  
4.4  
Lift Height  
in  
4.2  
4.3  
Free Lift**  
in  
4.5  
Overall Collapsed Height  
Overall Extended Height**  
in  
in  
360  
378  
391  
426  
450  
145.4  
151.3  
155.6  
167.4  
175.3  
99.8  
105.7  
110.0  
121.8  
129.7  
406.10  
423.81  
436.81  
472.24  
495.87  
**With 47.24" backrest  
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Technical Information  
SR 5285H Series  
13. Thumb-operated travel  
direction switch  
9. Work Assist™ Accessories  
display also serves as the PIN  
input for those choosing to  
Capacity  
Model SR 5285H: 4500 lb at  
24" load center  
• Accessory pad clip  
and hook  
employ the on-board user code  
system thereby preventing  
14. Automotive type accelerator  
and brake pedal  
• Accessory clamp  
Batteries/Electrical  
System  
unauthorized use. The two-line  
LCD display with 16 characters  
per line is well illuminated for  
excellent visibility. These stan-  
dard features are complimented  
by information such as fork  
15. All-wheel braking  
16. Braking systems:  
• Parking brake  
• Accessory RF  
mounting plate  
The battery is pulled out of the  
chassis with the reach carriage.  
The battery can be removed  
vertically or by rollers provided  
allowing horizontal removal of  
the battery from either side.  
• Accessory RF  
mounting bracket  
• Mechanical service brake  
height and load weight indicators  
should these options be chosen.  
• Accessory clip pad  
• Accessory hook  
• Accessory pocket  
• Accessory tube  
• Regenerative direction  
reversal  
A further panel is integrated into  
the chassis column and incorpo-  
rates optional accessories such  
as light switches.  
• Regenerative coast  
braking  
Standard Equipment  
1. Crown Integrated Control  
System with Access 1 2 3®  
17. Electric switch for parking  
brake activation  
10. Cold storage conditioning  
for applications to -30° C  
11. English/French/Spanish  
labels  
2. Virtually maintenance free  
three-phase (AC) motors  
for traction, hydraulics  
and steering  
Access 1 2 3®  
18. Truck-Hold automatic  
braking for slopes or  
pushback racking  
Integrated Control System  
Crown’s Integrated Control  
System provides unmatched  
truck control for all primary  
truck systems:  
Driver’s Compartment  
and Controls  
A comfortable step height,  
well-positioned grab handle and  
non-slip floor mat ensure safe  
and comfortable footing during  
entry and exit.  
3. Motor controllers for trac-  
tion, hydraulics and steering  
19. Electric power disconnect  
switch  
4. CAN-Bus technology  
20. Vulkollan load wheels and  
drive tire  
• Traction motor control  
5. Speed-sensitive electric  
steering with programmable  
turning ratios  
• Hydraulic valve and  
motor control  
21. Four easy-access storage  
compartments  
• Steer motor control  
• Braking  
Once seated, the operator has  
the ability to tailor the compart-  
ment to “fit”. A high quality  
comfortable seat can be  
6. Tilting steer column  
22. Comfortable knee and  
hip padding within the  
driver’s compartment  
7. Proportional fingertip control  
for all hydraulic functions in-  
corporating soft-lift/soft-stop  
for smooth load movement  
• Information/diagnostic display  
adjusted for the operator’s  
weight. In addition, the seat can  
be adjusted laterally, as well as  
for the angle of the seatpad and  
backrest. These adjustments,  
coupled with a tilting steer  
23. Comfortable suspension  
seat with multiple  
Dedicated motor controllers are  
employed to simplify trouble-  
shooting and minimize replace-  
ment cost. All systems are linked  
through CAN-Bus, which greatly  
simplifies wiring while improving  
diagnostic communication.  
adjustment possibilities  
8. Information display:  
24. Unique offset, wide  
visibility mast  
• Access 1 2 3 on-board  
diagnostics with real  
time troubleshooting  
capabilities  
column, ensure a comfortable  
position for any operator.  
25. Clear view overhead guard  
and load backrest  
• Two-line LCD display with  
16 characters per line  
26. Lift slowdown prior to  
reaching full mast extension  
On ramps, or when interfacing  
with push back racking, the  
selectable Truck-Hold feature  
electronically brakes the truck  
when the accelerator is  
released. The operator does  
not have to apply the brake,  
improving comfort and control  
in these applications.  
The left foot rests on the  
operator “presence” pedal.  
The right foot operates an  
automotive style accelerator and  
brake pedal arrangement, while  
the right leg is supported by  
ergonomically positioned  
• Hour meters for  
monitoring various truck  
operating components  
27. Reach-out battery system  
28. Reach carriage slowdown  
prior to reaching full extend  
or retract position  
• Travel direction indicator  
• Input for operator PIN  
• Real-time clock and date  
padding for the knee and hip  
areas. The direction switch is  
actuated with the right thumb  
leaving the fingers of the right  
hand free to operate all the  
hydraulic controls. The fingertip  
control levers allow for easy  
blending of hydraulic functions  
and are easily understood by  
new or inexperienced operators.  
There are four easily accessible  
storage compartments. The  
ergonomically formed armrest  
is well padded and is designed  
particularly with wrist support  
in mind.  
29. Integrated sideshift with  
tilting fork carriage  
30. ISO Class 2A Forks  
31. Battery plug SB 350  
• Three selectable  
performance profiles  
Selected travel speed remains  
constant regardless of surfaces,  
load weight or grades. The travel  
speed, acceleration, and electric  
braking ratio can be set via the  
display, facilitating the best  
possible productivity and energy  
consumption for each applica-  
tion. Regenerative motor braking  
helps save energy.  
• Battery discharge  
indicator with lift lockout  
32. Battery rollers for horizontal  
battery extraction  
• Steer wheel position  
indicator  
33. Strobe light  
Optional Equipment  
1. Lift cutout with/without  
override switch  
9. Integrated lift height and  
load weight indicator with  
truck performance linked  
to fork height  
2. Mast mounted camera with  
color or B&W monitor  
The control system for the  
10. Rack Height Select with  
automatic laden/unladen  
fork positioning starting  
19.7" above secondary  
mast staging  
hydraulic pump motor and all  
proportional hydraulics facilitates  
precise and sensitive execution  
of all hydraulic functions. All  
hydraulic parameters such as lift,  
lower, tilt, sideshift and reach  
speeds are fully adjustable and  
can therefore be adapted to  
different applications.  
3. Work lights 12-volt  
4. Audible travel alarm  
5. Dual-axis controls  
6. Heated seat  
The display contains information  
on the truck’s operating status,  
a battery discharge indicator, a  
travel direction indicator, steer  
wheel position indicator, hour  
meters for various truck opera-  
tions, performance profile selec-  
tion, and service information  
for planned maintenance sched-  
uling, fault finding and testing.  
Coupled with a traditional  
11. Tilt position assist  
7. Cloth seat  
12. Free lift indicator, warning of  
fork heights above free lift.  
Can be programmed to  
8. OHG covers  
reduce top travel speed.  
keyswitch, the information  
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Technical Information  
SR 5285H Series  
Access 1 2 3  
Integrated Control System  
(continued)  
Mast and Reach Carriage  
Crown’s unique offset, wide view  
mast delivers excellent visibility at  
height as well as for low-level  
operations. Mast cross-bracing  
and overhead guard bracing  
have been angled and hose and  
chain rollers have been canted to  
further enhance visibility. A load  
backrest designed for maximum  
visibility is also standard. The  
standard three-stage full-free lift  
mast incorporates integrated  
sideshift with tilting carriage,  
hence reducing head length.  
Mast channels are reinforced  
to minimize static and  
Steering  
Motors  
The electric steering system  
is travel speed sensitive. It  
provides fast direct response  
with light effort for controlled  
maneuverability. Variable steering  
ratio can be programmed to suit  
specific needs. A fail-safe control  
circuit applies motor braking and  
parking brake if a fault is detected.  
All motors are highly efficient  
three-phase (AC) which provide  
high available torque and seam-  
less reversal. Traction and  
hydraulic motors are oversized  
for superior thermal capability  
and are especially suitable for  
high loads and high ambient  
temperature applications.  
Crown’s Access 1 2 3 Diagnos-  
tics is the most comprehensive  
fault detection system in the  
industry. A properly trained  
technician can actively view  
inputs and outputs during truck  
operation thereby significantly  
reducing search and downtime.  
Brakes  
Other Options  
1. Audible travel alarm  
The information display is the  
first point for troubleshooting.  
All operator information such as  
travel and hydraulic parameters,  
truck monitors, etc. can be  
obtained and adjusted via the  
display. No handset or laptop  
is required – all functions are  
onboard and easy to use.  
The foot pedal applies the  
service brake. The brake pres-  
sure is distributed to the load  
wheels and the drive wheel by a  
master cylinder in combination  
with regenerative motor braking.  
This ensures the truck brakes  
smoothly and efficiently.  
2. Flashing lights  
Safety considerations and  
dangers associated with  
audible travel alarms and  
flashing lights include:  
dynamic deflection.  
Spring dampers are located on  
the fork carriage to reduce noise  
while staging and the lifting  
speed is slowed before reaching  
the lift limit. Elastomer dampers  
between the mast stages and  
hydraulic dampening in the  
free-lift cylinder reduce noise  
while lowering.  
• Multiple alarms and/or lights  
can cause confusion.  
The parking brake is activated by  
a switch in the operator compart-  
ment. The spring-applied / elec-  
tro-magnetically released brake  
is applied on the drive wheel. The  
parking brake is automatically  
applied when the operator exits  
the truck.  
Performance Profiling  
Three pre-set performance  
• Workers ignore the alarms  
and/or lights after day-in and  
day-out exposure.  
profiles can be selected on the  
display. The pre-set parameters  
can be changed to a multitude  
of other traction and hydraulic  
parameters allowing adaptation  
to each customer’s requirements.  
• Operator may transfer the  
responsibility for “looking out”  
to the pedestrians.  
The anti-friction mast rollers are  
canted to reduce energy con-  
sumption and ensure longer life.  
The heavy-duty reach carriage  
moves on four main roller  
bearings. Two adjustable  
backing rollers minimize  
dynamic mast rocking while  
four adjustable side rollers  
ensure very smooth movement  
and precise positioning.  
• Annoys operators and  
pedestrians.  
The truck can also be brought to  
a stop by reversing the travel  
direction using the electric  
Hydraulic System  
Proportional control ensures all  
hydraulic functions can be indi-  
vidually and precisely actuated  
regardless of load. Four hydraulic  
functions (lift/lower, tilt, sideshift,  
reach) are standard. All hydraulic  
hoses are internally reeved  
through the mast.  
Other Options Available  
Contact your local Crown dealer.  
regenerative plugging function.  
Furthermore, the truck is  
Dimensions and performance  
data given may vary due to  
manufacturing tolerances.  
Performance is based on an  
average size vehicle and is  
affected by weight, condition of  
truck, how it is equipped and the  
conditions of the operating area.  
Crown products and specifica-  
tions are subject to change  
without notice.  
equipped with an electric auto-  
brake function, which stops the  
truck as the accelerator pedal is  
released (controlled coasting).  
Both electric braking functions  
can be set via the display.  
The utilization of an internal  
gear pump reduces the noise  
level and ensures high efficiency  
in all applications. The hydraulic  
oil is filtered twice. The return  
and suction filters can be  
Drive Unit  
A highly efficient drive unit with  
helical gears, integrated pinion  
and vertically mounted three-  
phase (AC) traction motor  
provides quiet, powerful traction  
performance. A large Vulkollan  
drive wheel (13.50" x 5.51")  
offers high load capacity, long  
life and excellent travel comfort.  
exchanged without draining  
the hydraulic tank.  
Crown Equipment Corporation  
New Bremen, Ohio 45869 USA  
Tel 419-629-2311  
C
Fax 419-629-3796  
crown.com  
Because Crown is continually improving its products,  
specifications are subject to change without notice.  
Crown, the Momentum symbol, Access 1 2 3  
and Work Assist are trademarks of  
Crown Equipment Corporation.  
Copyright 2005 Crown Equipment Corporation  
SF14484 6/05  
Printed in U.S.A.  
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