Crown Boiler Boiler 32 380ECS User Manual

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Series 32ECS  
Gas-Fired Natural Draft Steam or Water Boilers  
INStallatIoN SUPPlEMENt FoR:  
32-380ECS  
32-475ECS  
EQUIPPED WItH 24 Volt CoNtRol SYStEMS  
WaRNING: Improper installation,  
adjustment, alteration, service or  
maintenance can cause property  
damage, injury, or loss of life. For  
assistance or additional information,  
consult a qualified installer, service  
agency or the gas supplier. Read  
these instructions carefully before  
installing.  
Manufacturer of Hydronic Heating Products  
P.O. Box 14818 3633 I. Street  
Philadelphia, PA 19134  
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I Product Description  
This supplement covers information not included in the standard Series 32 installation manual that is unique to the  
following models:  
32-380WNLECS, 32-475WNLECS  
32-380WNTECS, 32-475WNTECS  
32-380SNLECS, 32-475SNLECS  
Follow the Series 32 installation instructions except where noted in this supplement.  
II Specifications  
32-380ECS Dimensional Data (Refer to Figure 1 in Installation Manual):  
Jacket Overall Length (“A”): 31 1/4”  
Vent Collar Dia. (“B”): 12”  
Vent Centerline (“N”): 15 5/8”  
Number of Flue Outlets: 1  
32-380ECS Specifications:  
Number of Sections: 5  
Input (MBH): 380  
I=B=R Gross Output (MBH): 304  
I=B=R Net Rating (MBH Water): 264  
I=B=R Net Rating (MBH Steam): 228  
I=B=R Net Rating (ft2 Steam): 950  
Combustion Effy. (%): 80.5  
Steam Water Volume to Normal Water Line (Gal): 24.51  
Water Boiler Volume (Gal): 34.13  
Output (BHP): 9.1  
Arrangement of Steam Riser Connections, Draft Hoods, and Base Assemblies: The 32-380ECS has the same basic  
configuration as that shown for the 32-475 in figure 2A of the installation manual.  
32-475ECS Specifications - Refer to 32-475 specifications in the installation manual.  
III Before Installing  
Refer to installation manual. Also note that a CSD-1 compliant gas train is not available for the 32-475ECS.  
IV Locating the Boiler  
Refer to installation manual. Minimum required room volume for 32-380ECS is 436 ft3 (Table 2).  
V. Knockdown Boiler Assembly Instructions - Refer to installation manual  
VI Air for Combustion and Ventilation - Refer to installation manual  
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VII Venting  
Refer to installation manual. Vent sizing for the 32-380ECS should always be done in accordance with the National Fuel  
Gas Code.  
A vent damper can be installed on any 32-380ECS or 32-475ECS equipped with a 24 volt control system except for those  
with tankless heaters. If a vent damper is installed, the following components are required:  
Effikal Model GVD-12 Vent Damper: Crown PN 96-038  
Damper Harness (Steam Boilers): Crown PN 9601300  
Damper Harness (Water Boilers): Crown PN 9601550  
To install the damper:  
1) Open vent damper carton and remove installation instructions. Read the instructions thoroughly before proceeding. Verify  
that vent damper is same size as draft diverter outlet (12”). Unpack vent damper carefully. Do not force closed damper  
blade. Forcing vent damper closed may result in damaged gear train.  
2) Vent damper is factory shipped having approximately ¾” diameter hole in the vent damper blade, which must be left  
open even though this boiler is equipped with an intermittent ignition system.  
3) Mount the vent damper on the flue collar without modification to either and secure with sheet metal screws. Make  
sure screws do not interfere with damper blade operation. Vent damper blade position indicator must be visible to users.  
Maintain at least 6 inches between the vent damper device and combustible construction. Also make sure that there is  
adequate access to the vent damper for servicing. Figures D and F in the Wiring section show typical damper orientation.  
4) Install vent connector pipe and vent fittings from vent damper outlet to chimney or gas vent. Secure with sheet metal  
screws and support as required.  
WARNING  
Install the vent damper directly on top of the boiler so that it is servicing only the boiler.  
5) See the Wiring section of this supplement for instructions on making damper electrical connections.  
VIII Steam Boiler Piping and Trim Installation  
Refer to installation manual. The #67 low water cut-off (LWCO) cannot be used as the primary (operating) LWCO on the  
380ECS or 475ECS. Instead, a Hydrolevel CG400 is installed in tapping “G” (Figure 22). A #67 LWCO can be used as  
a redundant LWCO (with or without manual reset) in tappings “E” along with the level glass. The CG400 supplied with  
this boiler uses the same flangeless probe, and is mounted on the boiler in the same manner, as the CG450 described in the  
installation manual at the top of page 28. Install the 32-380ECS near boiler piping in accordance with that shown for the  
32-475 in Figure 27a in the installation manual.  
IX Water Boiler Piping  
Refer to installation manual. Boilers covered by this supplement which are not equipped with a tankless heater are supplied  
with a Honeywell L8148E limit control installed in Tapping “C” (Figure 29) using the 1/2” well and 1/2 x 1-1/2” bushing  
supplied. Boilers equipped with a tankless heater are supplied with a Honeywell L8124E, which is installed using a 3/4”  
well in the tankless heater. The L4006A shown in the installation manual is not used.  
X Gas Piping - Refer to installation manual  
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XI Control System Wiring  
WARNING  
All wiring and grounding must be done in accordance with the authority having jurisdiction or, in the absence of such  
Wire the boiler in accordance with the following instructions rather than those in the installation manual. Provide the boiler  
with a dedicated branch circuit with a fused disconnect. The minimum rating of this circuit must be 15A. Wire the boiler  
using the appropriate wiring diagram shown in Figures A-C in this supplement. In addition, note the following:  
1) Steam boiler wiring is shown in Figure A. The junction box, transformer, and thermostat relay are prewired with all low  
voltage wire harnesses, except the damper harness (if used).  
a) Mount the junction box assembly to the side jacket panel as shown in Figure D using two #10 x 1/2” sheet metal  
screws.  
b) Connect the gray limit harness to terminals R and B on the L404 pressure limit.  
c) Mount the blocked vent switch (BVS) to the draft hood as shown in Figure E using two #10 x 1/2” sheet metal  
screws. Route the red BVS harness along the side of the boiler as shown in Figure D and connect the pair of fully  
insulated quick connects to the BVS.  
d) Route the other end of the BVS harness to the ignition module . Connect the fully insulted quick connect to the  
“24 Volt” terminal. Connect the uninsulated connector to the “24 V Ground” piggy back terminal. Secure the BVS  
harness to the jacket with the nylon clips provided as shown in Figure D.  
e) If a damper is installed, remove the red jumper wire inside the junction box that is indicated by Note #2 in Figure A.  
Connect the damper harness to the wiring in the junction box as shown in Figure A. Route the damper harness to the  
damper as shown in Figure D, using care to make sure that it does not come in contact with the draft hood or steam  
piping.  
f) If a redundant LWCO and/or pressure limit are used, wire them so that they interrupt 120VAC power to the boiler.  
2) Water Boiler wiring is shown in Figure B for boilers without a tankless heater and in Figure C for boilers with a tankless  
heater. The blocked vent switch (BVS) wire harness is factory wired to B1 and B2 on the “aquastat” (L8148E or L8124E).  
a) Mount the aquastat to the control well.  
b) Mount the blocked vent switch (BVS) to the draft hood as shown in Figure E using two #10 x 1/2” sheet metal  
screws. Route the red BVS harness along the side of the boiler as shown in Figure F and connect the pair of fully  
insulated quick connects to the BVS.  
c) Route the other end of the BVS harness to the ignition module . Connect the fully insulated quick connect to the  
“24 Volt” terminal. Connect the uninsulated connector to the “24 V Ground” piggy back terminal. Secure the BVS  
harness to the jacket with the nylon clips provided as shown in Figure F.  
d) A vent damper cannot be used on boilers equipped with tankless heater. If a damper is installed on a boiler without  
the tankless heater, remove the jumper plug inside the L8148E aquastat. Plug the 6-pole end of the damper harness  
into the aquastat. Plug the 4-pole end of the harness into the damper. Route the damper harness to the damper as  
shown in Figure F, using care to make sure that it does not come in contact with the draft hood.  
e) If a LWCO and/or redundant temperature limit are used, wire them so that they interrupt 120VAC power to the  
boiler.  
3) Provide a Class II circuit between the boiler and the thermostat. Make thermostat connections to the boiler in accordance  
with Figure A-C.  
4) Make 120VAC connections to the boiler in accordance with Figure A-C.  
CAUTION  
Make sure that damper and BVS harnesses are secured so that they do not come in contact with draft hood or steam piping.  
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VENT DAMPER (NOTE 2)  
NOTE 2  
“BURNER”  
“BURNER”  
RD  
LESS VENT  
DAMPER  
RD  
ALARM  
ALARM  
ROBERTSHAW  
7000DERHC  
GAS VALVE  
+
TH  
TR  
RD  
2. ON BOILERS LESS VENT DAMPER, DAMPER HARNESS NOT USED. RED AND BLUE  
LEADS ARE JUMPED TOGETHER USING RED JUMPER WIRE.  
Figure A: Steam Boiler Wiring  
(NOTE 2)  
RD/YE  
RD  
2
RD/YE  
MAIN VALVE  
PILOT VALVE  
RD  
ALARM  
ALARM  
BL  
ROBERTSHAW  
7000DERHC  
GAS VALVE  
+
TH  
TR  
RD  
RD/YE  
-
RED with YELLOW TRACE  
2. WHEN DAMPER IS NOT USED, DAMPER HARNESS IS REPLACED WITH JUMPER PLUG.  
Figure B: Water Boiler Wiring (Less Tankless Heater)  
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Sequence of Operation - Steam Boiler  
1) When the boiler is energized, 24 volts is immediately applied to terminals “1” (blue) and “4” (yellow) on the vent damp-  
er. Assuming that there is no call for heat, and that the damper switch is in the “automatic” position, the damper will close.  
On boilers equipped with Hydrolevel CG400A probe type low water cut-offs, voltage is also always applied to terminals  
“1” (blue) and “2” (yellow) on the low water cut-off to power the water level sensing circuit.  
2) Assuming that water is above the cut-off level, power will appear at terminal “3” on the CG400 LWCO or terminal “1”.  
3) Assuming that steam pressure is below the pressure limit setting, power will appear on one side of relay contact 1R1  
(Gray lead). Relay 1R is the R8225 mounted under the junction box.  
4) A call for heat from the thermostat energizes relay coil 1R causing contacts 1R1 to make. Current then flows through con-  
tacts 1R1 to pin terminal “2” (orange) at the vent damper (if used) and the damper opens.  
5) Once the vent damper is fully open, an end switch inside the damper will make, energizing pin “3” (red) at the damper.  
If a vent damper is not present, current flows through the red jumper indicated by Note 2 in Figure A directly to the blocked  
vent switch.  
6) Current passes from terminal “3” on the vent damper through the blocked vent switch. Under normal conditions, this  
switch is made and voltage will therefore immediately appear across terminals “24V” and “24V (GND)” on the ignition  
module.  
7) Upon application of voltage across the “24V” and “24V (GND)” terminals, the ignition module will start an ignition  
spark at the pilot and apply 24 volts across the pilot valve (terminals “PV” and “MV/PV”).  
8) Once the pilot is established, the pilot flame will act as a diode, converting the AC current at the electrode to a half wave  
DC current at the pilot’s ground strap. This DC current flows through the boiler to the “GND (BURNER)” connection on  
the ignition module. For the ignition module to recognize that a pilot flame is present, the DC current flowing into this ter-  
minal must be in excess of approximately 1.0 uA.  
9) Once the ignition module detects the presence of a pilot flame, voltage is applied across the main valve (terminals “MV”  
and “MV/PV”), opening the valve and establishing main flame.  
10) The way in which the ignition module handles failure to establish pilot or the loss of an already established pilot  
depends upon the exact ignition module supplied with the boiler. For more information on module operation, consult the  
ignition module instructions supplied with the boiler or the local Crown representative.  
Safety Control Operation - Steam Boilers  
Hydrolevel CG400A Low Water Cut-off - Interrupts burner operation if the water in the boiler drops below a safe level.  
As the water drops past the cut-off point, the amber lamp on the CG400 will glow. The CG400 will interrupt power to the  
burners 15 seconds after the water level drops past the cut-off point. This feature prevents short cycling of the burners due  
to a bouncing water line. The burners will then remain off until 30 seconds after the water level has been raised above the  
cut-off point.  
The CG400 is also equipped with a feature which will shut down the burners after they have been firing for 20 minutes,  
regardless of the water level status. The CG400 then keeps the burners off for 90 seconds, allowing the water level and any  
foam which is present to settle. During this 90 second interval, the green LED on the CG400 will glow. If the water level is  
still above the cut-off line at the end of this 90 second interval, the CG400 will restart the burners.  
The vent damper will close when the low water cut-off interrupts burner operation.  
Pressure Limit Control - Interrupts burner operation when the pressure in the boiler exceeds the “Cut-in” setting plus the  
differential setting. The “Cut-in” setting is shown on the outside of the control and is adjusted using the screw on the top  
of the control. The differential is adjusted using the white thumb wheel on the inside of the control. Burner operation is  
restored when the pressure in the boiler drops to the “Cut-in” pressure.  
Blocked Vent Switch - Automatically interrupts burner operation in the event of a blocked vent condition. This switch is  
5
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HONEYWELL  
L8124E  
RD  
RD/YE  
HIGH LIMIT  
2
RD/YE  
RD  
MAIN VALVE  
PILOT VALVE  
RD  
LOW  
LIMIT  
ALARM  
ALARM  
ROBERTSHAW  
7000DERHC  
GAS VALVE  
+
TH  
TR  
Figure C: Water Boiler Wiring (With Tankless Heater)  
Figure D: Steam Boiler Control Installation  
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equipped with a reset button which must be pressed to restore normal burner operation. An open blocked vent switch is  
indicative of a problem with the vent system. If the blocked vent switch opens, the cause of the venting problem must be  
found and corrected by a qualified gas service technician before the blocked vent switch is reset.  
Sequence of Operation - Water Boiler, Less Tankless Heater  
1) When the boiler is energized, 24 volts is immediately applied to terminals “1” (blue) and “4” (yellow) on the vent  
damper. Assuming that there is no call for heat, and that the damper switch is in the “automatic” position, the damper (if  
used) will close.  
2) A call for heat from the thermostat energizes relay coil 1R (the relay on the L8148E), causing contacts 1R1 and 1R2 to  
make. Contact 1R1 starts the circulator. Contact 1R2 sends power to the high limit.  
3) Assuming that the high limit is made, current will flow to pin terminal #2 (orange) at the vent damper (if used) and the  
damper will open.  
4) Once the vent damper is fully open, an end switch inside the damper will make, energizing pin #3 (red) at the damper.  
This pin is connected through the damper harness to terminal “B1” on the L8148E. At this point in the operating sequence,  
24 volts is present across “B1” and “B2”.  
5) Under normal conditions, the blocked vent switch is made. Voltage will therefore immediately appear across the “24V”  
and “24V (GND)” terminals on the ignition module.  
6) Upon application of voltage across the “24V” and “24V (GND)” terminals, the ignition module will start an ignition  
spark at the pilot and apply 24 volts across the pilot valve (terminals “PV” and “MV/PV”).  
7) Once the pilot is established, the pilot flame will act as a diode, converting the AC current at the electrode to a half wave  
DC current at the pilot’s ground strap. This DC current flows through the boiler to the “GND (BURNER)” connection on  
the ignition module. For the ignition module to recognize that a pilot flame is present, the DC current flowing into this ter-  
minal must be in excess of approximately 1.0 uA.  
8) Once the ignition module detects the presence of a pilot flame, voltage is applied across the main valve (terminals “MV”  
and “MV/PV”), opening the valve and establishing main flame.  
9) The way in which the ignition module handles failure to establish pilot or the loss of an already established pilot depends  
upon the exact ignition module supplied with the boiler. For more information on module operation, consult the ignition  
module instructions supplied with the boiler or the local Crown representative.  
Sequence of Operation, Intermittent Ignition, With Tankless Heater  
1) If the boiler water temperature is less than the low limit setting minus the differential setting, terminals “R” and “B” in  
the L8124E are made through the low limit switch. The low limit switching action is SPDT with “R” being common. “R”  
and “W” are therefore open whenever “R” and “B” are made. This means that while “R” and “B” are made relay coil R1 is  
deenergized, regardless of whether or not there is a call for heat. The circulator will therefore not operate if the boiler water  
temperature is too low to generate domestic hot water.  
2) Assuming that the high limit is made, current will flow to terminal “B1” on the L8124E.  
3) Under normal conditions, the blocked vent switch is made. Voltage will therefore immediately appear across the “24V”  
and “24V (GND)” terminals on the ignition module.  
4) Upon application of voltage across the “24V” and “24V (GND)” terminals, the ignition module will start an ignition  
spark at the pilot and apply 24 volts across the pilot valve (terminals “PV” and “MV/PV”).  
5) Once the pilot is established, the pilot flame will act as a diode, converting the AC current at the electrode to a half wave  
DC current at the pilot’s ground strap. This DC current flows through the boiler to the “GND (BURNER)” connection on  
the ignition module. For the ignition module to recognize that a pilot flame is present, the DC current flowing into this ter-  
minal must be in excess of approximately 1.0 uA.  
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Figure E: Blocked Vent Switch Installation  
Figure F: Water Boiler Control Installation (Less Tankless Heater Version Shown)  
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6) Once the ignition module detects the presence of a pilot flame, voltage is applied across the main valve (terminals “MV”  
and “MV/PV”), opening the valve and establishing main flame.  
7) The way in which the ignition module handles failure to establish pilot or the loss of an already established pilot depends  
upon the exact ignition module supplied with the boiler. For more information on module operation, consult the ignition  
module instructions supplied with the boiler or the local Crown representative.  
8) The boiler will fire until the boiler water temperature is approximately equal to the low limit setting. Once the water  
temperature reaches this point, “R” and “B” open and “R” and “W” make. At this point, a call for heat from the thermostat  
will energize 1R, making contacts 1R1 and 1R2. Contacts 1R1 energize the circulator. Contacts 1R2 switch current from  
the “hot” side of the transformer secondary to the high limit switch. If the high limit is made, current flows to terminal “B1”  
and the ignition sequence is then the same as it is for a call for burner operation from the low limit (see (3) above).  
Safety Control Operation - Water Boilers  
High Limit - Interrupts main burner operation when the supply water temperature exceeds set point. Maximum allowable  
temperature is 250°F. If the high limit opens, the vent damper will close if the damper switch is in the “automatic” posi-  
tion. The circulator will continue to operate as long as there is a call for heat, regardless of the status of the high limit (if  
the boiler is equipped with a tankless coil, the low limit switch will prevent the circulator from operating if the boiler water  
temperature is too low). Burner operation automatically resumes when the supply water temperature falls below set point.  
Blocked Vent (“Spill”) Switch - Automatically interrupts main burner operation in the event that flue gas spills from  
the draft diverter opening. This switch is equipped with a reset button which must be pressed to restore normal burner  
operation. An open blocked vent switch is indicative of a problem with the vent system. If the blocked vent switch opens,  
the cause of the venting problem must be found and corrected by a qualified gas service technician before the blocked vent  
switch is reset.  
XII - Start-up and Checkout - In addition to start-up procedure shown in the installation manual, also verify  
that the vent damper (if installed) is in the open position when the burners are firing.  
XIII Service in Maintenance - Refer to installation manual.  
XIV Parts - Parts lists on following pages describe cartons and components unique to the 32-380ECS and 32-475ECS.  
Refer to the installation manuals where indicated for universal parts lists.  
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SERIES 32 MASTER PARTS LIST FOR 32-380ECS & 32-475ECS  
SECTIONS  
DESCRIPTION  
380  
475  
380  
475  
I
A
PART # (STANDARD)  
BOILER MODEL  
310000 310001 310002 3110053 3110063 310405 310406 311026 311020 311010 310400 311027 311028 311031 1 EA.  
1 EA.  
QUANTITY  
1
PART #  
32-380ECS  
32-475ECS  
1
1
1
1
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
311035 311037  
311035 311037  
1
1
ECS BASE CARTON  
DESCRIPTION  
PART #  
380  
1
475  
380 ECS BASE ASSEMBLY  
475 ECS BASE ASSEMBLY  
REAR TIE ROD CHANNEL BRACKET  
5/8 X 4 STUD  
3131053  
3131063  
310311  
900309  
900312  
900311  
310310  
310320  
90-212  
900145  
900315  
900313  
900104  
900102  
90-210  
90-211  
90-035  
90-036  
90-221  
1
1
1
1
1
5/8 USS WASHER  
2
2
5/8 NUT  
2
2
JACKET REAR PANEL SUPPORT BRACKET  
JACKET TOP SUPPORT BRACKET  
#10 X 1/2 HEX HD SHEET METAL SCREW  
GASKET ROPE  
1
1
1
1
12  
6 ft  
2
12  
7 ft  
2
5/16-18 X 5 CARRIAGE BOLT  
5/16-18 X 3 CARRIAGE BOLT  
5/16-18 WING NUT  
2
2
2
2
5/16 USS FLAT WASHER  
JACKET KNOBS  
4
4
2
2
8-32 X 1/4 SCREW  
2
2
3/8-16 X 3/4 CAP SCREW  
3/8 USS FLAT WASHER  
3/8-16 HEX NUT  
4
4
4
4
4
4
INTERMEDIATE CARTON - See Installation Manual  
SECTION JOINER CARTON  
QUANTITY  
DESCRIPTION  
7" PUSHNIPPLE  
PART #  
"I"  
4
"A"  
5
"B"  
6
"C"  
7
"D"  
8
"E"  
9
310005  
310006  
900310  
900311  
900312  
900350  
900355  
900360  
970030  
3" PUSHNIPPLE  
4
5
6
7
8
9
5/8 X 9 3/4 TIE ROD  
5/8 HEX NUT  
12  
24  
24  
2
15  
30  
30  
2
18  
36  
36  
3
21  
42  
42  
3
24  
48  
48  
27  
54  
54  
5/8 FLAT WASHER  
LOCTITE # 592, 50 ml TUBE  
LOCTITE # 592, 250 ml TUBE  
"SECTION SEAL", 1 QUART CAN  
WOOD WEDGE  
1
2
2
1
2
2
2
2
2
2
2
2
2
2
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BASE SIDE CARTON - See Installation Manual  
JACKET SIDE PANEL CARTON- See Installation Manual  
WATER AND STEAM BOILER CARTONS - As shown in Installation Manual except that Rating Plate is factory applied to RH  
Side Jacket Panel.  
BASE PARTS - Base parts are identical to those shown in Installation Manual with the following exceptions:  
1) 24 Volt transformer (KEY #34) is not provided  
2) 285 base is not used  
3) CSD-1 gas train is not available.  
ECS WATER TRIM CARTON (LESS TANKLESS HEATER)  
DESCRIPTION  
L8148E CONTROL ASSY.  
PART #  
QTY  
3513200  
35-1006  
960128  
950021  
95-038  
95-053  
270003  
270001  
90-036  
900450  
90-212  
960030  
95-143  
950100  
95-048  
95-052  
950035  
95-041  
1
1
1/2" LONG WELL  
BLOCKED VENT SWITCH ASSY  
1-1/2 X 1/2 BLK BUSHING  
TRIDICATOR GAUGE  
1/2 X 1/4 BLK BUSHING  
BLANK COIL PLATE  
1
1
1
1
2
COIL GASKET  
2
3/8 USS FLAT WASHER  
3/8-16 X 7/8 HEX HD CAP SCREW  
#10 X 1/2" SHEET METAL SCREW  
NYLON CABLE CLAMP  
1-1/2" NPT BLK PLUG  
1" NPT BLK PLUG  
12  
12  
5
3
2
2
3/4" NPT BLK PLUG  
4
1/2" NPT BLK PLUG  
7
3 X 3/4 BLK BUSHING  
BOILER DRAIN  
1
1
ECS WATER TRIM CARTON (WITH TANKLESS HEATER)  
DESCRIPTION  
L8124E CONTROL ASSY.  
PART #  
QTY  
3513205  
35-1020  
960128  
950021  
95-038  
95-053  
270003  
270001  
90-036  
900450  
90-212  
960030  
95-143  
950100  
95-048  
95-052  
950035  
95-041  
1
1
3/4" LONG WELL  
BLOCKED VENT SWITCH ASSY  
1-1/2 X 1/2 BLK BUSHING  
TRIDICATOR GAUGE  
1/2 X 1/4 BLK BUSHING  
BLANK COIL PLATE  
1
1
1
1
1
COIL GASKET  
2
3/8 USS FLAT WASHER  
3/8-16 X 7/8 HEX HD CAP SCREW  
#10 X 1/2" SHEET METAL SCREW  
NYLON CABLE CLAMP  
1-1/2" NPT BLK PLUG  
1" NPT BLK PLUG  
12  
12  
5
3
2
2
3/4" NPT BLK PLUG  
4
1/2" NPT BLK PLUG  
7
3 X 3/4 BLK BUSHING  
BOILER DRAIN  
1
1
11  
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ECS STEAM TRIM CARTON  
DESCRIPTION  
PART #  
QTY  
STEAM PROBE CONTROL SUB ASSY  
LWCO, CG400 WITH "P" PROBE  
BLOCKED VENT SWITCH ASSY  
GLASS SET (20-104-10, 8" CTR TO CTR)  
L404F PRESSURE LIMIT  
STRAIGHT BRASS PIGTAIL  
1/2 X 4 BRASS NIPPLE  
1/2 BRASS TEE  
3513210  
400824  
960128  
950080  
3503805  
95-060  
950004  
951441  
95-091  
95-070  
95-146  
95-116  
95-150  
95-147  
270003  
270001  
90-036  
900450  
90-212  
960030  
95-143  
950100  
95-048  
95-052  
950035  
95-041  
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
12  
12  
7
3
3
2
4
5
1
1
1/2 BRASS PLUG  
PRESSURE GAUGE  
1/2 X 1/4 BRASS BUSHING  
1/2 X 3 BR NIPPLES  
1/2" BR. UNION  
1/2 X CL BRASS NIPPLES  
BLANK COIL PLATE  
COIL GASKET  
3/8 USS FLAT WASHER  
3/8-16 X 7/8 HEX HD CAP SCREW  
#10 X 1/2" SHEET METAL SCREW  
NYLON CABLE CLAMP  
1-1/2" NPT BLK PLUG  
1" NPT BLK PLUG  
3/4" NPT BLK PLUG  
1/2" NPT BLK PLUG  
3 X 3/4 BLK BUSHING  
BOILER DRAIN  
12  
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Manufacturer of Hydronic Heating Products  
P.O. Box 14818 3633 I. Street  
Philadelphia, PA 19134  
PN 980895  
05/10  
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