Craftsman Saw 13721194 User Manual
Operator’s Manual  
7-1/4 in. SLIDING COMPOUND  
MITER SAW WITH LASER TRAC®  
Model No. 137.211940  
CAUTION:  
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Safety Instructions  
Installation  
Operation  
Maintenance  
Parts List  
Before using this Miter Saw,  
read this manual and follow  
all its Safety Rules and  
Operating Instructions  
Customer Help Line  
For Technical Support  
1-800-843-1682  
Sears Parts &  
Repair Center  
1-800-488-1222  
Sears, Roebuck and Co., Hoffman Estates, lL 60179 USA  
Visit our Craftsman website: www.sears.com/craftsman  
Part No. 137211940001  
Printed in China  
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PRODUCT SPECIFICATIONS  
MOTOR  
Power Source ..................................................................... 9Amp, 120V AC, 60Hz  
Speed ................................................................................. 5000 RPM (No load)  
Brake .................................................................................. Electric  
Double Insulated ................................................................. Yes  
BLADE SIZE  
Diameter.............................................................................. 7-1/4 in.  
Arbor size............................................................................ 5/8in.  
ROTATING TABLE:  
Diameter............................................................................ 9-1/32 in.  
Miter Detent Stops ............................................................ 0, 15, 22.5, 31.6, 45º R & L  
Bevel Positive Stops ......................................................... 0, 45º L  
CUTTING CAPACITY:  
Crosscut ............................................................................ 2 in. x 8 in.  
Miter 45° R & L................................................................... 2 in. x 6 in.  
Bevel 45º L......................................................................... 1-1/2 in. x 8 in.  
45° Miter and 45° Bevel..................................................... 1-1/2 in. x 6 in.  
WARNING  
!
To avoid electrical hazards, fire hazards or damage to the tool, use proper  
circuit protection.  
This tool is wired at the factory for 110-120 Volt operation. It must be  
connected to a 110-120 Volt / 15 Ampere time delay fuse or circuit breaker.  
To avoid shock or fire, replace power cord immediately if it is worn, cut or  
damaged in any way.  
Before using your tool, it is critical that you read and understand these  
safety rules. Failure to follow these rules could result in serious injury to  
you or damage to the tool.  
3
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SYMBOLS  
WARNING ICONS  
Your power tool and its Operator’s Manual may contain “WARNING ICONS”  
(a picture symbol intended to alert you to, and/or instruct you how to avoid,  
a potentially hazardous condition). Understanding and heeding these  
symbols will help you operate your tool better and safer. Shown below are  
some of the symbols you may see.  
SAFETY ALERT: Precautions that involve your safety.  
PROHIBITION  
WEAR EYE PROTECTION: Always wear safety goggles or safety  
glasses with side shields.  
READ AND UNDERSTAND OPERATOR’S MANUAL: To reduce  
the risk of injury, user and all bystanders must read and understand  
operator’s manual before using this product.  
KEEP HANDS AWAY FROM BLADE: Failure to keep your hands  
away from the blade will result in serious personal injury.  
SUPPORT AND CLAMP WORK  
DANGER: indicates an imminently hazardous situation  
which, if not avoided, will result in death or serious injury.  
DANGER  
!
WARNING: indicates a potentially hazardous situation  
which, if not avoided, could result in death or serious  
injury.  
WARNING  
!
CAUTION: indicates a potentially hazardous situation  
which, if not avoided, may result in minor or moderate  
injury.  
CAUTION  
!
CAUTION: used without the safety alert symbol indicates  
a potentially hazardous situation which, if not avoided,  
may result in property damage.  
CAUTION  
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POWER TOOL SAFETY  
GENERAL SAFETY INSTRUCTIONS  
8. DO NOT FORCE THE TOOL. It will  
do the job better and safer at the  
rate for which it was designed.  
BEFORE USING THIS POWER TOOL  
Safety is a combination of common  
sense, staying alert and knowing how  
to use your power tool.  
9. USE THE RIGHT TOOL. Do not  
force the tool or an attachment  
to do a job for which it was not  
designed.  
CAUTION  
To avoid mistakes that could cause  
serious injury, do not plug the tool in  
until you have read and understood  
the following.  
10. USE PROPER EXTENSION  
CORDS. Make sure your extension  
cord is in good condition. When  
using an extension cord, be sure  
to use one heavy enough to carry  
the current your product will draw.  
An undersized cord will result in  
a drop in line voltage and in loss  
of power which will cause the tool  
to overheat. The table on page  
10 shows the correct size to use  
depending on cord length and  
nameplate ampere rating. If in  
doubt, use the next heavier gauge.  
The smaller the gauge number, the  
heavier the cord.  
1. READ and become familiar with  
the entire Operator’s  
Manual. LEARN the tool’s  
application, limitations and  
possible hazards.  
2. KEEP GUARDS IN PLACE and in  
working order.  
3. REMOVE ADJUSTING KEYS  
AND WRENCHES. Form the habit  
of checking to see that keys and  
adjusting wrenches are removed  
from the tool before turning ON.  
11. WEAR PROPER APPAREL. Do  
not wear loose clothing, gloves,  
neckties, rings, bracelets or other  
jewelry which may get caught in  
moving parts. Nonslip footwear is  
recommended. Wear protective  
hair covering to contain long hair.  
4. KEEP WORK AREA CLEAN.  
Cluttered areas and benches invite  
accidents.  
5. DO NOT USE IN DANGEROUS  
ENVIRONMENTS. Do not use  
power tools in damp locations, or  
expose them to rain or snow. Keep  
work area well lit.  
12.  
ALWAYS WEAR EYE  
PROTECTION. Any power  
tool can throw foreign  
6. KEEP CHILDREN AWAY. All  
visitors and bystanders should be  
kept a safe distance from work  
area.  
objects into the eyes and  
could cause permanent eye  
damage. ALWAYS wear Safety  
Goggles (not glasses) that comply  
with ANSI Safety standard Z87.1.  
Everyday eyeglasses have only  
impact–resistant lenses. They  
ARE NOT safety glasses. Safety  
Goggles are available at sears.  
7. MAKE WORKSHOP CHILD  
PROOF with padlocks, master  
switches or by removing starter  
keys.  
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NOTE: Glasses or goggles not in  
compliance with ANSI Z87.1 could  
seriously injure you when they  
break.  
and any other conditions that may  
affect its operation. A guard or  
other part that is damaged should  
be properly repaired or replaced.  
13. WEAR A FACE MASK OR DUST  
MASK. Sawing operation produces  
dust.  
20. NEVER LEAVE THE TOOL  
RUNNING UNATTENDED. TURN  
THE POWER “OFF”. Do not walk  
away from a running tool until the  
blade comes to a complete stop  
and the tool is unplugged from the  
power source.  
14.  
SECURE WORK. Use  
clamps or a vise to hold work  
when practical. It is safer  
than using your hand and it  
frees both hands to operate  
the tool.  
21. DO NOT OVERREACH. Keep  
proper footing and balance at all  
times.  
15. DISCONNECT TOOLS FROM  
POWER SOURCE before servicing, 22. MAINTAIN TOOLS WITH CARE.  
and when changing accessories  
such as blades, bits and cutters.  
Keep tools sharp and clean for best  
and safest performance. Follow  
instructions for lubricating and  
changing accessories.  
16. REDUCE THE RISK OF  
UNINTENTIONAL STARTING.  
Make sure switch is in the OFF  
position before plugging the tool in.  
23. WARNING: Dust generated from  
certain materials can be hazardous  
to your health. Always operate saw  
in well-ventilated area and provide  
for proper dust removal.  
17. USE RECOMMENDED  
ACCESSORIES. Consult  
this Operator’s Manual for  
recommended accessories. The  
use of improper accessories may  
cause risk of injury to yourself or  
others.  
!
DANGER  
24.   
People with  
electronic devices, such as  
pacemakers, should consult their  
physician(s) before using this  
product. Operation of electrical  
equipment in close proximity to  
a heart pacemaker could cause  
interference or failure of the  
pacemaker.  
18. NEVER STAND ON THE TOOL.  
Serious injury could occur if the  
tool is tipped or if the cutting tool is  
unintentionally contacted.  
19. CHECK FOR DAMAGED PARTS.  
Before further use of the tool, a  
guard or other part that is damaged  
should be carefully checked to  
determine that it will operate  
properly and perform its intended  
function – check for alignment of  
moving parts, binding of moving  
parts, breakage of parts, mounting  
6
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COMPOUND MITER SAW SAFETY  
SPECIFIC SAFETY INSTRUCTIONS  
FOR THIS COMPOUND MITER SAW  
10. USE only blade collars specified for  
your saw.  
1. DO NOT operate the miter saw  
until it is completely assembled  
and installed according to these  
instructions.  
11. NEVER use blades larger in  
diameter than 7-1/4 inches.  
12. NEVER apply lubricants to the  
blade when it is running.  
2. IF YOU ARE NOT thoroughly  
familiar with the operation of miter  
saws, seek guidance from your  
supervisor, instructor or other  
qualified person.  
13. ALWAYS check the blade for  
cracks or damage before operation.  
Replace a cracked or damaged  
blade immediately.  
3. ALWAYS hold the work firmly  
against the fence and table.  
DO NOT perform any operation  
free hand (use clamp wherever  
possible).  
14. NEVER use blades recommended  
for operation at less than 5000  
RPM.  
15. ALWAYS keep the blade guards in  
place and use at all times.  
4. KEEP HANDS out of the path of  
the saw blade. If the workpiece  
you are cutting would cause your  
hands to be within 6-3/4 in. of the  
saw blade, the workpiece should  
be clamped in place before making  
the cut.  
16. NEVER reach around the saw  
blade.  
17. MAKE SURE the blade is not  
contacting the workpiece before the  
switch is turned ON.  
5. BE SURE the blade is sharp, runs  
18. IMPORTANT: After completing the  
cut, release the trigger and wait for  
the blade to stop before returning  
the saw to the raised position.  
freely and is free of vibration.  
6. ALLOW the motor to come up to  
full speed before starting a cut.  
19. MAKE SURE the blade has come  
to a complete stop before removing  
or securing the workpiece,  
7. KEEP THE MOTOR AIR SLOTS  
CLEAN and free of chips or dust.  
changing the workpiece angle or  
changing the angle of the blade.  
8. ALWAYS MAKE SURE all handles  
are tight before cutting, even if the  
table is positioned in one of the  
positive stops.  
20. NEVER cut metals or masonry  
products with this tool. This miter  
saw is designed for use on wood  
and wood-like products.  
9. BE SURE both the blade and the  
collar are clean and the arbor bolt  
is tightened securely.  
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21. NEVER cut small pieces. If the  
workpiece being cut would cause  
your hand or fingers to be within  
6-3/4 in. of the saw blade the  
workpiece is too small.  
22. PROVIDE adequate support to the  
sides of the saw table for long work  
pieces.  
23. NEVER use the miter saw in an  
area with flammable liquids or  
gases.  
24. NEVER use solvents to clean  
plastic parts. Solvents could  
possibly dissolve or otherwise  
damage the material.  
25. SHUT OFF the power before  
servicing or adjusting the tool.  
26. DISCONNECT the saw from  
the power source and clean the  
machine when finished using.  
27. MAKE SURE the work area is  
clean before leaving the machine.  
28. SHOULD any part of your miter saw  
be missing, damaged, or fail in any  
way, or any electrical component  
fail to perform properly, lock the  
switch and remove the plug from  
the power supply outlet. Replace  
missing, damaged, or failed parts  
before resuming operation.  
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ELECTRICAL REQUIREMENTS AND SAFETY  
POWER SUPPLY AND MOTOR  
SPECIFICATIONS  
The AC motor used in this saw is  
a universal, nonreversible type.  
See “MOTOR” in the “PRODUCT  
SPECIFICATIONS” section on page 3.  
way. If the plug does not fit fully in the  
outlet, reverse the plug. If it still does  
not fit, contact a qualified electrician to  
install the proper outlet. Do not change  
the plug in any way.  
WARNING  
Double insulation does not take the  
place of normal safety precautions  
when operating this tool.  
!
WARNING  
!
To avoid electrical hazards, fire  
hazards, or damage to the tool,  
use proper circuit protection. Your  
saw is wired at the factory for 120  
V operation. Connect to a 120 V, 9A  
circuit and use a 9 A time delay fuse  
or circuit breaker. To avoid shock  
or fire, if power cord is worn or  
cut, or damaged in any way, have it  
replaced immediately.  
To avoid electrocution:  
1. Use only identical replacement parts  
when servicing a tool with double  
insulation. Servicing should be  
performed by a qualified technician.  
2. Do not use power tools in wet or  
damp locations or expose them to  
rain or snow.  
DOUBLE INSULATED  
MOTOR SAFETY PROTECTION  
IMPORTANT  
The power tool is double insulated to  
provide a double thickness of insulation  
between you and tool’s electrical  
system. All exposed metal parts are  
isolated from the internal metal motor  
components with protecting insulation.  
To avoid motor damage, the motor  
should be blown out or vacuumed  
frequently to keep sawdust from  
interfering with the motor ventilation.  
1. Connect this saw to a 120 V circuit.  
This circuit must not be less than a  
#18 wire with a 9 A time lag fuse.  
NOTE: When using an extension  
cord on a circuit with a #18 wire, the  
extension cord must not exceed 25  
feet in length.  
Replacement parts – When servicing,  
use only identical replacement parts.  
Polarized plugs – This saw has a plug  
that looks like the one shown below:  
2. If the motor will not start, release  
the trigger switch immediately.  
UNPLUG THE SAW. Check the saw  
blade to make sure it turns freely. If  
the blade is free, try to start the saw  
again. If the motor still does not start,  
refer to the TROUBLESHOOTING  
GUIDE.  
3. If the tool suddenly stalls while  
cutting wood, release the trigger  
switch, unplug the tool and free the  
blade from the wood. The saw may  
To reduce the risk of electrical shock,  
this saw has a polarized plug (one  
blade is wider than the other). This plug  
will fit in a polarized outlet only one  
9
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now be started and the cut finished.  
4. FUSES may “blow” or circuit  
breakers may trip frequently if:  
a. MOTOR is overloaded –  
excessive heat and damp or wet areas.  
Use a separate electrical circuit for  
your tools. This circuit must not be  
less than a #18 wire with a 9 A time lag  
overloading can occur if you feed fuse. NOTE: When using an extension  
too rapidly or make too many  
start/stops in a short time.  
b. LINE VOLTAGE is more  
than 10% above or below the  
nameplate voltage rating. For  
cord on a circuit with a #18 wire, the  
extension cord must not exceed 25 feet  
in length. Before connecting the tool to  
the power line, make sure the switch  
is in the OFF position and the electric  
heavy loads, the voltage at motor current is rated the same as the current  
terminals must equal the voltage  
specified on the nameplate.  
c. IMPROPER or dull saw blades  
are used.  
stamped on the motor nameplate,  
running at a lower voltage will damage  
the motor.  
5. Most motor troubles may be traced  
to loose or incorrect connections,  
overload, low voltage or inadequate  
power supply wiring. Always check  
the connections, the load and  
supply circuit if the motor doesn’t  
run well. Check minimum gauge for  
the length of cord you are using on  
the chart below.  
MINIMUM GAUGE FOR EXTENSION CORDS (AWG)  
(When using 120 volts only)  
Ampere Rating  
Total length of Cord  
More Than  
Not More Than 25ft. 50ft. 100ft. 150ft.  
0
6
18  
18  
16  
14  
16  
16  
16  
16  
14  
14  
14  
12  
12  
6
10  
12  
16  
10  
12  
12 Not Recommended  
CAUTION: In all cases make certain  
the receptacle in question is  
properly grounded. If you are not  
sure, have a certified electrician  
check the receptacle.  
GUIDELINES FOR EXTENSION  
CORDS  
Use a proper extension cord. Make  
sure your extension cord is in good  
condition. When using an extension  
cord, be sure to use one heavy enough  
to carry the current your product will  
draw. An undersized cord will cause  
a drop in line voltage, resulting in  
loss of power and overheating. The  
table below shows the correct size  
to use depending on cord length and  
nameplate ampere rating. If in doubt,  
use the next heavier gauge. The  
smaller the gauge number, the heavier  
the cord.  
Be sure your extension cord is  
properly wired and in good condition.  
Always replace a damaged extension  
cord or have it repaired by a qualified  
person before using it. Protect your  
extension cords from sharp objects,  
10  
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ACCESSORIES AND ATTACHMENTS  
should be taken while mounting,  
using, and storing carbide tipped  
blades to prevent accidental  
damage. Slight shocks, such as  
striking the tip while handling,  
can seriously damage the blade.  
Foreign objects in the workpiece,  
such as wire or nails, can also  
cause tips to crack or break off.  
Before using, always visually  
examine the blade and tips for  
bent blade, cracks, breakage,  
missing or loose tips, or other  
damage. Do not use if damage is  
suspected. Failure to heed safety  
instructions and warnings can  
result in serious bodily injury.  
RECOMMENDED ACCESSORIES  
WARNING  
!
●
Use only accessories  
recommended for this miter  
saw. Follow instructions that  
accompany accessories. Use of  
improper accessories may cause  
hazards.  
●
The use of any cutting tool  
except 7-1/4 in. saw blades which  
meet the requirements under  
recommended accessories  
is prohibited. Do not use  
accessories such as shaper  
cutters or dado sets. Ferrous  
metal cutting and the use of  
abrasive wheels is prohibited.  
Do not attempt to modify this  
tool or create accessories not  
recommended for use with this  
tool. Any such alteration or  
modification is misuse and could  
result in a hazardous condition  
leading to possible serious  
injury.  
●
ACCESSORIES  
Visit your Sears Hardware Department  
or see the Sears Power and Hand Tool  
Catalog to purchase recommended  
accessories for this power tool.  
WARNING  
!
●
●
To avoid the risk of personal  
injury, do not modify this power  
tool or use accessories not  
recommended by Sears.  
Read warnings and conditions  
on your CARBIDE TIPPED SAW  
BLADE. Do not operate the saw  
without the proper saw blade  
guard in place. Carbide is a very  
hard but brittle material. Care  
11  
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TOOLS NEEDED FOR ASSEMBLY  
Not supplied  
Supplied  
Phillips Screwdriver  
Slotted Screwdriver  
Blade Wrench  
Adjustable Wrench  
6mm Hex Wrench  
Combination Square  
COMBINATION SQUARE MUST BE TRUE  
Should not gap or overlap when square is flipped over (see dotted figure).  
Straight edge or a 3/4 in. board, this  
Draw light line on  
edge must be perfectly straight.  
board along this edge.  
Should not gap or overlap when square  
flipped over (see dotted figure).  
12  
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CARTON CONTENTS  
3. Separate all parts from the packing  
UNPACKING YOUR MITER SAW  
material. Check each one with  
the illustration to make certain all  
items are accounted for, before  
discarding any packing material.  
WARNING  
!
To avoid injury from unexpected  
starting or electrical shock, do not  
plug the power cord into a source  
of power during unpacking and  
assembly. This cord must remain  
unplugged whenever you are  
working on the saw.  
WARNING  
If any part is missing or  
!
●
●
damaged, do not attempt to  
assemble the miter saw, or  
plug in the power cord until  
the missing or damaged part  
is correctly replaced. Call  
1-800-843-1682 for missing or  
damaged parts.  
To avoid electric shock, use  
only identical replacement parts  
when servicing double insulated  
tools. Call 1-800-4-MY-HOME® for  
replacement parts.  
1. Remove the miter saw from the  
carton.  
IMPORTANT: Do not lift miter saw  
by the trigger switch handle. It  
may cause misalignment. Only lift  
machine by the base hand holds.  
2. Place the saw on a secure  
stationary work surface.  
Support bracket assembly  
Miter saw  
Miter handle  
Dust bag  
Blade wrench  
Hold-down clamp  
13  
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KNOW YOUR SLIDING COMPOUND MITER SAW  
Switch handle  
Upper blade guard  
ON/OFF trigger  
switch  
Bevel lock handle  
Motor  
Hold-down clamp  
Laser guide  
Table insert  
Miter handle  
Support bracket  
Turntable  
Mounting hole  
Laser ON/OFF switch  
Hold-down latch  
Lower blade guard  
Slide carriage  
Slide carriage  
lock knob  
Bevel scale  
Saw blade  
Hand hold for  
transportation  
Positive miter detent  
Positive stop locking lever  
Base  
14  
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GLOSSARY OF TERMS  
AMPERAGE (AMPS) – A measure  
eyes. Eye protection should meet the  
requirements of ANSI Z.87.1 (USA) or  
CSA Z94.3-M88 (Canada).  
of the flow of electric current. Higher  
ratings generally means the tool is  
suited for heavier use.  
FACE SHIELD – An impact resistant  
shield that helps to protect your face  
from chips, sparks, small debris.  
Should only be used in conjunction with  
additional eye protection.  
ARBOR LOCK – Allows the user to  
keep the blade from rotating while  
tightening or loosening the arbor bolt  
during blade replacement or removal.  
BASE – Supports the table, holds  
accessories and allows for workbench  
or leg set mounting.  
FENCE – Helps to keep the workpiece  
from moving when sawing. Scaled to  
assist with accurate cutting.  
BEVEL LOCKING HANDLE – Locks  
GUARD – Protective devise that forms  
a barrier between a hazardous object  
such as a blade, wheel or cutter and  
the operator.  
the miter saw at a desired bevel angle.  
BEVEL SCALE – To measure the  
bevel angle of the saw blade 0° to 45°  
left.  
HOLD DOWN LATCH – Locks the  
miter saw in the lowered position for  
compact storage and transportation.  
CARBIDE TIPPED – Extremely hard  
steel pieces with sharp cutting edges  
fastened to cutting tools such as saw  
blades.  
INSTRUCTION OR OPERATOR’S  
MANUAL – Booklet accompanying  
your power tool that describes the  
hazards and safe operation procedures,  
outlines basic tool operation, care and  
maintenance.  
COVER PLATE SCREW – Loosen this  
screw and rotate the plate for access to  
the blade arbor bolt.  
DOUBLE-INSULATED – A form of  
electrical protection featuring two  
separate insulation systems to help  
protect against electrical shock.  
MITER HANDLE – Used to rotate the  
table, and to rotate the saw to a right or  
left cutting position.  
MITER SCALE – Measures the miter  
EXTENSION CORD – An electric cord  
used between power tools and outlets  
to extend the range of the tools. The  
more amerage your tool uses, the  
longer the distance, the larger the size  
of the wire needed in your extension  
cord.  
angle 0° to 45° left and right.  
MOUNTING HOLES – To mount the  
miter saw to a stable surface.  
ON/OFF TRIGGER SWITCH – To start  
the tool, squeeze the trigger. Release  
the trigger to turn off the miter saw.  
EYE PROTECTION – Goggles or  
spectacles intended to protect your  
15  
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POSITIVE STOP LOCKING LEVER –  
KICKBACK – Sudden and unintended  
Locks the miter saw at a preset positive movement of the tool or workpiece. It is  
stop for the desired miter angle.  
typically caused by binding or pinching  
of the workpiece  
SWITCH HANDLE – The switch  
handle contains the trigger switch and  
the laser on/off switch. The blade is  
lowered into the workpiece by pushing  
down on the handle. The saw will  
return to its upright position when the  
handle is released.  
MITER CUT – A miter is a type of joint  
where the two parts to be joined are cut  
at an angle, and typically the finished  
joint forms a 90-degree angle. Also  
commonly spelled “mitre”.  
REVOLUTIONS PER MINUTE (RPM)  
– The number of turns completed by a  
spinning object in one minute.  
WARNING LABELS – Read and  
understand for your own safety. Make  
sure all labels are present on machine  
and legible.  
SAW BLADE PATH – The area of the  
workpiece or table top directly in line  
with the travel of the blade or the part  
WRENCH STORAGE – Convenient  
storage to prevent misplacing the blade of the workpiece which will be cut.  
wrench.  
SET – The distance between two saw  
WOODWORKING TERMS  
blade tips, bent outward in opposite  
directions to each other. The further  
apart the tips are, the greater the set.  
ARBOR – The shaft on which a blade  
is mounted.  
THIN-KERF BLADE – Thinner than  
normal blades, remove less material,  
smaller kerfs (between .065 and .070).  
Blade thinness also may increase the  
heat generated while cutting.  
BEVEL CUT – An angle cut made  
through the face of the workpiece.  
COMPOUND CUT – An angled cut  
to both the edge and face of a board,  
most common use is with crown  
molding.  
WORKPIECE – The wood being  
cut. The surfaces of a workpiece are  
commonly referred to as faces, ends  
CROSS CUT – A cut which runs across and edges.  
the board perpendicular to the grain.  
FREEHAND – Performing a cut without  
using a fence (guide), hold down or  
other proper device to prevent the  
workpiece from twisting during the  
cutting operation.  
HEEL – Misalignment of the blade.  
KERF – The width of a saw cut,  
determined by the thickness and set of  
the blade.  
16  
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ASSEMBLY AND ADJUSTMENTS  
INSTALLING THE DUST BAG (FIG. C)  
1. Squeeze the metal collar wings of  
!
WARNING  
To avoid injury, do not connect  
this miter saw to the power source  
until it is completely assembled and  
adjusted, and you have read and  
understood this Operator’s Manual.  
the dust bag (1).  
2. Place the dust bag neck opening  
around the exhaust port (2), and  
release the metal collar wings.  
Fig. C  
1
INSTALLING THE SUPPORT  
BRACKET (FIG. A)  
2
1. Place the support bracket (1) in  
front of the miter saw as shown.  
2. Tighten the two screws (2) using  
a Phillips screwdriver into the pre-  
drilled holes located in the front of  
the table.  
Fig. A  
To empty the dust bag, squeeze the  
metal collar and remove from exhaust  
port. Open zipper on underside of bag  
and empty into waste container.  
NOTE: Check frequently and empty  
bag before it gets full.  
1
INSTALLING THE SAFETY HOLD-  
DOWN CLAMP (FIG. D)  
2
1. Loosen the hex screw (3) using a  
Phillips screwdriver from the rear  
side of the saw base.  
2. Place the hold-down clamp  
assembly (1) in one of the mounting  
holes (2).  
INSTALLING THE MITER HANDLE  
(FIG. B)  
1. Thread the miter handle (1) into the  
hole located at the front of the miter  
table.  
3. Tighten the hex screw (3).  
Fig. B  
1
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Fig. D  
RELEASING CUTTING HEAD (FIG. G)  
!
WARNING  
2
To avoid injury and damage to the  
saw, transport or store the miter  
saw with the cutting head locked in  
the down position. Never use the  
hold down latch to hold the cutting  
head in a down position for cutting  
operations.  
3
1
Unlocking  
1. Push down slightly on the switch  
handle (1).  
SAW BLADE WRENCH (FIG. E)  
2. Pull out the hold-down latch (2).  
3. Allow the cutting head to rise to the  
up position.  
For convenient storage and prevention  
of loss, there is a slot (1) in the right  
side of the switch handle (2) for storing  
the blade wrench (3) when not in use.  
2
Fig. G  
Fig. E  
1
1
2
Locking  
3
When transporting or storing the miter  
saw, the cutting head should always be  
locked in the down position.  
1. Push the cutting head down to its  
lowest position.  
UNLOCKING THE SLIDE CARRIAGE  
(FIG. F)  
After removing the saw from the carton,  
loosen the slide carriage lock knob  
(1). When transporting or storing the  
miter saw, the slide carriage should  
always be locked in position. The slide  
carriage lock knob (1) is located on the  
right side of the slide carriage.  
2. Push the hold-down latch (2) into  
the locking hole.  
IMPORTANT: To avoid damage, never  
carry the miter saw by the switch  
handle, the cutting arm or the miter  
handle. Only lift machine by the base  
hand holds.  
Fig. F  
WARNING  
!
To avoid injury, disconnect the  
plug from the power source before  
performing any adjustments or  
repair.  
1
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NOTE: Your miter saw was adjusted at  
the factory. However, during shipment  
slight misalignment may have occurred.  
Check the following settings and adjust  
if necessary prior to using this miter  
saw.  
Fig. H  
1
REMOVING AND INSTALLING THE  
TABLE INSERT (FIG. H)  
2
WARNING  
To avoid injury:  
!
MOUNTING THE MITER SAW  
(FIG. I, J)  
● Always unplug the saw to avoid  
accidental starting. Remove all  
small pieces of material from the  
table cavity before performing  
any cuts. The table insert may  
be removed for this purpose, but  
always reattach the table insert  
prior to performing a cutting  
operation.  
● Do not start the sliding compound  
miter saw without checking for  
interference between the blade  
and table insert. Damage could  
result to the blade, table insert or  
turntable if blade strike occurs  
during the cutting operation.  
1. To remove, loosen and remove the  
six screws (1) on the table inserts  
(2) with a Phillips screwdriver and  
remove the insert.  
WARNING  
To avoid injury form unexpected  
saw movement:  
● Disconnect the power cord from  
the outlet, and lock the cutting  
head in the lower position using  
the stop latch.  
● Lock the slide carriage in place  
by tightening the slide carriage  
lock knob.  
● To avoid back injury, lift the saw  
by using the designated carrying  
handles located on the top of the  
machine. When lifting, bend at  
your knees, not from your back.  
● Never carry the miter saw by  
the power cord or by the switch  
handle. Carrying the tool by the  
power cord could cause damage  
to the insulation or the wire  
connections resulting in electric  
shock or fire.  
!
2. To install, reposition the table  
inserts, install the six screws and  
tighten.  
3. Check for blade clearance by  
moving the slide carriage through  
the full motion of the blade in the  
table slot.  
● To avoid injury from flying debris,  
do not allow visitors to stand  
near the saw during any cutting  
operation.  
● Support the saw on a level work  
surface.  
● Always bolt or clamp the saw to  
its support.  
19  
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Mounting instructions  
REMOVING OR INSTALLING THE  
BLADE  
1. For stationary use, place the saw  
in the desired location, directly on  
a workbench where there is room  
for handling and proper support  
of the workpiece. The base of the  
saw has four mounting holes. Bolt  
the base of the miter saw (1) to  
the work surface (5), using the  
fastening method as shown in Fig I.  
Removing Blade (Fig. K, L, M)  
WARNING  
!
●
To avoid injury from an  
accidental start, make sure the  
switch is in the OFF position  
and plug is not connected to the  
power source outlet.  
Fig. I  
●
●
Only use a 7-1/4 inch diameter  
blade.  
2
1. Miter saw base  
3
NEVER cut metals or masonry  
products with this tool. This  
miter saw is designed for use on  
wood and wood-like products  
only.  
2. Hex head bolt  
4
1
3. Rubber washer  
4. Flat washer  
5. Workbench  
6. Flat washer  
7. Lockwasher  
8. Hex nut  
9. Jam nut  
5
8
6
1. Unplug the saw from the outlet.  
2. Raise the miter saw to the upright  
position.  
7
9
NOTE: Mounting hardware is not  
included with this tool. Bolts, nuts,  
washers, & screws must be purchased  
separately.  
3. Raise the lower blade guard (1) to  
the uppermost position. (Fig. K)  
4. While holding the lower blade  
guard, loosen the cover plate screw  
(2) with a Phillips screwdriver.  
5. Rotate the cover plate (3) to  
expose the arbor bolt.  
2.  
For portable use, place the  
saw on a 3/4 in. thick piece of  
plywood. Bolt the base of the  
miter saw securely to the  
6. Place the blade end wrench over  
the arbor bolt.  
plywood using the mounting holes on  
the base. Use C-clamps to clamp this  
mounting board to a stable work  
surface at the worksite. (Fig. J)  
1
Fig. K  
3
Fig. J  
3/4 Inch  
plywood  
2
4
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7. Locate the arbor lock (5) below  
motor lower cover. (Fig. L)  
INSTALLING BLADE (FIG. K, L, M)  
WARNING  
8. Press the arbor lock, holding it  
in firmly while turning the blade  
clockwise. The arbor lock will  
then engage and lock the arbor.  
Continue to hold the arbor lock,  
while turning the wrench clockwise  
to loosen the arbor bolt.  
!
Un-plug the miter saw before  
changing/installing the blade.  
1. Install a 7-1/4 in. blade with a 5/8  
in. arbor making sure the rotation  
arrow on the blade matches the  
clockwise rotation arrow on the  
upper guard, and the blade teeth  
are pointing downward.  
Fig. L  
2. Place the arbor collar (6) against  
the blade and on the arbor. Thread  
the arbor bolt (4) on the arbor. in a  
counterclockwise direction. (Fig. M)  
IMPORTANT: Make sure the flats  
of the blade collars are engaged  
with the flats on the arbor shaft.  
Also, the flat-side of the arbor collar  
must be placed against the blade.  
3. Place the blade wrench on the  
arbor bolt.  
5
4. Press the arbor lock (5), holding  
it in firmly while turning the blade  
counterclockwise. When it engages,  
continue to press the arbor lock  
in, while tightening the arbor bolt  
securely. (Fig. L)  
9. Remove the arbor bolt (4), the  
arbor collar (6), and the blade (7).  
Do not remove the inner blade  
collar. (Fig. M)  
5. Rotate the cover plate (3) back to  
its original position until the slot in  
the cover plate engages with the  
cover plate screw (2). While holding  
the lower blade guard, tighten the  
screw with a Phillips screwdriver.  
(Fig. K) NOTE: The lower blade  
guard must be raised to the upright  
position to access the cover plate  
screw.  
10. Raise the lower clear plastic blade  
guard (1) to the upright position  
(Fig. K) to remove the blade.  
NOTE: Pay attention to the pieces  
removed, noting their position and  
direction they face. Wipe the blade  
collars clean of any sawdust before  
installing a new blade.  
7
Fig. M  
6. Lower the blade guard (1) and  
verify the operation of the guard  
does not bind or stick (Fig. K).  
7. Be sure the arbor lock (5) is  
released so the blade turns freely  
by spinning the blade until the arbor  
lock disengages.  
6
4
21  
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saw must be connected to the power  
source and the laser on/off switch must  
be turned on for the laser line to show.  
WARNING  
!
●
●
To avoid injury, never use the saw  
without the cover plate secure  
in place. It keeps the arbor bolt  
from falling out if it accidentally  
loosens, and helps prevent the  
spinning blade from coming off  
the saw.  
Make sure the collars are clean  
and properly arranged. Lower  
the blade into the table and  
check for any contact with the  
metal base or the turn table.  
WARNING  
!
AVOID DIRECT EYE CONTACT  
●
Laser is radiated when laser  
guide is turned on. Avoid direct  
eye contact. Always un-plug the  
miter saw from power source  
before making any adjustments.  
Laser Warning Label: max  
output <1mW DIODE LASER:  
630-670nm, Complies with  
21CFR 1040.10 and 1040. 11.  
Class II laser product.  
●
THE LASER GUIDE (FIG. N)  
1. To turn laser on, press on/off rocker  
switch (1) to “ON” position.  
2. To turn off laser, press on/off rocker  
switch to “OFF” position.  
1
Fig. N  
●
●
NOTE: All the adjustments for the  
operation of this machine have  
been completed at the factory. Due  
to normal wear and use, some  
occasional readjustments may be  
necessary.  
CAUTION-Use of controls or  
adjustments or performance of  
procedures other than those  
specified herein may result in  
hazardous radiation exposure.  
CAUTION-The use of optical  
instruments with this product  
will increase eye hazard.  
THE LASER BEAM  
WARNING  
!
For your own safety, never connect  
the plug to power source outlet  
until all the adjustment steps  
are complete and you have read  
and understood the safety and  
operational instructions.  
●
●
Do not attempt to repair or  
disassemble the laser. If  
Your tool is equipped with the Laser  
Trac® cutting guide using Class II laser  
beam. The laser beam will enable you  
to preview the saw blade path on the  
stock to be cut before starting the miter  
saw. This laser guide is powered by the  
transformed alternating current supply  
directly through the power lead. The  
unqualified persons attempt  
to repair this laser product,  
serious injury may result. Any  
repair required on this laser  
product should be performed  
by authorized service center  
personnel.  
22  
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BEVEL STOP ADJUSTMENTS  
(FIG. O, P, Q)  
Fig. O  
1
3
WARNING  
!
To avoid injury from unexpected  
starting or electrical shock, make  
sure the trigger is released and  
remove the power cord from the  
power source.  
4
90°(0°) Bevel adjustment (Fig. O)  
1. Loosen bevel lock handle (1) and  
tilt the cutting arm completely to the  
right. Tighten the bevel lock handle.  
2. Place a combination square (2) on  
the miter table with the ruler against  
the table and the heel of the square  
against the saw blade.  
2
5
3. If the blade is not 90o (0o) square  
with the miter table (5), loosen the  
bevel lock handle (1), tilt the cutting  
head to the left, loosen the locknut  
(4) on the bevel angle adjustment  
bolt (3) and use a 10 mm wrench  
to adjust the stop bolt (3) depth in  
or out to increase or decrease the  
bevel angle.  
90° Bevel Pointer Adjustment (Fig. P)  
1. When the blade is exactly 90o  
(0o) to the table, loosen the bevel  
indicator screw (6) using a # 2  
Phillips screwdriver.  
2. Adjust bevel indicator (7) to the  
“0” mark on the bevel scale and  
retighten the screw.  
4. Tilt the cutting arm to back to the  
right at 90o (0o) bevel and recheck  
for alignment.  
Fig. P  
5. Repeat steps 1 through 4 if further  
adjustment is needed.  
6. Tighten bevel lock handle (1) and  
locknut (4) when alignment is  
achieved.  
6
7
45o Bevel Adjustment (Fig. Q)  
1. Loosen the bevel lock handle (8)  
and tilt the cutting head completely  
to the left.  
2. Using a combination square, check  
to see if the blade angle is 45° to  
the table.  
3. If the blade is not at 45° to the miter  
table, tilt the cutting arm to the  
right, loosen the locknut (9) on the  
23  
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bevel angle adjustment bolt (10)  
and use a 10 mm wrench to adjust  
the stop bolt (10) depth in or out  
to increase or decrease the bevel  
angle.  
2. Move the turntable while lifting up  
on the positive stop locking lever  
(2) to align the indicator (3) to the  
desired degree measurement.  
3. If the desired angle is one of the  
nine positive stops, release the  
positive stop locking lever, making  
sure the lever snaps into position,  
and then secure by tightening the  
miter handle.  
4. If the miter angle desired is not one  
of the nine positive stops, simply  
lock the miter table into desired  
angle position by turning the miter  
handle in the clockwise direction.  
4. Tilt the cutting arm to the left to 45°  
bevel and recheck for alignment.  
5. Repeat steps 1 through 4 until the  
blade is at 45° to the miter table.  
6. Tighten bevel lock handle (8) and  
locknut (9) when alignment is  
achieved.  
Fig. Q  
10  
Fig. R  
4
1
9
8
3
2
MITER ANGLE ADJUSTMENT (FIG.  
R)  
MITER SCALE INDICATOR  
ADJUSTMENT (FIG. R)  
The sliding compound miter saw scale  
can be easily read, showing miter  
angles from 0° to 45° to the left, and 0°  
to 45° to the right. The miter saw table  
has nine of the most common angle  
setttings with positive stops at 0°, 15°,  
22.5°, 31.6°, and 45°. These positive  
stops position the blade at the desired  
angle quickly and accurately. Follow  
the process below for quickest and  
most accurate adjustments.  
1. Move the table to the 0° positive  
stop.  
2. Loosen the screw (4) that holds the  
indicator with a Phillips screwdriver.  
3. Adjust the indicator (3) to the 0°  
mark and retighten screw.  
ADJUSTING FENCE SQUARENESS  
(FIG. S)  
1. Lower the cutting arm and lock in  
position.  
1. Unlock the miter table by turning the 2. Using a square (3), lay the heel of  
miter handle (1) counterclockwise. the square against the blade and  
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the ruler against the fence (2) as  
shown.  
Fig. S  
3. Loosen the two fence locking bolts  
(1) with a 6mm hex wrench.  
4. Adjust the fence 90° to the blade  
and tighten the four fence locking  
bolts.  
1
CAUTION: If the saw has not  
been used recently, recheck  
blade squareness to the fence  
and readjust if needed.  
2
5. After fence has been aligned, using  
a scrap piece of wood, make a cut  
at 90o, then check squareness on  
the piece. Readjust if necessary.  
ADJUSTING CUTTING DEPTH  
(FIG. T)  
The maximum depth travel of the  
cutting head was set at the factory.  
Check to see that the blade does not  
extend more than 1/4 in. below the  
table insert, and does not touch the  
control arm throat or any part of the  
base or table. If the maximum depth  
needs readjusting:  
1. Loosen the stop knob (1) while  
moving the cutting head down until  
the blade extends just 1/4 in. below  
the table insert.  
Fig. S  
1
1
2
3
2. Adjust the stop knob (1) to touch  
the stop plate (2).  
3. Recheck the blade depth by  
moving the cutting head front to  
back through the full motion of a cut  
along the control arm. If the blade  
touches the inside of the control  
arm, readjust the setting.  
SETTING CUTTING DEPTH (FIG. T)  
The depth of cut can be preset for even  
and repetitive shallow cuts.  
1. Adjust the cutting head down (See  
CUTTING HEAD section) until the  
teeth of the blade are at the desired  
depth.  
2. While holding the upper arm in that  
position, turn the stop knob (1) until  
it touches the stop plate (2).  
3. Recheck the blade depth by moving  
the cutting head front to back  
through the full motion of a typical  
cut along the control arm.  
25  
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OPERATION  
SAFETY INSTRUCTIONS FOR BASIC  
SAW OPERATION  
● Check for damaged parts. Check  
for:  
● Alignment of moving parts  
● Damaged electric cords  
BEFORE USING THE MITER SAW  
● Binding of moving parts  
!
WARNING  
● Mounting holes  
To avoid mistakes that could cause  
serious, permanent injury, do not  
plug the tool in until the following  
steps are completed:  
● Completely assemble and adjust  
the saw, following the instructions.  
(ASSEMBLY AND ADJUSTMENTS)  
● Learn the use and function of the  
ON/OFF switch, upper and lower  
blade guards, hold down latch, bevel  
lock handle and cover plate screws.  
● Review and understand all  
safety instructions and operating  
procedures in this Operator’s  
● Function of arm return spring  
and lower guard: Push the  
cutting arm all the way down,  
then let it rise until it stops.  
The lower guard should fully  
close. Follow instructions in  
TROUBLESHOOTING GUIDE  
for adjustment if necessary.  
● Other conditions that may affect  
the way the miter saw works.  
● Keep all guards in place, in working  
order and proper adjustment. If any  
part of this miter saw is missing,  
bent, damaged or broken in any way,  
or any electrical parts do not work,  
turn the saw off and unplug it.  
● Replace bent, damaged, missing or  
defective parts before using the saw  
again.  
● Maintain tools with care. Keep the  
miter saw clean for best and safest  
performance. Follow instructions for  
lubricating. Do not put lubricants on  
the blade while it is spinning.  
● Remove adjusting wrench from the  
tool before turning it on.  
Manual. (SAFETY & OPERATIONS)  
● Review the MAINTENANCE and  
TROUBLESHOOTING GUIDE for  
your miter saw.  
● To avoid injury or possible death  
from electrical shock:  
Make sure your fingers do not  
touch the plug’s metal prongs  
when plugging or unplugging  
your miter saw. (ELECTRICAL  
REQUIREMENTS AND SAFETY)  
BEFORE EACH USE INSPECT YOUR  
SAW.  
● Disconnect the miter saw.  
To avoid injury from accidental  
starting, unplug the saw before any  
adjustments, including set-up and  
blade changes.  
● Compare the direction of rotation  
arrow on the guard to the direction  
arrow on the blade. The blade teeth  
should always point downward at the  
front of the saw.  
● To avoid injury from jams, slips,  
or thrown pieces, use only  
recommended accessories.  
RECOMMENDED ACCESSORIES  
● Consult the ACCESSORIES and  
ATTACHMENTS section of this  
Operators Manual for recommended  
accessories. Follow the instructions  
that come with the accessory. The  
use of improper accessories may  
cause risk of injury to persons.  
● Tighten the arbor bolt.  
● Choose the correct 7-1/4 in.  
● Tighten the cover plate screw.  
diameter blade for the material and  
26  
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the type of cutting you plan to do. Do CAUTION: This machine is not  
not use thin kerf blades.  
designed for cutting masonry,  
masonry products, ferrous metals  
(steel, iron, and iron-based metals.)  
Use this miter saw to cut only  
wood, wood-like products, or non-  
ferrous metals. Other material may  
shatter, bind the blade, or create  
other dangers. Remove all nails that  
may be in the workpiece to prevent  
sparking that could cause a fire.  
Remove dust bag when cutting non-  
ferrous metals.  
● Make sure the blade is sharp,  
undamaged and properly aligned.  
With the saw unplugged, push  
the cutting arm all the way down.  
Manually spin the blade and check  
for clearance. Tilt the power-head to  
a 45° bevel and repeat the test.  
● Make sure the blade and arbor  
collars are clean.  
● Make sure all clamps and locks are  
tight and there is no excessive play  
in any parts.  
DRESS FOR SAFETY  
KEEP YOUR WORK AREA CLEAN  
Cluttered areas and benches invite  
accidents.  
Any power tool can throw  
foreign objects into the eyes.  
This can result in permanent  
eye damage. Everyday eyeglasses  
have only impact resistant lenses and  
are not safety glasses. Glasses or  
!
WARNING  
To avoid burns or other fire damage, goggles not in compliance with ANSI  
never use the miter saw near  
flammable liquids, vapors, or gases.  
● Plan ahead to protect your eyes,  
hands, face and ears.  
● Know your miter saw. Read and  
understand the Operator’s Manual  
and labels affixed to the tool. Learn  
its application and limitations as well  
as the specific potential hazards  
peculiar to this tool. To avoid injury  
from accidental contact with moving  
parts, do not do layout, assembly, or  
setup work on the miter saw while  
any parts are moving.  
Z87.1 could seriously injure you when  
they break.  
● Do not wear loose clothing, gloves,  
neckties or jewelry (rings, watches).  
They can get caught and draw you  
into moving parts.  
● Wear non-slip footwear.  
● Tie back long hair.  
● Roll long sleeves above the elbow.  
● Noise levels vary widely. To avoid  
possible hearing damage, wear ear  
plugs when using any miter saw.  
● For dusty operations, wear a dust  
mask along with safety goggles.  
● Avoid accidental starting, make sure  
the trigger switch is disengaged  
before plugging the miter saw into a  
power outlet.  
INSPECT YOUR WORKPIECE  
Make sure there are no nails or foreign  
objects in the part of the workpiece  
being cut.  
PLAN YOUR WORK  
Plan your work to avoid small pieces  
● Use the right tool. Do not force a tool that may bind, or that are too small to  
or attachment to do a job it was not  
designed to do. Use a different tool  
for any workpiece that can’t be held  
in a solidly braced, fixed position.  
clamp and get a solid grasp on. Plan  
the way you will grasp the workpiece  
from start to finish. Avoid awkward  
operations and hand positions.  
27  
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A sudden slip could cause your fingers  
or hand to move into the blade.  
“no hands zone” area marked on the  
saws table.  
● When cutting odd shaped  
DO NOT OVER-REACH  
workpieces, plan your work so it  
will not bind in the blade and cause  
possible injury. Molding, for example,  
must lie flat or be held by a fixture or  
jig that will not let it move when cut.  
● Properly support round material such  
as dowel rods, or tubing, which have  
a tendency to roll when cut, causing  
the blade to “bite”.  
Keep good footing and balance. Keep  
your face and body to one side, out of  
the line of a possible kickback. NEVER  
stand in the line of the blade.  
Never cut freehand:  
● Brace your workpiece firmly against  
the fence and table stop so it will not  
rock or twist during the cut.  
● Make sure there is no debris  
between the workpiece and the table  
or fence.  
!
WARNING  
● Make sure there are no gaps  
between the workpiece, fence and  
table that will let the workpiece shift  
after it is cut.  
● Keep the cut off piece free to move  
sideways after it is cut off. Otherwise,  
it could get wedged against the  
blade and thrown violently.  
To avoid injury, follow all applicable  
safety instructions, when cutting  
non-ferrous metals:  
● Use only saw blades specifically  
recommended for non-ferrous metal  
cutting.  
● Do not cut metal workpieces  
that must be hand held. Clamp  
workpieces securely.  
● Cut non-ferrous metals only if you  
are under the supervision of an  
experienced person and the dust  
bag has been removed from the  
saw.  
● Only the workpiece should be on the  
saws table.  
● Secure work. Use clamps or a vise  
to help hold the work when it is  
practical.  
USE EXTRA CAUTION WITH LARGE  
OR ODD SHAPED WORKPIECES.  
● Use extra supports (tables,  
WHEN SAW IS RUNNING  
!
WARNING  
sawhorses, blocks, etc.) for  
workpieces large enough to tip.  
● Never use another person as a  
Do not allow familiarity from  
frequent use of your miter saw  
substitute for a table extension, or as to result in a careless mistake. A  
an additional support for a workpiece careless fraction of a second is  
that is longer or wider than the basic  
miter saw table, or to help feed,  
support, or pull the workpiece.  
enough to cause a severe injury.  
Before cutting, if the saw makes an  
unfamiliar noise or vibrates, stop  
immediately. Turn the saw OFF.  
Unplug the saw. Do not restart until  
finding and correcting the problem.  
● Do not use this saw to cut small  
pieces. If the workpiece being cut  
would cause your hand or fingers  
to be within 6-3/4 inches of the saw  
blade the workpiece is too small.  
Keep hands and fingers out of the  
28  
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BODY AND HAND POSITION (FIG. U)  
Fig. U  
WARNING  
!
Never place hands near  
the cutting area. Proper  
positioning of your body  
and hands when operating the miter  
saw will make cutting easier and  
safer. Keep children away. Keep all  
visitors at a safe distance from the  
miter saw. Make sure bystanders are  
clear of the saw and workpiece. Do  
not force the saw. It will do the job  
better and safer at its designed rate.  
No Hand Zone  
13-1/2 in.  
BASIC SAW OPERATIONS  
Starting a cut:  
●
●
●
Place hands at least 6-3/4 in. away  
on both sides of the blade path -  
“no-hands zone”. (Fig. U)  
Hold workpiece firmly against the  
fence to prevent movement toward  
the blade.  
With the power switch OFF,  
bring the saw blade down to the  
workpiece to see the cutting path of  
the blade.  
Squeeze trigger switch to start saw.  
Lower blade into workpiece with a  
firm downward motion.  
WARNING  
!
For your convenience, your saw  
has a blade brake. The brake is  
not a safety device. Never rely on  
it to replace the proper use of the  
guard on your saw. If the blade  
does not stop within approximately  
10 seconds, wait for the blade to  
stop, unplug the saw and check  
the Troubleshooting Guide on  
page 39. Contact customer service  
at 1-800-843-1682 for additional  
technical information is needed.  
●
●
Finishing a cut:  
●
Hold the cutting arm in the down  
position.  
TO TURN THE SAW ON (FIG. V)  
Depress the trigger switch (1) to turn  
on the miter saw started.  
●
Release trigger switch and wait  
for all moving parts to stop before  
moving your hands and raising the  
cutting arm.  
If the blade does not stop within  
10 seconds, unplug the saw  
and follow the instructions in  
TROUBLESHOOTING GUIDE  
section.  
The miter saw is equipped with an  
automatic blade brake. When the  
trigger switch is released, the electric  
blade brake will stop the blade within  
approximately 10 seconds.  
●
NOTE: Make the ON/OFF switch  
childproof. Insert a padlock, or chain  
with padlock, through the hole (2) in  
the trigger switch, locking the tool’s  
switch, preventing children and other  
unauthorized users from turning the  
machine on.  
Before freeing jammed material:  
●
●
●
Release trigger switch.  
Wait for all moving parts to stop.  
Unplug the miter saw.  
29  
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Fig. V  
WARNING  
!
1
To avoid injury from materials being  
thrown, always unplug the saw  
to avoid accidental starting, and  
remove small pieces of material  
from the table cavity.  
2
MITER CUT (FIG. X)  
SLIDING CARRIAGE SYSTEM (FIG.  
W)  
1. When a miter cut is required,  
unlock the miter table by turning the  
miter handle (1) counterclockwise.  
2. While holding the miter handle,  
lift up on the positive stop locking  
lever (2).  
WARNING  
!
To reduce the risk of injury, return  
carriage to the full rear position after  
each crosscut operation.  
1. For a chop cutting operations on  
small workpieces, slide the cutting  
head assembly completely toward  
the rear of the unit and tighten the  
carriage lock knob (1).  
2. To cut wide boards up to 8 in.,  
the carriage lock knob should be  
loosened to allow the cutting head  
to slide freely.  
3. Rotate the miter table to the right or  
left with the miter handle.  
4. When the table is in the desired  
position, as shown on the miter  
scale (3), release the positive stop  
locking lever and tighten the miter  
handle. The table is now locked at  
the desired angle. Positive stops  
are provided at 0°, 15°, 22.5°, 31.6°  
and 45°.  
IMPORTANT: Always tighten the  
miter table lock handle before  
performing every cutting operation.  
Fig. W  
Fig. X  
1
BEFORE LEAVING THE SAW  
●
Never leave tool running  
unattended. Turn power OFF. Wait  
for all moving parts to stop.  
●
Make workshop childproof. Lock the  
shop. Disconnect master switches.  
Store tool away from children and  
other unqualified users.  
2
3
1
30  
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BEVEL CUT (FIG. Y)  
Fig. Z  
1. When a bevel cut is required,  
loosen the bevel lock handle (1) by  
turning it clockwise.  
2. Tilt the cutting head to the desired  
angle, as shown on the bevel scale  
(2).  
3. The blade can be positioned at  
any angle, from a 90° straight cut (  
0° on the scale) to a 45° left bevel.  
Tighten the bevel lock handle (1)  
to lock the cutting head in position.  
Positive stops are provided at 0°  
and 45°.  
1
Fig. Y  
2
SLIDE CUTTING WIDE BOARDS UP  
TO 8 in. WIDE (FIG. AA)  
WARNING  
!
To avoid injury:  
●
2
Never pull the cutting head  
assembly and spinning blade  
toward you during the cut. The  
blade may try to climb up on the  
top of the workpiece, causing the  
cutting assembly and spinning  
blade to kick back forcefully. The  
cutting head assembly should  
be drawn back completely then  
pushed forward when sawing.  
Let the blade reach full speed  
before cutting. This will help  
reduce the risk of a thrown  
workpiece.  
1
COMPOUND CUT (FIG. Z)  
A compound cut is the combination of a  
miter and a bevel cut simultaneously.  
1. Loosen the bevel lock handle (1)  
and position the cutting head at the  
desired bevel position. Lock the  
bevel lock handle.  
●
2. Loosen the miter handle (2). Lift up  
the positive stop locking lever and  
position the table at the desired  
angle. Release the positive stop  
locking lever and lock the miter  
handle.  
31  
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To Slide Cut Wide Boards (Fig. AA)  
1. Unlock the carriage lock handle  
(1) and allow the cutting head  
assembly to move freely.  
2. Set both the desired bevel angle  
and/or the miter angle and lock into  
position.  
CUTTING BOWED MATERIAL (FIG.  
BB)  
WARNING  
!
To avoid injury from materials being  
thrown, always unplug the saw  
to avoid accidental starting and  
remove small pieces of material  
from the table cavity.  
3. Use a hold down clamp to secure  
the workpiece.  
4. Grasp and pull forward the switch  
handle (2) until the center of the  
saw blade is over the front of the  
workpiece (3).  
5. Engage the trigger to turn the saw  
on.  
6. When the saw reaches full speed,  
push the switch handle down,  
slowly, cutting through the leading  
edge of the workpiece.  
7. Slowly move the switch handle  
toward the fence, completing the  
cut.  
The table insert may be removed for  
this purpose, but always reattach table  
insert prior to performing a cutting  
operation.  
A bowed workpiece must be positioned  
against the fence and secured with  
a clamping device as shown before  
cutting. Do not position workpiece  
incorrectly or try to cut the workpiece  
without the support of the fence. This  
will cause the blade to bind and could  
result in personal injury.  
8. Release the trigger and allow  
the blade to stop spinning before  
allowing the cutting head to raise.  
Fig. BB  
Fig. AA  
1
2
3
ROUGH CUTTING A DADO (FIG. CC)  
WARNING  
!
DO NOT USE A DADO BLADE, use  
only the standard saw blade for this  
operation.  
1. Mark lines identifying the width  
and depth of the desired cut on  
32  
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the workpiece and position on the  
table so the inside tip of the blade  
is positioned on the line. Use a  
hold down clamp to secure the  
workpiece.  
Fig. DD  
2. Lower the cutting head so the tip of  
the blade touches the top surface  
workpiece at the marked line.  
3. While holding the upper arm in  
position, turn the stop knob (2) until  
it touches the stop plate (1).  
4. Cut two parallel grooves as shown  
below.  
3-1/4 in.  
AUXILIARY WOOD FENCE (FIG. EE)  
When making multiple or repetitive cuts  
that result in cut-off pieces of one inch  
or less, it is possible for the saw blade  
to catch the cut-off piece and throw it  
out of the saw or into the blade guard  
and housing, possibly causing damage  
or injury. To minimize this an auxiliary  
wood fence can be mounted to your  
saw. Holes are provided in the saw  
fence to attach an auxiliary wood fence  
(this provides additional depth of cut).  
This fence should be constructed of  
straight auxiliary wood approximately  
3/4 in. thick by 1-1/2 in. high by 16 in.  
long. Attach the wood fence securely  
and make a full depth cut to make  
a blade slot. Check for interference  
between the wood fence and the lower  
blade guard. Adjust if necessary.  
Fig. CC  
2
1
Cut these grooves  
with saw  
Use a chisel to cut  
out the middle  
Fig. EE  
WORKPIECE SUPPORT (FIG. DD)  
Long pieces need extra support. The  
support should be placed under the  
workpiece. Keep your hand holding the  
workpiece positioned 6-3/4 inches or  
more away from the blade. The support  
must let the workpiece lay flat on the  
work table during the cutting operation.  
NOTE: When mounted on a flat  
surface, the saw table is 3-1/4 inches  
high.  
Auxiliary  
fence  
Blade slot  
33  
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CUTTING BASE MOLDING (FIG. FF)  
Base moldings and many other  
moldings can be cut on a compound  
miter saw. The setup of the saw  
depends on molding characteristics  
and application, as shown. Perform  
practice cuts on scrap material to  
achieve best results:  
1. Always make sure moldings rest  
firmly against fence and table. Use  
hold-down, crown molding vise  
or C-clamps, whenever possible,  
and place tape on the area being  
clamped to avoid marks.  
2. Reduce splintering by taping the cut  
area prior to making the cut. Mark  
the cut line directly on the tape.  
3. Splintering typically happens due to  
an incorrect blade application and  
thinness of the material.  
angles that, when added together,  
equal exactly 90°.  
Most crown molding has a top rear  
angle (the section that fits flat against  
the ceiling) of 52°and a bottom rear  
angle (the section that fits flat against  
the wall) of 38°.  
In order to accurately cut crown  
molding for a 90° inside or outside  
corner, lay the molding with its broad  
back surface flat on the saw table.  
When setting the bevel and miter  
angles for compound miters, remember  
that the settings are interdependent;  
changing one changes the other, as  
well.  
Fig. GG  
F
e
n
c
e
Fig. FF  
F
e
n
c
F
e
n
c
Miter saw table  
e
e
Bevel/Miter Settings  
Miter saw table  
Miter saw table  
miter at 00, bevel  
at 450  
miter at 450,  
bevel at 00  
Fig. HH  
Settings for standard crown molding  
lying flat on compound miter saw  
table  
NOTE: Always perform a dry run cut  
so you can determine if the operation  
being attempted is possible before  
power is applied to the saw.  
Inside corner  
OR  
OL  
CUTTING CROWN MOLDING (FIG.  
GG, HH)  
IR  
IL  
!
WARNING  
Outside corner  
Your compound miter saw is suited  
for the difficult task of cutting crown  
molding. To fit properly, crown molding  
must be compound-mitered with  
extreme accuracy. The two surfaces  
on a piece of crown molding that fit  
flat against the ceiling and wall are at  
Compound cut crown moldings  
NOTE: The chart below references  
a compound cut for crown molding  
ONLY WHEN THE ANGLE BETWEEN  
THE WALLS EQUALS 90°.  
34  
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Bevel/Miter Settings  
KEY BEVEL MITER  
SETTING SETTING  
TYPE OF CUT  
Inside corner-Left side  
IL  
33.9°  
33.9°  
33.9°  
33.9°  
31.6° Right 1. Position top of molding against fence.  
2. Miter table set at RIGHT 31.6°.  
3. LEFT side is finished piece.  
Inside corner-Right side  
1. Position bottom of molding against fence.  
2. Miter table set at LEFT 31.6°.  
3. LEFT side is finished piece.  
IR  
31.6° Left  
31.6° Left  
Outside corner-Left side  
OL  
OR  
1. Position bottom of molding against fence.  
2. Miter table set at LEFT 31.6°.  
3. RIGHT side is finished piece.  
Outside corner-Right side  
31.6° Right 1. Position top of molding against fence.  
2. Miter table set at RIGHT 31.6°.  
3. RIGHT side is finished piece.  
35  
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CROWN MOLDING CHART  
Compound Miter saw  
Miter and bevel Angle settings  
Wall to Crown Molding Angle  
52/38° Crown Molding  
45/45° Crown Molding  
52/38° Crown Molding  
45/45° Crown Molding  
Angle  
Between  
Walls  
Angle  
Between  
Walls  
Miter  
Setting  
Bevel  
Setting  
Miter  
Setting  
Bevel  
Setting  
Miter  
Setting  
Bevel  
Setting  
Miter  
Setting  
Bevel  
Setting  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
42.93  
42.39  
41.85  
41.32  
40.79  
40.28  
39.76  
39.25  
38.74  
38.24  
37.74  
37.24  
36.75  
36.27  
35.79  
35.31  
34.83  
34.36  
33.90  
33.43  
32.97  
32.52  
32.07  
31.62  
31.17  
30.73  
30.30  
29.86  
29.43  
29.00  
28.58  
28.16  
27.74  
27.32  
26.91  
26.50  
26.09  
25.69  
25.29  
24.89  
24.49  
24.10  
23.71  
23.32  
22.93  
22.55  
22.17  
21.79  
21.42  
21.04  
20.67  
20.30  
19.93  
19.57  
19.20  
18.84  
18.48  
41.08  
40.79  
40.50  
40.20  
39.90  
39.61  
39.30  
39.00  
38.69  
38.39  
38.08  
37.76  
37.45  
37.13  
36.81  
36.49  
36.17  
35.85  
35.52  
35.19  
34.86  
34.53  
34.20  
33.86  
33.53  
33.19  
32.86  
32.51  
32.17  
31.82  
31.48  
31.13  
30.78  
30.43  
30.08  
29.73  
29.38  
29.02  
28.67  
28.31  
27.96  
27.59  
27.23  
26.87  
26.51  
26.15  
25.78  
25.42  
25.05  
24.68  
24.31  
23.94  
23.57  
23.20  
22.83  
22.46  
22.09  
46.89  
46.35  
45.81  
45.28  
44.75  
44.22  
43.70  
43.18  
42.66  
42.15  
41.64  
41.13  
40.62  
40.12  
39.62  
39.13  
38.63  
38.14  
37.66  
37.17  
36.69  
36.21  
35.74  
35.26  
34.79  
34.33  
33.86  
33.40  
32.94  
32.48  
32.02  
31.58  
31.13  
30.68  
30.24  
29.80  
29.36  
28.92  
28.48  
28.05  
27.62  
27.19  
26.77  
26.34  
25.92  
25.50  
25.08  
24.66  
24.25  
23.84  
23.43  
23.02  
22.61  
22.21  
21.80  
21.40  
21.00  
36.13  
35.89  
35.64  
35.40  
35.15  
34.89  
34.64  
35.38  
34.12  
33.86  
33.60  
33.33  
33.07  
32.80  
32.53  
32.25  
31.98  
31.70  
31.42  
31.34  
30.86  
30.57  
30.29  
30.00  
29.71  
29.42  
29.13  
28.83  
28.54  
28.24  
27.94  
27.64  
27.34  
27.03  
26.73  
26.42  
26.12  
25.81  
25.50  
25.19  
24.87  
24.56  
24.24  
23.93  
23.61  
23.29  
22.97  
22.66  
22.33  
22.01  
21.68  
21.36  
21.03  
20.70  
20.38  
20.05  
19.72  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
151  
152  
153  
154  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
167  
168  
169  
170  
171  
172  
173  
174  
175  
176  
177  
178  
179  
18.13  
17.77  
17.42  
17.06  
16.71  
16.37  
16.02  
15.67  
15.33  
14.99  
14.66  
14.30  
13.97  
13.63  
13.30  
12.96  
12.63  
12.30  
11.97  
11.64  
11.31  
10.99  
10.66  
10.34  
10.01  
9.69  
9.37  
9.05  
8.73  
8.41  
8.09  
7.77  
7.46  
7.14  
6.82  
6.51  
6.20  
5.88  
5.57  
5.26  
4.95  
4.63  
21.71  
21.34  
20.96  
20.59  
20.21  
19.83  
19.45  
19.07  
18.69  
18.31  
17.93  
17.55  
17.17  
16.79  
16.40  
16.02  
15.64  
15.25  
14.87  
14.48  
14.09  
13.71  
13.32  
12.93  
12.54  
12.16  
11.77  
11.38  
10.99  
10.60  
10.21  
9.82  
9.43  
9.04  
8.65  
8.26  
7.86  
7.47  
7.08  
6.69  
6.30  
5.90  
5.51  
5.12  
4.72  
4.33  
3.94  
3.54  
20.61  
20.21  
19.81  
19.42  
19.03  
18.64  
18.25  
17.86  
17.48  
17.09  
16.71  
16.32  
15.94  
15.56  
15.19  
14.81  
14.43  
14.06  
13.68  
13.31  
12.94  
12.57  
12.20  
11.83  
11.46  
11.09  
10.73  
10.36  
10.00  
9.63  
9.27  
8.91  
8.55  
8.19  
7.83  
7.47  
7.11  
6.75  
6.39  
6.03  
5.68  
5.32  
4.96  
4.61  
4.25  
3.90  
19.39  
19.06  
18.72  
18.39  
18.06  
17.72  
17.39  
17.05  
16.71  
16.38  
16.04  
15.70  
15.36  
15.02  
14.62  
14.34  
14.00  
13.65  
13.31  
12.97  
12.62  
12.29  
11.93  
11.59  
11.24  
10.89  
10.55  
10.20  
9.85  
9.50  
9.15  
8.80  
8.45  
8.10  
7.75  
7.40  
7.05  
6.70  
6.35  
6.00  
5.65  
5.30  
4.94  
4.59  
4.24  
4.32  
4.01  
3.70  
3.39  
3.08  
2.77  
2.47  
2.15  
1.85  
1.54  
1.23  
0.92  
0.62  
0.31  
3.89  
3.53  
3.10  
2.83  
2.47  
2.12  
1.77  
1.41  
3.54  
3.19  
2.83  
2.48  
2.12  
1.77  
1.41  
1.06  
3.15  
2.75  
2.36  
1.97  
1.58  
1.18  
0.79  
0.39  
1.06  
0.71  
0.35  
0.71  
0.35  
36  
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MAINTENANCE  
MAINTENANCE  
NOTE: To reinstall the same brushes,  
first make sure the brushes go back in  
the way they came out. This will avoid  
a break-in period that reduces motor  
performance and increases wear.  
!
DANGER  
To avoid injury, never put lubricants  
on the blade while it is spinning.  
!
WARNING  
Fig. II  
●
To avoid fire or toxic reaction,  
never use gasoline, naphtha  
acetone, lacquer thinner or  
similar highly volatile solvents to  
clean the miter saw.  
●
●
To avoid injury from unexpected  
starting or electrical shock,  
unplug the power cord before  
working on the saw.  
For your safety, this saw is  
double-insulated. To avoid  
electrical shock, fire or injury,  
use only parts identical to  
those identified in the parts  
list. Reassemble exactly as  
the original assembly to avoid  
electrical shock.  
2
1
LOWER BLADE GUARD  
Do not use the saw without the lower  
blade guard. The lower blade guard is  
attached to the saw for your protection.  
Should the lower guard become  
damaged, do not use the saw until the  
damaged guard has been replaced.  
Develop a regular check to make sure  
the lower guard is working properly.  
Clean the lower guard of any dust or  
buildup with a damp cloth.  
REPLACING CARBON BRUSHES  
(FIG. II)  
Replace both carbon brushes when  
either has less than 1/4 in. length of  
carbon remaining, or if the spring or  
wire is damaged or burned. To inspect  
or replace brushes, first unplug the  
saw. Then remove the black plastic  
cap (1) on the side of the motor (2).  
Remove the cap cautiously, because  
it is springloaded. Then pull out the  
brush and replace. Replace for the  
other side. To reassemble reverse the  
procedure. The ears on the metal end  
of the assembly go in the same hole  
the carbon part fits into. Tighten the  
cap snugly, but do not overtighten.  
!
WARNING  
●
●
When cleaning the lower guard,  
unplug the saw from the power  
source receptacle to avoid  
unexpected startup.  
Do not use solvents on the  
guard. They could make the  
plastic “cloudy” and brittle.  
37  
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SAWDUST  
Fig. JJ  
Periodically, sawdust will accumulate  
under the work table and base. This  
could cause difficulty in the movement  
of the worktable when setting up  
a miter cut. Frequently blow out or  
vacuum up the sawdust.  
Central pivot of  
plastic guard  
!
WARNING  
Chop pivot  
Wear proper eye protection to keep  
debris from entering eyes when  
removing sawdust from unit.  
Fig. KK  
LUBRICATION (FIG. JJ, KK)  
All the motor bearings in this tool are  
lubricated with a sufficient amount of  
high grade lubricant for the life of the  
unit under normal operating conditions;  
therefore, no further lubrication is  
required.  
1
Lubricate the Following as necessary:  
1
Chop pivot: Apply light machine oil to  
points indicated in illustration.  
Central pivot of plastic guard: Use  
light household oil (sewing machine  
oil ) on metal-to-metal or metal-to-  
plastic guard contact areas as required  
for smooth, quiet operation. Avoid  
excessive oil, to which sawdust will  
cling.  
Link: (actuates lower guard movement)  
If down chop motion is hard to start, oil  
link at two screws (1).  
38  
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TROUBLESHOOTING GUIDE  
!
WARNING  
To avoid injury from accidental starting, always turn switch OFF and unplug  
the tool before moving, replacing the blade or making adjustments.  
TROUBLESHOOTING GUIDE - MOTOR  
SUGGESTED CORRECTIVE  
PROBLEM  
PROBLEM CAUSE  
ACTION  
Brake does 1. Motor brushes not sealed 1. Inspect/clean/replace brushes.  
not stop blade  
within 10  
seconds.  
or lightly sticking.  
2. Motor brake overheated  
from use of defective or  
wrong size blade or rapid  
ON/OFF cycling.  
See MAINTENANCE section.  
2. Use a recommended blade. Let  
cool down. See REMOVING  
OR INSTALLING THE BLADE  
section.  
3. Arbor bolt loose.  
4. Brushes cracked,  
damaged, etc.  
3. Retighten. See REMOVING  
OR INSTALLING THE BLADE  
section.  
5. Other.  
4. Replace brushes.  
5. Contact Sears Service Center.  
Motor does 1. Limit switch failure  
1. Replace limit switch.  
2. Replace brushes. See  
MAINTENANCE section.  
not start  
2. Brush worn.  
3. Fuse blown or circuit  
breaker tripped on home 3. Verify there is electrical power at  
panel.  
the outlet.  
Brush spark 1. Brush worn.  
when switch 2. Other.  
released.  
1. Replace Brushes. See  
MAINTENANCE section.  
2. Contact Sears Service Center.  
39  
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TROUBLESHOOTING GUIDE - SAW OPERATION  
SUGGESTED CORRECTIVE  
ACTION  
PROBLEM  
PROBLEM CAUSE  
Blade hits table. 1. Misalignment.  
1. See ADJUSTMENT -Setting  
Cutting Depth section.  
Angle of cut not 1. Miter table unlocked.  
1. See OPERATION - Miter Angle  
Adjustment section.  
accurate. Can  
2. Sawdust under table.  
not adjust miter.  
2. Vacuum or blow out dust. WEAR  
EYE PROTECTION.  
Cutting arm  
wobbles.  
1. Loose pivot points.  
1. Contact Sears Service Center.  
Cutting arm will 1. Pivot spring not replaced 1. Contact Sears Service Center.  
not fully raise, or  
blade guard  
won’t fully close.  
Blade binds,  
jams, burns  
wood.  
properly after service. 2. Clean and lubricate moving  
2. Sawdust build-up.  
parts.  
1. Improper operation.  
2. Dull or warped blade.  
3. Improper blade size.  
1. See BASIC SAW OPERATION  
section.  
2. Replace or sharpen blade.  
4 Wood is moving during 3. Replace with 7-1/4 in. diameter  
cut.  
blade.  
4. Use hold down clamp to secure  
workpiece to table.  
Saw vibrates or 1. Saw blade not round / 1. Replace blade.  
shakes.  
damaged / loose.  
2. Tighten arbor bolt.  
2. Arbor bolt loose.  
40  
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PARTS LIST  
7-1/4 in. COMPOUND MITER SAW  
MODEL NO. 137.211940  
!
WARNING  
When servicing use only CRAFTSMAN replacement parts. Use of any other  
parts many create a HAZARD or cause product damage. Any attempt to  
repair or replace electrical parts on this Miter Saw may create a HAZARD  
unless repair is done by a qualified service technician. Repair service is  
available at your nearest Sears Service Center.  
PARTS LIST FOR SAW SCHEMATIC  
I.D.  
Description  
TRIGGER  
CORD CLAMP  
COMPRESSION SPRING  
COMPRESSION SPRING  
COMPRESSION SPRING  
SHAFT-PIVOT  
DUST BAG ASS’Y  
SPRING GUARD  
ARBOR COLLAR  
BLADE WRENCH  
LINEAR MOTION BEARING  
FLAT WASHER  
FLAT WASHER  
FLAT WASHER  
FLAT WASHER  
FLAT WASHER  
WAVE WASHER  
WAVE WASHER  
C-RING  
E-RING  
O-RING  
O-RING ROD  
HEX. HD. BOLT  
HEX. HD. BOLT  
HEX. HD. BOLT  
Size  
Qty I.D.  
Description  
Size  
Qty  
1
1
1
1
3
1
1
2
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
083S  
083Z  
091S  
0B5N  
0CES  
0CF5  
0CV5  
0DHT  
0DHY  
0DVJ  
0HXV  
0J4E  
0J4F  
0J4J  
0J4L  
0J7K  
0JB0  
0JBB  
0JE6  
1
1
1
1
1
1
1
1
2
1
2
1
1
2
1
1
2
1
1
1
1
2
1
1
1
2
3
1
3
1
2
1
2
1
1
6
6
3
2
2
2
1
4
2
1
4
1
1
1
1
1
2
1
1
1
1
1
1
27PF COMPRESSION SPRING  
290M CAUTION LABEL  
2B66 FENCE  
2BGV NEEDLE POINTER  
2BGW SLIDE PLATE  
#AW  
2BLG SHAFT-PIVOT  
2BLL  
LOCATOR PIN  
2CA8 CR. RE. TRUSS HD. ROUND NECK SCREW M6*1.0-12  
2CD2 COMPRESSION SPRING  
2CGT SLOTTED SET SCREW  
2CHF PLUNGER HOUSING ASS’Y  
2CS9 CLAMP HANDLE  
2DAT SCALE  
2E63 ROCKER SWITCH  
2K8Q WARNING LABEL  
2K96 WARNING LABEL  
2NQ6 RIVET  
2QBG CLAMP BOLT  
2RSB ARM  
M6*1.0-8  
φ6*13-1  
φ8*16-2.5  
φ10*20-2  
φ12*21-2.5  
3/8*29/32-5/64  
#AW  
#AW  
#AW  
#AW  
0JET  
2RSC BASE  
2RSD TABLE  
0JMM  
0JNR  
0JPE  
0JPF  
2RSF  
ARM-MITER  
M6*1.0-20  
M6*1.0-25  
M10*1.5-65  
M10*1.5-25  
M6*1.0-6  
M8*1.25-20  
M6*1.0-80  
M6*1.0-20  
M6*1.0-10  
M3*24-10  
M4*18-16  
M5*16-12  
M5*16-25  
M4*18-25  
M4*0.7-6  
2RSG PLUNGER HANDLE  
2RSH LOCKING HANDLE ASS’Y  
0JQ3  
0JQ4  
0JX7  
0JZN  
0K41  
0K5D  
0K7X  
0KA9  
0KB7  
0KBA  
0KBC  
0KBD  
0KD5  
0KD6  
0KD7  
0KDH  
0KDJ  
0KDQ  
0KDT  
0KDW  
0KKK  
0KMS  
2RSJ  
2RSL  
PC-GUARD  
CUTTER SHAFT GUARD  
HEX. HD. BOLT  
HEX. SOC. SET SCREW  
ARBOR BOLT  
2RSM TABLE INSERT (RIGHT)  
2RSN TABLE INSERT (LEFT)  
2RSP BRACING PLATE  
2RSQ MOTOR HANDLE (TOP)  
2RSR MOTOR HANDLE (DOWN)  
CR. RE. PAN HD. SCREW & WASHER  
CR. RE. COUNT HD. SCREW  
CR. RE. TRUSS HD. ROUND NECK SCREW  
CR. RE. PAN HD. TAPPING SCREW  
CR. RE. PAN HD. TAPPING SCREW  
CR. RE. PAN HD. TAPPING SCREW  
CR. RE. PAN HD. TAPPING SCREW  
CR. RE. PAN HD. TAPPING SCREW  
CR. RE. PAN HD. SCREW  
CR. RE. PAN HD. SCREW  
CR. RE. PAN HD. SCREW  
CR. RE. PAN HD. SCREW  
CR. RE. PAN HD. SCREW  
CR. RE. PAN HD. SCREW  
CR. RE. PAN HD. SCREW  
CR. RE. PAN HD. SCREW  
CR. RE. PAN HD. ROUND NECK SCREW  
HEX. NUT  
2RSS  
2RST  
CLEVIS PIN  
CENTER SHAFT  
2RSU COVER  
2RWY VISE ASS’Y  
2RX1 LEVER  
2RX3 LASER PLUNGER HOUSING  
2RX4 COVER  
2RX5 TILT POINTER  
M4*0.7-8  
M4*0.7-10  
M5*0.8-8  
2S1E  
2S4L  
2S52  
2S62  
2S65  
2S67  
BLADE  
M5*0.8-12  
M5*0.8-35  
M6*1.0-8  
M6*1.0-20  
M6*1.0-12  
M6*1.0 T=5  
M5*0.8 T=5  
M8*1.25 T=8  
M12*1.75 T=12  
BEARING COVER  
MOTOR ASS’Y  
MITER BAR ASS’Y  
POWER CABLE  
LEAD WIRE ASS’Y  
2T6A CONTROLLER ASS’Y  
0KQW LOCK NUT  
2T82  
2T83  
2T9K  
SHAFT SLEEVE  
TORSION SPRING  
OPERATOR’S MANUAL  
0KQY  
0KR0  
0KTQ  
0KTS  
0KUW  
0LU2  
0S1S  
23NX  
262V  
26LU  
27KY  
LOCK NUT  
NUT  
CABLE CLAMP  
CABLE CLAMP  
TERMINAL  
LIMIT SWITCH  
COLLAR  
GUARD-CORD  
ANCHOR PLATE  
WARNING LABEL  
CLAMP BOLT  
2T9N LABEL  
2T9P  
CAUTION LABEL  
2T9Q TRADE-MARK LABEL  
2T9R  
2T9S  
2T9T  
WARNING LABEL  
TRADE-MARK LABEL  
TILTING SCALE  
2T9U BRACKET-TILT  
2T9V CAUTION LABEL  
2TDV SUPPORT BRACKET  
41  
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7-1/4 in. COMPOUND MITER SAW  
SCHEMATIC  
MODEL NO. 137.211940  
42  
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7-1/4 in. COMPOUND MITER SAW  
PARTS LIST FOR MOTOR  
MODEL NO. 137.211940  
I.D.  
Description  
Size  
Qty  
1
0HX7  
0JX2  
0KCP  
0KNE  
0QBE  
0QBG  
0QBK  
2BMS  
2BMT  
2BMU  
2BMX  
2BN1  
2DW9  
2E0J  
NEEDLE ROLLER BEARING  
HEX. SOC. SET SCREW  
CR. RE. PAN HEAD TAPPING & WASHER SCREW  
HEX. NUT  
M5*0.8-6  
2
M5*12-60  
M6*1.0 T=5  
2
2
BRUSH HOLDER ASS’Y  
CARBON BRUSH ASS’Y  
BRUSH COVER  
2
2
2
CUTTER SHAFT  
1
SPACER  
1
HELIX GEAR  
1
FLOW GUIDE  
1
MOTOR COVER  
WAVE WASHER  
1
1
BALL BEARING  
1
2S3B  
GEAR BOX  
1
2S6R  
2S6T  
FIELD ASS’Y  
1
ARMATURE ASS’Y  
1
43  
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Get it fixed, at your home or ours!  
Your Home  
For expert troubleshooting and home solutions advice:  
manage my home  
www.managemyhome.com  
For repair – in your home – of all major brand appliances,  
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no matter who made it, no matter who sold it!  
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and items like garage door openers and water heaters.  
R
(1-800-469-4663)  
1-800-4-MY-HOME  
Call anytime, day or night (U.S.A. and Canada)  
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www.sears.ca  
Our Home  
For repair of carry-in items like vacuums, lawn equipment,  
and electronics, call anytime for the location of your nearest  
Sears Parts & Repair Service Center  
(U.S.A.)  
(Canada)  
1-800-488-1222  
1-800-469-4663  
www.sears.com  
www.sears.ca  
To purchase a protection agreement on a product serviced by Sears:  
(U.S.A.)  
(Canada)  
1-800-827-6655  
1-800-361-6665  
Para pedir servicio de reparación  
a domicilio, y para ordenar piezas:  
Au Canada pour service en français:  
MC  
1-800-LE-FOYER  
R
1-888-SU-HOGAR  
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(1-888-784-6427)  
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