Owner's Manual
®
POLY "10" ATV CART
Model No. 486.24339
• Safety
CAUTION:
• Assembly
• Operation
• Maintenance
• Parts
Before using this product, read
this manual and follow all
Safety Rules and
Operating Instructions.
IMPORTANT - READ THIS FIRST!!!
For Missing Parts or Assembly Questions
Please Call 217-728-8388
Mon.-Fri. 7 am - 5 pm CST.
FAX 217-728-2032 or e-mail [email protected]
Missing parts will be sent UPS in 24 hours directly to your home.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
FORM NO. 48228 (REV. 8/01)
PRINTED IN U.S.A.
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HARDWARE PACKAGE CONTENTS
HARDWARE SHOWN FULL SIZE
F
C
D
B
A
E
G
J
H
I
N
K
M
Not Shown Full Size
O
P
R
L
Q
REF. QTY.
DESCRIPTION
REF. QTY.
DESCRIPTION
A
B
C
D
E
F
G
H
I
4
4
Hex Bolt, 1/4" x 3/4"
J
K
L
2
2
4
4
1
1
1
1
2
Cotter Pin, 1/8" x 1-1/2"
Lock Washer, 3/8"
Flat Washer, 1/4"
Flat Washer, 1"
Extension Spring
Spring Puller
Hex Bolt, 1/4" x 1-3/4"
1
Hex Bolt, 5/16" x 3-3/4"
Hex Bolt, 3/8" x 1-1/4"
Truss Head Bolt, 5/16" x 3/4"
Hex Nut, 1/4"
2
M
N
O
P
Q
R
8
8
1
Hex Lock Nut, 5/16"
Hex Nut, 5/16"
Hitch Pin
10
2
Hair Cotter Pin 1/8"
Spacer Tube
Hex Nut, 3/8"
The model number and serial numbers will be found on a
decal attached to the wheel support.
MODEL NUMBER:
SERIAL NUMBER:
DATE OF PURCHASE:
486.24339
__________________
__________________
You should record both the serial number and the date of
purchase and keep in a safe place for future reference.
3
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ASSEMBLY
CARTON CONTENTS
1. Poly Tray
5. Axle
6. Wheels (2)
7. Draw Bar Tongue
8. Latch Lock Lever
9. Hitch Bracket
2. Wheel Support
3. Latch Stand Plate
4. Latch Stand Bracket
3
4
1
2
8
9
5
6
7
TOOLS REQUIRED FOR ASSEMBLY
(1)
(1)
(2)
(2)
(2)
Screwdriver
Pliers
7/16" Wrenches
1/2" Wrench
9/16" Wrenches
5/16" HEX
NUTS
•
Remove the hardware pack and all loose parts from
the carton. Be sure the carton is empty before
discarding.
LATCH
LOCK
LEVER
5/16" HEX
LOCK NUT
•
•
Lay out and identify all the parts and hardware as
shown on pages 3 and 4.
Place the latch lock lever through the slot in the
draw bar tongue as shown in figure 1. Assemble
the 5/16" x 3-3/4" hex bolt through the tongue, the
lever and two 5/16" hex nuts (one on each side of
the lever). Assemble the 5/16" hex lock nut onto
the end of the bolt and tighten so that the bolt can
still rotate freely. Tighten the two 5/16" hex nuts
against the sides of the latch lock lever so that the
lever is centered in the slot. See figure 1.
DRAWBAR TONGUE
5/16" x 3-3/4"
HEX BOLT
FIGURE 1
4
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•
Attach the short end of the spring to the hole in the
latch lock lever. Use the spring puller to attach the
long end of the spring to the square hole in the
tongue. The hooked end of the puller should face
away from the tongue as shown in figure 2.
•
Assemble the axle and drawbar tongue to the
wheel support, with the open side of tongue facing
away from the wheel support. Fasten the axle to
the wheel support using four 1/4" x 1-3/4" hex bolts
and 1/4" hex nuts. Tighten. See figure 4.
1/4" x 1-3/4"
HEX BOLT
LONG END
OF SPRING
AXLE
DRAW BAR
TONGUE
LATCH LOCK
WHEEL
SUPPORT
1/4" HEX NUT
SPRING PULLER
LEVER
FIGURE 2
FIGURE 4
•
Assemble the hitch bracket to the drawbar tongue
using two 3/8" x 1-1/4" hex bolts, 3/8" lock washers
and 3/8" hex nuts. Tighten. See figure 3.
•
Assemble a spacer tube, a 1" flat washer, a wheel
(valve stem facing out) and another 1" flat washer
onto the axle as shown in figure 5. Insert a cotter
pin through the axle, spreading the ends. Repeat
on other end of axle.
• Assemble hitch pin to tongue/ hitch bracket and secure
with 1/8" hair cotter pin. See figure 3.
NOTE: Use the grease fitting to fill the wheel hub with
automotive type grease after the wheel is
assembled onto the axle.
HITCH PIN
3/8" x 1-1/4"
HEX BOLT
HITCH
WHEEL
SPACER
TUBE
AXLE
BRACKET
TONGUE
FLAT
WASHER
1/8" HAIR
COTTER
PIN
3/8" LOCK
WASHER
FLAT
WASHER
3/8" HEX
NUT
COTTER PIN
FIGURE 3
FIGURE 5
5
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•
Assemble the latch stand plate and the latch stand
bracket to the bottom of the poly tray using four
1/4" x 3/4" hex bolts, 1/4" flat washers and 1/4"
hex nuts. Tighten. See figure 6.
1/4" x 3/4"
HEX BOLT
1/4" FLAT
WASHER
LATCH
STAND PLATE
LATCH STAND
BRACKET
1/4" HEX NUT
FIGURE 6
•
Place the poly tray down onto the wheel support,
positioning it so that the latch stand bracket snaps
under the latch lock lever. Fasten the tray to the
wheel support using eight 5/16" x 3/4" truss head
bolts and 5/16" hex nuts as shown in figure 7.
Tighten.
5/16" x 3/4"
TRUSS HEAD
BOLT
5/16" HEX
NUT
LATCH LOCK
LEVER
FIGURE 7
6
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OPERATION
KNOW YOUR CART
Read this owner's manual and safety rules before
operating your cart.
Compare the illustration below with your cart to familiarize
•
Use the slope guide provided on page 11 of this
manual to determine whether slope angle is too
steep for safe operation.
yourself with the various controls and their locations.
CAUTION: Vehicle braking and stability
may be affected with the addition of an
accessory or an attachment. Be aware of
changing conditions on slopes.
•
•
For best handling and traction, distribute the weight
of the load evenly in the cart.
Always test to make sure your vehicle has adequate
towing and braking capabilities whenever hauling a
substantial amount of weight in your cart. Use extra
caution when operating on slopes.
LATCH LOCK LEVER
•
•
To dump material from the cart, release the spring
latch on the tongue by pulling the latch lock lever
forward, away from the cart. The cart bed will then
tilt backwards to empty its contents. After emptying,
pull the front of the bed down toward the cart tongue
until the latch snaps into place.
LATCH LOCK LEVER Locks the front of the cart to
the tongue and releases it for dumping.
The maximum towing speed for this cart is 10 m.p.h.
HOW TO USE YOUR
DO NOT EXCEED WEIGHT CAPACITY OF CART
(See the specifications on this page.)
One cubic foot of dirt weighs approximately 150 lbs.
CAUTION: To avoid possible injury,
before releasing the latch be sure that
no one is near the cart.
•
Refer to the vehicle owners manual for instructions
on safe operation on slopes.
MAINTENANCE/STORAGE
CUSTOMER RESPONSIBILITIES
•
Read and follow the maintenance schedule and the maintenance procedures listed in this section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service.
Service Dates
Check for loose fasteners
Check for worn or damaged parts
Check tire pressure
Lubricate
X
X
X
X
Clean
X
•
•
Apply grease through the grease fittings to the
wheel hubs each season.
Wipe off or rinse the cart after each use.
SCHEDULED MAINTENANCE
•
Before each use make a thorough visual check of
the cart for any bolts and nuts which may have
loosened. Retighten any loose bolts and nuts.
Keep tires filled. The maximum recommended
pressure is 10 lbs.
STORAGE
•
•
•
•
Clean thoroughly before storing.
Remove any rust from painted surfaces and coat
with touch up paint.
Lubricate the latch lock assembly each season
using a light machine oil.
•
Store in a clean, dry area.
7
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PARTS
REPAIR PARTS FOR MODEL 486.24339
23
16
20
1
5
21
6
7
21
3
8
13
12
25
10
12
22
22
22
11
17
2
B
14
2
4
B
9
19
24
18
15
27
26
8
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REPAIR PARTS FOR MODEL 486.24339
REF.
NO.
PART
NO.
QTY.
DESCRIPTION
1
2
3
4
5
6
7
8
47019
24528
47049
24758
24386
24497
24527
24498
47407
23475
43093
43601
47453
43064
43015
43088
43087
43003
1509-69
43814
46978
46980
43012
47408
23353
43343
47622
48228
1
1
2
1
1
1
1
1
1
1
2
4
2
1
2
4
2
2
4
8
8
10
4
1
1
1
1
1
Poly Tray
Axle, 1"
Wheel
Draw Bar Tongue
Latch Stand Plate
Latch Stand Bracket
Wheel Support
Latch Lock Lever
Hex Bolt, 5/16-18 x 3-3/4"
Hitch Bracket
Cotter Pin, 1/8" x 1-1/2"
Washer, Flat 1.59" O.D. x 1" I.D.
Spacer Tube, 3-1/8" Lg.
Hex Lock Nut, 5/16-18*
Hex Nut, 3/8-16*
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Flat Washer, 1/4"
Hex Bolt, 3/8-16 x 1-1/4" *
Lock Washer, 3/8" *
Hex Bolt, 1/4-20 x 1-3/4" *
Truss Head Bolt, 5/16-18 x 3/4"
Hex Nut, 1/4-20 (SEMS)
Hex Nut, 5/16-18 (SEMS)
Hex Bolt, 1/4-20 x 3/4" *
Extension Spring
Hitch Pin
Hair Cotter Pin, 1/8"
Spring Puller
Owner's Manual
* Purchase Common Hardware Locally
9
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NOTES
10
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SLOPE GUIDE
(Keep this sheet in a safe place for future reference.)
Use this guide to determine if a slope is safe for the operation of your tractor and cart.
Refer also to the instructions in your vehicle owners manual.
11
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Get it fixed, at your home or ours!
For repair of major brand appliances in your own home…
no matter who made it, no matter who sold it!
1-800-4-MY-HOMESM Anytime, day or night
(1-800-469-4663)
To bring in products such as vacuums, lawn equipment and electronics
Sears Parts & Repair Center.
for repair, call for the location of your nearest
1-800-488-1222 Anytime, day or night
For the replacement parts, accessories and owner’s manuals
that you need to do-it-yourself, call Sears PartsDirectSM
!
1-800-366-PART 6 a.m. – 11 p.m. CST,
(1-800-366-7278)
7 days a week
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m. – 5 p.m. CST, Mon. – Sat.
Para pedir servicio de reparación a domicilio,
y para ordenar piezas con entrega a domicilio:
Au Canada pour service en français:
SM
1-877-LE-FOYER
SM
1-888-SU-HOGAR
(1-877-533-6937)
(1-888-784-6427)
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