Craftsman Cordless Saw 31527119 User Manual

Owner’s Manual  
®
6-1/2 in. (165 mm) 18 VOLTS PROFESSIONAL  
CORDLESS TRIM SAW  
Model No.  
315.271190  
45  
30  
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5
4
4 5  
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Save this manual for  
future reference  
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1
CAUTION: Read and follow  
all Safety Rules and Operating  
Instructions before first use of  
this product.  
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Safety  
Features  
Assembly  
Operation  
Maintenance  
Parts List  
Customer Help Line: 1-800-932-3188  
Sears Roebuck and Co., Hoffman Estates, IL 60179 USA  
R
972000-765  
9-01  
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GENERAL SAFETY RULES  
Tool Use and Care  
Use clamps or other practical way to secure and  
support the workpiece to a stable platform. Holding  
the work by hand or against your body is unstable and  
may lead to loss of control.  
Maintain tools with care. Keep cutting tools sharp  
and clean. Properly maintained tools with sharp cutting  
edges are less likely to bind and are easier to control.  
Check for misalignment or binding of moving parts,  
breakage of parts, and any other condition that  
may affect the tool’s operation. If damaged, have  
the tool serviced before using. Many accidents are  
caused by poorly maintained tools.  
Do not force tool. Use the correct tool for your  
application. The correct tool will do the job better and  
safer at the rate for which it is designed.  
Do not use tool if switch does not turn it on and off.  
A tool that cannot be controlled with the switch is  
dangerous and must be repaired.  
Use only accessories that are recommended by the  
manufacturer for your model. Accessories that may  
be suitable for one tool, may create a risk of injury  
when used on another tool.  
Disconnect battery pack from tool before making  
any adjustments, changing accessories, or storing  
the tool. Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
Service  
Tool service must be performed by a qualified  
repair personnel. Service or maintenance performed  
by unqualified personnel could result in a risk of injury.  
Store idle tools out of the reach of children and  
other untrained persons. Tools are dangerous in the  
hands of untrained users.  
When servicing a tool, use only identical replace-  
ment parts. Follow instructions in the Maintenance  
section of this manual. Use of unauthorized parts or  
failure to follow Maintenance Instructions may create a  
risk of shock or injury.  
When battery pack is not in use, keep it away from  
other metal objects like: paper clips, coins, keys,  
nails, screws, or other small metal objects that can  
make a connection from one terminal to another.  
Shorting the battery terminals together may cause  
sparks, burns, or a fire.  
SPECIFIC SAFETY RULES AND/OR SYMBOLS  
Additional Rules For Safe Operation  
Do not place battery tools or their batteries near  
fire or heat. They may explode. Following this rule  
will reduce the risk of electric shock, fire, or serious  
personal injury.  
Know your power tool. Read operator’s manual  
carefully. Learn its applications and limitations, as  
well as the specific potential hazards related to this  
tool. Following this rule will reduce the risk of electric  
shock, fire, or serious injury.  
Do not charge battery tool in a damp or wet loca-  
tion. Following this rule will reduce the risk of electric  
shock, fire, or serious personal injury.  
Make sure your extension cord is in good condi-  
tion. When using an extension cord, be sure to use  
one heavy enough to carry the current your prod-  
uct will draw. A wire gage size (A.W.G.) of at least  
16 is recommended for an extension cord 100 feet  
or less in length. A cord exceeding 100 feet is not  
recommended. If in doubt, use the next heavier  
gage. The smaller the gage number, the heavier the  
cord. An undersized cord will cause a drop in line  
voltage resulting in loss of power and overheating.  
Your battery tool should be charged in a location  
where the temperature is more than 50°F but less  
than 100°F. Following this rule will reduce the risk of  
electric shock, fire, or serious personal injury.  
Under extreme usage or temperature conditions,  
battery leakage may occur. If liquid comes in  
contact with your skin, wash immediately with soap  
and water, then neutralize with lemon juice or  
vinegar. If liquid gets into your eyes, flush them  
with clean water for at least 10 minutes, then seek  
immediate medical attention. Following this rule will  
reduce the risk of serious personal injury.  
Important Rules For Battery Tools  
Battery tools do not have to be plugged into an  
electrical outlet; therefore, they are always in  
operating condition. Be aware of possible hazards  
when not using your battery tool or when changing  
accessories.  
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SPECIFIC SAFETY RULES AND/OR SYMBOLS  
Additional Specific Safety Rules  
Never use damaged or incorrect blade washers or  
bolts. The blade washers and bolt were specially  
designed for your saw, or optimum performance and  
safety of operation.  
DANGER! Keep hands away from cutting area and  
blade. Keep your second hand on auxiliary handle  
or motor housing. If both hands are holding the saw,  
they cannot be cut by the blade.  
Causes and Operator Prevention of Kickback:  
Keep your body positioned to either side of the  
saw blade, but not in line with the saw blade.  
KICKBACK could cause the saw to jump backwards.  
See Pages 14 and 15.  
Kickback is a sudden reaction to a pinched, bound, or  
misaligned saw blade, causing an uncontrolled saw to  
lift up and out of the workpiece toward the operator.  
Do not reach underneath the work. The guard  
When the blade is pinched or bound tightly by the kerf  
closing down, the blade stalls and the motor reaction  
drives the unit rapidly back toward the operator.  
cannot protect you from the blade below the work.  
Check the lower guard for proper closing before  
each use. Do not operate saw if lower guard does  
not move freely and close instantly. Never clamp  
or tie the lower guard into the open position . If  
saw is accidentally dropped, lower guard may be bent.  
Raise lower guard with the lower blade guard handle  
and make sure it moves freely and does not touch the  
blade or any other part, in all angles and depths of cut.  
If the blade becomes twisted or misaligned in the cut,  
the teeth at the back edge of the blade can dig into the  
top surface of the wood causing the blade to climb out  
of the kerf and jump back toward the operator.  
Kickback is a result of tool misuse and/or incorrect  
operating procedures or conditions and can be  
avoided by taking proper precautions as given below:  
Check the operation and condition of the lower  
guard spring. If the guard and the spring are not  
operating properly, they must be serviced before  
use. Lower guard may operate sluggishly due to  
damaged parts, gummy deposits, or a buildup of  
debris.  
Maintain a firm grip on the saw and position your  
body and arm in a way that allows you to resist  
KICKBACK forces. KICKBACK forces can be con-  
trolled by the operator, if proper precautions are taken.  
When blade is binding, or when interrupting a cut  
for any reasons, release the trigger and hold the  
saw motionless in the material until the blade  
comes to a complete stop. Never attempt to  
remove the saw from the work or pull the saw  
backward while the blade is in motion or KICK-  
BACK may occur. Investigate and take corrective  
actions to eliminate the cause of blade binding.  
Lower guard should be retracted manually only for  
special cuts such as “Pocket Cuts” and “Com-  
pound Cuts”. Raise lower guard by lower blade  
guard handle. As soon as blade enters the mate-  
rial, lower guard must be released. For all other  
sawing, the lower guard should operate automatically.  
Always observe that the lower guard is covering  
the blade before placing saw down on bench or  
floor. An unprotected, coasting blade will cause the  
saw to walk backwards, cutting whatever is in its path.  
Be aware of the time it takes for the blade to stop after  
switch is released.  
When restarting a saw in the workpiece, center the  
saw blade in the kerf and check that teeth are not  
engaged into the material. If saw blade is binding, it  
may walk up or KICKBACK from the workpiece as the  
saw is restarted.  
Support large panels to minimize the risk of blade  
pinching and KICKBACK. Large panels tend to sag  
under their own weight. Supports must be placed  
under the panel on both sides, near the line of cut and  
near the edge of the panel.  
NEVER hold piece being cut in your hands or  
across your leg. It is important to support the work  
properly to minimize body exposure, blade binding, or  
loss of control.  
Hold tool by insulating gripping surfaces when  
performing an operation where the cutting tool  
may contact hidden wiring. Contact with a “live” wire  
will also make exposed metal parts to the tool “live”  
and shock the operator.  
Do not use dull or damaged blades. Unsharpened  
or improperly set blades produce narrow kerf causing  
excessive friction, blade binding, and KICKBACK.  
Blade depth and bevel adjusting locking levers  
must be tight and secure before making cut. If  
blade adjustment shifts while cutting, it will cause  
binding and KICKBACK.  
When ripping always use a rip fence or a straight  
edge guide. This improves the accuracy of cut and  
reduces the chance of blade binding.  
Use extra caution when making a “Pocket Cut”  
into existing walls or other blind areas. The protrud-  
ing blade may cut objects that can cause KICKBACK.  
Always use blade with correct size and shape  
(diamond vs. round) arbor holes. Blades that do not  
match the mounting hardware of the saw will run  
eccentrically, causing loss of control.  
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SPECIFIC SAFETY RULES AND/OR SYMBOLS  
Important Safety Instructions For Charger  
Save these instructions. This manual contains  
important safety and operating instructions for  
battery charger item number 9-11040 (981399-001).  
Following this rule will reduce the risk of electric shock,  
fire, or serious personal injury.  
Do not operate charger if it has received a sharp  
blow, been dropped, or otherwise damaged in any  
way; take it to a qualified serviceman. Following this  
rule will reduce the risk of electric shock, fire, or  
serious personal injury.  
Before using battery charger, read all instructions  
and cautionary markings in this manual, on battery  
charger, and product using battery charger. Follow-  
ing this rule will reduce the risk of electric shock, fire,  
or serious personal injury.  
Do not disassemble charger; take it to a qualified  
serviceman when service or repair is required.  
Incorrect reassembly may result in a risk of elec-  
tric shock or fire. Following this rule will reduce the  
risk of electric shock, fire, or serious personal injury.  
To reduce the risk of injury, charge only nickel-  
cadmium and nickel metal hydride type recharge-  
able batteries. Other types of batteries may burst  
causing personal injury and damage. Following this  
rule will reduce the risk of electric shock, fire, or  
serious personal injury.  
To reduce the risk of electric shock, unplug  
charger from outlet before attempting any mainte-  
nance or cleaning. Turning off controls will not  
reduce this risk. Following this rule will reduce the  
risk of electric shock, fire, or serious personal injury.  
Do not use charger outdoors. Following this rule will  
reduce the risk of electric shock, fire, or serious  
personal injury.  
Do not expose charger to rain or snow. Following  
this rule will reduce the risk of electric shock, fire, or  
serious personal injury.  
Disconnect charger from power supply when not  
in use. Following this rule will reduce the risk of  
electric shock, fire, or serious personal injury.  
Use of an attachment not recommended or sold by  
the battery charger manufacturer may result in a  
risk of fire, electric shock, or injury to persons.  
Following this rule will reduce the risk of electric shock,  
fire, or serious personal injury.  
DANGER: RISK OF ELECTRIC SHOCK. DO NOT  
TOUCH UNINSULATED PORTION OF OUTPUT  
CONNECTOR OR UNINSULATED BATTERY TERMI-  
NAL.  
To reduce the risk of damage to charger body and  
cord, pull by charger plug rather than cord when  
disconnecting charger. Following this rule will reduce  
the risk of serious personal injury.  
Save these instructions. Refer to them frequently  
and use them to instruct others who may use this  
tool. If you loan someone this tool, loan them  
these instructions also. Following this rule will  
reduce the risk of electric shock, fire, or serious  
personal injury.  
Make sure cord is located to that it will not be  
stepped on, tripped over, or otherwise subjected to  
damage or stress. Following this rule will reduce the  
risk of serious personal injury.  
WARNING: Some dust created by power sanding,  
sawing, grinding, drilling, and other construction  
activities contains chemicals known to cause  
cancer, birth defects or other reproductive harm.  
Some examples of these chemicals are:  
An extension cord should not be used unless  
absolutely necessary. Use of improper extension  
cord could result in a risk of fire and electric shock. If  
extension cord must be used, make sure:  
a. That pins on plug of extension cord are the same  
number, size and shape as those of plug on  
charger.  
• lead from lead-based paints,  
• crystalline silica from bricks and cement  
and other masonry products, and  
b. That extension cord is properly wired and in good  
electrical condition; and  
• arsenic and chromium from chemically-  
treated lumber.  
c. That wire size is large enough for AC ampere rating  
of charger as specified below:  
Your risk from these exposures varies, depending  
on how often you do this type of work. To reduce  
your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety  
equipment, such as those dust masks that are  
specially designed to filter out microscopic particles.  
Cord Length (Feet)  
Cord Size (AWG)  
25´  
16  
50´  
16  
100´  
16  
Note: AWG = American Wire Gage  
Do not operate charger with a damaged cord or  
plug. If damaged, have replaced immediately by a  
qualified serviceman. Following this rule will reduce  
the risk of electric shock, fire, or serious personal  
injury.  
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SYMBOLS  
SYMBOL  
NAME  
DESIGNATION/EXPLANATION  
Voltage  
V
Volts  
A
Amperes  
Hertz  
Current  
Hz  
min  
Frequency (cycles per second)  
Time  
Minutes  
Alternating Current  
Direct Current  
Type or a characteristic of current  
Type or a characteristic of current  
---  
n
No Load Speed  
Rotational speed, at no load  
0
.../min  
Revolutions or Reciprocation Per Minute  
Revolutions, strokes,  
surface speed, orbits etc. per minute  
Safety Alert Symbol  
Indicates danger, warning or caution.  
It means attention!!! Your safety is  
involved.  
FEATURES  
DEFINITIONS  
A)  
B)  
C)  
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others.  
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others.  
Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
CAUTION: Failure to obey a safety warning may result in property damage or personal injury  
to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric  
shock and personal injury.  
D)  
NOTE: Advises you of information or instructions vital to the operation or maintenance of the  
equipment.  
WARNING:  
The operation of any power tool can result in foreign objects being thrown into your eyes, which can  
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or  
safety glasses with side shields and a full face shield when needed. We recommend Wide Vision  
Safety Mask for use over eyeglasses or standard safety glasses with side shields, available at Sears  
Retail Stores.  
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FEATURES  
KNOW YOUR TRIM SAW  
APPLICATIONS  
See Figure 1.  
(Use only for the purposes listed below)  
Before attempting to use your trim saw, familiarize yourself  
with all operating features and safety requirements.  
Cutting all types of wood products (lumber, plywood,  
paneling).  
Features include easily operated bevel cut and depth of  
cut adjustment mechanisms; positive 0° bevel stop;  
spindle lock; and blade wrench storage.  
WARNING: If any parts are missing, do not operate  
your saw until the missing parts are replaced. Failure to  
do so could result in possible serious personal injury.  
WARNING: Carefully read through this entire  
owner’s manual before using your new trim saw. Pay  
close attention to the Rules For Safe Operation,  
Warnings and Cautions. If you use your trim saw  
properly and only for what it is intended, you will enjoy  
years of safe, reliable service.  
PRODUCT SPECIFICATIONS:  
TRIM SAW  
Blade Diameter  
315.271190  
6-1/2 in. (165 mm)  
5/8 in. (16 mm)  
2-1/8 in. (54 mm)  
1-5/8 in. (42 mm)  
2,500 RPM  
Blade Arbor  
Cutting Depth at 90°  
Cutting Depth at 45°  
No load Speed  
Motor  
Your trim saw has been shipped completely assembled  
except for the blade. Inspect it carefully to make sure no  
breakage or damage has occurred during shipping. If any  
parts are damaged or missing, contact your nearest Sears  
Retail Store to obtain replacement parts before attempting  
to operate saw. A blade, blade wrench (5 mm hex key), rip  
guide (edge guide) and this owner's manual are also  
included.  
18 Volts DC  
CHARGER  
ITEM NO. 9-11040  
(981399-001)  
Input  
120 v, 60 Hz, AC only  
9.6 - 24 Volts  
1 Hour  
WARNING: Do not allow familiarity with your saw to  
make you careless. Remember that a careless fraction  
of a second is sufficient to inflict severe injury.  
Charging Voltage  
Charge Rate  
BATTERY PACK  
ITEM NO. 9-11034  
(981404-001)  
SWITCH  
Your saw is equipped with a lock-off button which reduces  
the possibility of accidental starting. The lock-off button is  
located on the handle above the switch trigger. You must  
depress the lock-off button in order to pull the switch  
trigger. The lock resets each time the trigger is released.  
Note: You can depress the lock-off button from either the  
left or right side.  
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FEATURES  
BLADE WRENCH  
(5 mm HEX KEY)  
DEPTH OF  
CUT ADJUSTMENT  
(DEPTH ADJUSTMENT KNOB)  
BLADE WRENCH  
STORAGE AREA  
SWITCH  
TRIGGER  
LOCK-OFF  
BUTTON  
BATTERY  
PACK  
SPINDLE  
LOCK BUTTON  
RIP  
UPPER  
BLADE GUARD  
GUIDE SCREW  
(WING SCREW)  
45  
30  
2
LOWER BLADE  
GUARD HANDLE  
5
BASE  
ASSEMBLY  
4
4 5  
0
3
BEVEL CUT ADJUSTMENT  
(BEVEL ADJUSTMENT KNOB)  
2
LOWER  
BLADE GUARD  
1
BLADE  
0
RIP GUIDE  
Fig. 1  
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FEATURES  
LED FUNCTION OF CHARGER  
MOUNTING CHARGER  
See Figure 4.  
CHARGER  
YELLOW LIGHT “ON” AND RED  
LIGHT FLASHING INDICATES  
DEFECTIVE BATTERY PACK  
Your charger has a “key hole” hanging feature for conve-  
nient, space saving storage. Therefore, if desired, you can  
mount your charger to a wall. Screws should be installed  
so that center distances are 4-1/8 inches apart.  
®
UNIVERSAL  
Bad  
Battery  
AST CHARGE  
F
+
Charging  
Flashing  
Soft Start  
Ready  
RED LIGHT “ON”  
INDICATES FAST  
CHARGING MODE  
4-1/8 in.  
GREEN LIGHT “ON” INDICATES FULLY  
CHARGED AND SLOW CHARGING  
TO MAINTAIN BATTERY PACK  
Fig. 2  
BATTERY PACK SHOWN ATTACHED TO CHARGER  
BACK SIDE OF CHARGER  
Fig. 4  
UNIVERSAL  
F
AST CHARGE  
Bad  
Battery  
®
+
Charging  
Flashing  
Soft Start  
Ready  
CHARGER  
BATTERY PACK SHOWN  
IN CHARGER  
Fig. 3  
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ASSEMBLY  
SPINDLE  
LOCK BUTTON  
WARNING: Always remove battery pack from your  
saw when you are assembling parts, making  
adjustments, assembling or removing blades,  
cleaning, or when not in use. Removing battery pack  
will prevent accidental starting that could cause  
serious personal injury.  
LOWER BLADE  
GUARD HANDLE  
Note: Your saw is assembled with the battery pack  
attached.  
BLADE  
45  
TO REMOVE BATTERY PACK  
30  
2
See Figure 5.  
3
Depress latch located on front of battery pack (1) to  
3
1
release battery pack.  
4 5  
0
1
Pull on battery pack (2) to remove from saw.  
INNER  
BLADE WASHER  
DEPRESS LATCH TO  
RELEASE BATTERY PACK  
OUTER  
BLADE WASHER  
BLADE SCREW  
Fig. 6  
1
Remove blade wrench (5 mm hex key) from storage  
PULL TO  
REMOVE  
area. See Figure 1.  
Depress spindle lock button and remove blade screw  
and outer blade washer. See Figure 6.  
Note: Turn blade screw clockwise to remove.  
Wipe a drop of oil onto inner blade washer and outer  
2
blade washer where they contact blade.  
BATTERY PACK  
Fig. 5  
WARNING: If inner blade washer has been re-  
moved, replace it before placing blade on spindle.  
Failure to do so could cause an accident since blade  
will not tighten properly.  
TO ASSEMBLE BLADE  
See Figure 6.  
WARNING: A 6-1/2 in. (165 mm) blade is the  
Fit saw blade inside lower blade guard and onto  
maximum blade capacity of your saw. Never use a  
blade that is too thick to allow outer blade washer to  
engage with the flats on the spindle. Larger blades  
will come in contact with the blade guard, while  
thicker blades will prevent blade screw from securing  
blade on spindle. Either of these situations could  
result in a serious accident.  
spindle.  
Note: The saw teeth point upward at the front of saw  
as shown in figure 6.  
Replace outer blade washer.  
Depress spindle lock button, then replace blade screw.  
Tighten blade screw securely.  
Remove battery pack from saw.  
Note: Turn blade screw counterclockwise to tighten.  
Return blade wrench to storage area.  
WARNING: Failure to remove battery pack from  
saw could result in accidental starting causing  
possible serious personal injury.  
REMEMBER: Never use a blade that is too thick to  
allow the outer blade washer to engage with the flats  
on the spindle.  
Locate latch on end of battery pack and depress to  
release battery pack from your saw. See Figure 5.  
10  
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ASSEMBLY  
TO REMOVE BLADE  
TO ATTACH BATTERY PACK TO TRIM SAW  
See Figure 7.  
See Figure 8.  
Remove battery pack from saw.  
Note: Battery pack is shipped in a low charge condition.  
Therefore, it must be charged prior to use. Refer to page  
12, “CHARGING BATTERY PACK” for charging  
instructions.  
WARNING: Failure to remove battery pack from  
saw could result in accidental starting causing  
possible serious personal injury.  
Align raised ribs on battery pack with grooves on  
bottom of saw, then attach battery pack to saw as  
shown in figure 8.  
Remove blade wrench from storage area. See Figure 1.  
Position saw as shown in figure 8, depress spindle lock  
button, and remove blade screw.  
Make sure the latch on battery pack snaps in place  
and battery pack is secured to saw before beginning  
operation.  
Note: Turn blade screw clockwise to remove.  
Remove outer blade washer. See Figure 8.  
Note: Blade can be removed at this point.  
LATCH  
RAISED RIBS  
SPINDLE  
LOCK BUTTON  
TO LOOSEN  
GROOVES  
45  
30  
2
BATTERY PACK  
45  
BLADE  
SCREW  
30  
3
3
1
4 5  
0
1
1
4 5  
BLADE  
WRENCH  
0
1
Fig. 8  
TO TIGHTEN  
CAUTION: When attaching battery pack to your  
saw, be sure raised ribs and grooves align properly  
and latch snaps into place properly. Improper  
assembly can cause damage to saw and battery  
pack.  
Fig. 7  
11  
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OPERATION  
If after one hour red light is still flashing, this indicates  
a defective battery pack and should be replaced.  
WARNING: Always wear safety goggles or safety  
glasses with side shields when operating tools.  
Failure to do so could result in objects being thrown  
into your eyes, resulting in possible serious injury.  
Green light on indicates battery pack is fully charged  
and slow charging to maintain battery pack.  
Yellow light on and red light flashing indicates defective  
battery pack. Return battery pack to your nearest  
Sears Repair Center for checking or replacing.  
CHARGING BATTERY PACK  
The battery pack for this tool has been shipped in a low  
charge condition to prevent possible problems. Therefore,  
you should charge it until light on front of charger changes  
from red to green.  
When your battery pack becomes fully charged, the  
red light will turn OFF and the green light will turn ON.  
After normal usage, 1 hour of charging time is required  
to be fully charged. A minimum charge time of 1-1/2  
hours is required to recharge a completely discharged  
tool.  
Note: Batteries will not reach full charge the first time they  
are charged. Allow several cycles (cutting followed by  
recharging) for them to become fully charged.  
TO CHARGE  
The battery pack will become slightly warm to the  
touch while charging. This is normal and does not  
indicate a problem.  
Charge battery pack only with the charger provided.  
Make sure power supply is normal house voltage,  
120 volts, 60 Hz, AC only.  
Do not place charger in an area of extreme heat or  
cold. It will work best at normal room temperature.  
Connect charger to power supply.  
When the batteries become fully charged, unplug your  
charger from power supply and remove the battery  
pack.  
Attach battery pack to charger by aligning raised ribs  
on battery pack with grooves in charger, then slide  
battery back onto charger. See Figure 9.  
LED FUNCTION OF CHARGER  
BATTERY  
PACK  
LED WILL BE LIGHTED TO INDICATE STATUS OF  
CHARGER AND BATTERY PACK:  
Red LED Lighted = Fast Charging Mode.  
TO  
REMOVE  
Green LED Lighted = Fully Charged And Slow  
Charging To Maintain Battery Pack.  
Red LED Flashing = Hot Or Deeply Discharged  
CHARGER  
Battery Pack. Also Defective Battery Pack After 1 Hour.  
Yellow LED Lighted and Red LED Flashing =  
Defective Battery Pack.  
TO  
ATTACH  
UNIVERSAL  
IMPORTANT INFORMATION FOR RECHARGING  
HOT BATTERIES  
Bad  
AST CHARGE  
F
Battery  
+
Charging  
Flashing  
Soft Start  
Ready  
Under extreme continuous use, the batteries in your  
battery pack will become hot. You should let a hot battery  
pack cool down for approximately 1 hour before attempt-  
ing to recharge. When the battery pack becomes dis-  
charged and is hot, this will cause the red light on your  
battery charger to flash. When battery pack cools down,  
red light will glow continuously indicating fast charging  
mode, 1 hour charge time. Once the battery pack cools  
down, it will recharge battery pack in fast charging mode  
as normal.  
GROOVES  
Fig. 9  
Red light should turn on. Red light indicates fast  
charging mode.  
If red light is flashing, this indicates battery pack is  
deeply discharged or hot.  
Note: This situation only occurs when extreme continuous  
use of your saw causes the batteries to become hot. It  
does not occur under normal circumstances. Refer to  
"CHARGING BATTERY PACK" for normal recharging of  
batteries. If the charger does not charge your battery pack  
under normal circumstances, return both the battery pack  
and charger to your nearest Sears repair center for  
electrical check.  
If battery pack is hot, red light should become steady  
after battery pack has cooled down.  
If battery pack is deeply discharged, red light should  
become steady after voltage has increased, normally  
within 60 minutes.  
12  
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OPERATION  
Never use saw when guard is not operating correctly.  
SAW BLADES  
Guard should be checked for correct operation before  
each use. If you drop your saw, check the lower blade  
guard and bumper for damage at all depth settings  
before reuse. Note: The guard is operating correctly  
when it moves freely and readily returns to the closed  
position. If for any reason your lower blade guard  
does not close freely, take it to the nearest Sears Parts  
and Repair Center for service before using.  
The best of saw blades will not cut efficiently if they are  
not kept clean, sharp, and properly set. Using a dull blade  
will place a heavy load on your saw and increase the  
danger of kickback. Keep extra blades on hand, so that  
sharp blades are always available.  
Gum and wood pitch hardened on blades will slow your  
saw down. Use gum and pitch remover, hot water, or  
kerosene to remove these accumulations. Do not use  
gasoline.  
LOWER BLADE GUARD  
IS IN UP POSITION  
WHEN MAKING A CUT  
BLADE GUARD SYSTEM  
The lower blade guard attached to your trim saw is  
there for your protection and safety. It should never be  
altered for any reason. If it becomes damaged or  
begins to return slow or sluggish, do not operate your  
saw until the damage has been repaired or replaced.  
Always leave guard in operating position when using  
saw.  
DANGER: When sawing through workpiece, lower  
blade guard does not cover blade on the underside of  
workpiece. Since blade is exposed on underside of  
workpiece, keep hands and fingers away from cutting  
area. Any part of your body coming in contact with  
moving blade will result in serious injury.  
See Figure 10.  
BLADE EXPOSED ON  
UNDERSIDE OF WORKPIECE  
Fig. 10  
13  
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OPERATION  
KICKBACK  
TO LESSEN THE CHANCE OF KICKBACK:  
See Figure 11.  
Always keep the correct blade depth setting – the  
correct blade depth setting for all cuts should not  
exceed 1/4 in. below the material to be cut. See Figure  
13. One blade tooth below the material to be cut works  
best for most efficient cutting action.  
KICKBACK  
BLADE SET TOO DEEP  
Fig. 11  
The best guard against kickback is to avoid dangerous  
practices.  
Kickback occurs when the blade stalls rapidly and the saw  
is driven back towards you. Blade stalling is caused by any  
action which pinches the blade in the wood.  
CORRECT BLADE DEPTH SETTING =  
BLADE EXPOSED ONE BLADE TOOTH  
DANGER: Release switch immediately if blade binds  
or saw stalls. Kickback could cause you to lose  
control of your saw. Loss of control can lead to  
serious injury.  
BELOW THE MATERIAL TO BE CUT  
Fig. 13  
Inspect the workpiece for knots or nails before  
beginning a cut. Never saw into a knot or nail.  
KICKBACK IS CAUSED BY:  
Make straight cuts. Always use a straight edge guide  
when rip cutting. This helps prevent twisting the blade  
in the cut.  
Incorrect blade depth setting. See Figure 11.  
Sawing into knots or nails in workpiece.  
Twisting blade while making a cut.  
Always use clean, sharp and properly set blades.  
Never make cuts with dull blades.  
Making a cut with a dull, gummed up, or improperly set  
blade.  
To avoid pinching the blade, support the workpiece  
properly before beginning a cut. The right and wrong  
ways to support large pieces of work are shown in  
figures 12 and 14.  
Incorrectly supporting workpiece. See Figure 12.  
Forcing a cut.  
Cutting warped or wet lumber.  
Tool misuse or incorrect operating procedures.  
50  
45  
0
22.5  
1
0
50  
45  
0
22.5  
1
0
RIGHT  
Fig. 14  
WRONG  
Fig. 12  
14  
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OPERATION  
When making a cut use steady, even pressure. Never  
STARTING A CUT  
force cuts.  
Know the right way to use your saw.  
See Figure 16.  
Do not cut warped or wet lumber.  
Always hold your saw firmly with both hands and keep  
your body in a balanced position so as to resist the  
forces of kickback should it occur.  
When using your saw, always stay alert and exercise  
control. Do not remove your saw from workpiece  
while the blade is moving.  
DEPTH OF CUT ADJUSTMENT  
Always keep correct blade depth setting. The correct  
blade depth setting for all cuts should not exceed 1/4 inch  
below the material to be cut. More blade depth will  
increase the chance of kickback and cause the cut to be  
rough. One blade tooth below the material to be cut works  
best for most efficient cutting action.  
45  
30  
2
3
3
TO ADJUST BLADE DEPTH  
1
4 5  
0
1
Remove battery pack from saw.  
WARNING: Failure to remove battery pack from  
saw could result in accidental starting causing  
possible serious personal injury.  
Fig. 16  
Never use your saw as shown in figure 17.  
TO RAISE  
SAW  
TO  
TIGHTEN  
45  
30  
2
3
TO LOWER  
SAW  
3
1
4 5  
0
1
DEPTH  
ADJUSTMENT  
KNOB  
BASE  
ASSEMBLY  
TO  
LOOSEN  
Fig. 15  
Loosen depth adjustment knob. See Figure 15.  
Fig. 17  
WRONG  
Hold base flat against the workpiece and raise or lower  
saw until the required depth is reached.  
Never place your hand on the workpiece behind your  
saw while making a cut.  
Tighten depth adjustment knob securely.  
WARNING: To make sawing easier and safer,  
always maintain proper control of your saw. Loss of  
control of your saw could cause an accident resulting  
in possible serious injury.  
15  
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OPERATION  
TO HELP MAINTAIN CONTROL:  
Hold your saw firmly with both hands.  
See Figure 19.  
Always support your workpiece near the cut.  
Support your workpiece so the cut will be on your left.  
Clamp your workpiece so it will not move during the  
cut.  
Place your workpiece with its good side down.  
Note: The good side is the side on which appearance is  
important.  
Before beginning a cut, draw a guideline along the desired  
line of cut. Then place front edge of base on that part of  
your workpiece that is solidily supported. See Figure 16.  
Never place your saw on that part of the workpiece  
45  
30  
2
that will fall off when the cut is made. See Figure 18.  
3
3
1
4 5  
0
1
RIGHT  
Fig. 19  
Depress the lock-off button and squeeze the switch trigger  
to start your saw. Always let the blade reach full speed,  
then guide your saw into the workpiece.  
45  
30  
2
WARNING: The blade coming in contact with the  
workpiece before it reaches full speed could cause  
your saw to "kickback" towards you resulting in  
serious injury.  
3
3
1
4 5  
0
1
When making a cut use steady, even pressure. Forcing  
causes rough cuts, could shorten the life of your saw and  
could cause "kickback."  
REMEMBER:  
When sawing through work, the lower blade guard  
does not cover the blade, exposing it on the  
underside of work. Keep your hands and fingers away  
from cutting area. Any part of your body coming in  
contact with the moving blade will result in serious  
injury.  
WRONG  
Fig. 18  
After you complete your cut release the trigger and allow  
the blade to come to a complete stop. Do not remove  
your saw from workpiece while the blade is moving.  
CAUTION: When lifting your saw from the  
workpiece, the blade is exposed on the underside of  
your saw until the lower blade guard closes. Make  
sure lower blade guard is closed before setting your  
saw down on work surface.  
16  
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OPERATION  
TO CROSS CUT OR RIP CUT  
A width of cut scale has been provided on the base of  
your saw. When making straight cross cuts or rip cuts, the  
scale can be used to measure up to four inches to the  
right side of the blade. It can be used to measure up to  
one inch to the left side of the blade.  
When making a cross cut or rip cut, align your line of cut  
with the outer blade guide notch on the saw base as  
shown in figure 20.  
TOP VIEW OF SAW  
GUIDELINE  
RIP GUIDE (EDGE GUIDE)  
Use the rip guide provided with your saw when making  
wide rip cuts. A five inch scale has been provided on the  
rip guide. When using the width of cut scale on the base  
in combination with the rip guide, cuts can be made up to  
6 in. to the left of the rip guide or 8-7/8 in. to the right of  
the rip guide.  
BLADE  
GUIDE NOTCH  
The rip guide helps prevent the blade from twisting in a  
cut. The blade twisting in a cut can cause kickback.  
FRONT  
OF SAW  
TO ASSEMBLE RIP GUIDE  
Remove battery pack from saw.  
WARNING: Failure to remove battery pack from  
saw could result in accidental starting causing  
possible serious personal injury.  
ALIGN OUTER BLADE GUIDE NOTCH ON SAW BASE WITH LINE  
OF CUT AS SHOWN WHEN MAKING CROSS CUTS OR RIP CUTS  
Fig. 20  
Since blade thicknesses vary, always make a trial cut in  
scrap material along a guideline to determine how much,  
if any, the guideline must be offset to produce an accurate  
cut.  
RIP  
GUIDE SCREW  
(WING SCREW)  
Note: The distance from the line of cut to the guideline is  
the amount you should offset the guideline.  
45  
30  
2
WIDTH OF CUT SCALE  
See Figure 21.  
5
4
4 5  
0
3
RIP GUIDE  
(EDGE GUIDE)  
2
1
0
BASE  
ASSEMBLY  
PLACE RIP  
GUIDE THRU HOLES  
Fig. 22  
Place rip guide through holes in saw base as shown in  
45  
figure 22.  
30  
2
Adjust rip guide to the width needed.  
3
Tighten rip guide screw (wing screw) securely.  
3
When using a rip guide, position the face of the rip guide  
firmly against the edge of workpiece. This makes for a  
true cut without pinching the blade. The guiding edge of  
workpiece must be straight for your cut to be straight. Use  
caution to prevent the blade from binding in the cut.  
1
4 5  
0
1
WIDTH OF  
CUT SCALE  
BLADE  
Fig. 21  
17  
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OPERATION  
Align your line of cut with the inner blade guide notch on  
the saw base when making 45° bevel cuts.  
ALTERNATIVE RIP METHOD  
See Figure 23.  
Since blade thicknesses vary and different angles  
require different settings, always make a trial cut in  
scrap material along a guideline to determine how  
much you should offset the guideline on the board to  
be cut.  
Using C-clamps, firmly clamp a straight edge to the  
workpeice and guide the saw along the straight edge to  
achieve a straight rip cut. Do not bind the blade in the cut.  
ALTERNATIVE METHOD FOR RIP CUTTING  
WORKPIECE  
When making a bevel cut hold your saw firmly with both  
hands as shown in figure 25.  
STRAIGHT  
EDGE  
45  
30  
2
45  
30  
2
3
3
3
1
4 5  
3
0
1
1
4 5  
0
1
LOWER  
BLADE GUARD  
NOTE: C-CLAMP BOTH ENDS OF  
STRAIGHT EDGE BEFORE MAKING CUT  
Fig. 25  
Fig. 23  
Rest the front edge of the base on the workpiece.  
Depress the lock-off button and squeeze the switch trigger  
to start your saw. Always let the blade reach full speed,  
then guide your saw into the workpiece.  
TO BEVEL CUT  
The angle of cut of your saw may be adjusted to any  
desired setting between zero and 50°. Note: When  
making cuts at 50°, blade should be set at full depth of  
cut.  
WARNING: The blade coming in contact with the  
workpiece before it reaches full speed could cause  
saw to "kickback" toward you resulting in serious  
injury.  
When making 45° bevel cuts, there is a notch in the saw  
base to help you line up the blade with the line of cut.  
See Figure 24.  
BEVEL  
After you complete your cut release the trigger and allow  
the blade to come to a complete stop. After the blade has  
stopped, lift your saw from the workpiece.  
ADJUSTMENT  
KNOB  
BEVEL  
SCALE  
TO ADJUST BEVEL SETTING  
Remove battery pack from saw.  
45  
30  
2
WARNING: Failure to remove battery pack from  
saw could result in accidental starting causing  
possible serious personal injury.  
3
3
1
4 5  
0
4 5  
0
1
3
1
1
Loosen bevel adjustment knob. See Figure 24.  
Raise motor housing end of saw until you reach desired  
angle setting on bevel scale. See Figure 24.  
GUIDELINE  
BLADE  
GUIDE NOTCH  
Tighten bevel adjustment knob securely.  
ALIGN INNER BLADE GUIDE NOTCH ON SAW BASE WITH  
WARNING: Attempting bevel cut without knob  
securely tightened can result in serious injury.  
LINE OF CUT AS SHOWN WHEN MAKING 45° BEVEL CUTS  
Fig. 24  
18  
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OPERATION  
Turn screw and adjust base until square with saw  
POSITIVE 0° BEVEL STOP  
See Figure 26.  
blade.  
Tighten hex nut and bevel adjustment knob securely.  
WARNING: Attempting to make cuts without bevel  
adjustment knob securely tightened can result in  
serious injury.  
50  
BEVEL  
ADJUSTMENT  
KNOB  
45  
ADJUSTMENT  
30  
SCREW  
22  
1
15  
0
4 5  
1
TO POCKET CUT  
See Figure 27.  
2
3
4
WARNING: Always adjust bevel setting to zero before  
making a pocket cut. Attempting a pocket cut at any  
other setting can result in loss of control of your saw  
possibly causing serious injury.  
HEX NUT  
POSITIVE 0°  
BEVEL STOP  
CARPENTER'S  
SQUARE  
BLADE  
Adjust the bevel setting to zero, set blade to correct blade  
depth setting, and swing the lower blade guard up using  
the lower blade guard handle.  
Always raise the lower blade guard with the handle to  
avoid serious injury.  
While holding lower blade guard by the handle, firmly rest  
the front of the base flat against the workpiece with the  
rear of the handle raised so the blade does not touch the  
workpiece. See Figure 27.  
Fig. 26  
LOWER BLADE  
GUARD HANDLE  
Your saw has a positive 0° bevel stop, that has been  
factory adjusted to assure 0° angle of your saw blade  
when making 90° cuts. However, misalignment can occur  
during shipping.  
TO CHECK  
Remove battery pack from saw.  
50  
45  
30  
2
WARNING: Failure to remove battery pack from  
saw could result in accidental starting causing  
possible serious personal injury.  
3
3
1
4 5  
0
1
Place your saw in an upside down position on  
workbench. See Figure 26.  
LOWER BLADE GUARD  
POCKET CUT  
Fig. 27  
Using a carpenter's square, check squareness of saw  
blade to the base of your saw.  
Depress the lock-off button and squeeze the switch  
TO ADJUST  
trigger to start your saw. Always let the blade reach  
full speed then slowly lower blade into the  
workpiece until base is flat against workpiece.  
Remove battery pack from saw.  
WARNING: Failure to remove battery pack from  
saw could result in accidental starting causing  
possible serious personal injury.  
After you complete your cut release the trigger and allow  
the blade to come to a complete stop. After the blade  
has stopped, remove it from the workpiece. Corners  
may then be cleared out with a hand saw or sabre saw.  
Loosen bevel adjustment knob.  
WARNING: Never tie the lower blade guard in a  
raised position. Leaving the blade exposed could  
lead to serious injury.  
Loosen hex nut securing adjustment screw.  
19  
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MAINTENANCE  
Do not abuse power tools. Abusive practices can damage  
WARNING: When servicing, use only identical  
Craftsman replacement parts. Use of any other part  
tool as well as workpiece.  
may create a hazard or cause product damage.  
Only the parts shown on parts list, page 23, are intended  
to be repaired or replaced by the customer. All other parts  
should be replaced at a Sears Service Center.  
Avoid using solvents when cleaning plastic parts. Most  
plastics are susceptible to damage from various types of  
commercial solvents and may be damaged by their use.  
Use clean cloths to remove dirt, dust, oil, grease, etc.  
WARNING: Do not attempt to modify this tool or  
create accessories not recommended for use with  
this tool. Any such alteration or modification is  
misuse and could result in a hazardous condition  
leading to possible serious personal injury.  
WARNING: Do not at any time let brake fluids,  
gasoline, petroleum-based products, penetrating oils,  
etc. come in contact with plastic parts. They contain  
chemicals that can damage, weaken or destroy  
plastic.  
BATTERIES  
Store and charge your batteries in a cool area.  
Temperatures above normal room temperature will  
shorten battery life.  
Your saw's battery pack is equipped with 15 nickel-  
cadmium rechargeable batteries. Length of service from  
each charging will depend on the type of work you are  
doing.  
Never store batteries in a discharged condition.  
Recharge them immediately after they are  
discharged.  
The batteries in this tool have been designed to provide  
maximum trouble free life. However, like all batteries, they  
will eventually wear out. Do not disassemble battery pack  
and attempt to replace the batteries. Handling of these  
batteries, especially when wearing rings and jewelry,  
could result in a serious burn.  
All batteries gradually lose their charge. The higher  
the temperature the quicker they lose their charge. If  
you store your tool for long periods of time without  
using it, recharge the batteries every month or two.  
This practice will prolong battery life.  
To obtain the longest possible battery life, we suggest the  
following:  
To preserve natural resources, please  
recycle or dispose of batteries properly.  
BATTERY PACK REMOVAL AND PREPARATION  
FOR RECYCLING  
Y
C
C
L
E
R R B R C  
This product contains nickel-cadmium  
battery. Local, state, or federal laws  
may prohibit disposal of nickel-cadmium  
batteries in ordinary trash.  
WARNING: Upon removal, cover the battery pack's  
terminals with heavy duty adhesive tape. Do not  
attempt to destroy or disassemble battery pack or  
remove any of its components. Nickel-cadmium  
batteries must be recycled or disposed of properly.  
Also, never touch both terminals with metal objects  
and/or body parts as short circuit may result. Keep  
away from children. Failure to comply with these  
warnings could result in fire and/or serious injury.  
7
N i C d  
8
83  
0
0
8
2
Consult your local waste authority for information  
regarding available recycling and/or disposal options.  
20  
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ACCESSORIES  
The following recommended accessories are currently available at Sears Retail Stores.  
6-1/2 in. (165 mm) Thin Kerf Blade  
WARNING: The use of attachments or accessories not listed might be hazardous.  
WARRANTY  
FULL ONE YEAR WARRANTY ON  
PROFESSIONAL CORDLESS TRIM SAW  
If this CRAFTSMANProfessional Cordless Trim Saw fails due to a defect in material or workmanship within one year  
from the date of purchase, Sears will repair it, free of charge.  
WARRANTY SERVICE IS AVAILABLE BY SIMPLY RETURNING THE TOOL TO THE NEAREST SEARS STORE OR  
SEARS SERVICE CENTER IN THE UNITED STATES.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179  
SAVE THESE INSTRUCTIONS  
21  
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CRAFTSMAN 18 VOLTS PROFESSIONAL CORDLESS TRIM SAW – MODEL NUMBER 315.271190  
2
®
1
UNIVERSAL  
Bad  
Battery  
AST CHARGE  
F
+
Charging  
Flashing  
Soft Start  
Ready  
3
5
4
6
11  
12  
7
20  
18  
8
13  
19  
9
10  
17  
21  
24  
25  
16  
14  
23  
22  
9
18  
26  
27  
28  
5
45  
15  
30  
4
22.5  
15  
0
3
31  
2
30  
3
1
2
32  
29  
0
1
4 5  
33  
0
1
22  
21  
22  
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CRAFTSMAN 18 VOLTS PROFESSIONAL CORDLESS TRIM SAW – MODEL NUMBER 315.271190  
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your  
CORDLESS TRIM SAW or when ordering repair parts.  
SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS  
PARTS LIST  
Key  
No.  
Part  
Number  
Key  
No.  
Part  
Number  
Description  
Quan.  
Description  
Quan.  
1
2
982174-001  
Data Plate ...................................................1  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
975544-000  
982164-001  
982165-001  
982166-001  
982167-001  
982168-001  
975558-000  
975559-000  
982169-001  
982170-001  
975552-000  
982171-001  
982172-001  
982173-001  
975553-000  
975554-000  
982175-001  
972000-765  
Lock Nut ......................................................2  
Spring ..........................................................1  
Spindle Lock................................................1  
Knob ............................................................2  
Washer ........................................................2  
Carriage Bolt (M6 x 12 mm)........................1  
Screw ..........................................................1  
Hex Nut .......................................................1  
Wing Screw .................................................1  
Washer ........................................................1  
Spring ..........................................................1  
Base Screw .................................................1  
Base Assembly ...........................................1  
Carriage Bolt (M6 x 100 mm)......................1  
Blade Wrench (5 mm Hex Key) ..................1  
Rip Guide ....................................................1  
Carrying Case – Not Shown  
**Item No. 9-11034 Battery Pack (981404-001) .........................1  
3
982158-001  
982159-001  
Upper Blade Guard .....................................1  
Upper Blade Guard Screw ..........................4  
4
5
**Item No. 9-11040 Charger (981399-001) ................................ 1  
6
982160-001  
982161-001  
982162-001  
982163-001  
6112003  
Spring ..........................................................1  
Lower Blade Guard .....................................1  
Guard Retainer ...........................................1  
Guard Retainer Screw ................................ 4  
Inner Blade Washer ....................................1  
Lower Blade Guard Handle ........................1  
Screw ..........................................................1  
Saw Blade ...................................................1  
Outer Blade Washer ...................................1  
Blade Screw ................................................1  
Bumper Screw.............................................1  
Bumper........................................................1  
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
982427-001  
982428-001  
*
975533-000  
975532-000  
982426-001  
982425-001  
Owner’s Manual  
* Available At Your Nearest Sears Catalog Order Or Retail Store  
** Can Be Purchased Thru RSOS (Retail Special Order System)  
23  
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Get it fixed, at your home or ours!  
For repair of major brand appliances in your own home…  
no matter who made it, no matter who sold it!  
1-800-4-MY-HOMESM Anytime, day or night  
(1-800-469-4663)  
To bring in products such as vacuums, lawn equipment and electronics  
Sears Parts & Repair Center.  
for repair, call for the location of your nearest  
1-800-488-1222 Anytime, day or night  
For the replacement parts, accessories and owner’s manuals  
that you need to do-it-yourself, call Sears PartsDirectSM  
!
1-800-366-PART 6 a.m. – 11 p.m. CST,  
(1-800-366-7278)  
7 days a week  
To purchase or inquire about a Sears Service Agreement:  
1-800-827-6655  
7 a.m. – 5 p.m. CST, Mon. – Sat.  
Para pedir servicio de reparación a domicilio,  
y para ordenar piezas con entrega a domicilio:  
1-888-SU-HOGAR SM  
Au Canada pour service en français:  
1-877-LE-FOYERSM  
(1-877-533-6937)  
(1-888-784-6427)  
SM  
HomeCentral  
® Registered Trademark / ™ Trademark of Sears, Roebuck and Co.  
® Marca Registrada / ™ Marca de Fábrica de Sears, Roebuck and Co.  
© Sears, Roebuck and Co.  
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