IMI CORNELIUS INC
Telephone (800) 238–3600
Operator’s Manual
THE PROFILEtICE/DRINK DISPENSER
Model: PR150 BC
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed, and
maintained according to
Federal, State, and Local
Codes.
Part No. 620918702
October 5, 2001
Revision Date: February 27, 2007
Revision: D
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
PRINTED IN U.S.A
©IMI CORNELIUS INC; 2001–2007
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TABLE OF CONTENTS
FIGURE 1. MOUNTING TEMPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. FLOW DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. UF-1 DISPENSING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. AUGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. DRIP TRAY AND REAR COVER REMOVAL . . . . . . . . . . . . . . . . . . . .
FIGURE 6. ICE AUGER SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 6. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 7. LADDER DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
10
12
13
15
16
17
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SAFETY INFORMATION
Recognize Safety Information
This is the safety-alert symbol. When you see this
symbol on our machine or in this manual, be alert to
the potentially of personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word - DANGER, WARNING, OR CAUTION
is used with the safety-alert symbol. DANGER identi-
fies the most serious hazards.
DANGER
Safety signs with signal word DANGER or WARNING
are typically near specific hazards.
WARNING
General precautions are listed on CAUTION safety
signs. CAUTION also calls attention to safety mes-
sages in this manual.
CAUTION
Follow Safety Instructions
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and
affect the machine life.
CO2 (Carbon Dioxide) Warning
CO Displaces Oxygen. Strict Attention must be observed in the prevention of CO (carbon dioxide)
2
2
gas leaks in the entire CO and soft drink system. If a CO gas leak is suspected, particularly in a
2
2
small area, immediately ventilate the contaminated area before attempting to repair the leak.
Personnel exposed to high concentration of CO gas will experience tremors which are followed
2
rapidly by loss of consciousness and suffocation.
Maximum CO Operating Pressure 75–PSI
2
Shipping, Storing, Or Relocating Unit
CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and
all sanitizing solution must be purged from the syrup systems. All water must also be purged from
the plain and carbonated water systems. A freezing ambient temperature will cause residual water
remaining inside the Unit to freeze resulting in damage to internal components of the Unit.
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SAFETY PRECAUTIONS
This dispenser has been specifically designed to provide protection against personal injury and eliminate
contamination of the ice. To ensure continued protection and sanitation , observe the following.
ALWAYS: Disconnect electrical power from the dispenser before servicing or cleaning.
NEVER: Place hands inside the hopper or gate area without disconnecting electrical power from the dispenser.
Agitator rotation occurs automatically when the dispenser is energized.
ALWAYS: Be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior
and possible contamination of the ice.
ALWAYS: Be sure the upper and lower front panels are securely fastened.
ALWAYS: Keep area around the dispenser clean of ice cubes.
CAUTION: The dispenser cannot be used with crushed or flaked ice. Use of bagged ice,
which has been frozen into large chunks, can void the factory warranty. The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small cube sized pieces before filling into
the dispenser hopper.
The undercounter ice dispenser solves your ice service needs in a sanitary, space saving, economical way.
Designed to be manually filled with ice, this dispenser will dispense ice cubes (up to 1–1/4 inches in size), cube-
lets, and hard chipped or cracked ice.
SPECIFICATIONS
Model: PR150 BC Ice Drink Dispenser (Eight–Flavor)
Dimensions 31–7/8 inches wide X 27–7/8 inches Deep X 21–1/4 inches High with
29 inches Depth Below Countertop
Electrical 120 VAC/1 Phase/60 Hz/5.2 Amps Total Current Draw
Recommended Electrical 115 VAC/60 Hz/15.0 Amps, 3–Wire Grounded Circuit
Supply
Clearance Required 54-In. above counter front access.
Drain Base Unit is plumbed for PVC or flex plastic tubing installed to local code.
CO or Air Requirements CO 80–100 PSI supply (preferred) or air = 70 PSI minimum supply.
2
2 =
Flavor Selections Maximum of eight syrup flavors plus plain water and carbonated water.
Cup Selection Five Sizes (12, 16, 21, 32, and 42 0z.)
Ice Requirements Ice bin capacity is 150 pounds of ice.
Water Supply 60–PSI flowing pressure (3/4 inch supply with shutoff valve.
Drink Draw Rate Dispenses seven 21 oz. drinks per minute at or below 40° F
continuous.
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INSTALLATION INSTRUCTIONS
COUNTER HEIGHT
DISPENSER
AVAILABLE SPACE
USE KIT NO.
(INCHES)
DEPTH
(INCHES
29
BELOW DISPENSER
(INCHES)
30
31
32
1
2
3
CONSULT FACTORY
CONSULT FACTORY
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AND
29
29
629087406
629087406
629087406
629087412
AND
33
34
29
29
29
4
5
34–1/2
5–1/2
620517502
629087412
629087412
35
36
29
29
6
7
COUNTERTOP INSTALLATION
IMPORTANT: It is the responsibility of the installer to ensure that the drains from the dispensing
equipment is installed and maintained according to Federal, State, and local laws.
1. Locate the dispenser indoors on a level countertop.
The dispenser must be sealed to the countertop. The MOUNTING TEMPLATE (see Figure 1) indicates the
opening that must be cut in the countertop. Locate the desired position for the dispenser, then mark the
outline dimension on the countertop using the dimensions given or use the full size template enclosed.
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equivalent) approxi-
mately 1/4 inch inside the dispenser outline dimensions and around all openings. Position the dispenser on
the countertop within the outline dimensions. All excess sealant must be wiped away immediately.
2. The drain tube is routed through the large opening in the bottom of the dispenser. See the MOUNTING
TEMPLATE (see Figure 1) for locating the required clearance hole in the countertop for these utility lines.
The power cord is routed through hole in the side of the dispenser electrical control box.
3. SINK DRAIN ASSEMBLY: Connect the drain tube to an open drain. Additional drain tubing is provided with
the Dispenser. The drain tube must continuously pitch downword and contain no “traps” or improper drain-
age will result.
A. Use 3/4–inch nominal plastic pipe.
B. To assure proper drainage, do not allow a “trap” to form in the drain line. Be sure drain line runs flat
with bottom of the dispenser.
IMPORTANT: This dispenser must be installed with adequate backflow protection to comply with
Federal, State, and Local Codes.
4. Clean the hopper interior (See CLEANING INSTRUCTIONS).
5. Connect dispenser power cord to 120 VAC 60 HZ 15–Amp 3–wire grounded receptacle.
5
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FOOT PRINT OF UNIT
ON COUNTERTOP
29 – 5/8
COUNTER CUTOUT
FOR
UNIT DROP IN
27–3/16
25–3/4
FRONT OF COUNTERTOP
31–7/8
THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTERTOP. THE DASHED
LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER.
FIGURE 1. MOUNTING TEMPLATE
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FIGURE 2. FLOW DIAGRAM
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MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated.
DAILY (or as required)
Remove foreign material from the vending area drip tray to prevent drain blockage. Clean vending area. Check
for proper water drainage from the vending area drip tray.
MONTHLY
Clean and sanitize the hopper interior and the beverage system if applicable (see CLEANING
INSTRUCTIONS)
ADJUSTMENTS
CO2 REGULATORS ADJUSTMENTS
WARNING: CO displaces oxygen. Strict attention must be observed in the prevention of
2
CO (carbon dioxide) gas leaks in the entire CO and soft drink system. If a CO gas leak is
2
2
2
suspected, particularly in a small area, immediately ventilate the contaminated area before
attempting to repair the leak. Personnel exposed to high concentration of CO gas will experience
2
tremors which are followed rapidly by loss of consciousness and suffocation.
NOTE: To readjust CO regulator to a lower setting, loosen adjusting screw lock nut, then turn screw to
2
the left (counterclockwise) until pressure gage reads 5 psi lower than new setting will be. Turn the ad-
justing screw to the right (clockwise) until the gage registers new setting, then tighten the lock nut.
Adjusting Carbonator CO Regulator.
2
UNIT WITH INTEGRAL (BUILT-IN) COLD CARBONATOR
Adjust CO regulator for the Unit integral (built-in) carbonator at 60-psi maximum.
2
UNIT REQUIRING REMOTE CARBONATOR
Adjust CO regulator for the remote carbonator to CO pressure specified in manual provided with the
2
2
carbonator.
Adjusting Syrup Source CO Regulator.
2
SUGAR SYRUP TANKS CO REGULATOR
2
Adjust syrup tanks CO regulator to a minimum of 45-psi.
2
SYRUP PUMPS (BAG-IN-BOX SYSTEM)
Adjust the syrup pumps CO regulator to 70-psi. DO NOT EXCEED MAXIMUM CO PRESSURE SPECIFIED
2
2
ON THE SYRUP PUMPS.
ADJUSTING DISPENSING VALVES WATER FLOW RATE
(see Figure 3)
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1. Remove cover from the dispensing valve by lifting the front cover up 1/4 inch and pulling forward.
2. Install syrup diversion tube assembly on the dispensing valve by pushing rubber end of the syrup diversion
tube onto the syrup outlet of the inner nozzle.
3. Measure the water flow rate by dispensing water into a graduated cup for a set period of time.
NOTE: Adjusting screw stops are built into the valve to prevent leakage when the screws are adjusted
too far clockwise. Stop adjusting clockwise when turning resistance increases. Turn the screw coun-
terclockwise 1–1/2 turns after the stop are contacted.
4. Turn the water flow regulator adjusting screw to the left (counterclockwise) to decrease the water flow rate
or turn the adjusting screw to the right (clockwise) to increase the water flow rate, then recheck the flow
rate. Adjustments should be no more than 1/4 turn at a time.
5. Remove syrup diversion tube from the dispensing valve, then install cover on the dispensing valve.
WATER FLOW
REGULATOR
SYRUP FLOW
REGULATOR
INNER NOZZLE
Counterclockwise
NOZZLE
to Decrease
SYRUP DIVERSION
Clockwise
to Increase
TUBE
RATIO CUP
FIGURE 3. UF-1 DISPENSING VALVE
ADJUSTING WATER-TO-SYRUP “RATIO” (BRIX) OF DISPENSED PRODUCT
(see Figure 3)
NOTE: Make sure the dispensing valve water flow rate is as desired before adjusting the valve for Wa-
ter-to-Syrup ‘‘Ratio’’ (Brix) of the dispensed product.
Adjust Water–to–Syrup “Ratio” (Brix) of the dispensed product by using ratio cup (P/N 311100000) and syrup
diversion tube assembly (P/N 319540000) as follows:
1. Remove cover from the dispensing valve by lifting front cover up 1/4 inch and pulling forward.
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2. Install syrup diversion tube assembly on the dispensing valve by pushing the rubber end of the syrup diver-
sion tube onto the syrup outlet of the inner nozzle.
Notice: Refer to syrup manufacturer’s recommendations on syrup package for water-to-syrup ratio.
3. Dispense enough to fill syrup diversion tube with syrup.
4. Hold large chamber of the ratio cup under the dispensing valve nozzle. Place free end of the syrup diver-
sion tube into the syrup chamber marked for the proper ratio. Dispense approximately 6 ounces of water
into the ratio cup. Water and syrup levels should be even in cup.
Note: Adjusting screw stops are built into the valve to prevent leakage when the screws are adjusted
clockwise too much. Stop adjusting clockwise when turning resistance increases. Turn the screw
counterclockwise 1–1/2 turns after the stop are contacted.
5. Adjusting Syrup Flow Regulator – If water and syrup levels are uneven in the ratio cup, adjust by
turning the dispensing valve syrup flow regulator adjusting screw labeled SYRUP as follows.
A. For less syrup, turn the adjusting screw counterclockwise no more than 1/4 turn at a time.
B. For more syrup, turn the adjusting screw clockwise no more than 1/4 turn at a time.
6. Repeat water-to-syrup ratio test and adjust syrup flow regulator as many times as necessary until proper
ratio of dispensed drink is achieved.
7. Remove syrup diversion tube assembly from dispensing valve.
8. Install dispensing valve front cover.
START–UP AND OPERATING INSTRUCTIONS
Fill the hopper with ice. Dispense a large cup of ice. Repeat this procedure when ever the dispenser has run out
of ice.
In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will contin-
ue to flow as long as the lever is held depressed.
CAUTION: Use caution to avoid spilling ice when filling the dispenser. Clean up
immediately any spilled ice from filling or operating the dispenser. To prevent
contamination of the ice, the lid must be installed on the dispenser at all times.
If the dispenser fails to dispense beverage or ice, refer to TROUBLESHOOTING in back of the manual.
AUGER ASSEMBLY BREAKDOWN
1. For cleaning, the auger assembly is constructed for simple (tools not required) breakdown. First remove
the tower cover (item 69) by removing the 2 knurled screws.
2. Once the tower cap is out of the way you will see a wire retainer (item 77). By placing your fingers on the
backside of the ice chute (item 65) with your thumbs pointing upward, place the thumbs on the retainer
wire and with a slight upward movement push the wire retainer towards the rear of the unit. The retainer
should pop out of the saddle and swing backwards.
3. At this point, you should be able to pull up on the ice chute and remove it from the assembly. You will no-
tice that the ice chute is made up of three pieces. That is the ice chute, the ice chute cover and the auger
gate which is respectively (Items 65, 66, and 67). Take not so that when reassembling the ice chute, the
auger gate cradles in the ice chute with the short tang side up.
4. The auger (Item 73) can now be removed by just grasping it and pulling up. Notice that the bottom of the
auger has a depression in the form of a D pattern. When replacing the auger, it will be necessary to rotate
the auger after insertion in the tube to engage the motor shaft.
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69
66
67
65
77
73
FIGURE 4. AUGER ASSEMBLY
CLEANING AND SANITIZING INSTRUCTIONS
WARNING: Disconnect electrical power to the dispenser before cleaning. Do not use metal
scrapers, sharp objects, or abrasives on the ice storage hopper, top cover, and the agitator
disk as damage may result. Do not use solvents or other cleaning agents as they may
attack the plastic material.
Soap Solution – Use a mixture of mild detergent and warm (100° F) potable water.
Sanitizing Solution – Use 1/2–ounce of household bleach in one gallon of potable water. Preparing the sanitiz-
ing solution to this ratio will create a solution of 200 PPM.
Cleaning Dispenser
1. CLEANING EXTERIOR SURFACES
IMPORTANT: Perform the following daily.
A. Remove cup rest from the drip tray.
B. Wash the drip tray with soap solution. Rinse with potable water and allow solution to run down the
drain.
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C. Wash cup rest with soap solution and rinse with potable water. Install cup rest in drip tray.
D. Clean all exterior surfaces of the dispenser with soap solution and rinse with potable water.
2. CLEANING INTERIOR SURFACES
CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2–gallon per
minute.
IMPORTANT: Perform the following at least once a month.
A. Lift drip tray to expose the hopper, then then remove all ice from the hopper.
B. The drip tray can be removed from the dispenser by grasping at rear side panels and pulling gently
outward.
FIGURE 5. DRIP TRAY AND REAR COVER REMOVAL
C. Remove agitator disk and agitator assembly.
D. Remove tower cover by removing two thumb screws.
E. Move the retaining bail to the rear of the tower which will allow removal of the ice chute assembly.
F. Grasp the auger by the shaft end and lift out the auger tube. Take care not to damage either end of
the auger.
G. Remove the auger tube by lifting upward. The tube will seperate into two halves for easy cleaning
when fully removed.
H. Open the front door of the cabinet below the hopper. This will give you access to the lower auger drive
area and the passage between the hopper and the auger for cleaning.
I.
Using the previously prepared detergent solution, clean the valves, the hopper covers, agitator disk,
agitator assembly, interior of the hopper, both halves of the ice chute, auger, auger tubes, and the
lower auger area of the auger housing. Thoroughly rinse all of the previously cleaned parts with pota-
ble water.
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J. Reassemble the agitator assembly and disc into the hopper. Make certain the retaining screw is tight.
K. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior of the hopper
and the agitator assembly. Go to the lower auger drive area and also spray with sanitizing solution.
Allow to air dry.
L. Using the spray bottle, spray the inside of the two halves of the auger tube, the auger, the two halves
of the chute assembly, and the undersides of the right and left covers. Allow to air dry.
M. Reassemble the two halves of the auger tube and place back into it’s mounting. Holding the auger by
the upper shaft end, insert into the guide tube. Make certain that the auger slips into it’s drive pin. The
chute assembly will not assemble properly if the auger is not seated on it’s drive pin. Reassemble the
upper auger and chute assembly onto the auger and lock down by snapping the ball onto the upper
housing. Reinstall the tower cover with the thumb screws.
N. Reinstall the covers. Put the right cover on first before you close the left cover.
3. Last are the auger housings (Items 74 and 75). They are dislodged by pulling upward. Check their orienta-
tion and the fact that the longer tube is on the front side. When positioning the housings back in the dis-
penser, the longer tube should be placed first so as to seat in the lower housing to set up the orientation
(top and bottom are marked on end of the tube tab at the top), otherwise the ice chute spout will not point
towards the front of the dispenser.
Cleaning Dispensing Valves
Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed
on the unit.
Sanitizing Syrup Tanks System
Only trained and qualified persons should perform these cleaning and sanitizing procedures.
Sanitize syrup tanks system as follows:
1. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution.
2. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle
brush. (Do not use a wire brush). Rinse with clean water.
3. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects.
Allow to air dry.
4. Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution. Rinse the tank disconnects
with approximately 9 oz. of the sanitizing solution. Close the tank.
5. Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and potable water
(120_F).
6. Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank. Oper-
ate the appropriate valve until liquid dispensed is free of any syrup.
7. Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO system.
2
8. Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet. Flush at least
two (2) cups of liquid to ensure that the sanitizing solution has filled the entire length of the syrup tubing.
9. Allow sanitizer to remain in lines for fifteen (15) minutes.
10. Repeat the step above, applying a different product tube each time until all tubes are filled with the sanitiz-
ing solution.
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11. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution.
Rinse with clean water and reassemble the nozzle and syrup diffuser on the valve.
12. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open the
valves to allow the pressure to be relieved. Remove the valves from the dispenser, disassemble and wash
thoroughly in a mild soap solution.
13. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.
14. Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Operate the
valves until all sanitizer has been flushed from the system and only product (syrup or pre-mix) is flowing.
Sanitize B-I-B Systems
1. Remove all the quick disconnects from all the B-I-B containers.
2. Fill a suitable pail or bucket with soap solution.
3. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle
brush. (Do not use a wire brush). Rinse with clean water.
4. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.
5. Rinse the B-I-B disconnects in the sanitizing solution.
6. Sanitizing fittings must be attached to each B-I-B disconnect. If these fittings are not available, the fittings
from empty B-I-B bags can be cut from the bags and used. These fittings open the disconnect so the sani-
tizing solution can be drawn through the disconnect.
7. Place all the B-I-B disconnects into the pail of sanitizing solution. Operate all the valves until the sanitizing
solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen (15) minutes.
8. Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse with clean
water and reassemble the nozzle and syrup diffuser to the valve.
9. Remove the sanitizing fittings from the B-I-B disconnects and connect the disconnects to the appropriate
B-I-B container. Operate the valves until all sanitizer has been flushed from the system and syrup is flow-
ing freely.
ICE AUGER SPEED CONTROL
The ice auger is a variable speed device. A potentiometer is used to control this speed. The potentiometer is
located on the CB 1 control board (see Figure 4). The CB 1 control board is located inside the electrical control
box which is below the counter facing towards the front of the counter. Removing the three screws and cover
will expose the CB 1 Control board. By turning the potentiometer knob located on the CB1 control board CCW
(counterclockwise) will increase the speed of the ice delivery. Turning the potentiometer knob CW (clockwise)
will decrease the speed of the ice delivery.
FIGURE 6. ICE AUGER SPEED CONTROL
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FIGURE 8. LADDER DIAGRAM
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TROUBLESHOOTING
IMPORTANT: Only qualified Personnel should service internal components or electrical wiring.
WARNING: If repairs are to be made to a syrup system, disconnect syrup supply from the
applicable syrup system, then relieve the system pressure before proceeding. If repairs are
to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the
2
2
system pressure before proceeding. If repairs are to be made to the unit electrical system, make
sure electrical power is disconnected from the unit before proceeding.
Should your unit fail to operate properly, check that there is power to the unit and that the hopper con-
tains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to
aid in locating the defect.
Trouble
Probable Cause
Remedy
BLOWN FUSE OR CIRCUIT
BREAKER
A. Short circuit in electrical wiring. A. Repair electrical wiring.
B. Inoperative 24 VAC
transformer.
B. Replace transformer.
C. Inoperative agitator motor.
D. Shorted motor.
C. Replace agitator motor.
D. Replace Agitator Auger motor.
A. Restore electrical power.
AGITATOR DOES NOT TURN, A. No electrical power.
AUGER DOES NOT TURN.
B. Bent depressor plate (does not B. Replace depressor plate.
actuate switch).
C. Inoperative dispensing switch. C. Replace dispensing switch.
D. Inoperative interlocks, lids not
closed.
D. Replace interlocks.
E. Inoperative timer board.
E. Replace timer board.
F. Replace transformer.
F. Inoperative 24 VAC
transformer.
ICE DISPENSES
CONTINUOUSLY.
A. Stuck or bent depressor plate
(does not release switch).
A. Replace depressor plate.
B. Inoperative dispensing switch. B. Replace dispensing switch.
C. Improper switch installation.
D. Inoperative timer board.
A. Blocked drain.
C. Correct switch installation.
D. Replace timer board.
SLUSHY ICE. WATER IN
HOPPER.
A. Unplug and flush out the drain.
B. Unit not sitting level.
B. Level the unit.
C. Poor ice quality due to water
quality or icemaker problems.
C. Install water filter system. For
icemaker problems, consult
icemaker manual.
D. Improper use of flaked ice.
A. Inoperative auger motor.
D. Use correct ice.
AGITATOR TURNS, AUGER
DOES NOT TURN.
A. Replace auger motor.
B. Inoperative or improper setting B. Replace speed control or
of speed control. re–adjust speed control.
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Trouble
Probable Cause
Remedy
C. Replace rectifier.
AGITATOR TURNS, AUGER
DOES NOT TURN (CONT’D)
C. Inoperative rectifier.
D. Ice jam.
D. Clear ice jam.
E. Inoperative timer board.
A. Inoperative agitator motor.
E. Replace timer board.
A. Replace agitator motor.
AUGER TURNS, AGITATOR
DOES NOT.
B. Inoperative motor capacitor.
C. Inoperative timer board.
B. Replace motor capacitor.
C. Replace timer board.
BEVERAGES DONOT
DISPENSE
A. No 24 volts to dispensing
valves.
A. Make sure unit is connected to
electrical power. Check 24 VAC
transformer.
B. No CO pressure.
B. Check CO regulator. Check CO
2
2
2
2
tank pressure.
BEVERAGES TOO SWEET.
A. Carbonator not operating.
A. Consult carbonator manual.
B. No CO ressure in
B. Check CO regulator. Check CO
2 p
2
carbonator.
tank pressure.
C. Dispensing valve brix requires C. Refer to dispensing valve
re–adjustment.
manufacturer for brix adjustment
instructions.
BEVERAGES NOT SWEET
ENOUGH
A. Depleted syrup supply.
A. Replenish syrup supply.
B. Dispensing valve brix requires B. Refer to dispensing valve
re–adjustment.
manufacturer for brix adjustment
instructions.
BEVERAGES NOT COLD.
A. Unit standing with no ice in it’s A. Replenish ice supply.
hopper.
NOTE: Contact your local syrup or beverage equipment distributor for additional information and
trouble shooting of your beverage system.
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ILLUSTRATED PARTS LIST
92
35
103
36
110
137
112
16
83
93
31
106
90
35
88
82
9
117127
4142
80
109
132
93
114
13
93
33
142
29
35
86
94
33
31
93
118
52
53
79
133
87
89
59
141
134
31
16
105
36
93
136
48
58
35
78
116
115
96
9
122
34
95
98
13
31
85
93
1 2 3 4 128
121
146
24.
17
77
11
6
40
139
131
161
160
146
95
99
74
75
101
21
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107
5
125
63
84
124
47
138
140
35
65
130
95
91
69 20 18 19 97
30
124
95
126
65
36
95
100
35
44
70
52
120
153
157
53
154
156
95
151
73
95
22
152
36
111
72
157
145
155
158
156
113
148
147
123
119
102
157
149
157
25
95
146
159
51
26 32
104
157
27
24
160 161
37
38
7
29
146
39
113
8 1445
22
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81
57
60
43
35
23
108
56
36
36
61
55
71
15
49
62
36
76
46
64
35 50
28
74
68
67
54
129
66
144
135
23
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PR150BC ASSEMBLY
Item
No.
Part No.
Name
1
1919
MountingBlock Ass’y, UF-1
Cover, Valve, Back
Cover, Valve, Front
Dispensing Valve
2
1950
3
1951
4
1966
5
15087
27107
29303R
Retainer, Agitatotr
Retainer, Ice Lever
Plate, Motor Mount
6
7
8
30794
32826
Heater, Agitator Motor, 115v
Heater, Agitator Motor, 230v
9
02070
Kit Switch, includes switch, boot, and spacer
10
30995
620302901
Cord Ass’y, 115v
Cord Ass’y, 230v
11
12
13
14
31007
31827
31981
Boot, Switch
Wire Harness, Dispensing Valve
Actuator
620307901
32824
Gear Motor Kit, 115/120V 50/60HZ, includes motor, seal gasket, and hardware
Gear Motor, 230v 50/60HZ
15
620913101
620919341
Label, Wiring 115v
Label, Wiring 230v
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
32953
32977
Reed Switch Ass’y
Switch, Key
50458
Strain Relief
50573
Snap Bushing, .375 I.D.
Fitting, Elbow
50951
51859
Seal, Motor Shaft
52132
Adhesive, Locktite
52876
Gasket, Motor Shaft
620911202
70018
Label, Operate Auger Speed
Hex Nut, 1/4-20 Keps
Hex Nut, No. 4-40 STCA Keps
Washer, .449 I.D.
70023
70048
70260
Machine Screw, Phil Rd Hd, 1/4-20 By 1-In. Long
Pop Rivet, 125 Dia.
70320
70847
Spacer, Switch
70894
Machine Screw, Phil Truss Hd, No. 8-32 By 3/4-In. Long
Nut, No. 8-32
70959
70992
Receptacle, 1/4 Turn
Retainer, 1/4 Turn
70993
70994
Stud, Wing Hd, 1/4 Turn
Bolt, 1/4-20
71028
720509208
750700502
620919303
638009387
Fitting, Push Connector, 3/8 By 3/8-NPTF
Clip, Locking, 3/8
Label, Wiring Ladder
Switch, Bin Control
24
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PR150BC ASSEMBLY (CONT’D)
Item
No.
45
Part No.
90432
Name
Label, Warning, Disconnect
Label, Identification Data
46
90580
47
48
49
90629
91486
91956
Label, Clean Hopper
Medallion, Cornelius Logo
Label, Warning Chiller Disconnect
50
51
52
53
54
55
92067
Label, Operation, Agitation Timer
Label, Notice Transformer
O-Ring, .239 I.D. By .070 CS
O-Ring, .426 I.D. By .070 CS
Base, Cabinet
92305
31525003
31525017
620028201
620028202
620028252
Plate, Motor Mount LH
Plate, Motor Mount RH
56
57
58
620028204
620028269
Cover, Access LH
Cover, Access RH
620028205
620028254
Wrap, Cabinet LH
Wrap, Cabinet RH
620028209
620028256
Tower, Valve Mounting LH
Tower, Valve Mounting RH
59
60
620028211
Cover, Tower Top
620028213
620028255
Wrap, Cabinet, Front LH
Wrap, Cabinet, Front RH
61
62
620028214
620028257
Electrical Box LH
Electrical Box RH
620028216
620028258
Panel, Base LH
Panel, Base RH
63
64
620028218
Agitator Ass’y
620028222
620028261
Cover, Electrical Box LH
Cover, Electrical Box RH
65
66
67
68
620028226
620028227
620028232
Bolt, 1/4-20
Bracket, Leg Adapter
Support Bracket, Auger Motor
620028234
620028263
Bracket, Lower Motor Mount LH
Bracket, Lower Motor Mount RH
69
620028235
620517201
Hopper Ass’y LH
Hopper Ass’y RH
70
71
72
73
74
75
76
77
78
79
80
81
82
83
620028223
620028246
620028249
620028250
620028253
620028270
620028282
620906404
620043104
620043105
620043201
620043206
620043507
Plate, Mounting
Stiffener, Base
Plate, Syrup Lines Alignment
Plate, Water Lines Alignmen
Bracket, Auger Motor Mount, Right-Hand
Plate, Auger Motor Spacing
Cover, Inlet Lines
Label, Ice Notice
End Cap, Hinge, Left-Hand
End Cap, Hinge, Right-Hand
Insulation Box Foamed
Icemaker Sleeve Mounting Box
Lid, Ice Fill, Back
620044601
620044602
Plate, Pump Mounting LH
Plate, Pump Mounting RH
84
85
86
620044614
Plate, Deflector
620045301
Bracket, Reed Switch
25
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PR150BC ASSEMBLY (CONT’D)
Item
No.
Part No.
Name
87
620045724
620045727
Base, Tower LH
Base, Tower RH
88
89
90
91
92
93
620045904
620045958
620046005
620046017
620048102
70076
Bracket, Dispense Switch
Bracket Ass’y, Interlock Switch
Cover, Reservoir
Cover, Bin Thermostat
Panel, Tower, Back
Hex Nut, Keps, No. 8-32
94
95
70188
70204
Screw, Knurled Hd, No. 8-32
Screw, Self-Tapping, No. 8-32
96
97
620711401
629088578
Insulation, Stop Ice Conduit
SuperSeal Kit
98
99
100
101
620314201
629087456
Connector, Power Inlet
SuperSeal Upgrade Kit – units built before 2/02/2001 (Includes Motor, Seals, and
Motor Housing)
629087489
Motor and SuperSeal Asy Kit – units built after 2/01/2001 (Includes Motor and Seals)
102
620403001
620403002
Cold Plate LH
Cold Plate RH
103
104
105
620403008
629087415
Pump, Recirculating
Drain Tray with Elbow Kit
620407601
620407622
Coil Pack Ass’y LH
Coil Pack Ass’y RH
106
107
108
109
110
111
112
113
114
115
116
117
118
620407801
620503801
620918901
620504001
620504002
620504006
620504011
620504021
620505502
620505703
620505704
620506512
Fitting, Nipple, 1/2 By 1/2 NPTF
Agitator, Disk
Label, Plumbing
Ice Chute
Cover, Ice Chute
Seal, Hopper Conduit
Gate, Auger
Fitting, Elbow
Auger
Tube Ass’y, Auger, Front
Tube Ass’y, Auger, Back
Reservoir, Recirculating
620506513
620506538
Hinge, Drain Trough LH
Hinge, Drain Trough RH
119
120
121
122
620506518
620506519
620506531
Block, Connector, Water Lines
Block, Connector, Syrup Lines
Housing, Auger
620517136
620517138
Drip Tray Ass’y Black, LH
Drip Tray Ass’y Black, RH
123
124
125
126
127
128
129
130
131
620516602
620517501
620517601
620202849
620700602
620701123
620718101
620704603
Cover, Icemaker Sleeve
Collar, Icemaker Sleeve
Sleeve, Icemaker
Propylene Glycol
Sheet Metal Screw, Phil Rd Hd, No. 10-16 By 1-In. Long
Washer, 9/16 I.D.
Strainer, Drip Tray
Coupling
26
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PR150BC ASSEMBLY (CONT’D)
Item
No.
Part No.
Name
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
620704604
620708524
620705201
620705401
620705501
620708202
620708908
620709301
620709601
620709604
620707605
620709901
620710201
620710301
50336
Fitting, 3/8 By 1/2 MPT
Cup Rest
Pushon Nut, 3/16
Insert Nut, 1/2-13
Retainer, Ice Chute Holddown
Plug
Tube, Bin Stat
Lever, Ice
Clip, Pushon
Clip, Back Lid, Left-Hand
Clip, Back Lid, Right-Hand
Pop Rivet, 125 Dia.
Insert, 3/8-16
Stop, Insulation Foam Inlets
PVC Pipe, 3/4
30514
620045302
Strap, Capacitor 115V
Strap, Capacitor 230V
148
30774
620314301
Capacitor, Agitator Motor 115v
Capacitor, Agitator Motor 230v
149
150
151
31107
33617
Terminal Board
Wire Harness, Agitator Motor
449999999
560002114
Transformer, 120V 60HZ
Transformer, 230V 60HZ
152
153
154
70223
33082
Screw, No. 10-32 By 3/4-In. Long
Relay
620311701
620311702
Timer, Agitator 115V
Timer, Agitator 230V
155
156
157
158
159
160
161
162
163
164
165
166
70015
Hex Nut, No. 10-32
70147
Sheet Metal Screw, Phil Rd Hd, No. 6 By 1/2-In. Long
Sheet Metal Screw, No. 8 By 1/2-In. Long
Terminal Board, 230V only
Filter
70217
32244
620307301
50158R
50326
Armaflex
Armaflex Tape
620307301
620304601
629087412
629087430
70739
Filter RFI 230v only
Varistor Ass’y 230v only
6” Leg Kit (Not Shown)
Interlock Switch Bracket Kit (Not Shown)
Key, Keyswitch Replacement (Not Shown)
27
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WARRANTY
IMI Cornelius Inc. Products Company warrant that all equipment and parts are free from defects in material and
workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in
your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment
model number and the date of purchase.
Locate the office in your area on the Cornelius web site, www.cornelius.com, under the contacts tab.
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IMI CORNELIUS INC.
(800) 238-3600
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