Cornelius Beverage Dispenser PR150 BC User Manual

IMI CORNELIUS INC  
Telephone (800) 238–3600  
Operator’s Manual  
THE PROFILEtICE/DRINK DISPENSER  
Model: PR150 BC  
IMPORTANT:  
TO THE INSTALLER.  
It is the responsibility of  
the Installer to ensure that  
the water supply to the  
dispensing equipment is  
provided with protection  
against backflow by an air  
gap as defined in  
ANSI/ASME A112.1.2-1979;  
or an approved vacuum  
breaker or other such  
method as proved effective  
by test.  
Water pipe connections  
and fixtures directly  
connected to a potable  
water supply shall be  
sized, installed, and  
maintained according to  
Federal, State, and Local  
Codes.  
Part No. 620918702  
October 5, 2001  
Revision Date: February 27, 2007  
Revision: D  
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION  
This Manual must be read and understood before installing or operating this equipment  
PRINTED IN U.S.A  
©IMI CORNELIUS INC; 2001–2007  
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TABLE OF CONTENTS  
FIGURE 1. MOUNTING TEMPLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 2. FLOW DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 3. UF-1 DISPENSING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 4. AUGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 5. DRIP TRAY AND REAR COVER REMOVAL . . . . . . . . . . . . . . . . . . . .  
FIGURE 6. ICE AUGER SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 6. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
FIGURE 7. LADDER DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
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10  
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15  
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SAFETY INFORMATION  
Recognize Safety Information  
This is the safety-alert symbol. When you see this  
symbol on our machine or in this manual, be alert to  
the potentially of personal injury.  
Follow recommended precautions and safe operating  
practices.  
Understand Signal Words  
A signal word - DANGER, WARNING, OR CAUTION  
is used with the safety-alert symbol. DANGER identi-  
fies the most serious hazards.  
DANGER  
Safety signs with signal word DANGER or WARNING  
are typically near specific hazards.  
WARNING  
General precautions are listed on CAUTION safety  
signs. CAUTION also calls attention to safety mes-  
sages in this manual.  
CAUTION  
Follow Safety Instructions  
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in  
good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to  
use the controls properly. Do not let anyone operate the machine without instructions. Keep your machine in  
proper working condition. Unauthorized modifications to the machine may impair function and/or safety and  
affect the machine life.  
CO2 (Carbon Dioxide) Warning  
CO Displaces Oxygen. Strict Attention must be observed in the prevention of CO (carbon dioxide)  
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gas leaks in the entire CO and soft drink system. If a CO gas leak is suspected, particularly in a  
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small area, immediately ventilate the contaminated area before attempting to repair the leak.  
Personnel exposed to high concentration of CO gas will experience tremors which are followed  
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rapidly by loss of consciousness and suffocation.  
Maximum CO Operating Pressure 75–PSI  
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Shipping, Storing, Or Relocating Unit  
CAUTION: Before shipping, storing, or relocating this Unit, the syrup systems must be sanitized and  
all sanitizing solution must be purged from the syrup systems. All water must also be purged from  
the plain and carbonated water systems. A freezing ambient temperature will cause residual water  
remaining inside the Unit to freeze resulting in damage to internal components of the Unit.  
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SAFETY PRECAUTIONS  
This dispenser has been specifically designed to provide protection against personal injury and eliminate  
contamination of the ice. To ensure continued protection and sanitation , observe the following.  
ALWAYS: Disconnect electrical power from the dispenser before servicing or cleaning.  
NEVER: Place hands inside the hopper or gate area without disconnecting electrical power from the dispenser.  
Agitator rotation occurs automatically when the dispenser is energized.  
ALWAYS: Be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior  
and possible contamination of the ice.  
ALWAYS: Be sure the upper and lower front panels are securely fastened.  
ALWAYS: Keep area around the dispenser clean of ice cubes.  
CAUTION: The dispenser cannot be used with crushed or flaked ice. Use of bagged ice,  
which has been frozen into large chunks, can void the factory warranty. The dispenser  
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”  
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice  
is used, it must be carefully and completely broken into small cube sized pieces before filling into  
the dispenser hopper.  
The undercounter ice dispenser solves your ice service needs in a sanitary, space saving, economical way.  
Designed to be manually filled with ice, this dispenser will dispense ice cubes (up to 1–1/4 inches in size), cube-  
lets, and hard chipped or cracked ice.  
SPECIFICATIONS  
Model: PR150 BC Ice Drink Dispenser (Eight–Flavor)  
Dimensions 31–7/8 inches wide X 27–7/8 inches Deep X 21–1/4 inches High with  
29 inches Depth Below Countertop  
Electrical 120 VAC/1 Phase/60 Hz/5.2 Amps Total Current Draw  
Recommended Electrical 115 VAC/60 Hz/15.0 Amps, 3–Wire Grounded Circuit  
Supply  
Clearance Required 54-In. above counter front access.  
Drain Base Unit is plumbed for PVC or flex plastic tubing installed to local code.  
CO or Air Requirements CO 80–100 PSI supply (preferred) or air = 70 PSI minimum supply.  
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2 =  
Flavor Selections Maximum of eight syrup flavors plus plain water and carbonated water.  
Cup Selection Five Sizes (12, 16, 21, 32, and 42 0z.)  
Ice Requirements Ice bin capacity is 150 pounds of ice.  
Water Supply 60–PSI flowing pressure (3/4 inch supply with shutoff valve.  
Drink Draw Rate Dispenses seven 21 oz. drinks per minute at or below 40° F  
continuous.  
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INSTALLATION INSTRUCTIONS  
COUNTER HEIGHT  
DISPENSER  
AVAILABLE SPACE  
USE KIT NO.  
(INCHES)  
DEPTH  
(INCHES  
29  
BELOW DISPENSER  
(INCHES)  
30  
31  
32  
1
2
3
CONSULT FACTORY  
CONSULT FACTORY  
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AND  
29  
29  
629087406  
629087406  
629087406  
629087412  
AND  
33  
34  
29  
29  
29  
4
5
34–1/2  
5–1/2  
620517502  
629087412  
629087412  
35  
36  
29  
29  
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7
COUNTERTOP INSTALLATION  
IMPORTANT: It is the responsibility of the installer to ensure that the drains from the dispensing  
equipment is installed and maintained according to Federal, State, and local laws.  
1. Locate the dispenser indoors on a level countertop.  
The dispenser must be sealed to the countertop. The MOUNTING TEMPLATE (see Figure 1) indicates the  
opening that must be cut in the countertop. Locate the desired position for the dispenser, then mark the  
outline dimension on the countertop using the dimensions given or use the full size template enclosed.  
Apply a continuous bead of NSF International (NSF) listed silastic sealant (Dow 732 or equivalent) approxi-  
mately 1/4 inch inside the dispenser outline dimensions and around all openings. Position the dispenser on  
the countertop within the outline dimensions. All excess sealant must be wiped away immediately.  
2. The drain tube is routed through the large opening in the bottom of the dispenser. See the MOUNTING  
TEMPLATE (see Figure 1) for locating the required clearance hole in the countertop for these utility lines.  
The power cord is routed through hole in the side of the dispenser electrical control box.  
3. SINK DRAIN ASSEMBLY: Connect the drain tube to an open drain. Additional drain tubing is provided with  
the Dispenser. The drain tube must continuously pitch downword and contain no “traps” or improper drain-  
age will result.  
A. Use 3/4–inch nominal plastic pipe.  
B. To assure proper drainage, do not allow a “trap” to form in the drain line. Be sure drain line runs flat  
with bottom of the dispenser.  
IMPORTANT: This dispenser must be installed with adequate backflow protection to comply with  
Federal, State, and Local Codes.  
4. Clean the hopper interior (See CLEANING INSTRUCTIONS).  
5. Connect dispenser power cord to 120 VAC 60 HZ 15–Amp 3–wire grounded receptacle.  
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FOOT PRINT OF UNIT  
ON COUNTERTOP  
29 – 5/8  
COUNTER CUTOUT  
FOR  
UNIT DROP IN  
27–3/16  
25–3/4  
FRONT OF COUNTERTOP  
31–7/8  
THE ABOVE FIGURE SHOWS THE REQUIRED CUTOUT FOR PLACING THE ICE DISPENSER INTO A COUNTERTOP. THE DASHED  
LINE IS THE ACTUAL CUTOUT DIMENSIONS WHILE THE SOLID LINE SHOWS THE AMOUNT OF OVERHANG FOR THE DISPENSER.  
FIGURE 1. MOUNTING TEMPLATE  
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FIGURE 2. FLOW DIAGRAM  
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MAINTENANCE  
The following dispenser maintenance should be performed at the intervals indicated.  
DAILY (or as required)  
Remove foreign material from the vending area drip tray to prevent drain blockage. Clean vending area. Check  
for proper water drainage from the vending area drip tray.  
MONTHLY  
Clean and sanitize the hopper interior and the beverage system if applicable (see CLEANING  
INSTRUCTIONS)  
ADJUSTMENTS  
CO2 REGULATORS ADJUSTMENTS  
WARNING: CO displaces oxygen. Strict attention must be observed in the prevention of  
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CO (carbon dioxide) gas leaks in the entire CO and soft drink system. If a CO gas leak is  
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2
suspected, particularly in a small area, immediately ventilate the contaminated area before  
attempting to repair the leak. Personnel exposed to high concentration of CO gas will experience  
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tremors which are followed rapidly by loss of consciousness and suffocation.  
NOTE: To readjust CO regulator to a lower setting, loosen adjusting screw lock nut, then turn screw to  
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the left (counterclockwise) until pressure gage reads 5 psi lower than new setting will be. Turn the ad-  
justing screw to the right (clockwise) until the gage registers new setting, then tighten the lock nut.  
Adjusting Carbonator CO Regulator.  
2
UNIT WITH INTEGRAL (BUILT-IN) COLD CARBONATOR  
Adjust CO regulator for the Unit integral (built-in) carbonator at 60-psi maximum.  
2
UNIT REQUIRING REMOTE CARBONATOR  
Adjust CO regulator for the remote carbonator to CO pressure specified in manual provided with the  
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2
carbonator.  
Adjusting Syrup Source CO Regulator.  
2
SUGAR SYRUP TANKS CO REGULATOR  
2
Adjust syrup tanks CO regulator to a minimum of 45-psi.  
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SYRUP PUMPS (BAG-IN-BOX SYSTEM)  
Adjust the syrup pumps CO regulator to 70-psi. DO NOT EXCEED MAXIMUM CO PRESSURE SPECIFIED  
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2
ON THE SYRUP PUMPS.  
ADJUSTING DISPENSING VALVES WATER FLOW RATE  
(see Figure 3)  
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1. Remove cover from the dispensing valve by lifting the front cover up 1/4 inch and pulling forward.  
2. Install syrup diversion tube assembly on the dispensing valve by pushing rubber end of the syrup diversion  
tube onto the syrup outlet of the inner nozzle.  
3. Measure the water flow rate by dispensing water into a graduated cup for a set period of time.  
NOTE: Adjusting screw stops are built into the valve to prevent leakage when the screws are adjusted  
too far clockwise. Stop adjusting clockwise when turning resistance increases. Turn the screw coun-  
terclockwise 1–1/2 turns after the stop are contacted.  
4. Turn the water flow regulator adjusting screw to the left (counterclockwise) to decrease the water flow rate  
or turn the adjusting screw to the right (clockwise) to increase the water flow rate, then recheck the flow  
rate. Adjustments should be no more than 1/4 turn at a time.  
5. Remove syrup diversion tube from the dispensing valve, then install cover on the dispensing valve.  
WATER FLOW  
REGULATOR  
SYRUP FLOW  
REGULATOR  
INNER NOZZLE  
Counterclockwise  
NOZZLE  
to Decrease  
SYRUP DIVERSION  
Clockwise  
to Increase  
TUBE  
RATIO CUP  
FIGURE 3. UF-1 DISPENSING VALVE  
ADJUSTING WATER-TO-SYRUP “RATIO” (BRIX) OF DISPENSED PRODUCT  
(see Figure 3)  
NOTE: Make sure the dispensing valve water flow rate is as desired before adjusting the valve for Wa-  
ter-to-Syrup ‘‘Ratio’’ (Brix) of the dispensed product.  
Adjust Water–to–Syrup “Ratio” (Brix) of the dispensed product by using ratio cup (P/N 311100000) and syrup  
diversion tube assembly (P/N 319540000) as follows:  
1. Remove cover from the dispensing valve by lifting front cover up 1/4 inch and pulling forward.  
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2. Install syrup diversion tube assembly on the dispensing valve by pushing the rubber end of the syrup diver-  
sion tube onto the syrup outlet of the inner nozzle.  
Notice: Refer to syrup manufacturer’s recommendations on syrup package for water-to-syrup ratio.  
3. Dispense enough to fill syrup diversion tube with syrup.  
4. Hold large chamber of the ratio cup under the dispensing valve nozzle. Place free end of the syrup diver-  
sion tube into the syrup chamber marked for the proper ratio. Dispense approximately 6 ounces of water  
into the ratio cup. Water and syrup levels should be even in cup.  
Note: Adjusting screw stops are built into the valve to prevent leakage when the screws are adjusted  
clockwise too much. Stop adjusting clockwise when turning resistance increases. Turn the screw  
counterclockwise 1–1/2 turns after the stop are contacted.  
5. Adjusting Syrup Flow Regulator – If water and syrup levels are uneven in the ratio cup, adjust by  
turning the dispensing valve syrup flow regulator adjusting screw labeled SYRUP as follows.  
A. For less syrup, turn the adjusting screw counterclockwise no more than 1/4 turn at a time.  
B. For more syrup, turn the adjusting screw clockwise no more than 1/4 turn at a time.  
6. Repeat water-to-syrup ratio test and adjust syrup flow regulator as many times as necessary until proper  
ratio of dispensed drink is achieved.  
7. Remove syrup diversion tube assembly from dispensing valve.  
8. Install dispensing valve front cover.  
START–UP AND OPERATING INSTRUCTIONS  
Fill the hopper with ice. Dispense a large cup of ice. Repeat this procedure when ever the dispenser has run out  
of ice.  
In normal operation, pushing the ice dispenser lever will cause ice to flow from the ice chute. Ice flow will contin-  
ue to flow as long as the lever is held depressed.  
CAUTION: Use caution to avoid spilling ice when filling the dispenser. Clean up  
immediately any spilled ice from filling or operating the dispenser. To prevent  
contamination of the ice, the lid must be installed on the dispenser at all times.  
If the dispenser fails to dispense beverage or ice, refer to TROUBLESHOOTING in back of the manual.  
AUGER ASSEMBLY BREAKDOWN  
1. For cleaning, the auger assembly is constructed for simple (tools not required) breakdown. First remove  
the tower cover (item 69) by removing the 2 knurled screws.  
2. Once the tower cap is out of the way you will see a wire retainer (item 77). By placing your fingers on the  
backside of the ice chute (item 65) with your thumbs pointing upward, place the thumbs on the retainer  
wire and with a slight upward movement push the wire retainer towards the rear of the unit. The retainer  
should pop out of the saddle and swing backwards.  
3. At this point, you should be able to pull up on the ice chute and remove it from the assembly. You will no-  
tice that the ice chute is made up of three pieces. That is the ice chute, the ice chute cover and the auger  
gate which is respectively (Items 65, 66, and 67). Take not so that when reassembling the ice chute, the  
auger gate cradles in the ice chute with the short tang side up.  
4. The auger (Item 73) can now be removed by just grasping it and pulling up. Notice that the bottom of the  
auger has a depression in the form of a D pattern. When replacing the auger, it will be necessary to rotate  
the auger after insertion in the tube to engage the motor shaft.  
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69  
66  
67  
65  
77  
73  
FIGURE 4. AUGER ASSEMBLY  
CLEANING AND SANITIZING INSTRUCTIONS  
WARNING: Disconnect electrical power to the dispenser before cleaning. Do not use metal  
scrapers, sharp objects, or abrasives on the ice storage hopper, top cover, and the agitator  
disk as damage may result. Do not use solvents or other cleaning agents as they may  
attack the plastic material.  
Soap Solution – Use a mixture of mild detergent and warm (100° F) potable water.  
Sanitizing Solution – Use 1/2–ounce of household bleach in one gallon of potable water. Preparing the sanitiz-  
ing solution to this ratio will create a solution of 200 PPM.  
Cleaning Dispenser  
1. CLEANING EXTERIOR SURFACES  
IMPORTANT: Perform the following daily.  
A. Remove cup rest from the drip tray.  
B. Wash the drip tray with soap solution. Rinse with potable water and allow solution to run down the  
drain.  
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C. Wash cup rest with soap solution and rinse with potable water. Install cup rest in drip tray.  
D. Clean all exterior surfaces of the dispenser with soap solution and rinse with potable water.  
2. CLEANING INTERIOR SURFACES  
CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2–gallon per  
minute.  
IMPORTANT: Perform the following at least once a month.  
A. Lift drip tray to expose the hopper, then then remove all ice from the hopper.  
B. The drip tray can be removed from the dispenser by grasping at rear side panels and pulling gently  
outward.  
FIGURE 5. DRIP TRAY AND REAR COVER REMOVAL  
C. Remove agitator disk and agitator assembly.  
D. Remove tower cover by removing two thumb screws.  
E. Move the retaining bail to the rear of the tower which will allow removal of the ice chute assembly.  
F. Grasp the auger by the shaft end and lift out the auger tube. Take care not to damage either end of  
the auger.  
G. Remove the auger tube by lifting upward. The tube will seperate into two halves for easy cleaning  
when fully removed.  
H. Open the front door of the cabinet below the hopper. This will give you access to the lower auger drive  
area and the passage between the hopper and the auger for cleaning.  
I.  
Using the previously prepared detergent solution, clean the valves, the hopper covers, agitator disk,  
agitator assembly, interior of the hopper, both halves of the ice chute, auger, auger tubes, and the  
lower auger area of the auger housing. Thoroughly rinse all of the previously cleaned parts with pota-  
ble water.  
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J. Reassemble the agitator assembly and disc into the hopper. Make certain the retaining screw is tight.  
K. Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior of the hopper  
and the agitator assembly. Go to the lower auger drive area and also spray with sanitizing solution.  
Allow to air dry.  
L. Using the spray bottle, spray the inside of the two halves of the auger tube, the auger, the two halves  
of the chute assembly, and the undersides of the right and left covers. Allow to air dry.  
M. Reassemble the two halves of the auger tube and place back into it’s mounting. Holding the auger by  
the upper shaft end, insert into the guide tube. Make certain that the auger slips into it’s drive pin. The  
chute assembly will not assemble properly if the auger is not seated on it’s drive pin. Reassemble the  
upper auger and chute assembly onto the auger and lock down by snapping the ball onto the upper  
housing. Reinstall the tower cover with the thumb screws.  
N. Reinstall the covers. Put the right cover on first before you close the left cover.  
3. Last are the auger housings (Items 74 and 75). They are dislodged by pulling upward. Check their orienta-  
tion and the fact that the longer tube is on the front side. When positioning the housings back in the dis-  
penser, the longer tube should be placed first so as to seat in the lower housing to set up the orientation  
(top and bottom are marked on end of the tube tab at the top), otherwise the ice chute spout will not point  
towards the front of the dispenser.  
Cleaning Dispensing Valves  
Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed  
on the unit.  
Sanitizing Syrup Tanks System  
Only trained and qualified persons should perform these cleaning and sanitizing procedures.  
Sanitize syrup tanks system as follows:  
1. Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution.  
2. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle  
brush. (Do not use a wire brush). Rinse with clean water.  
3. Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects.  
Allow to air dry.  
4. Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution. Rinse the tank disconnects  
with approximately 9 oz. of the sanitizing solution. Close the tank.  
5. Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and potable water  
(120_F).  
6. Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank. Oper-  
ate the appropriate valve until liquid dispensed is free of any syrup.  
7. Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO system.  
2
8. Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet. Flush at least  
two (2) cups of liquid to ensure that the sanitizing solution has filled the entire length of the syrup tubing.  
9. Allow sanitizer to remain in lines for fifteen (15) minutes.  
10. Repeat the step above, applying a different product tube each time until all tubes are filled with the sanitiz-  
ing solution.  
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11. For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution.  
Rinse with clean water and reassemble the nozzle and syrup diffuser on the valve.  
12. For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open the  
valves to allow the pressure to be relieved. Remove the valves from the dispenser, disassemble and wash  
thoroughly in a mild soap solution.  
13. Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.  
14. Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Operate the  
valves until all sanitizer has been flushed from the system and only product (syrup or pre-mix) is flowing.  
Sanitize B-I-B Systems  
1. Remove all the quick disconnects from all the B-I-B containers.  
2. Fill a suitable pail or bucket with soap solution.  
3. Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle  
brush. (Do not use a wire brush). Rinse with clean water.  
4. Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.  
5. Rinse the B-I-B disconnects in the sanitizing solution.  
6. Sanitizing fittings must be attached to each B-I-B disconnect. If these fittings are not available, the fittings  
from empty B-I-B bags can be cut from the bags and used. These fittings open the disconnect so the sani-  
tizing solution can be drawn through the disconnect.  
7. Place all the B-I-B disconnects into the pail of sanitizing solution. Operate all the valves until the sanitizing  
solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen (15) minutes.  
8. Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse with clean  
water and reassemble the nozzle and syrup diffuser to the valve.  
9. Remove the sanitizing fittings from the B-I-B disconnects and connect the disconnects to the appropriate  
B-I-B container. Operate the valves until all sanitizer has been flushed from the system and syrup is flow-  
ing freely.  
ICE AUGER SPEED CONTROL  
The ice auger is a variable speed device. A potentiometer is used to control this speed. The potentiometer is  
located on the CB 1 control board (see Figure 4). The CB 1 control board is located inside the electrical control  
box which is below the counter facing towards the front of the counter. Removing the three screws and cover  
will expose the CB 1 Control board. By turning the potentiometer knob located on the CB1 control board CCW  
(counterclockwise) will increase the speed of the ice delivery. Turning the potentiometer knob CW (clockwise)  
will decrease the speed of the ice delivery.  
FIGURE 6. ICE AUGER SPEED CONTROL  
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FIGURE 8. LADDER DIAGRAM  
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TROUBLESHOOTING  
IMPORTANT: Only qualified Personnel should service internal components or electrical wiring.  
WARNING: If repairs are to be made to a syrup system, disconnect syrup supply from the  
applicable syrup system, then relieve the system pressure before proceeding. If repairs are  
to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the  
2
2
system pressure before proceeding. If repairs are to be made to the unit electrical system, make  
sure electrical power is disconnected from the unit before proceeding.  
Should your unit fail to operate properly, check that there is power to the unit and that the hopper con-  
tains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to  
aid in locating the defect.  
Trouble  
Probable Cause  
Remedy  
BLOWN FUSE OR CIRCUIT  
BREAKER  
A. Short circuit in electrical wiring. A. Repair electrical wiring.  
B. Inoperative 24 VAC  
transformer.  
B. Replace transformer.  
C. Inoperative agitator motor.  
D. Shorted motor.  
C. Replace agitator motor.  
D. Replace Agitator Auger motor.  
A. Restore electrical power.  
AGITATOR DOES NOT TURN, A. No electrical power.  
AUGER DOES NOT TURN.  
B. Bent depressor plate (does not B. Replace depressor plate.  
actuate switch).  
C. Inoperative dispensing switch. C. Replace dispensing switch.  
D. Inoperative interlocks, lids not  
closed.  
D. Replace interlocks.  
E. Inoperative timer board.  
E. Replace timer board.  
F. Replace transformer.  
F. Inoperative 24 VAC  
transformer.  
ICE DISPENSES  
CONTINUOUSLY.  
A. Stuck or bent depressor plate  
(does not release switch).  
A. Replace depressor plate.  
B. Inoperative dispensing switch. B. Replace dispensing switch.  
C. Improper switch installation.  
D. Inoperative timer board.  
A. Blocked drain.  
C. Correct switch installation.  
D. Replace timer board.  
SLUSHY ICE. WATER IN  
HOPPER.  
A. Unplug and flush out the drain.  
B. Unit not sitting level.  
B. Level the unit.  
C. Poor ice quality due to water  
quality or icemaker problems.  
C. Install water filter system. For  
icemaker problems, consult  
icemaker manual.  
D. Improper use of flaked ice.  
A. Inoperative auger motor.  
D. Use correct ice.  
AGITATOR TURNS, AUGER  
DOES NOT TURN.  
A. Replace auger motor.  
B. Inoperative or improper setting B. Replace speed control or  
of speed control. re–adjust speed control.  
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Trouble  
Probable Cause  
Remedy  
C. Replace rectifier.  
AGITATOR TURNS, AUGER  
DOES NOT TURN (CONT’D)  
C. Inoperative rectifier.  
D. Ice jam.  
D. Clear ice jam.  
E. Inoperative timer board.  
A. Inoperative agitator motor.  
E. Replace timer board.  
A. Replace agitator motor.  
AUGER TURNS, AGITATOR  
DOES NOT.  
B. Inoperative motor capacitor.  
C. Inoperative timer board.  
B. Replace motor capacitor.  
C. Replace timer board.  
BEVERAGES DONOT  
DISPENSE  
A. No 24 volts to dispensing  
valves.  
A. Make sure unit is connected to  
electrical power. Check 24 VAC  
transformer.  
B. No CO pressure.  
B. Check CO regulator. Check CO  
2
2
2
2
tank pressure.  
BEVERAGES TOO SWEET.  
A. Carbonator not operating.  
A. Consult carbonator manual.  
B. No CO ressure in  
B. Check CO regulator. Check CO  
2 p  
2
carbonator.  
tank pressure.  
C. Dispensing valve brix requires C. Refer to dispensing valve  
re–adjustment.  
manufacturer for brix adjustment  
instructions.  
BEVERAGES NOT SWEET  
ENOUGH  
A. Depleted syrup supply.  
A. Replenish syrup supply.  
B. Dispensing valve brix requires B. Refer to dispensing valve  
re–adjustment.  
manufacturer for brix adjustment  
instructions.  
BEVERAGES NOT COLD.  
A. Unit standing with no ice in it’s A. Replenish ice supply.  
hopper.  
NOTE: Contact your local syrup or beverage equipment distributor for additional information and  
trouble shooting of your beverage system.  
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ILLUSTRATED PARTS LIST  
92  
35  
103  
36  
110  
137  
112  
16  
83  
93  
31  
106  
90  
35  
88  
82  
9
117127  
4142  
80  
109  
132  
93  
114  
13  
93  
33  
142  
29  
35  
86  
94  
33  
31  
93  
118  
52  
53  
79  
133  
87  
89  
59  
141  
134  
31  
16  
105  
36  
93  
136  
48  
58  
35  
78  
116  
115  
96  
9
122  
34  
95  
98  
13  
31  
85  
93  
1 2 3 4 128  
121  
146  
24.  
17  
77  
11  
6
40  
139  
131  
161  
160  
146  
95  
99  
74  
75  
101  
21  
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107  
5
125  
63  
84  
124  
47  
138  
140  
35  
65  
130  
95  
91  
69 20 18 19 97  
30  
124  
95  
126  
65  
36  
95  
100  
35  
44  
70  
52  
120  
153  
157  
53  
154  
156  
95  
151  
73  
95  
22  
152  
36  
111  
72  
157  
145  
155  
158  
156  
113  
148  
147  
123  
119  
102  
157  
149  
157  
25  
95  
146  
159  
51  
26 32  
104  
157  
27  
24  
160 161  
37  
38  
7
29  
146  
39  
113  
8 1445  
22  
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81  
57  
60  
43  
35  
23  
108  
56  
36  
36  
61  
55  
71  
15  
49  
62  
36  
76  
46  
64  
35 50  
28  
74  
68  
67  
54  
129  
66  
144  
135  
23  
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PR150BC ASSEMBLY  
Item  
No.  
Part No.  
Name  
1
1919  
MountingBlock Ass’y, UF-1  
Cover, Valve, Back  
Cover, Valve, Front  
Dispensing Valve  
2
1950  
3
1951  
4
1966  
5
15087  
27107  
29303R  
Retainer, Agitatotr  
Retainer, Ice Lever  
Plate, Motor Mount  
6
7
8
30794  
32826  
Heater, Agitator Motor, 115v  
Heater, Agitator Motor, 230v  
9
02070  
Kit Switch, includes switch, boot, and spacer  
10  
30995  
620302901  
Cord Ass’y, 115v  
Cord Ass’y, 230v  
11  
12  
13  
14  
31007  
31827  
31981  
Boot, Switch  
Wire Harness, Dispensing Valve  
Actuator  
620307901  
32824  
Gear Motor Kit, 115/120V 50/60HZ, includes motor, seal gasket, and hardware  
Gear Motor, 230v 50/60HZ  
15  
620913101  
620919341  
Label, Wiring 115v  
Label, Wiring 230v  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
32953  
32977  
Reed Switch Ass’y  
Switch, Key  
50458  
Strain Relief  
50573  
Snap Bushing, .375 I.D.  
Fitting, Elbow  
50951  
51859  
Seal, Motor Shaft  
52132  
Adhesive, Locktite  
52876  
Gasket, Motor Shaft  
620911202  
70018  
Label, Operate Auger Speed  
Hex Nut, 1/4-20 Keps  
Hex Nut, No. 4-40 STCA Keps  
Washer, .449 I.D.  
70023  
70048  
70260  
Machine Screw, Phil Rd Hd, 1/4-20 By 1-In. Long  
Pop Rivet, 125 Dia.  
70320  
70847  
Spacer, Switch  
70894  
Machine Screw, Phil Truss Hd, No. 8-32 By 3/4-In. Long  
Nut, No. 8-32  
70959  
70992  
Receptacle, 1/4 Turn  
Retainer, 1/4 Turn  
70993  
70994  
Stud, Wing Hd, 1/4 Turn  
Bolt, 1/4-20  
71028  
720509208  
750700502  
620919303  
638009387  
Fitting, Push Connector, 3/8 By 3/8-NPTF  
Clip, Locking, 3/8  
Label, Wiring Ladder  
Switch, Bin Control  
24  
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PR150BC ASSEMBLY (CONT’D)  
Item  
No.  
45  
Part No.  
90432  
Name  
Label, Warning, Disconnect  
Label, Identification Data  
46  
90580  
47  
48  
49  
90629  
91486  
91956  
Label, Clean Hopper  
Medallion, Cornelius Logo  
Label, Warning Chiller Disconnect  
50  
51  
52  
53  
54  
55  
92067  
Label, Operation, Agitation Timer  
Label, Notice Transformer  
O-Ring, .239 I.D. By .070 CS  
O-Ring, .426 I.D. By .070 CS  
Base, Cabinet  
92305  
31525003  
31525017  
620028201  
620028202  
620028252  
Plate, Motor Mount LH  
Plate, Motor Mount RH  
56  
57  
58  
620028204  
620028269  
Cover, Access LH  
Cover, Access RH  
620028205  
620028254  
Wrap, Cabinet LH  
Wrap, Cabinet RH  
620028209  
620028256  
Tower, Valve Mounting LH  
Tower, Valve Mounting RH  
59  
60  
620028211  
Cover, Tower Top  
620028213  
620028255  
Wrap, Cabinet, Front LH  
Wrap, Cabinet, Front RH  
61  
62  
620028214  
620028257  
Electrical Box LH  
Electrical Box RH  
620028216  
620028258  
Panel, Base LH  
Panel, Base RH  
63  
64  
620028218  
Agitator Ass’y  
620028222  
620028261  
Cover, Electrical Box LH  
Cover, Electrical Box RH  
65  
66  
67  
68  
620028226  
620028227  
620028232  
Bolt, 1/4-20  
Bracket, Leg Adapter  
Support Bracket, Auger Motor  
620028234  
620028263  
Bracket, Lower Motor Mount LH  
Bracket, Lower Motor Mount RH  
69  
620028235  
620517201  
Hopper Ass’y LH  
Hopper Ass’y RH  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
620028223  
620028246  
620028249  
620028250  
620028253  
620028270  
620028282  
620906404  
620043104  
620043105  
620043201  
620043206  
620043507  
Plate, Mounting  
Stiffener, Base  
Plate, Syrup Lines Alignment  
Plate, Water Lines Alignmen  
Bracket, Auger Motor Mount, Right-Hand  
Plate, Auger Motor Spacing  
Cover, Inlet Lines  
Label, Ice Notice  
End Cap, Hinge, Left-Hand  
End Cap, Hinge, Right-Hand  
Insulation Box Foamed  
Icemaker Sleeve Mounting Box  
Lid, Ice Fill, Back  
620044601  
620044602  
Plate, Pump Mounting LH  
Plate, Pump Mounting RH  
84  
85  
86  
620044614  
Plate, Deflector  
620045301  
Bracket, Reed Switch  
25  
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PR150BC ASSEMBLY (CONT’D)  
Item  
No.  
Part No.  
Name  
87  
620045724  
620045727  
Base, Tower LH  
Base, Tower RH  
88  
89  
90  
91  
92  
93  
620045904  
620045958  
620046005  
620046017  
620048102  
70076  
Bracket, Dispense Switch  
Bracket Ass’y, Interlock Switch  
Cover, Reservoir  
Cover, Bin Thermostat  
Panel, Tower, Back  
Hex Nut, Keps, No. 8-32  
94  
95  
70188  
70204  
Screw, Knurled Hd, No. 8-32  
Screw, Self-Tapping, No. 8-32  
96  
97  
620711401  
629088578  
Insulation, Stop Ice Conduit  
SuperSeal Kit  
98  
99  
100  
101  
620314201  
629087456  
Connector, Power Inlet  
SuperSeal Upgrade Kit – units built before 2/02/2001 (Includes Motor, Seals, and  
Motor Housing)  
629087489  
Motor and SuperSeal Asy Kit – units built after 2/01/2001 (Includes Motor and Seals)  
102  
620403001  
620403002  
Cold Plate LH  
Cold Plate RH  
103  
104  
105  
620403008  
629087415  
Pump, Recirculating  
Drain Tray with Elbow Kit  
620407601  
620407622  
Coil Pack Ass’y LH  
Coil Pack Ass’y RH  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
620407801  
620503801  
620918901  
620504001  
620504002  
620504006  
620504011  
620504021  
620505502  
620505703  
620505704  
620506512  
Fitting, Nipple, 1/2 By 1/2 NPTF  
Agitator, Disk  
Label, Plumbing  
Ice Chute  
Cover, Ice Chute  
Seal, Hopper Conduit  
Gate, Auger  
Fitting, Elbow  
Auger  
Tube Ass’y, Auger, Front  
Tube Ass’y, Auger, Back  
Reservoir, Recirculating  
620506513  
620506538  
Hinge, Drain Trough LH  
Hinge, Drain Trough RH  
119  
120  
121  
122  
620506518  
620506519  
620506531  
Block, Connector, Water Lines  
Block, Connector, Syrup Lines  
Housing, Auger  
620517136  
620517138  
Drip Tray Ass’y Black, LH  
Drip Tray Ass’y Black, RH  
123  
124  
125  
126  
127  
128  
129  
130  
131  
620516602  
620517501  
620517601  
620202849  
620700602  
620701123  
620718101  
620704603  
Cover, Icemaker Sleeve  
Collar, Icemaker Sleeve  
Sleeve, Icemaker  
Propylene Glycol  
Sheet Metal Screw, Phil Rd Hd, No. 10-16 By 1-In. Long  
Washer, 9/16 I.D.  
Strainer, Drip Tray  
Coupling  
26  
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PR150BC ASSEMBLY (CONT’D)  
Item  
No.  
Part No.  
Name  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
620704604  
620708524  
620705201  
620705401  
620705501  
620708202  
620708908  
620709301  
620709601  
620709604  
620707605  
620709901  
620710201  
620710301  
50336  
Fitting, 3/8 By 1/2 MPT  
Cup Rest  
Pushon Nut, 3/16  
Insert Nut, 1/2-13  
Retainer, Ice Chute Holddown  
Plug  
Tube, Bin Stat  
Lever, Ice  
Clip, Pushon  
Clip, Back Lid, Left-Hand  
Clip, Back Lid, Right-Hand  
Pop Rivet, 125 Dia.  
Insert, 3/8-16  
Stop, Insulation Foam Inlets  
PVC Pipe, 3/4  
30514  
620045302  
Strap, Capacitor 115V  
Strap, Capacitor 230V  
148  
30774  
620314301  
Capacitor, Agitator Motor 115v  
Capacitor, Agitator Motor 230v  
149  
150  
151  
31107  
33617  
Terminal Board  
Wire Harness, Agitator Motor  
449999999  
560002114  
Transformer, 120V 60HZ  
Transformer, 230V 60HZ  
152  
153  
154  
70223  
33082  
Screw, No. 10-32 By 3/4-In. Long  
Relay  
620311701  
620311702  
Timer, Agitator 115V  
Timer, Agitator 230V  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
70015  
Hex Nut, No. 10-32  
70147  
Sheet Metal Screw, Phil Rd Hd, No. 6 By 1/2-In. Long  
Sheet Metal Screw, No. 8 By 1/2-In. Long  
Terminal Board, 230V only  
Filter  
70217  
32244  
620307301  
50158R  
50326  
Armaflex  
Armaflex Tape  
620307301  
620304601  
629087412  
629087430  
70739  
Filter RFI 230v only  
Varistor Ass’y 230v only  
6” Leg Kit (Not Shown)  
Interlock Switch Bracket Kit (Not Shown)  
Key, Keyswitch Replacement (Not Shown)  
27  
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WARRANTY  
IMI Cornelius Inc. Products Company warrant that all equipment and parts are free from defects in material and  
workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in  
your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment  
model number and the date of purchase.  
620918702  
28  
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IMI CORNELIUS INC.  
(800) 238-3600  
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