Connect Tech Switch CTIM 00044 User Manual

Blue Heat/Net Sync  
User Manual  
Ethernet-to-Serial Synchronous Communications  
Connect Tech Inc.  
42 Arrow Road  
Guelph, Ontario  
N1K 1S6  
Tel:  
519-836-1291  
Toll:  
Fax:  
800-426-8979 (North America only)  
519-836-4878  
CTIM-00044 Revision 0.03 , July 8, 2010  
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Connect Tech Blue Heat/Net Sync User Manual  
Customer Support Overview  
If you experience difficulties after reading the manual and/or using the product, contact the  
Connect Tech reseller from which you purchased the product. In most cases the reseller can help  
you with product installation and difficulties.  
In the event that the reseller is unable to resolve your problem, our highly qualified support staff  
can assist you. Our support section is available 24 hours a day, seven days a week on our  
website at:  
www.connecttech.com/sub/support/support.asp. See the contact information section below for  
more information on how to contact us directly. Our technical support is always free.  
Contact Information  
We offer three ways for you to contact us:  
Telephone/Facsimile  
Technical Support representatives are ready to answer your call Monday through Friday, from  
8:30 a.m. to 5:00 p.m. Eastern Standard Time. Our numbers for calls are:  
Telephone:  
Telephone:  
800-426-8979 (North America only)  
519-836-1291 (Live assistance available 8:30 a.m. to 5:00 p.m. EST, Monday to  
Friday)  
Facsimile:  
519-836-4878 (online 24 hours)  
Email/Internet  
You may contact us through the Internet. Our email and URL addresses are:  
Mail/Courier  
You may contact us by letter and our mailing address for correspondence is:  
Connect Tech Inc.  
Technical Support  
42 Arrow Road  
Guelph, Ontario  
Canada N1K 1S6  
Note:  
Please go to the Download Zone or the Knowledge Database in the  
Support Center on the Connect Tech website for product  
manuals, installation guides, device driver software and  
technical tips.  
Submit your technical support questions to our customer support engineers via the Support  
Center on the Connect Tech website.  
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Connect Tech Blue Heat/Net Sync User Manual  
Certification Statements  
Preliminary: Testing is still pending.  
Class A Computing Device  
Connect Tech Inc. declares that the product(s) covered by the contents of this manual have been  
tested and found compliant with the below listed standards as required by the Electromagnetic  
Compatibility (EMC) Directive for General Immunity Compliance.  
EN 55022  
CISPR 22  
Conducted and Radiated emissions  
Class A  
EN 55024  
Immunity to Disturbances  
EN 61000-4-2  
EN 61000-4-3  
EN 61000-4-4  
EN 61000-4-5  
EN 61000-4-6  
EN 61000-4-11  
EN 61000-3-2 Exempt  
EN 61000-3-3 Pass  
The above satisfy the requirements of:  
USA:  
FCC CFR47, Part 15, part 2  
Canada:  
Europe  
Japan:  
ICES-003  
EMC Directive  
VCCI  
Australia/New Zealand:  
AS/NZS  
Preliminary: Testing is still pending.  
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Table of Contents  
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List of Figures  
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Connect Tech Blue Heat/Net Sync User Manual  
Introduction  
Connect Tech‟s Blue Heat/Net Sync allows remote access to synchronous/asynchronous serial  
devices via an Ethernet LAN or the Internet. Blue Heat/Net Sync network-enables serial  
communication devices that are designed to be connected to serial ports so that the devices no  
longer need to be tied to a single computer.  
The Blue Heat/Net Sync hardware is simple to install as it involves little more than plugging the  
unit into the appropriate locations and performing the configuration steps outlined in this  
manual.  
Driver setup is made easy by Blue Heat/Net Sync‟s auto-detection feature. The software does the  
work of locating the units, while the Configuration Manager leads you through the rest of the  
installation.  
Blue Heat/Net Sync‟s firmware is easily configured with a choice of methods: web browser,  
Telnet, or direct serial connection with a terminal and/or terminal software. Once the Blue  
Heat/Net Sync has been configured to your specifications, you will be able to remotely access  
your devices immediately.  
Features  
Four software selectable synchronous or asynchronous serial ports  
Software switchable; V.28, V.10, V.11, V.35, EIA-530, X.21 line modes  
Software switchable line modes and termination  
Supports NRZ, NRZB, NRZI-Mark, NRZI-Space, B-Phase-Space, B-Phase-Manchester,  
Differential Bi-Phase encoding  
Transmission rates up to 9.216 Mbps (synchronous), 230.4 Kbps (asynchronous). 10 Mbps  
communications possible with external clock.  
Bipolar clock input accepts sine/square wave signals up to 20 MHz +/- 10V.  
Includes synchronous protocols; SDLC, HDLC, MonoSync, BiSync, Transparent BiSync  
Software selectable internal and external clocking modes. External clocking is provided on  
TXC and RXC pins  
Supports IP, TCP, UDP, ARP, RARP, TFTP, DHCP, BOOTP, HTTP, Telnet and DNS  
Use of TCP/IP means communications can be routed to support WANs, as well as LANs.  
The Blue Heat/Net Sync does not need to be located at the same site as the controlling  
computer  
Raw TCP server (HDLC and External Sync Line Modes only)  
Several levels of security are built into the Blue Heat/Net Sync that can limit connections  
and help to ensure the privacy of data flow  
Memory: 8 MB flash, 16 MB SDRAM  
Includes an auto-MDIX 10Base-T, 100Base-TX LAN interface  
Network boot or booting from built-in flash memory  
Firmware upgrades are downloadable  
Customizable uClinux embedded operating system running on a ColdFire embedded  
processor.  
Configuration can be done via Web Browser, Telnet or direct serial connection  
Front mounted diagnostic LEDs  
5-28 VDC power input using either DC barrel or Phoenix screw terminal connector  
Optional 5VDC power supply available  
1U rack mount kit available  
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Understanding Virtual COM Ports  
In a typical serial port setup, the application communicates directly with the connected serial  
port hardware.  
Virtual COM ports differ in that the application communicates with a network protocol layer that  
transfers the necessary information to and from the remote serial ports. The virtual ports appear  
as standard serial ports to the application, but in reality the data is translated into a series of  
Ethernet messages between the Blue Heat/Net Sync unit and the host computer. The serial port is  
not physically connected to the host computer, but this is transparent to the application trying to  
access it.  
There are several advantages to using virtual COM ports, which include:  
Distance The serial ports can be a great distance away from the host computer. They are  
not limited by the standard electrical characteristics of the RS-232 or RS-422 interface  
because the primary data transfer is being done via Ethernet. Depending on the set up, these  
serial ports can be at a different location and the Internet can act as the carrier of the serial  
port traffic.  
Speed Short RS-232/422 cable lengths can be used with the primary distance relying on  
the network connection. The capacitance of long lengths of serial cable does not limit data  
speeds in these cases.  
Cabling Cost effective Ethernet cabling can be used for the transfer of information to the  
Blue Heat/Net Sync and often this is part of the existing networking infrastructure.  
Connecting serial ports in a remote location can be as easy as plugging in a Blue Heat/Net  
Sync to the Ethernet network. This provides a simple, clean cabling arrangement.  
Port Sharing In some applications it is desirable to have a serial resource that is accessed  
and shared by more than one host computer. Connect Tech‟s virtual serial port technology  
allows this to be done easily.  
Routing Different ports on a Blue Heat/Net Sync can be connected to multiple host  
computers.  
Monitoring Because the virtual serial ports are on the network, they can easily be  
monitored to ensure everything is operating correctly.  
Blue Heat/Net Sync Installation Overview  
There are three main stages in the installation process for your Blue Heat/Net Sync.  
1.  
This involves the physical connection of the Blue Heat/Net Sync hardware to your  
network, and addresses issues such as cabling and power requirements.  
2.  
The first step in the configuration process is to set the IP Address. Then use one of three  
available methods to configure the Blue Heat/Net Sync firmware settings for your  
application. This can be done through the SCM (Serial Configuration Manager) or the  
WCM (Web Configuration Manager), depending on circumstances and personal  
preference.  
3.  
This step installs and configures the Blue Heat/Net Sync drivers and ports for your host  
Operating System and allows you to set parameters specific to your serial requirements.  
This is done via the Blue Heat/Net Sync Configuration Manager.  
NOTE: Software support for Windows and Linux is still in  
development  
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Hardware Installation  
Connecting the Blue Heat/Net Sync to Your Network:  
Before you begin, take a minute to ensure that your package includes the required components  
for your Blue Heat/Net Sync:  
One Blue Heat/Net Sync unit  
One power supply  
One CD containing software and documentation  
One Phoenix contact screw terminal plug PN: 1847055  
One RJ-45 cable (optional)  
If any of these components is missing, contact Connect Tech or your reseller.  
Ethernet LEDs  
The front panel of the Blue Heat/Net Sync features Ethernet and serial port LEDs to monitor  
activity.  
Power: When this LED is on, the Blue Heat/Net Sync is receiving power.  
CPU: Once the uClinux firmware is booted and running correctly, this LED lights up.  
10/100: This LED represents the line rate at which the Blue Heat/Net Sync is connected  
to your network.  
LED on = a 100 megabit connection.  
LED off = a 10 megabit connection.  
(The Blue Heat/Net Sync automatically detects the line rate of your network).  
L/A:  
This light illuminates when the connection to your network or computer is  
achieved.  
A blinking light indicates that Transmit (Tx) or Receive (Rx) activity is detected  
on the Ethernet cable.  
FD:  
Indicates that your network is running in full duplex or half duplex mode:  
ON = full duplex, OFF = half duplex  
Figure 1: LED Locations on Blue Heat/Net Sync  
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Serial Port LEDs  
The serial ports LEDs indicate serial activity for each port.  
A flashing LED indicates that the port in question is receiving or transmitting data.  
Connecting Serial Devices  
V.28 Connections:  
V.28 has signaling levels the same EIA RS232.  
Basic Async (V.28) RS-232 Null Modem Connection  
This is the typical way to connect a Blue Heat/Net Sync to another serial device.  
Blue Heat/Net Sync  
RS-232 Device  
RX  
TX  
SR  
2 - TX  
3 - RX  
7 - SR  
Figure 2: Basic V.28 Asynchronous Connections  
Basic Sync (V.28) RS-232 Connection (Provides Clock)  
Blue Heat/Net Sync  
RS-232 Device  
2 - TX  
RX  
3 - RX  
TX  
17 - T/RXC  
7 - SR  
RXC  
SR  
Figure 3: Basic V.28 Synchronous Connections  
Basic Sync (V.28) RS-232 Connection (Receives Clock)  
Blue Heat/Net Sync  
RS-232 Device  
2 - TX  
RX  
3 - RX  
TX  
15 - T/RXC  
7 - SR  
RXC  
SR  
Figure 4: Basic V.28 Synchronous Connections  
NOTE: The Blue Heat/Net Sync clock signals are bidirectional.  
See Blue Heat/Net Sync Clocking for more details.  
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RS-422/V.11 Connections  
The following are basic connections that can be accomplished when the I/O levels are in V.11 (RS-  
422) mode. V.11 mode signaling can be enabled with EIA-530, RS-449 or X.21 modes on your Blue  
Heat/Net Sync.  
RS-422/V.11 Device  
Blue Heat/Net Sync  
2 - TX-  
RX-  
RX+  
TX+  
TX-  
SR  
14 - TX+  
16 - RX+  
3 - RX-  
7 - SR  
Figure 5: Basic RS-422/V.11 Asynchronous Connections  
RS-422/V.11 Device  
Blue Heat/Net Sync  
2 - TX-  
RX-  
RX+  
TX+  
TX-  
14 - TX+  
16 - RX+  
3 - RX-  
9 - R/TXC+  
17 - R/TXC-  
7 - SR  
RXC  
RXC  
SR  
Figure 6: Basic RS422/V.11 Synchronous Connections  
NOTE: Blue Heat/Net Sync clock signals are bidirectional. The  
Blue Heat/Net Sync can either source or receive a clock. See Blue  
Heat/Net Sync Clocking for more details.  
Blue Heat/Net Synchronous Clocking  
The clocking circuits on the Blue Heat/Net Sync are very flexible. The Blue Heat/Net Sync DB-25 clock  
pins are bi-directional. This means that the TXC or RXC pins can be inputs receiving a clock or outputs  
driving a clock. Functionally the two pins are equal. For example, the following clocking combinations are  
possible:  
RXC as clock input and TXC as clock input.  
RXC as clock output and TXC as clock output.  
RXC as clock input and TXC as clock output.  
RXC as clock output and TXC as clock input.  
The Blue Heat/Net Sync receivers and transmitters can be clocked independently from any combination of  
the above or from internal clock sources.  
Clocking is also available from the EXT_REF_CLK input pin on the DB-9 female.  
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Loopback Connectors  
Loopback connectors are useful for performing diagnostics. The following figure illustrates the  
recommended pinouts for creating loopback connectors for Blue Heat/Net Sync.  
DB-25 Male  
2 - TX  
3 - RX  
4 - RTS  
5 - CTS  
6 -DSR  
8 - DCD  
20 - DTR  
22 - RI  
15 - TXC  
17 - RXC  
Figure 7: Recommended Pinouts for V.28 (RS-232) Loopback Connector  
DB-25 Male  
2 - TX-  
14 - TX+  
16 - RX+  
3 - RX-  
9 - RXC+  
17 - RXC-  
11 - TXC+  
12 - TXC-  
7 - SR  
Figure 8: Recommended Pinouts for a V.11 (RS422) Loopback Connector  
NOTES:  
1. For an asynchronous loopback, omit the TXC and RXC pin.  
2. When using clock signals, one signal must be configured as an  
input, while the other must be configured as an output.  
3. When using a DB-25 female loopback connector, solder cup  
DB-25 connectors and 24 AWG solid core wire, such as wire  
from a CAT5 cable is recommended.  
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Connecting Power  
The Blue Heat/Net Sync uses either a standard DC power jack or a Phoenix locking screw  
terminal connector for power input. The Blue Heat/Net Sync can be safely connected or  
disconnected at any time. The standard power supply requirements are as follows:  
Model BMG006  
5V (2.5A) power input using a DC barrel or Phoenix screw terminal connector. Rev A  
models.  
5V (2.5A) 28 V DC (450mA) power input using a DC barrel or Phoenix screw terminal  
connector. Rev B or greater models only.  
DC Power Connector  
Figure 9: DC Power Connector Illustration  
NOTE: The center is positive, outside is ground (0V).  
Phoenix Locking Screw Terminal Connector  
Figure 10: Phoenix Locking Screw Terminal Power Connector Illustration  
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Table 1: BlueHeat/Net Sync Power Connections and Current Specifications  
BlueHeat/Net  
Description  
Connector plug Connector  
Voltage  
Current  
type  
Polarity  
4 Port DB25  
Centre Positive*  
5VDC  
875mA  
Synchronous /  
Asynchronous  
models (Rev A)  
Left Positive*  
5-28VDC  
5-28VDC  
@5V=2500mA  
@28V=450mA  
4 Port DB25  
Centre Positive*  
@5V=2500mA  
@28V=450mA  
Synchronous /  
Asynchronous  
models (Rev B)  
Left Positive*  
5-28VDC  
@5V=2500mA  
@28V=450mA  
*Note: The power input is protected by a series diode to prevent damage in the case of a reverse polarity  
connection.  
Table 2: Connector Properties  
Type  
Details  
Part Number  
Typical Wire  
Gauge  
Standard DC Barrel  
2.1mmID / 5.5mmOD  
Digi-Key: CP3-1000-ND, or  
equivalent  
18-24 AWG  
Stranded  
Locking Screw Terminal,  
3.3mm pitch  
Phoenix PN: 1847055, or  
equivalent  
16-28 AWG  
Stranded  
MC Series  
Screw Terminal,  
3.5mm pitch  
MC Series  
Phoenix PN: 1840366, or  
equivalent  
16-28 AWG  
Stranded  
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Activating the Special Operations Mode and Default Settings  
Blue Heat/Net Sync includes a push button on the rear of the unit beside the DC power  
connector. This push button can be used to perform special operations such as resetting the unit  
to its default settings or forcing port scanning in situations where the SCM is not accessible.  
Using the Reset Button to Activate the Special Operations Mode  
To activate the Special Operations Mode, hold the reset button while the unit is powering up.  
Hold the button until all the port LEDs blink rapidly and then release the reset button. The port  
LEDs will continue to flash rapidly after the reset button is released to indicate the Special  
Operations Mode is active.  
Selecting a Special Operation  
Once the Special Operations Mode has been activated, four operation options are available:  
1. Abandon the Special Operations Mode  
To abandon the Special Operations Mode without selecting a special operation, press  
and hold the reset button for at least four seconds. While the button is pressed, the  
rapid flashing of the port LEDs will stop. After four seconds, the rapid flashing will  
resume and the reset button can be released. After the release of the reset button, the  
port LEDs will turn off, indicating that the Special Operations Mode has terminated.  
2. Cancel a Special Operation  
If you need to cancel a special operation after it has been selected, repeatedly press the  
reset button until all the port LEDs begin to flash rapidly. Then abandon the Special  
Operations Mode by pressing the reset button for four seconds, as explained above.  
3. Select a Special Operation  
Operations are selected by repeated short presses of the reset button. Each time the  
reset button is pressed it is counted and represented on the port LEDs as a binary  
number with the port 1 LED as the least significant bit (see Table 1). Choose the  
operation which you want to perform. If you miss the selection that you want, keep  
pressing the button. The count starts over again once it reaches 7 (1111 binary).  
4. Activate a Special Operation  
To activate a selection, press and hold the reset button for at least four seconds. During  
this time the rapid flashing of the port LEDs will stop. Once the rapid flashing resumes  
you can release the reset button. The port LEDs will turn off indicating that the Special  
Operations Mode has been activated.  
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Table 3: Available Special Operations  
Special Operation  
Number of presses (and binary  
representation)  
Usage  
Force port scanning to  
first two ports  
(Scanning runs until  
current scanning delay  
setting times out. Default  
is 30 seconds).  
ONE press  
This forces the first two ports to RS-232  
mode, causing the SCM to scan these ports  
and thereby allowing access to the SCM (see  
note below).  
Force port scanning to all TWO presses  
ports.  
This forces all ports to RS-232 mode,  
therefore all ports are scanned for SCM use.  
The Blue Heat/Net Sync will behave in the  
same manner as an RS-232 only model (see  
note below).  
(Scanning runs until the  
SCM is entered or until  
the unit is powered  
down. There is no time  
out).  
Restore factory default  
settings  
SEVEN presses  
This restores the factory default settings for  
ALL configuration parameters.  
NOTE: Why would I need to force port scanning?  
Some line interface settings are inappropriate for SCM use.  
During boot up, the SCM scans only those ports set for RS-232  
mode. If all of the ports are configured for another mode, (1/2  
Duplex or Multi-drop) SCM port scanning is bypassed, and the  
SCM application cannot be accessed. Use of either of the “Force  
Port Scanning” operations outlined in Table 1 will force port  
scanning to occur so the SCM application can be accessed.  
Power On Diagnostics:  
LED Error Codes  
If an error is detected during the bootup process, an error condition and code are displayed on  
the LEDs on the face of the Blue Heat/Net Sync.  
The error condition is signaled by a rapidly flashing CPU LED (about 10 to 20 per  
second).  
The error code is displayed on Port LEDs 1 to 4 as a binary number.  
Figure 11: LED Error Code Example  
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In the above example, a rapidly flashing CPU LED during the boot up process signifies the Blue  
Heat/Net Sync has experienced an error. Port LEDs 1 through 4 signify which error has  
occurred. In this case, LED 2 and 3 are on, so the error code is 6. The chart below defines the  
error details for each error code.  
Table 4: LED Error Codes for Blue Heat/Net Sync  
Error Code and Event  
Details  
Suggested Corrective  
Action  
The regions of flash memory which hold This may occur in when  
1. Loader code in flash is erased.  
the loader code are both erased. (There  
are two redundant loaders in flash that  
can be run).  
there are ESD  
disturbances or in  
electrically noisy  
environments. If this error  
persists it may be a  
hardware issue.  
The regions of flash memory which hold See corrective action for  
2. Loader code in flash has a bad CRC.  
the loader code both have CRC errors.  
(There are two redundant loaders in flash  
that can be run).  
error code 1.  
The loader code is copied to RAM  
before execution. This error is shown if  
the RAM copy has a CRC error.  
See corrective action for  
error code 1.  
3. RAM copy of loader code has a bad  
CRC.  
The CDS is copied from flash to RAM  
See corrective action for  
4. Configuration Data Space (CDS) areas  
have corrupted data (CRC failure).  
during the beginning of the loader code. error code 1.  
If a CRC error is detected in the RAM  
copy, this error is shown.  
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This will occur when any of the enabled Check network  
5. Cannot obtain an operating system  
image (uClinux) to run.  
boot sources (flash or BOOTP/TFTP or  
TFTP) fail to obtain a valid compressed  
operating system image to run.  
connections, server  
computer or your unit's  
settings.  
This error occurs if TFTP  
booting is enabled and the  
Blue Heat/Net Sync  
cannot download the file  
from the server.  
persists.  
This error occurs if the operating system  
returns back to the loader.  
See corrective action for  
error code 1.  
6. Unexpected return from the uClinux  
operating system.  
Certain CDS items are updated during  
the bootup. If a failure occurs during the  
re-programming of the flash, this error  
will occur.  
See corrective action for  
error code 1.  
7. CDS re-programming failure.  
This error is usually caused by a Flash  
memory failure.  
Contact  
8. Boot count could not be incremented  
in flash memory  
This message usually indicates a UART  
component failure.  
Contact  
9. No ports found  
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uClinux checks the CDS version number If you have updated the  
15. Mismatched CDS version number  
against its expected CDS version  
number. If they are different, uClinux  
does not continue its operation.  
uClinux code via SCM  
and have not updated the  
loader/SCM code, this  
error appears on reboot.  
Update companion loader  
code and reboot.  
SCM Cabling requirements  
SCM: Serial Configuration Manager  
The Serial Configuration Manager is used to configure the Blue Heat/Net Sync via a serial port  
and is discussed in greater detail later in this document. To access the Serial Configuration  
Manager you will need to connect an RS-232 (V.28) serial cable from your standard computer  
serial port to any RS-232 (V.28) port on the Blue Heat/Net Sync. The cabling required to  
connect to the Blue Heat/Net Sync is as follows:  
DB-25 M  
DB-9 F  
Connects to Blue Heat/Net Sync  
Connects to PC  
TX 2  
RX 3  
1- DCD  
2- RX  
RTS 4  
CTS 5  
DSR 6  
SR 7  
DCD 8  
DTR 20  
RI 22  
3- TX  
4- DTR  
5- GND  
6- DSR  
7- RTS  
8- CTS  
9- RI  
Figure 12: Blue Heat/Net Sync Serial Cable Connection Diagram  
The key signal connections are RX, TX and GND. The other signals may not be required in your  
application. If you are assembling your own SCM cable, we recommend that all of the above  
connections be made.  
Setting a Static or Dynamic IP Address  
Prior to configuring the Blue Heat/Net Sync, you must set a static or dynamic IP address. The  
default IP address of a new Blue Heat/Net Sync is 192.168.42.1. If there is a possibility that this  
has been changed, you will need to find the current IP address setting before you begin.  
The easiest way to get the IP address of your Blue Heat/Net Sync is as follows:  
Follow the steps outlined in the section Installing the Blue Heat/Net Sync Configuration  
Manager and noting your Blue Heat/Net Sync‟s IP number (i.e. A.B.C.D) using the Auto  
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Set the IP Address Using the Web Configuration Manager  
NOTE: If you use the Windows Configuration Manager  
and use Auto Discover to locate your Blue Heat/Net  
Sync on the network, you can right-click and launch the  
Web Configuration Manager from there.  
You only need to use the route add command if you  
choose not to use the Configuration Manager found on  
the CD that accompanied your Blue Heat/Net Sync unit.  
From the command prompt of your computer, run: route add A.B.C.0 mask 255.255.255.0 <current  
IP of your host machine> Be sure to replace the .D from the Blue Heat/Net Sync‟s IP with a 0  
(zero). Open your browser and put the Blue Heat/Net Sync‟s IP in the address bar (i.e. A.B.C.D)  
This will open the WCM. Log in (default login is wcm and the default password is password)  
and assign the static IP or change the IP to 0.0.0.0 if you are using a DHCP assigned IP.  
Set the IP Address Using the Serial Configuration Manager  
Insert your CD into the computer and complete the following steps:  
1. Once your CD has been inserted, the Driver/Software Installation menu should appear. If it  
doesn‟t, double-click on ctisetup.htm.  
2. Click View in the Blue Heat/Net Sync Software section and then Connect in the Serial  
Configuration Manager section. This will launch HyperTerminal that comes with Windows XP.  
3. Unplug the power to the Blue Heat/Net Sync and plug it back in. Light indicators 1 to 4 will  
blink sequentially. This sequential flashing will last for 30 seconds. You must log in during  
this window.  
4. During this sequential flashing, type the word password into the HyperTerminal window. Be  
careful you do not miss the window of opportunity to enter the password.  
5. You now have access to the Serial Configuration Manager (SCM). An scm> prompt is ready  
to accept commands. If you do not see this prompt, unplug the power and repeat the steps above.  
If you wish to set a dynamic IP address enter the following:  
net dhcp=yes  
save  
exit  
If you wish to set a static IP address, enter the following, substituting xxx.xxx.xxx.xxx with the  
static IP you wish to assign:  
net mip=xxx.xxx.xxx.xxx  
save  
exit  
Close the HyperTerminal. You may now disconnect the DB-25 cable from your PC and connect  
it to any serial device  
.
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Blue Heat/Net Sync Configuration  
The Blue Heat/Net Sync comprises several software components, each of which manages  
various functions of the Blue Heat/Net Sync. The following is a breakdown of these  
components.  
.
.
Operating System Software  
o
o
o
Host Operating System Driver  
Configuration Manager  
Web browser (Host Operating System supplied)  
Blue Heat/Net Sync Software (Firmware)  
o
Embedded Operating System (uClinux)  
.
.
Kernel  
Drivers  
Ethernet  
Serial  
Flash  
.
.
.
.
Blue Heat/Net Sync Ethernet Protocol Converter application (Ctid)  
Web server (Boa)  
Web pages  
Telnet services  
o
o
o
o
PPP Client and PPP Server  
Bootloader  
Serial Configuration Manager (SCM) Application  
Configuration Data Space (CDS)  
The following section describes in brief what each main component controls.  
Host Operating System Driver  
The host operating system driver performs the translation from a standard serial COM port  
interface to the Blue Heat/Net Sync protocol (which is then delivered to the LAN as described  
above).  
Configuration Manager  
This software manages and configures the relationships between the Blue Heat/Net Sync serial  
ports and the COM port assignments of the Host Operating System.  
Web Browser  
The host operating system supplies a Web Browser to support the Web Configuration Manager  
(WCM) used to change the configuration settings of Blue Heat/Net Sync units.  
Embedded Operating System  
The embedded operating system is uClinux.  
Bootloader  
This code first starts up the embedded processor of the Blue Heat/Net Sync from a power-up or  
software initiated reboot. It then obtains the embedded operating system image (file) from one of  
several locations and runs the operating system.  
Serial Configuration Manager (SCM) Application  
This application is used to change the configuration settings of Blue Heat/Net Sync units by  
connecting to a serial port on the Blue Heat/Net Sync from a terminal (or terminal emulation  
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program on a PC).  
Configuration Data Space (CDS)  
This is the area, in non-volatile (flash) memory, which stores the configuration parameters.  
CDS (Configuration Data Space)  
Description  
The Blue Heat/Net Sync has a number of configuration parameters which are stored in a non-  
volatile (flash memory) area. (See appendix for list of parameters).  
The CDS area is stored redundantly in the flash memory along with a CRC-style checksum to  
ensure data integrity.  
Access to CDS Parameters  
The parameters stored in the CDS can be changed through the use of the following configuration  
tools:  
SCM Serial Configuration Manager  
WCM Web Configuration Manager  
These three methods allow the user to change configuration parameters by the method that is  
most convenient. In some cases several methods will be employed during different stages of the  
setup of the Blue Heat/Net Sync. For example:  
The SCM may be employed in the beginning when the unit is not connected to a network and  
various networking parameters need to be set up prior to connection to a network.  
WCM may be employed after the unit is connected to a network, possibly to modify other  
settings related to serial ports, bootup settings or others.  
More information about the operation of the SCM Command Reference and WCM (Web  
NOTE: When CDS parameters are changed via the  
SCM or WCM some settings will not take effect until the  
Blue Heat/Net Sync is rebooted.  
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SCM (Serial Configuration Manager)  
Description  
The Serial Configuration Manager is one of the applications you can use to access the  
Configuration Data Space (CDS) settings of the Blue Heat/Net Sync. Since the CDS stores the  
default serial port settings, it is important that the line mode is configured prior to first use.  
Accessing the ports will not be possible otherwise.  
Getting Access to the SCM  
To access the SCM, simply connect a serial port terminal device (or a PC running a terminal  
emulator program) to any of the serial ports on the Blue Heat/Net Sync and enter a correct  
Password. A command prompt is then sent to the terminal and CDS parameters can be changed  
using a command line style of entry.  
Blue Heat/Net Sync has configurable line interfaces. Certain settings can affect access to the  
SCM. The ports are scanned as follows:  
The default line mode setting of all ports is Undefined. Under these conditions, the first two ports  
are set to RS-232 mode during port scanning. Access to the SCM is available through these ports  
only (you should set all ports to a known state prior to use).  
When a port is set to something other than Undefined, any port with a setting of RS-232 or RS-  
485 Full Duplex will be scanned. Otherwise, scanning is not performed and access to SCM is  
not available.  
NOTE: To access the Blue Heat/Net Sync via the SCM  
your serial line interface settings must be at the default  
values of 9600 baud, 8 data bits, no parity and 1 stop bit  
(9600, 8, n, 1). No flow control is recommended.  
In a situation where port scanning is not performed, you can still access the SCM using the push  
button reset on the back of the unit. Follow the instructions in the section Activating the Special  
Operations Mode and Default Settings to access the SCM in this situation  
See the section which describes how the Blue Heat/Net Sync boots for a complete description of  
the Bootup process of the Blue Heat/Net Sync and how to access the SCM.  
SCM Command Reference  
SCM commands are entered as strings of ASCII characters with options separated by whitespace  
characters. The entire command line is terminated by a CR character or CR/LF character pair.  
Command lines can be entered manually (via a terminal or a PC with terminal emulator  
program) or sent from an application program.  
If an SCM command is entered with no options specified, the command shows the syntax of its  
options and the current setting of those options.  
Brief Command List  
.
.
.
.
.
.
Bootup settings  
SCM operational settings  
Exits the SCM application (and optionally reboots the Blue Heat/Net Sync)  
Brief list of available commands and their syntax  
Blue Heat/Net Sync general information and flash verification  
Network settings  
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.
.
Save setting changes to non-volatile flash storage  
Download a new operating system via TFTP and flash,  
(uClinux) and loader/SCM image.  
Command Details  
boot  
Syntax:  
boot [mode=] [file=] [delay=]  
Description:  
This command establishes the Blue Heat/Net Sync boot-up mode. For a detailed  
description of the boot-up process of the Blue Heat/Net Sync, see How the Blue  
Heat/Net Sync Boots Up in the Appendix.  
Options:  
mode=  
A comma-separated list of the following sub-options. Each sub-option is  
preceded by either a + or a to indicate if the sub-option is enabled or disabled.  
±flash Enables or disables the ability to boot from the flash memory.  
±bootp Enables or disables the ability to obtain the boot-up information from a  
Server.  
±tftp Enables or disables the ability to download and boot from a file located on  
a Server.  
file=  
This option specifies the default file name used for the boot-up (if TFTP boot is  
enabled) and also the default file name when using the flos command.  
This can be any sequence of characters up to 128 characters in length. (The  
default is BHNuClinux_vvv.gz, where vvv is the current version number of the  
“Operating System image”).  
delay=  
This sets the time duration for accessing the SCM application. It can be set from  
2 to 30 seconds, the default is 30. (See the section How the Blue Heat/Net Sync  
Boots Up for more information).  
cfg  
Syntax:  
cfg [port=] [timeout=] [password=] [prompt=] [file=]  
Description:  
Establishes the settings used by the SCM application to  
modify its behavior.  
Options:  
port=  
Specifies the port number to scan for a password to gain entry in the SCM.  
N = Scan just port N (N=1 to the number of ports on the unit).  
255 = Scan all ports on the unit (default unless unit has programmable line  
interfaces).  
timeout=  
Specifies the time duration allowed for a TCM (via telnet) session to be idle (no  
activity) before the session is terminated.  
0 to 1092 minutes  
(default = 5)  
Note: A setting of zero allows infinite timeout.  
NOTE: The TCM function is currently not available with this  
product.  
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password=  
This sets the password phrase, which is used to gain access to the SCM and  
WCM modes of configuring the Blue Heat/Net. The default is “password”.  
prompt=  
This setting controls whether a password prompt (and other password entry  
status information) is presented to the terminal. This prompting is helpful for  
new users of the product but may present a problem when other devices are  
connected to the serial port.  
yes  
no  
enables the password prompting (default)  
disables the password prompting  
file=  
This sets the file name used as a default when using the flldr command.  
It can be any sequence of characters up to 128 characters in length. (The default  
is “BHNloader_vvv.gz”, where vvv is the current version number of the  
“Loader”).  
exit  
Syntax:  
exit [-nosave] [-no_reset][-login]  
Description: This command is to exit the SCM and reboot the Blue Heat/Net Sync. If CDS  
changes have been made a warning message is issued and the SCM will not exit.  
Options:  
-nosave  
Exit without saving changes (abandon changes).  
-no_reset  
Exit SCM without rebooting, maintaining the changes to settings for this session  
only. (Booting is continued after the SCM is exited.)  
-login  
Exit without saving changes, and restart the SCM login process.  
help  
Syntax:  
help  
Description:  
Options:  
Displays a brief list of all the commands.  
There are no options for the help command. Please note that specific help for the  
options of each command can be obtained by entering any command with a  
single “?” argument. An example would be net ?  
info  
Syntax:  
info [-v]  
Description:  
This command is used to show basic information about the Blue Heat/Net Sync  
unit, like Serial Number and Version Numbers, and performs a confidence  
(CRC and Decompression verification) test of the contents of the flash memory.  
Options:  
Syntax:  
-v  
This option disables the confidence tests.  
net  
net  
[network= | net=]  
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[my_ip= | mip=]  
[server_ip= | sip=]  
[gateway_ip= | gip=]  
[subnetmask= | snm=]  
[broadcast_ip= | bcip=]  
[dns_ip=]  
[domain=]  
[host name=1 host=]  
[tcp=]  
[mac=]  
[dhcp=]  
Description: Establishes the network settings.  
Options:  
network= | net=  
Sets the “network” portion of the IP address into my_ip, server_ip and  
gateway_ip. The address entered is masked by the subnet mask setting before  
being applied. This command is a shortcut for quickly setting all the IP  
addresses of the unit. See note below.  
my_ip= | mip=  
This sets the IP address of the Blue Heat/Net Sync unit (default is 192.168.42.1).  
See note below.  
server_ip= | sip=  
This sets the Server IP address. This address determines the address of the  
Server to use when the Bootp and tftp mode is enabled (see boot command), and  
also as the default Server address to use for the update commands (default is  
0.0.0.0). See note below.  
gateway_ip= | gip=  
This sets the Gateway IP address. This address is used when the Bootp mode is  
enabled, default is 0.0.0.0. See note below.  
subnetmask= | snm=  
This sets the Subnet mask IP address. (The default is 255.255.255.0) See note 1.  
broadcast_ip= | bcip=  
This sets the Broadcast IP address. This is used when the Bootp mode is  
enabled. (The default 255.255.255.255). See note below.  
dns_ip=  
This sets the IP of Domain Name Server. (The default is 0.0.0.0). This must be  
set to update the Blue Heat/Net Sync firmware automatically from Connect  
Tech‟s anonymous ftp server.  
domain=  
This sets the Domain name of the unit. (The default is blueheat.net)  
Host name=1 host =  
This sets the Host name of the Blue Heat/Net Sync unit. (The default is  
BHNssssssss, where “ssssssss” is the serial number of the unit).  
tcp=  
This sets the base TCP port number used for Host TCP/IP and UDP/IP  
communications. The default is 49152 (0xC000)  
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mac=  
This displays the MAC address of the unit. (The default is 00:0C:8B:SS:SS:SS,  
where SS:SS:SS is the hex value of the serial number of the unit). Note: The  
MAC address cannot be changed, it can only be displayed.  
dhcp=  
This enables or disables DHCP support.  
yes  
no  
enables  
disables (default)  
NOTES:  
All IP addresses are entered in common IP address  
notation: ddd.ddd.ddd.ddd where ddd is a decimal number  
from 0 to 255.  
IP address “my_ip, server_ip, gateway_ip and dns_ip” can  
be entered right justified, meaning that the address  
entered will be applied to the specified address starting  
from the least significant digit, masked by the subnet  
mask. For example:  
If the subnet mask is set to 255.255.255.0, and the  
following command is entered:  
net net=12.23.34.00 mip=45 sip=56 gip=67 dns_ip=89  
The following IP addresses result:  
the Blue Heat/Net Sync unit will be  
12.23.34.45  
the Server will be  
the Gateway will be  
and the DNS IP will be  
12.23.34.56  
12.23.34.67  
12.23.34.89  
save  
Syntax:  
save  
Description: This command saves the setting changes into the CDS in the non-volatile (flash)  
memory.  
Options:  
(none)  
update  
Syntax:  
update <-os | -loader | -jffs> [server_ip= | sip=] [file=]  
Description: Download and store (in flash memory) a new uClinux Operating System image  
or a new Loader/SCM image. The download is conducted by a TFTP download  
from a Server. After download the image file is checked as being a valid gzip  
file (file is decompressed to validate its contents), and then the file is stored in  
flash memory. The OS file is stored in flash in its compressed form, but the  
Loader is stored uncompressed.  
Options:  
-os | -loader | -jffs  
Use -os to update the uClinux OS.  
Use loader to update the loader/SCM.  
Use jffs to update the JFFS system (Journaling Flash File System).  
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server_ip= | sip=  
Specify the Server IP address from which the file is to be downloaded.  
file=  
Specify the file name to download. If the jffs option is chosen, then the file=  
option is mandatory.  
NOTE: After downloading, the image is checked to  
ensure the file is correctly formatted. If the file is bad the  
command exits. The version is checked against your  
current version. If they match, you will be prompted to  
choose if you wish to program the flash. Enter “y” to  
continue. If the version is different, the new version  
needs to be saved with the save command when the  
update is finished.  
When the JFFS is updated, all previous contents are  
destroyed. Only use this option when updating to a Blue  
Heat/Net Sync that supports Personality settings.  
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WCM (Web Configuration Manager)  
Signing In to the Web Configuration Manager  
You will need to know the IP address of your Blue Heat/Net Sync unit before you use the Web  
Configuration Manager. Use the Serial Configuration Manager to assign the Blue Heat/Net Sync  
a valid IP address, or tell the Blue Heat/Net Sync to use DHCP to automatically obtain an IP  
address. Please refer to the SCM Command Reference documentation for information on how to  
do this.  
You will arrive at the Blue Heat/Net Sync Web Configuration Manager Sign In page. The  
default username is wcm. Leave this name as is. The default password is password. Use this  
username/password combination and click the Sign In button to log on to the Web Configuration  
Manager.  
Figure 13: Web Configuration Manager Sign In  
Once you have signed in, you should immediately  
change the default password.  
At this point you should be directed to the Web Configuration Manager homepage.  
To sign out of the Web Configuration Manager, just click on the Sign Out link on the upper  
right hand side of the Web Configuration Manager.  
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Figure 14: Blue Heat/Net Sync Settings  
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Configure Advanced Serial Settings  
The Web Configuration Manager also allows you to configure more advanced serial port  
properties. These advanced properties will allow you to configure the XOn Character, XOff  
Character, Break Character, Escape Character, Error Character and Event Character, and  
Transmit Load Setting for each serial port.  
Further, you will be able to specify whether you want to enable Null Stripping or RTS Toggle  
for a particular port as well as the option to enable or disable the Break, Event and Error  
characters.  
By default, all advanced serial properties are disabled. You should only use these advanced  
properties if you require them.  
You are required to use the ASCII representation of characters using the respective hexidecimal  
values. For example, if you wanted your XOn character to be capital 'A', you would specify a  
hex value of 41.  
We have provided you with an ASCII table on the Advanced Serial Port Properties page for your  
convenience. Click on the ASCII Table link, and an ASCII table will open in a new window.  
Each serial port parameter has been abbreviated due to space constraints. We have provided  
another link which describes the abbreviated parameter descriptions. Click on the Parameter  
Descriptions link, and a new window will open which contains a description of each parameter.  
Configure Blue Heat/Net Sync Settings  
This section provides various Blue Heat/Net Sync Configuration options, and shows you the  
saved versus current settings. The details for each configuration option are provided below:  
Flash Enabled: This option enables or disables the ability of the Blue Heat/Net Sync to  
boot-up from flash memory.  
Bootp Enabled: This option enables or disables the Blue Heat/Net‟s ability to obtain  
boot-up information from the server (see "Server IP Address" below).  
TFTP Enabled: This option enables or disables the ability to download and boot from a  
file located on a server (see "Server IP Address" below).  
DHCP Enabled: This option enables or disables the use of DHCP. If DHCP is enabled,  
the Blue Heat/Net Sync will attempt to automatically obtain an IP address. If DHCP is  
disabled, you must manually specify an IP address for the Blue Heat/Net.  
Configuration Port: This option sets the port to scan for the password to gain entry into  
the Serial Configuration Manager. You can specify a particular port, or specify the Scan  
All Ports option. In this case the Blue Heat/Net Sync will scan all ports for the password  
when the Blue Heat/Net Sync is booting. The default setting is Scan All Ports.  
Session Timeout: This option specifies the time allowed between web page navigation.  
The default session timeout is 5 minutes. This means if the Web Configuration Manager  
has not received any requests for more than 5 minutes, you will be automatically logged  
out. You can set the timeout from 1 minute to 2 hours, or disable the session timeout all  
together by selecting the Disable Timeout option.  
Boot Delay: This option specifies time allowed for gaining access to the Serial  
Configuration Manager while the Blue Heat/Net Sync is booting. The time ranges from  
2 seconds to 30 seconds. The default setting is 30 seconds.  
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Server IP Address: This option sets the server IP address. This is used as the Server  
address to use when bootp mode or TFTP mode is enabled. The default Server IP  
address is 0.0.0.0  
Blue Heat/Net Sync IP Address: This option sets the IP address of your Blue Heat/Net.  
The default IP address for your Blue Heat/Net Sync is 192.168.42.1  
Domain Name: This option sets the domain name of your Blue Heat/Net. The default  
domain name is blueheat.net.  
Host Name: This option sets the hostname of your Blue Heat/Net. The default hostname  
is BHNssssss, where ssssss is your Blue Heat/Net Sync serial number.  
Gateway IP Address: This option sets the Gateway IP address for your Blue Heat/Net.  
The default Gateway IP address is 0.0.0.0  
Broadcast IP Address: This option sets the Broadcast IP address. The default Broadcast  
IP address is 255.255.255.255.  
Subnet Mask: This option sets the Subnet mask IP address. The default Subnet mask IP  
address is 255.255.255.0.  
Bootfile Name: This option specifies the default file name which will be used for Blue  
Heat/Net Sync boot-up, if TFTP is enabled. If TFTP is enabled, the Blue Heat/Net Sync  
will attempt to download the bootfile you specify from a Server IP address you specify  
(see "Server IP Address" above). The bootfile name should reference a valid uClinux  
kernel image. If TFTP is enabled, the Blue Heat/Net Sync unit will attempt to download  
this image, and will also attempt to decompress the image and run it.  
TCP Port: This option allows you to change the starting local TCP port that is used to  
service clients connecting to the Blue Heat/Net Sync unit. The default TCP port is  
49152. When altering the TCP port on the Blue Heat/Net Sync unit, you must also alter  
it on the user‟s side.  
Domain Server IP Address: This option sets the Domain Name Server IP address. The  
default DNS IP address is 0.0.0.0.  
After you've made any necessary configuration changes, click the Submit button at the bottom of  
the page. A confirmation page will show up confirming the Blue Heat/Net Sync changes.  
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Figure 15: Configuring Blue Heat/Net Sync Settings  
Configure Firmware  
This section enables you to download new firmware to the Blue Heat/Net Sync unit. Select a  
download source and a specific firmware file path, if applicable, and then submit the download  
request. This section also provides a link to reboot your Blue Heat/Net. This is standard  
procedure after installing new firmware.  
Figure 16: Firmware Upgrades/Downloads  
Restore Defaults  
The Restore Defaults page enables you to quickly reset all or some of the default basic,  
advanced, security, Blue Heat/Net Sync or system settings of your Blue Heat/Net Sync.  
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NOTE: This function is not currently operational.  
Figure 17: Restore Default Settings  
Saving To Flash  
When you make configuration changes, the changes are stored temporarily in memory. If you  
reboot your Blue Heat/Net Sync at this point, any configuration changes you made will be lost.  
To permanently save your changes, you need to save them to flash. In order to do this, click the  
Save to Flash button on the upper right-hand side of the Web Configuration Manager page.  
If there are changes that need to be saved, the Save To Flash button will be yellow. Click the  
Submit button to permanently save any configuration changes to the flash memory so they will  
be present when you reboot your Blue Heat/Net.  
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Figure 18: Saving To Flash  
If you haven't made any configuration changes, the Save To Flash button will remain grey.  
Monitoring Your Blue Heat/Net  
The Blue Heat/Net Sync WCM lets you monitor serial port activity, network traffic and TCP/IP  
statistics as well as providing hardware and software details for your Blue Heat/Net Sync unit.  
Monitor Serial Port Traffic  
This page allows you to monitor your serial port traffic. For each Blue Heat/Net Sync port, you  
can view the number of bytes transmitted, received, whether the port is using flow control, if  
there are any Parity/Framing/Overrun errors, and which remote IP address is connected to your  
serial port.  
If ports are active (open) they are shown in green, while inactive (closed) ports are shown in  
grey.  
NOTE: This function is not currently operational.  
Figure 19: Monitoring Serial Port Activity  
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Monitor Network Traffic  
This page allows you to view all network activity on your Blue Heat/Net. For each active  
network connection, you can view the local IP address and port, the remote IP address and port,  
the status of the connection, the protocol being used, as well as the number of queued transmit  
and receive bytes.  
Figure 20: Monitoring Network Traffic  
Monitor TCP/IP Statistics  
This page allows you to view TCP, IP, UDP and ICMP statistics for your Blue Heat/Net Sync.  
This page also has a link which describes each of the network statistic parameters. Simply click  
on the Parameter Descriptions link, and a new window will open up which contains a description  
of each parameter.  
Figure 21: Monitoring TCP/IP Statistics  
My Blue Heat/Net Sync  
This page provides you with three display options: Hardware, Software and Performance.  
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Use this link to find information such as device serial number, runtime software versions and  
firmware versions.  
Figure 22: My Blue Heat/Net Sync Hardware Details  
Figure 23: My Blue Heat/Net Sync Software Details  
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Software Installation for Windows  
The Blue Heat/Net Sync is designed for easy installation and set up.  
This section deals with installing and using the Blue Heat/Net Sync software to communicate  
with your Blue Heat/Net Sync.  
To do so, you will use the CD included with the Blue Heat/Net Sync to install the Configuration  
Manager on your computer. The Blue Heat/Net Sync Configuration Manager will allow you  
install the Blue Heat/Net Sync on your local system, and map and configure the Blue Heat/Net  
Sync‟s communication ports.  
NOTE: Software support for Windows is still in development  
Installing the Blue Heat/Net Sync Configuration Manager  
The Blue Heat/Net Sync Configuration Manager is a tool to control your Blue Heat/Net Sync  
from your local Windows operating system. To install the Blue Heat/Net Sync Configuration  
Manager on your computer, insert the CD provided with your Blue Heat/Net Sync into the disk  
drive.  
You should see this window in your browser:  
Figure 24: Blue Heat/Net Sync Driver/Software Installation CD  
NOTE: Windows XP SP2 users should read the SP2 info  
prior to installing the Configuration Manager  
Select View from the Blue Heat/Net Sync software. It will bring you to the following screen.  
Click Install to begin the Configuration Manager installation. Ensure you choose Open or Run  
when the File Download window appears and asks if you‟d like to open the file or save it to  
your computer.  
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Figure 25: Blue Heat/Net Sync Software Installation Screen  
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The Blue Heat/Net Configuration Manager Setup Wizard will begin. Click Next to start.  
Next you will have the option to launch the configuration manager after installation.  
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The installer will install the Configuration Manager into C:\Program Files\CTI\Blue Heat Net. If  
you‟d prefer an alternate location, specify in the space provided, or click Browse to locate the  
new folder. Click Next.  
You will then be prompted to confirm you wish to install the Configuration Manager. Select  
Next to begin.  
When the Installation Complete window appears, the Configuration Manager has been  
successfully installed. Click Close to exit the installation wizard.  
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Running the Configuration Manager  
If you chose the option to launch the Blue Heat/Net Sync Configuration Manager after  
installation, the main Configuration Manager window should now be open on your screen. If  
you did not, you can launch it from the CTI default folder or whichever folder you chose during  
the installation.  
Figure 26: My Blue Heat/Net Sync Places Screen  
Device Installation  
Select My Blue Heat/Net Sync Places from the main Configuration window. (NOTE: If there is no  
Blue Heat/Net Sync installed, you will be prompted to auto discover a Blue Heat/Net Sync on  
your network. If you choose to do so, click Yes and then jump ahead to the Auto Discover Blue  
Heat/Net Sync section)  
Right-click on My Blue Heat/Net Sync Places or click on the Action menu to pull up the sub menu  
options.  
There are three ways to install a Blue Heat/Net Sync device: Configure Default Blue Heat/Net  
Sync, Add New Blue Heat/Net Sync or Auto Discover Blue Heat/Net Sync.  
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Configure Default Blue Heat/Net Sync  
You can choose this option when your Blue Heat/Net Sync still has a factory default IP address  
of 192.168.42.1. It will launch the Web Configuration Manager for this IP address, enabling  
you to configure your Blue Heat/Net Sync as outlined in the Web Configuration Manager.  
Figure 27: Add or Auto Discover Blue Heat/Net Sync Menu Screen  
Add New Blue Heat/Net Sync  
You can add a Blue Heat/Net Sync by specifying its IP address or MAC address.  
If you specify an IP address, the Configuration Manager will connect to that specific Blue  
Heat/Net Sync and the configuration information for installation. If it cannot connect, it will not  
install the unit. The Blue Heat/Net Sync may get the IP address from DHCP server or it can be  
manually fixed. The Configuration Manager will use 49152 as the default TCP port. This value  
is configurable.  
If you specify a MAC address (located on the underside of the device), the Configuration  
Manager will use the auto-discover mechanism to retrieve the information for installation. The  
auto-discover mechanism uses UDP broadcast, so the unit must be located on the local network  
to install via MAC address. The Configuration Manager will use 49152 as the default UDP port.  
This value is configurable.  
Figure 28: Add Blue Heat/Net Sync Screen  
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Auto Discover Blue Heat/Net Sync  
The auto discover will broadcast a message to all the Blue Heat/Net Sync devices on your  
network. Upon receiving the broadcast packet, the Blue Heat/Net Sync device will respond.  
Click the Auto Discover button to search for Blue Heat/Net. The searching domain can be  
changed by checking Use Specific Broadcast IP and entering an IP address domain in the IP  
address box. The broadcast packet will use the default UDP port 49152, but it can be changed in  
the Blue Heat/Net Sync configuration. The Stop button will end the search.  
Figure 29: Auto Discover Blue Heat/Net Sync Screen  
Auto Discover will list any Blue Heat/Net Sync on your network, along with Blue Heat/Net  
Sync's serial number, IP address, host name, number of available ports and the MAC address.  
To install a Blue Heat/Net Sync check the appropriate box under Serial # column and then click  
OK. Right click for more options, including the option to launch the Web Configuration  
Manager.  
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Firmware Upgrades  
If you need to re-install your current firmware, it is located in the firmware directory of the CD  
you received with your Blue Heat/Net Sync.  
Newer firmware versions are available from Connect Tech‟s website,  
product. Ensure the following parameters are set: mip, sip, gip and dns_ip using the SCM. To  
upgrade your Blue Heat/Net Sync firmware, you can use any of the following three methods,  
depending on your preference.  
Upgrade using WCM (Web Configuration Manager)  
The Web Configuration Manager is the easiest way to upgrade your firmware. Simply log onto  
the WCM as described in the WCM (Web Configuration Manager) section, and click on the  
Firmware link on the left menu. This will bring you to the Firmware page. You will have the  
option to upgrade from the remote CTI website, or to download the upgrade from a local FTP  
server.  
If you choose to upgrade via a local FTP server, copy the firmware (*.tar) file to the anonymous  
directory of a local FTP server. If you do not have a local FTP server, contact your system  
administrator to set one up.  
Upgrade using SCM (Serial Configuration Manager)  
The SCM method of upgrading is used when the Blue Heat/Net Sync does not boot properly.  
You can reinstall your original firmware from the supplied CD, or you can download any newer  
versions that exist from the CTI website in the  
indicated below.  
You will need the use of a TFTP server. (Contact your system administrator to obtain access to  
a TFTP server). Download the most recent firmware components from the FTP site  
ftp://ftp.connecttech.com/pub/BHN/ . These files include BHNuClinux_X.XX.gz,  
BHNloader_VXXX.gz and BHNjffs2_X.XX.gz.  
These files contain all of the Blue Heat/Net Sync firmware. Follow the update command  
instructions for the SCM Command Reference to update each component.  
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Software Development  
Hardware Information  
The information provided in this section will offer data pertaining to the hardware components present  
within the Blue Heat/Net Sync unit. Hardware information documentation will encompass hardware  
resources, base address map, memory map and table, as well as, PLD registers.  
Hardware Resources  
The hardware resources available for use in software development for the Blue Heat/Net Sync, include;  
chip selects, interrupts, ColdFire MCF5272 GPIO.  
Chip Selects  
Chip  
Select *  
Usage  
Data Bus  
Width  
Address Range  
Cycle Termination  
/CS0  
This chip select is used  
to boot the CPU from  
the Flash. The Flash is  
8M Byte in size.  
16 bits  
0xFE00 0000 –  
0xFE80 0000  
- Internal WS logic.  
- 5 wait states.  
8 Mbytes  
/CS1  
/CS2  
/CS2  
Used to select the  
IUSCs and the internal  
PLD registers.  
16 bits  
16 bits  
0x4000 0000 –  
0x4000 2000  
External /TA signal  
External /TA signal  
Undefined.  
8 kbytes  
0x8000 0000 –  
0x8000 8000  
Dual Ported RAM. 32k  
Bytes total size  
32 kbytes  
Undefined. For future  
Undefined, but Undefined.  
expansion or debugging could be 8 or  
purposes. Available on  
debug header P11 on  
page 8 of Schematic  
16 bits  
/CS7  
Used for SDRAM. The 32 bits  
SDRAM is 16M Bytes  
in size.  
0x0000 0000-  
0x0100 0000  
Internal WS logic and  
SDRAM controller.  
16 Mbytes  
Table 5: Chip Selects  
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Interrupts  
INT *  
Usage  
/INT1, /INT2  
IUSC logically or-ed interrupts. IUSC Interrupts can be muxed to any of the two INTs.  
One use is to mux all ports configured for Async mode to one IRQ and all ports  
configured for Sync mode to another interrupt. This should facilitate better software  
architecture and operation.  
/INT3  
/INT6  
PLD Interrupt. To support miscellaneous PLD section functions.  
Ethernet PHY Interrupt. Same PHY as other MCF5272 based Blue Heat/Net models.  
* INTs are active low. Unused interrupts are pulled up to V+.  
Table 6: Interrupts  
ColdFire MCF5272 GPIO  
GPIO Bit(s) *  
Direction  
Usage  
PA0 PA4,  
PA6  
PA5  
Undefined  
Undefined. For future expansion or debugging purposes. Available on  
debug header P11 on page 8 of Schematic  
CPU Status LED.  
Output  
1 = LED Off  
0 = LED On.  
PA8 PA11  
PA13  
Input  
Input  
PCB ID. Should be 0x4, for BHN Sync 4 Port.  
Pushbutton input.  
1 = not pushed  
0 = pushed  
PA14  
Output  
Software forced hardware reset.  
1 = Not reset. When setting up this GPIO, be sure to set port to a „1‟  
before changing direction to output.  
0 = forces a hardware reset  
Table 7: ColdFire MCF5272 GPIO  
* All unused GPIO is pulled up with a pullup resistor.  
Base Address Map  
Item  
Address Range (hex)  
1000 0000  
ColdFire MBAR  
Internal SRAM (4k Byte)  
IUSC 0  
IUSC 1  
IUSC 2  
2000 0000  
4000 0000  
4000 0400  
4000 0800  
4000 0C00  
4000 1000  
8000 0000  
FE00 0000  
IUSC 3  
PLD registers  
DPR (32k Byte SRAM)  
Flash (8 M Byte )  
Table 8: Base Address Map  
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Memory Map of IUSC and PLD Functions  
ColdFire (5272) Bus:  
A ColdFire CS# signal is used to select the entire region, setup with the following attributes…  
8K (8192) byte region  
16 Bit bus  
Use TA# signal to terminate the bus cycle (this places wait state generation in the hands of  
the PLD logic).  
o
o
o
o
o
o
CSBR.EBI = 00b  
CSBR.BW = 10b  
CSOR.WS = 0x1F  
CSOR.BAM = as required  
CSOR.BA = as required  
selects 16/32 SRAM/ROM mode  
selects 16 bit bus  
selects the use of the TA# signal  
selects size of region  
sets 32 bit Base address of the region  
ColdFire Bus Addresses A0 through A12 are used to “address” all items  
A[12]  
divides the region into 2 (4096 byte) areas  
IUSC Access:  
A[12] Must be zero (0).  
A[11..9]  
Are decoded into 8 functions which access the 4 IUSC devices  
A11  
A10  
A9  
IUSC  
Function  
Notes  
selected  
0
0
0
0
1
1
1
1
0
0
1
1
0
0
1
1
0
1
0
1
0
1
0
1
0
0
1
1
2
2
3
3
Register Read/Write  
Interrupt Acknowledge  
Register Read/Write  
Interrupt Acknowledge  
Register Read/Write  
Interrupt Acknowledge  
Register Read/Write  
Interrupt Acknowledge  
Write not allowed [1]  
Write not allowed [1]  
Write not allowed [1]  
Write not allowed [1]  
[1] A write to these addresses are ignored, but the ColdFire bus cycle is properly terminated.  
A[8] Is “connected” (inverted) to the IUSC S//D pin  
0 = Selects “Serial Controller” registers in the IUSC device.  
1 = Selects “DMA” registers in the IUSC device.  
A[7] Is “connected” to the IUSC D//C pin  
0 = Selects Serial “Control” registers  
1 = Selects Serial “Data” registers  
A write places data into the Transmitter FIFO  
A read removes data from the Receiver FIFO  
The word “connected” above, is used loosely to mean… The address bit is routed from the  
ColdFire bus to the indicated IUSC pin via the logic in the PLD.  
A[6] Is not used (set to zero for all operations).  
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A[5..1]  
Addresses IUSC registers (see Memory Map Table below).  
A[0] Not used explicitly, A0 (along with BS0# and BS1#) select byte size portions of IUSC  
registers.  
PLD Resource Access:  
A[12] Must be one (1).  
A[11..5]  
A[4..2]  
Are not used.  
Are decoded into selections of internal PLD “registers”.  
A4  
A3  
A2  
Function  
Notes  
0
0
0
Real Time Clock  
32 bit read/write (16 bit portions  
also accessible)  
0
0
0
1
1
1
1
0
1
1
0
0
1
1
1
0
1
0
1
0
1
LED Control  
16 bit read/write only  
16 bit read/write only  
16 bit read/write only  
16 bit read/write only  
16 bit read/write only  
16 bit read/write only  
16 bit read only  
Port-1 Line I/F control  
Port-2 Line I/F control  
Port-3 Line I/F control  
Port-4 Line I/F control  
Control  
Status  
A[1] Is used to select the 16 bit portions of the Real Time Clock register.  
A[0] Is not used.  
PLD Memory Map Table  
Address  
Offset  
Area (item)  
Accessed  
Register  
Accessed  
Notes  
(in hex)  
IUSC Area  
IUSC-0  
000  
002  
004  
006  
008  
00A  
00C  
00E  
010  
012  
014  
016  
018  
01A  
01C  
01E  
020  
IUSC-0 Sreg [1]  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
CCAR  
CMR  
CCSR  
CCR  
PSR  
PCR  
TMDR  
TMCR  
CMCR  
HCR  
IVR  
IOCR  
ICR  
DCCR  
MISR  
SICR  
RDR(TDR)  
8/16 bit Serial Data (byte/word)  
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Address  
Offset  
Area (item)  
Accessed  
Register  
Accessed  
Notes  
(in hex)  
Writes go to the Transmitter FIFO  
Reads come from the Receiver FIFO  
022  
024  
026  
028  
02A  
02C  
02E  
030  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
RMR  
RCSR  
RICR  
RSR  
RCLR  
RCCR  
TCOR  
TDR(RDR)  
8/16 bit Serial Data (byte/word)  
Writes go to the Transmitter FIFO  
Reads come from the Receiver FIFO  
032  
034  
036  
038  
03A  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
IUSC-0 Sreg  
---  
TMR  
TCSR  
TICR  
TSR  
TCLR  
TCCR  
TC1R  
---  
03C  
03E  
040 07F  
080->09F  
Aliases of addresses 00 3F  
IUSC  
RDR/TDR  
16 bit Serial Data transfers ONLY!!  
Writes go to the Transmitter FIFO  
Reads come from the Receiver FIFO  
(useful for block data movements)  
Aliases of 080->9F  
Data FIFO‟s  
(32 bytes)  
0A0 0FE  
100  
IUSC-0 Dreg [2]  
IUSC-0 Dreg  
---  
IUSC-0 Dreg  
IUSC-0 Dreg  
---  
IUSC-0 Dreg  
IUSC-0 Dreg  
---  
DCAR  
TDMR  
---  
DCR  
DACR  
---  
BDCR  
DIVR  
---  
102  
104  
106  
108  
Reserved, do not access  
Reserved, do not access  
Reserved, do not access  
10A 111  
112  
114  
116  
118  
11A  
11C  
11E  
IUSC-0 Dreg  
IUSC-0 Dreg  
IUSC-0 Dreg  
IUSC-0 Dreg  
---  
IUSC-0 Dreg  
IUSC-0 Dreg  
IUSC-0 Dreg  
---  
IUSC-0 Dreg  
IUSC-0 Dreg  
IUSC-0 Dreg  
---  
IUSC-0 Dreg  
---  
DICR  
CDIR  
SDIR  
TDIAR  
---  
TBCR  
TARL  
TARU  
---  
NTBCR  
NTARL  
NTARU  
---  
RDMR  
---  
Reserved, do not access  
Reserved, do not access  
120 129  
12A  
12C  
12E  
130 139  
13A  
13C  
13E  
140 181  
182  
184 19D  
19E  
Reserved, do not access  
Reserved, do not access  
IUSC-0 Dreg  
RDIAR  
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Address  
Offset  
Area (item)  
Accessed  
Register  
Accessed  
Notes  
(in hex)  
---  
---  
Reserved, do not access  
1A0 1A9  
1AA  
1AC  
1AE  
1B0 1B9  
1BA  
1BC  
1BE  
1C0 1FF  
200  
202 3FF  
IUSC-0 Dreg  
IUSC-0 Dreg  
IUSC-0 Dreg  
---  
IUSC-0 Dreg  
IUSC-0 Dreg  
IUSC-0 Dreg  
---  
RBCR  
RARL  
RARU  
---  
NRBCR  
NRARL  
NRARU  
---  
Reserved, do not access  
Reserved, do not access  
Interrupt Acknowledge (read only)  
Aliases of 200  
IUSC-0  
IUSC-0  
IUSC-1  
IUSC-1  
IUSC-1  
IUSC-1  
IUSC-2  
IUSC-2  
IUSC-2  
IUSC-2  
IUSC-3  
IUSC-3  
IUSC-3  
IUSC-3  
As Above  
400 5FF  
600  
602-7FF  
Same registers as addresses 000 1FF  
Interrupt Acknowledge (read only)  
Aliases of 600  
As Above  
---  
800 9FF  
A00  
A02 BFF  
Same registers as addresses 000 1FF  
Interrupt Acknowledge (read only)  
Aliases of A00  
As Above  
C00 DFF  
E00  
E02 FFF  
Same registers as addresses 000 1FF  
Interrupt Acknowledge (read only)  
Aliases of E00  
---  
---  
PLD Area  
RTCU  
RTCL  
See “PLD Registers” for details.  
Real Time Clock Upper  
Real Time Clock Lower  
LED Control  
1000  
1002  
1004  
LEDC  
1006  
Alias of 1004  
1008  
LIFC1  
LIFC2  
Port-1 Line I/F control  
Alias of 1008  
Port-2 Line I/F control  
Alias of 100C  
100A  
100C  
100E  
1010  
1012  
LIFC3  
Port-3 Line I/F control  
Alias of 1010  
1014  
1016  
LIFC4  
Port-4 Line I/F control  
Alias of 1014  
1018  
PLD_CNTRL  
PLD_STATUS  
Control Bits  
Alias of 1018  
Status bits  
Alias of 101C  
101A  
101C  
101E  
Unused  
1020 1FFF  
[1] Sreg =  
[2] Dreg =  
Serial Register  
DMA Register  
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PLD Registers:  
Offset Reg Name  
R/W  
Valid Bit Descriptions  
Bit  
Reset  
Values  
(Hex)  
0000  
1000  
RTCU  
R/W  
D15..0  
Control Bits: Read/Write only as a 16 Bit word.  
Real Time Clock  
Upper  
15  
14  
13  
MPP  
12  
11  
10  
9
EXT  
8
ME  
7
6
X
5
X
4
H4  
3
H3  
2
H2  
1
H1  
0
H0  
Msk1 MP  
MPO IntEN SE  
Msk0  
Msk1:  
MP:  
On writes, set this bit to mask bits 14..8. This prevents previous settings of bits 14..8 from being changed.  
Minute Pulse (read only): Current State of Minute-Pulse signal (at the time of the read).  
MPP:  
Minute Pulse Pending (read only): This bit is set to the same state as the MPO bit (when the MPO bit is written). When the MPO is  
written high, this bit goes low (=0) when the next selected Minute-Pulse edge occurs.  
MPO:  
Minute Pulse Once: When low (=0), the selected Minute-Pulse edge always resets the Seconds value. When high (=1) the RTC  
increment is inhibited, then when the first selected Minute-Pulse edge occurs, the Seconds value will be zeroed, the MPP bit will be  
cleared and the RTC increment will be enabled. All subsequent Minute-Pulses edges will be ignored.  
Clock Interrupt Enable: Enable an interrupt to occur on each clock increment pulse. The Interrupt is cleared by reading (or writing) the  
RTC Lower Word (the Minutes/Seconds counter) or by disabling the interrupt. There is a dedicated interrupt signal to the Coldfire for  
the RTC interrupt.  
IntEN:  
SE:  
EXT:  
ME:  
Seconds-Pulse Edge Select: Selects the edge (of the Seconds-Pulse) which causes the RTC increment, 0=falling, 1=rising.  
External Time Base Select: 0=Internal Timebase (1 Hz), 1=External Timebase.  
Minute Edge select: Selects the edge (of the Minute-Pulse) which causes the RTC Seconds counter to be reset, 0=falling, 1=rising  
Msk0:  
H4..0  
On writes, set this bit to mask bits 6..0. This prevents previous settings of bits 6..0 from being changed.  
Hours Setting, or reading (a number between 0 and 23).  
1002  
RTCL  
R/W  
D15..0  
Control Bits: Read/Write only as a 16 Bit word.  
0000  
Real Time Clock  
Lower  
15  
Msk  
1
14  
X
13  
M5  
12  
M4  
11  
M3  
10  
M2  
9
M1  
8
M0  
7
Msk  
0
6
X
5
S5  
4
S4  
3
S3  
2
S2  
1
S1  
0
S0  
Msk1:  
M5..0:  
On writes, set this bit to mask bits 14..8. This prevents previous settings of bits 14..8 from being changed.  
Minute Setting, or reading (a number between 0 and 59)  
Msk0:  
S5..0  
On writes, set this bit to mask bits 6..0. This prevents previous settings of bits 6..0 from being changed.  
Second Setting, or reading (a number between 0 and 59).  
1004  
LEDC  
R/W  
D15..0  
Control Bits: Read/Write only as a 16 Bit word.  
LED Control  
Register  
Auto Flash Mode  
Direct Mode  
0000  
15  
X
14  
X
13  
X
12  
X
11  
X
10  
X
9
X
8
X
7
6
5
P2  
4
P1  
3
2
1
P2  
0
P1  
P4  
P3  
P4  
P3  
P4, P4, P2, P1  
Direct Mode:  
Auto Flash Mode:  
X=  
Port numbers  
1= LED on, 0 = LED off  
1=LED on for 40ms / off for 40ms, 0=No effect  
Don‟t care, fixed to 0.  
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1008  
100C  
1010  
1014  
LIFC1,2,3,4  
Line Interface  
Control  
R/W D15..0  
Control Bits: Read/Write only as a 16 Bit word.  
15  
X
14  
DCDC  
13  
DCDS  
12  
ES  
11  
FSM  
10  
CTSC  
9
8
7
RTS  
6
DC  
5
42W  
4
DM  
3
2
1
SP1  
0
SP0  
0007  
CTSM1  
CTSM0  
SPT SP2  
1008= Port 1  
100C = Port 2  
1010 = Port 3  
1014 = Port 4  
Important Note: These control bits are transferred to ALL the Line Interface PLD‟s by a serial interface. On each write to any of the 4 control registers, a serial  
transfer is started. The transfer takes about 16uS to complete. During this time NO write can occur to any of the 4 registers. A Busy signal is available to indicated  
that the transfer is in progress. (See the PLD_STATUS Register, below).  
Basic Line Mode Control bits:  
SP[2..0] SP508 Line Mode setting bits: See information in SP508 Data sheet. Power-up state=[111].  
SPT  
SP508 Terminator Enable:  
0=disable terminator, 1=enable terminator  
Duplex Control and RTS Pin Control bits:  
DM  
42W  
DC  
RTS  
Notes:  
Duplex Mode selection:  
4/2 Wire mode selection:  
Duplex Control Source:  
RTS Pin Source Selection:  
0=Full, 1=Duplex.  
0=2wire (or ½ Duplex), 1=4wire (or Multi-Drop Slave).  
0=RTS signal from IUSC, 1=TXComplete signal from IUSC.  
0=RTS signal from IUSC, 1=TXComplete signal from IUSC.  
When Full Duplex mode is selected the “42W” and “DC” bits settings can be changed but are ignored.  
Triggered/Gated Transmission Control Bits  
CTSM and FSM  
FSM  
CTSM[1]  
CTSM[0]  
FSYNC# pin on IUSC  
CTS# pin on IUSC  
X
0
0
X
0
X
---  
Driven from Line Interface CTS signal  
---  
Driven directly from Trigger input  
signal (inverted)  
0
0
1
---  
CTS pulsed low for 15 clock cycles [1] as follows…  
If CTSC=0: clocked by Transmitter clock.  
If CTSC=1: clocked by PLD clock (14.66 MHz)  
CTS pulsed low for 5 or 1 Transmitter clock cycles  
[1][2]  
1
0
1
1
0
FSYNC Pulsed for 5 or 1 Transmitter  
clock cycles [1][2]  
---  
X
CTS is turned ON when appropriate TRG bit is ON  
(see TRG bits in the PLD_CNTRL register, below)  
[1] Whenever the appropriate edge of the Trigger input signal occurs.  
[2] The choice of 1 or 5 clock cycles is determined by the previous application of the “First Setup” pulse (Port3 of the IUSC device).  
The 5 clock period FSYNC/CTS pulse only occurs once on the first Trigger edge, all following Trigger edges produce a 1 clock FSYNC/CTS pulse.  
CTSC  
ES  
CTS Pulse Clock Source:  
Trigger Edge selection:  
1=Internal PLD Clock, 0=Transmitter Clock [TxC]  
0=falling edge, 1=rising edge  
Gated Reception Control Bits  
DCDS  
DCDC  
IUSC DCD Select: 0=Line Interface DCD signal, 1=Driven by the appropriate TRG bit (in the PLD_CNTL register).  
DCD Clocked:  
0=Not clocked, 1=IUSC DCD is synchronized to the falling edge of RxC. (Valid for either of the above DCDS selections).  
For Future Use  
Reserved for future use, Set to zero for Writes, zero on Reads  
X
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1018  
PLD_CNTRL  
Control Bits  
R/W D15..0  
Control Bits: Read/Write only as a 16 Bit word.  
15 14 13 12 11  
IM[3] IM[2] IM[1] IM[0] TRG[3] TRG[2] TRG[1] TRG[0]  
0000  
10  
9
8
7
X
6
X
5
4
3
2
1
0
IABT SMIE SR[3] SR[2] SR[1] SR[0]  
SR[3..0] IUSC Software Reset: SR[0]=Port1… SR[3]=Port4. Reset is asserted while bit is set to 1. Also, the “Line Interface Control”bits for the given  
Port, are set back to their power-up state.  
SMIE  
IABT  
Serial Master Interrupt Enable: This bit will enable all IUSC interrupts. If the SMIE bit is turned OFF, the Serial interrupt signal to the  
Coldfire are turned off, but the Interrupts Status bits remain valid.  
IUSC DMA operation Abort: Setting this bit will abort any DMA transfer underway, and is mainly used to abruptly stop autonomous IUSC  
operations.  
TRG[3..0] TXRX GO: Used to enable the Transmission and Receiver via a hardware signal. These bits cause the CTS and the DCD signal to go ON. (See  
the CTSM[] and DCDS bits above).  
IM[3..0] Map IUSC Interrupts: to Coldfire Interrupts. IM[p]=0 selects Interrupt-1, IM[p]=1 selects Interrupt-2. Where [p] is the port number (0to3).  
Interrupt Information  
All the IUSC interrupts are “gated” together and are presented on Coldfire External Interrupt pin #1 or pin #2 (as selected by the IM bits).  
All other interrupts (only the Real-Time Clock at this time) are presented to the Coldfire External Interrupt pin #3.  
For Future Use  
X
Reserved for future use, Set to zero for Writes, zero on Reads  
101C  
PLD_STATUS Read D15..0  
Status Bits Only  
Control Bits: Read only as a 16 bit word.  
15 14 13 12 11  
Busy PBL Rev[2] Rev[1] Rev[0] ID[1]  
0900  
(initially)  
10  
9
8
RIS  
7
6
5
4
3
2
1
0
ID[0]  
IS2[3] IS2[2] IS2[1] IS2[0] IS1[3] IS1[2] IS1[1] IS1[0]  
IS1[3..0] Interrupt Status (Interrupt-1): IS1[p]=1 Interrupt active. Where [p] is the port number (0to3).  
IS2[3..0] Interrupt Status (Interrupt-2): IS2[p]=1 Interrupt active. Where [p] is the port number (0to3).  
RIS  
Interrupt Status (RTC):  
1
Interrupt active.  
ID[1..0] PLD ID:  
Rev[3..0] PLD Revision:  
Begins at “1” and increments.  
Begins at “1” and increments.  
PBL  
Busy  
Push Button Latch: = 1 whenever the pushbutton was previously pressed (self-cleared at the end of the Read).  
LIFC Register Busy:This bit goes high (=1) whenever a Line Interface Control Register is written, and goes low (=0) whenever the register is  
available to be used again. (See the LIFC register above).  
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System Block Diagrams  
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Port Settings, Clock Setup and General Settings  
Required [conditions]  
Optional [conditions]  
(blank) means setting parameter is not required for the mode.  
TBD means To be Determined at a later date.  
Async  
MonoSync  
BiSync  
Trans-BiSync  
HDLC  
Serial Mode (smode)  
BHN_PortSettings  
smode  
Required  
Required  
Required  
TDB  
Required  
TDB  
Required  
TDB  
misc_receiver  
TDB  
TDB  
misc_transmitter  
r/txclk.ref_freq  
r/txclk.bps_error  
r/txclk.bps  
r/txclk.bps_frac  
r/txclk.async_div  
r/txclk.dpll_div  
r/txclk.ctr_div  
r/txclk.enc_dec  
r/txclk.clk_tree.A  
r/txclk.clk_tree.B  
r/txclk.clk_tree.C  
r/txclk.clk_tree.D  
r/txclk.clk_pin  
tx_pre_idle.pre_pat  
tx_pre_idle.pre_len  
tx_pre_idle.tx_idle  
line_mode  
TDB  
TDB  
TDB  
TDB  
TDB  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Required  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [1]  
Optional [2]  
Optional [3]  
Required  
Required  
Optional [4]  
Optional [5]  
Required  
Required  
Optional  
Optional [2]  
Optional [3]  
Required  
Required  
Optional [4]  
Optional [5]  
Required  
Required  
Optional  
Optional [2]  
Optional [3]  
Required  
Required  
Optional [4]  
Optional [5]  
Required  
Required  
Optional  
Optional [2]  
Optional [3]  
Required  
Optional [3]  
Required [1]  
Required  
Required  
Optional [4]  
Optional [5]  
Required  
Optional [5]  
Required  
Required  
Required  
Optional  
Optional  
Optional  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
Required  
duplex mode  
sync_addr.tx0  
sync_addr.tx1  
sync_addr.tx_len  
Required  
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Async  
MonoSync  
Required  
BiSync  
Trans-BiSync  
Required  
Required  
Required  
Optional  
Required  
HDLC  
Serial Mode (smode)  
BHN_PortSettings  
sync_addr.rx0  
sync_addr.rx1  
sync_addr.rx_len  
sync_addr.strip_sync  
dbits.t/rx  
Required  
Required  
Required  
Optional  
Required  
Required  
Optional  
Required  
Optional  
Required  
Required  
Required  
tx_frac_stop  
parity.t/rx  
Required  
Required  
crc.tx_type  
Required  
Required  
Required  
Required  
crc.tx_start  
crc.tx_mode  
crc.rx_type  
crc.tx_start  
tx_trig_gate  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Required  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Optional [6]  
Required  
Required  
rx_gate  
Required  
Required [1]:  
Optional [1]:  
Must be NRZ or NRZ_INV  
Needed if a clocking source feeds either of the Baud Rate Generators. If the Receiver or Transmitter are clocked directly from certain Line  
Interface signals (RxC or TxC setup as inputs) and those Interface signals are setup as outputs, then the indicated parameters are required.  
Required only when the DPLL is part of the clocking tree setup.  
Required only when either Counter (CTR-0 or CTR-1) is directly clocking the Receiver, Transmitter, RxC or TxC signals.  
Only required when the clk_tree.A setting is CLK_DPLL (which is generally only used with Synchronous modes).  
Only required when the clk_tree.A or clk_tree.C setting selects a Baud Rate generator.  
Optional [2]:  
Optional [3]:  
Optional [4]:  
Optional [5]:  
Optional [6]:  
Only required if CRC is enabled.  
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IUSC Clocking Logic:  
The following diagram was scanned from the IUSC manual page 4-3 and corrections have been made. Do not use the diagram from the IUSC manual, use the  
corrected version we have provided below.  
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Appendix  
Blue Heat/Net Sync Specifications  
Operating Environment  
4 port model:  
0ºC to 60ºC (32ºF to 158ºF)  
Communications  
Baud Rates:  
Synchronous:  
Up to 9.216 Mbps with internal reference clock, up to 10 Mbps with  
external reference clock.  
230.4 Kbps  
Asynchronous:  
Custom baud rates are also available. Please contact our sales@connecttech.com department for  
information.  
ESD Protection  
15kV  
Power  
Rev A models: 5V (2.5A) power input using a DC barrel or Phoenix screw terminal connector.  
Rev B models: 5V (2.5A) to 26V (450mA) power input using a DC barrel or Phoenix screw  
terminal connector.  
Connectors  
Serial I/O: DB25 Female  
Auxiliary I/O: DB9 Female  
DC Power: Standard DC Power connector or Phoenix screw terminal  
Ethernet: RJ45  
Dimensions  
Blue Heat/Net Sync  
Length: 133 cm/5.24 inches  
Width: 244 cm/9.61 inches  
Height: 43 cm/4.69 inches  
Compliant with 1U 19” rack specifications  
Cable and Power Supply Options  
Blue Heat/Net Sync products are available in a variety of configurations. Please contact the  
Connect Tech sales@connnecttech.com department for more information on your model  
number.  
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Protocol Descriptions  
The Blue Heat/Net Sync supports a variety of protocols. The following is a brief explanation of  
each and how they are implemented.  
ARP  
Address Resolution Protocol, a method used to find a unit‟s Ethernet MAC address from its  
Internet address.  
BOOTP  
Bootstrap Protocol, a protocol that allows a unit to boot from the network instead of using  
information stored on the Blue Heat/Net Sync (typically in Flash memory).  
DHCP  
Dynamic Host Configuration Protocol, a protocol that provides a means to dynamically  
allocate IP addresses to computers on a local area network. The system administrator assigns  
a range of IP addresses to DHCP and each client device on the Local Area Network requests  
an IP address from the DHCP server. The request and grant process uses a lease concept with  
a controllable time period. The Blue Heat/Net Sync offers this as a configurable option; it  
can either be turned on or the user can set a fixed IP on the unit.  
HTTP  
HyperText Transfer Protocol, a standardized Protocol that Web Browsers use to connect to  
web pages. It is used to provide web based configuration tools on the Blue Heat/Net.  
IP  
Internet Protocol, a common addressing scheme for modern networks. Used in conjunction  
with TCP to form TCP/IP (see below)  
RARP  
Reverse Address Resolution Protocol, a method to find a unit‟s Internet address from a MAC  
or Ethernet address.  
TCP  
Transmission Control Protocol, a lossless protocol, requiring a handshake to insure that data  
is not lost during transmission. Used in TCP/IP to form the main data transfer pathway  
between Blue Heat/Net Sync units and the host computer.  
Telnet  
A terminal-protocol that can be run over TCP/IP to connect to a remote unit. It is one of the  
methods used to configure the Blue Heat/Net Sync unit.  
TFTP  
Trivial File Transfer Protocol, a protocol used to download firmware to the Blue Heat/Net.  
UDP  
User Datagram Protocol, a protocol used when handshake is not critical. It is used by TFTP  
(see above) and for auto discovery of the units.  
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Pinouts  
DB-25 Female Pinouts  
DB25F  
Line Mode  
Pin #  
Signal Name  
V.28 in brackets  
V.35  
EIA-530  
RS232  
(V.28)  
EIA-530A  
X.21  
(V.11)  
V.35 [4]  
V.35 [4]  
V.35 [4]  
V.35 [4]  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.11  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.28  
Hi-Z  
V.28  
V.28  
V.28  
V.11  
V.11  
TX+  
TX- (TX)  
RX+  
RX- (RX)  
DTR+  
DTR- (DTR)  
RTS+  
RTS- (RTS)  
CTS+  
CTS- (CTS)  
DSR+  
14  
2
16  
3
23  
20  
19  
4
13  
5
21  
6
10  
8
11  
24  
9
17  
15  
12  
22  
18  
7, 1  
V.11  
V.11  
V.11  
V.11 [1]  
V.11 [1]  
V.11  
V.11 [1]  
V.11 [1]  
Hi-Z  
V.11 [1]  
V.11 [1]  
V.11  
V.11  
V.11  
V.11  
V.11  
V.11  
V.11  
V.11  
V.11  
V.10  
V.11  
V.11  
V.11  
V.11  
Hi-Z  
V.10  
V.11  
V.11  
V.11  
V.11  
V.11  
V.11  
V.11  
V.11  
V.11  
DSR- (DSR)  
[5]  
[5]  
DCD/RX_SYNC_IN+  
DCD/RX_SYNC_IN-  
TXC+ [2]  
(DCD) V.28  
V.11  
V.11  
V.11  
V.35 [4]  
V.35 [4]  
V.35 [4]  
V.35 [4]  
NC  
V.11 [2]  
V.11 [2]  
V.11 [2]  
V.11 [2]  
NC  
V.11 [2]  
V.11 [2]  
V.11 [2]  
V.11 [2]  
NC  
V.11 [2]  
V.11 [2]  
V.11 [2]  
V.11 [2]  
NC  
TXC- [2] (TXC)  
RXC+ [2]  
RXC- [2] (RXC)  
(TXC)  
[6]  
RX_SYNC_OUT-  
RI (RI)  
TX_TRIGGER  
V.28  
NC  
NC  
NC  
V.28  
V.10  
V.28  
V.10  
Hi-Z  
[7]  
[7]  
[7]  
[7]  
[7]  
SR  
SR  
SR  
SR  
SR  
SR  
[1]  
120 ohm resistor applied between the (+) and (-) signals.  
120 ohm resistor applied between the (+) and (-) signals when the signal is an input.  
This signal can be programmed to be a input or an output.  
V.35 Termination Network is applied between (+) and (-) signals.  
External Sync input used to enable or disable the receiver. This pin is used in external Sync  
mode. A logical low will enable the receiver.  
This output indicates that the Receiver has received a RX Sync character. It could also be used  
as a general purpose I/O signal.  
See the table titled Auxiliary Connector under TX_TRIGGER for details.  
[2]  
[3]  
[4]  
[5]  
[6]  
[7]  
NC means DO NOT CONNECT.  
Signal Description:  
Mode  
V.10  
V.11  
V.28  
V.35  
Equivalent Standard  
RS-423  
RS-422 / RS485  
RS-232  
Electrical  
Typical Voltage  
+/- 5VDC  
1.5VDC to 4.5VDC  
+/-12VDC  
Single ended  
Differential  
Single ended  
Differential  
V.35  
550mVDC  
Table 9: DB-25 Female Pinouts  
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DB-9 Female Pinouts  
DB9F Signal Name [1]  
Pin  
Functional  
Notes  
1
RTC_Clear  
Clears and holds the seconds count of the Real Time Clock at  
00.  
Provides the external time base for the Real Time Clock.  
Internal time base is 1Hz  
[3], [6]  
[3], [5]  
2
RTC_Seconds  
3
4
5
6
7
8
9
GND  
EXT_REF_CLK  
GND  
TX_TRIGGER_P1  
TX_TRIGGER_P2  
TX_TRIGGER_P3  
TX_TRIGGER_P4  
Signal reference for all signals  
0-20MHz clock input  
[2]  
Signal reference for all signals  
Transmission trigger for port 1  
Transmission trigger for port 2  
Transmission trigger for port 3  
Transmission trigger for port 4  
[3], [4], [5]  
[3], [4], [5]  
[3], [4], [5]  
[3], [4], [5]  
[1] All signals are inputs.  
[2] Electrical properties for External Reference clock input:  
+/- (1-10)Vpp AC sine wave  
+/- (3.3-10Vpp square wave.  
10-20MHz Frequency range.  
Capacitive coupled input.  
Must be referenced to GND pin.  
TTL compatible. For example 0-3.3V or 0-5V will work.  
[3] Electrical properties:  
+/- (3.3- 10)Vpp pulse.  
Minimum pulse width is 100ns seconds.  
Capacitive coupled input.  
Must be referenced to GND pin.  
TTL compatible. For example 0-3.3V or 0-5V will work.  
[4] Used for Asynchronous transmissions. When the mode is enabled, the Blue Heat/Net Sync will  
transmit exactly one byte of data when the TX_TRIGGER input changes state. These same  
signals are available on the individual DB25 port connectors.  
[5] The input is edge sensitive and can be configured for negative or positive edge sensitivity.  
[6] The input is level sensitive and can be configured for 1 or 0 level sensitivity.  
Table 10: DB-9 Female Pinouts  
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Multi-drop Communications Using V.11 / RS422/RS485 Line Modes  
When wiring multi-drop RS-485 networks, it is necessary to wire the devices in a “Daisy  
Chain”, they must not be wired with a “Star” topology, see diagram.  
Rack Mount Option:  
Blue Heat/Net Sync can be rack mounted using the option rack mount kit part number MSG029.  
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Default Settings  
Network Settings  
Blue Heat/Net Sync IP address 192.168.42.1  
Server IP address  
Gateway IP address  
Subnet Mask  
0.0.0.0 (used for firmware downloads)  
0.0.0.0  
255.255.255.0  
Broadcast IP address  
255.255.255.255 (used by the bootp process)  
Domain Name Server IP address: 0.0.0.0 (used for firmware downloads)  
Domain Name  
Host Name  
TCP Port  
blueheat.net  
BHNssssssss  
49152 (0xC000)  
0.0.0.0  
(where ssssssss is the BHN serial number)  
DNS IP  
Boot Settings  
Default enabled:  
Boot from Flash  
Default disabled:  
use BOOTP  
use TFTP  
Delay: 30 (seconds)  
SCM Operation Settings  
Password:  
Password Prompting:  
Loader Filename:  
password  
enabled  
BHNloader_vvv.gz  
(where vvv is the version number of the Loader, current at the time the unit was manufactured).  
Line Setting: See Getting Access to the SCM section.  
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Common Configuration Setups  
Static IP Setup  
In some networking environments it is best to have the IP address set to a fixed value. The  
advantage is that since it is fixed, connecting to it can be a lot simpler.  
Static IP is often the best choice if you are trying to connect via WAN or through a Firewall. It  
can be difficult to resolve the Blue Heat/Net Sync‟s IP address if you use DHCP in this instance.  
The default configuration is a static IP of 192.168.42.1. In most cases this will not be the address  
you want to use in your network. You can change it using two different methods:  
Serial Configuration Manager (SCM)  
A direct serial connection to on of the serial ports on the Blue Heat/Net Sync.  
Or  
Web Configuration Manager (WCM)  
Using a web browser like Internet Explorer to connect to the unit.  
Refer to the manual sections for specific details on using the SCM and WCM.  
Example:  
You want to configure a static IP on a Blue Heat/Net Sync of 198.182.196.15. The network‟s  
server is at 198.182.196.1 and the gateway is 198.182.196.2. The subnet mask is 255.255.255.0.  
Using SCM  
Log onto the Blue Heat/Net Sync. There is no login necessary if using SCM. The default  
password for the SCM is password.  
Enter net net=198.182.196.0. This will set 198.182.196.0 to the server, gateway and the unit‟s IP  
in one step.  
Enter net my_ip=15. This will set the unit‟s IP to 198.182.196.15.  
Enter net server_ip=1. This will set the server IP to 198.182.196.1.  
Enter net gateway_ip=2. This will set the gateway IP to 198.182.196.2.  
Enter net subnetmask=255.255.255.0. This will set the subnet mask.  
Enter net dns_ip=3. This will set the DNS IP to 198.182.196.3  
Enter net dhcp=no. This will turn off DHCP on the unit.  
Enter save. This will save the configuration set above to flash memory.  
Enter exit. The unit will reboot using the new settings.  
Using WCM  
Connect to the Blue Heat/Net Sync using a web browser by entering the current IP of the unit in  
the address.  
Log on by supplying the username and password. The default login is wcm and the default  
password is password.  
Select the Blue Heat/Net Sync Settings page and fill in the server IP, Blue Heat/Net Sync IP,  
Gateway IP, DNS IP and subnet mask as defined above.  
Ensure the Use DHCP option is set to no  
Click on the Save to Flash button to store the changes.  
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DHCP Setup  
In many modern networks IP numbers are not static but are automatically assigned by a DHCP  
server and can change over time or on each power up.  
DHCP must be enabled on the Blue Heat/Net Sync because it is shipped to use a default static IP  
(192.168.42.1)  
Using SCM  
Log onto the Blue Heat/Net Sync. The SCM does not require a login. The default password for  
the SCM is password.  
Enter net dhcp=yes. This will turn on DHCP on the unit.  
Enter net dns_ip=3. This will set the DNS IP to 198.182.196.3  
Enter save. This will save the configuration we just set to flash memory.  
Enter exit. The unit will reboot using the new settings.  
How the Blue Heat/Net Sync Boots Up  
Each time the Blue Heat/Net Sync is powered-up or rebooted with an appropriate command, a  
certain sequence of software execution occurs.  
The Booter runs from flash memory first. Its job is to perform the following:  
Setup the embedded processor  
Validate at least one of the redundant Loaders (via a CRC check).  
Load a validated Loader into RAM memory.  
Run the Loader.  
If the Booter discovers that both Loader programs are defective (erased or faulty CRC  
calculation), an error code is displayed on the LEDs of the Blue Heat/Net Sync.  
The Loader runs from RAM memory. Its job is to perform the following:  
o
o
Update any required CDS items.  
Determine if the SCM application will be entered. This is accomplished by  
scanning the designated serial ports, for a period of time, to determine if a  
correct password is entered. If the password is found the SCM application will  
be entered. (see the SCM Command Reference command for details of these  
settings).  
o
Locate, load and run an Operating System (uClinux). (As shown in the  
following boot-up flow chart).  
o
o
Run the main Operating System (uClinux).  
Operating System launches port personality default ctid  
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Bootup Sequence  
Start  
Decompress  
uClinux from Flash  
to SDRAM  
Boot from  
Flash  
Enabled?  
Y
Y
Decompress  
OK  
N
N
Obtain boot  
information from  
Bootp Server  
Bootp  
Enabled?  
Server  
Responds  
Y
N
N
Update CDS (RAM copy)  
Information  
Y
(filename & IP address)  
Y
Attempt TFTP  
Download  
Decompress  
Downloaded uClinux  
into SDRAM  
TFTP  
Enabled?  
Y
Success  
N
N
N
Decompress  
OK  
Y
N
All Boot Modes  
Disabled  
Display Error on  
LEDs  
Run  
uClinux  
Y
Y
Boot Port  
Personality  
Enter  
SCM  
Figure 30: Bootup Sequence  
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Flowchart of Special Operations Mode using the reset button  
Power Up  
Increment  
Selection  
Pressed  
Reset  
Yes  
Button  
Show  
Selection State  
On Port LEDs  
Held  
Reset  
Button  
Held  
No  
Wait for  
Button  
Release  
Continue  
Booting  
Figure 31: Bootup Sequence via Reset Button  
Asynchronous Communications Tutorial  
The Blue Heat/Net Sync features four synchronous/asynchronous serial communication ports.  
Asynchronous communication is a simple, cost effective means of terminal serial  
communication. For this reason, it is widely used for communications on personal computers,  
bar codes readers, printers, terminals and much more. The following documention represents a  
basic tutorial for asynchronous communications. For a tutorial on synchronous communications,  
please refer to the Z16C32 IUSC User’s Manual (DOC ID DC8292) on the Zilog website.  
In asynchronous serial communication, the electrical interface is held in the idle position  
between characters, also referred to as “mark”. A change in signal level (known as space level)  
indicates the start of transmission of a character. The receiver recognizes this change as a “start  
bit”. Once the start bit has been sent, the transmitter sends the actual data bits. In typical  
asynchronous communications there may be 5, 6, 7, or 8 data bits, depending on the application.  
Both the receiver and the transmitter must be set to the same number of data bits, baud rate and  
stop bits. Stop bits can be 1, 1.5, or 2 bit periods in length. When the transmitter has sent all the  
data bits, it sends a stop bit. This stop bit signals to the receiver that the data has finished  
transmission. The stop bit is the same state as the idle or mark state.  
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Figure 32: Typical Asynchronous Date Frame  
Serial Line Interface Tutorial  
RS-232 Line Interface:  
RS-232 is the simplest, least expensive line interface standard, the Sipex tranceivers used on the  
Blue Heat/Net Sync refer to RS232 as V.28 mode. It is also referred to as EIA232 and TIA/EIA-  
232. The RS-232 specification signals levels of +3V to +15V for a logic 0 or Space, and -3V to -  
15V for a logic 1 or Mark. The Blue Heat/Net Sync has RS-232 signal levels with a typical  
range of +/- 8 Volts. The maximum cable length you can use with RS-232 is dependant on a  
number of factors including:  
Baud rate: The higher the baud rate, the shorter the cable length must be.  
Cable quality: Quality largely refers to the capacitance of the cable. A higher capacitance  
(usually specified as pF or pico Farads per foot) dictates a lower baud rate, and a shorter  
maximum length. Low capacitance computer cables for RS-232 applications are available from  
all wire and cable suppliers.  
You can usually operate with cable lengths of up to 100 feet (30 m) at baud rates up to 115.2  
Kbps using low capacitance cable. For higher baud rates such as 230.4 Kbps and up, we  
recommend keeping the cable lengths to within 25 feet (7.6 m).  
The TIA/EIA232 specification specifies two connectors: the DB-25 and the DB-9. Each of these  
connectors has a standardized pinout. Refer to the Pinouts section of the manual for the DB-25  
RS-232 (V28) pinout.  
Differential Line Interfaces:  
The Blue Heat/Net Sync features Sipex SP508 multi-protocol transceivers. These transceivers  
features the following differential line standards.  
V.11: A differential line interface with signal levels compatible with RS-485 and RS-422.  
V.10: A single ended line interface that can be wired such that it will have some of the noise  
cancelling features of RS485 (V.11). This interface is also called RS-423.  
V.35: A differential line interface that operates in a current loop. The electrical levels are about  
+/- 550mV.  
RS485/RS422/V.11 Details  
V.11, RS-485, or TIA/EIA485, is a differential line interface standard capable of high baud rates  
over long cables. The Sipex tranceivers used on the Blue Heat/Net Sync refer to RS-485 as V.11  
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mode RS-485 is fully compatible with RS-422; which is considered a subset of RS-485.  
The use of differential transmitters and receivers ensures RS-485 communications are reliable  
and robust. This means two wires are used to transmit or receive a signal. One wire carries the  
true or non-inverted signal; the other wire carries the inverted signal. The non-inverted signal is  
labelled with a (+) and the inverted is labelled with a (-). The differential communication refers  
to the (+) as “TXB” and the (-) as “TXA”.  
Any noise injected into the wires is cancelled at the receiver, leaving only the original,  
undistorted data signal. Twisted pair cables are always used in RS-485, this ensures that the  
communications are robust and as error free as possible. RS-485 signal levels are between 0 and  
5 Volts, the differential voltage can be as little as 200mV.  
Differential can operate in three different modes: a 4-wire full duplex interface, 4-wire multi-  
drop full duplex interface and a 2-wire half duplex interface. A full duplex (bi-directional)  
differential communication interface requires at least four wires, two for transmit and two for  
receive. A half duplex interface only requires two wires, this provides a cost effective cabling  
solution.  
Multi-drop is a great feature of RS-485. Multiple RS-485 devices can be bussed together in a  
daisy chain type fashion to create a network. Up to 32 devices may be connected together on the  
same network. In multi-drop networks, one of the devices (usually the computer) is designated  
as the master, and all the other devices are designated as slaves. All communication is initiated  
by the master. The master and slave designations are established by your communications  
application.  
Basic 4-Wire, Full Duplex Communications:  
In a 4-wire RS-485 network, two devices are connected together, for example your Blue  
Heat/Net Sync RS-485 port and an RS-485 device.  
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Multi-drop 4-Wire, Full Duplex Communications:  
In a multi-drop 4-wire differntial network, two to 32 devices are connected together. Note that  
each RS-485 receiver counts as a device or “load”. In this multi-drop mode of communication, a  
master slave protocol must be enforced, that is, all communication is initiated by the master, in  
this case a Blue Heat/Net Sync. The communication is “full duplex”, meaning that receive and  
transmit traffic occur on different pairs of wires. The Blue Heat/Net Sync can receive and  
transmit data from/to a device at the same time.  
Basic - Wire, Half Duplex Multi-drop Connection:  
In a 2-wire differntial network, two to 32 devices are connected together. Note that each receiver  
counts as a device or “load”. In this multi-drop mode of communication a master slave protocol  
must be enforced, that is, all communication is initiated by the master, in this case a Blue  
Heat/Net Sync. The communication is “half duplex”, meaning that receive and transmit traffic  
occur on the same wire. The Blue Heat/Net Sync and devices can not receive data and transmit  
data at the same time.  
Note that the Receiver +/- and the Transmitter +/- signals are connected together. This is  
performed at the DB-9 connectors. All communication between devices occurs over a single pair  
of wires; this can lower the cost of wiring your network.  
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Bus Contention on Differential Multi-drop Networks:  
Bus contention occurs when two or more devices enabled on a bus attempt to run the bus to  
opposite logic values. From the diagram above, we can see that there are multiple differential  
transmitters (TXD) on the bus. To avoid the bus contention problem, the differential transmitter  
features a tri-state, or high impedance mode controlled by an input pin (enable). Software and  
hardware in the Blue Heat/Net Sync and the differential devices will always place its transmitter  
into the high impedance mode when not transmitting. This feature is managed by the Blue  
Heat/Net Sync and is fully transparent to your application.  
For example, in a multi-drop network, the differential transmitter is enabled prior to the master  
initiating transmission. When transmission is complete, the transmitter is placed in high  
impedance mode. Each slave will receive that transmission from the master. (A protocol must be  
in place to address, or select, the desired slave device, but that discussion is beyond the  
intentions of this tutorial, and is entirely application dependent). When the slave device has  
received the data, it will respond by enabling its transmitter and transmitting data onto the bus,  
then placing its transmitter into high impedance mode, just as the master did.  
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Termination Resistors in Differential Networks  
Termination Resistors in Differential Networks:  
Differential networks often benefit from the installation of termination resistors. Termination is  
rarely required for lower baud rates, for example 9600 baud or less. However, differential  
networks are transmission lines, and can suffer from the electrical effects of ringing, or  
undershoot and overshoot, all of which can cause data errors, especially at higher baud rates, like  
115.2 Kbps. Termination resistors should always be installed at the extreme ends of the network,  
as close to the differential transceiver circuits as possible, as outlined in the diagram below.  
NOTE: The Blue Heat/Net Sync features software  
selectable termination.  
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