Conair Welding System UGR003 0800 User Manual

UCR-150L Robot  
with PC-E IV control  
Installation  
Operation  
Maintenance  
Troubleshooting  
The Conair Group, Inc.  
One Conair Drive  
Pittsburgh, PA 15202  
Phone: (412) 312-6000  
Fax: (412)-312-6227  
Instant Access  
Parts and Service  
(800) 458-1960  
(814) 437-6861  
www.conairnet.com  
UGR003/0800  
Download from Www.Somanuals.com. All Manuals Search And Download.  
INTRODUCTION . . . . . . . . . . . . . . . . . . .1-1  
TABLE OF  
CONTENTS  
Purpose of the User Guide . . . . . . . . . . . . . . . . . . . . . . . . .1-2  
How the Guide is Organized . . . . . . . . . . . . . . . . . . . . . . .1-2  
Your Responsibility as a User . . . . . . . . . . . . . . . . . . . . . .1-2  
ATTENTION: Read this so no one gets hurt . . . . . . . . . . .1-3  
DESCRIPTION . . . . . . . . . . . . . . . . . . . .2-1  
What is the UCR-150L Robot? . . . . . . . . . . . . . . . . . . . . .2-2  
Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2  
Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3  
How the UCR-150L Robot Works . . . . . . . . . . . . . . . . . . .2-3  
UCR-150L Robot Features . . . . . . . . . . . . . . . . . . . . . . . .2-4  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5  
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6  
INSTALLATION . . . . . . . . . . . . . . . . . . . .3-1  
Unpacking the Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2  
Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3  
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . .3-4  
Preparing the Platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5  
Positioning the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6  
Connecting the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6  
Setting Gripper Position . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8  
Setting Strip Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9  
Connecting Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .3-10  
Adjusting the Sprue Verification Switch . . . . . . . . . . . . . .3-10  
Adjusting the Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11  
Verifying the Electrical Interface . . . . . . . . . . . . . . . . . . .3-12  
Manual Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14  
Automatic Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15  
OPERATION . . . . . . . . . . . . . . . . . . . . . .4-1  
Hand Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2  
Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2  
Starting the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3  
Stopping the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3  
Emergency Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3  
Viewing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4  
Operating Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5  
Starting Automatic Operation . . . . . . . . . . . . . . . . . . . . . . .4-6  
Choosing the Mold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7  
Programming the Motion Sequence . . . . . . . . . . . . . . . . . .4-8  
UGR003/0900  
UCR-150L Robots  
i
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION . . . . . . . . . . . . . . . . . . . .CONTD  
Programming Home, Grip and Vacuum Positions . . . . . . .4-10  
Monitoring Input/Output . . . . . . . . . . . . . . . . . . . . . . . . .4-12  
Setting Timer Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13  
Choosing Timer Settings . . . . . . . . . . . . . . . . . . . . . . . . .4-14  
Adjusting Traverse Movement . . . . . . . . . . . . . . . . . . . . .4-15  
Restarting Automatic Operation . . . . . . . . . . . . . . . . . . . .4-16  
Answering an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16  
TABLE OF  
CONTENTS  
CONTD  
MAINTENANCE . . . . . . . . . . . . . . . . . . . .5-1  
Maintenance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2  
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2  
Preventative Maintenance Schedule . . . . . . . . . . . . . . . . . .5-4  
Checking Electrical Connections . . . . . . . . . . . . . . . . . . . .5-6  
TROUBLESHOOTING . . . . . . . . . . . . . . . .6-1  
Before Beginning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2  
A Few Words of Caution . . . . . . . . . . . . . . . . . . . . . . . . . .6-2  
Identify the Cause of a Problem . . . . . . . . . . . . . . . . . . . . .6-2  
Answering an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3  
The Robot Does Not Cycle . . . . . . . . . . . . . . . . . . . . . . . .6-4  
The Mold is Not Working Properly . . . . . . . . . . . . . . . . . .6-5  
The Arm is Not Working Properly . . . . . . . . . . . . . . . . . . .6-6  
Strip Motion is Not Working . . . . . . . . . . . . . . . . . . . . . . .6-7  
There is No Horizontal Motion . . . . . . . . . . . . . . . . . . . . .6-8  
The Gripper Does Not Work . . . . . . . . . . . . . . . . . . . . . . .6-9  
There is No Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10  
APPENDIX . . . . . . . . . . . . . . . . . . . . . .A-1  
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1  
Guarantee/Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2  
Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1  
System Configuration . . . . . . . . . . . . . . . . . . . . . . . . .B-1  
Robot and IMM Interface . . . . . . . . . . . . . . . . . . . . . .B-2  
Solenoid and Limit Switch Wiring . . . . . . . . . . . . . . . .B-3  
Relay and IMM Interface . . . . . . . . . . . . . . . . . . . . . . .B-4  
Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1  
PARTS/DIAGRAMS . . . . . . . . . . . . . . .P/D-1  
UCR-150L Robot  
UGR003/0900  
ii  
Download from Www.Somanuals.com. All Manuals Search And Download.  
INTRODUCTION  
Purpose of the User Guide . . . .1-2  
How the User Guide  
is organized . . . . . . . . . . . . . . .1-2  
Your Responsibilities  
as a User . . . . . . . . . . . . . . . .1-2  
ATTENTION: Read this so  
no one gets hurt . . . . . . . . . . .1-3  
UGR003/0900  
UCR-150L Robot  
1-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
This User Guide describes the Conair UCR-150L Robot with  
the PC-E IV control, and explains step-by-step how to install,  
operate, maintain and repair this equipment.  
PURPOSE OF  
THE USER  
GUIDE  
Before installing this product, please take a few moments to  
read the User Guide and review the diagrams and safety infor-  
mation in the instruction packet. You also should review man-  
uals covering associated equipment in your system. This  
review won’t take long, and it could save you valuable instal-  
lation and operating time later.  
Symbols have been used to help organize the User Guide and  
call your attention to important information regarding safe  
installation and operation.  
HOW THE USER  
GUIDE IS  
ORGANIZED  
Symbols within triangles warn of conditions that could  
be hazardous to users or could damage equipment.  
Read and take precautions before proceeding.  
Numbers within shaded squares indicate tasks or steps  
to be performed by the user.  
1
A diamond indicates the equipment’s response to an  
action performed by the user.  
An open box marks items in a checklist.  
A shaded circle marks items in a list.  
You must be familiar with all safety procedures concerning  
installation, operation and maintenance of this equipment.  
Responsible safety procedures include:  
YOUR  
RESPONSIBILITY  
AS A USER  
Thorough review of this User Guide, paying particular  
attention to hazard warnings, appendices and related dia-  
grams.  
Thorough review of the equipment itself, with careful  
attention to voltage sources, intended use and warning  
labels.  
Thorough review of instruction manuals for associated  
equipment.  
Step-by-step adherence to instructions outlined in this  
User Guide.  
UCR-150L Robot  
UGR003/0900  
1-2  
INTRODUCTION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
We design equipment with the user’s safety in mind. You can  
avoid the potential hazards identified on this machine by fol-  
lowing the procedures outlined below and elsewhere in the  
User Guide.  
ATTENTION:  
READ THIS SO NO  
ONE GETS HURT  
WARNING: Improper installation, oper-  
ation, or servicing may result in  
equipment damage or personal injury.  
This equipment should only be installed, adjust-  
ed, and serviced by qualified technical person-  
nel who are familiar with the construction, oper-  
ation, and potential hazards of this type of  
machine.  
All wiring, disconnects, and fuses should be  
installed by qualified electrical technicians in  
accordance with electrical codes in your region.  
Always maintain a safe ground. Do not operate  
the equipment at power levels other than what  
is specified on the machine serial plate.  
WARNING: Voltage hazard.  
This equipment is powered by alternating cur-  
rent, as specified on the machine serial tag and  
data plate.  
A properly sized conductive ground wire from  
the incoming power supply must be connected  
to the chassis ground terminal inside the electri-  
cal enclosure. Improper grounding can result in  
severe personal injury and erratic machine  
operation.  
Always disconnect and lock out the incoming  
main power source before opening the electrical  
enclosure or performing non-standard operating  
procedures such as routine maintenance. Only  
qualified personnel should perform trou-  
bleshooting procedures that require access to  
the electrical enclosure while power is on.  
UGR003/0900  
UCR-150L Robot  
INTRODUCTION 1-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
DESCRIPTION  
What is the UCR-150L Robot? . .2-2  
Typical Applications . . . . . . . . . .2-2  
Limitations . . . . . . . . . . . . . . . . .2-3  
How the Robot Works . . . . . . . .2-3  
UCR-150L Robot Features . . . . .2-4  
Specifications . . . . . . . . . . . . . .2-5  
Optional Equipment . . . . . . . . . .2-6  
UGR003/0900  
UCR-150L Robot  
2-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The Conair UCR-150L Robot is a pneumatic robot that  
removes the sprue/part from the injection molding machine.  
The UCR-150L minimizes injection machine pause time with  
a fast take-out time (1.5 second) by utilizing the slide cylinder  
in addition to the main arm cylinder.  
The robot is mounted on a fixed platen on the injection mold  
machine. When the mold-open-complete signal goes from the  
mold machine to the robot controller, the strip frame slides  
down at the same time the main cylinder arm enters the mold  
area; the gripper grips the sprue/part and removes the item to a  
designated area. When the arm moves outside the mold area  
the robot can release the sprue/part with or without the option-  
al second descent.  
WHAT IS THE  
UCR-150L  
ROBOT?  
Conair UCR-150L Robot isideal for applications requiring  
quick, consistent part removal. The robot exchanges signals  
via the SPI interface on the mold machine to ensure pre-  
dictable, constant cycle times. This feature avoids setup prob-  
lems and allows accurate time quoting for production and  
maintenance schedules.  
TYPICAL  
APPLICATIONS  
Use the UCR-150L Robot to eliminate common problems:  
inconsistent cycle times  
improper part/sprue separation  
unsafe sprue/part removal  
UCR-150L Robot  
UGR003/0900  
2-2  
DESCRIPTION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Choose Conair UCR-150L Robot when you want a low cost,  
easily maintained robot. The UCR-150L Robot has a long ver-  
tical stoke (950 mm) that allows easy adjustment to an injec-  
tion mold machine. The robot does not have a swing in/swing  
out movement; rather it transverses the beam. Maximum pay-  
load with standard gripper is 4.4 lb. (2 Kg), and without grip-  
per, 6.6 lb. (3 Kg).  
LIMITATIONS  
The UCR-150L Robot exchanges signals via the SPI interface  
on the mold machine. The hand control provides the buttons  
for controlling and monitoring the robot. From the hand con-  
trol you can:  
HOW THE  
UCR-150L  
ROBOT WORKS  
monitor the input/output status  
set and adjust cycle timers in both manual and automatic  
mode  
adjust mode  
operate/stop the robot manually  
operate the robot automatically  
store programs  
The robot receives the signal from the mold machine to  
remove the sprue/part. The robot arm moves into the mold  
area, grips the part, raises out of the mold and places the part  
in a specific location. The robot sends a signal to the mold  
machine to begin the next cycle. Each robot is equipped with a  
part verification switch to stop the molding machine if a  
sprue/part is missed.  
UGR003/0900  
UCR-150L Robot  
DESCRIPTION 2-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
UCR-150L  
ROBOT  
FEATURES  
Slide cylinder  
slides the strip frame up and down  
at the same time as the main arm  
ascends and descends.  
Main arm cylinder  
vertically moves the gripper  
to remove part from mold  
machine.  
Vacuum generator  
provides vacuum for  
optional EOAT suction  
Cable Track  
LM guide  
protects tubing and  
wires as arm moves  
maintains the linear  
motion of the arm  
Main strip cylinder  
strips part from mold  
after gripping.  
Base  
holds robot in  
position.  
Traverse cylinder  
moves the mobile frame as  
the part/sprue is removed  
from the mold machine.  
Safety lock cylinder  
prevents arm from dropping if pneu-  
matic pressure suddenly drops.  
EOAT mounting plate  
Wrist flip cylinder  
holds the optional end-of-  
arm tooling  
positions the gripper or end-of-arm  
tooling horizontally or vertically.  
Gripper  
picks up part/sprue in  
mold machine  
UCR-150L Robot  
UGR003/0900  
2-4  
DESCRIPTION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SPECIFICATIONS  
Front view  
Side view  
11 {279}  
8 {203}  
6
{152}  
max 25.5 {648}  
35 {889}  
64 {1626}  
8 {203}  
MODEL  
Performance characteristics  
Molding Machine Size  
UCR-150L  
up to 300 ton  
MOUNTING TO STATIONARY PLATEN  
0.8 {20}  
Minimum take out time seconds  
Minimum cycle time seconds  
Maximum payload with sprue grip lb {kg}  
Dimensions inches {mm}  
Height  
1.5  
8
4.4 {2}  
C
L
0.59  
{15.0}  
2.362 {60}  
2.362 {60}  
4.724  
{120}  
65 {1651}  
88 {2235}  
46 {1168}  
25.5 - 6.5 {647-165}  
4 {102}  
6 {150}  
Width  
Depth  
9.448 {240}  
Distance from face of platen (min-max)  
Gripper center to top of platen  
Tooling plate center to top of platen  
Main arm vertical stroke  
Main arm horizontal stroke  
Main arm strip stroke  
11 {280}  
11.5 {292}  
37 {950}  
47 {1200}  
5 {125}  
6 bolt holes 1/2 inch - 13 tap, 1.25 deep  
Wrist flip  
90°  
Weight lb {kg}  
Shipping weight  
BASIC TOOLING PATTERN  
635 {288}  
485 {220}  
Installed weight (without control box)  
Electrical Requirements amps  
110V/1 phase/ 50 or 60 Hz  
240V/1 phase or 3 phase/50 or 60 Hz  
Utility requirements  
running  
0.5  
peak  
20  
4.3 {110}  
0.25  
10  
Air consumption ft3 {l/min}  
Working air pressure psi {bar}  
Maximum air pressure psi {bar}  
8 {232}  
80 {5.5}  
100 {6.9}  
1.575  
{40}  
2.7  
{70}  
1.5 {40}  
2.756  
{70}  
SPECIFICATION NOTES:  
Maximum payload increases to 6.6 lb {3 kg} when the sprue  
grip tooling is removed.  
4 x M6  
Specifications may change without notice. Check with a Conair  
representative for the most current information.  
UGR003/0900  
UCR-150L Robot  
DESCRIPTION 2-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPTIONAL  
EQUIPMENT  
Available options include:  
Extended strip stroke  
Extends the kick stroke motion for deep draw parts (typi-  
cally used with end-of-arm tooling)  
End-of-arm tooling  
Used for light duty part removal.  
UCR-150L Robot  
UGR003/0900  
2-6  
DESCRIPTION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
INSTALLATION  
Unpacking the Boxes . . . . . . . . .3-2  
Cautions and Warnings . . . . . . .3-3  
Preparing for Installation . . . . . .3-4  
Preparing the Platen . . . . . . . . .3-5  
Positioning the Robot . . . . . . . .3-6  
Connecting the Robot . . . . . . . .3-6  
Setting Gripper Position . . . . . .3-8  
Setting Strip Positions . . . . . . . .3-9  
Connecting Air Pressure . . . . .3-10  
Adjusting the Sprue  
Verification Switch . . . . . . . .3-10  
Adjusting the Speed . . . . . . . .3-11  
Verifying the  
Electrical Interface . . . . . . . .3-12  
Manual Testing . . . . . . . . . . . . .3-14  
Automatic Testing . . . . . . . . . .3-15  
UGR003/0900  
UCR-150L Robot  
3-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
UNPACKING THE  
BOXES  
The UCR-150L Robot comes fully assembled in a single  
crate.  
CAUTION: Lifting  
To avoid personal injury or damage to the robot,  
lift the robot using a forklift or hoist with straps  
that have been positioned at the robot's center  
of gravity.  
1
2
Carefully uncrate the robot and its  
components.  
Remove all packing material,  
protective paper, tape, and plastic. Compare contents to  
the shipping papers to ensure that you have all the parts.  
3
Carefully inspect all components to make sure  
no damage occurred during shipping. If any damage is  
found, notify the shipping agent immediately. Check all  
wire terminal connections, bolts, and any other electrical  
connections, which may have come loose during ship-  
ping.  
Record serial numbers and specifications  
in the blanks provided on the back of the User Guide's  
title page. This information will be helpful if you ever  
need service or parts.  
4
You are now ready to begin installation.  
UCR-150L Robot  
UGR003/0900  
3-2  
INSTALLATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CAUTION: Moving the Robot  
When you receive the robot, the swing arm is  
bolted to prevent movement. Leave the bolt in  
place until the robot is mounted on the press.  
Remove after mounting.  
CAUTIONS AND  
WARNINGS  
WARNING: Improper installation, oper-  
ation, or servicing may result in  
equipment damage or personal injury.  
This equipment should only be installed, adjust-  
ed, and serviced by qualified technical person-  
nel who are familiar with the construction, oper-  
ation, and potential hazards of this type of  
machine.  
All wiring, disconnects, and fuses should be  
installed by qualified electrical technicians in  
accordance with electrical codes in your region.  
Always maintain a safe ground. Do not operate  
the equipment at power levels other than what  
is specified on the machine serial tag and data  
plate.  
UGR003/0900  
UCR-150L Robot  
INSTALLATION 3-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Plan the location. Make sure the area where the robot is  
installed has the following:  
PREPARING FOR  
INSTALLATION  
A grounded power source. Check the robot’s serial  
tag for the correct amps, voltage, phase, and cycle. All  
wiring should be completed by qualified personnel and  
comply with your region’s electrical codes.  
Air pressure source. The robot requires a working  
pressure of 80 PSI and a maximum pressure of 100  
PSI for gripping and vacuum release.  
Clearance for safe operation and maintenance.  
Make sure there is enough clearance around the robot  
for movement, maintenance and servicing. Be sure the  
robot has proper clearance to avoid structures, utilities,  
overhead cranes, material hoppers and loading pipes, as  
well as other machines and equipment. Be sure that the  
maximum envelope is clearly marked and protected  
from entry by personnel during operation. The maxi-  
mum envelope is the volume of space encompassing  
the maximum designed movement of ALL robot parts,  
including the end of arm tooling, work piece and  
attachments.  
Perform the installation in the following order:  
Prepare the platen.  
Move the robot into position on the platen and attach.  
Connect the robot cables.  
Adjust the grip and strip movement WITHOUT air  
pressure (manually move the arm).  
Attach air line and apply pressure.  
Make adjustments to the robot (grip, speed, etc.)  
Run robot in manual mode, making any adjustments  
needed to prevent damage to the robot, mold machine,  
and parts. Check interface to assure that mold machine  
does not close on robot arm.  
Run robot in automatic mode. Do this step only after  
robot has been thoroughly tested in the manual mode to  
prevent damage to equipment and parts.  
UCR-150L Robot  
UGR003/0900  
3-4  
INSTALLATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Drill holes in the stationary (fixed) platen to accept the robot  
using the mounting pattern for the UCR-150L.  
PREPARING THE  
PLATEN  
Mounting pattern for the UCR-150L Robot*.  
11 (280)  
0.591 (15)  
2.953 (75)  
5.315 (135)  
5.9 (150)  
9.448 (240)  
6 x 1/2-13 x 1 1/4 dp  
*Dimensions shown are inches (mm). Machine flat spacer mounting surface.  
UGR003/0900  
UCR-150L Robot  
INSTALLATION 3-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CAUTION: Lifting  
POSITIONING  
THE ROBOT  
To avoid personal injury or damage to the robot,  
lift the robot using a hoist. Place the straps  
around the swing shaft between the strip frame and  
the base.  
1 Use a sling to lift the robot.  
Place a sling under both ends of the beam and under the  
traverse arm.  
2
3
4
Move the robot into position.  
Carefully hoist the robot into position on the platen.  
Secure the robot to the platen with the  
supplied screws, lock washers, and flat washers.  
Remove any shipping brackets  
holding the arms.  
WARNING: Electrical hazard  
Before performing any work on this product, dis-  
connect and lock out electrical power sources  
to prevent injury from unexpected energization  
or start-up.  
CONNECTING  
THE ROBOT  
WARNING: Improper installation, oper-  
ation, or servicing may result in  
equipment damage or personal injury.  
This equipment should only be installed, adjust-  
ed, and serviced by qualified technical person-  
nel who are familiar with the construction, oper-  
ation, and potential hazards of this type of  
machine.  
All wiring, disconnects, and fuses should be  
installed by qualified electrical technicians in  
accordance with electrical codes in your region.  
Always maintain a safe ground. Do not operate  
the equipment at power levels other than what  
is specified on the machine serial tag and data  
plate.  
UCR-150L Robot  
UGR003/0900  
3-6  
INSTALLATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING: Crushing Injury  
This device has high speed moving parts that  
can cause crushing injuries. Keep body parts  
and clothing away from moving parts. Always  
disconnect the robot from compressed air  
sources before servicing.  
IMPORTANT: Always refer to  
the wiring diagrams that  
1 Plug the hand-held control into the control  
came with your robot before  
making electrical connec-  
tions. The diagrams show the  
minimum size main power  
cable required for your robot,  
and the most accurate electri-  
cal component information.  
box on the back of the robot.  
Check to see what the power output is from  
the IMM to the robot. You need to tap wires so that power  
can go to the IMM SPI half 30 and 31:  
2
For IMM Output  
Voltage:  
Choose:  
Place into:  
110VAC / 1 phase  
240VAC / 1 phase  
1 neutral wire and  
1 hot wire  
Place into Positions 30 and 31 of  
SPI IMM half connector.  
1 ground wire  
1 L wire  
1 N wire  
Place L and N wires into Positions  
30 and 31 of SPI IMM half connector  
(in any order) do not wire Ground  
wire.  
240VAC / 3 phase  
X, Y, and Z wires or  
R, S, and T wires  
(depends on your IMM)  
Choose any two wires and connect  
into Positions 30 and 31 of the IMM  
SPI half connector.  
Connect the SPI connector cable into the  
SPI connector on the robot control box and to the SPI  
connector on the mold machine.  
3
UGR003/0900  
UCR-150L Robot  
INSTALLATION 3-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Set the gripper position before attaching and turning on the air  
pressure. To set the lowest position for the gripper:  
SETTING  
GRIPPER  
POSITION  
Open the mold.  
1
Hold the main arm and loosen the arm height  
adjustment screws on the block. Slide block down cylin-  
ders.  
2
Shock absorber  
Block  
If you need to adjust  
the gripper height any  
time after installation,  
always be sure to dis-  
connect and drain the  
air pressure before  
Set the gripper height to the sprue  
by manually moving the arm down. Do not use the hand  
control. Do this without any air pressure.  
making the adjustment.  
3
4
Tighten the adjustment screws on the block  
securely.  
5 Set the maximum height the arm can move  
vertically by adjusting the shock absorber. Tighten lock-  
nut on shock.  
UCR-150L Robot  
UGR003/0900  
3-8  
INSTALLATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Set the strip positions before connecting the air pressure line  
to prevent damage to the equipment. To set the distance the  
strip stroke moves forward and backward:  
SETTING STRIP  
POSITIONS  
Open the mold.  
1
Loosen the Forward and Backward Stroke  
adjustment levers.  
2
Backward Stroke  
adjustment lever  
Forward Stroke  
adjustment plate  
Backward shock  
absorber  
Forward shock  
absorber  
Forward Strip  
Stroke adjustment  
levers  
3 Move the Forward Stroke adjustment plate  
by hand away from the main arm.  
Move the main arm to the sprue grip position.  
4
5
Push the Forward Stroke adjustment plate  
toward the arm until the forward shock absorber is com-  
pletely set. Tighten locknut on shock.  
6 Lock the Forward Stroke adjustment levers.  
If you need to adjust  
the strip stroke any time  
after installation, always  
be sure to disconnect  
and drain the air pres-  
sure before making the  
adjustment.  
This is the Strip Forward position.  
Move the main arm to the strip back position.  
Make sure the strip stroke is longer than the distance  
needed for your application.  
7
8 Lock the Backward Stroke adjustment lever.  
This is the Strip Backward position.  
9
Move the Backward shock absorber forward  
until it is completely set. Tighten locknut on the shock  
absorber.  
UGR003/0900  
UCR-150L Robot  
INSTALLATION 3-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Attach the shop air line to the robot at the air line hose con-  
nection. Air pressure should be 80 PSI working pressure and  
100 PSI maximum pressure. Do not connect and turn on the  
air until AFTER setting the gripper position and strip move-  
ment.  
CONNECTING  
AIR PRESSURE  
To ensure proper part/sprue verification, adjust the LS-4  
switch.  
ADJUSTING THE  
SPRUE  
VERIFICATION  
SWITCH  
Press the Manual button  
to place the robot in manual mode.  
1
2 Press the Grip (On/Off) button  
to cycle the gripper open and closed.  
3
Place a sprue into the open gripper  
jaws and press the Grip button to grip the sprue. The grip-  
per should grip the sprue enough to be able to lift it, but  
not deform or break it.  
Adjust the LS-4 proximity sensor if needed.  
Loosen the adjustment screws and slide the sensor up or  
down.  
4
Adjustment  
screws  
LS-4 proximity  
sensor  
When adjusted, tighten the screws securely.  
5
NOTE: Check this verification regularly to ensure the  
robot is correctly verifying the part/sprue removal. The  
gripper may need reset if the sprue diameter changes  
(due to mold changes). If the gripper crushes the sprue,  
a grip regulator can be added to decrease the pressure  
used to grip the sprue.  
UCR-150L Robot  
UGR003/0900  
3-10  
INSTALLATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Speed control valves are used to adjust the robot speed as it  
moves along the axes. You can adjust the strip stroke, arm  
down (vertical movement), and the traverse motion (horizontal  
movement) by adjusting the valves.  
ADJUSTING THE  
SPEED  
Turn the valve clockwise to slow the robot. Turning the valve  
counter-clockwise causes the robot to speed up. Tighten the  
lock nut after making adjustments.  
Horizontal flow  
control valves (3)  
Strip Stroke  
flow control  
valves (2)  
Arm Down  
(vertical) flow  
control valve  
UGR003/0900  
UCR-150L Robot  
INSTALLATION 3-11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The electrical interface between the robot and the injection  
molding machine is the most important part of the installation.  
The interface must function correctly to maintain the safety of  
the robot and the mold. As a result, the interface must be veri-  
fied.  
VERIFYING THE  
ELECTRICAL  
INTERFACE  
CAUTION: Equipment hazard.  
The UCR-150L is designed for use with the PC-  
E IV control.  
Do not try to use a PC-E III control with this  
robot. Damage will occur! Call Conair Service if  
you are unsure or have any questions.  
The areas that must be verified as functional and correct are  
the motion controls and the inputs.  
Verifying motion controls (permissives)  
Controling gripper movements is critical. The robot must con-  
trol the following motions for safety. Check the following  
movements:  
Electrical Diagrams are  
in the Appendix.  
Mold Close  
The robot must control the closing motion of the  
mold. If the robot is not clear of the mold area, the  
press must not close. Also, if the robot misses a part,  
the press must be stopped from closing.  
Mold Open  
The opening of the mold must be controlled by the  
robot. If the arm is not in a safe area - Fully Up or  
Outside the press area - the injection molding  
machine should not be permitted to open.  
Mold Ejection (Forward)  
The ejection of the part can be controlled by the  
robot. This ensures the proper placement of the  
robot gripper before the sprue/runner is ejected.  
Cycle Start (optional)  
This option sends a signal from the robot to the  
IMM after the mold closes to tell the IMM to begin  
a new cycle.  
UCR-150L Robot  
UGR003/0900  
3-12  
INSTALLATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Verifying the Inputs  
VERIFYING THE  
ELECTRICAL  
INTERFACE  
CONTD  
The first four inputs must be verified. The others are optional  
depending on the application.  
Verify the following inputs as functional and correct:  
Mold Full Open  
This signal starts the robot into the mold area. This  
is a very important signal. If the robot enters, or  
attempts to enter the mold at the wrong time, dam-  
age to the arm and/or mold can occur.  
Mold Full Closed  
This signal is sent to the robot when the mold is  
fully closed or locked up.  
Press Gate Closed  
This signal tells the robot that the safety gate is  
closed.  
Electrical Diagrams are  
in the Appendix.  
Press Auto  
The robot must see this signal to cycle automatical-  
ly.  
E-Stop from IMM  
The robot monitors the emergency stop message  
from the IMM. If the robot senses the message from  
the IMM, the robot stops.  
Reject Part  
The IMM signals the robot there is a rejected part.  
The robot grabs the part, strips it and immediately  
releases it without moving it outside.  
UGR003/0900  
UCR-150L Robot  
INSTALLATION  
3-13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
In manual mode you can operate the robot manually using the  
control buttons. To operate the robot manually:  
MANUAL  
TESTING  
1 Make sure the robot is stopped  
and the mold is fully opened. Press the Stop but-  
ton and verify the control displays Stop Mode.  
2 Press the Manual button.  
The LCD displays:  
The robot is now in manual mode and can be operated using  
the motion control buttons on the control.  
Up/Down button  
This button moves the main arm up and down  
vertically (extends and retracts). Press once to  
extend the arm; press again to retract. The grip-  
per can grip in the down position, but does not  
grip in the up position.  
Swing button  
Use this button to move the arm horizontally  
inward and outward. The arm can traverse from  
the up, forward, and backward positions, but not  
from the down position.  
Forward Strip/Backward Strip button  
Press the button to strip forward; press again to  
strip backward.  
Grip (On/Off) button  
Press the Grip button to manually grip a  
part/sprue. Press again to release the part. The  
Grip button only grips the sprue when the arm is  
inside the mold and in the lowest position.  
UCR-150L Robot  
UGR003/0900  
3-14  
INSTALLATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Before placing the robot into automatic operation, the Auto  
signal from the press must be present for the robot to run. To  
start automatic operation:  
AUTOMATIC  
TESTING  
Press the Stop button.  
The robot stops. If the arm is not in the Home  
position, press the Manual button and move the  
arm to the Home position, then press the Stop  
button.  
Press the Auto/Recycle button.  
The control displays the auto mode information  
and the robot begins automatic cycling.  
CAUTION: Equipment damage hazard.  
Press the Auto/Recycle button only when the  
robot is stopped and in the home position. If the  
button is pressed at any other time in the cycle  
of the robot:  
The robot stops  
The alarm sounds  
The error code displays on the hand control  
Press the Stop button to silence the alarm.  
If the robot is not working properly at any time, turn it off  
immediately and refer to the Troubleshooting section of this  
User Guide.  
If you do not encounter any problems during testing, proceed  
to the Operation section.  
UGR003/0900  
UCR-150L Robot  
INSTALLATION  
3-15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
OPERATION  
Hand Control Features . . . . . . .4-2  
Before Starting . . . . . . . . . . . . . .4-2  
Starting the Robot . . . . . . . . . . .4-3  
Stopping the Robot . . . . . . . . . .4-3  
Emergency Stopping . . . . . . . . .4-3  
Viewing Information . . . . . . . . . .4-4  
Operating Manually . . . . . . . . . .4-5  
Starting Automatic  
Operation . . . . . . . . . . . . . . . .4-6  
Choosing the Mold . . . . . . . . . .4-7  
Programming the  
Motion Sequence . . . . . . . . . .4-8  
Programming the Home, Grip,  
and Vacuum Positions . . . . .4-10  
Monitoring Input/Output . . . . .4-12  
Setting Timer Values . . . . . . . .4-13  
Choosing Timer Settings . . . . .4-14  
Adjusting Traverse Movement .4-15  
Restarting Automatic  
Operation . . . . . . . . . . . . . . . .4-16  
Answering an Alarm . . . . . . . .4-16  
UGR003/0900  
UCR-150L Robot  
4-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The robot control has several features that allow you to input  
setup information, monitor cutting process, and view errors.  
HAND CONTROL  
FEATURES  
Emergency Stop  
press to immediately  
stop the robot.  
On/Off button  
slide up and down to  
use or not use the  
robot.  
LED display  
shows setup, process  
and error information  
Auto Recycle button  
puts the robot into  
automatic operation  
Stop button  
use during normal  
routine operations to  
stop the robot.  
Program buttons  
press to enter pro-  
gramming information.  
Numeric keypad  
Control buttons  
lets you enter num-  
bers into the control  
and save them.  
use to move the robot  
arm and grip.  
Before you start daily operation of the robot, perform preven-  
tative maintenance. This incudes daily, weekly, monthly and  
semi-annual maintenance. Maintenance procedures are  
described in the Maintenance section of this User’s Guide.  
BEFORE  
STARTING  
WARNING: Be sure that power to the robot is  
disconnected and locked out when doing any  
maintenance on it. Follow all safety rules when  
performing any maintenance on this equipment.  
UCR-150L Robot  
UGR003/0900  
4-2  
OPERATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The power must be on for any robot or press operations to  
occur. Slide the On/Off button on the side of the hand control.  
STARTING THE  
ROBOT  
Off Mode  
When the On/Off button on the control is in the Off posi-  
tion the robot is Off position, but the hand control is still  
useable. The interlock signals for the mold are released.  
The interlocks are still monitored, however, to ensure the  
robot is in a safe position for opening and closing the  
mold. NOTE: When in the Off mode, the robot does not  
remove parts/sprues from the press. The operator must do  
this manually.  
On Mode  
When the On/Off button on the control is in the On posi-  
tion the robot runs with the press. The operator can cycle  
the robot in either manual mode or automatic mode.  
To stop the robot from either Auto mode or Manual  
mode, press the Stop button.  
STOPPING THE  
ROBOT  
The LCD displays the message:  
If, at any time, you need to immediately stop the robot,  
EMERGENCY  
STOPPING  
1
Press the Emergency stop button.  
The robot stops immediately. The control dis-  
plays:  
2
Reset the control.  
After the emergency is handled, reset the control by turn-  
ing the E-stop button in the direction of the arrows (clock-  
wise).  
3
4
Press the Stop button  
to place the robot in Stop mode.  
Continue operation by pressing the  
Auto/Recycle button or the Manual button.  
UGR003/0900  
UCR-150L Robot  
OPERATION 4-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The LED displays the data you input, the status of the robot,  
and any error messages.  
VIEWING  
INFORMATION  
During normal operation the display provides:  
the current mold number  
the motion sequence  
current home position  
the current valve selection  
programming directions  
Error codes display during an alarm or error. A typical display  
during normal operation is:  
Mold Number  
GRIPS  
The current mold number;  
GRIP Use grip solenoid valve  
VAC Use vacuum solenoid valve  
G+V Use grip and vacuum  
solenoid valve  
Home position  
I - above the mold  
O - outside the mold  
control can be programmed  
for up to seven different  
molds, M01 to M07.  
press  
ENT.  
Programming directions  
to use the Up/Down  
arrows to scroll, and  
press the Enter button  
to save the choice.  
Motion Sequence  
Pick up position  
M Pick up from moveable mold  
F
Pick up from fixed mold  
Vertical motion  
L
U
L-shaped vertical motion  
U-shaped vertical motion  
Main grip release  
2
K
3
Grip release at arm second descend.  
Grip release at arm second descend and strip motion.  
Grip release on the way, arm third extended.  
M Grip release in the mold area.  
Vacuum release  
2
K
3
Vacuum release at arm second descend.  
Vacuum release at arm second extend and strip motion.  
Vacuum release on the way, arm third extended.  
M Vacuum release in mold area.  
UCR-150L Robot  
UGR003/0900  
4-4  
OPERATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
In manual mode you can operate the robot manually using the  
control buttons. To operate the robot manually:  
OPERATING  
MANUALLY  
1 Make sure the robot is stopped  
and the mold is fully opened. Press the Stop but-  
ton and verify the control displays Stop Mode.  
Press the Manual button.  
2
The LCD displays:  
The robot is now in manual mode and can be operated using  
the motion control buttons on the control.  
Up/Down button  
This button moves the main arm up and down  
vertically (extends and retracts). Press once to  
extend the arm; press again to retract. The grip-  
per can grip in the down position, but does not  
grip in the up position.  
Swing button  
Use this button to move the arm horizontally  
inward and outward. The arm can swing from  
the up, forward, and backward positions, but not  
from the down position.  
Forward Strip/Backward Strip button  
Press the button to strip forward; press again to  
strip backward.  
Grip (On/Off) button  
Press the Grip button to manually grip a  
part/sprue. Press again to release the part. The  
Grip button only grips the sprue when the arm is  
inside the mold and in the lowest position.  
UGR003/0900  
UCR-150L Robot  
OPERATION 4-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Before placing the robot into automatic operation, the Auto  
signal from the press must be present for the robot to run. To  
start automatic operation:  
STARTING  
AUTOMATIC  
OPERATION  
Press the Stop button.  
The robot stops. If the arm is not in the Home  
position, press the Manual button and move the  
arm to the Home position, then press the Stop  
button.  
Press the Auto/Recycle button.  
The control displays the auto mode information  
and the robot begins automatic cycling.  
CAUTION: Equipment damage hazard.  
Press the Auto/Recycle button only when the  
robot is stopped and in the home position. If the  
button is pressed at any other time in the cycle  
of the robot:  
The robot stops  
The alarm sounds  
The error code displays on the hand control  
Press the Stop button to silence the alarm.  
UCR-150L Robot  
UGR003/0900  
4-6  
OPERATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
You can choose any one of seven different molds, from M01  
to M07. The control must be in the Stop mode.  
CHOOSING THE  
MOLD  
To choose the mold:  
Press the Stop button.  
1
2
3
The robot stops. The control must be in the  
Stop mode to choose a mold.  
Press the Program button.  
The current mold number is highlighted on  
the display.  
Use the Up and Down arrows  
to move sequentially through the mold num-  
bers, M01 to M07. Each mold number dis-  
plays with each press of the arrows.  
Press the Enter button.  
When the mold number you want displays,  
press the Enter button to choose that mold  
number.  
4
5 Press the Stop button  
to return to the Stop mode.  
UGR003/0900  
UCR-150L Robot  
OPERATION 4-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Before choosing the various motion sequences, be sure you  
have chosen the appropriate mold number (see Choosing the  
Mold, in the Operation section).  
PROGRAMMING  
THE MOTION  
SEQUENCE  
Decide which movements you wish the robot to make. Four  
different movements can be programmed.  
There are two choices for each of the four letters of the  
motion sequence.  
Motion sequence  
Program the motion sequence when in the Stop mode. To pro-  
gram the motion sequence:  
Press Stop button.  
The control goes to Stop mode.  
1
Press Program button.  
The current motion sequence information dis-  
plays.  
2
Motion Sequence  
P0 Pick up position  
M Pick up from moveable mold  
F
Pick up from fixed mold  
P1 Vertical motion  
L
U
L-shaped vertical motion  
U-shaped vertical motion  
P2 Main grip release  
2
K
3
Grip release at arm second descend.  
Grip release at arm second descend and strip motion.  
Grip release on the way, arm third extended.  
M Grip release in the mold area.  
P3 Vacuum release  
2
K
3
Vacuum release at arm second descend.  
Vacuum release at arm second extend and strip motion.  
Vacuum release on the way, arm third extended.  
M Vacuum release in mold area.  
UCR-150L Robot  
UGR003/0900  
4-8  
OPERATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3 Use the Up and Down arrows  
to move sequentially through the mold sequence  
positions. Each mold sequence position under-  
lines each time the Up or Down arrow is  
pressed.  
PROGRAMMING  
THE MOTION  
SEQUENCE  
CONTD  
4 Use the Forward arrow  
to toggle between the choices for that motion  
sequence position. Each time the arrow is  
pressed, the cursor moves to the next letter/num-  
ber and underlines it.  
5 Continue to move through the motion  
sequence positions using the Up/Down arrows  
and the Forward arrow until you make all your  
choices.  
6 Press the Enter button.  
After making all of your choices for the motion  
sequence, press the Enter button to program your  
choice.  
Press the Stop button.  
To continue, press the Stop button.  
7
Basic Motion Sequence  
10  
HOME  
6
1
7
9
5
2
8
4
3
HOME Home position (start, standby position)  
1
2
Strip frame slide down and main arm descends (mold open)  
Strip forward  
3
Grip  
Strip backward.  
Main arm ascends and strip frame slides up.  
Arm traverses outward and wrist flip moves to horizontal position.  
Strip frame slides down and main arm descends.  
Grip releases part.  
Arm ascends and strip frame slides up.  
Arm traverses inward and wrist flip moves to vertical position.  
Arm returns to Home position.  
4
5
6
7
8
9
10  
UGR003/0900  
UCR-150L Robot  
OPERATION 4-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
After choosing the mold number (see Choosing the Mold, in  
the Operation section), and programming the motion sequence  
(see Programming the Motion Sequence in the Operation sec-  
tion), you need to program the home, grip, and vacuum posi-  
tions.  
PROGRAMMING  
HOME, GRIP  
AND VACUUM  
POSITIONS  
Home position  
Home position above mold  
Home position outside mold  
I
O
To program the Home, Grip and Vacuum positions:  
1 Press the Stop button.  
The control goes to Stop mode.  
Press the Function button.  
The current settings display for the chosen mold  
number.  
2
Mold number  
Grip and Vacuum selections  
Grip solenoid  
Grip verify  
a
b
a
b
a
b
a
b
a
b
f0:  
f1:  
f2:  
f3:  
f4:  
with  
without  
with switch  
without switch  
without  
Vacuum solenoid  
Vacuum verify  
Home position  
with  
with switch  
without switch  
above mold  
outside mold  
UCR-150L Robot  
UGR003/0900  
4-10  
OPERATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3 Choose the function and settings you want  
PROGRAMMING  
HOME, GRIP  
AND VACUUM  
POSITIONS  
CONTD  
for the mold number listed on the display.  
Use the Up and Down arrows  
to scroll through the functions, f0 through f4. The  
current function is highlighted.  
4
5
Use the right arrow to choose the setting  
(a, b). The current function choice is highlighted.  
6 Press the Enter button.  
After you make your choices press the Enter but-  
ton to program your choices.  
7
Press the Stop button to continue.  
UGR003/0900  
UCR-150L Robot  
OPERATION 4-11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
You can monitor the status of all input and output signals  
between the robot and the injection molding machine. The  
input/output display can be viewed when the robot is in  
Automatic mode or Manual mode.  
MONITORING  
INPUT/OUTPUT  
To view input/output, press the Monitor Input/ Output  
button (Mon I/O). The LCD displays input informa-  
tion (LS) and output information (SOL) and X shows  
which switches/valves are OFF and O shows which ones are  
ON.  
Inputs  
Move outward end proximity switch  
Move inward end proximity switch  
Main arm retract end (arm up) and Slide  
cylinder retract end proximity switch  
Part (grip) verification switch  
Vacuum switch  
Main arm descent end proximity switch (option)  
Press in Auto signal  
Rejected part signal (option)  
Gate guard signal  
Mold fully closed signal  
Mold fully open signal  
Robot ON/OFF signal  
Robot home position signal  
LS1  
LS2  
LS3  
LS4  
LSP  
LSD  
LSA  
LSR  
LSG  
LSC  
LSO  
LSU  
LSH  
Outputs  
SOL1 Move outward solenoid valve  
SOL2 Move inward solenoid valve  
SOL3 Main arm extend/retract and Slide cylinder retract  
solenoid valve  
SOL4 Strip forward-backward solenoid valve  
SOL5 Main arm grip solenoid valve  
SOL6 Vacuum solenoid valve  
SOLB Option solenoid valve  
SOLS Mold area free; permit clamp motion output  
SOLE Permit ejector forward output  
SOLT Emergency stop from robot output  
Press the Mon I/O button again to return to the previous con-  
trol display.  
UCR-150L Robot  
UGR003/0900  
4-12  
OPERATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The robot allows you to set time delays for:  
SETTING TIMER  
VALUES  
arm movements  
part ejection  
grip  
cycle monitor  
options  
alarms  
Up to 15 different timers can be set and changed while the  
robot is in operation, or when the robot is stopped. Timers can  
be fine tuned while the robot is running in Automatic.  
To view and set the timer settings:  
1
Press the Time button.  
The current timer settings display, one at a time,  
on the display.  
2
Press the Up and Down buttons to  
scroll through the timer settings. The timer set-  
ting displays as:  
Timer Setting  
tells which mode the  
control is displaying  
1ST DOWN DLY.  
short description of  
timer setting  
M01  
the mold number  
TIM 00  
the timer setting number  
00.50  
is the set time, in seconds,  
to the second decimal place  
Press the Forward button  
3
4
The cursor displays under the first number to  
move the cursor to the next digit on the screen.  
For the table of timer  
settings, see Choosing  
Timer Settings, in the  
Operation section.  
Enter the new timer value.  
Press the number for the timer value you want to  
set. The cursor moves to the next digit automati-  
cally.  
Press the Enter button.  
The control accepts the entries and returns to the  
previous display screen.  
5
UGR003/0900  
UCR-150L Robot  
OPERATION 4-13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Timer  
CHOOSING  
TIMER  
SETTINGS  
Setting  
Description  
LCD Displays  
TIM00  
First down delay  
TIMERS SETTING  
1ST DOWN DLY.  
TIM00 ##.##  
TIM 01  
TIM 02  
TIM 03  
TIM 04  
TIM 05  
TIM 06  
TIM 07  
TIM 08  
TIM 09  
TIM 10  
TIM 11  
TIM 12  
TIM 13  
TIM 14  
TIM 15  
Eject delay timer  
TIMERS SETTING  
EJECTOR DLY.  
TIM01 ##.##  
Strip forward delay timer  
Grip delay timer  
TIMERS SETTING  
STRIP F/W DLY.  
TIM02 ##.##  
TIMERS SETTING  
V+G ON DLY.  
TIM03 ##.##  
Strip backward delay timer  
Arm first retract delay timer  
TIMERS SETTING  
STRIP B/W DLY.  
TIM04 ##.##  
TIMERS SETTING  
1 ST UP DLY.  
TIM05 ##.##  
Grip or vacuum release delay TIMERS SETTING  
timer  
V/G 1 OFF DLY.  
TIM06 ##.##  
Arm second retract delay timer TIMERS SETTING  
2ND UP DLY.  
TIM07 ##.##  
Cycle time monitor timer  
TIMERS SETTING  
CYCLE TIM DLY.  
TIM08 ##.##  
Strip forward delay timer after TIMERS SETTING  
arm retract motion  
STRIP O/W DLY.  
TIM09 ##.##  
Optional delay timer  
TIMERS SETTING  
OPTION DLY.  
TIM10 ##.##  
Optional delay timer  
TIMERS SETTING  
OPTION DLY.  
TIM11 ##.##  
Grip or vacuum second release TIMERS SETTING  
delay timer  
V/G 2 OFF DLY.  
TIM12 ##.##  
Third arm retract delay timer  
TIMERS SETTING  
3RD UP DLY.  
TIM13 ##.##  
Optional timer  
TIMERS SETTING  
OPTION DLY.  
TIM14 ##.##  
Alarm Off delay timer  
TIMERS SETTING  
ALARM OFF DLY.  
TIM15 ##.##  
UCR-150L Robot  
UGR003/0900  
4-14  
OPERATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
When changing to a new mold, the traverse (horizontal) move-  
ment of the arm may need adjusted. To adjust the traverse  
movement:  
ADJUSTING  
TRAVERSE  
MOVEMENT  
1
2
3
Press the Manual button on the control to  
place the robot in manual mode.  
Move the main arm to the Home position  
using the control buttons.  
Lower the main arm into the open mold and  
see if the grip is centered over the mold. If it is not, you  
need to adjust the traverse movement.  
4 Retract the main arm to the Home position.  
This locks the main arm vertically.  
Turn off the air pressure to the robot and  
drain the air.  
5
EQUIPMENT DAMAGE  
Always turn off and drain air from the robot  
before adjusting the traverse movement.  
Damage can occur to equipment!  
6
Adjust the shock absorber until it is set  
completely against the arm and the arm is centered verti-  
cally over the sprue. Lock the shock absorber by tighten-  
ing the locknut.  
Shock absorber  
7 Connect the air line and turn air on.  
8 Using the manual control buttons, extend the  
main arm and grip. Check alignment with the mold and  
sprue. If alignment is incorrect, repeat steps 4 - 7 until  
alignment is correct.  
9 Press the Mon I/O button on the control.  
The Home input (LSH) should be ON (O). If it is OFF  
(X) move the Home actuator on the back of the traverse  
beam until the Home input registers ON.  
UGR003/0900  
UCR-150L Robot  
OPERATION 4-15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To restart the automatic operation cycle when the robot stops  
due to a part/sprue pickup failure:  
RESTARTING  
AUTOMATIC  
OPERATION  
Press the Stop button.  
1
CAUTION: Clearing mold area.  
It is the responsibility of the operator to check  
and clear the mold area is clear after a missed  
parts condition. Follow all warnings and precau-  
tions for the mold machine before removing  
parts.  
Do not enter maximum envelope area while  
machine is operating.  
2 Open the safety door and verify that there is  
no part/sprue in the mold. If there is, remove it manually.  
3 Press the Manual button.  
4 Use the Motion Control buttons  
to return the main arm to the home position.  
5 Start the mold machine in Auto mode.  
Press the Auto/Recycle button on the  
hand control. The robot begins automatic opera-  
tion and the LCD displays the Auto Mode mes-  
sage:  
6
When an error occurs during operation, the robot stops, an  
alarm sounds and the error code displays on the hand control.  
Press the Stop button to silence the alarm. Go to the  
Troubleshooting section to correct any problems.  
ANSWERING AN  
ALARM  
UCR-150L Robot  
UGR003/0900  
4-16  
OPERATION  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MAINTENANCE  
Maintenance Features . . . . . . . .5-2  
Warnings and Cautions . . . . . . .5-2  
Preventative Maintenance  
Schedule . . . . . . . . . . . . . . . . .5-4  
Checking Electrical  
Connections . . . . . . . . . . . . . .5-6  
UGR003/0900  
UCR-150L Robot  
5-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The UCR-150L Robot models need regular, scheduled mainte-  
nance for peak performance. Among the features that require  
maintenance are:  
MAINTENANCE  
FEATURES  
Mechanical parts  
Electrical parts  
To maintain the best performance of the robot, it must be  
inspected regularly. Maintenance includes a daily, weekly,  
quarterly, and semi-annual (every 6 months) schedule.  
WARNINGS AND  
CAUTIONS  
Use this maintenance schedule as a guide. You may need to  
shorten the time of the maintenance schedule, depending on  
how often you use the robot.  
Follow all precautions and warnings when working on the  
equipment.  
WARNING: Improper installation,  
operation, or servicing may result in  
equipment damage or personal injury.  
This equipment should only be installed, adjust-  
ed, and serviced by qualified technical person-  
nel who are familiar with the construction, oper-  
ation, and potential hazards of this type of  
machine.  
Be sure the robot has proper clearance to avoid  
structures, utilities, overhead cranes, material  
hoppers and loading pipes, as well as other  
machines and equipment.  
Be sure that the maximum envelope is clearly  
marked and protected from entry by personnel  
during operation. The maximum envelope is the  
volume of space encompassing the maximum  
designed movement of ALL robot parts, includ-  
ing the end of arm tooling, work piece and  
attachments.  
UCR-150L Robot  
UGR003/0900  
5-2  
MAINTENANCE  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING: Voltage Hazard  
This equipment is powered by alternating cur-  
rent, as specified on the machine serial tag and  
data plate.  
Device must be properly grounded. Improper  
grounding can result in severe personal injury  
and erratic machine operation.  
Always disconnect and lock out the incoming  
main power source to the robot before perform-  
ing non-standard operating procedures such as  
routine maintenance. Only qualified personnel  
should perform troubleshooting procedures that  
require access to the electrical enclosure while  
power is on.  
All wiring, disconnects, and fuses should be  
installed by qualified electrical technicians in  
accordance with electrical codes in your region.  
Always maintain a safe ground. Do not operate  
the equipment at power levels other than what  
is specified on the machine serial plate.  
WARNING: High speed moving parts.  
Do not enter maximum envelope area while  
machine is operating. The maximum envelope  
is the volume of space encompassing the maxi-  
mum designed movement of ALL robot parts,  
including the end of arm tooling, work piece and  
attachments.  
Do not operate machine unless interlocks/safety  
devices are in place and function properly.  
Robot may drop load. Do not walk under robot/  
load. Failure to follow instructions could result in  
injury.  
UGR003/0900  
UCR-150L Robot  
MAINTENANCE 5-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
To maintain the best performance, follow this maintenance  
schedule.  
PREVENTATIVE  
MAINTENANCE  
SCHEDULE  
Daily  
ꢀ  
Inspecting filter regulator unit  
Check the bowl for water and contamination and for  
correct pressure.  
ꢀ  
Checking hoses and cables  
Check for kinks, cuts, and tears. Replace as needed.  
ꢀ  
Inspecting shock absorbers and cushions  
Make sure they are operating smoothly.  
ꢀ  
Checking gripper return spring  
Check that the gripper return spring is operating prop-  
erly.  
ꢀ  
Checking residue buildup  
Inspect the shafts and gripper for buildup of plastic  
residue. Clean as necessary.  
ꢀ  
Checking interlock functions  
Make sure the interlock functions are working proper-  
ly.  
ꢀ  
Checking part verification  
Check that the parts verification is working properly.  
Weekly, or as often as needed.  
ꢀ  
Inspecting fittings and mounting hardware  
Check all fittings, screws, and component mounting  
hardware for tightness. Tighten as needed.  
ꢀ  
Checking gripper mounting screw  
Check the gripper mounting screw for tightness.  
Tighten as needed.  
ꢀ  
Inspecting grease fittings  
Check grease fittings and grease with lithium soap  
grease No. 1 or 2, as needed.  
ꢀ  
Checking the safety latch cylinder  
Make sure the safety latch cylinder is working proper-  
ly.  
ꢀ  
Testing the Emergency Stop button  
Verify that the emergency stop works properly.  
UCR-150L Robot  
UGR003/0900  
5-4  
MAINTENANCE  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ꢀ  
Checking angle of rotation  
PREVENTATIVE  
MAINTENANCE  
SCHEDULE  
Check for correct angle of rotation of the arm. Adjust  
as necessary.  
ꢀ  
Checking timer settings  
Check that settings have not changed. Adjust as need-  
ed.  
ꢀ  
Verifying sequence  
Check that robot is performing the correct sequences.  
Correct as needed.  
Monthly  
ꢀ  
Inspecting the filter regulator  
Check that the filter regulator is set at the correct pres-  
sure. Check the filter and clean or replace it as needed.  
ꢀ  
Checking the solenoid valves  
Check that the solenoid valves are working properly.  
Replace as needed.  
ꢀ  
Inspecting the gripper for wear  
Check the gripper fingers for wear. Replace as needed.  
ꢀ  
Checking the exhaust filter  
Check the filter and clean or replace it as needed.  
ꢀ  
Examining the suction cups  
Inspect the suction cups and replace if worn or dam-  
aged.  
ꢀ  
Inspecting electrical terminals  
Check all electrical terminals for tightness; adjust as  
needed. See Checking Electrical Connections, in the  
Maintenance section.  
ꢀ  
Checking all electrical cables  
Inspect all electrical cables for cuts and abrasions.  
Replace as needed.  
ꢀ  
Inspecting hand pendant display  
Check to make sure no LCD display is functioning  
correctly. Replace as needed.  
UGR003/0900  
UCR-150L Robot  
MAINTENANCE 5-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARNING: Electrical hazard  
Before performing any work on this product,  
disconnect and lock out electrical power  
sources to prevent injury from unexpected ener-  
gization or start-up.  
CHECKING  
ELECTRICAL  
CONNECTIONS  
WARNING: Improper installation, oper-  
ation, or servicing may result in  
equipment damage or personal injury.  
This equipment should only be installed, adjust-  
ed, and serviced by qualified technical person-  
nel who are familiar with the construction, oper-  
ation, and potential hazards of this type of  
machine.  
All wiring, disconnects, and fuses should be  
installed by qualified electrical technicians in  
accordance with electrical codes in your region.  
Always maintain a safe ground. Do not operate  
the equipment at power levels other than what  
is specified on the machine serial tag and data  
plate.  
1 Be sure the main power is disconnected  
and the robot is locked out. Always disconnect and lock  
out the main power source before opening the unit or ser-  
vicing.  
Electrical Diagrams are  
in the Appendix.  
Open the electrical enclosure.  
2
3
Inspect all wires and connections.  
Look for loose wires, burned contacts, and signs of over-  
heated wires. Have a qualified electrician make any nec-  
essary repairs or replacements.  
4
5
Close the electrical enclosure door.  
Inspect the exterior power cords.  
Cords should not be crimped, exposed, or rubbing against  
the frame. If the interface cable or hand pendant cable  
runs along the floor, make sure it is not positioned where  
it could rest in pooling water or could be run over and cut  
by wheels or casters.  
UCR-150L Robot  
UGR003/0900  
5-6 MAINTENANCE  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TROUBLESHOOTING  
Before Beginning . . . . . . . . . . . .6-2  
A Few Words of Caution . . . . . .6-2  
Identifying the  
Cause of a Problem . . . . . . . . .6-2  
Answering an Alarm . . . . . . . . .6-3  
The Robot Does Not Cycle . . . .6-4  
The Mold is Not  
Working Properly . . . . . . . . . . .6-5  
The Arm is Not  
Working Properly . . . . . . . . . . .6-6  
The Strip Motion is Not  
Working . . . . . . . . . . . . . . . . .6-7  
There is No Horizontal  
Motion . . . . . . . . . . . . . . . . . . .6-8  
The Gripper Does Not Work . . . .6-9  
There is No Vacuum . . . . . . . . .6-10  
UGR003/0900  
UCR-150L Robot  
6-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
You can avoid most problems by following the recommended  
installation, operation and maintenance procedures outlined in  
this User Guide. If you have a problem, this section will help  
you determine the cause and tell you how to fix it.  
BEFORE  
BEGINNING  
Find any wiring, parts, and assembly diagrams that were  
shipped with your equipment. These are the best reference for  
correcting a problem. The diagrams will note any custom fea-  
tures or options not covered in this User Guide.  
Verify that you have all instructional materials related to the  
robot. Additional details about troubleshooting and repairing  
specific components are found in these materials.  
Check that you have manuals for other equipment connected  
in the system. Troubleshooting may require investigating other  
equipment attached to, or connected with the robot.  
WARNING: Improper installation, oper-  
ation, or servicing may result in  
equipment damage or personal injury.  
This equipment should only be installed, adjust-  
ed, and serviced by qualified technical person-  
nel who are familiar with the construction, oper-  
ation, and potential hazards of this type of  
machine.  
A FEW WORDS  
OF CAUTION  
All wiring, disconnects, and fuses should be  
installed and adjusted by qualified electrical  
technicians in accordance with electrical codes  
in your region. Always maintain a safe ground.  
Do not operate the equipment at power levels  
other than what is specified on the machine  
serial tag and data plate.  
WARNING: Electrical hazard  
Before performing maintenance or repairs on  
this product, disconnect and lock out electrical  
power sources to prevent injury from unexpect-  
ed energization or start-up.  
The Troubleshooting section covers problems directly related  
to the operation and maintenance of the robot. This section  
does not provide solutions to problems that originate with  
other equipment. Additional troubleshooting help can be  
found in manuals supplied with the other equipment.  
IDENTIFYING THE  
CAUSE OF A  
PROBLEM  
UCR-150L Robot  
UGR003/0900  
6-2  
TROUBLESHOOTING  
Download from Www.Somanuals.com. All Manuals Search And Download.  
When an error occurs during operation, the robot stops, an  
alarm sounds and the error code displays on the hand control.  
Press the Stop button to silence the alarm. Check this table for  
a description of the error:  
ANSWERING AN  
ALARM  
Error Display  
Area of problem  
LS1 SWITCH ERROR  
OR NOT ACTUATED  
CHECK LS1 SWITCH  
LS-1 swing-out proximity switch error or  
the switch was not actuated.  
LS2 SWITCH ERROR  
OR NOT ACTUATED  
CHECK LS2 SWITCH  
LS-2 swing-in proximity switch error or the  
switch was not actuated.  
LS3 SWITCH ERROR  
OR NOT ACTUATED  
CHECK LS3 SWITCH  
LS-3 arm-up proximity switch error or the  
switch was not actuated.  
LS4 SWITCH ERROR  
OR NO PARTS VERIF.  
CHECK LS4 SWITCH  
LS-4 part (grip) verification switch error or  
the switch was not actuated.  
TIMER#08 ERROR  
CYCLE TIM EXCEEDED  
CHECK TIM 08  
The Timer 08 cycle time is over.  
LS-0 mold fully open switch error.  
LSO SWITCH ERROR  
OR INTERUP. SIGNAL  
CHECK LSO SWITCH  
LSD SWITCH ERROR  
OR NOT ACTUATED  
CHECK LSD SWITCH  
LS-D arm descend end proximity switch  
error or the switch was not actuated.  
LSG SWITCH ERROR  
OR NOT ACTUATED  
CHECK LSG SWITCH  
LS-G safety gate signal error.  
LSP SWITCH ERROR  
OR NOT ACTUATED  
CHECK LSP SWITCH  
LS-P vacuum verification switch error or  
the switch was not actuated.  
LSH SWITCH ERROR  
OR NOT IN HOME  
LS-H robot home position switch error or  
robot not at home position.  
CHECK LSH SWITCH  
UGR003/0900  
UCR-150L Robot  
TROUBLESHOOTING 6-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
There are several reasons the robot does not cycle. You need  
to check electrical connections, fuses, and the automatic set-  
ting.  
THE ROBOT  
DOES NOT  
CYCLE  
Possible cause  
Solution  
Symptom  
Electrical connections  
are not correct.  
Check that:  
The robot does  
not cycle.  
The robot is plugged into a  
power source.  
The main power source is  
on.  
The interface cables are  
connected.  
The fuses are good.  
The power to the press is  
on.  
The press is not set for  
auto.  
Check that the interface wiring  
is properly connected.  
Automatic oper-  
ation is not avail-  
able.  
The robot is not in Home  
position.  
Return the robot to Home  
using the Manual button on the  
hand control.  
6-4  
TROUBLESHOOTING  
UCR-150L Robot  
UGR003/0900  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The common problems you will see with the mold are that it  
will not close or it will not open. You need to check settings  
and electrical connections.  
THE MOLD IS  
NOT WORKING  
PROPERLY  
Possible cause Solution  
Symptom  
The arm is not in the full Check the Arm Up (LS-3) and  
The mold does  
up position, or at the  
swing outward end.  
Swing Outward End (LS-1)  
switches and adjust as needed.  
not close.  
The safety interlock is on. Check the output and wiring.  
The part verification sig- Check that the part verification  
nal is not working.  
is on. Replace the switch if  
necessary.  
The optional cycle start  
signal is not working.  
Check the output and wiring.  
The arm is not in the full Check the Arm Up (LS-3) and  
The mold does  
up position, or at the  
swing outward end.  
Swing Outward End (LS-1)  
switches and adjust as needed.  
not open.  
The safety interlock is on. Check the output and wiring.  
TROUBLESHOOTING 6-5  
UGR003/0900  
UCR-150L Robot  
Download from Www.Somanuals.com. All Manuals Search And Download.  
The problems you will see with the arm is that it will not  
extend or retract properly. Check electrical wiring, switches,  
valves, and air lines.  
THE ARM IS  
NOT WORKING  
PROPERLY  
Symptom  
Possible cause Solution  
There is no arm  
extension (no arm  
down).  
There is no air pressure.  
Check air supply to the robot.  
Check for leaks.  
The mold is not fully  
open.  
Check that the interface wiring  
is correct.  
The robot is not swung  
fully in or fully out.  
Check the LS-1 and LS-2  
switches and adjust as neces-  
sary.  
Vertical stroke adjust-  
Loosen stroke adjustment  
ment block is set too low. block and set higher to correct  
stroke.  
The arm down flow con-  
trol is shut off.  
Adjust the down speed control;  
replace as needed.  
The main arm solenoid  
valve is not functioning.  
Replace the main arm solenoid  
valve.  
The air lines/seals are  
damaged or leaking.  
Check air lines and seals;  
replace as needed.  
There is no arm  
retraction (no arm  
up).  
There is no air pressure.  
Check air supply to the robot.  
Replace the up solenoid valve.  
The up solenoid is not  
functioning.  
6-6  
TROUBLESHOOTING  
UCR-150L Robot  
UGR003/0900  
Download from Www.Somanuals.com. All Manuals Search And Download.  
When the strip is not working properly, it does not move for-  
ward or backward. You need to adjust the strip speed control,  
replace the valve, or check the air lines.  
STRIP MOTION  
IS NOT  
WORKING  
Symptom  
Possible cause Solution  
There is no strip  
forward motion.  
There is no air pressure.  
Check air supply to the robot.  
Check for leaks.  
Strip stroke adjustment  
set too short.  
Check strip stroke adjustment  
for proper distance.  
The strip forward speed  
control is shut off.  
Adjust the strip forward speed  
control; replace as needed.  
The strip valve is not  
functioning.  
Check the strip valve and  
replace as needed.  
The air lines/seals are  
damaged or leaking.  
Check air lines and seals and  
replace as needed.  
There is not strip  
backward motion.  
There is no air pressure.  
Check air supply to the robot.  
Check for leaks.  
Strip stroke adjustment  
set too short.  
Check strip stroke adjustment  
for proper distance.  
Adjust the strip backward  
The strip backward speed speed control; replace as need-  
control is shut off.  
ed.  
The strip valve is not  
functioning.  
Check the strip valve and  
replace as needed.  
The air lines/seals are  
damaged or leaking.  
Check air lines and seals and  
replace as needed.  
TROUBLESHOOTING 6-7  
UGR003/0900  
UCR-150L Robot  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Causes for the no horizontal motion are due to switches and  
air lines. Check switches and check for air leaks.  
THERE IS NO  
HORIZONTAL  
MOTION  
Possible cause Solution  
Symptom  
There is no air pressure. Check the air supply to the  
The swing does  
robot.  
not move.  
The arm is not in the full Check the arm up switch and  
up position.  
adjust as needed.  
The swing inhibitor  
Remove the swing bracket and  
devices used during ship- the screws used during ship-  
ping is still attached.  
ping. See Positioning the  
Robot, in the Installation sec-  
tion.  
Part verification is not on Check and adjust the verifica-  
(during Auto mode).  
tion switches as needed.  
The swing flow controls  
are shut off.  
Adjust the swing speed con-  
trol; replace as needed.  
The air lines/seals are  
damaged or leaking.  
Check air lines and seals and  
replace as needed.  
UCR-150L Robot  
UGR003/0900  
6-8 TROUBLESHOOTING  
Download from Www.Somanuals.com. All Manuals Search And Download.  
When the gripper does not grab the sprue, check the solenoid,  
switches, and the air lines.  
THE GRIPPER  
DOES NOT  
WORK  
Possible cause Solution  
Symptom  
There is no air pressure.  
Check the air supply; adjust as  
needed.  
The gripper does  
not work.  
The arm is not in mold or Extend the arm in the mold or  
extended over gate (dur-  
ing Manual mode).  
over gate area.  
The grip solenoid is not  
working properly.  
Replace the grip solenoid.  
The air lines/seals are  
damaged or leaking.  
Check air lines and seals and  
replace as needed.  
The part/sprue is sticking Adjust the ejector stroke.  
to the mold.  
Correct the mold problem.  
Main grip is not selected  
in Program mode.  
Place grip on in Program  
mode.  
Gripper is faulty.  
Check gripper for broken  
spring or cracked housing.  
Replace as needed.  
UGR003/0900  
UCR-150L Robot  
TROUBLESHOOTING 6-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
When the vacuum is not working, check settings, air line  
problems, and bad solenoids.  
THERE IS NO  
VACUUM  
Possible cause Solution  
Symptom  
The air pressure is incor- Check the air pressure. Adjust  
There is no vac-  
rect.  
as needed.  
uum.  
The mode setting is incor- Set the mode for vacuum.  
rect.  
The vacuum solenoid is  
not working properly.  
Replace the vacuum solenoid.  
The air lines/seals are  
damaged or leaking.  
Check the air lines and seals  
and replace as needed.  
The part/sprue is sticking Adjust the ejector stroke.  
to the mold.  
Correct the mold problem.  
UCR-150L Robot  
UGR003/0900  
6-10  
TROUBLESHOOTING  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Conair has made the largest investment in customer support in  
the plastics industry. Our service experts are available to help  
with any problem you might have installing and operating  
your equipment. Your Conair sales representative also can help  
analyze the nature of your problem, assuring that it did not  
result from misapplication or improper use.  
WERE HERE  
TO HELP  
To contact Customer Service personnel, call:  
HOW TO  
CONTACT  
CUSTOMER  
SERVICE  
From outside the United States, call: 814-437-6861  
You can commission Conair service personnel to provide on-  
site service by contacting the Customer Service Department.  
Standard rates include an on-site hourly rate, with a one-day  
minimum plus expenses.  
If you do have a problem, please complete the  
following checklist before calling Conair:  
BEFORE YOU  
CALL ...  
Make sure you have all model, serial and parts list numbers  
for your particular equipment. Service personnel will need  
this information to assist you.  
Make sure power is supplied to the equipment.  
Make sure that all connectors and wires within and between  
the robot and related components have been installed cor-  
rectly.  
Check the troubleshooting guide of this manual for a solu-  
tion.  
Thoroughly examine the instruction manual(s) for associat-  
ed equipment, especially controls. Each manual may have  
its own troubleshooting guide to help you.  
Additional manuals and  
prints for your Conair  
equipment may be  
ordered through the  
Customer Service or  
Parts Departments for  
a nominal fee.  
Check that the equipment has been operated as described in  
this manual.  
Check accompanying schematic drawings for information  
on special considerations.  
UGR003/0900  
CUSTOMER SERVICE  
APPENDIX A-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Conair guarantees the machinery and equipment on this  
order, for a period as defined in the quotation from date of  
shipment, against defects in material and workmanship  
under the normal use and service for which it was recom-  
mended (except for parts that are typically replaced after  
normal usage, such as filters, liner plates, etc.). Conair’s  
guarantee is limited to repairing or replacing, at our  
option, the part or parts determined by us to be defective  
after examination. The customer assumes the cost of trans-  
portation of the part or parts to and from the factory.  
EQUIPMENT  
GUARANTEE  
Conair warrants that this equipment will perform at or  
above the ratings stated in specific quotations covering the  
equipment or as detailed in engineering specifications,  
provided the equipment is applied, installed, operated and  
maintained in the recommended manner as outlined in our  
quotation or specifications.  
PERFORMANCE  
WARRANTY  
Should performance not meet warranted levels, Conair at  
its discretion will exercise one of the following options:  
Inspect the equipment and perform alterations or  
adjustments to satisfy performance claims. (Charges  
for such inspections and corrections will be waived  
unless failure to meet warranty is due to misapplica-  
tion, improper installation, poor maintenance practices  
or improper operation.)  
Replace the original equipment with other Conair  
equipment that will meet original performance claims  
at no extra cost to the customer.  
Refund the invoiced cost to the customer. Credit is  
subject to prior notice by the customer at which time a  
Return Goods Authorization Number (RGA) will be  
issued by Conair’s Service Department. Returned  
equipment must be well crated and in proper operating  
condition, including all parts. Returns must be prepaid.  
Purchaser must notify Conair in writing of any claim and  
provide a customer receipt and other evidence that a claim  
is being made.  
Except for the Equipment Guarantee and Performance  
Warranty stated above, Conair disclaims all other war-  
ranties with respect to the equipment, express or  
implied, arising by operation of law, course of dealing,  
usage of trade or otherwise, including but not limited to  
the implied warranties of merchantability and fitness for  
a particular purpose.  
WARRANTY  
LIMITATIONS  
A-2  
APPENDIX  
GUARANTEE/WARRANTY  
UGR003/0900  
Download from Www.Somanuals.com. All Manuals Search And Download.  
System Configuration  
PC-E IV Control  
ELECTRICAL  
DIAGRAMS  
APPENDIX B-1  
UGR003/0900  
ELECTRICAL DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Robot and IMM Interface  
PC-E IV Control  
ELECTRICAL  
DIAGRAMS  
B-2  
APPENDIX  
ELECTRICAL DIAGRAMS  
UGR003/0900  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Solenoid and Limit Switch Wiring  
PC-E IV Control  
ELECTRICAL  
DIAGRAMS  
APPENDIX B-3  
UGR003/0900  
ELECTRICAL DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Relay and IMM Interface  
PC-E IV Control  
ELECTRICAL  
DIAGRAMS  
B-4  
APPENDIX  
ELECTRICAL DIAGRAMS  
UGR003/0900  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CAUTION: Equipment damage hazard  
SOLENOID  
VALVES  
Only manually set and operate these solenoid  
valves when the mold is fully open. This sole-  
noid valves will operate and the pneumatic cir-  
cuit changes irrespective of the conditions of the  
other solenoid valves and the mold machine.  
Manually operation the solenoid valves make  
the safety interlock if effective. Damabe to the  
robot and mold can occur and injury to the oper-  
ator can occur if the mold is not fully open when  
setting and operating the solenoid valves.  
A
B
C
D
E
F
A
B
C
D
E
F
Slide cylinder, up/down  
Vacuum (optional)  
Main arm grip  
Strip Cylinder (forward/backward)  
Main arm cylinder (ascend/descend)  
Traverse cylinder (outward/inward)  
UGR003/0900  
Solenoid Vavles  
APPENDIX C-1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/DIAGRAMS  
Base . . . . . . . . . . . . . . . . . . . .P/D-2  
Traverse Cylinder . . . . . . . . . .P/D-4  
Valve . . . . . . . . . . . . . . . . . . . .P/D-6  
Valve Parts . . . . . . . . . . . . . . .P/D-8  
Slide Base . . . . . . . . . . . . . .P/D-10  
Strip Cylinder . . . . . . . . . . . .P/D-12  
Main Arm . . . . . . . . . . . . . . .P/D-14  
Main Arm Slide Unit . . . . . . .P/D-16  
Main Cylinder . . . . . . . . . . . .P/D-18  
Wrist Flip . . . . . . . . . . . . . . .P/D-20  
Wrist Flip Cylinder . . . . . . . .P/D-22  
Grip Assembly . . . . . . . . . . .P/D-24  
Gripper . . . . . . . . . . . . . . . . .P/D-26  
Controller . . . . . . . . . . . . . . .P/D-28  
IMR004/0800  
UCR-150L Robot  
P/D 1  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Base  
UCR-150L Robot  
IMR004/0800  
P/D-2  
PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Base  
Quantity  
Ref. Part No.  
Description  
1
A1  
20A9020  
Filter Regulator Assembly  
1
1
1
2
1
1
2
2
1
42  
1
2
1
1
2
3
1
1
1R  
1L  
2
3
4
6
7
8
10  
11  
13  
14  
15  
16  
19  
20  
21  
42  
20A0321  
20A0331  
20A0071  
LM25B130  
20A0361  
20A0091  
20A0111  
KBM11-25-2  
20A0295  
HPC-50  
20A0311  
20A0231  
CKD-W3  
1/4-9.5S  
20A0261  
20A0271  
20A0281  
20A0121  
Base (operator side release)  
Base (rear side release)  
Traverse Beam  
LM Guide, Beam Axes  
Rail, Mounting, LS Actuator  
Plate, Protect, LM-Guide  
Bracket, Mounting., Beam Shock  
Shock Absorber  
Plate, Holder, Cable Track  
Cable Track, Beam  
Tray, Cable Track  
Arm, Support, Guide Rail  
Filter Regulator  
Fitting, Hose Joint  
Actuator, LS-9  
Nut, Fix, LS Actuator  
Actuator, LS-2  
Block, Joint, Beam Cylinder Rod  
1
PX8-02  
Fitting  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Traverse Cylinder  
UCR-150L Robot  
IMR004/0800  
P/D-4 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Traverse Cylinder  
Quantity  
Ref. Part No.  
Description  
1
1
A2  
20A9000  
20A9010  
Assemly, Traverse Cylinder, Fixed  
Assemly, Traverse Cylinder, Moveable  
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
6
20A0091  
20A0011  
DM121810  
20A0021  
20A0031  
20A0032  
20A0041  
20A0042  
20A0051  
20A0101  
11D0191  
20A0121  
20A0131  
AN05  
Plate, Protect, LM-Guide  
Cap, Front, Traverse Cylinder  
Bush  
Piston, Traverse Cylinder  
Rod, Traverse Cylinder, fixed  
Rod, Traverse Cylinder, moveable  
Pipe, Traverse Cylinder, fixed  
Pipe, Traverse Cylinder, moveable  
Cap, Rear, Traverse Cylinder  
Cushion, Rubber  
30  
31  
32  
33  
34  
35  
36  
37  
40  
41  
42  
43  
44  
45  
47  
48  
87  
252  
Cushion Rubber, B  
Block, Joint, Traverse Cylinder Rod  
Block, Joint, Traverse Cylinder  
Nut, Fix, Traverse Cylinder  
Stopper, Traverse Cylinder, 30 dia.  
Bracket, Support, Traverse Cylinder  
Bush, Hold, Traverse Cylinder  
Base, Support, Slide Base  
Free Joint  
20A0141  
20A0171  
20A0181  
20A0341  
FJ0018  
1
2
2
1
3
1
GLY-12  
P-22A  
PGY-25  
SWB-25  
JSC6-01  
JSS6-01  
Seal  
Seal  
Seal  
Wear Ring  
Speed Controller  
Speed Controller  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Valve  
UCR-150L Robot  
IMR004/0800  
P/D-6  
PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Valve  
Quantity  
Ref. Part No.  
Description  
1
B7  
20B9065  
Assembly, Valve/Fitting  
1
1
1
1
5
1
1
1
1
1
36  
50  
51  
MR-R19  
20B0121  
180MF7  
Switch, On/Off, OBO  
Case, Valve Bank  
Base, Mount, Valve  
Valve  
Valve  
Muffler  
Spacer, Grip Valve  
Assembly, I/O Relay Board  
Cover, Case, Valve Bank  
Power Supply Unit  
51-1 180-4E2  
51-2 180-4E1  
53  
55  
60-2 20B9001SP  
63  
65  
SL-02  
VC0021  
20B0135  
SPS-S40-24  
2
3
1
1
2
1
1
1
2
SR-02  
Silencer  
Fitting  
Fitting  
Fitting  
Fitting  
Fitting  
Fitting  
Fitting  
Fitting  
PL4-01  
PL6-01  
PL8-02  
PLL8-02  
PLL6-01  
PAX4-01  
PD6-01  
PL8-01  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Valve Parts  
UCR-150L Robot  
IMR004/0800  
P/D-8  
PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Valve Parts  
Quantity  
Ref. Part No.  
Description  
1
1
B2  
B3  
20B9002  
20B9003  
Assembly, Vacuum Unit  
Valve Assembly, Second Down Seed  
1
1
1
1
1
1
2
50  
54  
56  
57  
58  
59  
73  
20B0121  
BN-4AV43-8A  
AV-10H3.5J  
MF1011  
Case, Valve Bank  
Mechanical Valve  
Generator, Vacuum  
Manifold  
VG-01  
Pressure Gauge  
Connector, Air  
SK-401  
U3-FA1  
Bracket, Fix, Cable Track  
2
1
1
1
1
1
PL6-01  
JSU6  
JSC6-01  
PD6-01  
PL6-01  
PL4-01  
Fitting  
Speed Controller  
Speed Controller  
Fitting  
Fitting  
Fitting  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Slide Base  
UCR-150L Robot  
IMR004/0800  
P/D-10 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Slide Base  
Quantity  
Ref. Part No.  
Description  
35  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
93  
94  
95  
112  
113  
LCS R-50  
20C0011  
20C0021  
20C0031  
20C0041  
KBM11-25-2  
LM25B46  
DAC50X250  
20A0341  
20A0201  
20A0381  
20A0351  
20C0101  
YSA10DC-50B  
YSA10DC  
FJ1014  
Cable Track  
Slide Base  
Shock Absorber Holder, Upper  
Holder, Slide Down Shock  
Bracket, Stop, Slide Down  
Shock Absorber  
LM-Guide  
Cylinder  
Plate, Support, Slide Base  
Backet, Holder, Cable Tack  
Arm Mounting, Cable Track Holder  
Plate, Mounting, Proximity Switch  
Base, Strip Frame  
Band, Fix  
Proximity Switch  
Floating Joint  
Proximity Switch  
LS-04N  
1
1
PL8-02  
JSC8-02  
Fitting  
Speed Controller  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Strip Cylinder  
UCR-150L Robot  
IMR004/0800  
P/D-12 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Strip Cylinder  
Quantity  
Ref. Part No.  
Description  
1
1
1
1
1
1
1
D15 20D9220  
Assembly, Holder, Main Arm  
93  
94  
95  
96  
20C0101  
10C0192  
10C0211  
100221  
Base, Strip Frame  
Plate, Front, Strip Frame  
Side Plate A, Strip Frame  
Side Plate B, Strip Frame  
Shaft, Strip Slide, 20 dia  
Actuator, Frame Up End  
Label, Measure  
Support, Plate, Strip Cylinder  
Cylinder  
Bracket B, Shock Absorber Mounting  
Shock Absorber  
98  
99  
100  
103  
104  
105  
106  
20C0121  
20C0251  
1C0081  
20C0221  
DAC25X125  
10C0141  
SC1415-2  
1
1
1
1
1
1
1
1
1
1
1
107-2 1C0101  
Bracket, Stop, Shock Absorber  
Cable Track  
114  
115  
116  
LSC R-50  
20C0211  
U3-MA0-LS  
U3-MA0-RS  
2KR002M  
2KR002F  
PR2715R50  
20KR1011  
1KR1011  
H06-40  
Bracket, Cable Track Mount  
Bracket Fixed, Cable Track (L)  
Bracket Fixed, Cable Track  
Bracket, Strip Cable Track  
Bracket, Strip Cable Track  
Cable Track, Strip Axis  
Support, Strip Cable Track  
Spacer, Side Plate  
120  
121  
122  
123  
124  
130  
131  
1
2
1
1
1
1
Clamp Lever  
Clamp Lever  
H06-40  
JSC4-01  
JSS4-01  
Speed Controller  
Speed Controller  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Main Arm  
UCR-150L Robot  
IMR004/0800  
P/D-14 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Main Arm  
Quantity  
Ref. Part No.  
D11 20D9001L  
D25 D9191  
Description  
1
1
Assembly, Main Arm, L = 700  
Assembly, Gripper W/LS-4  
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
29  
1
1
92  
PS-05NE  
10D0961  
TANSI16P  
20D0501  
CL12-5  
LS-04NV  
20D0491  
20C0161  
NK-8N  
Proximity Switch  
Actuator, LS-3  
Terminal, P6  
146  
148  
151  
152  
153  
281  
282  
283  
290  
291  
Bracket, Mounting, Main Cylinder Lock  
Main Arm Lock Cylinder  
Proximity Switch  
Plate, Mounting, LS-3  
Plate, Mounting, LS-11  
Vinyl Code Clip (S)  
Plate, Mounting, Cable Track  
Bracket, Vertical Cable Track  
Bracket, Cable Track, FL  
Bracket, Cable Track, FR  
Bracket, Cable Track, ML  
Bracket, Cable Track, MR  
Cable Track, Vertical  
2KR0041  
2KR0051  
292-1 U2-FA0-LS  
292-2 U2-FA0-RS  
293-1 U2-MA0-LS  
293-2 U2-MAO-RS  
294  
295  
296  
PR2018R45  
C0131  
GR0051  
Indicator, Strip Stroke  
Plate, Mounting, Gripper  
1
1
1
PC8-01  
P;6-01  
PL4-M5  
Fitting  
Fitting  
Fitting  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Main Arm Slide Unit  
UCR-150L Robot  
IMR004/0800  
P/D-16 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Main Arm Slide Unit  
Quantity  
Ref. Part No.  
D10 20D9031  
D11 20D9060  
D14 20D13-1  
D15 20D9220  
Description  
1
1
1
1
Assembly, Main Arm without Wrist  
Assembly, Main Cylinder, L=700  
Asssembly, Wrist Flip Unit  
Assembly, Holder, Main Arm  
1
4
2
1
1
1
1
1
2
1
1
1
101  
102  
117  
118  
131  
141  
154  
280  
285  
286  
287  
291  
20C0241  
LM20UU  
1D0171  
SCD2035-2  
21D0201  
D0231  
21D0571  
21D0112  
21D0171  
21D0502  
21D0181  
21D0121  
Holder, Main Arm  
Bearing, Strip Slide  
Bushing, Main Metal  
Bushing, Main Rod  
Stopper, Main Arm  
Bushing, Main Rod  
Bushing, Main Metal  
Pipe, Slide, Main Arm, L=700  
Plate, Hold, Main Cylinder  
Block, Mounting, Main Slide  
Plate, Support, Main Cylinder  
Cap, Slide Pipe  
1
1
S-22.4  
S-26  
Seal  
Seal  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Main Cylinder  
UCR-150L Robot  
IMR004/0800  
P/D-18 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Main Cylinder  
Quantity  
Ref. Part No.  
D11 20D9060  
D12 20D9065  
Description  
1
Main Cylinder Assembly, L=700  
Assembly, Rod and Piston  
1
1
1
1
1
1
1
120  
122  
123  
124  
125  
126  
127  
20A0055  
D1151  
D0041  
D0051  
20D0061  
D0081  
Main Cap, Main Cylinder  
Nut, Air Cushion  
Piston, Main Cylinder  
Collar, Piston, Main Cylinder  
Rod, Main Cylinder, L=700  
Cap, Main Rod End  
21D0241  
Pipe, Main Cylinder, L=700  
1
2
1
1
1
PCS-10  
PGY-25  
SWB-25  
P-10  
Seal  
Seal  
Wear Ring  
Seal  
Seal  
P-22A  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Wrist Flip  
UCR-150L Robot  
IMR004/0800  
P/D-20 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Wrist Flip  
Quantity  
Ref. Part No.  
D13 20D9021  
D14 20D13-1  
Description  
1
1
Assembly, Wrist Cylinder  
Assembly, Wrist Unit  
1
2
1
2
2
1
2
1
1
1
1
148  
153  
300  
301  
302  
305  
306  
307  
308  
309  
310  
TANSI6P  
LS-04NV  
20D0471  
20D0441  
20FC011  
20D0261  
DM0606FB  
20D0281  
20D0262  
20D0271  
200331  
Terminal, P6  
Proximity Switch, LS-04NV  
Housing, Wrist Unit  
Shaft, Pivot, Wrist Cylinder, (A)  
Collar  
Bracket, Arm Swing (A)  
Bushing  
Shaaft, Wrist Cylinder End (B)  
Bracket, Arm Swing (B)  
Plate, Mounting, EOAT  
Actuator, LS  
3
3
1
2
2
POC4-M5  
PL4-M5  
PL6-M5  
PFM5  
Fitting  
Fitting  
Fitting  
Fitting  
JSC4-M5  
Speed Controller  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Wrist Flip Cylinder  
UCR-150L Robot  
IMR004/0800  
P/D-22 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Wrist Flip Cylinder  
Quantity  
Ref. Part No.  
D13 20D9021  
D16 20D9050  
D17 20D9040  
D18 20D9130  
Description  
1
1
1
1
Assembly, Wrist Cylinder  
Assembly, Cap, Rear, Wrist Cylinder  
Assembly, Piston Rod, Wrist Cylinder  
Assembly, Cap, Front, Wrist Cylinder  
1
1
1
1
1
1
2
200  
201  
202  
203  
204  
206  
302  
20D0451  
DM081210  
20D0191  
20D0201  
20D0461  
20D0221  
DM0810FB  
Cap, Rear, Wrist Cylinder  
Bushing  
Piston, Wrist Cylinder  
Rod, Wrist Cylinder  
Cap, Front, Wrist Cylinder  
Pipe, Wrist Cylinder  
Bushing  
3
1
1
1
P-24  
Seal  
PSD-30  
SWB-30  
P-8  
Packing  
Wear Ring  
Seal  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Gripper Assembly  
UCR-150L Robot  
IMR004/0800  
P/D-24 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Gripper Assembly  
Quantity  
Ref. Part No.  
Description  
1
D12 D9191  
Assembly, Gripper, with LS-4  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-25  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Gripper  
UCR-150L Robot  
IMR004/0800  
P/D-26 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Gripper  
Quantity  
Ref. Part No.  
D13 D9230  
D14 D9220  
D15 D9211  
Description  
1
1
1
Assembly, Finger Cap  
Set, Fingers  
Set, Proximity and Mounting, LS-4  
1
1
1
1
1
1
1
1
2
2
2
1
1
2
2
98  
99  
D0841  
D0591  
D0873  
D0621  
D0881  
D0661  
D0671  
D1161  
D0681  
D0691  
D0702  
GXL-8F  
D0902  
8130030  
GR0011  
Block, Mounting, Gripper  
Piston, Gripper  
Wedge, Gripper with ver.  
Spring, Return, Piston  
Body, Gripper with ver.  
Bracket, Cable Cover, LS-5  
Finger, Gripper  
100  
101  
102  
103  
104  
106  
107  
108  
109  
110  
111  
112  
115  
Spring, Finger Open  
Roller, Finger, Gripper  
Pin, Finger Roller, Gripper  
Collar, with Flange, Gripper  
Switch, Proximity  
Plate, Mounting, Proximity Switch  
Metal Insert, Mounting, LS-4  
Plate, Support, Finger  
2
MY-20  
Seal  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-27  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PARTS/LISTS  
Controller  
UCR-150L Robot  
IMR004/0800  
P/D-28 PARTS/DIAGRAMS  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Controller  
Quantity  
Ref. Part No.  
Description  
1
1
1
1
1
1
1
1
1
1
6
4
2
4
1
1
2
5
1
1
35  
SPS-S40-24  
HC1001  
HC1011  
AB6-V  
KEY-G1205A  
HC1021  
LCM-20X4  
HW-CB116B  
ROM  
KB25-1-25-4  
HC1031  
HC1041  
HC1051  
Power Supply Unit, Max Rax  
Upper Cover, Pendant  
Lower Cover, Pendant  
Switch, Emergency Stop  
Keyboard Panel, PCE-IV  
Plate, Keyboard Support  
LCSD Display with Board  
PCB, Pendant-CNT. Electrical  
ROM  
Cable/Connector to Robot  
Screw A  
Screw B  
Spacer C  
Spacer D  
701  
702  
703  
704  
705  
706  
707  
708  
709  
710  
711  
712  
713  
800  
803  
804  
805  
806  
806  
HC1061  
KB24-09-08VH  
20B9001SP  
G6B-1174P  
51SB24T  
KB24-1-24-6  
KB24-1-24-8  
Connector, 24P  
I/O Electrical Board  
Relay A  
Relay B  
Cable/ Connector to Press, 6m (std)  
Cable/ Connector to Press, 8m (option)  
1
CNT-00051  
Controller, PCE-IV  
IMR004/0800  
UCR-150L Robot  
PARTS/DIAGRAMS P/D-29  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Cypress Computer Hardware CY7C65113C User Manual
Danby Range DR399BLSGLP User Manual
Electro Voice Portable Speaker DMC 2181X User Manual
Escient Home Theater System SE D1 User Manual
EverFocus Security Camera ED350 User Manual
Everpure Water System EV943000 User Manual
Festool Sander RAS 11504 E User Manual
Fisher Price Baby Toy 77831 User Manual
Frigidaire Cooktop 318200633 User Manual
FUNAI VCR MFV210C User Manual